EP3585974B1 - Appareil et procédés permettant de surmonter une obstruction dans un trou de forage - Google Patents

Appareil et procédés permettant de surmonter une obstruction dans un trou de forage Download PDF

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Publication number
EP3585974B1
EP3585974B1 EP18758151.7A EP18758151A EP3585974B1 EP 3585974 B1 EP3585974 B1 EP 3585974B1 EP 18758151 A EP18758151 A EP 18758151A EP 3585974 B1 EP3585974 B1 EP 3585974B1
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EP
European Patent Office
Prior art keywords
medium
nozzle
obstruction
wellbore
downhole
Prior art date
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Application number
EP18758151.7A
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German (de)
English (en)
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EP3585974A4 (fr
EP3585974A1 (fr
Inventor
William F. Boelte
Michael C. Robertson
Douglas J. Streibich
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Robertson Intellectual Properties LLC
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Robertson Intellectual Properties LLC
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Publication date
Priority claimed from US15/444,099 external-priority patent/US10472913B2/en
Application filed by Robertson Intellectual Properties LLC filed Critical Robertson Intellectual Properties LLC
Publication of EP3585974A1 publication Critical patent/EP3585974A1/fr
Publication of EP3585974A4 publication Critical patent/EP3585974A4/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
    • E21B41/0078—Nozzles used in boreholes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B29/00—Cutting or destroying pipes, packers, plugs or wire lines, located in boreholes or wells, e.g. cutting of damaged pipes, of windows; Deforming of pipes in boreholes or wells; Reconditioning of well casings while in the ground
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/11—Perforators; Permeators
    • E21B43/114—Perforators using direct fluid action on the wall to be perforated, e.g. abrasive jets

Definitions

  • Embodiments usable within the scope of the present disclosure relate, generally, to systems and methods usable to penetrate and/or otherwise overcome a downhole target and/or obstruction in a wellbore, and more specifically, to devices and methods for projecting a medium in a direction generally parallel to the axis of a wellbore (e.g., in an uphole or downhole direction) to remove, reduce, and/or otherwise affect debris, a downhole tool, or other similar obstructions and/or restrictions, and to subsequently retrieve debris resulting from such operations when desired.
  • sub surface safety valves which typically include a flapper valve
  • flapper valves are deployed to restrict the egress of lower zoned material (e.g., oil and gas); however, it is common for flapper valves to become blocked or otherwise hindered or prevented from opening, preventing production or other operations.
  • foreign objects e.g., "fish"
  • debris, and/or other objects can become lodged within a wellbore, especially at restrictions in a wellbore.
  • Such items can often present difficulties in their removal due to the lack of fixation of the object in the wellbore and/or the material of the object (e.g., Inconel, Hastalloy, etc.)
  • Conventional methods for removing downhole obstructions include use of jars to apply a physical/mechanical force to such obstructions, pigs or similar fluid jetting systems typically used to clean a conduit (e.g., to remove paraffin or similar substances), and other similar systems that generally rely on physical/mechanical force to forcibly move an obstruction.
  • Prior-filed United States application 13/815,614 relates to apparatus and methods for at least partially removing an obstruction (e.g., a downhole target) from a wellbore, e.g., by penetrating the downhole target with a medium, such as molten fuel, a perforating jet or object, a blade, a corrosive medium, or other similar means for eroding, penetrating, perforating, and/or otherwise overcoming a blockage or restriction.
  • a medium such as molten fuel, a perforating jet or object, a blade, a corrosive medium, or other similar means for eroding, penetrating, perforating, and/or otherwise overcoming a blockage or restriction.
  • the nozzle geometry of such a device can be varied depending on the nature of the wellbore, the medium used, and the downhole target, to facilitate overcoming the obstruction, and when desired and/or necessary, an operation may include multiple trips in which each successive trip utilizes an apparatus having a different nozzle geometry to progressively remove an obstacle and/or enlarge an opening.
  • U.S. Patent No. 4,619,318 discloses a cutting tool comprising pressure actuated anchoring means, pressure generating and chemical sections, and a cutting section having a downwardly extending nozzle.
  • International Patent Application Publication No. 2016/137667 A1 discloses a hydraulic jetting assembly including a jetting hose with a jetting nozzle at its distal end.
  • the jetting nozzle comprises a tubular stator body having a fluid discharge slot, and a proximal end configured to sealingly connect to an end of a jetting hose, and to receive a high pressure jetting fluid.
  • certain types of obstructions, such as flapper valves could be penetrated and/or otherwise affected in a manner that allows the resulting pieces to fall into the wellbore, rather than progressively enlarging a flowpath through the center of the flapper value.
  • Embodiments of the present disclosure relate generally to apparatus and methods usable for penetrating a downhole target (e.g., a flapper valve, a packer, a setting tool, or a similar sealing/isolating device, a safety valve, or any other type of restriction, obstruction, debris, etc.) within a wellbore.
  • a downhole target e.g., a flapper valve, a packer, a setting tool, or a similar sealing/isolating device, a safety valve, or any other type of restriction, obstruction, debris, etc.
  • the apparatus can include a body having a longitudinal axis, a medium (e.g., a fuel load, such as thermite, a linear shaped charge, other types of explosive devices, blades, solid, fluid, and/or molten perforating materials, corrosive materials, or combinations thereof) associated with the body, and a nozzle at an end of the body.
  • a medium e.g., a fuel load, such as thermite, a linear shaped charge, other types of explosive devices, blades, solid, fluid, and/or molten perforating materials, corrosive materials, or combinations thereof
  • An actuator can be provided in communication with the medium, such that actuation of the actuator causes projection of the medium through the nozzle.
  • embodiments usable within the scope of the present disclosure can project a medium in a downhole and/or uphole (e.g., axial) direction within a wellbore, enabling the apparatus to be placed above a blockage in a wellbore, beneath a safety valve or similar sealing device, and/or otherwise in association with a blockage or other type of obstruction that may later be overcome or removed.
  • a medium in a downhole and/or uphole (e.g., axial) direction within a wellbore enabling the apparatus to be placed above a blockage in a wellbore, beneath a safety valve or similar sealing device, and/or otherwise in association with a blockage or other type of obstruction that may later be overcome or removed.
  • the nozzle can be provided with a geometry that is configured to separate a downhole target into at least two portions, e.g., by projecting the medium in a pattern capable of separating the downhole target.
  • the nozzle can have a surface that is adapted to face the obstruction, wherein the surface of the nozzle can comprise at least two slots that can be oriented in a geometry to project a medium in a direction generally parallel to the axis of the wellbore, and in a pattern adapted to separate the downhole target into a plurality (at least two) of wedge-shaped portions.
  • Such an embodiment of the nozzle can be used, e.g., to remove a flapper valve from a wellbore, using a smaller number of trips than other methods of removing and/or overcoming a flapper valve.
  • separation of a flapper valve into multiple, wedge-shaped portions can cause the separated portions to fall into the wellbore, thereby overcoming the obstruction in a manner that liberates the full diameter of the wellbore, in a smaller number of trips than other alternatives.
  • embodiments usable within the scope of the present disclosure can include methods for doing so.
  • an obstruction e.g., a downhole tool
  • embodiments usable within the scope of the present disclosure can include the use of a device that projects molten thermite or a similar type of fuel that can include iron or other ferromagnetic materials. Projecting of a medium containing ferromagnetic material can adhere, coat, fuse, and/or bond the ferromagnetic material to the downhole target, e.g., by forming a ferromagnetic matrix with the material of the downhole target. The resulting association between the ferromagnetic material of the medium and the downhole target can enable the target and/or separated portions thereof to be recovered using a magnetic tool.
  • the apparatus for penetrating a downhole target can comprise a stand-off member that can be associated with the first end of the body, wherein the stand-off member can have a dimension that provides a space between the nozzle and the downhole target.
  • the stand-off member can be adapted to be at least partially eroded by the medium.
  • the apparatus for penetrating a downhole target can comprise a connector that can be associated with the second end of the body, wherein the connector, a device attached to the connector, or combinations thereof, can be usable to anchor the body in a generally fixed orientation relative to the wellbore to prevent movement of the body due to actuation of the actuator, projection of the medium, or combinations thereof.
  • a cap can be associated with the first end of the body of the apparatus and can be configured to seal the nozzle to prevent entry of contaminants.
  • the cap can be adapted to be at least partially eroded by the medium.
  • Embodiments of the present invention include a method for at least partially removing an obstruction from a wellbore having an axis.
  • the method steps include positioning a body in the wellbore at a distance from the obstruction, wherein the body comprises a nozzle having a surface that can be adapted to face the obstruction.
  • the surface of the nozzle can comprise at least two slots that can be oriented in a geometry to project a medium in a direction generally parallel to the axis of the wellbore, and the geometry can be configured for projecting the medium in a pattern adapted to separate the obstruction into at least two portions.
  • the method steps can continue with projecting the medium through the nozzle in the direction generally parallel to the axis of the wellbore, wherein the medium affects at least one portion of the obstruction, thereby at least partially removing the obstruction from the wellbore.
  • the method step of positioning the body at the distance from the obstruction can comprise providing the body with a stand-off member having a dimension that provides a space between the nozzle and the obstruction.
  • the step of consuming the fuel load to cause projection of the medium through the nozzle can cause the medium to at least partially erode the stand-off member.
  • the method can further comprise the step of providing a cap into association with the body, wherein the cap can be configured to seal the nozzle to prevent entry of contaminants, and wherein projecting the medium through the nozzle can at least partially erode the cap.
  • the steps of the method can further include anchoring the body in a generally fixed orientation relative to the wellbore to prevent any movement of the body due to projection of the medium.
  • the step of anchoring the body can comprise providing a counterforce apparatus associated with the body, wherein the step of projecting the medium through the nozzle applies a force to the body, and wherein the counterforce apparatus produces a counterforce that opposes the force such that the body remains in the generally fixed orientation relative to the wellbore.
  • the counterforce apparatus can be provided with an output, a duration, or combinations thereof, that corresponds to the geometry of the nozzle, the force, or combinations thereof.
  • the pattern of the nozzle can comprise at least two slots, and the step of projecting the medium can separate the obstruction into a plurality of wedge-shaped portions.
  • the medium can comprise ferromagnetic material, and the step of projecting the medium can include associating the ferromagnetic material with the obstruction, such that said at least two portions of the obstruction can be magnetically retrieved.
  • the embodiments of the present invention can further include a method for removing and retrieving a downhole object from a wellbore, wherein the method can comprise the steps of: contacting the downhole object with a medium comprising a ferromagnetic material, thereby associating the downhole object with the ferromagnetic material; and contacting the ferromagnetic material with a retrieval device comprising a magnetic element, thereby associating the downhole object with the retrieval device.
  • the medium can comprise thermite
  • the step of contacting the downhole object with the medium can comprise projecting molten thermite into contact with the downhole object, thereby at least partially fusing the ferromagnetic material to the downhole object.
  • the steps of the method can further comprise positioning a body in the wellbore at a distance from the downhole object, wherein the body comprises a nozzle having a geometry adapted to project the medium in a direction generally parallel to an axis of the wellbore, and projecting the medium through the nozzle in the direction generally parallel to the axis of the wellbore.
  • the nozzle can comprise a geometry for projecting the medium in a pattern adapted to separate the downhole target into at least two portions associated with the ferromagnetic material.
  • the geometry of the nozzle can comprise at least two slots, wherein the step of projecting the medium can separate the downhole object into a plurality of wedge-shaped portions associated with the ferromagnetic material.
  • the step of contacting the downhole object with the medium separates the downhole object into at least two portions associated with the ferromagnetic material.
  • FIG. 1A a cross-sectional view of an embodiment of an apparatus (10) (e.g., a torch) adapted for projecting a medium in an axial (e.g., downhole or uphole) direction within a wellbore is shown.
  • an apparatus e.g., a torch
  • Figure 1A depicts a generally tubular, torch-like apparatus as an exemplary embodiment, any type of cutter, perforator (e.g., a perforating gun), or any other type of device, configured to project a medium in a manner usable to affect an obstruction in a wellbore, can be used without departing from the scope of the present disclosure.
  • the depicted embodiment can be used as an apparatus for projecting a medium in an axial direction within a wellbore
  • the depicted embodiment could alternatively be attached (e.g., threaded) to one or more other apparatus usable to project a medium in an axial direction, such that the depicted apparatus (10) is usable as an associated container for retaining a fuel load therein.
  • the depicted apparatus (10) is shown having an elongate, tubular body (12) having a box end (14) and a pin end (16).
  • the pin end (16) is depicted having sealing elements (18) (e.g., O-rings or similar elastomeric and/or sealing members) associated therewith.
  • a fuel load (20) is shown disposed within and substantially filling the central bore of the body (12).
  • the fuel load (20) can include thermite and/or a mixture of thermite and one or more polymers adapted to produce a gas and/or force as the thermite combusts, such as the power source described in United States Patent No. 8,196,515 and United States Patent No. 8,474,381 .
  • Figure 1A depicts the body (12) containing a single piece of thermite (e.g., an elongate pellet or a densely packed concentration), though it should be understood that the fuel load (20) can include any type of usable power source having any form and/or quantity.
  • Figure 1B depicts an alternate embodiment of an apparatus (10), in which the fuel load includes multiple, discrete pellets of thermite (22), each having a central passage therethrough (e.g., for increasing surface area), to define a continuous central passage (24).
  • the fuel load could include a different type of medium usable to affect a downhole target, such as one or more blades, a corrosive medium, a solid or fluid perforating medium, or other types of generally destructive media.
  • the box end (14) and/or the pin end (16) of the depicted apparatus (10) can be configured to function as a nozzle, such that when the fuel load (20) is consumed (e.g., through actuation of a thermal generator or other type of ignition source or actuator), a medium (e.g., molten thermite) is projected through the nozzle, generally parallel to the axis of the body (12).
  • a medium e.g., molten thermite
  • the medium can subsequently affect an obstruction within a wellbore (e.g., a flapper valve, debris, a setting tool, a restriction, or other similar types of obstacles) located in an axial direction (e.g., uphole or downhole) relative to the apparatus (10), e.g., by at least partially degrading, perforating, penetrating, and/or eroding the obstruction.
  • a wellbore e.g., a flapper valve, debris, a setting tool, a restriction, or other similar types of obstacles
  • the depicted apparatus (10) can be used in conjunction with additional containers and/or apparatus containing additional fuel, or the depicted apparatus (10) can function as a carrier for a fuel load (20) for use by an associated apparatus.
  • an initiation apparatus can be threaded to and/or otherwise engaged with either end (14, 16) of the apparatus (10), and/or other attachments and/or components can be engaged with the depicted apparatus (10), such as a stand-off member, an anchor and/or attachment/latching mechanism, or other similar components, as described above and below.
  • FIG. 2A a cross-sectional view of an embodiment of an apparatus (26) (e.g., a torch), usable within the scope of the present disclosure is shown.
  • the apparatus (26) is depicted having a generally tubular body (28) with a first end (30) having threads and/or a box connection, and a second end (32).
  • the second end (32) is depicted having interior threads (34), usable for engagement with a stand-off member (36).
  • the stand-off member (36) is shown engaged with the body (28) via the threads (34), and a sealing member (38) (e.g., an O-ring or similar element) is shown secured between the stand-off member (36) and the interior surface of the body (28).
  • a sealing member (38) e.g., an O-ring or similar element
  • the stand-off member (36) can be usable to provide a space between the second end (32) of the body (28) and an object and/or obstruction in the wellbore, such as through contact between the obstruction and one or more protruding portions of the stand-off member (36).
  • Figure 2A shows the stand-off member (36) having a plurality of protruding elements extending beyond the second end (32) of the body (28) a selected length (L), which provides an effective space between the body (28) and an obstruction in the wellbore, such that the projection of a medium from the apparatus (26) toward the obstruction will be less likely to damage and/or otherwise affect the body (28) of the apparatus (26).
  • the depicted embodiment of the apparatus (26) is shown having an insert (40) disposed within the body (28) proximate to the second end (32), which in an embodiment, can be formed from graphite or a similar material that will remain generally unaffected by the consumption of a fuel load and the projection of a medium.
  • the insert (40) is shown having an internal bore, which is continuous with a bore through the stand-off member (36), defining a nozzle (42) at the second end (32) of the body (28).
  • the stand-off member (26) is depicted having a seal and/or plug (44) engaged therewith, over the nozzle (42), with an associated O-ring or similar sealing member (46), such that the seal and/or plug (44) blocks the opening of the nozzle (42) while the apparatus (26) is lowered and/or otherwise positioned within the wellbore.
  • the seal and/or plug (44) thereby prevent(s) the entry of contaminants into the nozzle (42) and body (28), until the apparatus (26) is actuated.
  • a medium e.g., molten thermite and/or gas
  • Figure 2B depicts an alternate embodiment of an apparatus (26), in which the stand-off member (36) can be adjustably secured to the body (28) by way of tightening pins and/or screws (52), which can secure the stand-off member (36) to a plug and/or retainer (50).
  • Figure 2B depicts the insert (40) having a generally conical interior profile, which defines the shape of the nozzle (42), the characteristics of the medium projected therethrough, and the corresponding effect on a downhole obstruction.
  • FIG. 2B also shows the fuel load including multiple discrete pellets (54) of thermite that define a continuous interior channel (56) therethrough, rather than a solid, compressed, and/or single-piece, fuel load as shown in Figure 2A .
  • any configuration and/or type of medium able to affect a downhole target can be used without departing from the scope of the present disclosure.
  • FIG. 3A a cross-sectional view of an embodiment of an apparatus (58) (e.g., a torch), usable within the scope of the present disclosure is shown.
  • the apparatus (58) is depicted having a generally tubular body (60) with a first end (62) having threads and/or another type of box connector associated therewith, and a second end (64).
  • the body (60) is shown having an insert (66) positioned within the interior of the body (60) and proximate to the second end (64), which, in an embodiment, the insert (66) can be formed from graphite or a similar material that will remain generally unaffected by the consumption of a fuel load and the projection of and/or contact with a medium.
  • the depicted insert (66) is shown having a generally frustoconical interior shape, with a lower portion having one or more openings therein, which defines a nozzle (84) that includes a generally broad, upper section that narrows to one or more of channels (86), which pass through the lower portion of the insert (66).
  • a plug and/or seal (68) e.g., a cap
  • An O-ring or similar sealing element (72) can be positioned between the plug and/or seal (68) and the body (60).
  • the plug and/or seal (68) is shown having grooves, indentations, and/or channels that are continuous with the channels (86) within the insert (66), such that when the fuel load (74) is consumed, the medium (e.g., molten thermite) can enter the nozzle (84), pass into the channels (86), and then penetrate, perforate, and/or otherwise erode at least a portion (88) of the plug and/or seal (68), between the nozzle (84) and the exterior of the apparatus (58).
  • the medium e.g., molten thermite
  • Figure 3B depicts an apparatus (58), in which the fuel load includes multiple discrete pellets (80) of thermite and/or a thermite-polymer mixture, with a contiguous central passageway (82) extending therethrough.
  • the insert (66) is shown including a lower portion, with an angled and/or convex surface, to facilitate guiding molten thermite and/or another similar medium from the broad region of the nozzle (84) into the channels (86).
  • the plug and/or seal (68) is shown as a two part component in which an upper portion thereof (68) (e.g., an insert) is abutted by a plug and/or sealing member (76) of a lower portion (88), while the plug and/or sealing member (76) can be retained in place via a snap ring (78) or similar retaining member.
  • FIGS. 1A through 3B are exemplary embodiments of apparatus usable to project a medium in a direction generally parallel to the axis of a wellbore (e.g., in an uphole and/or downhole direction); and as such, it should be understood that any type of torch, cutter, perforating device, or other similar apparatus configured to project a medium in an axial direction can be used without departing from the scope of the present disclosure.
  • any of the above-described embodiments, and/or another similar apparatus configured to project a medium in an axial direction can be positioned within a wellbore (e.g., by lowering the apparatus via a conduit engaged with the upper end/top connector thereof).
  • the apparatus can be anchored in place, such as through use of a positioning and latching system, such as that described in United States Patent No. 8,616,293 .
  • a latching member can be engaged to an embodiment of the present apparatus via a connection to the upper end/top connector thereof.
  • various other types of anchors, setting tools, and/or securing devices can be used to retain the apparatus in a generally fixed position within a wellbore without departing from the scope of the present disclosure.
  • any of the above-described embodiments, and/or another similar apparatus can be positioned within a wellbore, facing a first direction (either uphole or downhole), while a second identical or similar apparatus can be provided, facing the opposite direction.
  • the two apparatus can be actuated simultaneously, such that the force produced by the second apparatus (e.g., a counterforce apparatus), counteracts and/or otherwise opposes the force applied to the first apparatus by consumption of the fuel load and projection of the medium, thereby retaining both apparatus in a generally fixed position within the wellbore during use.
  • the nozzle geometry, fuel load, and/or other characteristics of the second/counterforce apparatus can be selected based on the nozzle geometry, fuel load, and/or other expected forces associated with the first apparatus.
  • Figure 4A depicts a diagram showing a portion of a wellbore (W), within which an obstruction (O) to flow and/or other operations is shown.
  • Possible obstructions can include, by way of example, malfunctioning valves, setting and/or sealing devices, debris, or any other obstacle and/or restriction to flow through the wellbore (W).
  • a first apparatus (A1) such as an apparatus similar to that shown in Figure 1A , can be positioned relative to the obstruction (O), as depicted in Figure 4B . Actuation of the first apparatus (A1), to project a medium in an axial (e.g., downhole) direction toward the obstruction (O), affects the obstruction (O) by forming a first perforation and/or erosion (P1) therein.
  • a medium in an axial (e.g., downhole) direction toward the obstruction (O) affects the obstruction (O) by forming a first perforation and/or erosion (P1) therein.
  • a second apparatus (A2) such as an apparatus similar to that shown in Figure 2A , can be positioned relative to the obstruction (O), as depicted in Figure 4C .
  • Actuation of the second apparatus (A2) to project a medium in an axial (e.g., downhole) direction toward the obstruction (O) affects the obstruction (O) by forming a second perforation and/or erosion (P2) therein.
  • the existence of the first perforation and/or erosion (P1) enhances the effectiveness of the second apparatus (A2), such that the combined and/or synergistic effect of using the second apparatus (A2), following use of the first apparatus (A1), exceeds the theoretical sum of the individual effectiveness of each apparatus (A1, A2).
  • a third apparatus (A3) such as an apparatus similar to that shown in Figure 3A , can be positioned relative to the obstruction (O), as depicted in Figure 4D .
  • Actuation of the third apparatus (A3) to project a medium in an axial (e.g., downhole) direction toward the obstruction (O) affects the obstruction (O) by forming a third perforation and/or erosion (P3) therein.
  • Figures 4A through 4D depict an embodiment in which a series of apparatus (A1, A2, A3) are lowered into a wellbore (W) to affect an obstruction (O), by projecting a medium in a downhole direction
  • one or more apparatus could be lowered into a wellbore prior to the intentional or unintentional creation of an obstruction above the apparatus (e.g., in an uphole direction therefrom). Subsequently, the one or more apparatus could be actuated to project a medium in an uphole direction to overcome the obstruction.
  • Figure 5A an isometric, partial cross-sectional view of an embodiment of an apparatus (100), usable within the scope of the present disclosure, is shown.
  • Figure 5B depicts a diagrammatic end view of the apparatus (100)
  • Figure 5C depicts an isometric, partial cross-sectional view of the apparatus (100) engaged with a cap (116).
  • the apparatus (100) is shown having a generally tubular body (102) with a bore and/or cavity (104) therein, usable to contain a medium (e.g., a thermite-based fuel load or other types of media) for affecting a downhole target, such as a flapper valve.
  • the body (102) includes a first end (104) having a nozzle (110) engaged therewith, and a second end (108) usable to engage the apparatus (100) to an adjacent component, connector, conduit, and/or other type of object.
  • the nozzle (110) is shown having a geometry adapted to separate a flapper valve or similar downhole object and/or obstruction into portions (e.g., wedge-shaped pieces). Specifically, the depicted nozzle (110) includes four slots (112A, 112B, 112C, 112D) extending in a radial direction and spaced generally equally about the face of the nozzle (110). A diverter (114) is positioned adjacent to the nozzle (110), toward the interior of the body (102).
  • Figure 5C depicts a cap (116) engaged with the first end (106) of the body (102), e.g., for preventing the ingress of material and/or fluid into the nozzle (110), and/or into the cavity (104).
  • the cap (116) can be formed from a material that can be at least partially degraded by projection of the medium through the nozzle (110). For example, molten thermite projected through the slots (112A, 112B, 112C, 112D) could melt, cut, and/or otherwise penetrate through the cap (116) in corresponding locations thereof prior to affecting a downhole target.
  • a medium e.g., molten thermite
  • a medium can be projected from the interior of the body (102) toward the nozzle (110), guided by the diverter (114) through the slots (112A, 112B, 112C, 112D), such that the molten thermite or similar medium that exits the apparatus (110) is projected in a pattern corresponding to the position of the slots (112A, 112B, 112C, 112D), thereby affecting a downhole target by separating and/or severing the downhole target into wedge-shaped pieces, generally corresponding to the portions of the nozzle (110) unoccupied by slots.
  • projection of molten thermite through the depicted nozzle (110) would sever a flapper valve into four wedge-shaped pieces by cutting generally perpendicular slots through the valve.
  • Figure 6A depicts a diagrammatic end view of a downhole target (118), e.g., a flapper valve, having a generally tubular body (120) with a bore (122) extending therethrough.
  • the downhole target (118) can include other parts, such as sealing/seating elements, a flapper, a valve, etc., as known in the art.
  • Figure 6A illustrates the locations at which cuts (113A, 113B, 113C, 113D) can be made in the body (120), e.g., using the apparatus depicted in Figures 5A-5C .
  • cut (113A) corresponds to the location of the first slot (112A, shown in Figures 5A and 5B
  • cut (113B) corresponds to the location of the second slot (112B, shown in Figures 5A and 5B
  • cut (113C) corresponds to the location of the third slot (112C, shown in Figures 5A and 5B
  • cut (113D) corresponds to the location of the fourth slot (112D, shown in Figure 5B ).
  • Figure 6B depicts the downhole target after actuation of the apparatus. Specifically, Figure 6B depicts the downhole target separated into four distinct portions (121A, 121B, 121C, 121D) after each of the cuts illustrated in Figure 6A are formed, e.g., via projection of the medium from the apparatus. After actuation of the apparatus, the portions (121A, 121B, 121C, 121D) can fall into the wellbore (e.g., into a rat hole for disposal); however, in an embodiment, the portions (121A, 121B, 121C, 121D) can be retrieved (e.g., fished).
  • ferromagnetic materials such as a type of molten thermite
  • the ferromagnetic materials can adhere, bond, fuse, coat, and/or otherwise become associated with the downhole target, e.g., by forming a matrix therewith.
  • a retrieval device having a ferromagnetic element can be used to contact and retrieve the portions of the downhole target, due to the magnetic attraction between the ferromagnetic materials of the medium and the retrieval tool.
  • Embodiments usable within the scope of the present disclosure thereby provide apparatus and methods usable to penetrate, perforate, and/or erode a target that presents a blockage, hindrance to travel, and/or inadequate flow path in a wellbore, through the projection of a medium to affect the obstruction.
  • Embodiments can include use of nozzles having geometries adapted for separating a downhole target, such as a flapper valve, into multiple portions, and can further include methods for applying a ferromagnetic property to previously non-ferromagnetic objects to facilitate retrieval of the objects.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Furnace Charging Or Discharging (AREA)

Claims (15)

  1. Appareil (100) destiné à pénétrer dans une cible (118) de fond de trou à l'intérieur d'un puits de forage présentant un axe, l'appareil (100) comportant :
    un corps (102) présentant un axe longitudinal, une première extrémité (104), et une seconde extrémité (108) ;
    un milieu (20) associé au corps (102) ;
    une buse (110) à la première extrémité du corps (102), la buse (110) projetant le milieu (20) dans une direction généralement parallèle à l'axe longitudinal, et la buse (110) comportant une surface qui est prévue pour faire face à la cible (118) de fond de trou, la surface comportant au moins deux fentes allongées (112A, 112C) s'étendant radialement dans une direction partant de l'axe longitudinal du corps, et orientées suivant une géométrie de nature à projeter le milieu (20) suivant un diagramme prévu pour séparer la cible (118) de fond de trou en au moins deux parties ; et
    un actionneur en communication avec le milieu (20), un actionnement de l'actionneur provoquant la projection du milieu (20) à travers la buse (110) suivant le diagramme, dans la direction généralement parallèle à l'axe longitudinal du corps (102) et généralement parallèle à l'axe du puits de forage pour affecter la cible (118) de fond de trou.
  2. Appareil selon la revendication 1, comportant en outre un élément (36) de distanciation associé à la première extrémité (104) du corps (102), l'élément (36) de distanciation présentant une dimension qui ménage un espace entre la buse (110) et la cible (118) de fond de trou.
  3. Appareil selon la revendication 2, l'élément (36) de distanciation étant prévu pour être au moins partiellement érodé par le milieu (20).
  4. Appareil selon la revendication 1, comportant en outre un bouchon (116) associé à la première extrémité (104) du corps (102), le bouchon (116) étant configuré pour obturer la buse (110) afin d'empêcher l'entrée de contaminants, et le bouchon (116) étant prévu pour être au moins partiellement érodé par le milieu (20).
  5. Appareil selon la revendication 1, le milieu (20) comportant une charge explosive, un milieu corrosif, un milieu en fusion ou des combinaisons de ceux-ci.
  6. Appareil selon la revendication 1, le milieu (20) comportant un matériau ferromagnétique, et la projection du milieu faisant adhérer, appliquant, fusionnant, collant, ou des combinaisons de ces actions, le matériau ferromagnétique à la cible (118) de fond de trou, permettant ainsi une récupération magnétique desdites au moins deux parties de celle-ci.
  7. Appareil selon la revendication 6, le milieu (20) comportant de la thermite.
  8. Appareil selon la revendication 7, la projection de la thermite formant une matrice ferromagnétique sur la cible (118) de fond de trou.
  9. Procédé d'élimination au moins partielle d'une obstruction (118) d'un puits de forage présentant un axe, le procédé comportant les étapes consistant à : positionner un corps (102) dans le puits de forage à une certaine distance de l'obstruction (118), le corps (102) comportant un axe longitudinal et une buse (110) dotée d'une surface qui est prévue pour faire face à l'obstruction (118), la surface comportant au moins deux fentes allongées (112A, 112C) s'étendant radialement dans une direction partant de l'axe longitudinal du corps, et orientées suivant une géométrie de nature à projeter un milieu (20) dans un direction généralement parallèle à l'axe du puits de forage et suivant un diagramme prévu pour séparer l'obstruction (118) en au moins deux parties ; et projeter le milieu (20) à travers la buse (110) dans la direction généralement parallèle à l'axe du puits de forage, le milieu (20) affectant au moins une partie de l'obstruction (118), éliminant ainsi au moins partiellement l'obstruction (118) du puits de forage.
  10. Procédé selon la revendication 9, l'étape de positionnement du corps (102) à la distance de l'obstruction (118) comportant le fait de munir le corps (102) d'un élément (36) de distanciation présentant une dimension qui ménage un espace entre la buse (110) et l'obstruction (118).
  11. Procédé selon la revendication 10, une étape de consommation d'une charge de combustible pour provoquer la projection du milieu (20) à travers la buse (110) amenant le milieu (20) à éroder au moins partiellement l'élément (36) de distanciation.
  12. Procédé selon la revendication 9, comportant en outre l'étape de mise en place d'un bouchon (116) en association avec le corps (102), le bouchon (116) étant configuré pour obturer la buse (110) afin d'empêcher l'entrée de contaminants, et la projection du milieu (20) à travers la buse (110) érodant au moins partiellement le bouchon (116).
  13. Procédé selon la revendication 9, comportant en outre l'étape d'ancrage du corps (102) dans une orientation généralement fixe par rapport au puits de forage pour empêcher un mouvement du corps (102) dû à la projection du milieu (20).
  14. Procédé selon la revendication 13, l'étape d'ancrage du corps (102) comportant la mise en place d'un appareil antagoniste associé au corps (102), l'étape de projection du milieu (20) à travers la buse (110) appliquant une force au corps (102), et l'appareil antagoniste produisant une force antagoniste qui s'oppose à la force de telle façon que le corps (102) reste dans l'orientation généralement fixe par rapport au puits de forage.
  15. Procédé selon la revendication 9, le milieu (20) comportant un matériau ferromagnétique, l'étape de projection du milieu (20) comportant le fait d'associer le matériau ferromagnétique à l'obstruction (118), et le procédé comportant en outre l'étape de récupération magnétique desdites au moins deux parties (121) de l'obstruction (118).
EP18758151.7A 2017-02-27 2018-02-27 Appareil et procédés permettant de surmonter une obstruction dans un trou de forage Active EP3585974B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US15/444,099 US10472913B2 (en) 2013-03-14 2017-02-27 Apparatus and methods for overcoming an obstruction in a wellbore
PCT/US2018/019989 WO2018157144A1 (fr) 2017-02-27 2018-02-27 Appareil et procédés permettant de surmonter une obstruction dans un trou de forage

Publications (3)

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EP3585974A1 EP3585974A1 (fr) 2020-01-01
EP3585974A4 EP3585974A4 (fr) 2020-12-02
EP3585974B1 true EP3585974B1 (fr) 2022-04-06

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US4619318A (en) 1984-09-27 1986-10-28 Gearhart Industries, Inc. Chemical cutting method and apparatus
US7219724B2 (en) * 2004-07-15 2007-05-22 Bilco Tools, Inc. Downhole magnetic retrieval tool
US7726392B1 (en) * 2008-03-26 2010-06-01 Robertson Michael C Removal of downhole drill collar from well bore
US8327926B2 (en) * 2008-03-26 2012-12-11 Robertson Intellectual Properties, LLC Method for removing a consumable downhole tool
US8616293B2 (en) 2009-11-24 2013-12-31 Michael C. Robertson Tool positioning and latching system
US8196515B2 (en) * 2009-12-09 2012-06-12 Robertson Intellectual Properties, LLC Non-explosive power source for actuating a subsurface tool
US8662169B2 (en) * 2011-04-07 2014-03-04 Baker Hughes Incorporated Borehole metal member bonding system and method
US9580984B2 (en) * 2013-03-14 2017-02-28 Robertson Intellectual Properties, LLC Apparatus and methods for overcoming an obstruction in a wellbore
CA2967742C (fr) * 2014-11-18 2018-09-04 Spex Engineering (Uk) Limited Outil de fond de trou a charge propulsive
WO2016137667A1 (fr) 2015-02-24 2016-09-01 Coiled Tubing Specialties, Llc Buse de travail au jet hydraulique orientable, et système de guidage pour dispositif de forage de fond de trou
US20180169674A1 (en) * 2015-06-26 2018-06-21 Volkren Consulting Inc. Vortex-generating wash nozzle assemblies

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Publication number Publication date
EP3585974A4 (fr) 2020-12-02
WO2018157144A1 (fr) 2018-08-30
EP3585974A1 (fr) 2020-01-01
CA3054737A1 (fr) 2018-08-30

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