EP3653629A1 - Sels d'addition d'acide d'un inhibiteur de transfert de brins de l'intégrase - Google Patents

Sels d'addition d'acide d'un inhibiteur de transfert de brins de l'intégrase Download PDF

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EP3653629A1
EP3653629A1 EP18206725.6A EP18206725A EP3653629A1 EP 3653629 A1 EP3653629 A1 EP 3653629A1 EP 18206725 A EP18206725 A EP 18206725A EP 3653629 A1 EP3653629 A1 EP 3653629A1
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bictegravir
salt
range
present
pharmaceutical composition
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Sandoz AG
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Sandoz AG
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D498/00Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D498/12Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms in which the condensed system contains three hetero rings
    • C07D498/18Bridged systems

Definitions

  • the present invention relates to acid addition salts of the integrase strand transfer inhibitor bictegravir with acids selected from the group consisting of hydrochloric acid and 1,5 naphthalenedisulfonic acid, and to crystalline forms thereof. Furthermore, the invention relates to processes for the preparation of the salts and their respective crystalline forms and to a pharmaceutical composition comprising one or more of them, preferably in a predetermined and/or effective amount, at least one pharmaceutically acceptable excipient and optionally one ore more additional antiviral agent(s).
  • the pharmaceutical composition of the present invention can be used as a medicament, in particular for the treatment and/or prophylaxis of HIV-1 infections.
  • Bictegravir is a human immunodeficiency virus type 1 (HIV-1) integrase strand transfer inhibitor (INSTI).
  • HIV-1 human immunodeficiency virus type 1
  • INSTI integrase strand transfer inhibitor
  • NRTIs nucleoside reverse transcriptase inhibitors
  • tenofovir alafenamide and emtricitabine was approved in February, 2018 in the US and in June, 2018 in the EU for the treatment of HIV-1 infection.
  • the drug product is marketed under the brand BiktarvyTM.
  • Bictegravir can be chemically designated as (2R,5S,13aR)-7,9-dioxo-10-((2,4,6-trifluorobenzyl)carbamoyl)-2,3,4,5,7,9,13,13a-octahydro-2,5-methanopyrido [1',2':4,5]pyrazino[2,1-b][1,3]oxazepin-8-olate (IUPAC name) or (2R,5S,13aR)-8-hydroxy-7,9-dioxo- N -(2,4,6-trifluorobenzyl)-2,3,4,5,7,9,13,13a-octahydro-2,5-methanopyrido [1',2':4,5]pyrazino[2,1-b][1,3]oxazepine-10 carboxamide and is represented by the following chemical structure according to Formula (I)
  • WO 2014/100323 A1 discloses polycyclic carbamoylpyridone compounds and pharmaceutically acceptable salts thereof. Bictegravir is prepared in Example 42 and obtained as the free compound.
  • WO 2015/196116 A1 and WO 2015/196137 A1 both disclose a crystalline form of bictegravir sodium, designated as "Form I".
  • the commercial product BiktarvyTM contains bictegravir sodium. According to the information provided in the European Public Assessment Report (EPAR) only one polymorphic form of bictegravir sodium has been identified.
  • EMR European Public Assessment Report
  • WO 2015/196137 A1 discloses various crystalline forms of bictegravir free compound and of bictegravir potassium. The same application discloses that bictegravir forms co-crystals with citric acid, oxalic acid and fumaric acid. According to paragraphs [0290] - [0292] the co-crystals are all prepared by solvent evaporation, a method which is not suitable for industrial scale.
  • Different solid-state forms of an active pharmaceutical ingredient often possess different properties. Differences in the physicochemical properties of solid-state forms can be important for the improvement of pharmaceutical compositions, for example, pharmaceutical formulations with improved dissolution profile or with improved stability or shelf-life can become accessible due to an improved solid-state form of an active pharmaceutical ingredient. Also processing or handling of the active pharmaceutical ingredient during the formulation process may be improved. New solid-state forms of an active pharmaceutical ingredient can thus have desirable processing properties. They can be easier to handle, better suited for storage, and/or allow for better purification, compared to previously known solid-state forms.
  • solid-state forms intended for pharmaceutical use must also be reliably producible on industrial scale, preferably by using standard manufacturing equipment. Ideally the product is obtainable in high yield.
  • the present invention provides bictegravir acid addition salts, in particular salts of bictegravir with acids selected from 1,5-naphtalene disulfonic acid and hydrochloric acid.
  • the present invention concerns crystalline bictegravir hemi -napadisylate and crystalline bictegravir mono-hydrochloride.
  • the salts of the present invention are physically and chemically stable against moisture and/or temperature stress, are non-hygroscopic and due to their morphology exhibit excellent powder properties regarding compactibility, bulk density and flowability. In addition, they can be reliably produced on industrial scale and in high yield.
  • room temperature refers to a temperature in the range of from 20 to 30 °C.
  • the term "measured at a temperature in the range of from 20 to 30 °C" refers to a measurement under standard conditions.
  • standard conditions mean a temperature in the range of from 20 to 30 °C, i.e. at room temperature.
  • Standard conditions can mean a temperature of about 22 °C.
  • standard conditions can additionally mean a measurement under 20-80% relative humidity, preferably 30-70% relative humidity, more preferably 40-60% relative humidity and most preferably 50% relative humidity.
  • reflection with regards to powder X-ray diffraction as used herein, means peaks in an X-ray diffractogram, which are caused at certain diffraction angles (Bragg angles) by constructive interference from X-rays scattered by parallel planes of atoms in solid material, which are distributed in an ordered and repetitive pattern in a long-range positional order.
  • a solid material is classified as crystalline material, whereas amorphous material is defined as solid material which lacks long-range order and only displays short-range order, thus resulting in broad scattering.
  • long-range order e.g.
  • the term "essentially the same" with reference to powder X-ray diffraction means that variabilities in reflection positions and relative intensities of the reflections are to be taken into account.
  • a typical precision of the 2-Theta values is in the range of ⁇ 0.2° 2-Theta, preferably in the range of ⁇ 0.1° 2-Theta.
  • a reflection that usually appears at 6.5° 2-Theta for example can appear between 6.3° and 6.7° 2-Theta, preferably between 6.4 and 6.6° 2-Theta on most X-ray diffractometers under standard conditions.
  • relative reflection intensities will show inter-apparatus variability as well as variability due to degree of crystallinity, preferred orientation, sample preparation and other factors known to those skilled in the art and should be taken as qualitative measure only.
  • the term "essentially the same" with reference to Fourier transform infrared spectroscopy means that variabilities in peak positions and relative intensities of the peaks are to be taken into account.
  • a typical precision of the wavenumber values is in the range of ⁇ 2 cm -1 .
  • a peak at 3055 cm -1 for example can appear in the range of from 3053 to 3057 cm -1 on most infrared spectrometers under standard conditions. Differences in relative intensities are typically smaller compared to X-ray diffraction.
  • Relative peak intensities should therefore be taken as qualitative measure only.
  • the bictegravir salts of the present invention may be referred to herein as being characterized by a powder X-ray diffractogram or an FTIR spectrum "as shown in" a figure.
  • a powder X-ray diffractogram or an FTIR spectrum as shown in a figure.
  • factors such as variations in instrument type, response and variations in sample directionality, sample concentration, sample purity, sample history and sample preparation may lead to variations, for example relating to the exact reflection and peak positions and their intensities.
  • a comparison of the graphical data in the figures herein with the graphical data generated for an unknown physical form and the confirmation that two sets of graphical data relate to the same crystal form is well within the knowledge of a person skilled in the art.
  • solid-state form refers to any crystalline and/or amorphous phase of a compound.
  • anhydrous salt refers to a crystalline salt where no water is cooperated in or accommodated by the crystal structure.
  • An anhydrous salt may still contain residual water, which is not part of the crystal structure but may be adsorbed on the surface or absorbed in disordered regions of the crystal.
  • an anhydrous salt does not contain more than 2.0 w-% of water based on the weight of the salt.
  • non-solvated salt refers to a crystalline salt where no organic solvent is cooperated in or accommodated by the crystal structure.
  • a non-solvated salt may still contain residual organic solvent, which is not part of the crystal structure but may be adsorbed on the surface or absorbed in disordered regions of the crystal.
  • a non-solvated salt does not contain more than 2.0 w-%, preferably not more than 0.5 w-% of organic solvent based on the weight of the salt.
  • non-hygroscopic refers to a compound showing a water uptake of at most 2 w-% in the sorption cycle when measured with GMS at a relative humidity in the range of from 0 to 90% RH and a temperature of (25.0 ⁇ 0.1) °C based on the weight of the compound.
  • mother liquor refers to the solution remaining after crystallization of a solid from said solution.
  • lath-shaped as used herein with regards to crystal shape refers to elongated, thin and blade-like crystals.
  • a "predetermined amount" as used herein with regard to a bictegravir salt of the present invention refers to the initial amount of the bictegravir salt used for the preparation of a pharmaceutical composition having a desired dosage strength of bictegravir.
  • bictegravir salt of the present invention encompasses an amount of the bictegravir salt, which causes the desired therapeutic and/or prophylactic effect.
  • the term "about” means within a statistically meaningful range of a value. Such a range can be within an order of magnitude, typically within 10%, more typically within 5%, even more typically within 1% and most typically within 0.1% of the indicated value or range. Sometimes, such a range can lie within the experimental error, typical of standard methods used for the measurement and/or determination of a given value or range.
  • pharmaceutically acceptable excipient refers to substances, which do not show a significant pharmacological activity at the given dose and that are added to a pharmaceutical composition in addition to the active pharmaceutical ingredient.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by the chemical structure according to Formula (II) wherein n is in the range of from 0.4 to 0.6, preferably in the range of from 0.45 to 0.55 and most preferably n is about 0.5.
  • the bictegravir salt of the present invention is a bictegravir hemi -napadisylate salt e.g.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid as defined in any one of the above described embodiments characterized in that the salt is crystalline.
  • the bictegravir hemi -napadisylate salt of the present invention as defined in any one of the above described embodiments may be characterized by analytical methods well known in the field of the pharmaceutical industry for characterizing solids. Such methods comprise but are not limited to powder X-ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis and gravimetric moisture sorption. It may be characterized by one of the aforementioned analytical methods or by combining two or more of them.
  • the bictegravir hemi -napadisylate salt of the present invention may be characterized by any one of the following embodiments or by combining two or more of the following embodiments.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a PXRD comprising reflections at 2-Theta angles of:
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a PXRD comprising reflections at 2-Theta angles of:
  • the present invention also relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a PXRD essentially the same as shown in Figure 1 of the present invention, when measured at a temperature in the range of from 20 to 30 °C with Cu-Kalpha 1,2 radiation having a wavelength of 0.15419 nm.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having an FTIR spectrum comprising peaks at wavenumbers of:
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having an FTIR spectrum comprising peaks at wavenumbers of:
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having an FTIR spectrum essentially the same as shown in Figure 2 of the present invention, when measured at a temperature in the range of from 20 to 30 °C with a diamond ATR cell.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a DSC curve comprising an endothermic peak, preferably a single endothermic peak, having an onset temperature of (211 ⁇ 5)°C, preferably of (211 ⁇ 3)°C, even more preferably of (211 ⁇ 2)°C and most preferably of (211 ⁇ 1)°C, when measured at a heating rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a DSC curve comprising an endothermic peak, preferably a single endothermic peak, having a peak maximum temperature of (219 ⁇ 5)°C, preferably of (219 ⁇ 3)°C, even more preferably of (219 ⁇ 2)°C and most preferably of (219 ⁇ 1)°C, when measured a heating rate of 10 K/min.
  • the invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a DSC curve showing an endothermic peak, preferably a single endothermic peak with an enthalpy of (102 ⁇ 5) J/g, preferably of (102 ⁇ 3) J/g, even more preferably of (102 ⁇ 2) J/g and most preferably of (102 ⁇ 1) J/g, when measured at a heating rate of 10 K/min.
  • the invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a melting point onset temperature of (211 ⁇ 5)°C, preferably of (211 ⁇ 3)°C, even more preferably of (211 ⁇ 2)°C and most preferably of (211 ⁇ 1)°C, when measured with DSC at a heating rate of 10 K/min.
  • the invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a melting point peak maximum temperature of (219 ⁇ 5)°C, preferably of (219 ⁇ 3)°C, even more preferably of (219 ⁇ 2)°C and most preferably of (219 ⁇ 1)°C, when measured with DSC at a heating rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a TGA curve showing a mass loss of not more than 2.0 w-%, preferably of not more than 1.5 w-%, even more preferably of not more than 1.0 w-%, e.g. a mass loss of about 1.0 w-% based on the weight of the salt, when heated from 25 to 170 °C at a heating rate of 10 K/min.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by showing a mass change of not more than 2.0 w-%, preferably of not more than 1.5 w-%, more preferably of not more than 1.0 w-% based on the weight of the salt, when measured with GMS in the sorption cycle at a relative humidity in the range of from 0 to 90% and a temperature of (25.0 ⁇ 0.1)°C.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by having a water content of not more than 2.0 w-%, preferably of not more than 1.5 w-% and most preferably of not more than 1.0 w-% based on the weight of the salt, as determined by Karl-Fischer titration at a relative humidity in the range of from 0 to 90% and a temperature of (25.0 ⁇ 0.1)°C.
  • the present invention also relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized as being an anhydrous salt.
  • the present invention relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized as being a non-solvated salt.
  • the present invention also relates to a salt comprising bictegravir and 1,5-naphtalenedisulfonic acid characterized by a spherical particle shape.
  • the diameter of the spheres is in the range of from 1 to 100 micrometer, more preferably of from 5 to 50 micrometer, even more preferably of from 10 to 30 micrometer.
  • the invention relates to a process for preparing the salt comprising bictegravir and 1,5-naphtalenedisulfonic acid as defined in any one of the above described embodiments comprising:
  • Bictegravir may be prepared according to the teaching of WO 2014/100323 A1 , in particular according to the teaching of Example 42 therein.
  • 1,5-Naphtalenedisulfonic acid is a commercially available acid (e.g. 1,5-naphatalenedisulfonic acid tetrahydrate from Sigma-Aldrich®).
  • bictegravir is reacted with 1,5-naphtalenedisulfonic acid in the presence of a suitable solvent, wherein the suitable solvent is selected from the group consisting of alcohols, ketones and cyclic ethers.
  • the alcohol is a C 1 -C 3 alcohol e.g.
  • the reaction may also be carried out in a solvent mixture comprising any one of the before listed solvents e.g. in a solvent mixture comprising methanol and tetrahydrofuran. Most preferably, the solvent used is acetone.
  • the molar ratio of bictegravir and 1,5-naphtalenedisulfonic acid applied in step (a) is in the range of from 1.0: 0.5-1.5, preferably of from 1.0: 0.6-0.9 and most preferably of from 1.0: 0.7-0.8 such as 1.00: 0.73, 1.00: 0.74, 1.00: 0.75, 1.00: 0.76 or 1.00: 0.77.
  • the bictegravir (free compound) concentration in relation to the applied solvent in step (a) is in the range of from 30 - 80 g/L, preferably of from 40 - 70 g/L and most preferably of from 50 - 60 g/L such as 54 g/L, 55 g/L or 56 g/L.
  • the reaction may be carried out at room temperature or at elevated temperature e.g. between room temperature and reflux temperature. Preferably, the reaction is accomplished at room temperature.
  • the obtained salt is allowed to crystallize.
  • crystallization occurs spontaneously upon keeping the reaction mixture at room temperature, preferably under stirring.
  • the obrained suspension may be further stirred until plentiful crystallization has occurred e.g. for a period in the range of from 0.5 to 24 hours, preferably of from 0.5 to 12 hours and most preferably of from 0.5 to 2 hours.
  • the crystals are separated from their mother liquor.
  • the crystals are separated from their mother liquor by any conventional method such as filtration, centrifugation, solvent evaporation or decantation, more preferably by filtration or centrifugation and most preferably by filtration.
  • the isolated crystals may be washed with a suitable solvent, for example a solvent selected from the group consisting of alcohols, ketones and cyclic ethers.
  • a suitable solvent for example a solvent selected from the group consisting of alcohols, ketones and cyclic ethers.
  • the alcohol is a C 1 -C 3 alcohol e.g. selected from the group consisting of methanol, ethanol, 1-propanol and 2-propanol
  • the ketone is e.g. selected from acetone and ethylmehyl ketone
  • the cyclic ether is e.g.selected from tetrahydrofuran and 1,4-dioxane.
  • the alcohol is methanol
  • the ketone is acetone
  • the cyclic ether is tetrahydrofuran.
  • the washing step may also be carried out using a solvent mixture comprising any one of the before listed solvents e.g. in a solvent mixture comprising methanol and tetrahydrofuran.
  • the solvent used is acetone.
  • drying may be performed at a temperature in the range of from about 20 to 100 °C, preferably of from about 20 to 60 °C , even more preferably of from about 20 to 40 °C and most preferably drying is performed at room temperature. Drying may be performed at ambient pressure and/or under reduced pressure. Preferably, drying is performed at a pressure of about 100 mbar or less, more preferably of about 50 mbar or less for example a vacuum of about 30 mbar or less. Drying may be performed for a period in the range of from about 1 to 24 hours, preferably from about 1 to 12 hours and most preferably from about 2 to 6 hours.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by the chemical structure according to Formula (III) wherein n is in the range of from 0.8 to 1.2, preferably in the range of from 0.9 to 1.1, even more preferably in the range of from 0.95 to 1.05 and most preferably n is about 1.0.
  • the bictegravir salt of the present invention is a bictegravir mono-hydrochloride salt e.g.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid as defined in any one of the above described embodiments characterized in that the salt is crystalline.
  • the bictegravir hydrochloride salt of the present invention as defined in any one of the above described embodiments may be characterized by analytical methods well known in the field of the pharmaceutical industry for characterizing solids. Such methods comprise but are not limited to powder X-ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis and gravimetric moisture sorption. It may be characterized by one of the aforementioned analytical methods or by combining two or more of them. In particular, the bictegravir hydrochloride salt of the present invention may be characterized by any one of the following embodiments or by combining two or more of the following embodiments.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a PXRD comprising reflections at 2-Theta angles of:
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a PXRD comprising reflections at 2-Theta angles of:
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by having a PXRD essentially the same as shown in Figure 7 of the present invention, when measured at a temperature in the range of from 20 to 30 °C with Cu-Kalpha 1,2 radiation having a wavelength of 0.15419 nm.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having an FTIR spectrum comprising peaks at wavenumbers of:
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having an FTIR spectrum comprising peaks at wavenumbers of:
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having an FTIR spectrum essentially the same as shown in Figure 8 of the present invention, when measured at a temperature in the range of from 20 to 30 °C with a diamond ATR cell.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve comprising an endothermic peak, preferably a first endothermic peak, having an onset temperature of (145 ⁇ 5)°C, preferably of (145 ⁇ 3)°C, even more preferably of (145 ⁇ 1)°C, when measured at a heating rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve comprising an endothermic peak, preferably a first endothermic peak, having a peak maximum temperature of (163 ⁇ 5)°C, preferably of (163 ⁇ 3)°C, even more preferably of (163 ⁇ 1)°C, when measured a heating rate of 10 K/min.
  • the invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve showing an endothermic peak, preferably a first endothermic peak with an enthalpy of (115 ⁇ 5) J/g, preferably of (115 ⁇ 3) J/g, even more preferably of (115 ⁇ 1) J/g, when measured at a heating rate of 10 K/min.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve comprising an endothermic peak, preferably a second endothermic peak, having an onset temperature of (228 ⁇ 5)°C, preferably of (228 ⁇ 3)°C, even more preferably of (228 ⁇ 1)°C, when measured at a heating rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve comprising an endothermic peak, preferably a second endothermic peak, having a peak maximum temperature of (231 ⁇ 5)°C, preferably of (231 ⁇ 3)°C, even more preferably of (231 ⁇ 1)°C, when measured a heating rate of 10 K/min.
  • the invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a DSC curve showing an endothermic peak, preferably a second endothermic peak with an enthalpy of (56 ⁇ 5) J/g, preferably of (56 ⁇ 3) J/g, even more preferably of (56 ⁇ 1) J/g, when measured at a heating rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by having a TGA curve showing a mass loss, preferably a first mass loss of not more than 0.5 w-% based on the weight of the salt, when heated from 25 to 100 °C at a rate of 10 K/min.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by having a TGA curve showing a mass loss, preferably a second mass loss, of not more than 6.5 w-% based on the weight of the salt, when heated from 100 to 215 °C at a rate of 10 K/min.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by showing a mass change of not more than 2.0 w-%, preferably of not more than 1.5 w-%, most preferably of not more than 1.0 w-% based on the weight of the salt, when measured with GMS in the sorption cycle at a relative humidity in the range of from 0 to 90% and a temperature of (25.0 ⁇ 0.1)°C.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized by having a water content of not more than 2.0 w-%, preferably of not more than 1.5 w-% and most preferably of not more than 1.0 w-% based on the weight of the salt, as determined by Karl-Fischer titration at a relative humidity in the range of from 0 to 90% and a temperature of (25.0 ⁇ 0.1)°C.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized as being an anhydrous salt.
  • the present invention relates to a salt comprising bictegravir and hydrochloric acid characterized as being a non-solvated salt.
  • the present invention also relates to a salt comprising bictegravir and hydrochloric acid characterized by a lath-shaped crystal morphology.
  • the invention relates to a process for preparing a salt comprising bictegravir and hydrochloric acid as defined in any one of the above described embodiments comprising:
  • Bictegravir may be prepared according to the teaching of WO 2014/100323 A1 , in particular according to the teaching of Example 42 therein.
  • Hydrochloric acid is preferably applied as aqueous solution, most preferably concentrated hydrochloric acid (assay 36-37%) is used for the described process.
  • bictegravir is reacted with hydrochloric acid in the presence of a suitable solvent, wherein the suitable solvent is selected from ketones such as acetone and ethylmethyl ketone or water. Most preferably, the solvent used is acetone.
  • the molar ratio of bictegravir and hydrochloric acid applied in step (a) is in the range of from 1.0: 2.0 - 15.0, preferably of from 1.0: 5.0 - 12.0, and most preferably the molar ratio applied is about 1.0: 10.0
  • the bictegravir (free compound) concentration in relation to the solvent applied in step (a) is in the range of from 60- 100 g/L, preferably of from 70 - 90 g/L and most preferably of from 80 - 90 g/L such as 83 g/L, 84 g/L, 85 g/L, 86 g/L or 87 g/L.
  • the reaction may be carried out at room temperature or at elevated temperature e.g. between room temperature and reflux temperature. Preferably, the reaction is accomplished at room temperature.
  • the obtained salt is allowed to crystallize. Usually crystallization occurs spontaneously upon keeping the reaction mixture at room temperature, preferably under stirring.
  • the obtained suspension may be further stirred until plentiful crystallization has occurred e.g. for a period in the range of from 0.5 to 24 hours, preferably of from 0.5 to 12 hours and most preferably of from 0.5 to 2 hours.
  • the obtained suspension may be cooled e.g. to a temperature in the range of from about -5 - 15 °C, such as about 0 °C.
  • the crystals are separated from their mother liquor.
  • the crystals are separated from their mother liquor by any conventional method such as filtration, centrifugation, solvent evaporation or decantation, more preferably by filtration or centrifugation and most preferably by filtration.
  • the isolated crystals may be washed with a suitable solvent, for example a solvent selected from ketones such as acetone and ethylmethyl ketone or water. Most preferably, the solvent used is acetone.
  • a suitable solvent for example a solvent selected from ketones such as acetone and ethylmethyl ketone or water. Most preferably, the solvent used is acetone.
  • drying may be performed at a temperature in the range of from about 20 to 100 °C, preferably of from about 20 to 60 °C , even more preferably of from about 20 to 40 °C and most preferably drying is performed at room temperature. Drying may be performed at ambient pressure and/or under reduced pressure. Preferably, drying is performed at a pressure of about 100 mbar or less, more preferably of about 50 mbar or less for example a vacuum of about 30 mbar or less. Drying may be performed for a period in the range of from about 1 to 24 hours, preferably from about 1 to 12 hours and most preferably from about 2 to 6 hours.
  • the present invention relates to the use of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride of the present invention as defined above for the preparation of a pharmaceutical composition.
  • the present invention relates to a pharmaceutical composition
  • a pharmaceutical composition comprising bictegravir hemi -napadisylate or bictegravir mono -hydrochloride of the present invention as defined above, preferably in an effective and/or predetermined amount, and at least one pharmaceutically acceptable excipient.
  • the pharmaceutical composition of the present invention is an oral solid dosage form, such as a tablet or a capsule.
  • the pharmaceutical composition of the present invention is a tablet, most preferably a film-coated tablet.
  • the tablet is film-coated with a coating material containing polyvinyl alcohol (e.g. partially hydrolyzed), iron oxide, talc, and titanium dioxide.
  • the at least one pharmaceutically acceptable excipient which is comprised in the pharmaceutical composition of the present invention, is preferably selected from the group consisting of carriers, fillers, diluents, lubricants, sweeteners, stabilizing agents, solubilizing agents, antioxidants and preservatives, flavouring agents, binders, colorants, osmotic agents, buffers, surfactants, disintegrants, granulating agents, coating materials and combinations thereof. More preferably, the at least one pharmaceutically acceptable excipient is selected from the group consisting of fillers, diluents, lubricants, disintegrants and coating materials. In one embodiment all of these pharmaceutically acceptable excipients are comprised by the pharmaceutical composition of the present invention.
  • the at least one pharmaceutically acceptable excipient is selected from the group consisting of microcrystalline cellulose, croscarmellose sodium and magnesium stearate. In a preferred embodiment, all of these pharmaceutically acceptable excipients are comprised by the pharmaceutical composition of the present invention.
  • the present invention relates to a pharmaceutical composition as describe above, wherein the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is selected from the group consisting of 10 mg, 15 mg, 20 mg, 25 mg, 30 mg, 35 mg, 40 mg, 45 mg, 50 mg, 55 mg, 60 mg, 65 mg, 70 mg, 75 mg, 80 mg, 85 mg, 90 mg, 95 mg and 100 mg calculated as bictegravir.
  • the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is selected from the group consisting of 10 mg, 15 mg, 20 mg, 25 mg, 30 mg, 35 mg, 40 mg, 45 mg, 50 mg, 55 mg, 60 mg, 65 mg, 70 mg, 75 mg, 80 mg, 85 mg, 90 mg, 95 mg and 100 mg calculated as bictegravir.
  • the invention relates to a pharmaceutical composition as describe above, wherein the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is 50 mg calculated as bictegravir.
  • the present invention relates to a pharmaceutical composition
  • a pharmaceutical composition comprising bictegravir hemi -napadisylate or bictegravir mono -hydrochloride of the present invention as defined above, preferably in an effective and/or predetermined amount, and at least one pharmaceutically acceptable excipient and optionally one or more additional active pharmaceutical ingredient(s).
  • the pharmaceutical composition of the present invention is an oral solid dosage form, such as a tablet or a capsule.
  • the pharmaceutical composition of the present invention is a tablet, most preferably a film-coated tablet.
  • the tablet is film-coated with a coating material containing polyvinyl alcohol (e.g. partially hydrolyzed), iron oxide, talc, and titanium dioxide.
  • the at least one pharmaceutically acceptable excipient which is comprised in the pharmaceutical composition of the present invention, is preferably selected from the group consisting of carriers, fillers, diluents, lubricants, sweeteners, stabilizing agents, solubilizing agents, antioxidants and preservatives, flavouring agents, binders, colorants, osmotic agents, buffers, surfactants, disintegrants, granulating agents, coating materials and combinations thereof. More preferably, the at least one pharmaceutically acceptable excipient is selected from the group consisting of fillers, diluents, lubricants, disintegrants and coating materials. In one embodiment all of these pharmaceutically acceptable excipients are comprised by the pharmaceutical composition of the present invention.
  • the at least one pharmaceutically acceptable excipient is selected from the group consisting of microcrystalline cellulose, croscarmellose sodium and magnesium stearate. In a preferred embodiment, all of these pharmaceutically acceptable excipients are comprised by the pharmaceutical composition of the present invention.
  • the present invention relates to a pharmaceutical composition as describe above, wherein the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is selected from the group consisting of 10 mg, 15 mg, 20 mg, 25 mg, 30 mg, 35 mg, 40 mg, 45 mg, 50 mg, 55 mg, 60 mg, 65 mg, 70 mg, 75 mg, 80 mg, 85 mg, 90 mg, 95 mg and 100 mg calculated as bictegravir.
  • the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is selected from the group consisting of 10 mg, 15 mg, 20 mg, 25 mg, 30 mg, 35 mg, 40 mg, 45 mg, 50 mg, 55 mg, 60 mg, 65 mg, 70 mg, 75 mg, 80 mg, 85 mg, 90 mg, 95 mg and 100 mg calculated as bictegravir.
  • the invention relates to a pharmaceutical composition as describe above, wherein the predetermined and/or effective amount of bictegravir hemi -napadisylate or bictegravir mono -hydrochloride is 50 mg calculated as bictegravir.
  • the one or more additional active pharmaceutical ingredient(s) is/are selected from the group consisting of entry/fusion inhibitors, reverse transcriptase inhibitors (RTIs), integrase strand transfer inhibitors (INSTI), maturation inhibitors, protease inhibitors (PIs) or mixtures thereof.
  • RTIs reverse transcriptase inhibitors
  • INSTI integrase strand transfer inhibitors
  • PIs protease inhibitors
  • the entry/fusion inhibitors are selected from the group consisting of enfuvirtide, maraviroc, vicriviroc, cenicriviroc and fostemsavir or mixtures thereof
  • the reverse transcriptase inhibitors are selected from the group consisting of abacavir, didanosine, emtricitabine, lamivudine, stavudine, zidovudine, amdoxovir, apricitabine, censavudine, elvucitabine, racivir, stampidine, zalcitabine, tenofovir disoproxil, tenofovir alafenamide, efavirenz, nevirapine, delavirdine, etravirine, rilpivirine, doravirine or mixtures thereof
  • the integrase strand transfer inhibitors are selected from the group consisting of dolutegravir, elvitegravir,
  • the one or more additional active pharmaceutical ingredient(s) is/are selected from the group consisting of emtricitabine or a pharmaceutically acceptable salt thereof and tenofovir alafenamide or a pharmaceutically acceptable salt thereof, most preferably the one or more additional active pharmaceutical ingredients are emtricitabine and tenofovir alafenamide hemifumarate.
  • the pharmaceutical composition comprises 50 mg bictegravir hemi- napadisylate or bictegravir mono -hydrochloride calculated as bictegravir, 25 mg tenofovir alafenamide or a pharmaceutically acceptable salt thereof calculated as tenofovir alafenamide, and 200 mg emtricitabine or a pharmaceutically acceptable salt thereof calculated as emtricitabine.
  • the pharmaceutical composition comprises 66.0 mg bictegravir hemi -napadisylate or 54.1 mg bictegravir mono -hydrochloride, 28 mg tenofovir alafenamide hemifumarate and 200 mg emtricitabine.
  • the pharmaceutical composition of the present invention is a bilayer tablet, comprising a first layer comprising bictegravir hemi -napadisylate or bictegravir mono- hydrochloride of the present invention as defined above and a second layer comprising tenofovir alafenamide or a pharmaceutically acceptable salt thereof and emtricitabine or a pharmaceutically acceptable salt thereof.
  • the invention relates to a bilayer tablet, comprising a first layer bictegravir hemi -napadisylate or bictegravir mono -hydrochloride of the present invention as defined above and a second layer comprising tenofovir alafenamide hemifumarate and emtricitabine.
  • the present invention relates to a pharmaceutical composition as described above, wherein the pharmaceutical composition is to be administered once-daily.
  • the present invention relates to the pharmaceutical composition as described above for use as a medicament.
  • the present invention relates to the pharmaceutical composition as described above for use in the treatment or prophylaxis of viral infections caused by DNA viruses, RNA viruses, herpesviruses (e.g. CMV, HSV 1, HSV 2, VZV), retroviruses, hepadnaviruses (e.g. HBV), papillomavirus, hantavirus, adenoviruses and HIV.
  • herpesviruses e.g. CMV, HSV 1, HSV 2, VZV
  • retroviruses e.g. HBV
  • hepadnaviruses e.g. HBV
  • papillomavirus hantavirus
  • adenoviruses and HIV HIV.
  • the present invention relates to the pharmaceutical composition as described above for use in the treatment and/or prophylaxis of HIV-1 infections.
  • the present invention is directed to a method of treating or prophylactically preventing HIV-1 infections by administering the pharmaceutical composition as described above to a patient in need of such a treatment and/or prophylaxis.
  • the present invention relates to the pharmaceutical composition as described above intended for the treatment of HIV-1 infections in combination with one or more additional active pharmaceutical ingredient(s) selected from the group consisting of entry/fusion inhibitors, reverse transcriptase inhibitors (RTIs), integrase strand transfer inhibitors (INSTI), maturation inhibitors, protease inhibitors (PIs) or mixtures thereof.
  • additional active pharmaceutical ingredient(s) selected from the group consisting of entry/fusion inhibitors, reverse transcriptase inhibitors (RTIs), integrase strand transfer inhibitors (INSTI), maturation inhibitors, protease inhibitors (PIs) or mixtures thereof.
  • the entry/fusion inhibitors are selected from the group consisting of enfuvirtide, maraviroc, vicriviroc, cenicriviroc, ibalizumab and fostemsavir or mixtures thereof
  • the reverse transcriptase inhibitors are selected from the group consisting of abacavir, didanosine, emtricitabine, lamivudine, stavudine, zidovudine, amdoxovir, apricitabine, censavudine, elvucitabine, racivir, stampidine, zalcitabine, tenofovir disoproxil, tenofovir alafenamide, efavirenz, nevirapine, delavirdine, etravirine, rilpivirine, doravirine or mixtures thereof
  • the integrase strand transfer inhibitors are selected from the group consisting of dolutegravir,
  • a treatment in combination with one or more additional active pharmaceutical ingredient(s) can mean the administration of a pharmaceutical dosage form comprising the bictegravir hemi- napadisylate or bictegravir mono -hydrochloride of the present invention as defined above and the one or more additional active pharmaceutical ingredient(s) in the same dosage form, for example as a fixed-dose combination.
  • a treatment in combination with one or more additional active pharmaceutical ingredient(s) can mean the administration of separate pharmaceutical dosage forms, one comprising the bictegravir hemi -napadisylate or bictegravir mono -hydrochloride of the present invention as defined above, and the other(s) comprising the one or more additional active pharmaceutical ingredient(s) in separate dosage form(s).
  • the pharmaceutical dosage form comprising the bictegravir sodium form II of the present invention is to be administered in combination with said separate dosage form(s) for the effective treatment of a viral invention, such as HIV-1 infection.
  • Powder X-ray diffraction was performed with a PANalytical X'Pert PRO diffractometer equipped with a theta/theta coupled goniometer in transmission geometry, Cu-Kalpha 1,2 radiation (wavelength 0.15419 nm) with a focusing mirror and a solid state PIXcel detector.
  • Diffractograms were recorded at a tube voltage of 45 kV and a tube current of 40 mA, applying a stepsize of 0.013° 2-Theta with 40s per step (255 channels) in the angular range of 2° to 40° 2-Theta at ambient conditions.
  • a typical precision of the 2-Theta values is in the range of ⁇ 0.2° 2-Theta, preferably of ⁇ 0.1° 2-Theta.
  • FTIR spectra were recorded (obtained) on a MKII Golden GateTM Single Reflection Diamond ATR cell with a Bruker Tensor 27 FTIR spectrometer with 4 cm -1 resolution at a temperature in the range of from 20 to 30 °C.
  • To record a spectrum a spatula tip of the sample was applied to the surface of the diamond in powder form. Then the sample was pressed onto the diamond with a sapphire anvil and the spectrum was recorded. A spectrum of the clean diamond was used as background spectrum.
  • a typical precision of the wavenumber values is in the range of ⁇ 4 cm - 1 preferably of ⁇ 2 cm -1 .
  • DSC was performed on a Mettler Polymer DSC R instrument.
  • the bictegravir hemi- napadisylate sample (4.98 mg) and the bictegravir mono -hydrochloride sample (3.78 mg) were each heated in a 40 microliter aluminium pan with a pierced aluminium lid from 25 to 250 °C at a rate of 10 K/min. Nitrogen (purge rate 50 mL/min) was used as purge gas.
  • TGA was performed on a Mettler TGA/DSC 1 instrument.
  • the bictegravir hemi -napadisylate sample (10.08 mg) and the bictegravir mono -hydrochloride sample (6.16 mg) were each heated in a 100 microliter aluminum pan closed with an aluminum lid. The lid was automatically pierced at the beginning of the measurement. The samples were heated from 25 to 250 °C at a rate of 10 K/min. Nitrogen (purge rate 50 mL/min) was used as purge gas.
  • the time per step was set to a minimum of 2 hours and a maximum of 6 hours. If an equilibrium condition with a constant mass of ⁇ 0.01% within 1 hour was reached before the maximum time for all examined samples the sequential humidity step was applied before the maximum time of 6 hours. If no equilibrium was achieved the consecutive humidity step was applied after the maximum time of 6 hours.
  • the temperature was 25 ⁇ 0.1 °C.
  • the water contents of bictegravir hemi -napadisylate and bictegravir mono -hydrochloride were determined by coulometric Karl-Fischer titration on a Metrohm 831 KF Coulometer connected to a KF Thermoprep 832 oven, which was heated to 130 °C for the measurements.
  • Bictegravir (33.3 g, 74.1 mmol, e.g. prepared according to Example 42 of WO 2014/100323 A1 ) was dissolved in acetone (600 mL) at 25 °C. Following addition of 1,5-naphtalenedisulfonic acid tetrahydrate (assay 97%, 19.9 g, 53.6 mmol) crystallization occurred and the obtained suspension was further stirred at 25 °C for 45 min. Then, the crystals were collected by filtration, washed twice with acetone (each 50 mL) and dried at room temperature under vacuum (30 mbar) for 2 hours to obtain crystalline bictegravir hemi -napadisylate (43.99 g). Yield: 100% of theory
  • a representative diffractogram of bictegravir hemi -napadisylate is displayed in Figure 1 herein.
  • the corresponding reflection list is provided in Table 1 below.
  • Table 1 PXRD reflections of bictegravir hemi -napadisylate in the range of from 2 to 30° 2-Theta;
  • a typical precision of the 2-Theta values is in the range of ⁇ 0.2° 2-Theta, preferably of ⁇ 0.1° 2-Theta.
  • FIG. 2 A representative FTIR spectrum of bictegravir hemi -napadisylate according to the present invention is displayed in Figure 2 and the corresponding peak list is provided in Table 2 below.
  • Table 2 FTIR peak list of bictegravir hemi -napadisylate according to the present invention; a typical precision of the wavenumbers is in the range of ⁇ 4 cm -1 , preferably of ⁇ 2 cm -1 .
  • the DSC curve of bictegravir hemi -napadisylate shows an endothermic peak with an onset temperature of about 211 °C, a peak temperature of about 219 °C and an enthalpy of about 102 J/g, which is due to a concomitant melting and decomposition process (see also Figure 3 herein).
  • the TGA curve of bictegravir hemi -napadisylate shows a mass loss of only about 1.0 w-% in the temperature range of about 25 to 170 °C and a mass loss of only about 2.5 w-% from the start of the measurement at about 25 °C until melting/decomposition starts at about 210 °C.
  • Bictegravir hemi -napadisylate of the present invention mainly consists of uniform spherical particles as can also be seen in Figure 6 herein.
  • a reactor was charged with bictegravir (65.0 g, 144.6 mmol, e.g. prepared according to Example 42 of WO 2014/100323 A1 ) and acetone (750 mL) and the mixture was stirred at 25 °C. Following addition of concentrated hydrochloric acid (assay 37%, 120 mL, 1.5 mol) crystallization occurred and the obtained suspension was further stirred for 1 hour. Then, the temperature with decreased to 0 °C and further stirred at this temperature for 3.5 hours.
  • a representative diffractogram of bictegravir mono-hydrochloride is displayed in Figure 7 herein.
  • the corresponding reflection list is provided in Table 3 below.
  • Table 3 PXRD reflections of bictegravir mono -hydrochloride in the range of from 2 to 30° 2-Theta; A typical precision of the 2-Theta values is in the range of ⁇ 0.2° 2-Theta, preferably of ⁇ 0.1° 2-Theta.
  • FIG. 8 A representative FTIR spectrum of bictegravir mono -hydrochloride according to the present invention is displayed in Figure 8 and the corresponding peak list is provided in Table 4 below.
  • Table 2 FTIR peak list of bictegravir mono -hydrochloride according to the present invention; a typical precision of the wavenumbers is in the range of ⁇ 4 cm -1 , preferably of ⁇ 2 cm -1 .
  • the DSC curve of bictegravir mono -hydrochloride shows a first endothermic peak with an onset temperature of about 145 °C, a peak temperature of about 163 °C and an enthalpy of about 115 J/g, which is due to the release of hydrochloric acid from the sample.
  • the exothermic peak which follows immediately after the first endothermic signal, indicates that some material crystallizes (most probably bictegravir free compound).
  • a second endothermic signal with an onset temperature of about 228 °C, a peak temperature of about 231 °C and an enthalpy of about 56 J/g occurs, which is most likely due to a melting process.
  • the corresponding DSC curve is displayed in Figure 9 herein.
  • the TGA curve of bictegravir mono -hydrochloride shows a first minor mass loss of only about 0.4 w-% in the temperature range of about 25 to 100 °C. Hence, it can be concluded that neither water nor organic solvents are part of the crystal structure but the mass loss may rather be due to the release of residual solvent/water, which is loosely bound on the surface. Thereafter, a second mass loss of about 6.4 w-% in the temperature range of from about 100 to 215 °C occurs, which is due to the loss of hydrochloric acid from the sample.
  • the corresponding TGA curve is displayed in Figure 10 herein.
  • Bictegravir mono -hydrochloride of the present invention mainly comprises lath-shaped crystals as can also be seen in Figure 12 herein.
  • Example 5 Bilayer tablet comprising bictegravir hemi -napadisylate/emtricitabine/tenofovir alafenamide hemifumarate
  • Emtricitabine/tenofovir alafenamide hemifumarate final powder blend
  • Example 6 Film-coated tablet comprising bictegravir hemi-napadisylate
  • the manufacturing/packaging procedure for the bictegravir hemi -napadisylate tablets is divided into four unit processes:
  • Example 7 Bilayer tablet comprising bictegravir mono -hydrochloride/emtricitabine/tenofovir alafenamide hemifumarate
  • Emtricitabine/tenofovir alafenamide hemifumarate final powder blend
  • Film-coating 11. Prepare a suspension of Opadry® II. Film-coat the tablet cores to achieve the target tablet weight gain of 3% (range 2-4%). Dry film-coated tablets prior to cooling and discharge.
  • Example 8 Film-coated tablet comprising bictegravir mono-hydrochloride

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