EP3655044A1 - Sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and method for evacuating parisons or containers from a sterilization chamber - Google Patents
Sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and method for evacuating parisons or containers from a sterilization chamberInfo
- Publication number
- EP3655044A1 EP3655044A1 EP19704681.6A EP19704681A EP3655044A1 EP 3655044 A1 EP3655044 A1 EP 3655044A1 EP 19704681 A EP19704681 A EP 19704681A EP 3655044 A1 EP3655044 A1 EP 3655044A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- storage chamber
- sterilization
- parisons
- chamber
- containers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B7/00—Special arrangements or measures in connection with doors or windows
- E06B7/16—Sealing arrangements on wings or parts co-operating with the wings
- E06B7/22—Sealing arrangements on wings or parts co-operating with the wings by means of elastic edgings, e.g. elastic rubber tubes; by means of resilient edgings, e.g. felt or plush strips, resilient metal strips
- E06B7/23—Plastic, sponge rubber, or like strips or tubes
- E06B7/2318—Plastic, sponge rubber, or like strips or tubes by applying over- or under-pressure, e.g. inflatable
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/12—Apparatus for isolating biocidal substances from the environment
- A61L2202/122—Chambers for sterilisation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/12—Apparatus for isolating biocidal substances from the environment
- A61L2202/123—Connecting means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
Definitions
- the present invention relates to a sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and a method for evacuating parisons or containers from a sterilization chamber.
- the reference sector is the bottling of so-called“sensitive” food products, that is, products that are particularly sensitive to bacteriological contamination and oxidation, such as, for example, isotonic drinks, juices, nectars, soft drinks, tea, milk-based drinks, coffee-based drinks, etc., for which the prevention of possible microbiological contamination throughout all packaging stages is of fundamental importance.
- so-called“sensitive” food products that is, products that are particularly sensitive to bacteriological contamination and oxidation, such as, for example, isotonic drinks, juices, nectars, soft drinks, tea, milk-based drinks, coffee-based drinks, etc.
- Packaging lines using aseptic technology are already known in the prior art, wherein the various operations take place in a controlled contamination environment, so that the bottled products can be stored for a prolonged period of time and have chemical/physical and organoleptic stability even at room temperature.
- a“conventional” aseptic bottling line includes:
- the focus here is on the management of discarded parisons or containers, for example in the event of jamming or line stops.
- the technical task underpinning the present invention is to provide a sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and a method for evacuating parisons or containers from a sterilization chamber, which obviate the drawbacks of the prior art cited above.
- the object of the present invention is to propose a sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and a method for evacuating parisons or containers from a sterilization chamber, making it possible to reduce or eliminate the down times compared to solutions of the prior art, thereby increasing the production efficiency of the line.
- the defined technical task and the specified aims are substantially achieved by a sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material, comprising:
- a sterilization chamber configured to sterilize said parisons or containers with a chemical agent, said sterilization chamber having an outlet for the parisons or containers to be discarded;
- the apparatus also comprises a device for supplying air into said storage chamber.
- the first means comprise:
- a first wall that is movable between a closed configuration wherein it is interposed between the outlet of the sterilization chamber and the inlet of the storage chamber in such a manner as to stop the stream of parisons or containers to be discarded from the sterilization chamber to the storage chamber, and an open configuration, wherein it does not interfere with the outlet of the sterilization chamber and the inlet of the storage chamber in such a manner as to allow the stream of parisons or containers to be discarded from the sterilization chamber to the storage chamber;
- the first system of gaskets comprises first inflatable gaskets and a first supply circuit for supplying a gaseous fluid to the first inflatable gaskets.
- the first means further comprise a first cylinder that is operatively active on the first wall to move it from the open configuration to the closed configuration and vice versa.
- the first cylinder is located inside the storage chamber.
- the second means comprise:
- a second wall that is movable between a closed configuration wherein it is interposed between the outlet of the storage chamber and the external environment in such a manner as to stop the stream of parisons or containers to be discarded from the storage chamber to the external environment, and an open configuration, wherein it does not interfere with the outlet of the storage chamber in such a manner as to allow the evacuation of the parisons or containers from the storage chamber;
- the second system of gaskets comprises second inflatable gaskets and a second supply circuit for supplying a gaseous fluid to the second inflatable gaskets.
- the second means further comprise a second cylinder that is operatively active on the second wall to move it from the open configuration to the closed configuration and vice versa.
- the second cylinder is located in the external environment.
- the apparatus comprises a level sensor that is operatively active on the storage chamber to detect the level of the parisons or containers.
- a weight sensor is present that is operatively active on the storage chamber to detect the weight of the parisons or containers present therein.
- the extraction of the chemical agent from the storage chamber takes place by supplying air into the storage chamber in such a manner as to flush it with air and, at the same time, suck the chemical agent.
- the step of putting the sterilization chamber in communication with the storage chamber occurs by sliding a first wall interposed between the chambers so that an outlet of the sterilization chamber leads into an inlet of the storage chamber.
- the step of interrupting the communication between the chambers is then achieved by inverting the sliding direction of the first wall so that it is interposed between the inlet of the storage chamber and the outlet of the sterilization chamber.
- the step of isolating the sterilization chamber from the storage chamber comprises a step of supplying a gaseous fluid to the first inflatable gaskets located in proximity to the first wall when the latter is interposed between the chambers.
- the step of closing the outlet of the storage chamber takes place by sliding a second wall so that it is interposed between the outlet of the storage chamber and the external environment.
- the step of opening the outlet of the storage chamber is therefore achieved by inverting the sliding direction of the second wall so that the outlet of the storage chamber leads into the external environment.
- the step of isolating the storage chamber from the external environment comprises a step of supplying a gaseous fluid to the second inflatable gaskets located in proximity to the second wall when the latter is interposed between the outlet of the storage chamber and the external environment.
- the method further comprises a step of detecting the level of the parisons or containers in the storage chamber.
- the level detected reaches or exceeds a pre-established level, the communication is interrupted between the sterilization chamber and the storage chamber.
- the method comprises a step of detecting the weight of the parisons or containers in the storage chamber.
- the weight detected reaches or exceeds a pre-established weight, the communication is interrupted between the sterilization chamber and the storage chamber.
- the method comprises a step of detecting the number of the parisons or containers in the storage chamber.
- the number detected reaches or exceeds a pre- established number, the communication is interrupted between the sterilization chamber and the storage chamber.
- FIG. 1 and 2 schematically show a sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material, in accordance with the present invention, in two different operating steps;
- FIG. 3 schematically shows a part of the sterilization apparatus of figures 1 -2, in a further operating step.
- the number 1 indicates a sterilization apparatus for sterilizing parisons or containers 100 made of a thermoplastic material.
- parisons 100 for the sake of brevity, it being understood that throughout the description, it can also refer to formed containers 100.
- the sterilization apparatus comprises:
- a sterilization chamber 2 configured to sterilize the parisons 100 with a chemical agent, such as hydrogen peroxide;
- an extraction device 4 for extracting the chemical agent from the storage chamber 3 is envisaged.
- this extraction device 4 is a suction device of known type.
- a device for supplying air 14, for example compressed air, is also envisaged inside the storage chamber 3.
- the sterilization chamber 2 and the storage chamber 3 can selectively communicate.
- the sterilization apparatus 1 comprises first means 5 for enabling selective communication between an outlet 2a of the sterilization chamber 2 and an inlet 3a of the storage chamber 3.
- the first means 5 comprise a first wall 15 and a first system of gaskets 25 associated with the first wall 15.
- the first wall 15 is movable between a closed configuration wherein it is interposed between the outlet 2a of the sterilization chamber 2 and the inlet 3a of the storage chamber 3 in such a manner as to stop the stream of parisons 100 to be discarded from the sterilization chamber 2 to the storage chamber 3 (see figure 1 ), and an open configuration, wherein it does not interfere with the outlet 2a of the sterilization chamber 2 and the inlet 3a of the storage chamber 3 in such a manner as to allow the stream of parisons 100 to be discarded from the sterilization chamber 2 to the storage chamber 3 (see figure 2).
- the movement of the first wall 15 from the closed configuration to the open configuration takes place by means of a first cylinder 55.
- the first cylinder 55 is located inside the storage chamber 3 or in an adjoining area that is in fluid communication with the storage chamber 3.
- the first system of gaskets 25 is operatively active on the first wall 15 in the closed configuration so as to realize a sealed-tight closure or separation between the sterilization chamber 2 and the storage chamber 3.
- the first system of gaskets 25 comprises:
- a first supply circuit 45 for supplying a gaseous fluid (e.g. air) to the first inflatable gaskets 35.
- a gaseous fluid e.g. air
- the storage chamber 3 can also selectively communicate with an external environment 200.
- the sterilization apparatus 1 comprises second means 6 for enabling selective communication between an outlet 3b of the storage chamber 3 and the external environment 200.
- the second means 6 comprise a second wall 16 and a second system of gaskets 26 associated with the second wall 16.
- the second wall 16 is movable between a closed configuration wherein it is interposed between the outlet 3b of the storage chamber 3 and the external environment 200 in such a manner as to stop the stream of parisons 100 to be discarded from the storage chamber 3 to the external environment 200 (see figure 2), and an open configuration, wherein it does not interfere with the outlet 3b of the storage chamber 3 in such a manner as to allow the evacuation of the parisons 100 from the storage chamber 3 (see figure 1 ).
- the movement of the second wall 16 from the closed configuration to the open configuration takes place by means of a second cylinder 56.
- the second cylinder 56 is located in the external environment 200.
- the actuation of the second cylinder 56 is separate and independent from the actuation of the first cylinder 55.
- the second system of gaskets 26 is operatively active on the second wall 16 in the closed configuration so as to realize a sealed-tight closure or separation between the storage chamber 3 and the external environment 200.
- the second system of gaskets 26 comprises:
- a second supply circuit 46 for supplying a gaseous fluid (e.g. air) to the second inflatable gaskets 36.
- a gaseous fluid e.g. air
- Figure 3 shows a possible embodiment of the first and second supply circuits 45, 46.
- the two supply circuits 45, 46 originate from a common pressure reducer 47, for example calibrated at a pressure of 1 bar.
- the first supply circuit 45 comprises a first valve 451 , a second valve 452 connected to a discharge outlet and a pressure switch 453 configured to monitor the operating pressure.
- the first valve 451 of the first supply circuit 45 is open, while the second valve 452 is closed.
- the first valve 451 is closed while the second valve 452 is opened so that the gaseous fluid present in the gaskets 35 discharges.
- the second supply circuit 46 comprises a first valve 461 , a second valve 462 connected to a discharge outlet and a pressure switch 463 configured to monitor the operating pressure.
- the first valve 461 of the second supply circuit 46 is open, while the second valve 462 is closed.
- the first valve 461 is closed while the second valve 462 is opened so that the gaseous fluid present in the gaskets 36 discharges.
- the sterilization apparatus 1 further comprises a level sensor 7 that is operatively active on the storage chamber 3 to detect the level of the parisons 3.
- a weight sensor e.g. load cell
- the storage chamber 3 to detect the weight of the parisons 100 present therein.
- the storage chamber 3 can be equipped with means configured to detect the number of parisons 100 that pass from the sterilization chamber 2 to the storage chamber 3.
- the sterilization apparatus 1 proposed here is, for example, used to sterilize the parisons 100 prior to their forming.
- the apparatus 1 is located upstream of an apparatus for aseptic forming.
- the sterilization apparatus 1 can be used to sterilize formed containers.
- the apparatus 1 is located downstream of an aseptic forming apparatus and upstream of a filling apparatus of the containers in a sterile environment.
- the second wall 16 is instead in the closed configuration, thus the parisons 100 that have reached the storage chamber 3 remain in the latter.
- the parisons 100 are stored one above the other above the second wall 16.
- the second inflatable gaskets 36 form a seal because they are inflated, that is, filled with gaseous fluid (e.g. air).
- gaseous fluid e.g. air
- the stream of parisons 100 (to be discarded) from the sterilization chamber 2 to the storage chamber 3 continues until the occurrence of a pre-established condition, after the communication between the sterilization chamber 2 and the accumulator chamber 3 is interrupted.
- the level of the parisons 100 in the storage chamber 3 is detected by the level sensor 7.
- the stream from the sterilization chamber 2 to the storage chamber 3 is interrupted by putting the first wall 15 in the closed configuration.
- pre-established condition is intended as reaching or exceeding the pre-established level.
- a load cell is present instead of the level sensor 7, which detects the weight of the parisons 100 in the storage chamber 3.
- the stream from the sterilization chamber 2 to the storage chamber 3 is interrupted by putting the first wall 15 in the closed configuration.
- pre-established condition is intended as reaching or exceeding the pre-established weight.
- An embodiment variant envisages interrupting the stream from the sterilization chamber 2 to the storage chamber 3 when a pre-established number of parisons 100 is reached or exceeded in the storage chamber 3.
- pre-established condition is intended as reaching or exceeding the pre-established number.
- the interruption of the stream of parisons 100 (to be discarded) from the sterilization chamber 2 to the storage chamber 3 is carried out by putting the first wall 15 in the closed configuration.
- the sterilization chamber 2 is also isolated from the storage chamber 3 by the introduction of the gaseous fluid (e.g. air) in the first inflatable gaskets 35 when the first wall 15 is in the closed configuration.
- the gaseous fluid e.g. air
- the storage chamber 3 is then cleaned thanks to the introduction of compressed air by the device 14 and, at the same time, thanks to the extraction of the chemical agent by the extraction device 4.
- the devices 4, 14 are activated for a predefined period of time which is sufficient to ensure the cleaning of the storage chamber 3.
- the parisons 100 can be discarded into the external environment 200 by opening the outlet 3b of the storage chamber 3.
- the gaseous fluid is extracted from the second inflatable gaskets 36 and the second wall 16 passes into the open configuration.
- the parisons 100 are preferably discarded onto a carriage 300 placed below the outlet 3b of the storage chamber 3.
- the embodiment employing two movable walls and relative gasket systems is structurally simple, compact and reliable.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102018000003097A IT201800003097A1 (en) | 2018-02-27 | 2018-02-27 | APPARATUS FOR THE STERILIZATION OF PREFORMS OR CONTAINERS IN THERMOPLASTIC MATERIAL AND METHOD FOR EVACUATING PREFORMS OR CONTAINERS FROM A STERILIZATION CHAMBER |
PCT/IB2019/050537 WO2019166884A1 (en) | 2018-02-27 | 2019-01-22 | Sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and method for evacuating parisons or containers from a sterilization chamber |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3655044A1 true EP3655044A1 (en) | 2020-05-27 |
Family
ID=62223095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19704681.6A Withdrawn EP3655044A1 (en) | 2018-02-27 | 2019-01-22 | Sterilization apparatus for sterilizing parisons or containers made of a thermoplastic material and method for evacuating parisons or containers from a sterilization chamber |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3655044A1 (en) |
IT (1) | IT201800003097A1 (en) |
WO (1) | WO2019166884A1 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2842427B1 (en) * | 2002-07-17 | 2005-12-16 | T E M Technologies Environneme | DEVICE FOR PARCELLING AND DISINFECTING WASTE, MEDICAL WASTES IN PARTICULAR |
JP4408194B2 (en) * | 2002-09-10 | 2010-02-03 | 大日本印刷株式会社 | Sterilization method and apparatus |
US9321621B2 (en) * | 2010-05-25 | 2016-04-26 | Otsuka Pharmaceutical Co., Ltd. | Aseptic filling system |
DE102015122025A1 (en) * | 2015-12-16 | 2017-06-22 | Krones Ag | Sterile blow molding machine with discharge for containers |
-
2018
- 2018-02-27 IT IT102018000003097A patent/IT201800003097A1/en unknown
-
2019
- 2019-01-22 EP EP19704681.6A patent/EP3655044A1/en not_active Withdrawn
- 2019-01-22 WO PCT/IB2019/050537 patent/WO2019166884A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
IT201800003097A1 (en) | 2019-08-27 |
WO2019166884A1 (en) | 2019-09-06 |
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