EP3610068A1 - Method for manufacturing a packaging or holding unit from a recycled paper fraction, and such unit - Google Patents
Method for manufacturing a packaging or holding unit from a recycled paper fraction, and such unitInfo
- Publication number
- EP3610068A1 EP3610068A1 EP18710935.0A EP18710935A EP3610068A1 EP 3610068 A1 EP3610068 A1 EP 3610068A1 EP 18710935 A EP18710935 A EP 18710935A EP 3610068 A1 EP3610068 A1 EP 3610068A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packaging
- pulp material
- holding unit
- paper fraction
- domestic waste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 52
- 239000010791 domestic waste Substances 0.000 claims abstract description 27
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 5
- 239000000123 paper Substances 0.000 claims description 38
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- 229920001222 biopolymer Polymers 0.000 claims description 9
- 238000011109 contamination Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 150000003628 tricarboxylic acids Chemical class 0.000 claims description 8
- 239000011105 molded pulp Substances 0.000 claims description 7
- 230000002940 repellent Effects 0.000 claims description 7
- 239000005871 repellent Substances 0.000 claims description 7
- 239000005022 packaging material Substances 0.000 claims description 6
- 239000002699 waste material Substances 0.000 description 10
- 239000000835 fiber Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 4
- 239000011111 cardboard Substances 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000004936 stimulating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/02—Pretreatment of the raw materials by chemical or physical means
- D21B1/026—Separating fibrous materials from waste
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
Definitions
- the present invention relates to a method for manufacturing a packaging or holding unit from a recycled paper fraction originating from domestic waste.
- Recycling of paper material from domestic waste and introduce the recycled material in the paper and food industry does not fulfil the requirements therefor.
- recycling paper material from domestic waste into existing recycling flows that are present in the paper industry is often not possible due to the higher risk of contaminations caused by the paper material that is recycled from domestic waste.
- paper industries in practice uses recycling flows from paper material originating from packaging material, for example.
- the present invention has for its object to obviate or at least reduce the aforementioned problems in recycling of the paper fraction from domestic waste.
- the present invention provides a method for manufacturing a packaging or holding unit from a recycled paper fraction of domestic waste, the method according to the invention comprising the steps of:
- domestic waste relates to waste material that is generated as a result of the ordinary-day-to-day waste collection in a household, for example.
- domestic waste relates to excess matter in the form of waste material including cardboard, paper, wood, metals, packaging material such as drinking cartons, bottles, cans, newspaper and magazines, food scraps.
- the paper fraction is separated from the collected domestic waste. This paper fraction may comprise paper, newspapers, magazines, cardboard, tissue and the like.
- the paper fraction is dissolved to produce a pulp material.
- the paper fraction is fiberized/defibrated to break the material into fibers.
- this production of pulp material is performed in a pulper, tank or reactor with a temperature in the range of 15-80°C, preferably in the temperature range of 45-60°C. This enables a relatively short and effective fiberizing in a time range of 1-60 minutes, preferably 3-15 minutes, for example. It will be understood that other temperature and/or time ranges may also be applicable.
- the pulp material is cleaned by removing contaminations/rejects that are present in the pulp material. These contaminations may relate to plastic material and other non-paper material. These rejects are preferably separated and transported to a pressing device.
- the pressing device like a press container, preferably reduces the water content and forwards the remaining (waste) material with a solid content of about 50-60% to the incineration plant or other treatment plant.
- Such other treatment plant may relate to a production plant of fuel pellets, for example.
- the pulp material is sorted to provide a clean pulp material.
- this cleaning and sorting is performed in a so-called dumping screen, alternatively in a pulper followed by screening steps like slotted screens and/or hole screens, for example.
- sorting is performed in a sorter that is provided with sleeves or holes that are preferably stepwise reduced in their characteristic size from 2 mm to 0.1 mm, for example.
- the sorting process is performed by increased pressure. Also in this step, the rejects can be sent to the pressing device or other treatment device.
- the cleaned and sorted pulp material is then used for moulding the packaging or holding unit from the pulp material.
- Such moulding operation is known in the manufacturing process of packaging units for eggs, for example.
- Such moulding operation involves providing the sorted pulp material to a mould and drying the material in the desired shape after the product is released from the mould or involving an in-mould drying process.
- Products that can be manufactured in the moulding process include a plant pot and packaging material for electronic devices or furniture.
- plant pots that are used in greenhouses, such as in so-called nursery beds are advantageously manufactured from the cleaned and sorted paper pulp originating from domestic waste.
- These pots or trays can be used effectively and enable a production of biodegradable products thereby contributing to a more sustainable plant production.
- Other products include holding products, or carrier part, or inserts. These products, like inserts, may advantageously be applied to green waste containers for households and/or landscape refuse containers, for example. This has the additional advantage that containers can be kept much cleaner and/or containers can be emptied easier. Even further, emission of smells is preferably also reduced.
- the step of dissolving the paper fractions comprises treating the paper fraction in a pulper.
- the pulper relates to a so-called high-consistency pulper operating in a batch mode.
- the pulper is operated at consistencies above 10%, preferably in the range of 10-20%, more preferably is operated with a consistency above 15%, more preferably above 17%, and even more preferably with a preferred consistency of about 18%.
- This enables an effective and efficient treatment process.
- This preferably leaves non-paper material, like plastic, intact and as large as possible to facilitate easier separation in screening steps, for example.
- the method comprises the step of adding an impregnant to the paper fraction and/or pulp material.
- plant pots used in nursery beds have specific requirements such as being water repellent to a certain extent for a specific period of time to prevent disintegration of the pot.
- the impregnant comprises an organic tricarboxylic acid and glycerol. This impregnant prevents disintegration of the product and enable production of a biodegradable product.
- the tricarboxylic acid comprises citric acid.
- This combination of citric acid and glycerol provides an impregnant that is substantially of natural origin, preferably for 100%, and is capable of forming a biopolymer.
- this forming is achieved with a heating step like in a drying process for molded fiber.
- This biopolymer can be applied by impregnating and/or coating the product.
- the impregnant with biopolymer forms a water repellent layer on the outer and/or inner surface of the product.
- the impregnant is added to the pulp material before the drying operation of the moulded fiber product. This preferably combines the drying operation with the heating step for the biopolymer.
- the biopolymer preferably biopolyester, is formed during the drying time of the moulded product thereby achieving the water repellent layer and contributing to the strength and stability of the moulded fiber product.
- These biodegradable products can be designed to disintegrate after a time period such as weeks or months thereby stimulating plant growth.
- at least part of the energy used for the manufacturing of the packaging or holding unit originates from an incineration plant.
- the steam available from an incineration plant may be used for the dryer and drying process for the production of moulded fiber products.
- the steam is typically available at a pressure in the range of 3-10 bar. It will be understood that other pressures could also be applied.
- the moulding process is located close to the incineration plant and thereby close to the recycling operation. More preferably, the incineration plant treats the collected domestic waste and contaminations that are separated from the paper fraction and/or pulp material. This enables cost effective manufacturing of the packaging and/or holding units from the moulded pulp material.
- the present invention further relates to a packaging or holding unit that is manufactured from a moulded pulp material, wherein the moulded pulp material comprises pulp material originating from a paper fraction that is separated from domestic waste.
- Such packaging or holding unit provides the same effects and advantages as described in relation to the method.
- the pulp material is provided by performing the steps that are described in relation to the manufacturing method.
- the moulded pulp material comprises an impregnant that is configured for forming a biopolymer water repellent layer.
- this layer is formed during the drying process of the moulded fiber product.
- This impregnant preferably comprises an organic tricarboxylic acid and glycerol, wherein the tricarboxylic acid preferably comprises citric acid.
- This achieves a substantially biodegradable packaging or holding unit, which is preferably also compostable according to EN 13432 in relation to industrial compostable and home compostable.
- the packaging or holding unit relates to a plant pot or packaging material for electronic devices or furniture.
- This plant pot can be used in nursery beds in greenhouses, for example.
- the packaging material may also relate to packaging/protection elements for transport and storage purposes, for example.
- FIG. 1 illustrates a manufacturing method according to the invention
- FIG. 2 shows a product according to the invention manufactured according to the method of figure 1.
- Manufacturing process 2 receives the collected waste material 4 and performs a separation step in separator 6. Domestic waste 4 is separated in pulp material 8 and waste 10. Waste 10 is forwarded to treatment plant 12 such as an incineration plant. Paper fraction 8 is forwarded to pulper/dissolver 14 that transfers paper fractions 8 to pulp material 16. In the illustrated embodiment heat 18 can be supplied to pulper 14 from incinerator 12. Pulp material 16 is forwarded to cleaner 20 to produce clean pulp 22 and separate therefrom contaminations 24. To improve pulp quality of pulp 22 sorter 30 performs an additional cleaning/sorting operation.
- Contaminations 24 from cleaner 20 and contaminations 34 of sorter 30 are provided to pressing device 26 that removes water from contaminations 24, 34 and forwards the remaining material 28 to treatment plant 12.
- the cleaned and sorted pulp material 32 is forwarded to moulding system 36 that performs the moulding operation resulting in a moulded fiber product 38.
- moulding operation performed in moulding system 36 receives heat 40 from treatment plant 12.
- Impregnant 44, 46, 48 and/or other additives are added from tank 42 to pulper 14 and/or to cleaner 20 and/or sorter 30.
- Plant pot 50 (figure 2) is an illustrative example of moulded fiber product 38 resulting from manufacturing process 2.
- Plant pot 50 is made of moulded fiber material 52 and comprises bottom 54, sidewall 56 and opening 58.
- the outer surface of pot 50 is provided with water repellent layer 60.
- Pot 50 contains earth or medium 62. It will be understood that also other products can be manufactured with manufacturing process 2.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
- Buffer Packaging (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2018699A NL2018699B1 (en) | 2017-04-12 | 2017-04-12 | Method for manufacturing a packaging or holding unit from a recycled paper fraction, and such unit |
PCT/NL2018/050150 WO2018190701A1 (en) | 2017-04-12 | 2018-03-12 | Method for manufacturing a packaging or holding unit from a recycled paper fraction, and such unit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3610068A1 true EP3610068A1 (en) | 2020-02-19 |
EP3610068B1 EP3610068B1 (en) | 2023-10-18 |
Family
ID=59923505
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18710935.0A Active EP3610068B1 (en) | 2017-04-12 | 2018-03-12 | Method for manufacturing a packaging or holding unit from a recycled paper fraction, and such unit |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3610068B1 (en) |
NL (1) | NL2018699B1 (en) |
WO (1) | WO2018190701A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11401661B2 (en) | 2017-11-14 | 2022-08-02 | J & J Green Paper, Inc. | Recyclable composition for waterproofing paper utilizing a plant derived wax, pellets of the composition, recyclable waterproof paper laminate including the composition, recyclable hot beverage cup including the laminate, pod for making hot beverages including the laminate, and drinking straw including the laminate |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4517240A (en) * | 1982-02-22 | 1985-05-14 | National Starch And Chemical Corporation | Process for preparing fiberboard |
FI982737A (en) * | 1998-12-17 | 2000-06-18 | Valmet Corp | Process for producing paper and / or cardboard and for energy production, as well as a production process and an industrial plant applying the procedure |
AU1739301A (en) * | 1999-11-01 | 2001-05-14 | Leopack B.V. | Moulded fibre products comprising modified starch and process for producing the same |
-
2017
- 2017-04-12 NL NL2018699A patent/NL2018699B1/en active
-
2018
- 2018-03-12 WO PCT/NL2018/050150 patent/WO2018190701A1/en unknown
- 2018-03-12 EP EP18710935.0A patent/EP3610068B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
NL2018699B1 (en) | 2018-10-19 |
WO2018190701A1 (en) | 2018-10-18 |
EP3610068B1 (en) | 2023-10-18 |
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