EP3608581B1 - Befestigungselement für led-filamente und led-lampe mit einem befestigungselement - Google Patents
Befestigungselement für led-filamente und led-lampe mit einem befestigungselement Download PDFInfo
- Publication number
- EP3608581B1 EP3608581B1 EP18188333.1A EP18188333A EP3608581B1 EP 3608581 B1 EP3608581 B1 EP 3608581B1 EP 18188333 A EP18188333 A EP 18188333A EP 3608581 B1 EP3608581 B1 EP 3608581B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- led
- mounting element
- led lamp
- clamping portion
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005452 bending Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 229910000639 Spring steel Inorganic materials 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to LED lamps, in particular to LED lamps using LED filaments for light generation.
- LED filaments i.e. strip-like LED elements which typically comprise a plurality of LEDs arranged in a row on a strip-like carrier (e.g. metal, glass, or sapphire materials).
- the LEDs may be coated by a coating for converting the light generated by the LEDs into a desired wavelength range.
- Multiple LED filaments are usually arranged inside a bulb of a lamp (e.g. a LED retrofit lamp having an Edison type lamp base, such as E27 or E14). LED filaments usually are arranged essentially parallel to the longitudinal axis of the lamp. In order to minimize the generation of shadows, the LED filaments in a lamp can be arranged with a slight deviation from said longitudinal direction, such that not all LED filaments are positioned parallel to each other.
- the LED filaments usually are mounted using a mounting stem made from an electrically nonconductive material, for example glass or plastics, extending from the lamp base essentially parallel to the longitudinal axis of the lamp.
- a mounting stem made from an electrically nonconductive material, for example glass or plastics, extending from the lamp base essentially parallel to the longitudinal axis of the lamp.
- a plurality of holding wires extends essentially perpendicular to the mounting stem. These wires are fused into the mounting stem, in a part called "lens".
- the LED filaments are fixed with their upper terminals to these holding wires in order to hold them and provide an electrical connection between the LED filaments, for example by soldering or welding the terminals to the respective holding wires.
- the lower terminals of the LED filaments are fixed to another set of holding wires extending from the mounting stem at a position closer to the lamp base than the upper end of the mounting stem. These wires are also fused into the mounting stem, in a part called "pinch".
- connection wires from the lamp base usually from the electrical contacts on the lamp base or from a driver located in the lamp base
- connection wires from the lamp base (either from the electrical contacts on the lamp base or from a driver located in the lamp base) to the lower terminals of two of the LED filaments (either directly or via the lower holding wires).
- Such a mounting of LED filaments in an LED lamp is rather complex, in particular when an automated assembly is to be achieved.
- An LED lamp according to the present invention comprises a holding structure, at least one mounting element clamped to the holding structure, and at least one LED filament mounted to the mounting element.
- a mounting element for mounting LED filaments in an LED lamp comprises a clamping portion and one or more arms extending from the clamping portion.
- the mounting element may be mounted (i.e. clamped) to a holding structure such as a mounting stem in an LED lamp.
- the arms may then extend from the holding structure, for example radially outwards, and provide mounting points for the LED filaments.
- the mounting structure may at least partially be made from an electrically conductive material and, thus, provide an electrical connection between two LED filaments mounted to the mounting element.
- the mounting element has two arms and the arms enclose an angle of about 90° (for a lamp with four LED filaments, see below) or of about 120° (for a lamp with three LED filaments).
- the clamping portion comprises a lateral wall.
- the lateral wall at least partially surrounds a central opening of the clamping element.
- the central opening may receive the holding structure so that, when the mounting element is clamped to the holding structure, the lateral wall at least partially surrounds the holding structure.
- the central opening may define a center point.
- the lateral wall surrounds the central opening over an angle of at least 180°, preferably over an angle of about 240° to about 270°. Said angle is measured from the two ends of the clamping portion as seen from the center point of the central opening. A bigger angle means that the lateral wall surrounds the central opening further. However, a bigger angle may make clamping of the mounting element to a holding structure more difficult, as the space through which the holding structure may be inserted into the central opening becomes smaller.
- the shape of the central opening may be circular or polygonal.
- the lateral wall has at least partially a cylindrical form.
- the lateral wall corresponds to a section of a cylinder wall.
- the lateral wall comprises two free ends, i.e., the lateral wall surrounds the central opening from one of the free ends to the other of the free ends. At least one of the arms is attached to the lateral wall at one of the free ends.
- the mounting element has exactly two arms, both of which are attached to the lateral wall at the free ends thereof. "Attached" herein means that the lateral wall and the arms can be made as a single piece or as separate pieces, which are then connected to each other (e.g. by welding, gluing, etc.).
- each arm has a first end, with which the respective arm is attached to the clamping portion, and a free second end.
- the free second end (or the portion of the arm near the free second end) may serve as a holding point for attaching the terminal of an LED filament thereto, e.g. by soldering or welding.
- a width of at least one arm at the second end is smaller than a width of the same arm at the first end where the arm is attached to the clamping portion. This reduces the amount of material needed for the mounting element while, at the same time, ensuring mechanical stability of the mounting element at the connection between arm and clamping portion.
- At least the clamping portion is resilient. This enables the clamping portion to act like a spring, thereby allowing the clamping portion to be clamped to a holding structure.
- the mounting element may be formed in one piece, in particular from a sheet metal by a stamping and bending process. This allows easily manufacturing the mounting element.
- the material of the mounting element may be spring steel.
- the mounting element is mounted to a holding structure of the LED lamp and provides mounting points for mounting LED filaments.
- the holding structure is a mounting stem.
- An inner shape of the clamping portion may be conformed to an outer shape of the mounting stem, thus allowing the clamping portion to be clamped to the mounting stem.
- One or more LED filaments may be attached each with one of its electrically conductive terminals to an arm of the mounting element.
- the other electrically conductive terminals of the LED filaments may be attached to one or more further mounting elements as described above or to one or more conventional holding wires.
- Figs. 1a, 2a , and 3a are wireframe views showing hidden lines.
- Figs. 1b, 2b , and 3b are perspective views and do not show hidden lines.
- Figs. 1a and 1b show an embodiment of a mounting element according to the present invention.
- the mounting element comprises a clamping portion 1 and two arms 2 extending radially outward from the clamping portion 1.
- the clamping portion 1 is formed as a portion of a cylindrical wall and surrounds a circular central opening.
- the clamping portion 1 surrounds the central opening over an angle of about 270° (seen from a center point of the central opening). In other words, the angle between the two arms 2 is about 90°.
- the clamping portion 1 comprises two ends 11. At each end 11 one of the arms 2 is attached to the clamping portion 1.
- Each arm 2 comprises a first end 21 and a second end 22.
- the first end 21 of each arm is attached to the corresponding end 11 of the clamping portion 1.
- the second end 22 of each arm is a free end and may be used for attaching a terminal of an LED filament thereto.
- the width W1 of each arm at the first end 21 is larger than the width W2 of the arm at the second end 22.
- the width is measured along the direction of the cylinder axis A of the cylindrical wall of the clamping portion 1.
- the width of the arm tapers from the width W1 at the first end 21 to the width W2 at the second end 22.
- the width of the arm may be constant or may taper (linearly or otherwise) from a first width to a second width over the whole length (or at least a significant portion thereof) of the arm.
- the mounting element may be made from electrically conductive spring steel by a stamping and bending process.
- FIGs. 2a and 2b the mounting element of Figs. 1a and 1b is shown attached to a holding structure in the form of a mounting stem 3.
- the mounting stem 3 comprises an essentially cylindrical body portion 31 and a top portion 32 ("lens"), to which two holding wires 4 are attached. At the lower end, the body portion 31 is attached to a base portion 33 that may be fixed to a lamp base.
- connection wires 5 are fused into and held in place by the base portion 33 ("pinch").
- the upper ends of the connection wires 5 may be electrically connected to LED filaments, the lower ends of the connection wires 5 may be electrically connected either to electrical contacts on the lamp base or to a driver located in the lamp base.
- the inner shape of the lateral wall of the clamping portion 1 corresponds to the outer shape of the body portion 31 (at least in the position where the mounting element 1 is to be mounted to the mounting stem 3). This ensures that the clamping portion 1 and thus the mounting element may be fixedly held on the mounting stem 3 by the clamping force alone (frictional connection).
- each LED filament 6 comprises a lower terminal 61 and an upper terminal 62.
- the lower terminals 61 of two of the LED filaments 6 are mechanically and electrically connected to the arms 2, in particular at locations near the free second ends 22.
- the lower terminals 61 of the other two LED filaments 6 are mechanically and electrically connected to the connection wires 5.
- the upper terminals 62 of all four LED filaments 6 are mechanically and electrically connected to the holding wires 4. All connections may be made for example by soldering or welding.
- two further mounting elements identical or similar to the one shown in Fig. 1 may be used instead of holding wires 4 at the top portion 32 of the mounting stem 3. While in such a case the mounting elements would be positioned one above the other (and not in the same plane, as the holding wires 4), such an offset may be compensated for by the shape or direction of the arms or by the length of the terminals of the LED filaments.
- the arrows in Fig. 3b schematically indicate the direction of current flowing through the assembly.
- the current flows from one of the connection wires 5 through the first LED filament 6, via one of the holding wires 4 towards the second LED filament 6 and through said LED filament, via the mounting element towards the third LED filament 6 and through said LED filament, via the second of the holding wires 4 towards the fourth LED filament 6 and through said LED filament, and finally to the second connection wire 5.
- the four LED filaments are serially connected to each other and may be operated at a voltage corresponding to four times the operating voltage of a single LED filament.
- Using LED filaments having an operating voltage of about 60 V, such a serial connection of four LED filaments may, therefore, be supplied by mains voltage without the need for an additional driving circuit.
- a mounting element according to the present invention securely holds the LED filaments in place while, at the same time, providing an electrical connection between at least some of the LED filaments.
- the angle between the two arms of the mounting element may be about 120°.
- the clamping portion may surround the central opening over an angle of about 240° (seen from a center point of the central opening).
- one of the connection wires 5 may contact the lower terminal 61 of one LED filament 6 and the other connection wire 5 may extend towards the top portion 32 of the mounting stem 3 and contact the upper terminal 62 of another LED filament 6, either directly or indirectly via a holding wire 4.
- Fig. 4 shows an embodiment of an LED lamp according to the present invention.
- the assembly shown in Figs. 3a and 3b is mounted to a lamp base 7 having electrical contacts 71, 72.
- the connection wires 5 are connected at their lower end to the electrical contacts 71, 72.
- the whole assembly fits into a standard size bulb 8, which is fastened to the lamp base 7.
- the bulb 8 is fastened (for example glued) to the lamp base 7 in a gas-tight manner and the lamp is filled with a gas having high thermal conductivity, such as hydrogen or helium, or a mixture thereof or with other gases to improve dissipation of the heat generated by the LED filaments during operation.
- a gas having high thermal conductivity such as hydrogen or helium, or a mixture thereof or with other gases to improve dissipation of the heat generated by the LED filaments during operation.
- the mounting element may be clamped to the mounting stem in a rotated orientation, such that the arms of the mounting element and the holding wires extend in different directions.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Claims (11)
- LED-Lampe mit einer Haltestruktur (3), mindestens einem an der Haltestruktur (3) festgeklemmten Montageelement und mindestens einem an dem Montageelement angebrachten LED-Faden (6), wobei das Montageelement einen Klemmabschnitt (1) und einen oder mehrere Arme (2) umfasst, die sich von dem Klemmabschnitt (1) aus erstrecken, dadurch gekennzeichnet, dass der Klemmabschnitt (1) eine Seitenwand umfasst, wobei die Seitenwand eine zentrale Öffnung des Klemmelements (1) zumindest teilweise umgibt.
- LED-Lampe nach Anspruch 1, wobei die Seitenwand die zentrale Öffnung in einem Winkel von mindestens 180° umgibt.
- LED-Lampe nach einem der Ansprüche 1-2, wobei die Seitenwand zumindest teilweise eine zylindrische Form aufweist.
- LED-Lampe nach einem der Ansprüche 1-3, wobei die Seitenwand zwei freie Enden (11) aufweist, wobei mindestens einer der Arme (2) an einem freien Ende (11) an der Seitenwand befestigt ist.
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei jeder Arm (2) ein erstes Ende (21), mit dem der jeweilige Arm (2) an dem Klemmteil (1) befestigt ist, und ein freies zweites Ende (22) aufweist.
- LED-Lampe nach Anspruch, wobei5, eine Breite (W2) mindestens eines Arms (2) am zweiten Ende (22) kleiner ist als eine Breite (W1) desselben Arms (2) am ersten Ende (21)
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei zumindest der Klemmbereich (1) elastisch ist.
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei das Montageelement einteilig ausgebildet ist.
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei das Montageelement durch ein Stanz- und Biegeverfahren aus einem Blech geformt ist.
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei die Haltestruktur einen Befestigungsschaft (3) umfasst, wobei eine innere Form des Klemmteils (1) an eine äußere Form des Befestigungsschafts (3) angepasst ist, wobei das Klemmteil (1) an den Befestigungsschaft (3) geklemmt ist.
- LED-Lampe nach einem der vorhergehenden Ansprüche, wobei der mindestens eine LED-Faden (6) mit einem seiner elektrisch leitenden Anschlüsse (61) an einem Arm (2) des Montageelements befestigt ist.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18188333.1A EP3608581B1 (de) | 2018-08-09 | 2018-08-09 | Befestigungselement für led-filamente und led-lampe mit einem befestigungselement |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18188333.1A EP3608581B1 (de) | 2018-08-09 | 2018-08-09 | Befestigungselement für led-filamente und led-lampe mit einem befestigungselement |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3608581A1 EP3608581A1 (de) | 2020-02-12 |
EP3608581B1 true EP3608581B1 (de) | 2022-03-30 |
Family
ID=63209214
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18188333.1A Active EP3608581B1 (de) | 2018-08-09 | 2018-08-09 | Befestigungselement für led-filamente und led-lampe mit einem befestigungselement |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP3608581B1 (de) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3029775A1 (de) * | 2014-12-05 | 2016-06-08 | HEBOTEC GmbH | Klammer |
CN206600642U (zh) * | 2017-03-02 | 2017-10-31 | 漳州立达信光电子科技有限公司 | 一种led条形光源及led灯丝灯 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203907283U (zh) * | 2014-05-20 | 2014-10-29 | 安徽朗世光电有限公司 | 一种照明无暗区的led灯 |
CN204313241U (zh) * | 2014-12-31 | 2015-05-06 | 浙江青蓝照明科技有限公司 | 一种led灯丝灯支架结构 |
-
2018
- 2018-08-09 EP EP18188333.1A patent/EP3608581B1/de active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3029775A1 (de) * | 2014-12-05 | 2016-06-08 | HEBOTEC GmbH | Klammer |
CN206600642U (zh) * | 2017-03-02 | 2017-10-31 | 漳州立达信光电子科技有限公司 | 一种led条形光源及led灯丝灯 |
Also Published As
Publication number | Publication date |
---|---|
EP3608581A1 (de) | 2020-02-12 |
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