EP3534673B1 - Induction hob and method for operating an induction hob - Google Patents

Induction hob and method for operating an induction hob Download PDF

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Publication number
EP3534673B1
EP3534673B1 EP18159692.5A EP18159692A EP3534673B1 EP 3534673 B1 EP3534673 B1 EP 3534673B1 EP 18159692 A EP18159692 A EP 18159692A EP 3534673 B1 EP3534673 B1 EP 3534673B1
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Prior art keywords
induction coil
resonance capacitor
cos
induction
sin
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German (de)
French (fr)
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EP3534673A1 (en
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Gilberto PIN
Paolo Posa
Enrico Marson
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Electrolux Appliances AB
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Electrolux Appliances AB
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • H05B6/062Control, e.g. of temperature, of power for cooking plates or the like

Definitions

  • the present invention relates generally to the field of induction hobs. More specifically, the present invention is related to an induction hob comprising a power circuit in which the functionality of a current transducer is replaced by arithmetic functionality provided by a control entity.
  • Induction hobs for preparing food are well known in prior art.
  • Induction hobs typically comprise at least one induction coil placed below a hob plate in order to heat a piece of cookware.
  • values regarding the peak current flowing through the induction coil and power factor indicating the load of the induction coil are required.
  • Common induction hobs comprise a current transducer based on which peak current flowing through the induction coil and a power factor can be determined.
  • a current transducer is disadvantageous because the total costs and footprint of the power circuit board are increased.
  • the document EP 3030041 A1 discloses a cooking hob and method, wherein the control entity is configured to provide and/ or receive resonance capacitor information , applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity being further configured to calculate first and second electrical information related to the induction coil, based on said modified resonance capacitor information.
  • the document EP 2334142 A1 discloses an inductive heating device.
  • the document EP 1528839 A1 discloses an induction heating cooker and method for operating the same.
  • the invention relates to an induction hob comprising a circuitry for powering at least one induction coil.
  • the circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion.
  • Said induction hob comprises a control entity, said control entity being configured to provide and/or receive sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information.
  • Said control entity is further configured to calculate information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
  • Said induction hob is advantageous because the functionality of the current transducer can be replaced by a mathematical approach, said mathematical approach taking available information of the power circuit of the induction hob.
  • Said control entity is configured to calculate peak current value and phase delay based on said available information. Thereby, the total costs and footprint of the power circuit can be reduced, specifically when using existing resources (e.g. microprocessor etc.) for calculating said values.
  • said resonance capacitor voltage is indicative for a voltage provided at a circuit node located between a pair of capacitors included in said oscillating circuit portion.
  • Said circuit node may be used for electrically coupling the induction coil with the oscillating circuit portion.
  • One capacitor of said pair of capacitors extends between said circuit node and supply voltage wherein the other capacitor of said pair of capacitors extends between said circuit node and ground.
  • said resonance capacitor voltage is obtained using a sensing circuit portion comprising a voltage divider.
  • Said voltage divider may be formed by two or more resistors which allow the measurement of resonance capacitor voltage.
  • said information regarding the amplitude of the electric current provided through said induction coil and/or said information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements. In other words, only voltage information of a node included in the oscillating circuit portion but no voltage information of a node included in the power circuit portion is required. Thereby estimation inaccuracies can be reduced.
  • said discrete mathematical transformation is a discrete cosine transformation. Based on the discrete cosine transformation, a sinusoidal wave is developed based on which the maximum and minimum values of resonance capacitor voltage are calculated. So, in other words, the maximum and minimum values are not directly established from the sampled resonance capacitor voltage but based on the sampled values of the resonance capacitor voltage, a sinusoidal wave is determined that fits to the acquired samples of resonance capacitor voltage. Thereby, the influence of noise can be significantly reduced.
  • said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current provided through said induction coil and the sampling frequency based on which the sampled resonance capacitor voltage is obtained.
  • Said sine and cosine reference convolution signals form reference signals for establishing the sinusoidal wave based on the sampled values of the resonance capacitor voltage.
  • the avgEst value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values.
  • the induction hob comprises no current transducer electrically coupled with the induction coil, wherein information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
  • the invention relates to a method for operating an induction hob.
  • the induction hob comprises a circuitry for powering at least one induction coil.
  • the circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion.
  • Said induction hob comprises a control entity performing the steps of:
  • Fig. 1 shows a schematic diagram of a power circuit 1 of a state-of-the-art induction hob.
  • the power circuit 1 comprises an input stage 2.
  • Said input stage 2 may be coupled with AC mains, e.g. 230V AC mains.
  • Said input stage 2 may be adapted to rectify and/or filter the AC mains voltage.
  • the input stage 2 may comprise a rectification bridge.
  • the power circuit 1 may comprise a coil driver entity 3.
  • the coil driver entity 3 may be adapted to control one or more switching elements 4, 5.
  • Said switching elements 4, 5 may be electrically coupled with said input stage 2 in order to receive rectified AC voltage.
  • said coil driver entity 3 may be electrically coupled with control inputs of said switching elements 4, 5 in order to be able to provide pulsed electrical power to an induction coil 6.
  • Said switching elements 4, 5 may be, for example, IGBTs.
  • the IGBTs may be integrated in a power circuit portion 7, said power circuit portion 7 being configured as a half-bridge converter.
  • a current transducer 8 is provided between said power circuit portion 7 and said induction coil 6, a current transducer 8 is provided. Said current transducer 8 may be adapted to provide information regarding the peak value of the electric current provided through the induction coil 6 (in the following also referred to as coil current) and the power factor. More in detail, the coil current Ic may flow through the current transducer 8. Thereby, the current transducer 8 is able to measure/determine the peak value of the coil current Ic and the power factor. The current transducer 8 may be electrically coupled with a circuit node 7a of the power circuit portion 7 which is arranged between the pair of switching elements 4, 5.
  • the induction coil 6 is coupled with an oscillating circuit portion.
  • Said oscillating circuit portion 9 may comprise a pair of capacitors 9.1, 9.2, said capacitors 9.1, 9.2 forming together with the inductivity of the induction coil 6 an electrical resonant or quasi-resonant circuit which enables an oscillating excitation of the induction coil 6.
  • the induction coil 6 may be coupled with a circuit node 9a being arranged between said pair of capacitors 9.1, 9.2.
  • Said capacitors 9.1, 9.2 are in the following referred to as resonance capacitors.
  • Said current transducer 8 may be electrically coupled with a control entity 10 for providing information regarding the peak value of the coil current and the power factor to said control entity 10. Based on said information, the control entity 10 controls the switching elements 4, 5 of the power circuit portion 7.
  • Fig. 2 shows a schematic diagram of a power circuit 1a of an induction hob according to the present invention.
  • the basic structure of the power circuit 1a is similar to the structure of the power circuit 1. Therefore, in the following only differences of the power circuit 1a with respect to power circuit 1 are explained. Apart from that, the features described before do also apply to the embodiment of Fig. 2 .
  • the first main difference to the power circuit 1 is that the power circuit 1a does not comprise a current transducer 8. More in detail, the induction coil 6 is directly coupled with the circuit node 7.1 provided between the pair of switching elements 4, 5. A further difference is the voltage divider 11 which is electrically coupled with the circuit node 9a of the oscillating circuit portion 9.
  • the control entity 10 is configured to gather information regarding the peak value of the coil current and the power factor/phase delay based on a mathematical algorithm. More in detail, the control entity 10 may receive certain information available at the power circuit 1a, e.g. information correlated/associated with the voltage of the circuit node 9a.
  • the wording "information correlated/associated with a voltage” may refer to the case that a voltage is tapped at a certain node (e.g. node 9a) thereby said information being the voltage value at said node.
  • the wording "information correlated/associated with a voltage” may alternatively be indicative for said voltage at said node, but may be derived by an arithmetic operation based on other parameters or, for example, derived by the voltage divider 11.
  • the inventor(s) found out that an estimation of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electric power applied to the induction coil can be obtained from an analysis of resonance capacitor voltage, i.e. without considering an equivalent local coil/pot model including an estimation of an equivalent load series resistance and an equivalent load series inductance.
  • the algorithmic implementation (and not based on a current transducer) of providing information regarding the peak value of the coil current and the estimated power value can be obtained based on several information available at the power circuit 1a or derivable from information available at the power circuit 1a.
  • the resonance capacitor voltage Vc is gathered.
  • said information is obtained by the voltage divider 11.
  • the resonance capacitor voltage Vc is quite close to a sinusoid.
  • the maximum and minimum values of resonance capacitor voltage Vc are, preferably, not obtained directly by a peak determination entity or peak determination function but resonance capacitor voltage Vc is sampled and a best fitting method is applied on said samples in order to obtain a "best fitted" sinusoidal wave that fits the acquired samples of resonance capacitor voltage Vc.
  • Fig. 3 shows an example of sampled values of Vc related to a switching frequency of switching elements 4, 5 of 40kHz.
  • a discrete mathematical transformation is applied to the sampled values of Vc.
  • said discrete mathematical transformation is a discrete cosine transformation (DCT).
  • DCT discrete cosine transformation
  • other discrete mathematical transformations can be used.
  • DCT is derived from the Fourier Transformation
  • other methodologies are for instance the Wavelet filtering, the Fourier Transform (Regular, Fast or other typologies) and related mathematical variations.
  • the resonance capacitor voltage Vc is sampled, for example, with a frequency of 1MHz or more. Also lower frequencies may be possible, for instance in the range of 100kHz to 1MHz, specifically 500kHz or 250kHz. Said sampling may be obtained periodically, for example with a frequency of 10kHz. As a result of said sampling, a complete period of resonance capacitor voltage Vc is stored in a storage entity, e.g. RAM. Said stored samples of resonance capacitor voltage Vc are elaborated in order to obtain upper-mentioned estimated values of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electrical power applied to the induction coil 6.
  • Said reference convolution signals could be computed every half of main line voltage period. For example, if the main line period is 50 Hz, the half main line voltage period is 10ms.
  • the reference convolution signals can be computed every half of main line voltage period because the switching frequency usually changes every half of main line voltage period.
  • the interesting signals are updated every 100 ⁇ s, for example.
  • the average estimation (avgEst) value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values. According to a test case, at a line voltage of 230V, this value is around 18.5V.
  • phaseDelay Vc is the delay between the generated voltage to the coil and the envelop of resonance capacitor voltage reconstructed with the fast sampling acquisition procedure.
  • Fig. 4 shows an equivalent circuit covering the power circuit portion 7, the induction coil 6 and the oscillating circuit 9 of the power circuit 1a according to Fig. 2 .
  • the induction coil 6 is replaced by a load representation modelled by R s and L s .
  • the values of R s and L s depend on the applied frequency, the temperature, the material of the piece of cookware placed on the induction coil and the position of the piece of cookware with respect to the induction coil 6.
  • said compensation is done every time, the coil current I c and phase delay are computed, i.e. according to the upper-mentioned timing regime, every 100 ⁇ s (or more).
  • cos Comp ⁇ 2 ⁇ sinEst + cosEst ⁇ sin 4 ⁇ K ⁇ sinEst ⁇ cos 4 ⁇ K ⁇ 4 ⁇ ⁇ cosEst ⁇ K cos 4 ⁇ K + 8 K 2 ⁇ 2 ⁇ 1 ;
  • sinComp is the estimated sine value
  • cosComp is the estimated cosine value
  • Said compensation coefficient is always lower than zero.
  • the electric power provided through the induction coil is estimated considering the already estimated values of coil current Ic and phase delay.
  • the estimated power value could be calculated considering, for instance, only a portion of the half of main line voltage period. For instance, the portion of period near the zero crossing of main line rectified voltage value could be skipped in the calculation of the average power value.

Description

  • The present invention relates generally to the field of induction hobs. More specifically, the present invention is related to an induction hob comprising a power circuit in which the functionality of a current transducer is replaced by arithmetic functionality provided by a control entity.
  • BACKGROUND OF THE INVENTION
  • Induction hobs for preparing food are well known in prior art. Induction hobs typically comprise at least one induction coil placed below a hob plate in order to heat a piece of cookware. For controlling the induction hob, values regarding the peak current flowing through the induction coil and power factor indicating the load of the induction coil (dependent of the position of the piece of cookware, the material of the piece of cookware etc.) are required.
  • Common induction hobs comprise a current transducer based on which peak current flowing through the induction coil and a power factor can be determined. However, the usage of a current transducer is disadvantageous because the total costs and footprint of the power circuit board are increased.
  • The document EP 3030041 A1 discloses a cooking hob and method, wherein the control entity is configured to provide and/ or receive resonance capacitor information , applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity being further configured to calculate first and second electrical information related to the induction coil, based on said modified resonance capacitor information.
  • The document EP 2334142 A1 discloses an inductive heating device.
  • The document EP 1528839 A1 discloses an induction heating cooker and method for operating the same.
  • SUMMARY OF THE INVENTION
  • It is an objective of the embodiments of the invention to provide an induction hob, which is improved with respect to costs and footprint of the power circuit board. The objective is solved by the features of the independent claims. Preferred embodiments are given in the dependent claims. If not explicitly indicated otherwise, embodiments of the invention can be freely combined with each other.
  • According to an aspect, the invention relates to an induction hob comprising a circuitry for powering at least one induction coil. The circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion. Said induction hob comprises a control entity, said control entity being configured to provide and/or receive sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information. Said control entity is further configured to calculate information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
  • Said induction hob is advantageous because the functionality of the current transducer can be replaced by a mathematical approach, said mathematical approach taking available information of the power circuit of the induction hob. Said control entity is configured to calculate peak current value and phase delay based on said available information. Thereby, the total costs and footprint of the power circuit can be reduced, specifically when using existing resources (e.g. microprocessor etc.) for calculating said values.
  • According to embodiments, said resonance capacitor voltage is indicative for a voltage provided at a circuit node located between a pair of capacitors included in said oscillating circuit portion. Said circuit node may be used for electrically coupling the induction coil with the oscillating circuit portion. One capacitor of said pair of capacitors extends between said circuit node and supply voltage wherein the other capacitor of said pair of capacitors extends between said circuit node and ground.
  • According to embodiments, said resonance capacitor voltage is obtained using a sensing circuit portion comprising a voltage divider. Said voltage divider may be formed by two or more resistors which allow the measurement of resonance capacitor voltage.
  • According to embodiments, said information regarding the amplitude of the electric current provided through said induction coil and/or said information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements. In other words, only voltage information of a node included in the oscillating circuit portion but no voltage information of a node included in the power circuit portion is required. Thereby estimation inaccuracies can be reduced.
  • According to embodiments, said discrete mathematical transformation is a discrete cosine transformation. Based on the discrete cosine transformation, a sinusoidal wave is developed based on which the maximum and minimum values of resonance capacitor voltage are calculated. So, in other words, the maximum and minimum values are not directly established from the sampled resonance capacitor voltage but based on the sampled values of the resonance capacitor voltage, a sinusoidal wave is determined that fits to the acquired samples of resonance capacitor voltage. Thereby, the influence of noise can be significantly reduced.
  • According to embodiments, said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current provided through said induction coil and the sampling frequency based on which the sampled resonance capacitor voltage is obtained. Said sine and cosine reference convolution signals form reference signals for establishing the sinusoidal wave based on the sampled values of the resonance capacitor voltage.
  • According to embodiments, said sine and cosine reference convolution signals are based on the following formulas: ω = 2 π inFreq
    Figure imgb0001
    cos REF k = cos k 1 ω Δt SAMPLE , s ;
    Figure imgb0002
    cos REF ACC k = 1 i = k 1 cos REF i + cos REF k ;
    Figure imgb0003
    sin REF k = sin k 1 ω Δt SAMPLE , s ;
    Figure imgb0004
    sin R E F ACC k = 1 i = k 1 sin REF i + sin REF k ;
    Figure imgb0005
    wherein
    • infreq is the frequency of the current flowing through the induction coil;
    • k is an index indicating a certain sample value;
    • cosREF ACC and sinREF ACC are accumulators; and
    • ΔtSAMPLE,s is the time span between two consecutive sampled values represented in seconds [s].
  • According to embodiments, said sine and cosine reference convolution signals are based on the following formulas: averageCOS = cos REF ACC bufferlength ;
    Figure imgb0006
    averageSIN = sin REF ACC bufferlength ;
    Figure imgb0007
    cos REF k = cosREF k 1 averageCOS ;
    Figure imgb0008
    sin REF k = sinREF k 1 averageSIN ;
    Figure imgb0009
    wherein
    bufferlength is calculated based on the following formula: bufferlength = trunc 1 inFreq Δt SAMPLE , s ;
    Figure imgb0010
    wherein inFreq is the frequency of the electric current provided through said induction coil.
  • According to embodiments, fitting signals are calculated as follows: accCos k = 1 i = k 1 cos REF i inputSample i + cos REF k inputSample k ;
    Figure imgb0011
    accSin k = 1 i = k 1 sin REF i inputSample i + sin REF k inputSample k ;
    Figure imgb0012
    accAverageRec k = 1 i = k 1 inputSample i + inputSample k .
    Figure imgb0013
  • According to embodiments, intermediate signal values are calculated as follows: cos EST = 2 accCos inFreq Δt SAMPLE , s ;
    Figure imgb0014
    sin EST = 2 accSin inFreq Δt SAMPLE , s ;
    Figure imgb0015
    avgEst = accAverageRec bufferLength .
    Figure imgb0016
  • The avgEst value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values.
  • According to embodiments, peak value, maximum and minimum values of resonance capacitor voltage and phase delay value are calculated as follows: peakValue = cos Est 2 + sin Est 2 ;
    Figure imgb0017
    VcMax = avgEst + peakValue ;
    Figure imgb0018
    VcMin = avgEst peakValue ;
    Figure imgb0019
    phaseDelay Vc = tan 1 sinEst cosEst .
    Figure imgb0020
  • According to embodiments, the peak value of the electric current provided through said induction coil is calculated based on the following formula: Ic = 2 πƒ VcMax VcMin Cres ;
    Figure imgb0021
    wherein Cres is the capacity value of the resonance capacitor and f is the switching frequency applied to the induction coil.
  • Consider that the following compensation could be added or not, depending on the desired reliability level or precision that would be reached in the estimation/reconstruction method. This is an option and could be applied or not.
  • According to embodiments, a compensated phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil is calculated based on the following compensation formulas: sin Comp = 2 π cosEst cos 4 πK cosEst + sinEst sin 4 πK + 4 π sinEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0022
    cos Comp = 2 π sinEst + cosEst sin 4 πK sinEst cos 4 πK 4 π cosEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0023
    wherein K is a compensation coefficient calculated as: K = numSample Δt SAMPLE , s inFreq .
    Figure imgb0024
  • According to embodiments, a new compensated phase delay and a new compensated peak value of the electric current provided through said induction coil could be computed based on the following formula: peakValueComp = cos Comp 2 + sin Comp 2 ;
    Figure imgb0025
    VcMaxComp = avgEst + peakValueComp ;
    Figure imgb0026
    VcMinComp = avgEst peakValueComp ;
    Figure imgb0027
    phaseDelayVcVomp = tan 1 sin Comp cos Comp .
    Figure imgb0028
    and IcComp = 2 πƒ VcMaxComp VcMinComp Cres ;
    Figure imgb0029
  • According to embodiments, an estimated average power value is calculated based on the following formula: avgPowerEst = k = 1 nSamples Vmain k Ic Est k PhM _ Est k 2 MainLineFreq ;
    Figure imgb0030
    wherein Vmain is the rectified value of main line voltage at sample k, IcEst is the estimated value (compensated or not) of coil current obtained by the resonance capacitor analysis, PhM_Est is the phase delay (compensated or not) obtained by the resonance capacitor analysis and MainLineFreq is the frequency of AC main line voltage applied to the induction hob.
  • According to embodiments, the induction hob comprises no current transducer electrically coupled with the induction coil, wherein information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
  • According to a further aspect, the invention relates to a method for operating an induction hob. The induction hob comprises a circuitry for powering at least one induction coil. The circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion. Said induction hob comprises a control entity performing the steps of:
    • providing and/or receiving sampled resonance capacitor voltage values;
    • applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information;
    • calculating information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
  • The term "essentially" or "approximately" as used in the invention means deviations from the exact value by +/- 10%, preferably by +/- 5% and/or deviations in the form of changes that are insignificant for the function.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The various aspects of the invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
  • Fig. 1
    shows an example embodiment of a schematic power circuit of a state-of-the-art induction hob;
    Fig. 2
    shows an example embodiment of a schematic power circuit of an induction hob according to the present invention;
    Fig. 3
    shows sampling values of resonance capacitor voltage Vc over a whole period; and
    Fig. 4
    shows an equivalent circuit of a power circuit according to the present invention.
    DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
  • The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Throughout the following description similar reference numerals have been used to denote similar elements, parts, items or features, when applicable.
  • Fig. 1 shows a schematic diagram of a power circuit 1 of a state-of-the-art induction hob. The power circuit 1 comprises an input stage 2. Said input stage 2 may be coupled with AC mains, e.g. 230V AC mains. Said input stage 2 may be adapted to rectify and/or filter the AC mains voltage. Specifically, the input stage 2 may comprise a rectification bridge. In addition, the power circuit 1 may comprise a coil driver entity 3. The coil driver entity 3 may be adapted to control one or more switching elements 4, 5. Said switching elements 4, 5 may be electrically coupled with said input stage 2 in order to receive rectified AC voltage. In addition, said coil driver entity 3 may be electrically coupled with control inputs of said switching elements 4, 5 in order to be able to provide pulsed electrical power to an induction coil 6. Said switching elements 4, 5 may be, for example, IGBTs. The IGBTs may be integrated in a power circuit portion 7, said power circuit portion 7 being configured as a half-bridge converter.
  • Between said power circuit portion 7 and said induction coil 6, a current transducer 8 is provided. Said current transducer 8 may be adapted to provide information regarding the peak value of the electric current provided through the induction coil 6 (in the following also referred to as coil current) and the power factor. More in detail, the coil current Ic may flow through the current transducer 8. Thereby, the current transducer 8 is able to measure/determine the peak value of the coil current Ic and the power factor. The current transducer 8 may be electrically coupled with a circuit node 7a of the power circuit portion 7 which is arranged between the pair of switching elements 4, 5.
  • At the opposite side of the current transducer 8, the induction coil 6 is coupled with an oscillating circuit portion. Said oscillating circuit portion 9 may comprise a pair of capacitors 9.1, 9.2, said capacitors 9.1, 9.2 forming together with the inductivity of the induction coil 6 an electrical resonant or quasi-resonant circuit which enables an oscillating excitation of the induction coil 6. The induction coil 6 may be coupled with a circuit node 9a being arranged between said pair of capacitors 9.1, 9.2. Said capacitors 9.1, 9.2 are in the following referred to as resonance capacitors.
  • Said current transducer 8 may be electrically coupled with a control entity 10 for providing information regarding the peak value of the coil current and the power factor to said control entity 10. Based on said information, the control entity 10 controls the switching elements 4, 5 of the power circuit portion 7.
  • Fig. 2 shows a schematic diagram of a power circuit 1a of an induction hob according to the present invention. The basic structure of the power circuit 1a is similar to the structure of the power circuit 1. Therefore, in the following only differences of the power circuit 1a with respect to power circuit 1 are explained. Apart from that, the features described before do also apply to the embodiment of Fig. 2.
  • The first main difference to the power circuit 1 is that the power circuit 1a does not comprise a current transducer 8. More in detail, the induction coil 6 is directly coupled with the circuit node 7.1 provided between the pair of switching elements 4, 5. A further difference is the voltage divider 11 which is electrically coupled with the circuit node 9a of the oscillating circuit portion 9. In order to be able to replace the functionality of the current transducer 8, the control entity 10 is configured to gather information regarding the peak value of the coil current and the power factor/phase delay based on a mathematical algorithm. More in detail, the control entity 10 may receive certain information available at the power circuit 1a, e.g. information correlated/associated with the voltage of the circuit node 9a. The wording "information correlated/associated with a voltage" may refer to the case that a voltage is tapped at a certain node (e.g. node 9a) thereby said information being the voltage value at said node. However, the wording "information correlated/associated with a voltage" may alternatively be indicative for said voltage at said node, but may be derived by an arithmetic operation based on other parameters or, for example, derived by the voltage divider 11.
  • In the following, the implementation of calculating information regarding the peak value of the coil current and an estimated power value is described in detail.
  • The inventor(s) found out that an estimation of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electric power applied to the induction coil can be obtained from an analysis of resonance capacitor voltage, i.e. without considering an equivalent local coil/pot model including an estimation of an equivalent load series resistance and an equivalent load series inductance.
  • The algorithmic implementation (and not based on a current transducer) of providing information regarding the peak value of the coil current and the estimated power value can be obtained based on several information available at the power circuit 1a or derivable from information available at the power circuit 1a.
  • In the arithmetic implementation, information regarding the resonance capacitor voltage Vc is gathered. Preferably, said information is obtained by the voltage divider 11. Usually, the resonance capacitor voltage Vc is quite close to a sinusoid. However, in order to reduce the impact of noise, the maximum and minimum values of resonance capacitor voltage Vc are, preferably, not obtained directly by a peak determination entity or peak determination function but resonance capacitor voltage Vc is sampled and a best fitting method is applied on said samples in order to obtain a "best fitted" sinusoidal wave that fits the acquired samples of resonance capacitor voltage Vc.
  • Fig. 3 shows an example of sampled values of Vc related to a switching frequency of switching elements 4, 5 of 40kHz.
  • In order to increase noise immunity and thereby obtain a high reliability level, a discrete mathematical transformation is applied to the sampled values of Vc. For example, said discrete mathematical transformation is a discrete cosine transformation (DCT). However, also other discrete mathematical transformations can be used. Considering that DCT is derived from the Fourier Transformation, other methodologies are for instance the Wavelet filtering, the Fourier Transform (Regular, Fast or other typologies) and related mathematical variations.
  • The resonance capacitor voltage Vc is sampled, for example, with a frequency of 1MHz or more. Also lower frequencies may be possible, for instance in the range of 100kHz to 1MHz, specifically 500kHz or 250kHz. Said sampling may be obtained periodically, for example with a frequency of 10kHz. As a result of said sampling, a complete period of resonance capacitor voltage Vc is stored in a storage entity, e.g. RAM. Said stored samples of resonance capacitor voltage Vc are elaborated in order to obtain upper-mentioned estimated values of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electrical power applied to the induction coil 6.
  • For applying said discrete mathematical transformation to the sampled values of Vc, sine and cosine reference convolution signals are computed based on the following formulas: ω = 2 π inFreq ;
    Figure imgb0031
    cos REF k = cos k 1 ω Δt SAMPLE , s ;
    Figure imgb0032
    cos REF ACC k = 1 i = k 1 cos REF i + cos REF k ;
    Figure imgb0033
    sin REF k = sin k 1 ω Δt SAMPLE , s ;
    Figure imgb0034
    sin R E F ACC k = 1 i = k 1 sin REF i + sin REF k ;
    Figure imgb0035
    wherein
    • infreq is the frequency of the current flowing through the induction coil;
    • ΔtSAMPLE,s is the time span between two consecutive sampling values represented in seconds [s];
    • k is an index indicating a certain sample value; and cosREF ACC and sinREF ACC are accumulators.
  • The total number of samples referring to one period of resonance capacitor voltage Vc can be calculated as follows: bufferlength = trunc 1 inFreq Δt SAMPLE , s ;
    Figure imgb0036
  • Thereby, the "trunc"-function provides the integer part of the division result.
  • The final reference convolution signals with the compensation of the average are: averageCOS = cos REF ACC bufferlength ;
    Figure imgb0037
    averageSIN = sin REF ACC bufferlength ;
    Figure imgb0038
    cosREF k = cosREF k 1 averageCOS
    Figure imgb0039
    sinREF k = sinREF k 1 averageSIN
    Figure imgb0040
  • Said reference convolution signals could be computed every half of main line voltage period. For example, if the main line period is 50 Hz, the half main line voltage period is 10ms. The reference convolution signals can be computed every half of main line voltage period because the switching frequency usually changes every half of main line voltage period.
  • Inside the half of main line voltage period (e.g. 10ms), the interesting signals are updated every 100µs, for example.
  • Based on the acquired samples of resonance capacitor voltage Vc, in the following referred to as inputSample, and based on the convolution signals described before, fitting signals are computed based on the following formulas: accCos k = 1 i = k 1 cos REF i inputSample i + cos REF k inputSample k ;
    Figure imgb0041
    accSin k = 1 i = k 1 sinREF i inputSample i + sinREF k inputSample k ;
    Figure imgb0042
    accAverageRec k = 1 i = k 1 inputSample i + inputSample k ;
    Figure imgb0043
  • Based on the results of formulas 11 to 13, intermediate signal values are calculated as follows: cos EST = 2 accCos inFreq Δt SAMPLE , s ;
    Figure imgb0044
    sin EST = 2 accSin inFreq Δt SAMPLE , s ;
    Figure imgb0045
    avgEst = accAverageRec bufferLength ;
    Figure imgb0046
  • The average estimation (avgEst) value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values. According to a test case, at a line voltage of 230V, this value is around 18.5V.
  • The peak, maximum and minimum values of resonance capacitor voltage Vc and the phase delay of Vc can be calculated based on the following formulas: peakValue = cos Est 2 + sin Est 2 ;
    Figure imgb0047
    VcMax = avgEst + peakValue ;
    Figure imgb0048
    VcMin = avgEst peakValue ;
    Figure imgb0049
    phaseDelayVc = tan 1 sinEst cosEst ;
    Figure imgb0050
  • Said phase delay value phaseDelay Vc is the delay between the generated voltage to the coil and the envelop of resonance capacitor voltage reconstructed with the fast sampling acquisition procedure.
  • Fig. 4 shows an equivalent circuit covering the power circuit portion 7, the induction coil 6 and the oscillating circuit 9 of the power circuit 1a according to Fig. 2. The induction coil 6 is replaced by a load representation modelled by Rs and Ls. The values of Rs and Ls depend on the applied frequency, the temperature, the material of the piece of cookware placed on the induction coil and the position of the piece of cookware with respect to the induction coil 6. Based on said equivalent circuit, the coil current Ic can be reconstructed using the following model equations: I 1 = I cL + I cH ;
    Figure imgb0051
    dV c dt = I 1 2 C res , 2 ;
    Figure imgb0052
    I C = I 1 = 2 C res , 2 dV c dt ;
    Figure imgb0053
  • Based on the last formula, coil current Ic can be reconstructed as follows: I C = 2 πƒ V C , max V C , min C res , 2 ;
    Figure imgb0054
    wherein
    • ƒ is the frequency of the AC-current provided to the induction coil;
    • V C,max is the maximum value of the voltage provided at circuit node 9a;
    • V C,min is the minimum value of the voltage provided at circuit node 9a; and
    • C res ,2 is the capacitor value of a resonance capacitor included in said oscillating circuit.
  • Similar to the coil current estimation process, it is possible to define a procedure for estimating the phase delay.
  • The estimation of phase delay can be performed based on the following facts:
    • the resonance capacitor voltage has a phase delay of 90° with respect to the current through the resonance capacitor;
    • the current through the resonance capacitor is a portion of the total coil current, specifically one half of the total coil current in case of identical values of C res ,1 and C res ,2;
    • the knowledge of phase delay between the pulse width modulated (PWM) signal (which is present at circuit node 7a between the switching elements 4 as indicated in Figure 1) and maximum of VcRes is linked to the value of phase delay between Vc and Ic.
  • In order to obtain an improved phase delay estimation, based on formula 20, a compensation procedure is introduced considering that the number of samples stored in the storage entity is an integer number and for this reason, the information stored in the storage entity does not reflect an entire period of resonance capacitor voltage Vc.
  • Consider that the following compensation could be added or not, depending on the desired reliability level or precision that would be reached in the estimation/reconstruction method. So, in other words, this option and could be applied or not.
  • Preferably, said compensation is done every time, the coil current Ic and phase delay are computed, i.e. according to the upper-mentioned timing regime, every 100µs (or more). Said compensation is made based on the following set of formulas: sin Comp = 2 π cosEst cos 4 πK cosEst + sinEst sin 4 πK + 4 π sinEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0055
    cos Comp = 2 π sinEst + cosEst sin 4 πK sinEst cos 4 πK 4 π cosEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0056
  • Thereby, sinComp is the estimated sine value, cosComp is the estimated cosine value and K is a compensation coefficient calculated as follows: K = numSample Δt SAMPLE , s inFreq ;
    Figure imgb0057
  • Said compensation coefficient is always lower than zero.
  • Based on formulas 25 and 26, a new compensated phase delay and a new compensated peak value of the electric current provided through said induction coil can be calculated as follows: peakValueComp = cos Comp 2 + sin Comp 2 ;
    Figure imgb0058
    VcMaxComp = avgEst + peakValueComp ;
    Figure imgb0059
    VcMinComp = avgEst PeakValueComp ;
    Figure imgb0060
    phaseDelayVcVomp = tan 1 sin Comp cos Comp .
    Figure imgb0061
    IcComp = 2 πƒ VcMaxComp VcMinComp Cres ;
    Figure imgb0062
  • The electric power provided through the induction coil is estimated considering the already estimated values of coil current Ic and phase delay. Said estimated power value is calculated as an average based on the entire half of main line voltage and can be calculated considering a sum of instantaneous values based on the following formula: avgPowerEst = k = 1 nSample Vmain k Ic Est k PhM _ Est k 2 MainLineFreq ;
    Figure imgb0063
    wherein Vmain is the rectified value of main line voltage at sample k, IcEst is the estimated value (compensated or not) of coil current obtained by the resonance capacitor analysis at sample k, PhM_Est is the phase delay (compensated or not) obtained by the resonance capacitor analysis and MainLineFreq is the frequency of AC main line voltage applied to the induction hob.
  • The estimated power value could be calculated considering, for instance, only a portion of the half of main line voltage period. For instance, the portion of period near the zero crossing of main line rectified voltage value could be skipped in the calculation of the average power value.
  • It should be noted that the description and drawings merely illustrate the principles of the proposed induction hob. Those skilled in the art will be able to implement various arrangements that, although not explicitly described or shown herein, embody the principles of the invention as claimed. and
  • List of reference numerals
  • 1, 1a
    power circuit
    2
    input stage
    3
    coil driver entity
    4
    switching element
    5
    switching element
    6
    induction coil
    7
    power circuit portion
    7a
    circuit node
    8
    current transducer
    9
    oscillating circuit portion
    9a
    circuit node
    9.1
    capacitor
    9.2
    capacitor
    10
    control entity
    11
    voltage divider
    Ic
    coil current
    Vc
    resonance capacitor voltage

Claims (15)

  1. Induction hob comprising a circuitry (1a) for powering at least one induction coil (6), the circuitry (1a) comprising a power circuit portion (7) with at least one switching element (4, 5) adapted to provide pulsed electric power to said induction coil (6) and an oscillating circuit portion (9) comprising at least one resonance capacitor (9.1, 9.2) which is associated with a resonance capacitor voltage, said induction coil (6) being electrically coupled with said power circuit portion (7) and said oscillating circuit portion (9), wherein said induction hob comprises a control entity (10), said control entity (10) being configured to provide and/or receive resonance capacitor information, the information being sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity (10) being further configured to calculate first and second electrical information related to the induction coil (6), the information being information regarding the amplitude of the electric current (Ic) provided through said induction coil (6) and information regarding the phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) based on said modified resonance capacitor information.
  2. Induction hob according to claim 1, wherein said first and/or second electrical information related to the induction coil (6) is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements (4, 5).
  3. Induction hob according to claim 1 or 2, wherein said discrete mathematical transformation is a discrete cosine transformation.
  4. Induction hob according to anyone of the preceding claims, wherein said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current (Ic) provided through said induction coil (6) and the sampling frequency based on which the sampled resonance capacitor voltage is obtained.
  5. Induction hob according to claim 4, wherein said sine and cosine reference convolution signals are based on the following formulas: ω = 2 π inFreq
    Figure imgb0064
    cos REF k = cos k 1 ω Δt SAMPLE , s ;
    Figure imgb0065
    cos REF ACC k = 1 i = k 1 cos REF i + cos REF k ;
    Figure imgb0066
    sin REF k = sin k 1 ω Δt SAMPLE , s ;
    Figure imgb0067
    sin REF ACC k = 1 i = k 1 sin REF i + sin REF k ;
    Figure imgb0068
    wherein
    infreq is the frequency of the current flowing through the induction coil;
    k is an index indicating a certain sample value; cosREF ACC and sinREF ACC are accumulators; and
    ΔtSAMPLE,s is the time span between two consecutive sampling values.
  6. Induction hob according to anyone of the preceding claims, said sine and cosine reference convolution signals are based on the following formulas: averageCOS = cos REF ACC bufferlength ;
    Figure imgb0069
    averageSIN = sin REF ACC bufferlength ;
    Figure imgb0070
    cosREF k = cosREF k 1 averageCOS ;
    Figure imgb0071
    sinREF k = sinREF k 1 averageSIN ;
    Figure imgb0072
    wherein
    bufferlength is calculated based on the following formula: bufferlength = trunc 1 inFreq Δt SAMPLE , s ;
    Figure imgb0073
    wherein inFreq is the frequency of the electric current (Ic) provided through said induction coil (6).
  7. Induction hob according to claim 6, wherein fitting signals are calculated as follows: accCos k = 1 i = k 1 cos REF i inputSample i + cos REF k inputSample k ;
    Figure imgb0074
    accSin k = 1 i = k 1 sin REF i inputSample i + sin REF k inputSample k ;
    Figure imgb0075
    accAverageRec k = 1 i = k 1 inputsample i + inputSample k ;
    Figure imgb0076
  8. Induction hob according to claim 7, wherein intermediate signal values are calculated as follows: cos EST = 2 accCos inFreq Δt SAMPLE , s ;
    Figure imgb0077
    sin EST = 2 accSin inFreq Δt SAMPLE , s ;
    Figure imgb0078
    avgEst = accAverageRec bufferLength ;
    Figure imgb0079
  9. Induction hob according to anyone of the preceding claims, wherein maximum and minimum values of resonance capacitor voltage and phase delay value are calculated as follows: peakValue = cos Est 2 + sin Est 2 ;
    Figure imgb0080
    VcMax = avgEst + peakValue ;
    Figure imgb0081
    VcMin = avgEst peakValue ;
    Figure imgb0082
    p h a s e D e l a y Vc = tan 1 sinEst cosEst .
    Figure imgb0083
  10. Induction hob according to claim 9, wherein the peak value of the electric current (Ic) provided through said induction coil (6) is calculated based on the following formula: Ic = 2 πƒ VcMax VcMin Cres ;
    Figure imgb0084
    wherein Cres is the capacity value of the resonance capacitor (9.1, 9.2) and f is the switching frequency applied to the induction coil (6).
  11. Induction hob according to anyone of claims 8 to 10, wherein a compensated phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) is calculated based on the following compensation formulas: sin Comp = 2 π cosEst cos 4 πK cosEst + sinEst sin 4 πK + 4 π sinEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0085
    cos Comp = 2 π sinEst + cosEst sin 4 πK sinEst cos 4 πK 4 π cosEst K cos 4 πK + 8 K 2 π 2 1 ;
    Figure imgb0086
    wherein K is a compensation coefficient calculated as: K = numSample Δt SAMPLE , s inFreq ;
    Figure imgb0087
  12. Induction hob according to claim 11, wherein a compensated phase delay is computed based on the following formula: peakValueComp = cos Comp 2 + sin Comp 2 ;
    Figure imgb0088
    VcMaxComp = avgEst + peakValueComp ;
    Figure imgb0089
    VcMinComp = avgEst peakValueComp ;
    Figure imgb0090
    phaseDelayVcVomp = tan 1 sin Comp cos Comp ;
    Figure imgb0091
    I c C o m p = 2 πƒ VcMaxComp VcMinComp Cres ;
    Figure imgb0092
  13. Induction hob according to claim 12, wherein an estimated average power value is calculated based on the following formula: avgPowerEst = k = 1 nSamples Vmain k Ic Est k PhM _ Est k 2 MainLineFreq ;
    Figure imgb0093
    wherein Vmain is the rectified value of main line voltage at sample k, IcEst is the estimated value of compensated or uncompensated coil current obtained by the resonance capacitor analysis and PhM_Est is the compensated or uncompensated phase delay obtained by the resonance capacitor analysis.
  14. Induction hob according to anyone of the preceding claims, comprising no current transducer (8) electrically coupled with the induction coil (6), wherein said first and second electrical information related to the induction coil (6) are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
  15. Method for operating an induction hob, the induction hob comprising a circuitry (1a) for powering at least one induction coil (6), the circuitry (1a) comprising a power circuit portion (7) with at least one switching element (4, 5) adapted to provide pulsed electric power to said induction coil (6) and an oscillating circuit portion (9) comprising at least one resonance capacitor (9.1, 9.2) which is associated with a resonance capacitor voltage, said induction coil (6) being electrically coupled with said power circuit portion (7) and said oscillating circuit portion (9), wherein said induction hob comprises a control entity (10) performing the steps of:
    - providing and/or receiving resonance capacitor information, for example resonance capacitor voltage values;
    - applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information,;
    - calculating first and second electrical information related to the induction coil (6), the first and second electrical information being information regarding the amplitude of the electric current (Ic) provided through said induction coil (6) and information regarding the phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) based on said modified resonance capacitor information.
EP18159692.5A 2018-03-02 2018-03-02 Induction hob and method for operating an induction hob Active EP3534673B1 (en)

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