EP3517664B1 - Spun yarn drawing apparatus - Google Patents
Spun yarn drawing apparatus Download PDFInfo
- Publication number
- EP3517664B1 EP3517664B1 EP19150067.7A EP19150067A EP3517664B1 EP 3517664 B1 EP3517664 B1 EP 3517664B1 EP 19150067 A EP19150067 A EP 19150067A EP 3517664 B1 EP3517664 B1 EP 3517664B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- communication passage
- preheating
- drawing apparatus
- conditioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004891 communication Methods 0.000 claims description 91
- 230000003750 conditioning effect Effects 0.000 claims description 75
- 238000005192 partition Methods 0.000 claims description 71
- 238000009413 insulation Methods 0.000 claims description 57
- 238000007789 sealing Methods 0.000 claims description 23
- 230000008859 change Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 description 13
- 238000002474 experimental method Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 238000009987 spinning Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000012795 verification Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
- D02J1/224—Selection or control of the temperature during stretching
Definitions
- the present invention relates to a spun yarn drawing apparatus configured to draw yarns.
- JP 2014-101610 A discloses a spun yarn drawing apparatus in which preheating rollers (heating roller in JP 2014-101610 A ) and conditioning rollers are housed in a thermal insulation box (heat retaining box in JP 2014-101610 A ).
- the conditioning rollers are provided downstream in the yarn running direction of the preheating rollers, and are higher in temperature and speed than the preheating rollers. After yarns are heated to a drawing temperature by the preheating rollers, the yarns are drawn between a preheating roller which is the most downstream one in the yarn running direction and a conditioning roller which is the most upstream one in the yarn running direction, and the drawn yarns are conditioned by the conditioning rollers.
- EP 3 064 621 A is related to the preamble of claim 1, and JP S61-252311 A , JP 6258698 B2 and WO2014/049316 A1 disclose similar apparatuses.
- a spun yarn drawing apparatus of the present invention aims at restraining power consumption while suitably controlling the temperature of a preheating roller.
- the present invention relates to a spun yarn drawing apparatus including: at least one preheating roller which heats yarns before drawn; at least one conditioning roller which is provided downstream in a yarn running direction of the at least one preheating roller and is higher in temperature and speed than the at least one preheating roller; and a thermal insulation box which houses the at least one preheating roller and the at least one conditioning roller, the yarns being drawn between the at least one preheating roller and the at least one conditioning roller, the spun yarn drawing apparatus further including: at least one partition portion provided between the at least one preheating roller and the at least one conditioning roller; a communication passage which causes a low-temperature space which is on the preheating roller side of the at least one partition portion to communicate with a high-temperature space which is on the conditioning roller side of the at least one partition portion; and at least one shutter which is provided to change the flow passage area of the communication passage and wherein, the communication passage is a passage formed at a location different from a yarn path between the at least one preheating roller and
- the flow amount of air flowing in the communication passage is controlled and therefore an amount of heat transferred from the high-temperature space to the low-temperature space is controlled, by adjusting the opening degree of the at least one shutters provided in the communication passage.
- the optimal amount of heat transfer is changed based on conditions such as the outside temperature and the set temperature of each roller determined in accordance with the type of the yarns.
- the power consumption is restrained while the temperature of the at least one preheating roller is suitably controlled, irrespective of the conditions.
- the present invention is arranged such that the communication passage is a passage formed at a location different from a yarn path between the at least one preheating roller and the at least one conditioning roller.
- the communication passage is provided to be independent from the yarn path, backward flow of heat from the low-temperature space to the high-temperature space due to an accompanied flow generated by the running yarns is prevented, with the result that heat is efficiently transferred from the high-temperature space to the low-temperature space. Furthermore, the movement of the at least one shutter is not obstructed by the yarns.
- the present invention is preferably arranged such that the communication passage is formed between an inner surface of the thermal insulation box and the at least one partition portion.
- the present invention is preferably arranged such that the at least one preheating roller and the at least one conditioning roller are disposed to protrude from a back surface portion toward a front surface portion of the thermal insulation box, and the communication passage is formed between an inner surface of a side face portion of the thermal insulation box and the at least one partition portion.
- the communication passage is formed between the inner surface of the front surface portion (or the back surface portion) of the thermal insulation box and the at least one partition portion, when plural yarns are placed on the at least one preheating roller and the at least one conditioning roller so as to be lined up along the axial direction, the yarns which are close to the front surface portion (or the back surface portion) tend to be shaken due to an influence of air flowing in the communication passage, whereas the yarns close to the back surface portion (or the front surface portion) are unlikely to be shaken. In this way, there is a difference in yarn shaking. Such a difference is unfavorable because it causes the quality of yarns to be uneven.
- the present invention is preferably arranged such that the at least one shutter is movable toward and away from the side face portion of the thermal insulation box.
- the present invention is preferably arranged such that the front surface portion of the thermal insulation box is an openable door, and a sealing member is provided between the door and the at least one partition portion.
- the present invention is preferably arranged such that the sealing member is attached to the at least one partition portion.
- the sealing member is attached to the door, the sealing member must be accurately positioned in accordance with the position of the at least one partition portion. Meanwhile, when the sealing member is attached to the at least one partition portion, accurate positioning of the sealing member is unnecessary, and hence the attachment can be easy done.
- the present invention is preferably arranged such that a shielding member is provided to extend toward the outer circumferential surface of the at least one conditioning roller from a location in the side face portion of the thermal insulation box, the location being on the conditioning roller side of the communication passage, the at least one conditioning roller rotating so that a part of the outer circumferential surface of the at least one conditioning roller, which opposes a leading end portion of the shielding member, moves away from the communication passage.
- the present invention is preferably arranged such that a plurality of the at least one shutter are provided to be lined up in a direction in which air flows in the communication passage.
- the flow amount and the way of flowing of air in the communication passage are finely controllable by adjusting the opening degrees of the shutters.
- the present invention is preferably arranged such that a plurality of the at least one partition portion are provided between the low-temperature space and the high-temperature space to be lined up in a direction in which air flows in the communication passage.
- the present invention is preferably arranged such that a plurality of the at least one preheating roller are provided to be lined up in the yarn running direction, the at least one partition portion is provided between a last preheating roller which is most downstream one of the preheating rollers in the yarn running direction and the at least one conditioning roller, and the at least one shutter is provided in the communication passage which causes the low-temperature space which is on the last preheating roller side of the at least one partition portion to communicate with the high-temperature space which is on the conditioning roller side of the at least one partition portion.
- the last preheating roller is provided in the vicinity of the at least one conditioning roller.
- the temperature of the last preheating roller tends to be increased by an influence of heat from the at least one conditioning roller.
- the temperature of the last preheating roller must be controlled particularly accurately. For this reason, the present invention which makes it possible to suitably control the temperature is particularly effective for the last preheating roller.
- FIG. 1 is a schematic diagram of a spun yarn take-up machine including the spun yarn drawing apparatus of the present embodiment.
- the spun yarn take-up machine 1 is configured to draw, by a spun yarn drawing apparatus 3, yarns Y serially spun out from a spinning apparatus 2 and made of a solidified molten fibrous material such as polyester, and then to wind the yarns Y by a yarn winding apparatus 4. It is defined that the directions shown in FIG. 1 indicate the directions of the spun yarn take-up machine 1.
- the spinning apparatus 2 is configured to generate the yarns Y by continuously spinning out a molten fibrous material such as polyester.
- oil is applied at an oil guide 10.
- the yarns Y are then sent to the spun yarn drawing apparatus 3 via a guide roller 11.
- the spun yarn drawing apparatus 3 is an apparatus for drawing the yarns Y and is provided below the spinning apparatus 2.
- the spun yarn drawing apparatus 3 includes plural godet rollers 31 to 35 housed in a thermal insulation box 20. The details of the spun yarn drawing apparatus 3 will be given later.
- the yarns Y drawn by the spun yarn drawing apparatus 3 are sent to the yarn winding apparatus 4 via a guide roller 12.
- the yarn winding apparatus 4 is an apparatus for winding the yarns Y and is provided below the spun yarn drawing apparatus 3.
- the yarn winding apparatus 4 includes members such as a bobbin holder 13 and a contact roller 14.
- the bobbin holder 13 is cylindrical in shape and extends away from the viewer of FIG. 1 .
- the bobbin holder 13 is rotationally driven by an unillustrated motor.
- bobbins B are attached along the axial direction to be side by side. By rotating the bobbin holder 13, the yarn winding apparatus 4 simultaneously winds the yarns Y onto the bobbins B, so as to produce packages P.
- the contact roller 14 makes contact with the surfaces of the packages P to adjust the shape of each package P by applying a predetermined contact pressure to each package P.
- FIG. 2 shows the spun yarn drawing apparatus 3 in a detailed manner.
- the spun yarn drawing apparatus 3 includes the thermal insulation box 20 and plural (five in the present embodiment) godet rollers 31 to 35 housed in the thermal insulation box 20.
- the thermal insulation box 20 is a box formed by a top surface portion 21, a right side portion 22, a lower right inclined portion 23, a left side portion 24, a lower left inclined portion 25, a back surface portion 26 (see FIG. 5 ), and a front surface portion 27 (see FIG. 5 ).
- the front surface portion 27 is, for example, attached to the left side portion 24 by an unillustrated hinge, and is an openable door as the front surface portion 27 swings in the front-rear direction about the hinge.
- an inlet 20a is formed to introduce yarns Y into the thermal insulation box 20.
- an outlet 20b is formed to take the yarns Y out from the thermal insulation box 20.
- the godet rollers 31 to 35 are heating rollers which are rotationally driven by an unillustrated motor and each includes an unillustrated heater.
- the godet rollers 31 to 35 are disposed to protrude from the back surface portion 26 toward the front surface portion 27 of the thermal insulation box 20 as shown in FIG. 5 .
- the godet rollers 31 to 35 rotate in the directions indicated by arrows in FIG. 2 .
- the yarns Y introduced into the thermal insulation box 20 through the inlet 20a are serially wound onto the outer circumferential surfaces of the godet rollers 31 to 35, and are ultimately taken out from the thermal insulation box 20 through the outlet 20b.
- the lower three godet rollers 31 to 33 are preheating rollers for preliminarily heating the yarns Y before drawing them.
- the roller surface temperature of each of these rollers is arranged to be equal to or higher than the glass transition temperature of the yarns Y (e.g., set at about 80 degrees centigrade).
- the upper two godet rollers 34 and 35 are conditioning rollers for thermally setting the drawn yarns Y.
- the surface temperature of each of these rollers is arranged to be higher than the surface temperatures of the lower three godet rollers 31 to 33 (e.g., set at about 130 to 140 degrees centigrade).
- the rotational speeds, i.e., yarn feeding speeds of the upper two godet rollers 34 and 35 are higher than those of the lower three godet rollers 31 to 33.
- the godet rollers 31 to 33 will be referred to as preheating rollers, whereas the godet rollers 34 and 35 will be referred to as conditioning rollers.
- the yarns Y introduced into the thermal insulation box 20 through the inlet 20a are, to begin with, preliminarily heated to a drawable temperature while being transferred by the preheating rollers 31 to 33.
- the preliminarily-heated yarns Y are drawn on account of a difference in yarn feeding speed between the preheating roller 33 which is the most downstream one in the yarn running direction and the conditioning roller 34 which is the most upstream one in the yarn running direction.
- the yarns Y are then further heated while being transferred by the conditioning rollers 34 and 35, with the result that the drawn state is thermally set.
- the yarns Y having been drawn in this way go out from the thermal insulation box 20 through the outlet 20b.
- flow control members 41 to 44 are disposed.
- the flow control members 41 to 44 are plate-shaped members provided to protrude from the back surface portion 26 toward the front surface portion 27 of the thermal insulation box 20.
- the flow control members 41 to 44 adjust the flow of air in the thermal insulation box 20.
- the flow control members 41 to 44 are disposed so that the flow of air from the inlet 20a to the outlet 20b inside the thermal insulation box 20 is more or less along the yarn running direction.
- shielding members 51 to 54 are disposed.
- the shielding members 51 to 54 extend toward the outer circumferential surface of the conditioning roller 34 or 35, and a leading end portion of each shielding member is close to the outer circumferential surface of the conditioning roller 34 or 35.
- an accompanied flow is generated in accordance with the running of the yarns Y. As the accompanied flow advances toward the downstream side in the yarn running direction while being amplified, a large amount of heat escapes through the outlet 20b, with the result that the heat keeping effect of the thermal insulation box 20 is deteriorated.
- the shielding members 51, 52, and 54 are arranged to be swingable about their base parts in order not to obstruct yarn placement onto the conditioning rollers 34 and 35.
- a heat shielding member may be provided between the last preheating roller 33 and the conditioning roller 35.
- the heat shielding member By the heat shielding member, an influence of heat from the conditioning roller 35 is retrained, and hence excessive increase in the surface temperature of the last preheating roller 33 is restrained.
- effective temperature increase of the last preheating roller 33 by utilizing heat from the conditioning roller 35 becomes impossible, with the result that the power consumption of the spun yarn drawing apparatus 3 is disadvantageously high.
- an amount of heat transferred from the conditioning roller 35 to the last preheating roller 33 is controllable. With this arrangement, the power consumption of the spun yarn drawing apparatus 3 is restrained while the surface temperature of the last preheating roller 33 is maintained at the set temperature.
- a flow control member 43 which also serves as the heat shielding member is disposed between the last preheating roller 33 and the conditioning roller 35.
- a space which is below the flow control member 43 and where the last preheating roller 33 is provided is referred to as a low-temperature space 45
- a space which is above the flow control member 43 and where the conditioning roller 35 is provided is referred to as a high-temperature space 46.
- a communication passage 47 is formed to allow the low-temperature space 45 and the high-temperature space 46 to communicate with each other.
- shutters 48 and 49 are provided to change the flow passage area of the communication passage 47. While materials of the flow control member 43 and the shutters 48 and 49 are not limited, these members are made of stainless steel in the present embodiment, in consideration of corrosion resistance and strength.
- FIG. 3 is an enlarged view of the communication passage 47 and its surroundings.
- FIG. 4(a) and FIG. 4(b) is a top view of the upper shutter 48.
- FIG. 4(a) shows a state in which the upper shutter 48 is fully closed
- FIG. 4(b) shows a state in which the upper shutter 48 is fully open.
- the upper shutter 48 is depicted by thick lines.
- the following portions are integrally formed: an upper partition portion 43a which extends in the left-right direction; a lower partition portion 43b which is provided below and spaced apart from the upper partition portion 43a and extends in the left-right direction; and a connecting portion 43c which connects a left end part of the upper partition portion 43a with a left end part of the lower partition portion 43b and extends in the up-down direction.
- the portions 43a to 43c may be independent members.
- a rear left corner portion of the upper partition portion 43a is arranged as a rectangular cutout portion 43d, and this cutout portion 43d is the upper end of the communication passage 47.
- a rear left corner portion of the lower partition portion 43b is also arranged as a rectangular cutout portion, and this cutout portion is the lower end of the communication passage 47.
- the communication passage 47 is a passage between the cutout portion 43d formed in the upper partition portion 43a and the cutout portion formed in the lower partition portion 43b.
- the upper shutter 48 is a rectangular plate member and is attached to the upper surface of the upper partition portion 43a.
- the upper shutter 48 is sized to be able to close the cutout portion 43d.
- two unillustrated round holes are formed to be lined up in the front-rear direction. These round holes correspond to the two slots 43e formed in the upper partition portion 43a, respectively.
- bolts 71 are inserted into the round holes of the upper shutter 48 and the slots 43e of the upper partition portion 43a, and nuts 72 are screwed onto the bolts 71.
- the upper shutter 48 is fixed to the upper partition portion 43a.
- the lower partition portion 43b and the lower shutter 49 are similarly arranged.
- the lower shutter 49 is fixed to the lower partition portion 43b by bolts 73 and nuts 74.
- the communication passage 47 is closed when the shutters 48 and 49 are moved leftward until making contact with the inner surface of the left side portion 24 of the thermal insulation box 20. Meanwhile, when the shutters 48 and 49 are moved rightward away from the left side portion 24, the communication passage 47 is gradually opened, and the communication passage 47 can be fully opened as shown in FIG. 4(b) . Furthermore, the flow amount and the way of flowing of air in the communication passage 47 are finely controllable by adjusting the opening degree of each of the shutters 48 and 49.
- FIG. 5 is a cross section taken along the V-V line in FIG. 2 .
- a front end portion of the flow control member 43 is arranged to be slightly separated from the closed door 27, as shown in FIG. 5 .
- an airflow between the high-temperature space 46 and the low-temperature space 45 is generated through a gap between the upper partition portion 43a and the door 27 and a gap between the lower partition portion 43b and the door 27.
- an amount of heat transferred from the high-temperature space 46 to the low-temperature space 45 may be larger than expected.
- a sealing member 63 is attached to a front edge portion of the upper partition portion 43a in the present embodiment, as shown in FIGs. 4(a) and 4(b) and FIG. 5 .
- the sealing member 63 is made of silicon or rubber, for example, and is shaped and sized so that the sealing member 63 is closely in contact with the inner surface of the door 27 when the door 27 is closed.
- a gap is provided between the upper shutter 48 and the door 27 as shown in FIGs. 4(a) and 4(b) .
- the shielding member 54 contributes to efficient transfer of heat from the high-temperature space 46 to the low-temperature space 45.
- the shielding member 54 extends toward the outer circumferential surface of the conditioning roller 35 from a location in the left side portion 24 of the thermal insulation box 20, which location is on the conditioning roller 35 side of (i.e., above) the communication passage 47.
- the conditioning roller 35 rotates clockwise so that a part A of the outer circumferential surface of the conditioning roller 35, which faces a leading end portion of the shielding member 54, moves away from the communication passage 47.
- the flow amount of air flowing in the communication passage 47 i.e., an amount of heat transfer is controllable by suitably adjusting the opening degrees of the upper shutter 48 and the lower shutter 49 in accordance with conditions such as the type of the yarns Y and the outside temperature.
- Two conflicting requirements, i.e., controllability of the last preheating roller 33 and power saving of the spun yarn drawing apparatus 3 are both satisfied with good balance, by adjusting the flow passage area of the communication passage 47 to transfer heat from the high-temperature space 46 to the low-temperature space 45 as much as possible, on condition that the temperature of the last preheating roller 33 does not exceed the set temperature.
- FIG. 6 is a table showing a result of the verification experiment.
- a set temperature of the preheating rollers 31 to 33 was 80°C.
- a set temperature of the conditioning rollers 34 and 35 was 134°C.
- the switch-ON percentage of a heater indicates the ratio of the time during which the heater is driven to maintain the surface temperature of each of the heating rollers 31 to 35 at the set temperature. Therefore the lower the switch-ON percentage of a heater is, the more the power saving is achieved. However, when the switch-ON percentage of a heater is 0, the temperature of the roller is likely to exceed the set temperature even if the heater is not driven.
- the switch-ON percentage of a heater is therefore preferably equal to or higher than a predetermined percent (e.g., 1%) in consideration of the controllability. Temperatures of the low-temperature space 45 and the high-temperature space 46 were measured at locations L and H shown in FIG. 3 and FIG. 5 , respectively.
- the temperature of the low-temperature space 45 was increased by at least 20°C and the switch-ON percentage of the heater of the last preheating roller 33 was decreased by about 7%, as compared to the case where the shutters were fully closed.
- the switch-ON percentage of the heater of the last preheating roller 33 was decreased by about 7%, as compared to the case where the shutters were fully closed.
- the switch-ON percentage of the heater of the last preheating roller 33 was 23.1% even when the shutters 48 and 49 were fully open. Therefore there is room for further improvement in power saving.
- the flow passage area of the communication passage 47 may be slightly increased to increase the flow amount of air flowing in the communication passage 47. In any case, the experiment verifies that, by adjusting the opening degrees of the shutters 48 and 49 to change the flow passage area of the communication passage 47, it is possible to maximally achieve the power saving of the spun yarn drawing apparatus 3 while maintaining the controllability of the last preheating roller 33.
- the flow amount of air flowing in the communication passage 47 is controlled and therefore an amount of heat transferred from the high-temperature space 46 to the low-temperature space 45 is controlled, by adjusting the opening degrees of the shutters 48 and 49 provided in the communication passage 47.
- the optimal amount of heat transfer is changed based on conditions such as the outside temperature and the set temperature of each roller determined in accordance with the type of the yarns Y.
- the power consumption is restrained while the temperature of the preheating roller 33 is suitably controlled, irrespective of the conditions.
- the communication passage 47 is a passage which is formed at a location different from the yarn path between the preheating roller 33 and the conditioning roller 35. Because the communication passage 47 is provided to be independent from the yarn path, backward flow of heat from the low-temperature space 45 to the high-temperature space 46 due to an accompanied flow generated by the running yarns Y is prevented, with the result that heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45. Furthermore, the movement of the shutters 48 and 49 is not obstructed by the yarns Y.
- the communication passage 47 is formed between the inner surface of the thermal insulation box 20 and the partition portions 43a and 43b. This facilitates air to flow along the inner surface of the thermal insulation box 20, with the result that heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45.
- the preheating roller 33 and the conditioning roller 35 are provided to protrude from the back surface portion 26 toward the front surface portion 27 of the thermal insulation box 20, and the communication passage 47 is formed between the inner surface of the side face portion 24 of the thermal insulation box 20 and the partition portions 43a and 43b.
- the communication passage 47 is formed between the inner surface of the front surface portion 27 (or the back surface portion 26) of the thermal insulation box 20 and the partition portions 43a and 43b, when plural yarns Y are placed on the preheating roller 33 and the conditioning roller 35 so as to be lined up along the axial direction, the yarns Y which are close to the front surface portion 27 (or the back surface portion 26) tend to be shaken due to an influence of air flowing in the communication passage 47, whereas the yarns Y close to the back surface portion 26 (or the front surface portion 27) are unlikely to be shaken. In this way, there is a difference in yarn shaking. Such a difference is unfavorable because it causes the quality of yarns Y to be uneven.
- the shutters 48 and 49 are structured to be movable toward or away from the side face portion 24 of the thermal insulation box 20. This makes it possible to easily adjust the flow passage area of the communication passage 47 by the shutters 48 and 49.
- the front surface portion 27 of the thermal insulation box 20 is arranged as an openable door, and the sealing member 63 is provided between the door 27 and the upper partition portion 43a.
- the sealing member 63 is provided between the door 27 and the upper partition portion 43a as described above, the gap between the door 27 and the upper partition portion 43a is eliminated, and hence the control of the amount of heat transfer through the communication passage 47 can be accurately done.
- the sealing member 63 is attached to the upper partition portion 43a.
- the sealing member 63 must be accurately positioned in accordance with the position of the upper partition portion 43a. Meanwhile, when the sealing member 63 is attached to the upper partition portion 43a, accurate positioning of the sealing member 63 is unnecessary, and hence the attachment can be easy done.
- the shielding member 54 is provided to extend toward the outer circumferential surface of the conditioning roller 35 from a location in the side face portion 24 of the thermal insulation box 20, which location is on the conditioning roller 35 side of the communication passage 47, and the conditioning roller 35 rotates so that the part A of the outer circumferential surface of the conditioning roller 35, which faces the leading end portion of the shielding member 54, moves away from the communication passage 47.
- an accompanied flow generated by the running yarns Y is blocked by the shielding member 54, and hence escape of heat in the accompanied flow away from the communication passage 47 is restrained. As a result, heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45.
- plural shutters 48 and 49 are provided to be lined up in the direction D in which air flows in the communication passage 47 (see FIG. 3 ). With this arrangement, the flow amount and the way of flowing of air in the communication passage 47 are finely controllable by adjusting the opening degree of each of the shutters 48 and 49.
- plural partition portions 43a and 43b are provided between the low-temperature space 45 and the high-temperature space 46 to be lined up in the direction D in which air flows in the communication passage 47. Because the partition portions 43a and 43b are provided in this manner, heat insulation between the high-temperature space 46 and the low-temperature space 45 is improved, and hence control of the amount of heat transfer through the communication passage 47 is accurately done.
- the partition portions 43a and 43b are provided between the last preheating roller 33 and the conditioning roller 35, whereas the shutters 48 and 49 are provided in the communication passage 47 which allows the low-temperature space 45 and the high-temperature space 46 to communicate with each other.
- plural preheating rollers 31 to 33 are provided, because the yarns Y are serially heated by the preheating rollers 31 to 33, an amount of heat consumed by the heating of the yarns Y is small at the last preheating roller 33.
- the last preheating roller 33 is provided in the vicinity of the conditioning roller 35. On this account, as compared to the other preheating rollers 31 and 32, the temperature of the last preheating roller 33 tends to be increased by an influence of heat from the conditioning roller 35.
- the present invention which makes it possible to suitably control the temperature is particularly effective for the last preheating roller 33.
- the communication passage 47 is formed between the left side portion 24 of the thermal insulation box 20 and the partition portions 43a and 43b (flow control member 43).
- the location where the communication passage 47 is formed is not limited to this.
- a communication passage 47 may be provided by forming openings in the partition portions 43a and 43b.
- the number of communication passages may be two or more.
- the communication passage 47 is formed at a location different from the yarn path.
- the yarn path may be formed in the communication passage.
- the shutters cannot be fully closed in this case, but the opening degrees of the shutters are adjustable as long as the yarn path is not blocked.
- plural partition portions 43a and 43b are provided to be lined up in the direction D in which air flows in the communication passage 47, and plural shutters 48 and 49 are provided to be lined up in the direction D.
- each of the number of partition portions and the number of shutters may be at least one.
- the shutters 48 and 49 are structured to be movable in the left-right direction.
- the specific structure of each shutter is not limited to this, and the shutter may be opened and closed in a swing manner, for example.
- the flow passage area of the communication passage 47 is adjusted as an operator moves the shutters 48 and 49.
- an unillustrated shutter driver for moving the shutters 48 and 49 may be provided, and the flow passage area of the communication passage 47 may be adjusted by this shutter driver.
- problems such as the temperature of the last preheating roller 33 is uncontrollable is prevented by automatically adjusting the opening degrees of the shutters 48 and 49 in accordance with the temperature of a particular part (e.g., the temperature of the low-temperature space 45 or the surface temperature of the last preheating roller 33).
- the sealing member 63 is attached to the upper partition portion 43a in order to eliminate the gap between the door 27 of the thermal insulation box 20 and the upper partition portion 43a.
- the sealing member 63 may be attached to the door 27.
- the sealing member 63 may be omitted.
- heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45 because the shielding member 54 is provided.
- the shielding member 54 may be omitted.
- a communication passage may be provided between the right side portion 22 of the thermal insulation box 20 and the flow control member 42, and a shutter is provided in this communication passage.
- a communication passage may be provided by forming an opening in the flow control member 42.
- plural preheating rollers 31 to 33 and plural conditioning rollers 34 and 35 are provided.
- plural preheating rollers and plural conditioning rollers are not prerequisite. Only at least one preheating roller and at least one conditioning roller are required.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Heat Treatment Of Articles (AREA)
Description
- The present invention relates to a spun yarn drawing apparatus configured to draw yarns.
- For example,
JP 2014-101610 A JP 2014-101610 A JP 2014-101610 A - In such a spun yarn drawing apparatus, heat transfer occurs in the thermal insulation box from around the hot conditioning rollers to around the cold preheating rollers. When an amount of heat transfer is too large, the temperatures of the preheating rollers may exceed the set temperature and temperature control may become impossible. Under this circumstance, in
JP 2014-101610 A -
EP 3 064 621 AJP S61-252311 A JP 6258698 B2 WO2014/049316 A1 disclose similar apparatuses. - However, when the preheating rollers are covered with the shielding cover as in
JP 2014-101610 A - In consideration of the problem above, a spun yarn drawing apparatus of the present invention aims at restraining power consumption while suitably controlling the temperature of a preheating roller.
- The present invention according to claim 1, relates to a spun yarn drawing apparatus including: at least one preheating roller which heats yarns before drawn; at least one conditioning roller which is provided downstream in a yarn running direction of the at least one preheating roller and is higher in temperature and speed than the at least one preheating roller; and a thermal insulation box which houses the at least one preheating roller and the at least one conditioning roller, the yarns being drawn between the at least one preheating roller and the at least one conditioning roller, the spun yarn drawing apparatus further including: at least one partition portion provided between the at least one preheating roller and the at least one conditioning roller; a communication passage which causes a low-temperature space which is on the preheating roller side of the at least one partition portion to communicate with a high-temperature space which is on the conditioning roller side of the at least one partition portion; and at least one shutter which is provided to change the flow passage area of the communication passage and wherein, the communication passage is a passage formed at a location different from a yarn path between the at least one preheating roller and the at least one conditioning roller.
- According to the present invention, the flow amount of air flowing in the communication passage is controlled and therefore an amount of heat transferred from the high-temperature space to the low-temperature space is controlled, by adjusting the opening degree of the at least one shutters provided in the communication passage. In order to restrain the power consumption while maintaining the temperature of the at least one preheating roller at the set temperature, it is preferable that heat is transferred from the high-temperature space to the low-temperature space as much as possible on condition that the temperature of the at least one preheating roller does not exceed the set temperature. However, the optimal amount of heat transfer is changed based on conditions such as the outside temperature and the set temperature of each roller determined in accordance with the type of the yarns. In the present invention, by the adjustment of the opening degree of the at least one shutter in accordance with the conditions, the power consumption is restrained while the temperature of the at least one preheating roller is suitably controlled, irrespective of the conditions.
- The present invention is arranged such that the communication passage is a passage formed at a location different from a yarn path between the at least one preheating roller and the at least one conditioning roller.
- Because the communication passage is provided to be independent from the yarn path, backward flow of heat from the low-temperature space to the high-temperature space due to an accompanied flow generated by the running yarns is prevented, with the result that heat is efficiently transferred from the high-temperature space to the low-temperature space. Furthermore, the movement of the at least one shutter is not obstructed by the yarns.
- The present invention is preferably arranged such that the communication passage is formed between an inner surface of the thermal insulation box and the at least one partition portion.
- This facilitates air to flow along the inner surface of the thermal insulation box, with the result that heat is efficiently transferred from the high-temperature space to the low-temperature space.
- The present invention is preferably arranged such that the at least one preheating roller and the at least one conditioning roller are disposed to protrude from a back surface portion toward a front surface portion of the thermal insulation box, and the communication passage is formed between an inner surface of a side face portion of the thermal insulation box and the at least one partition portion.
- Provided that the communication passage is formed between the inner surface of the front surface portion (or the back surface portion) of the thermal insulation box and the at least one partition portion, when plural yarns are placed on the at least one preheating roller and the at least one conditioning roller so as to be lined up along the axial direction, the yarns which are close to the front surface portion (or the back surface portion) tend to be shaken due to an influence of air flowing in the communication passage, whereas the yarns close to the back surface portion (or the front surface portion) are unlikely to be shaken. In this way, there is a difference in yarn shaking. Such a difference is unfavorable because it causes the quality of yarns to be uneven. In this regard, when the communication passage is formed between the inner surface of the side face portion of the thermal insulation box and the at least one partition portion as described above, an influence of air flowing in the communication passage is substantially balanced between the yarns. It is therefore possible to restrain the quality of the yarns from becoming uneven.
- The present invention is preferably arranged such that the at least one shutter is movable toward and away from the side face portion of the thermal insulation box.
- This makes it possible to easily adjust the flow passage area of the communication passage by the at least one shutter.
- The present invention is preferably arranged such that the front surface portion of the thermal insulation box is an openable door, and a sealing member is provided between the door and the at least one partition portion.
- When there is a gap between the door and the at least one partition portion, heat may be transferred from the high-temperature space to the low-temperature space through the gap, with the result that the control of the amount of heat transfer through the communication passage may not be properly done. Because the sealing member is provided between the door and the at least one partition portion as described above, the gap between the door and the at least one partition portion is eliminated, and hence the control of the amount of heat transfer through the communication passage can be accurately done.
- The present invention is preferably arranged such that the sealing member is attached to the at least one partition portion.
- Provided that the sealing member is attached to the door, the sealing member must be accurately positioned in accordance with the position of the at least one partition portion. Meanwhile, when the sealing member is attached to the at least one partition portion, accurate positioning of the sealing member is unnecessary, and hence the attachment can be easy done.
- The present invention is preferably arranged such that a shielding member is provided to extend toward the outer circumferential surface of the at least one conditioning roller from a location in the side face portion of the thermal insulation box, the location being on the conditioning roller side of the communication passage, the at least one conditioning roller rotating so that a part of the outer circumferential surface of the at least one conditioning roller, which opposes a leading end portion of the shielding member, moves away from the communication passage.
- With this arrangement, an accompanied flow generated by the running yarns is blocked by the shielding member, and hence escape of heat in the accompanied flow away from the communication passage is restrained. As a result, heat is efficiently transferred from the high-temperature space to the low-temperature space.
- The present invention is preferably arranged such that a plurality of the at least one shutter are provided to be lined up in a direction in which air flows in the communication passage.
- With this arrangement, the flow amount and the way of flowing of air in the communication passage are finely controllable by adjusting the opening degrees of the shutters.
- The present invention is preferably arranged such that a plurality of the at least one partition portion are provided between the low-temperature space and the high-temperature space to be lined up in a direction in which air flows in the communication passage.
- Because the partition portions are provided in this manner, heat insulation between the high-temperature space and the low-temperature space is improved, and hence control of the amount of heat transfer through the communication passage is accurately done.
- The present invention is preferably arranged such that a plurality of the at least one preheating roller are provided to be lined up in the yarn running direction, the at least one partition portion is provided between a last preheating roller which is most downstream one of the preheating rollers in the yarn running direction and the at least one conditioning roller, and the at least one shutter is provided in the communication passage which causes the low-temperature space which is on the last preheating roller side of the at least one partition portion to communicate with the high-temperature space which is on the conditioning roller side of the at least one partition portion.
- When plural preheating rollers are provided, because the yarns Y are serially heated by the preheating rollers, an amount of heat consumed by the heating of the yarns is small at the last preheating roller. The last preheating roller is provided in the vicinity of the at least one conditioning roller. On this account, as compared to the other preheating rollers, the temperature of the last preheating roller tends to be increased by an influence of heat from the at least one conditioning roller. Furthermore, because the yarns are drawn between the last preheating roller and the at least one conditioning roller, the temperature of the last preheating roller must be controlled particularly accurately. For this reason, the present invention which makes it possible to suitably control the temperature is particularly effective for the last preheating roller.
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FIG. 1 is a schematic diagram of a spun yarn take-up machine including a spun yarn drawing apparatus of an embodiment. -
FIG. 2 shows the spun yarn drawing apparatus in a detailed manner. -
FIG. 3 is an enlarged view of a communication passage and its surroundings. - Each of
FIG. 4(a) and FIG. 4(b) is a top view of an upper shutter. -
FIG. 5 is a cross section taken along the V-V line inFIG. 2 . -
FIG. 6 is a table showing a result of a verification experiment. - The following will describe an embodiment of an spun yarn drawing apparatus related to the present invention.
FIG. 1 is a schematic diagram of a spun yarn take-up machine including the spun yarn drawing apparatus of the present embodiment. As shown inFIG. 1 , the spun yarn take-up machine 1 is configured to draw, by a spunyarn drawing apparatus 3, yarns Y serially spun out from aspinning apparatus 2 and made of a solidified molten fibrous material such as polyester, and then to wind the yarns Y by ayarn winding apparatus 4. It is defined that the directions shown inFIG. 1 indicate the directions of the spun yarn take-up machine 1. - The
spinning apparatus 2 is configured to generate the yarns Y by continuously spinning out a molten fibrous material such as polyester. To the yarns Y spun out from thespinning apparatus 2, oil is applied at anoil guide 10. The yarns Y are then sent to the spunyarn drawing apparatus 3 via a guide roller 11. The spunyarn drawing apparatus 3 is an apparatus for drawing the yarns Y and is provided below thespinning apparatus 2. The spunyarn drawing apparatus 3 includesplural godet rollers 31 to 35 housed in athermal insulation box 20. The details of the spunyarn drawing apparatus 3 will be given later. - The yarns Y drawn by the spun
yarn drawing apparatus 3 are sent to theyarn winding apparatus 4 via aguide roller 12. Theyarn winding apparatus 4 is an apparatus for winding the yarns Y and is provided below the spunyarn drawing apparatus 3. Theyarn winding apparatus 4 includes members such as abobbin holder 13 and acontact roller 14. Thebobbin holder 13 is cylindrical in shape and extends away from the viewer ofFIG. 1 . Thebobbin holder 13 is rotationally driven by an unillustrated motor. To thebobbin holder 13, bobbins B are attached along the axial direction to be side by side. By rotating thebobbin holder 13, theyarn winding apparatus 4 simultaneously winds the yarns Y onto the bobbins B, so as to produce packages P. Thecontact roller 14 makes contact with the surfaces of the packages P to adjust the shape of each package P by applying a predetermined contact pressure to each package P. -
FIG. 2 shows the spunyarn drawing apparatus 3 in a detailed manner. The spunyarn drawing apparatus 3 includes thethermal insulation box 20 and plural (five in the present embodiment)godet rollers 31 to 35 housed in thethermal insulation box 20. Thethermal insulation box 20 is a box formed by atop surface portion 21, aright side portion 22, a lower right inclinedportion 23, aleft side portion 24, a lower left inclinedportion 25, a back surface portion 26 (seeFIG. 5 ), and a front surface portion 27 (seeFIG. 5 ). Thefront surface portion 27 is, for example, attached to theleft side portion 24 by an unillustrated hinge, and is an openable door as thefront surface portion 27 swings in the front-rear direction about the hinge. At a lower part of theright side portion 22, aninlet 20a is formed to introduce yarns Y into thethermal insulation box 20. At a upper part of theright side portion 22, anoutlet 20b is formed to take the yarns Y out from thethermal insulation box 20. - The
godet rollers 31 to 35 are heating rollers which are rotationally driven by an unillustrated motor and each includes an unillustrated heater. Thegodet rollers 31 to 35 are disposed to protrude from theback surface portion 26 toward thefront surface portion 27 of thethermal insulation box 20 as shown inFIG. 5 . Thegodet rollers 31 to 35 rotate in the directions indicated by arrows inFIG. 2 . The yarns Y introduced into thethermal insulation box 20 through theinlet 20a are serially wound onto the outer circumferential surfaces of thegodet rollers 31 to 35, and are ultimately taken out from thethermal insulation box 20 through theoutlet 20b. - The lower three
godet rollers 31 to 33 are preheating rollers for preliminarily heating the yarns Y before drawing them. The roller surface temperature of each of these rollers is arranged to be equal to or higher than the glass transition temperature of the yarns Y (e.g., set at about 80 degrees centigrade). Meanwhile, the upper twogodet rollers godet rollers 31 to 33 (e.g., set at about 130 to 140 degrees centigrade). The rotational speeds, i.e., yarn feeding speeds of the upper twogodet rollers godet rollers 31 to 33. Hereinafter, thegodet rollers 31 to 33 will be referred to as preheating rollers, whereas thegodet rollers - The yarns Y introduced into the
thermal insulation box 20 through theinlet 20a are, to begin with, preliminarily heated to a drawable temperature while being transferred by the preheatingrollers 31 to 33. The preliminarily-heated yarns Y are drawn on account of a difference in yarn feeding speed between the preheatingroller 33 which is the most downstream one in the yarn running direction and theconditioning roller 34 which is the most upstream one in the yarn running direction. The yarns Y are then further heated while being transferred by theconditioning rollers thermal insulation box 20 through theoutlet 20b. - In the
thermal insulation box 20,flow control members 41 to 44 are disposed. Theflow control members 41 to 44 are plate-shaped members provided to protrude from theback surface portion 26 toward thefront surface portion 27 of thethermal insulation box 20. Theflow control members 41 to 44 adjust the flow of air in thethermal insulation box 20. To be more specific, theflow control members 41 to 44 are disposed so that the flow of air from theinlet 20a to theoutlet 20b inside thethermal insulation box 20 is more or less along the yarn running direction. - In the
thermal insulation box 20, furthermore, shieldingmembers 51 to 54 are disposed. The shieldingmembers 51 to 54 extend toward the outer circumferential surface of theconditioning roller conditioning roller thermal insulation box 20, an accompanied flow is generated in accordance with the running of the yarns Y. As the accompanied flow advances toward the downstream side in the yarn running direction while being amplified, a large amount of heat escapes through theoutlet 20b, with the result that the heat keeping effect of thethermal insulation box 20 is deteriorated. On this account, the deterioration of the heat keeping effect is restrained by blocking the accompanied flow by the shieldingmembers 51 to 54 in order to restrain the amplification of the accompanied flow. The shieldingmembers conditioning rollers 2016-216882 - When
plural preheating rollers 31 to 33 are provided as in the present embodiment, because the yarns Y are serially heated by the preheatingrollers 31 to 33, an amount of heat consumed by the heating of the yarns Y is small at thelast preheating roller 33 which is the most downstream one in the yarn running direction. Furthermore, because thelast preheating roller 33 is provided in the vicinity of thehot conditioning roller 35, thelast preheating roller 33 is susceptible to an influence of heat from theconditioning roller 35. Due to these reasons, the surface temperature of thelast preheating roller 33 may exceed the set temperature, and temperature control may not be properly done. This problem is particularly conspicuous in the summer time when the outside temperature is high. - In order to solve this problem, a heat shielding member may be provided between the
last preheating roller 33 and theconditioning roller 35. By the heat shielding member, an influence of heat from theconditioning roller 35 is retrained, and hence excessive increase in the surface temperature of thelast preheating roller 33 is restrained. However, as a side effect, effective temperature increase of thelast preheating roller 33 by utilizing heat from theconditioning roller 35 becomes impossible, with the result that the power consumption of the spunyarn drawing apparatus 3 is disadvantageously high. Under this circumstance, in the present embodiment, an amount of heat transferred from theconditioning roller 35 to thelast preheating roller 33 is controllable. With this arrangement, the power consumption of the spunyarn drawing apparatus 3 is restrained while the surface temperature of thelast preheating roller 33 is maintained at the set temperature. The following will describe the details. - In the present embodiment, a
flow control member 43 which also serves as the heat shielding member is disposed between thelast preheating roller 33 and theconditioning roller 35. Hereinafter, a space which is below theflow control member 43 and where thelast preheating roller 33 is provided is referred to as a low-temperature space 45, whereas a space which is above theflow control member 43 and where theconditioning roller 35 is provided is referred to as a high-temperature space 46. Between the inner surface of theleft side portion 24 of thethermal insulation box 20 and theflow control member 43, acommunication passage 47 is formed to allow the low-temperature space 45 and the high-temperature space 46 to communicate with each other. Furthermore,shutters communication passage 47. While materials of theflow control member 43 and theshutters -
FIG. 3 is an enlarged view of thecommunication passage 47 and its surroundings. Each ofFIG. 4(a) and FIG. 4(b) is a top view of theupper shutter 48.FIG. 4(a) shows a state in which theupper shutter 48 is fully closed, whereasFIG. 4(b) shows a state in which theupper shutter 48 is fully open. InFIG. 4(a) and FIG. 4(b) , theupper shutter 48 is depicted by thick lines. - As shown in
FIG. 3 , in theflow control member 43, the following portions are integrally formed: anupper partition portion 43a which extends in the left-right direction; alower partition portion 43b which is provided below and spaced apart from theupper partition portion 43a and extends in the left-right direction; and a connectingportion 43c which connects a left end part of theupper partition portion 43a with a left end part of thelower partition portion 43b and extends in the up-down direction. Alternatively, theportions 43a to 43c may be independent members. - As shown in
FIG. 4(b) , a rear left corner portion of theupper partition portion 43a is arranged as arectangular cutout portion 43d, and thiscutout portion 43d is the upper end of thecommunication passage 47. Although not illustrated, a rear left corner portion of thelower partition portion 43b is also arranged as a rectangular cutout portion, and this cutout portion is the lower end of thecommunication passage 47. To put it differently, thecommunication passage 47 is a passage between thecutout portion 43d formed in theupper partition portion 43a and the cutout portion formed in thelower partition portion 43b. - In the
upper partition portion 43a, twoslots 43e which are long in the left-right direction are formed to be lined up in the front-rear direction. Theupper shutter 48 is a rectangular plate member and is attached to the upper surface of theupper partition portion 43a. Theupper shutter 48 is sized to be able to close thecutout portion 43d. In theupper shutter 48, two unillustrated round holes are formed to be lined up in the front-rear direction. These round holes correspond to the twoslots 43e formed in theupper partition portion 43a, respectively. As shown inFIG. 3 ,bolts 71 are inserted into the round holes of theupper shutter 48 and theslots 43e of theupper partition portion 43a, andnuts 72 are screwed onto thebolts 71. In this way, theupper shutter 48 is fixed to theupper partition portion 43a. Thelower partition portion 43b and thelower shutter 49 are similarly arranged. Thelower shutter 49 is fixed to thelower partition portion 43b bybolts 73 and nuts 74. - With the arrangement above, by moving the
upper shutter 48 in the left-right direction along theslots 43e after the nuts 72 are loosened, it is possible to change the opening degree of the upper shutter 48 (i.e., the opening degree of thecutout portion 43d of theupper partition portion 43a) so as to adjust the flow passage area of thecommunication passage 47. Similarly, by moving thelower shutter 49 in the left-right direction along the slots after the nuts 74 are loosened, it is possible to change the opening degree of the lower shutter 49 (i.e., the opening degree of the cutout portion of thelower partition portion 43b) so as to adjust the flow passage area of thecommunication passage 47. - For example, as shown in
FIG. 4(a) , thecommunication passage 47 is closed when theshutters left side portion 24 of thethermal insulation box 20. Meanwhile, when theshutters left side portion 24, thecommunication passage 47 is gradually opened, and thecommunication passage 47 can be fully opened as shown inFIG. 4(b) . Furthermore, the flow amount and the way of flowing of air in thecommunication passage 47 are finely controllable by adjusting the opening degree of each of theshutters -
FIG. 5 is a cross section taken along the V-V line inFIG. 2 . In order to prevent thedoor 27 of thethermal insulation box 20 from becoming unclosable, a front end portion of theflow control member 43 is arranged to be slightly separated from theclosed door 27, as shown inFIG. 5 . With this arrangement, however, an airflow between the high-temperature space 46 and the low-temperature space 45 is generated through a gap between theupper partition portion 43a and thedoor 27 and a gap between thelower partition portion 43b and thedoor 27. As a result, an amount of heat transferred from the high-temperature space 46 to the low-temperature space 45 may be larger than expected. - In order to restrain this problem, a sealing
member 63 is attached to a front edge portion of theupper partition portion 43a in the present embodiment, as shown inFIGs. 4(a) and 4(b) andFIG. 5 . The sealingmember 63 is made of silicon or rubber, for example, and is shaped and sized so that the sealingmember 63 is closely in contact with the inner surface of thedoor 27 when thedoor 27 is closed. In order to prevent interference between theupper shutter 48 and the sealingmember 63, a gap is provided between theupper shutter 48 and thedoor 27 as shown inFIGs. 4(a) and 4(b) . - As described above, escape of heat from the
thermal insulation box 20 together with an accompanied flow is restrained by the shieldingmembers 51 to 54. In particular, the shieldingmember 54 contributes to efficient transfer of heat from the high-temperature space 46 to the low-temperature space 45. As shown inFIG. 3 , the shieldingmember 54 extends toward the outer circumferential surface of theconditioning roller 35 from a location in theleft side portion 24 of thethermal insulation box 20, which location is on theconditioning roller 35 side of (i.e., above) thecommunication passage 47. Theconditioning roller 35 rotates clockwise so that a part A of the outer circumferential surface of theconditioning roller 35, which faces a leading end portion of the shieldingmember 54, moves away from thecommunication passage 47. With this arrangement, an accompanied flow flowing around theconditioning roller 35 is blocked by the shieldingmember 54, and hence escape of heat in the accompanied flow from the shieldingmember 54 to the downstream side in the yarn running direction is restrained. As a result, a larger amount of heat is transferred from the high-temperature space 46 to the low-temperature space 45 through thecommunication passage 47. - In the spun
yarn drawing apparatus 3 structured as described above, the flow amount of air flowing in thecommunication passage 47, i.e., an amount of heat transfer is controllable by suitably adjusting the opening degrees of theupper shutter 48 and thelower shutter 49 in accordance with conditions such as the type of the yarns Y and the outside temperature. Two conflicting requirements, i.e., controllability of thelast preheating roller 33 and power saving of the spunyarn drawing apparatus 3, are both satisfied with good balance, by adjusting the flow passage area of thecommunication passage 47 to transfer heat from the high-temperature space 46 to the low-temperature space 45 as much as possible, on condition that the temperature of thelast preheating roller 33 does not exceed the set temperature. - An experiment was done to verify how temperatures of the components and the power consumption of the spun
yarn drawing apparatus 3 are changed in response to the adjustment of the opening degrees of theshutters FIG. 6 is a table showing a result of the verification experiment. - A set temperature of the preheating
rollers 31 to 33 was 80°C. - A set temperature of the
conditioning rollers - Experiment cases were a case where the
shutters shutters - Switch-ON percentages of the heaters of the preheating
rollers 31 to 33 and theconditioning rollers
Temperatures of the low-temperature space 45 and the high-temperature space 46
Power consumption of the spunyarn drawing apparatus 3 - The switch-ON percentage of a heater indicates the ratio of the time during which the heater is driven to maintain the surface temperature of each of the
heating rollers 31 to 35 at the set temperature. Therefore the lower the switch-ON percentage of a heater is, the more the power saving is achieved. However, when the switch-ON percentage of a heater is 0, the temperature of the roller is likely to exceed the set temperature even if the heater is not driven. The switch-ON percentage of a heater is therefore preferably equal to or higher than a predetermined percent (e.g., 1%) in consideration of the controllability. Temperatures of the low-temperature space 45 and the high-temperature space 46 were measured at locations L and H shown inFIG. 3 andFIG. 5 , respectively. - When the
shutters temperature space 45 was increased by at least 20°C and the switch-ON percentage of the heater of thelast preheating roller 33 was decreased by about 7%, as compared to the case where the shutters were fully closed. This indicates that, when theshutters temperature space 46 to the low-temperature space 45 through thecommunication passage 47. It is remarkable that the temperature of the high-temperature space 46 was only slightly decreased and the switch-ON percentage of the heater of theconditioning roller 35 was scarcely changed when theshutters temperature space 46 to the outside of thethermal insulation box 20 through theoutlet 20b was effectively utilized for heating thelast preheating roller 33, as thecommunication passage 47 was opened. In fact, when theshutters yarn drawing apparatus 3 was reduced by about 25% as compared to the case of full close. - In the experiment, the switch-ON percentage of the heater of the
last preheating roller 33 was 23.1% even when theshutters communication passage 47 may be slightly increased to increase the flow amount of air flowing in thecommunication passage 47. In any case, the experiment verifies that, by adjusting the opening degrees of theshutters communication passage 47, it is possible to maximally achieve the power saving of the spunyarn drawing apparatus 3 while maintaining the controllability of thelast preheating roller 33. - As described above, in the spun
yarn drawing apparatus 3 of the present embodiment, the flow amount of air flowing in thecommunication passage 47 is controlled and therefore an amount of heat transferred from the high-temperature space 46 to the low-temperature space 45 is controlled, by adjusting the opening degrees of theshutters communication passage 47. In order to restrain the power consumption while maintaining the temperature of the preheatingroller 33 at the set temperature, it is preferable that heat is transferred from the high-temperature space 46 to the low-temperature space 45 as much as possible on condition that the temperature of the preheatingroller 33 does not exceed the set temperature. However, the optimal amount of heat transfer is changed based on conditions such as the outside temperature and the set temperature of each roller determined in accordance with the type of the yarns Y. In the present embodiment, by the adjustment of the opening degrees of theshutters roller 33 is suitably controlled, irrespective of the conditions. - In the present embodiment, as shown in
FIG. 2 , thecommunication passage 47 is a passage which is formed at a location different from the yarn path between the preheatingroller 33 and theconditioning roller 35. Because thecommunication passage 47 is provided to be independent from the yarn path, backward flow of heat from the low-temperature space 45 to the high-temperature space 46 due to an accompanied flow generated by the running yarns Y is prevented, with the result that heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45. Furthermore, the movement of theshutters - In the present embodiment, the
communication passage 47 is formed between the inner surface of thethermal insulation box 20 and thepartition portions thermal insulation box 20, with the result that heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45. - In the present embodiment, the preheating
roller 33 and theconditioning roller 35 are provided to protrude from theback surface portion 26 toward thefront surface portion 27 of thethermal insulation box 20, and thecommunication passage 47 is formed between the inner surface of theside face portion 24 of thethermal insulation box 20 and thepartition portions communication passage 47 is formed between the inner surface of the front surface portion 27 (or the back surface portion 26) of thethermal insulation box 20 and thepartition portions roller 33 and theconditioning roller 35 so as to be lined up along the axial direction, the yarns Y which are close to the front surface portion 27 (or the back surface portion 26) tend to be shaken due to an influence of air flowing in thecommunication passage 47, whereas the yarns Y close to the back surface portion 26 (or the front surface portion 27) are unlikely to be shaken. In this way, there is a difference in yarn shaking. Such a difference is unfavorable because it causes the quality of yarns Y to be uneven. In this regard, when thecommunication passage 47 is formed between the inner surface of theside face portion 24 of thethermal insulation box 20 and thepartition portions communication passage 47 is substantially balanced between the yarns Y. It is therefore possible to restrain the quality of the yarns Y from becoming uneven. - In the present embodiment, the
shutters side face portion 24 of thethermal insulation box 20. This makes it possible to easily adjust the flow passage area of thecommunication passage 47 by theshutters - In the present embodiment, the
front surface portion 27 of thethermal insulation box 20 is arranged as an openable door, and the sealingmember 63 is provided between thedoor 27 and theupper partition portion 43a. When there is a gap between thedoor 27 and theupper partition portion 43a, heat may be transferred from the high-temperature space 46 to the low-temperature space 45 through the gap, with the result that the control of the amount of heat transfer through thecommunication passage 47 may not be properly done. Because the sealingmember 63 is provided between thedoor 27 and theupper partition portion 43a as described above, the gap between thedoor 27 and theupper partition portion 43a is eliminated, and hence the control of the amount of heat transfer through thecommunication passage 47 can be accurately done. - In the present embodiment, the sealing
member 63 is attached to theupper partition portion 43a. Provided that the sealingmember 63 is attached to thedoor 27, the sealingmember 63 must be accurately positioned in accordance with the position of theupper partition portion 43a. Meanwhile, when the sealingmember 63 is attached to theupper partition portion 43a, accurate positioning of the sealingmember 63 is unnecessary, and hence the attachment can be easy done. - In the present embodiment, the shielding
member 54 is provided to extend toward the outer circumferential surface of theconditioning roller 35 from a location in theside face portion 24 of thethermal insulation box 20, which location is on theconditioning roller 35 side of thecommunication passage 47, and theconditioning roller 35 rotates so that the part A of the outer circumferential surface of theconditioning roller 35, which faces the leading end portion of the shieldingmember 54, moves away from thecommunication passage 47. With this arrangement, an accompanied flow generated by the running yarns Y is blocked by the shieldingmember 54, and hence escape of heat in the accompanied flow away from thecommunication passage 47 is restrained. As a result, heat is efficiently transferred from the high-temperature space 46 to the low-temperature space 45. - In the present embodiment,
plural shutters FIG. 3 ). With this arrangement, the flow amount and the way of flowing of air in thecommunication passage 47 are finely controllable by adjusting the opening degree of each of theshutters - In the present embodiment,
plural partition portions temperature space 45 and the high-temperature space 46 to be lined up in the direction D in which air flows in thecommunication passage 47. Because thepartition portions temperature space 46 and the low-temperature space 45 is improved, and hence control of the amount of heat transfer through thecommunication passage 47 is accurately done. - In the present embodiment, the
partition portions last preheating roller 33 and theconditioning roller 35, whereas theshutters communication passage 47 which allows the low-temperature space 45 and the high-temperature space 46 to communicate with each other. Whenplural preheating rollers 31 to 33 are provided, because the yarns Y are serially heated by the preheatingrollers 31 to 33, an amount of heat consumed by the heating of the yarns Y is small at thelast preheating roller 33. Thelast preheating roller 33 is provided in the vicinity of theconditioning roller 35. On this account, as compared to the other preheatingrollers last preheating roller 33 tends to be increased by an influence of heat from theconditioning roller 35. Furthermore, because the yarns Y are drawn between thelast preheating roller 33 and theconditioning roller 35, the temperature of thelast preheating roller 33 must be controlled particularly accurately. For this reason, the present invention which makes it possible to suitably control the temperature is particularly effective for thelast preheating roller 33. - The following will describe modifications of the above-described embodiment.
- In the embodiment above, the
communication passage 47 is formed between theleft side portion 24 of thethermal insulation box 20 and thepartition portions communication passage 47 is formed is not limited to this. For example, acommunication passage 47 may be provided by forming openings in thepartition portions - In the above-described embodiment, the
communication passage 47 is formed at a location different from the yarn path. Alternatively, the yarn path may be formed in the communication passage. The shutters cannot be fully closed in this case, but the opening degrees of the shutters are adjustable as long as the yarn path is not blocked. - In the above-described embodiment,
plural partition portions communication passage 47, andplural shutters - In the above-described embodiment, the
shutters - In the embodiment above, the flow passage area of the
communication passage 47 is adjusted as an operator moves theshutters shutters communication passage 47 may be adjusted by this shutter driver. In this case, problems such as the temperature of thelast preheating roller 33 is uncontrollable is prevented by automatically adjusting the opening degrees of theshutters temperature space 45 or the surface temperature of the last preheating roller 33). - In the embodiment above, the sealing
member 63 is attached to theupper partition portion 43a in order to eliminate the gap between thedoor 27 of thethermal insulation box 20 and theupper partition portion 43a. Alternatively, the sealingmember 63 may be attached to thedoor 27. Alternatively, the sealingmember 63 may be omitted. - In the embodiment above, heat is efficiently transferred from the high-
temperature space 46 to the low-temperature space 45 because the shieldingmember 54 is provided. Alternatively, the shieldingmember 54 may be omitted. - In the embodiment above, the temperature of the
last preheating roller 33 is efficiently increased because of thecommunication passage 47. Likewise, in order to efficiently increase the temperature of the preheatingroller 32, a communication passage may be provided between theright side portion 22 of thethermal insulation box 20 and theflow control member 42, and a shutter is provided in this communication passage. Alternatively, a communication passage may be provided by forming an opening in theflow control member 42. - In the embodiment above,
plural preheating rollers 31 to 33 andplural conditioning rollers
Claims (10)
- A spun yarn drawing apparatus (3) comprising:at least one preheating roller (31 - 33) which heats yarns (Y) before drawn;at least one conditioning roller (34, 35) which is provided downstream in a yarn running direction of the at least one preheating roller (31 - 33) and is higher in temperature and speed than the at least one preheating roller (31 - 33); anda thermal insulation box (20) which houses the at least one preheating roller (31 - 33) and the at least one conditioning roller (34, 35),the yarns (Y) being drawn between the at least one preheating roller (31 - 33) and the at least one conditioning roller (34, 35), the spun yarn drawing apparatus (3) further including:at least one partition portion (43a, 43b) provided between the at least one preheating roller (31 - 33) and the at least one conditioning roller (34, 35); anda communication passage (47) which causes a low-temperature space (45) which is on the preheating roller (31 - 33) side of the at least one partition portion (43a, 43b) to communicate with a high-temperature space (46) which is on the conditioning roller (34, 35) side of the at least one partition portion (43a, 43b);characterized in that at least one shutter (48, 49) is provided to change the flow passage area of the communication passage (47), andwherein, the communication passage (47) is a passage formed at a location different from a yarn path between the at least one preheating roller (31 - 33) and the at least one conditioning roller (34, 35).
- The spun yarn drawing apparatus (3) according to claim 1, wherein, the communication passage (47) is formed between an inner surface of the thermal insulation box (20) and the at least one partition portion (43a, 43b).
- The spun yarn drawing apparatus (3) according to claim 2, wherein,
the at least one preheating roller (31 - 33) and the at least one conditioning roller (34, 35) are disposed to protrude from a back surface portion (26) toward a front surface portion (27) of the thermal insulation box (20), and
the communication passage (47) is formed between an inner surface of a side face portion (24) of the thermal insulation box (20) and the at least one partition portion (43a, 43b). - The spun yarn drawing apparatus (3) according to claim 3, wherein, the at least one shutter (48, 49) is movable toward and away from the side face portion (24) of the thermal insulation box (20).
- The spun yarn drawing apparatus (3) according to claim 3 or 4, wherein,
the front surface portion (27) of the thermal insulation box (20) is an openable door (27), and
a sealing member (63) is provided between the door and the at least one partition portion (43a, 43b). - The spun yarn drawing apparatus (3) according to claim 5, wherein, the sealing member (63) is attached to the at least one partition portion (43a, 43b).
- The spun yarn drawing apparatus (3) according to any one of claims 3 to 6, further comprising
a shielding member (51 - 54) which extends toward the outer circumferential surface of the at least one conditioning roller (34, 35) from a location in the side face portion (24) of the thermal insulation box (20), the location being on the conditioning roller (34, 35) side of the communication passage (47),
the at least one conditioning roller (34, 35) rotating so that a part of the outer circumferential surface of the at least one conditioning roller (34, 35), which opposes a leading end portion of the shielding member (51 - 54), moves away from the communication passage (47). - The spun yarn drawing apparatus (3) according to any one of claims 1 to 7, wherein, a plurality of the at least one shutter (48, 49) are provided to be lined up in a direction in which air flows in the communication passage (47).
- The spun yarn drawing apparatus (3) according to any one of claims 1 to 8, wherein, a plurality of the at least one partition portion (43a, 43b) are provided between the low-temperature space (45) and the high-temperature space (46) to be lined up in a direction in which air flows in the communication passage (47).
- The spun yarn drawing apparatus (3) according to any one of claims 1 to 9, wherein,
a plurality of the at least one preheating roller (31 - 33) are provided to be lined up in the yarn running direction,
the at least one partition portion (43a, 43b) is provided between a last preheating roller (31 - 33) which is most downstream one of the preheating rollers (31 - 33) in the yarn running direction and the at least one conditioning roller (34, 35), and
the at least one shutter (48, 49) is provided in the communication passage (47) which causes the low-temperature space (45) which is on the last preheating roller (31 - 33) side of the at least one partition portion (43a, 43b) to communicate with the high-temperature space (46) which is on the conditioning roller (34, 35) side of the at least one partition portion (43a, 43b) .
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2018012277A JP7053287B2 (en) | 2018-01-29 | 2018-01-29 | Spinning and stretching equipment |
Publications (2)
Publication Number | Publication Date |
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EP3517664A1 EP3517664A1 (en) | 2019-07-31 |
EP3517664B1 true EP3517664B1 (en) | 2020-11-18 |
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Application Number | Title | Priority Date | Filing Date |
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EP19150067.7A Active EP3517664B1 (en) | 2018-01-29 | 2019-01-02 | Spun yarn drawing apparatus |
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EP (1) | EP3517664B1 (en) |
JP (1) | JP7053287B2 (en) |
CN (1) | CN110093676B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2022008091A (en) * | 2020-06-24 | 2022-01-13 | Tmtマシナリー株式会社 | Spinning-drawing device |
CN113265734B (en) * | 2021-06-16 | 2022-04-15 | 福建闽瑞新合纤股份有限公司 | Intelligent fiber stretching mechanism for producing composite ES short fibers |
JP2024086229A (en) | 2022-12-16 | 2024-06-27 | Tmtマシナリー株式会社 | Spinning and drawing equipment |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61252311A (en) * | 1985-04-25 | 1986-11-10 | Toray Ind Inc | Apparatus for treating running yarn |
CN102373525B (en) * | 2010-08-06 | 2015-10-07 | 日本Tmt机械株式会社 | Yarn heating apparatus |
JP5977153B2 (en) * | 2012-11-22 | 2016-08-24 | Tmtマシナリー株式会社 | Spinning and winding equipment |
JP5968766B2 (en) | 2012-11-22 | 2016-08-10 | Tmtマシナリー株式会社 | Spinning and winding equipment |
JP6088948B2 (en) | 2013-09-12 | 2017-03-01 | Tmtマシナリー株式会社 | Heat insulation box |
WO2015049316A1 (en) * | 2013-10-02 | 2015-04-09 | Oerlikon Textile Gmbh & Co. Kg | Apparatus for drawing off and winding up a thread bundle |
JP6258698B2 (en) * | 2013-12-26 | 2018-01-10 | Tmtマシナリー株式会社 | Spinning and drawing equipment |
DE102014010347A1 (en) * | 2014-07-11 | 2016-01-14 | Oerlikon Textile Gmbh & Co. Kg | Apparatus for stripping and drawing synthetic threads |
JP6530259B2 (en) | 2014-08-12 | 2019-06-12 | Tmtマシナリー株式会社 | Spinning / drawing apparatus and spinning / drawing method |
DE102014012834A1 (en) * | 2014-08-28 | 2016-03-03 | Oerlikon Textile Gmbh & Co. Kg | Apparatus for stripping and drawing a plurality of freshly spun threads |
JP6532707B2 (en) * | 2015-03-06 | 2019-06-19 | Tmtマシナリー株式会社 | Spinning and drawing machine |
JP6671110B2 (en) * | 2015-05-19 | 2020-03-25 | Tmtマシナリー株式会社 | Mixed fiber production equipment |
JP6668163B2 (en) | 2015-05-25 | 2020-03-18 | Tmtマシナリー株式会社 | Yarn heating device |
-
2018
- 2018-01-29 JP JP2018012277A patent/JP7053287B2/en active Active
- 2018-12-19 CN CN201811553351.XA patent/CN110093676B/en active Active
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EP3517664A1 (en) | 2019-07-31 |
JP2019131898A (en) | 2019-08-08 |
CN110093676B (en) | 2022-05-17 |
CN110093676A (en) | 2019-08-06 |
JP7053287B2 (en) | 2022-04-12 |
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