EP3642297A1 - Fluide de forage et procédé de tunnellisation - Google Patents
Fluide de forage et procédé de tunnellisationInfo
- Publication number
- EP3642297A1 EP3642297A1 EP18819655.4A EP18819655A EP3642297A1 EP 3642297 A1 EP3642297 A1 EP 3642297A1 EP 18819655 A EP18819655 A EP 18819655A EP 3642297 A1 EP3642297 A1 EP 3642297A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drilling fluid
- drilling
- mixed metal
- bentonite
- viscosity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 232
- 238000000034 method Methods 0.000 title claims abstract description 91
- 230000005641 tunneling Effects 0.000 title abstract description 10
- 238000005553 drilling Methods 0.000 claims abstract description 235
- 239000000440 bentonite Substances 0.000 claims abstract description 67
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 67
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 66
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 66
- 125000000129 anionic group Chemical group 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 43
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 36
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 26
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims abstract description 24
- 231100000252 nontoxic Toxicity 0.000 claims abstract description 19
- 230000003000 nontoxic effect Effects 0.000 claims abstract description 19
- 238000005086 pumping Methods 0.000 claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims abstract description 5
- 239000004927 clay Substances 0.000 claims description 65
- 239000003245 coal Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000003077 lignite Substances 0.000 claims description 13
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 10
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 8
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 8
- 239000004571 lime Substances 0.000 claims description 8
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 claims description 8
- -1 humalite Polymers 0.000 claims description 7
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical group [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 7
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 7
- 235000011151 potassium sulphates Nutrition 0.000 claims description 7
- 229920002125 Sokalan® Polymers 0.000 claims description 6
- 239000004584 polyacrylic acid Substances 0.000 claims description 6
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims description 6
- 239000001103 potassium chloride Substances 0.000 claims description 6
- 235000011164 potassium chloride Nutrition 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229920006321 anionic cellulose Polymers 0.000 claims description 4
- 235000019820 disodium diphosphate Nutrition 0.000 claims description 4
- GYQBBRRVRKFJRG-UHFFFAOYSA-L disodium pyrophosphate Chemical compound [Na+].[Na+].OP([O-])(=O)OP(O)([O-])=O GYQBBRRVRKFJRG-UHFFFAOYSA-L 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 4
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 4
- 239000000230 xanthan gum Substances 0.000 claims description 4
- 229920001285 xanthan gum Polymers 0.000 claims description 4
- 229940082509 xanthan gum Drugs 0.000 claims description 4
- 235000010493 xanthan gum Nutrition 0.000 claims description 4
- 235000011056 potassium acetate Nutrition 0.000 claims description 3
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000005755 formation reaction Methods 0.000 description 30
- 150000003839 salts Chemical class 0.000 description 23
- 235000011132 calcium sulphate Nutrition 0.000 description 22
- 238000007792 addition Methods 0.000 description 13
- 238000000518 rheometry Methods 0.000 description 12
- 208000005156 Dehydration Diseases 0.000 description 9
- 229910000000 metal hydroxide Inorganic materials 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 150000004692 metal hydroxides Chemical class 0.000 description 7
- 159000000001 potassium salts Chemical class 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 6
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 238000011109 contamination Methods 0.000 description 5
- 239000013505 freshwater Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 230000002411 adverse Effects 0.000 description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 4
- 239000010440 gypsum Substances 0.000 description 4
- 229910052602 gypsum Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000013535 sea water Substances 0.000 description 3
- 235000015076 Shorea robusta Nutrition 0.000 description 2
- 244000166071 Shorea robusta Species 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000001175 calcium sulphate Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000003841 chloride salts Chemical class 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000013539 mentalization-based treatment Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 235000011181 potassium carbonates Nutrition 0.000 description 2
- 235000011118 potassium hydroxide Nutrition 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 235000018553 tannin Nutrition 0.000 description 2
- 229920001864 tannin Polymers 0.000 description 2
- 239000001648 tannin Substances 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- 229910052774 Proactinium Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 231100000584 environmental toxicity Toxicity 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 1
- 229960000907 methylthioninium chloride Drugs 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000012749 thinning agent Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 229910009112 xH2O Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/04—Aqueous well-drilling compositions
- C09K8/14—Clay-containing compositions
- C09K8/16—Clay-containing compositions characterised by the inorganic compounds other than clay
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/003—Means for stopping loss of drilling fluid
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/04—Driving tunnels or galleries through loose materials; Apparatus therefor not otherwise provided for
Definitions
- This invention relates to drilling fluids and methods boring a subterranean tunnel through a formation, such as for pipelines.
- a drill bit, mud motor and other drilling assembly components including reamers are used to bore a tunnel below a river, a lake, an ocean strait, a road or other obstacle.
- a drilling fluid with specific physical properties is circulated down through a drill pipe, out through the bit and up the annulus in order to clean the tunnel. In some situations the fluid is pumped out the drill pipe and suspends drilled cuttings that must be pushed out the other end of the tunnel.
- Pipeline tunnel boring is an operation that is required to safely place pipelines, such as those used for transmitting oil, gas, water, sewage, below rivers, ocean straits, roads, lakes and other such natural and man-made obstacles in an efficient and environmentally safe manner.
- Pipeline boring involves the use of a rotary drilling rig or sometimes two rigs with one rig on either side of a river for example.
- the drilling process typically involves a drill bit with a directional motor assembly that is capable of steering the drilling down, then to horizontal and then up to the surface on the other side of the obstacle (for example the opposite side of a river).
- the process of tunnel boring has a number of unique technical challenges.
- the size of the tunnels varies but the most challenging tunnels have diameters in the range of 30 to 80 inches, for example about 50 to 60 inches with one common tunnel size being 1371 .6 mm (54").
- the length of the tunnel from its surface entry point to its exit can be in the order of kilometers. They are often drilled in very young formations that can contain a very large fraction of easily hydratable clays or loose tills. In addition, the true vertical depths are often 100m or less.
- the fracture gradients of the formations drilled can be low and it is possible to induce fractures to surface (underneath a river for example) with the result of whole losses of the circulating drilling fluid. It is possible that such fractures will communicate with the surface with the result that the surface becomes contaminated with the drilling fluid. For example, it is a significant concern that an environmentally sensitive area such as a river becomes contaminated with drilling fluid. It is possible that such contamination results in the problematic accumulation of the fluid in the environment.
- the process of drilling can include drilling a smaller diameter pilot hole and then deploying an expandable reamer that scrapes the tunnel borehole walls and increases the diameter on one or more subsequent passes to the required size.
- a method for drilling a tunnel through a formation comprising: preparing a mixed metal-viscosified drilling fluid including bentonite, a mixed metal viscosifier and controlling pH to 8.5 to 9.5 to permit a reaction between the bentonite and the mixed metal viscosifier; adding at least one of: (i) calcium sulfate and (ii) a potassium salt; and pumping the drilling fluid while drilling the tunnel with the pH lowered to 7 - 9.
- a method for drilling a tunnel through a formation comprising: providing a mixed metal-viscosified drilling fluid; circulating the drilling fluid through the tunnel while drilling into the formation; monitoring the drilling fluid for a condition of drilling indicative of a problematic increase in viscosity of the drilling fluid; adding to the drilling fluid at least 1 % w/v potassium salt; and adding a non-toxic anionic thinner to the drilling fluid to adjust the viscosity of the drilling fluid.
- a method for drilling a tunnel through a formation comprising: providing a mixed metal-viscosified drilling fluid; circulating the drilling fluid through the tunnel while drilling into the formation; monitoring the drilling fluid for a condition of drilling indicative of a problematic increase in viscosity of the drilling fluid; adding calcium sulfate to the drilling fluid to bring the concentration to at least 0.05% w/v calcium sulfate in the drilling fluid; and adding a non-toxic anionic thinner to the drilling fluid to adjust the viscosity of the drilling fluid.
- a mixed metal-viscosified drilling fluid comprising: water; 15 to 45 kg/m3 bentonite; a mixed metal viscosifier at a weight ratio of 1 :3 to 1 :30, viscosifier to bentonite; at least 0.05% w/v calcium sulfate and/or at least 1 % w/v potassium salt; a polyacrylate anionic thinner; and a base to maintain the pH above 7.0.
- a method for boring a tunnel including circulating an MMH-based drilling fluid with a non-toxic anionic additive.
- the fluid is able to incorporate a large amount of reactive clays and a non-toxic anionic thinner reduces the viscosity in a controlled manner and is environmentally acceptable.
- Aqueous - All fluids must be water based -
- the base fluid may be sea water.
- Mixed metal-viscosified drilling fluids include a mixed metal viscosifier, which is an inorganic particle based on magnesium/aluminum oxides and/or hydroxides. They are commonly known as mixed metal hydroxides and sometimes referred to as mixed metal oxide (MMO), mixed metal hydroxide (MMH) and combinations of mixed metal oxide and hydroxide (MMOH).
- MMO mixed metal oxide
- MMH mixed metal hydroxide
- MMOH mixed metal oxide and hydroxide
- MMH mixed metal layered hydroxide compound of the following empirical formula:
- M' can represent any divalent metal cation of the Groups IA, IIA, VIIB, VIII, IB or MB of the Periodic Table
- preferred divalent cations are Mg, Ca, Mn, Fe, Co, Ni, Cu, and Zn, and more preferred are Mg and Ca.
- M" is a trivalent metal cation selected from Groups IA or VIII, but preferred are Al, Ga and Fe, and more preferred is Al.
- these anions and negative-valence radicals include carbonates, amines, amides, chlorides, oxides, and the like. Preferred therefor are carbonates, oxides, chlorides and amides.
- One mixed metal viscosifier of interest is the mixed metal hydroxide of the formula [Mgo.7Alo.3(OH)2](OH)o.3.
- Another mixed metal viscosifier of interest is AI/Mg(OH) 4 .7Clo.3.
- Mixed metal viscosifiers are commercially available such as from BASF Oilfield Polymers Inc. under the trademark PolyvisTM.
- Polyvis IITM is a mixed metal hydroxide viscosifier.
- Calcium sulfate and/or potassium salts including one or more of potassium sulfate, potassium chloride, potassium acetate and potassium formate may substantially maintain the rheology of mixed metal-viscosified drilling fluids when drilling with coal contaminants.
- Such salts may add a benefit of shale swelling inhibition, possibly as a result of the presence of the potassium ion or calcium ion from the salt.
- the salts are believed to protect the electrostatic relationship between the clay and the viscosifier.
- MMH-based fluids are excellent hole cleaning fluids and in many ways are well suited for applications such as tunneling.
- the fluids are pH dependent and require a basic pH to maintain appropriate rheology.
- the MMH additive interacts strongly with the young high reactive clays that can be incorporated through a tunneling process. Clay incorporation can result in a dramatic and sometimes uncontrollable increase in fluid viscosity.
- methods have been found for tunneling with MMH-based fluids and, in fact, these fluids have proven to be valuable to address holes where there is the risk of significant fluid loss such as is encountered in tunneling for pipeline installs.
- a method for tunneling employs a drilling fluid that is water-based, pH controlled and includes bentonite, a mixed metal viscosifier and at least one of: (i) calcium sulfate and/or (ii) potassium salts including one or more of potassium sulfate, potassium chloride, potassium acetate and potassium formate.
- Calcium sulfate (gypsum) has proven to be quite useful.
- concentrations of calcium sulfate greater than 0.05% may be effective in the mixed metal- viscosified drilling fluid. While amounts of up to 5% or more may be used, generally concentrations of 0.05% - 1 .0% (weight by volume) calcium sulfate and, for example, 0.05 - 0.5% salt (weight by volume) or 0.1 - 0.5% concentrations have been found to be both effective for stabilizing the drilling fluid against adverse rheological changes and advantageous in terms of economics. These fluids have been employed for drilling coals.
- calcium sulfate in the drilling fluid may be useful. It is believed that the calcium sulfate reaches saturation at about 2 to 3 kg/m3, (0.2 to 0.3% (w/v)), but excess amounts may be added without an adverse effect and in fact may create a buffer of salt to maintain activity, provided the fluid remains a liquid which can be circulated through the tunnel borehole. Generally, based on a cost/benefit analysis, an upper limit of 1 .0% or more likely 0.5% is considered sound.
- potassium sulfate and/or potassium chloride have shown the best results with potassium sulfate being particularly preferred.
- a wide range of potassium salt concentrations such as concentrations greater than 1 % (weight by volume), may be effective in the mixed metal-viscosified drilling fluid. Generally concentrations of 1 - 10% (weight by volume) salt and, for example, 1 - 5% salt (weight by volume) concentrations have been found to be both effective for stabilizing the drilling fluid against adverse rheological changes due to coal contamination and advantageous in terms of economics.
- the amount of salt added to the drilling fluid may be determined by the amount of coal to be drilled and/or by the shale reactivity.
- Bentonite which is a form of clay, is commonly used in drilling fluids and its use will be well understood by those skilled in the art.
- various types of bentonite are useful such as polymer-treated bentonite, untreated bentonite.
- An untreated bentonite may be particularly useful.
- Such a bentonite may be known commercially as untreated bentonite with a high content of sodium montmorillonite, natural bentonite or untreated Wyoming bentonite.
- mixed metal-viscosified drilling fluids are made up with low concentrations of bentonite such as, for example, about 15 to 45 kg/m3 or 20 to 40 kg/m3 bentonite in fresh water.
- Sea water-based mixed metal-viscosified drilling fluids can accommodate more bentonite, as will be appreciated.
- many bentonite based (non-mixed metal) drilling fluids can contain many multiples more (i.e. two to four times) bentonite than in a mixed metal-viscosified drilling fluid, it can be appreciated that the viscosity generated using such low concentrations of bentonite for mixed metal-viscosified drilling fluids might be insufficient for hole cleaning.
- mixed metal oxide, mixed metal hydroxide or mixed metal oxide and hydroxide at a weight ratio of 1 :3 to 1 :20, 1 :7 to 1 : 12 or 1 :8 to 1 : 10.5 to the added bentonite produces a stable fluid.
- contact with clays in the formation may drive the actual clay concentration up considerably.
- the rheology of mixed metal-viscosified drilling fluids is sensitive to increases in clay content, as may occur when drilling young, sedimentary formations, which are the common formations bored during tunnel boring.
- mixed metal- viscosified drilling fluid systems can only operate within a relatively narrow range of active clay concentrations.
- the method includes preparing a drilling fluid wherein MMH is at a weight ratio of 1 :3 to 1 :20 to the added bentonite. This may include making up the drilling fluid with slightly less bentonite than previously used, such as a weight ratio of 1 :3 to 1 :12 or 1 :7 to 1 :9:5 MMH : added bentonite.
- the drilling fluid will also include the salt: calcium sulfate or potassium salts.
- the method can include continuing to pump the drilling fluid with the MMH : total clay (for example as determined by MBT) being up to 1 :30, for example, in the range of 1 :20 - 1 :30.
- MMH total clay
- This method includes drilling into young reactive clays and a portion of the total clay arising from the entrainment of young reactive clays.
- the drilling fluid's total clay is in excess of 100kg/m3.
- further amounts of the salt may be added to maintain the salt concentrations noted above.
- MMH may be added in limited quantities.
- it may not be necessary to add further bentonite as its concentration will be maintained by entrained clays. This offers a considerable cost savings on chemicals and is environmentally advantageous, since any chemical load on the environment is significantly reduced.
- the MMH-viscosified fluids are considered pH sensitive.
- prior methods raised the pH to greater than 10.
- the current method includes mixing the bentonite, MMH and calcium sulfate or potassium salt and, in order to trigger the reaction between the MMH and the bentonite, bringing the pH to 8.5 to 9.5 by addition of caustic soda, caustic potash, potassium carbonate, lime and/or soda ash.
- the drilling fluid can be pumped with the pH lowered to between pH 7 and 9 without a problematic loss in viscosity.
- Caustic soda, caustic potash, potassium carbonate, lime and/or soda ash may be added to control the pH in the range of 7-9. If environmental toxicity is a concern, pH control may use lime.
- the higher MBTs noted above can be more readily achieved. It is believed that the pH 7-9 reduces the density of anionic charge around the clay platelets and attenuates the interaction between cationic clay platelet faces and the overall anionic edges.
- a mixed metal-viscosified drilling fluid may include an aqueous mixture of about 20 to 30 kg/m3 bentonite, a mixed metal moiety in a quantity of about 1 :7 to 1 : 10 MMO, MMH or MMOH to bentonite, pH controlled to pH 8.5-9.5 and 1 to 5% potassium salt and/or 0.05 to 1 .0% calcium sulphate. After the gel forms, the pH may be reduced to pH 7-9.
- Additives for fluid loss control, lost circulation, etc. may be added to the drilling fluid mixture, as desired.
- Non or minor-ionic additives may be most useful. Some examples may include starch for fluid loss reduction, organophillic lost circulation materials (LCM), etc. Simple testing may verify the compatibility of any particular additive with the drilling fluid.
- the bentonite may first be hydrated in water. Then the mixed metal moiety is added and pH is adjusted. The potassium/calcium salt can be added to the aqueous mixture of bentonite and mixed metal at any time. Additives such as LCM, fluid loss control agents, etc. can also be added when appropriate, as will be appreciated.
- the drilling fluid may be circulated through the drill string, drill bit and tunnel bore annulus while drilling. Circulation of the drilling fluid may continue even when drilling is stopped in order to condition the well, prevent string sticking, etc.
- the yield point of the drilling fluid may be maintained above 10Pa to provide advantageous effects.
- the mixed metal-viscosified drilling fluids described herein are useful for boring into various types of formations. Even when contacting coal or clay, such fluids retain their advantageous properties such as relatively high yield points, high low end rheology and high and fragile gel strengths. Such properties are advantageous for use in boring tunnels, whether vertical, directional or horizontal due to superior hole cleaning capabilities and because these fluids mitigate against whole mud fluid losses to formations whether via formation fractures or high permeability sections.
- the tunnel will generally be drilled to a depth of less than 100m, the tunnel can be at any depth, any orientation and through any rock type, such as for example, through gravels, clay, carbonates, sandstones, shales, coal, oil shales, etc.
- the formation can be one known to contain clay and/or coal or otherwise.
- salts such as for example calcium sulfate
- the use of such a fluid mitigates against whole fluid loss into the coal formation, which are typically highly fractured due to the unique rheological properties of the fluid.
- the present method is suitable for drilling with clay loading in excess of what was previously thought possible.
- incorporating very high concentrations of clay may risk problematic rheology and may stress pumping systems.
- drilling with the present drilling fluid through active, young clay zones, with unavoidable incorporation of clay to excessive MBTs, may increase fluid rheology, such that the drilling fluid may become substantially un-usable (i.e. unpumpable).
- a method for boring a tunnel through a formation includes: adding a non-toxic anionic thinner to the drilling fluid to adjust the viscosity of the drilling fluid.
- One method for example includes: providing a mixed metal-viscosified drilling fluid; circulating the drilling fluid through the bore hole while boring into the formation; adding calcium sulfate to the drilling fluid to bring the concentration to 0.05 to 1 .0% w/v calcium sulfate; and adding a non-toxic anionic thinner to the drilling fluid to adjust the viscosity of the drilling fluid.
- At least 1 % w/v potassium salt may be employed in the method in place of or in addition to the calcium salt.
- a potassium salt or the calcium sulfate the use of anionic thinners would reduce the viscosity of the mixed metal-viscosified drilling fluid to nearly that of water. Without the use of an anionic thinner, the fluid may become unworkably viscous when drilling into clay.
- the mixed metal-viscosified drilling fluid can be according to that described above: an aqueous mixture of a mixed metal viscosifier, as described above, and bentonite, as described above, with pH control between 7- 9.5, possibly with the method as described above, and a non-toxic anionic thinner.
- the drilling fluid including the anionic thinner can be employed for the entire tunnel boring project or in response to identifying a condition of problematic rheological change such as one indicative of a problematic increase in the clay content of the drilling fluid.
- the step of identifying may consider the location of the hole being drilling, for example using drilling measurements, relative to the location of known clay deposits, for example using formation logs or offset coring. If it is determined that the hole being drilled may, or is going to, pass through problematic clay deposits, then this can be noted according to the method and the step of adding an anionic thinner may be initiated when or before the drilling process begins in the clay deposit.
- the salt may be added to the drilling fluid at any time.
- the salt may be added during the initial production of the drilling fluid, such that the salt is present in the system throughout the drilling operation or the salt may be added only after identifying a condition of drilling indicative of an increase in the clay content of the drilling fluid.
- the salt may be added after problematic clay contamination occurs, it is recommended to pre-treat the system for best results.
- the initial hole can be drilled down to approximately the level of the first clay deposit using any drilling fluid of interest, including for example, prior art mixed metal-viscosified drilling fluids.
- the drilling fluid may be changed over to one including a mixed metal-viscosified drilling fluid containing an amount of the salt and the anionic thinner.
- the borehole may be drilled down to and into a clay deposit using a mixed metal-viscosified drilling fluid containing greater than 1 % w/v potassium salt and/or greater than 0.05% calcium sulfate and then the anionic thinner may be added.
- the entire tunnel substantially from surface which may include drilling from surface or from below the overburden, may be drilled using a drilling fluid including a mixed metal viscosifier, bentonite, the appropriate amount of the salt and the non-toxic anionic thinner.
- a drilling fluid including a mixed metal viscosifier, bentonite, the appropriate amount of the salt and the non-toxic anionic thinner.
- the anionic thinner could be added at any time.
- the entire tunnel is bored using the fluid with the non-toxic anionic thinner.
- the anionic thinner may be added to the drilling fluid after identifying a condition indicating a problem with the fluid such as a risk of fluid loss or that the drilling fluid has an increased clay concentration.
- the anionic thinner may be added when it is expected that the tunnel borehole is to be drilled into a clay deposit.
- fluid rheology can be monitored, the viscosity of the fluid can be measured or the concentration of clay in the drilling fluid can be monitored directly to identify a condition indicative of an increase in the clay concentration.
- the MBT procedure can be employed to quantitatively analyze the clay content of the drilling fluid.
- the fluid viscosity may be monitored as by determining the funnel viscosity or more accurately with a device such as a rheometer, such as a Fann 35 rheometer. When the viscosity increases beyond an acceptable level, a condition indicative of an increase in clay content is identified. Once the clay concentration or the viscosity indicates a problematic condition, the thinner may be added. In one embodiment, for example, thinner is added to address problematic rheological profiles.
- the condition indicating that there is a problematic condition may vary depending on the equipment and operator's preferences.
- the fluid must be pumpable and the anionic thinner may be added to ensure that the drilling fluid remains pumpable.
- the thinner may be added as follows: a) when funnel viscosity reaches 70 seconds/litre;
- Anionic thinners of interest are anionic chemicals or minerals including coal fines, lignite, lignite resin, humalite, poly-anionic cellulose, tetra potassium pyrophosphate (TKPP), sodium acid pyrophosphate, tetra sodium pyrophosphate, polyacrylic acid, polyacrylates, polyacrylate co-polymers or xanthan gum that are non-toxic to environmental ecosystems, considered by regulators to be compatible with inclusion in ground water at the concentrations used.
- Polyacrylate-based thinners such as polyacrylic acid, polyacrylates, polyacrylate co-polymers are of particular interest as they are considered environmentally safe and have a high activity.
- Suitable polyacrylate polymers typically have a molecular weight of less than 10,000 and in most cases less than 1 ,000 g/mol.
- Some anionic thinners such as caustic and tannin including sulfonated tannin (which is for example, available as DescoTM) are not appropriate, as they are considered toxic to some ecosystems.
- the non-toxic anionic thinner may be added to the circulating drilling fluid. If the thinner is free flowing liquid or powder, it may be added directly.
- the thinner is added in an amount sufficient to bring the fluid parameters to acceptable levels.
- the yield point of the drilling fluid should be maintained above 10Pa to provide advantageous effects.
- thinners used to achieve this above-noted rheological profile will vary depending on the activity of the thinner, the amount of clay contamination, etc.
- a useful concentration range for polyacrylate-based thinners is 0.1 to 10 L/m3 in the drilling fluid. Concentrations are dependent on desired final viscosity.
- the present drilling fluid may continue to be used for the remainder of the tunnel boring operation or other drilling fluids may be used. However, if clay can continue to become entrained in the drilling fluid, for example where a clay deposit remains open to contact by the drilling fluid, it may be useful to continue using the present drilling fluid until drilling is complete or the possibility of clay contamination is eliminated. If desired, the drilling fluid returning to the mud tanks at surface may be monitored to determine the concentration of salt and thinner therein, and/or other parameters indicative of problematic clay content, to ensure that fluid characteristics are maintained. For example, any one or more of the bentonite, mixed metal viscosifier, base, salt or anion thinner may be added during drilling to adjust the drilling fluid parameters.
- an amount of mixed metal viscosifier may be added to the fluid during the course of a drilling operation where reactive formations are drilled and drill cuttings become incorporated into, and change the rheology of, the drilling fluid. In such a case, the addition of an amount of mixed metal viscosifier can cause the viscosity of the fluid to increase.
- an initial amount of an anionic thinner and further amounts of that or another anionic thinner may be added to the fluid during the course of a drilling operation where reactive clay formations are drilled and clay becomes incorporated into, and changes the rheology of, the drilling fluid. In such a case, the addition of an amount of thinner can cause the viscosity of the fluid to decrease.
- additives may be employed in the drilling fluid such as starch for fluid loss reduction, organophillic lost circulation materials (LCM), etc.
- Simple testing may verify the compatibility of any particular additive with the drilling fluid.
- the bentonite may first be hydrated in water. Then the mixed metal moiety is added and pH is adjusted. The salt can be added to the aqueous mixture of bentonite and mixed metal with or before the thinner. Additives such as LCM, fluid loss control agents, etc. can also be added when appropriate, as will be appreciated.
- a representative MMH viscosified base fluid was tested for controlled thinning with the test thinning agent short chain polyacrylate
- Base fluid comprised of:
- the Base fluid was mixed and measured to which was added a concentrated aqueous (40 % w/w) low molecular weight (LMW) polyacrylate polymer.
- the polyacrylate solution comprises of polymer that typically has a molecular weight of less than 1000 g/mol.
- MMH mixed metal hydroxide viscosifier
- gypsum gypsum and lime
- MBT is a measure of the amount of reactive bentonitic clays in the drilling fluid and is the sum of the intentionally added natural bentonite plus a contribution of reactive drilled clay cuttings incorporated into the drilling fluid.
- the drilling fluid was successfully used to ream the tunnel from 508mm to 762mm through sand and clay formations.
- the pH was allowed to drop from 8.0 to 7.5 while maintaining advantageous rheology properties.
- MMW mixed metal hydroxide viscosifier
- pH 8.5
- 762 mm tunnel reaming operations Made up the bottom hole assembly (BHA) with reamer and commenced pull reaming operations from the exit side with 1 .28 m3/min pump rates.
- a problematic increase in viscosity occurred once 762 mm reaming operations commenced.
- the pull ream operations commenced using a drilling fluid with a funnel viscosity of 125 s/L. The viscosity had been raised to this level on the previous reamed section to deal with hole cleaning and lost circulation issues.
- the funnel viscosity increased by 39m to 175 s/L.
- the drilling fluid was successfully used to ream the 555 m tunnel to 762mm through sand and clay formations with full control of the rheology properties. Successfully pulled 508 mm diameter pipe through the tunnel.
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Earth Drilling (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US201762524361P | 2017-06-23 | 2017-06-23 | |
PCT/CA2018/050777 WO2018232532A1 (fr) | 2017-06-23 | 2018-06-22 | Fluide de forage et procédé de tunnellisation |
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EP3642297A1 true EP3642297A1 (fr) | 2020-04-29 |
EP3642297A4 EP3642297A4 (fr) | 2021-03-17 |
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EP18819655.4A Withdrawn EP3642297A4 (fr) | 2017-06-23 | 2018-06-22 | Fluide de forage et procédé de tunnellisation |
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EP (1) | EP3642297A4 (fr) |
AU (3) | AU2018286661B2 (fr) |
CA (2) | CA3061085C (fr) |
MA (1) | MA49467A (fr) |
WO (1) | WO2018232532A1 (fr) |
Family Cites Families (7)
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US5260269A (en) * | 1989-10-12 | 1993-11-09 | Shell Oil Company | Method of drilling with shale stabilizing mud system comprising polycyclicpolyetherpolyol |
MY112090A (en) * | 1992-10-22 | 2001-04-30 | Shell Int Research | Method for drilling and cementing a well |
US9670394B2 (en) * | 2007-03-02 | 2017-06-06 | Canadian Energy Services L.P. | Drilling fluid and method for drilling a wellbore |
CN101675139A (zh) * | 2007-03-02 | 2010-03-17 | 技术之星能源服务公司 | 钻井液和在含煤地层中钻井的方法 |
EP2609169B1 (fr) * | 2010-08-26 | 2017-03-15 | Tech-Star Fluid Systems Inc. | Fluide de forage et procédé pour le forage dans des formations contenant du charbon |
MX359568B (es) * | 2013-01-08 | 2018-10-01 | Canadian Energy Services Lp | Fluido de perforacion y metodo para perforar un pozo. |
CN104650823B (zh) * | 2015-02-11 | 2016-02-03 | 中国石油大学(北京) | 高渗特高渗储层的保护剂组合物和钻井液及其应用 |
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2018
- 2018-06-22 MA MA049467A patent/MA49467A/fr unknown
- 2018-06-22 AU AU2018286661A patent/AU2018286661B2/en active Active
- 2018-06-22 CA CA3061085A patent/CA3061085C/fr active Active
- 2018-06-22 WO PCT/CA2018/050777 patent/WO2018232532A1/fr active Application Filing
- 2018-06-22 EP EP18819655.4A patent/EP3642297A4/fr not_active Withdrawn
- 2018-06-22 CA CA3030574A patent/CA3030574C/fr active Active
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2021
- 2021-03-02 AU AU2021201364A patent/AU2021201364B2/en active Active
- 2021-03-03 AU AU2021201374A patent/AU2021201374B2/en active Active
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AU2021201364A1 (en) | 2021-03-18 |
CA3061085A1 (fr) | 2018-12-27 |
MA49467A (fr) | 2021-03-17 |
AU2018286661A1 (en) | 2020-02-13 |
CA3030574C (fr) | 2019-12-31 |
CA3061085C (fr) | 2020-09-08 |
AU2021201374A1 (en) | 2021-03-18 |
AU2018286661B2 (en) | 2020-12-03 |
CA3030574A1 (fr) | 2018-12-27 |
WO2018232532A1 (fr) | 2018-12-27 |
AU2021201374B2 (en) | 2023-03-23 |
EP3642297A4 (fr) | 2021-03-17 |
AU2021201364B2 (en) | 2022-12-22 |
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