EP3499138B1 - Air conditioning device outdoor unit - Google Patents
Air conditioning device outdoor unit Download PDFInfo
- Publication number
- EP3499138B1 EP3499138B1 EP16912679.4A EP16912679A EP3499138B1 EP 3499138 B1 EP3499138 B1 EP 3499138B1 EP 16912679 A EP16912679 A EP 16912679A EP 3499138 B1 EP3499138 B1 EP 3499138B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- outdoor unit
- unit
- long side
- portions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004378 air conditioning Methods 0.000 title claims description 45
- 230000001105 regulatory effect Effects 0.000 claims description 89
- 229910052751 metal Inorganic materials 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 description 17
- 230000037431 insertion Effects 0.000 description 17
- 238000005452 bending Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 14
- 210000000078 claw Anatomy 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 208000019901 Anxiety disease Diseases 0.000 description 3
- 230000036506 anxiety Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/16—Arrangement or mounting thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/18—Heat exchangers specially adapted for separate outdoor units characterised by their shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
Definitions
- the present invention relates to an outdoor unit for an air-conditioning apparatus including a heat exchanger in which a plurality of heat exchanger units are vertically stacked.
- a holding part is interposed between each two of a plurality of heat exchanger units each bent into an L-shape or a U-shape at a part of the heat exchanger unit to stably and vertically stack the plurality of heat exchanger units.
- JP 2008 151392 A discloses an outdoor unit comprising a heat exchanger including a plurality of exchanger units, wherein the plurality of heat exchanger units are vertically stacked and each including a long side portion, a short side portion, and a bent portion connecting the long side portion and the short side portion. Moreover, a misalignment preventing member is inserted between one pair of the plurality of heat exchanger units being vertical adjacent and has a base plate corresponding to a curve shape and a size of the benting portion of the pair of heat exchanger units.
- Patent Literature 1 Japanese Unexamined Patent Application Publication No. 2009-79851
- the holding part regulates a large range of linear portions and corner portions of the heat exchanger units that are each bent into an L-shape or a U-shape at a part of the heat exchanger unit. Consequently, when the heat exchanger units vary in bending angles, and the bending angles of the heat exchanger units that are vertically adjacent to each other are not equal, adjustment of the bending angles of the heat exchanger units is required at the time of assembly. As a result, the number of assembly steps is increased, or assembly time is elongated. Thus, there is a problem in assembly efficiency.
- the present invention has been made to solve the problems described above, and has an object to provide an outdoor unit for an air-conditioning apparatus that improves assembly efficiency through elimination of need for adjustment of bending angles of heat exchanger units at the time of assembly, and prevents an uneven surface due to deviation in an air flow direction of the heat exchanger units that are vertically stacked at a part, such as a back surface of the outdoor unit, at which an installation worker or a user can touch the heat exchanger units that are vertically stacked.
- the deviation in the air flow direction that lies between the ones of the plurality of heat exchanger units that are vertically adjacent to each other is larger at the short side portions than at the long side portions. Consequently, assembly efficiency can be improved through elimination of need for adjustment of the bending angles of the heat exchanger units at the time of assembly. Further, it is possible to prevent the uneven surface due to the deviation in the air flow direction of the heat exchanger units that are vertically stacked at the part at which the long side portions are arranged, such as the back surface of the outdoor unit, at which an installation worker or a user can touch the heat exchanger units that are vertically stacked.
- Fig. 1 is an exploded perspective view for illustrating an outdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention.
- the outdoor unit 100 for an air-conditioning apparatus includes a bottom plate 1 and a heat exchanger 10.
- the heat exchanger 10 is placed on the bottom plate 1.
- the outdoor unit 100 for an air-conditioning apparatus includes a compressor 2 and connection pipes 3.
- the connection pipes 3 connect the heat exchanger 10 and the compressor 2 to each other.
- the outdoor unit 100 for an air-conditioning apparatus includes a fan 4, a motor (not shown), and a motor mounting base 5.
- the fan 4 is configured to send air to the heat exchanger 10.
- the motor is configured to drive the fan 4.
- the motor mounting base 5 fixes the fan 4 and the motor.
- the motor mounting base 5 is fixed to the bottom plate 1, and fixes the heat exchanger 10 in such a manner that the heat exchanger 10 is sandwiched between the motor mounting base 5 and the bottom plate 1.
- a flexible part made of a flexible material such as insulation (not shown) is bonded to the motor mounting base 5 at a top surface of the motor mounting base 5 at which the motor mounting base 5 is held in contact with a top plate 9, and the motor mounting base 5 is pressed by the top plate 9.
- the outdoor unit 100 for an air-conditioning apparatus includes a controller 6 above the compressor 2.
- the controller 6 has a flat plate shape, and is configured to control, for example, the compressor 2 and the motor.
- the outdoor unit 100 for an air-conditioning apparatus includes a casing 7 that surrounds various components to accommodate the various components.
- the casing 7 includes an outdoor-unit-side-surface portion 7a and an outdoor-unit-front-surface portion 7b.
- the outdoor-unit-side-surface portion 7a covers a short side portion 12 of the heat exchanger 10.
- the outdoor-unit-front-surface portion 7b is located at a portion of the casing 7 opposite to a long side portion 11 of the heat exchanger 10, which is exposed as a back surface of the outdoor unit 100.
- the outdoor-unit-side-surface portion 7a of the casing 7 has a plurality of openings 7a1, which serve as air inlets and allow passage of air.
- the outdoor-unit-front-surface portion 7b of the casing 7 has an air outlet 7b1 to which a fan guard is mounted.
- the outdoor-unit-side-surface portion 7a and the outdoor-unit-front-surface portion 7b of the casing 7 may be formed as separate components.
- the outdoor unit 100 for an air-conditioning apparatus includes a pillar portion 8.
- the pillar portion 8 forms an outdoor-unit-opposite-side-surface portion at a portion of the outdoor unit 100 opposite to the outdoor-unit-side-surface portion 7a of the casing 7, and a side edge portion 11a of the long side portion 11 of the heat exchanger 10 is fixed to the pillar portion 8.
- the pillar portion 8 is a cover having an L-shape that is bent and connecting a part of the back surface of the outdoor unit 100 and the outdoor-unit-opposite-side-surface portion.
- the compressor 2, the connection pipes 3, and the controller 6 are placed. Consequently, the pillar portion 8 does not have an opening that allows passage of air.
- the outdoor unit 100 for an air-conditioning apparatus includes the top plate 9.
- the top plate 9 is placed over the casing 7 and the pillar portion 8, and fixes the heat exchanger 10 by pressing the motor mounting base 5 of the heat exchanger 10 downward to sandwich the heat exchanger 10 between the top plate 9 and the bottom plate 1.
- the top plate 9 has a shape along four side surfaces of a rectangular shape of the outdoor unit having a contour formed by the heat exchanger 10, the casing 7, and the pillar portion 8.
- the heat exchanger 10 has an L-shape including one long side portion 11, one short side portion 12, and a corner portion 13 that is bent and connecting the long side portion 11 and the short side portion 12 to each other. That is, the heat exchanger 10 is formed into such an L-shape that the short side portion 12 is continuous from the long side portion 11 through the corner portion 13.
- the long side portion 11 is exposed as the back surface of the outdoor unit 100, and the heat exchanger 10 is placed along the contour of the outdoor unit 100.
- the heat exchanger 10 having the L-shape including the one short side portion 12 is described as an example.
- the heat exchanger in the present invention may be formed into a U-shape including two short side portions each continuous to a corresponding one of both side edge portions of one long side portion through a corresponding one of corner portions.
- Fig. 2 is a perspective view for illustrating a state of the outdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention as viewed from the back surface of the outdoor unit 100.
- the outdoor unit 100 for an air-conditioning apparatus allows, by the fan 4, air outside the outdoor unit 100 to pass through the heat exchanger 10 from a part covered by the back surface of the outdoor unit 100 and the outdoor-unit-side-surface portion 7a of the casing 7 and flow through the air outlet 7b1 in a front surface of the outdoor unit 100. Consequently, the part covered by the back surface of the outdoor unit 100 and the outdoor-unit-side-surface portion 7a of the casing 7 forms an inflow-surface portion. Further, a part facing the inside of the outdoor unit 100 forms an outflow-surface portion. In the heat exchanger 10, air flows in an air flow direction directed from the inflow-surface portion to the outflow-surface portion.
- the long side portion 11 of the heat exchanger 10 which cannot be easily touched by a user due to, for example, presence of a wall surface of a house directly behind the outdoor unit 100 after installation, is exposed as a back-surface-side opening of an air inlet.
- a contour component such as a frame that hinders flow of air is not provided on the back surface of the outdoor unit 100, and hence air sending efficiency is excellent.
- the outdoor unit 100 for an air-conditioning apparatus a user can easily touch the side surface of the outdoor unit 100 at which the short side portion 12 of the heat exchanger 10 is present.
- the side surface of the outdoor unit 100 is covered by the outdoor-unit-side-surface portion 7a of the casing 7.
- the outdoor-unit-side-surface portion 7a of the casing 7 has the plurality of openings 7a1, which serve as the air inlets and allow passage of air.
- the heat exchanger 10 is formed by vertically stacking two heat exchanger units 10a and 10b.
- Three or more heat exchanger units may be vertically stacked to form a heat exchanger.
- the side edge portion 11a of the long side portion 11 of the heat exchanger 10 is fixed to the pillar portion 8 at a plurality of positions with screws 20a and 20b.
- the two heat exchanger units 10a and 10b vertically stacked are each fixed.
- the short side portion 12 of the heat exchanger 10 is not fixed to a set part with, for example, screws or a hooking part.
- the short side portion 12 of the heat exchanger 10 is pressed and fixed to the bottom plate 1 by the top plate 9.
- Fig. 3 is an exploded perspective view for illustrating the heat exchanger 10 mounted to the outdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention.
- a plurality of metal pipes 14, which are each made of, for example, copper or aluminum and formed into a U-shape are stacked.
- a plurality of metal plates 15, which are each made of, for example, aluminum and have holes for the plurality of metal pipes 14, are formed at intervals.
- Each of the two heat exchanger units 10a and 10b vertically stacked is formed by subjecting the plurality of metal pipes 14 and the plurality of metal plates 15 to close-contact processing.
- each of the two heat exchanger units 10a and 10b vertically stacked is formed into such an L-shape that the short side portion 12 is continuous from the long side portion 11 through the corner portion 13.
- the two heat exchanger units 10a and 10b vertically stacked have different heights, and have an L-shape having deviation in the air flow direction such as shape errors caused by manufacture variation.
- the deviation in the air flow direction is caused mainly due to manufacture variation, namely, a difference in bending R dimension caused at the time of a bending step.
- the plurality of metal pipes 14 are connected to the connection pipes 3 of the outdoor unit 100 at the side edge portion 11a of the long side portion 11.
- the plurality of metal pipes 14 each make a U-turn at a side edge portion 12a of the short side portion 12 to form U-turn portions 16 at an end surface.
- the heat exchanger 10 includes a first regulating part 30 regulating relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the heat exchanger 10 includes a second regulating part 40 regulating the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the heat exchanger 10 includes a third regulating part 50 regulating the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- Fig. 4 is a perspective view for illustrating the first regulating part 30 in Embodiment of the present invention.
- the first regulating part 30 regulates the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface portions in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent to each other in a range between a part of the long side portion 11 and a part of the corner portion 13 continuous from the long side portion 11.
- the first regulating part 30 is held in contact with a part of the long side portion 11 and a part of the corner portion 13 continuous to the long side portion 11.
- the first regulating part 30 is not held in contact with a part of the short side portion 12 and a part of the corner portion 13 continuous to the short side portion 12.
- the first regulating part 30 is made of metal.
- Two ribs 31 and 32 are formed on the first regulating part 30.
- the two ribs 31 and 32 regulate the position of the heat exchanger unit 10a, which is the upper heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the two ribs 31 and 32 protrude upward from a base portion 33 located between the heat exchanger units 10a and 10b vertically adjacent to each other.
- a bent portion 32a is formed on the rib 32 held in contact with the outflow-surface portion.
- the bent portion 32a has an angle increased at an upper distal end of the rib 32 so that the heat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly inserted.
- a plurality of drain water passage holes 34 are opened in the base portion 33 of the first regulating part 30.
- the plurality of drain water passage holes 34 allow dew generated in the heat exchanger unit 10a, which is the upper heat exchanger unit, to flow downward as drain water.
- Two ribs 35 and 36 are formed on the first regulating part 30.
- the two ribs 35 and 36 regulate the position of the heat exchanger unit 10b, which is the lower heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of the heat exchanger unit 10b, which is the lower heat exchanger unit.
- the two ribs 35 and 36 protrude downward from the base portion 33 located between the heat exchanger units 10a and 10b vertically adjacent to each other.
- a bent portion 36a is formed on the rib 36 held in contact with the outflow-surface portion.
- the bent portion 36a has an angle increased at a lower distal end of the rib 36 so that the heat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly inserted.
- the two ribs 31 and 35 held in contact with the inflow-surface portions are cut from a part of one plate. From the base portion 33, the rib 31 is bent upward and the rib 35 is bent downward. A cut hole 31a, which is opened when the rib 35 is cut out, is opened in the rib 31.
- the two ribs 32 and 36 held in contact with the outflow-surface portions are cut from a part of the one plate. From the base portion, the rib 32 is bent upward and the rib 36 is bent downward. In this manner, the four ribs 31, 32, 35, and 36 regulate the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other with a small amount of material.
- the first regulating part 30 includes a projecting portion 37.
- the projecting portion 37 is inserted between adjacent metal plates 15 of the heat exchanger unit 10a, which is the upper heat exchanger unit among the heat exchanger units 10a and 10b vertically adjacent to each other.
- the projecting portion 37 is inserted between the metal plates 15 at the long side portion 11 of the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the projecting portion 37 prevents positional deviation of the first regulating part 30 in a lateral direction. Consequently, the first regulating part 30 is movable in a right-and-left direction that is a longitudinal direction of the long side portion 11 together with the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the projecting portion 37 is provided only for the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the first regulating part 30 is moved together with the heat exchanger unit 10a, which is the upper heat exchanger unit, but is not moved together with the heat exchanger unit 10b, which is the lower heat exchanger unit.
- the projecting portion is inserted between the adjacent metal plates of the upper heat exchanger unit.
- the projecting portion may be inserted between the adjacent metal plates of the lower heat exchanger unit, in place of the upper heat exchanger unit.
- Fig. 5 is a plan view for illustrating a range of regulation by the first regulating part 30 in Embodiment of the present invention.
- the first regulating part 30 has a start point 30a at a part of the long side portion 11 of the heat exchanger 10 indicated by the hatched portion, and has an end point 30b at a position of a half of an R-curve of the corner portion 13 of the heat exchanger 10. That is, the first regulating part 30 aligns the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other in a range between the start point 30a at a part of the long side portion 11 and the end point 30b at a position of the half of the corner portion 13 continuous from the long side portion 11.
- the first regulating part 30 does not fix the entire region of the corner portion 13 of the heat exchanger 10 with the four ribs, and is provided in a range to a middle of the corner portion 13.
- the difference in bending R dimension (manufacture variation) that is caused at the time of the bending step for the two heat exchanger units 10a and 10b to be vertically stacked can be absorbed, and hence the deviation in the air flow direction can be made larger at the short side portion 12 than at the long side portion 11.
- the short side portion 12 indicated by the broken line in Fig. 5 indicates one of the heat exchanger units 10a and 10b that is deviated in the air flow direction.
- Fig. 6 is a perspective view for illustrating the second regulating part 40 in Embodiment of the present invention.
- the second regulating part 40 regulates the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface portions in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent to each other at the middle of the long side portions 11 of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the second regulating part 40 is made of metal.
- Two ribs 41 and 42 are formed on the second regulating part 40.
- the two ribs 41 and 42 regulate the position of the heat exchanger unit 10a, which is the upper heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the two ribs 41 and 42 protrude upward from a base portion 43 located between the heat exchanger units 10a and 10b vertically adjacent to each other.
- a bent portion 42a is formed on the rib 42 held in contact with the outflow-surface portion.
- the bent portion 42a has an angle increased at an upper distal end of the rib 42 so that the heat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly inserted.
- a plurality of drain water passage holes 44 are opened in the base portion 43 of the second regulating part 40.
- the plurality of drain water passage holes 44 allow dew generated in the heat exchanger unit 10a, which is the upper heat exchanger unit, to flow downward as drain water.
- Two ribs 45 and 46 are formed on the second regulating part 40.
- the two ribs 45 and 46 regulate the position of the heat exchanger unit 10b, which is the lower heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of the heat exchanger unit 10b, which is the lower heat exchanger unit.
- the two ribs 45 and 46 protrude downward from the base portion 43 located between the heat exchanger units 10a and 10b vertically adjacent to each other.
- a bent portion 46a is formed on the rib 46 held in contact with the outflow-surface portion.
- the bent portion 46a has an angle increased at a lower distal end of the rib 46 so that the heat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly inserted.
- the two ribs 41 and 45 held in contact with the inflow-surface portions are cut from a part of one plate. From the base portion 43, the rib 41 is bent upward and the rib 45 is bent downward. A cut hole 41a, which is opened when the rib 45 is cut out, is opened in the rib 41.
- the two ribs 42 and 46 held in contact with the outflow-surface portions are cut from a part of the one plate. From the base portion 43, the rib 42 is bent upward and the rib 46 is bent downward. A cut hole 46b, which is opened when the rib 42 is cut out, is opened in the rib 46. In this manner, the four ribs 41, 42, 45, and 46 regulate the relative positions the heat exchanger units 10a and 10b vertically adjacent to each other with a small amount of material.
- the second regulating part 40 includes projecting portions 47a and 47b.
- the projecting portions 47a and 47b are each inserted between corresponding ones of adjacent metal plates 15 of the heat exchanger unit 10a, which is the upper heat exchanger unit among the heat exchanger units 10a and 10b vertically adjacent to each other.
- the projecting portions 47a and 47b are each inserted between corresponding ones of the metal plates 15 at the long side portion 11 of the heat exchanger unit 10a, which is the upper heat exchanger unit.
- the projecting portions are each inserted between corresponding ones of the adjacent metal plates of the upper heat exchanger unit.
- the projecting portions may be inserted between the adjacent metal plates of the lower heat exchanger unit, in place of the upper heat exchanger unit.
- Fig. 7 is a perspective view for illustrating the third regulating part 50 in Embodiment of the present invention.
- the third regulating part 50 regulates, in the up-and-down direction, the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other at the side edge portions 12a of the short side portions 12 of the heat exchanger units 10a and 10b vertically adjacent to each other, and provides play that allows the deviation in the air flow direction.
- the third regulating part 50 is made of resin to be easily deformed.
- the third regulating part 50 may be made of metal as long as the third regulating part 50 can provide play that allows the deviation in the air flow direction.
- Three insertion holes 51, 52, and 53 are opened at the upper portion of the third regulating part 50.
- the three insertion holes 51, 52, and 53 allow insertion of the U-turn portions 16 obtained by U-tuning the metal pipes 14 at the side edge portion 12a of the short side portion 12 of the heat exchanger unit 10a, which is the upper heat exchanger unit.
- three insertion holes 54, 55, and 56 are opened at the lower portion of the third regulating part 50.
- the three insertion holes 54, 55, and 56 allow insertion of the U-turn portions 16 obtained by U-tuning the metal pipes 14 at the side edge portion 12a of the short side portion 12 of the heat exchanger unit 10b, which is the lower heat exchanger unit.
- These insertion holes 51, 52, 53, 54, 55, and 56 are each opened to have a vertical dimension that allows fitting of the U-turn portion 16, and regulate, in the up-and-down direction, the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other. Further, these insertion holes 51, 52, 53, 54, 55, and 56 are each opened to have a lateral dimension larger than that of the U-turn portion 16, and provide play that allows the deviation in the air flow direction.
- Claw portions 51a, 53a, 54a, and 56a are formed in the insertion holes 51, 53, 54, and 56 opened at the inflow-surface portions and the outflow-surface portions in the air flow direction.
- the claw portions 51a, 53a, 54a, and 56a fix the U-turn portions 16 to some extent while allowing the deviation of the U-turn portions 16, and are elastically deformed to prevent disengagement of the third regulating part 50.
- the claw portions 51a, 53a, 54a, and 56a are each provided along a right-and-left direction of a corresponding one of the U-turn portions 16, and urge the U-turn portions 16 to such an extent that the third regulating part 50 is not disengaged form the U-turn portions 16.
- the claw portion 51a is provided on each of the right and left of the insertion hole 51
- the claw portion 54a is provided on each of the right and left of the insertion hole 54.
- Fig. 8 is a perspective view for illustrating a state of the heat exchanger 10 to be mounted to the outdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention as viewed from the back surface.
- the two heat exchanger units 10a and 10b vertically stacked are combined with each other while the side edge portions 11a of the long side portions 11 are aligned so that the plurality of metal pipes 14 can be connected to the connection pipes 3 at the side edge portions 11a of the long side portions 11. Consequently, the first regulating part 30 and the second regulating part 40 align the relative positions of the two heat exchanger units 10a and 10b vertically stacked at the long side portions 11.
- surfaces of the long side portions 11 of the two heat exchanger units 10a and 10b vertically stacked are so flat that an uneven surface due to the deviation in the air flow direction is small.
- the two heat exchanger units 10a and 10b vertically stacked are not firmly fixed at the side edge portions 12a of the short side portions 12 that have the U-turn portions 16 of the metal pipes 14 with use of the third regulating part 50, but have play that allows the deviation in the air flow direction so that the heat exchanger unit 10a, which is the upper heat exchanger unit, and the heat exchanger unit 10b, which is the lower heat exchanger unit, are separately movable in the right-and-left direction.
- the first regulating part 30 regulates the position of the heat exchanger 10 in a range between a part of the long side portion 11 and a part to the middle of the corner portion 13 continuous from the long side portion 11.
- the uneven surface is due to the deviation in the air flow direction between the heat exchanger units that are vertically stacked. Thus, there is no problem even when an uneven surface directed downward is caused as in the case of the uneven surface 17 directed upward, which is illustrated in Fig. 8 .
- the side surface of the outdoor unit 100 at which the short side portion 12 of the heat exchanger 10 having the uneven surface 17 is present is covered by the outdoor-unit-side-surface portion 7a of the casing 7.
- Fig. 9 is a perspective view for illustrating a state of a heat exchanger 210 to be mounted to an outdoor unit for an air-conditioning apparatus in the related art as viewed from a back surface.
- the heat exchanger 210 is formed in such a manner that side edge portions 211a of long side portions 211 having connecting end portions of metal pipes to be connected to connection pipes accommodated in the outdoor unit are aligned and that side edge portions 212a of short side portions 212 having U-turn portions of the metal pipes are aligned.
- a bending process for the heat exchanger unit 210a which is the upper heat exchanger unit
- a bending process for the heat exchanger unit 210b which is the lower heat exchanger unit
- variation that occurs at the time of the bending process is equalized between the two heat exchanger units 210a and 210b vertically stacked, and the uneven surface 217 when the two heat exchanger units 210a and 210b are stacked can be thus prevented.
- the facility is increased in size, or a production site is limited. Thus, there is a problem in that production does not catch up with increase in production.
- the outdoor unit 100 for an air-conditioning apparatus includes the heat exchanger 10 including the two heat exchanger units 10a and 10b.
- the two heat exchanger units 10a and 10b are vertically stacked and each include the long side portion 11, the short side portion 12, and the corner portion 13 bent and connecting the long side portion 11 and the short side portion 12 to each other.
- the deviation in the air flow direction that lies between the heat exchanger units 10a and 10b vertically adjacent to each other is larger at the short side portion 12 than at the long side portion 11.
- the deviation in the air flow direction that lies between the heat exchanger units 10a and 10b vertically adjacent to each other is larger at the short side portion 12 than at the long side portion 11 through alignment of the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other in a range between a part of the long side portion 11 and a part of the corner portion 13 continuous from the long side portion 11.
- the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other are aligned in the range between a part of the long side portion 11 and a part of the corner portion 13 continuous from the long side portion 11, and the most deviation in the air flow direction at the long side portion 11 can be shifted to the deviation at the short side portion 12. Consequently, the heat exchanger units 10a and 10b can be assembled so that the deviation in the air flow direction that lies between the heat exchanger units 10a and 10b vertically adjacent to each other is large at the short side portion 12 without adjustment of the bending angles of the heat exchanger units 10a and 10b at the time of assembly.
- the outdoor unit 100 for an air-conditioning apparatus further includes the first regulating part 30 regulating the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the first regulating part 30 regulates the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other by sandwiching inflow-surface portions and outflow-surface portions in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent to each other in the range between a part of the long side portion 11 and a part of the corner portion 13 continuous from the long side portion 11.
- the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other are aligned in the range between a part of the long side portion 11 and a part of the corner portion 13 continuous from the long side portion 11 with use of the first regulating part 30, and the most deviation in the air flow direction at the long side portion 11 can be shifted to the deviation at the short side portion 12.
- the first regulating part 30 allows the heat exchanger units 10a and 10b vertically adjacent to each other to relatively move in a longitudinal direction of the long side portion 11.
- the first regulating part 30 allows the heat exchanger units 10a and 10b vertically adjacent to each other to relatively move in the longitudinal direction of the long side portions 11. Consequently, damage of the heat exchanger 10, such as deformation, can be prevented.
- the first regulating part 30 includes the projecting portion 37 inserted between the adjacent metal plates 15 of the heat exchanger unit 10a, which is the upper heat exchanger unit among the heat exchanger units 10a and 10b vertically adjacent to each other.
- the first regulating part 30 can be moved together with the heat exchanger unit 10a, which is the upper heat exchanger unit among the heat exchanger units 10a and 10b, with the projecting portion 37 inserted between the adjacent metal plates 15 of the heat exchanger unit 10a.
- the first regulating part 30 can allow the heat exchanger units 10a and 10b vertically adjacent to each other to relatively move.
- the outdoor unit 100 for an air-conditioning apparatus further includes the second regulating part 40 regulating the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the second regulating part 40 regulates the relative positions the heat exchanger units 10a and 10b vertically adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface portions in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent to each other at the middle of the long side portions 11 of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other are aligned at the middle of the long side portions 11 with use of the second regulating part 40, and the most deviation in the air flow direction at the long side portion 11 can be shifted.
- the second regulating part 40 shifts the deviation in the air flow direction at the long side portion 11 to the deviation at the short side portion 12 together with the first regulating part 30, that is, at the two parts, and the uneven surface due to the deviation in the air flow direction at the long side portion 11 can be thus prevented.
- the outdoor unit 100 for an air-conditioning apparatus further includes the third regulating part 50 regulating the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other.
- the third regulating part 50 regulates, in the up-and-down direction, the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other at the side edge portions 12a of the short side portions 12 of the heat exchanger units 10a and 10b vertically adjacent to each other, and provides play that allows the deviation in the air flow direction.
- the relative positions of the heat exchanger units 10a and 10b vertically adjacent to each other can be regulated in the up-and-down direction at the side edge portions 12a of the short side portions 12 with use of the third regulating part 50. Consequently, in the heat exchanger 10, the heat exchanger units 10a and 10b vertically adjacent to each other are not spaced vertically at the side edge portions 12a of the short side portions 12. Further, the third regulating part 50 can provide play that allows the deviation in the air flow direction of the heat exchanger units 10a and 10b vertically adjacent to each other. Consequently, in the heat exchanger 10, positions of the side edge portions 12a of the short side portions 12 can be regulated in the up-and-down direction while the most deviation in the air flow direction that is shifted to the deviation at the short side portion 12 is maintained.
- the long side portion 11 is exposed as the back surface of the outdoor unit 100.
- the outdoor unit 100 for an air-conditioning apparatus further includes the casing 7, which covers the short side portion 12 of the heat exchanger 10, and has the plurality of openings 7a1 that allow passage of air.
- the long side portion 11 is exposed as the back surface of the outdoor unit 100. It is possible to prevent the uneven surface due to the deviation in the air flow direction of the heat exchanger units 10a and 10b vertically stacked at the long side portion 11 that is exposed as the back surface of the outdoor unit 100 at which an installation worker or a user can touch the heat exchanger units 10a and 10b vertically stacked.
- the casing 7 covers the short side portion 12 of the heat exchanger 10, and has the plurality of openings 7a1 that allow passage of air. Consequently, the deviation in the air flow direction or the uneven surface 17 due to the deviation that is large at the short side portion 12 of the heat exchanger 10 is covered by the casing 7 to be hidden. Further, the plurality of openings 7a1 that allow passage of air are opened in the casing 7, and decrease in efficiency of the heat exchanger 10 at the short side portion 12 can be thus prevented.
- the short side portion 12 at which the deviation in the air flow direction is large is covered by the casing 7, and hence an installation worker or a user cannot easily touch the uneven surface 17 due to the deviation in the air flow direction of the heat exchanger units 10a and 10b vertically stacked, and safety can be thus improved. Further, the short side portion 12 at which the deviation in the air flow direction is large is covered by the casing 7, and hence the outdoor unit 100 for an air-conditioning apparatus does not give a user a feeling of anxiety that a product defect occurs due to the conspicuous uneven surface 17 due to the deviation in the air flow direction.
- the outdoor unit 100 for an air-conditioning apparatus includes the top plate 9, which is placed over the casing 7, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward.
- the top plate 9 is placed over the casing 7, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward.
- the top plate 9 can press downward the motor mounting base 5 of the heat exchanger 10 to which a flexible part such as insulation is bonded, sandwich the heat exchanger 10 together with the bottom plate 1, and fix the heat exchanger 10. Consequently, even when the deviation in the air flow direction that lies between the heat exchanger units 10a and 10b vertically adjacent to each other is large at the short side portion 12, the short side portion 12 of the heat exchanger 10 is only pressed and fixed by the top plate 9.
- the heat exchanger 10 can be firmly fixed under the state in which the deviation in the air flow direction is allowed.
- the short side portion 12 of the heat exchanger 10 is not required to be fixed to a set part with, for example, screws or a hooking part. Consequently, the number of components can be reduced, and assembly efficiency can be thus prevented.
- the heat exchanger units 10a and 10b are each formed into such an L-shape that the short side portion 12 is continuous from the long side portion 11 through the corner portion 13.
- the casing 7 includes the outdoor-unit-side-surface portion 7a that covers the short side portion 12 of the heat exchanger 10, and the outdoor-unit-front-surface portion 7b that is opposite to the long side portion 11 of the heat exchanger 10 exposed as the back surface of the outdoor unit 100.
- the outdoor unit 100 for an air-conditioning apparatus further includes the pillar portion 8 that forms an outdoor-unit-opposite-side-surface portion at a portion of the outdoor unit 100 opposite to the outdoor-unit-side-surface portion 7a of the casing 7.
- the side edge portion 11a of the long side portion 11 of the heat exchanger 10 is fixed to the pillar portion 8.
- the top plate 9 is placed over the casing 7 and the pillar portion 8, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward.
- the side edge portions 11a of the long side portions 11, at which the deviation in the air flow direction is adjusted to align positions of the end portions of the side edge portions 11a, are fixed to the pillar portion 8.
- the top plate 9 is placed over the casing 7 and the pillar portion 8, and fixes the heat exchanger 10 by pressing the heat exchanger 10 downward.
- the top plate 9 can press downward the motor mounting base 5 of the heat exchanger 10 to which a flexible part such as insulation is bonded, sandwich the heat exchanger 10 together with the bottom plate 1, and fix the heat exchanger 10.
- the short side portion 12 of the heat exchanger 10 is only pressed and fixed by the top plate 9.
- the heat exchanger 10 can be firmly fixed under the state in which the deviation in the air flow direction is allowed.
- the short side portion 12 of the heat exchanger 10 is not required to be fixed to a set part with, for example, screws or a hooking part. Consequently, the number of components can be reduced, and assembly efficiency can be thus improved.
- the outdoor unit 100 for an air-conditioning apparatus can prevent the contact noise between the motor mounting base 5 and the top plate 9 that is generated due to vibration during an operation.
- the heat exchanger units 10a and 10b are each formed into such an L-shape that the short side portion 12 is continuous from the long side portion 11 through the corner portion 13.
- the present invention is applicable also when the heat exchanger units are each formed into such a U-shape that short side portions are each provided on a corresponding one of both sides of the long side portion.
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Description
- The present invention relates to an outdoor unit for an air-conditioning apparatus including a heat exchanger in which a plurality of heat exchanger units are vertically stacked.
- In a conventional outdoor unit for an air-conditioning apparatus, a holding part is interposed between each two of a plurality of heat exchanger units each bent into an L-shape or a U-shape at a part of the heat exchanger unit to stably and vertically stack the plurality of heat exchanger units.
- There is disclosed a technology that a side surface of an upper heat exchanger unit and a side surface of a lower heat exchanger unit are supported by the holding part (see, for example, Patent Literature 1).
-
JP 2008 151392 A - Patent Literature 1:
Japanese Unexamined Patent Application Publication No. 2009-79851 - However, in the outdoor unit for an air-conditioning apparatus described in
Patent Literature 1 described above, the holding part regulates a large range of linear portions and corner portions of the heat exchanger units that are each bent into an L-shape or a U-shape at a part of the heat exchanger unit. Consequently, when the heat exchanger units vary in bending angles, and the bending angles of the heat exchanger units that are vertically adjacent to each other are not equal, adjustment of the bending angles of the heat exchanger units is required at the time of assembly. As a result, the number of assembly steps is increased, or assembly time is elongated. Thus, there is a problem in assembly efficiency. - Further, for improvement in assembly efficiency, it is conceivable to increase dimensions of a support portion, which is provided on the holding part and regulates the side surfaces of the heat exchanger units, and vertically stack the heat exchanger units having various bending angles as they are. However, in this case, there is a problem in that an uneven surface due to deviation in an air flow direction of the heat exchanger units that are vertically stacked is caused at a part, such as a back surface of the outdoor unit, at which an installation worker or a user can touch the heat exchanger units that are vertically stacked.
- The present invention has been made to solve the problems described above, and has an object to provide an outdoor unit for an air-conditioning apparatus that improves assembly efficiency through elimination of need for adjustment of bending angles of heat exchanger units at the time of assembly, and prevents an uneven surface due to deviation in an air flow direction of the heat exchanger units that are vertically stacked at a part, such as a back surface of the outdoor unit, at which an installation worker or a user can touch the heat exchanger units that are vertically stacked.
- The above problems are solved by the outdoor unit according to one of the claims.
- In the outdoor unit for an air-conditioning apparatus according to an embodiment of the present invention, in the heat exchanger, the deviation in the air flow direction that lies between the ones of the plurality of heat exchanger units that are vertically adjacent to each other is larger at the short side portions than at the long side portions. Consequently, assembly efficiency can be improved through elimination of need for adjustment of the bending angles of the heat exchanger units at the time of assembly. Further, it is possible to prevent the uneven surface due to the deviation in the air flow direction of the heat exchanger units that are vertically stacked at the part at which the long side portions are arranged, such as the back surface of the outdoor unit, at which an installation worker or a user can touch the heat exchanger units that are vertically stacked.
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- [
Fig. 1] Fig. 1 is an exploded perspective view for illustrating an outdoor unit for an air-conditioning apparatus according to Embodiment of the present invention. - [
Fig. 2] Fig. 2 is a perspective view for illustrating a state of the outdoor unit for an air-conditioning apparatus according to Embodiment of the present invention as viewed from a back surface of the outdoor unit. - [
Fig. 3] Fig. 3 is an exploded perspective view for illustrating a heat exchanger mounted to the outdoor unit for an air-conditioning apparatus according to Embodiment of the present invention. - [
Fig. 4] Fig. 4 is a perspective view for illustrating a first regulating part in Embodiment of the present invention. - [
Fig. 5] Fig. 5 is a plan view for illustrating a range of regulation by the first regulating part in Embodiment of the present invention. - [
Fig. 6] Fig. 6 is a perspective view for illustrating a second regulating part in Embodiment of the present invention. - [
Fig. 7] Fig. 7 is a perspective view for illustrating a third regulating part in Embodiment of the present invention. - [
Fig. 8] Fig. 8 is a perspective view for illustrating a state of the heat exchanger to be mounted to the outdoor unit for an air-conditioning apparatus according to Embodiment of the present invention as viewed from a back surface of the heat exchanger. - [
Fig. 9] Fig. 9 is a perspective view for illustrating a state of a heat exchanger to be mounted to an outdoor unit for an air-conditioning apparatus in the related art as viewed from a back surface of the heat exchanger. - An embodiment of the present invention is described below with reference to the drawings. In each of the drawings, components denoted by the same reference signs correspond to the same or similar components. The reference signs are commonly used throughout the description herein. In addition, the modes of the components described herein are merely examples, and the components are not limited to the description herein.
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Fig. 1 is an exploded perspective view for illustrating anoutdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention. As illustrated inFig. 1 , theoutdoor unit 100 for an air-conditioning apparatus includes abottom plate 1 and aheat exchanger 10. Theheat exchanger 10 is placed on thebottom plate 1. - The
outdoor unit 100 for an air-conditioning apparatus includes acompressor 2 and connection pipes 3. The connection pipes 3 connect theheat exchanger 10 and thecompressor 2 to each other. - The
outdoor unit 100 for an air-conditioning apparatus includes afan 4, a motor (not shown), and amotor mounting base 5. Thefan 4 is configured to send air to theheat exchanger 10. The motor is configured to drive thefan 4. Themotor mounting base 5 fixes thefan 4 and the motor. Themotor mounting base 5 is fixed to thebottom plate 1, and fixes theheat exchanger 10 in such a manner that theheat exchanger 10 is sandwiched between themotor mounting base 5 and thebottom plate 1. A flexible part made of a flexible material such as insulation (not shown) is bonded to themotor mounting base 5 at a top surface of themotor mounting base 5 at which themotor mounting base 5 is held in contact with atop plate 9, and themotor mounting base 5 is pressed by thetop plate 9. - The
outdoor unit 100 for an air-conditioning apparatus includes acontroller 6 above thecompressor 2. Thecontroller 6 has a flat plate shape, and is configured to control, for example, thecompressor 2 and the motor. - The
outdoor unit 100 for an air-conditioning apparatus includes acasing 7 that surrounds various components to accommodate the various components. Thecasing 7 includes an outdoor-unit-side-surface portion 7a and an outdoor-unit-front-surface portion 7b. The outdoor-unit-side-surface portion 7a covers ashort side portion 12 of theheat exchanger 10. The outdoor-unit-front-surface portion 7b is located at a portion of thecasing 7 opposite to along side portion 11 of theheat exchanger 10, which is exposed as a back surface of theoutdoor unit 100. - The outdoor-unit-side-
surface portion 7a of thecasing 7 has a plurality of openings 7a1, which serve as air inlets and allow passage of air. - The outdoor-unit-front-
surface portion 7b of thecasing 7 has an air outlet 7b1 to which a fan guard is mounted. - The outdoor-unit-side-
surface portion 7a and the outdoor-unit-front-surface portion 7b of thecasing 7 may be formed as separate components. - The
outdoor unit 100 for an air-conditioning apparatus includes apillar portion 8. Thepillar portion 8 forms an outdoor-unit-opposite-side-surface portion at a portion of theoutdoor unit 100 opposite to the outdoor-unit-side-surface portion 7a of thecasing 7, and aside edge portion 11a of thelong side portion 11 of theheat exchanger 10 is fixed to thepillar portion 8. Thepillar portion 8 is a cover having an L-shape that is bent and connecting a part of the back surface of theoutdoor unit 100 and the outdoor-unit-opposite-side-surface portion. At an inner portion than thepillar portion 8, thecompressor 2, the connection pipes 3, and thecontroller 6 are placed. Consequently, thepillar portion 8 does not have an opening that allows passage of air. - The
outdoor unit 100 for an air-conditioning apparatus includes thetop plate 9. Thetop plate 9 is placed over thecasing 7 and thepillar portion 8, and fixes theheat exchanger 10 by pressing themotor mounting base 5 of theheat exchanger 10 downward to sandwich theheat exchanger 10 between thetop plate 9 and thebottom plate 1. Thetop plate 9 has a shape along four side surfaces of a rectangular shape of the outdoor unit having a contour formed by theheat exchanger 10, thecasing 7, and thepillar portion 8. - The
heat exchanger 10 has an L-shape including onelong side portion 11, oneshort side portion 12, and acorner portion 13 that is bent and connecting thelong side portion 11 and theshort side portion 12 to each other. That is, theheat exchanger 10 is formed into such an L-shape that theshort side portion 12 is continuous from thelong side portion 11 through thecorner portion 13. - In the
heat exchanger 10, thelong side portion 11 is exposed as the back surface of theoutdoor unit 100, and theheat exchanger 10 is placed along the contour of theoutdoor unit 100. - In Embodiment, the
heat exchanger 10 having the L-shape including the oneshort side portion 12 is described as an example. However, the heat exchanger in the present invention may be formed into a U-shape including two short side portions each continuous to a corresponding one of both side edge portions of one long side portion through a corresponding one of corner portions. -
Fig. 2 is a perspective view for illustrating a state of theoutdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention as viewed from the back surface of theoutdoor unit 100. As illustrated inFig. 2 , theoutdoor unit 100 for an air-conditioning apparatus allows, by thefan 4, air outside theoutdoor unit 100 to pass through theheat exchanger 10 from a part covered by the back surface of theoutdoor unit 100 and the outdoor-unit-side-surface portion 7a of thecasing 7 and flow through the air outlet 7b1 in a front surface of theoutdoor unit 100. Consequently, the part covered by the back surface of theoutdoor unit 100 and the outdoor-unit-side-surface portion 7a of thecasing 7 forms an inflow-surface portion. Further, a part facing the inside of theoutdoor unit 100 forms an outflow-surface portion. In theheat exchanger 10, air flows in an air flow direction directed from the inflow-surface portion to the outflow-surface portion. - In the
outdoor unit 100 for an air-conditioning apparatus, thelong side portion 11 of theheat exchanger 10, which cannot be easily touched by a user due to, for example, presence of a wall surface of a house directly behind theoutdoor unit 100 after installation, is exposed as a back-surface-side opening of an air inlet. With this configuration, a contour component such as a frame that hinders flow of air is not provided on the back surface of theoutdoor unit 100, and hence air sending efficiency is excellent. - Further, in the
outdoor unit 100 for an air-conditioning apparatus, a user can easily touch the side surface of theoutdoor unit 100 at which theshort side portion 12 of theheat exchanger 10 is present. Thus, the side surface of theoutdoor unit 100 is covered by the outdoor-unit-side-surface portion 7a of thecasing 7. The outdoor-unit-side-surface portion 7a of thecasing 7 has the plurality of openings 7a1, which serve as the air inlets and allow passage of air. - Further, as illustrated in
Fig. 2 , theheat exchanger 10 is formed by vertically stacking twoheat exchanger units - Three or more heat exchanger units may be vertically stacked to form a heat exchanger.
- Further, as illustrated in
Fig. 2 , theside edge portion 11a of thelong side portion 11 of theheat exchanger 10 is fixed to thepillar portion 8 at a plurality of positions withscrews heat exchanger units - The
short side portion 12 of theheat exchanger 10 is not fixed to a set part with, for example, screws or a hooking part. Theshort side portion 12 of theheat exchanger 10 is pressed and fixed to thebottom plate 1 by thetop plate 9. -
Fig. 3 is an exploded perspective view for illustrating theheat exchanger 10 mounted to theoutdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention. As illustrated inFig. 3 , in each of the twoheat exchanger units metal pipes 14, which are each made of, for example, copper or aluminum and formed into a U-shape, are stacked. Further, in each of the twoheat exchanger units metal plates 15, which are each made of, for example, aluminum and have holes for the plurality ofmetal pipes 14, are formed at intervals. Each of the twoheat exchanger units metal pipes 14 and the plurality ofmetal plates 15 to close-contact processing. - Further, each of the two
heat exchanger units short side portion 12 is continuous from thelong side portion 11 through thecorner portion 13. The twoheat exchanger units - In each of the two
heat exchanger units metal pipes 14 are connected to the connection pipes 3 of theoutdoor unit 100 at theside edge portion 11a of thelong side portion 11. - In each of the two
heat exchanger units metal pipes 14 each make a U-turn at aside edge portion 12a of theshort side portion 12 to formU-turn portions 16 at an end surface. - The
heat exchanger 10 includes a first regulatingpart 30 regulating relative positions of theheat exchanger units - The
heat exchanger 10 includes asecond regulating part 40 regulating the relative positions of theheat exchanger units - The
heat exchanger 10 includes a third regulatingpart 50 regulating the relative positions of theheat exchanger units -
Fig. 4 is a perspective view for illustrating the first regulatingpart 30 in Embodiment of the present invention. As illustrated inFig. 4 , the first regulatingpart 30 regulates the relative positions of theheat exchanger units heat exchanger units long side portion 11 and a part of thecorner portion 13 continuous from thelong side portion 11. The first regulatingpart 30 is held in contact with a part of thelong side portion 11 and a part of thecorner portion 13 continuous to thelong side portion 11. However, the first regulatingpart 30 is not held in contact with a part of theshort side portion 12 and a part of thecorner portion 13 continuous to theshort side portion 12. The first regulatingpart 30 is made of metal. - Two
ribs part 30. The tworibs heat exchanger unit 10a, which is the upper heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of theheat exchanger unit 10a, which is the upper heat exchanger unit. The tworibs base portion 33 located between theheat exchanger units bent portion 32a is formed on therib 32 held in contact with the outflow-surface portion. Thebent portion 32a has an angle increased at an upper distal end of therib 32 so that theheat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly inserted. - A plurality of drain water passage holes 34 are opened in the
base portion 33 of the first regulatingpart 30. The plurality of drain water passage holes 34 allow dew generated in theheat exchanger unit 10a, which is the upper heat exchanger unit, to flow downward as drain water. - Two
ribs part 30. The tworibs heat exchanger unit 10b, which is the lower heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of theheat exchanger unit 10b, which is the lower heat exchanger unit. The tworibs base portion 33 located between theheat exchanger units bent portion 36a is formed on therib 36 held in contact with the outflow-surface portion. Thebent portion 36a has an angle increased at a lower distal end of therib 36 so that theheat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly inserted. - The two
ribs base portion 33, therib 31 is bent upward and therib 35 is bent downward. Acut hole 31a, which is opened when therib 35 is cut out, is opened in therib 31. The tworibs rib 32 is bent upward and therib 36 is bent downward. In this manner, the fourribs heat exchanger units - The first regulating
part 30 includes a projectingportion 37. The projectingportion 37 is inserted betweenadjacent metal plates 15 of theheat exchanger unit 10a, which is the upper heat exchanger unit among theheat exchanger units portion 37 is inserted between themetal plates 15 at thelong side portion 11 of theheat exchanger unit 10a, which is the upper heat exchanger unit. With this configuration, the projectingportion 37 prevents positional deviation of the first regulatingpart 30 in a lateral direction. Consequently, the first regulatingpart 30 is movable in a right-and-left direction that is a longitudinal direction of thelong side portion 11 together with theheat exchanger unit 10a, which is the upper heat exchanger unit. - When a projecting portion is formed also for the
heat exchanger unit 10b, which is the lower heat exchanger unit, there is a problem in that the plurality ofmetal plates 15 of theheat exchanger 10 are deformed due to impact from an outside, and that the twoheat exchanger units portion 37 is provided only for theheat exchanger unit 10a, which is the upper heat exchanger unit. Thus, even when impact occurs, the first regulatingpart 30 is moved together with theheat exchanger unit 10a, which is the upper heat exchanger unit, but is not moved together with theheat exchanger unit 10b, which is the lower heat exchanger unit. Consequently, deformation of themetal plates 15 can be prevented, the first regulatingpart 30 and theheat exchanger unit 10a, which is the upper heat exchanger unit, can be returned to original positions after the impact, and positional deviation in the right-and-left direction, which is the longitudinal direction of thelong side portion 11, can be thus prevented. - in Embodiment, the projecting portion is inserted between the adjacent metal plates of the upper heat exchanger unit. However, the projecting portion may be inserted between the adjacent metal plates of the lower heat exchanger unit, in place of the upper heat exchanger unit.
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Fig. 5 is a plan view for illustrating a range of regulation by the first regulatingpart 30 in Embodiment of the present invention. As illustrated inFig. 5 , the first regulatingpart 30 has astart point 30a at a part of thelong side portion 11 of theheat exchanger 10 indicated by the hatched portion, and has anend point 30b at a position of a half of an R-curve of thecorner portion 13 of theheat exchanger 10. That is, the first regulatingpart 30 aligns the relative positions of theheat exchanger units start point 30a at a part of thelong side portion 11 and theend point 30b at a position of the half of thecorner portion 13 continuous from thelong side portion 11. As described above, the first regulatingpart 30 does not fix the entire region of thecorner portion 13 of theheat exchanger 10 with the four ribs, and is provided in a range to a middle of thecorner portion 13. With this configuration, the difference in bending R dimension (manufacture variation) that is caused at the time of the bending step for the twoheat exchanger units short side portion 12 than at thelong side portion 11. Theshort side portion 12 indicated by the broken line inFig. 5 indicates one of theheat exchanger units -
Fig. 6 is a perspective view for illustrating the second regulatingpart 40 in Embodiment of the present invention. As illustrated inFig. 6 , the second regulatingpart 40 regulates the relative positions of theheat exchanger units heat exchanger units long side portions 11 of theheat exchanger units second regulating part 40 is made of metal. - Two
ribs part 40. The tworibs heat exchanger unit 10a, which is the upper heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of theheat exchanger unit 10a, which is the upper heat exchanger unit. The tworibs base portion 43 located between theheat exchanger units bent portion 42a is formed on therib 42 held in contact with the outflow-surface portion. Thebent portion 42a has an angle increased at an upper distal end of therib 42 so that theheat exchanger unit 10a, which is the upper heat exchanger unit, can be smoothly inserted. - A plurality of drain water passage holes 44 are opened in the
base portion 43 of the second regulatingpart 40. The plurality of drain water passage holes 44 allow dew generated in theheat exchanger unit 10a, which is the upper heat exchanger unit, to flow downward as drain water. - Two
ribs part 40. The tworibs heat exchanger unit 10b, which is the lower heat exchanger unit, by sandwiching the inflow-surface portion and the outflow-surface portion in the air flow direction of theheat exchanger unit 10b, which is the lower heat exchanger unit. The tworibs base portion 43 located between theheat exchanger units bent portion 46a is formed on therib 46 held in contact with the outflow-surface portion. Thebent portion 46a has an angle increased at a lower distal end of therib 46 so that theheat exchanger unit 10b, which is the lower heat exchanger unit, can be smoothly inserted. - The two
ribs base portion 43, therib 41 is bent upward and therib 45 is bent downward. Acut hole 41a, which is opened when therib 45 is cut out, is opened in therib 41. The tworibs base portion 43, therib 42 is bent upward and therib 46 is bent downward. Acut hole 46b, which is opened when therib 42 is cut out, is opened in therib 46. In this manner, the fourribs heat exchanger units - The
second regulating part 40 includes projectingportions portions adjacent metal plates 15 of theheat exchanger unit 10a, which is the upper heat exchanger unit among theheat exchanger units portions metal plates 15 at thelong side portion 11 of theheat exchanger unit 10a, which is the upper heat exchanger unit. With this configuration, the projectingportions part 40 in a lateral direction. Consequently, the second regulatingpart 40 is movable in the right-and-left direction, which is the longitudinal direction of thelong side portion 11, together with theheat exchanger unit 10a, which is the upper heat exchanger unit. - When a projecting portion is formed also for the
heat exchanger unit 10b, which is the lower heat exchanger unit, there is a problem in that the plurality ofmetal plates 15 of theheat exchanger 10 are deformed due to impact from an outside, and that the twoheat exchanger units portions heat exchanger unit 10a, which is the upper heat exchanger unit. Thus, even when impact occurs, the second regulatingpart 40 is moved together with theheat exchanger unit 10a, which is the upper heat exchanger unit, but is not moved together with theheat exchanger unit 10b, which is the lower heat exchanger unit. Consequently, deformation of themetal plates 15 can be prevented, the second regulatingpart 40 and theheat exchanger unit 10a, which is the upper heat exchanger unit, can be returned to original positions after the impact, and positional deviation in the right-and-left direction, which is the longitudinal direction of thelong side portion 11, can be thus prevented. - In Embodiment, the projecting portions are each inserted between corresponding ones of the adjacent metal plates of the upper heat exchanger unit. However, the projecting portions may be inserted between the adjacent metal plates of the lower heat exchanger unit, in place of the upper heat exchanger unit.
-
Fig. 7 is a perspective view for illustrating the third regulatingpart 50 in Embodiment of the present invention. As illustrated inFig. 7 , the third regulatingpart 50 regulates, in the up-and-down direction, the relative positions of theheat exchanger units side edge portions 12a of theshort side portions 12 of theheat exchanger units - The
third regulating part 50 is made of resin to be easily deformed. Thethird regulating part 50 may be made of metal as long as the third regulatingpart 50 can provide play that allows the deviation in the air flow direction. - Three insertion holes 51, 52, and 53 are opened at the upper portion of the third regulating
part 50. The threeinsertion holes U-turn portions 16 obtained by U-tuning themetal pipes 14 at theside edge portion 12a of theshort side portion 12 of theheat exchanger unit 10a, which is the upper heat exchanger unit. Further, threeinsertion holes part 50. The threeinsertion holes U-turn portions 16 obtained by U-tuning themetal pipes 14 at theside edge portion 12a of theshort side portion 12 of theheat exchanger unit 10b, which is the lower heat exchanger unit. - These insertion holes 51, 52, 53, 54, 55, and 56 are each opened to have a vertical dimension that allows fitting of the
U-turn portion 16, and regulate, in the up-and-down direction, the relative positions of theheat exchanger units U-turn portion 16, and provide play that allows the deviation in the air flow direction. -
Claw portions claw portions U-turn portions 16 to some extent while allowing the deviation of theU-turn portions 16, and are elastically deformed to prevent disengagement of the third regulatingpart 50. Theclaw portions U-turn portions 16, and urge theU-turn portions 16 to such an extent that the third regulatingpart 50 is not disengaged form theU-turn portions 16. Theclaw portion 51a is provided on each of the right and left of theinsertion hole 51, and theclaw portion 54a is provided on each of the right and left of theinsertion hole 54. -
Fig. 8 is a perspective view for illustrating a state of theheat exchanger 10 to be mounted to theoutdoor unit 100 for an air-conditioning apparatus according to Embodiment of the present invention as viewed from the back surface. As illustrated inFig. 8 , the twoheat exchanger units side edge portions 11a of thelong side portions 11 are aligned so that the plurality ofmetal pipes 14 can be connected to the connection pipes 3 at theside edge portions 11a of thelong side portions 11. Consequently, the first regulatingpart 30 and the second regulatingpart 40 align the relative positions of the twoheat exchanger units long side portions 11. With this configuration, surfaces of thelong side portions 11 of the twoheat exchanger units - Meanwhile, the two
heat exchanger units side edge portions 12a of theshort side portions 12 that have theU-turn portions 16 of themetal pipes 14 with use of the third regulatingpart 50, but have play that allows the deviation in the air flow direction so that theheat exchanger unit 10a, which is the upper heat exchanger unit, and theheat exchanger unit 10b, which is the lower heat exchanger unit, are separately movable in the right-and-left direction. Further, the first regulatingpart 30 regulates the position of theheat exchanger 10 in a range between a part of thelong side portion 11 and a part to the middle of thecorner portion 13 continuous from thelong side portion 11. - With this configuration, when the
heat exchanger units uneven surface 17 due to the deviation in the air flow direction that is caused by manufacture variation is larger at theshort side portion 12 than at thelong side portion 11 of theheat exchanger 10. In theheat exchanger 10, theuneven surface 17 due to the deviation in the air flow direction is large at theshort side portion 12. - The uneven surface is due to the deviation in the air flow direction between the heat exchanger units that are vertically stacked. Thus, there is no problem even when an uneven surface directed downward is caused as in the case of the
uneven surface 17 directed upward, which is illustrated inFig. 8 . - The side surface of the
outdoor unit 100 at which theshort side portion 12 of theheat exchanger 10 having theuneven surface 17 is present is covered by the outdoor-unit-side-surface portion 7a of thecasing 7. -
Fig. 9 is a perspective view for illustrating a state of aheat exchanger 210 to be mounted to an outdoor unit for an air-conditioning apparatus in the related art as viewed from a back surface. As illustrated inFig. 9 , theheat exchanger 210 is formed in such a manner thatside edge portions 211a oflong side portions 211 having connecting end portions of metal pipes to be connected to connection pipes accommodated in the outdoor unit are aligned and thatside edge portions 212a ofshort side portions 212 having U-turn portions of the metal pipes are aligned. Consequently, in theheat exchanger 210, anuneven surface 217 due to the deviation in the air flow direction is caused in the combined parts between aheat exchanger unit 210a, which is the upper heat exchanger unit, and aheat exchanger unit 210b, which is the lower heat exchanger unit, in a range from thelong side portion 211 to acorner portion 213. - In this case, when the
long side portion 211 of theheat exchanger 210 is exposed to allow air to smoothly flow, an installation worker or a user can easily touch theuneven surface 217. Consequently, there is a fear of occurrence of such a disadvantage that an installation worker or a user is injured due to theuneven surface 217, or that clothes are caught to be damaged. When, for example, a net is provided on the back surface of theoutdoor unit 100 as a measure against the disadvantage, an installation worker or a user cannot easily touch theheat exchanger 210. However, the number of components is increased, which is uneconomical. - Further, a bending process for the
heat exchanger unit 210a, which is the upper heat exchanger unit, and a bending process for theheat exchanger unit 210b, which is the lower heat exchanger unit, are simultaneously performed on the same facility. Consequently, variation that occurs at the time of the bending process is equalized between the twoheat exchanger units uneven surface 217 when the twoheat exchanger units - According to Embodiment, the
outdoor unit 100 for an air-conditioning apparatus includes theheat exchanger 10 including the twoheat exchanger units heat exchanger units long side portion 11, theshort side portion 12, and thecorner portion 13 bent and connecting thelong side portion 11 and theshort side portion 12 to each other. In theheat exchanger 10, the deviation in the air flow direction that lies between theheat exchanger units short side portion 12 than at thelong side portion 11. - With this configuration, bending angles of the
heat exchanger units heat exchanger units heat exchanger units short side portion 12. Consequently, assembly efficiency can be improved through elimination of need for adjustment of the bending angles of theheat exchanger units heat exchanger units long side portion 11 is placed, such as the back surface of theoutdoor unit 100, at which an installation worker or a user can touch theheat exchanger units - Consequently, an installation worker or a user cannot easily touch the uneven surface due to the deviation in the air flow direction of the
heat exchanger units long side portion 11 is placed, such as the back surface of theoutdoor unit 100, and safety can be thus improved. Further, it is possible to prevent the uneven surface due to the deviation in the air flow direction of theheat exchanger units heat exchanger units long side portion 11 that is conspicuous on the outer appearance of theoutdoor unit 100 is placed. Consequently, theoutdoor unit 100 for an air-conditioning apparatus does not give a user a feeling of anxiety that a product defect occurs due to the conspicuous uneven surface. - According to Embodiment, in the
heat exchanger 10, the deviation in the air flow direction that lies between theheat exchanger units short side portion 12 than at thelong side portion 11 through alignment of the relative positions of theheat exchanger units long side portion 11 and a part of thecorner portion 13 continuous from thelong side portion 11. - With this configuration, in the
heat exchanger 10, the relative positions of theheat exchanger units long side portion 11 and a part of thecorner portion 13 continuous from thelong side portion 11, and the most deviation in the air flow direction at thelong side portion 11 can be shifted to the deviation at theshort side portion 12. Consequently, theheat exchanger units heat exchanger units short side portion 12 without adjustment of the bending angles of theheat exchanger units - According to Embodiment, the
outdoor unit 100 for an air-conditioning apparatus further includes the first regulatingpart 30 regulating the relative positions of theheat exchanger units part 30 regulates the relative positions of theheat exchanger units heat exchanger units long side portion 11 and a part of thecorner portion 13 continuous from thelong side portion 11. - With this configuration, in the
heat exchanger 10, the relative positions of theheat exchanger units long side portion 11 and a part of thecorner portion 13 continuous from thelong side portion 11 with use of the first regulatingpart 30, and the most deviation in the air flow direction at thelong side portion 11 can be shifted to the deviation at theshort side portion 12. - According to Embodiment, the first regulating
part 30 allows theheat exchanger units long side portion 11. - With this configuration, the first regulating
part 30 allows theheat exchanger units long side portions 11. Consequently, damage of theheat exchanger 10, such as deformation, can be prevented. - According to Embodiment, the first regulating
part 30 includes the projectingportion 37 inserted between theadjacent metal plates 15 of theheat exchanger unit 10a, which is the upper heat exchanger unit among theheat exchanger units - With this configuration, the first regulating
part 30 can be moved together with theheat exchanger unit 10a, which is the upper heat exchanger unit among theheat exchanger units portion 37 inserted between theadjacent metal plates 15 of theheat exchanger unit 10a. The first regulatingpart 30 can allow theheat exchanger units - According to Embodiment, the
outdoor unit 100 for an air-conditioning apparatus further includes the second regulatingpart 40 regulating the relative positions of theheat exchanger units second regulating part 40 regulates the relative positions theheat exchanger units heat exchanger units long side portions 11 of theheat exchanger units - With this configuration, in the
heat exchanger 10, the relative positions of theheat exchanger units long side portions 11 with use of the second regulatingpart 40, and the most deviation in the air flow direction at thelong side portion 11 can be shifted. - The
second regulating part 40 shifts the deviation in the air flow direction at thelong side portion 11 to the deviation at theshort side portion 12 together with the first regulatingpart 30, that is, at the two parts, and the uneven surface due to the deviation in the air flow direction at thelong side portion 11 can be thus prevented. - According to Embodiment, the
outdoor unit 100 for an air-conditioning apparatus further includes the third regulatingpart 50 regulating the relative positions of theheat exchanger units third regulating part 50 regulates, in the up-and-down direction, the relative positions of theheat exchanger units side edge portions 12a of theshort side portions 12 of theheat exchanger units - With this configuration, in the
heat exchanger 10, the relative positions of theheat exchanger units side edge portions 12a of theshort side portions 12 with use of the third regulatingpart 50. Consequently, in theheat exchanger 10, theheat exchanger units side edge portions 12a of theshort side portions 12. Further, the third regulatingpart 50 can provide play that allows the deviation in the air flow direction of theheat exchanger units heat exchanger 10, positions of theside edge portions 12a of theshort side portions 12 can be regulated in the up-and-down direction while the most deviation in the air flow direction that is shifted to the deviation at theshort side portion 12 is maintained. - According to Embodiment, in the
heat exchanger 10, thelong side portion 11 is exposed as the back surface of theoutdoor unit 100. Theoutdoor unit 100 for an air-conditioning apparatus further includes thecasing 7, which covers theshort side portion 12 of theheat exchanger 10, and has the plurality of openings 7a1 that allow passage of air. - With this configuration, in the
heat exchanger 10, thelong side portion 11 is exposed as the back surface of theoutdoor unit 100. It is possible to prevent the uneven surface due to the deviation in the air flow direction of theheat exchanger units long side portion 11 that is exposed as the back surface of theoutdoor unit 100 at which an installation worker or a user can touch theheat exchanger units - Consequently, an installation worker or a user cannot easily touch the uneven surface due to the deviation in the air flow direction of the
heat exchanger units long side portion 11 that is exposed as the back surface of theoutdoor unit 100, and safety can be thus improved. Further, it is possible to prevent the uneven surface due to the deviation in the air flow direction of theheat exchanger units long side portion 11 at which an installation worker or a user can touch theheat exchanger units outdoor unit 100, which is conspicuous on the outer appearance of theoutdoor unit 100. Consequently, theoutdoor unit 100 for an air-conditioning apparatus does not give a user a feeling of anxiety that a product defect occurs due to the conspicuous uneven surface on the back surface of theoutdoor unit 100. - Further, the
casing 7 covers theshort side portion 12 of theheat exchanger 10, and has the plurality of openings 7a1 that allow passage of air. Consequently, the deviation in the air flow direction or theuneven surface 17 due to the deviation that is large at theshort side portion 12 of theheat exchanger 10 is covered by thecasing 7 to be hidden. Further, the plurality of openings 7a1 that allow passage of air are opened in thecasing 7, and decrease in efficiency of theheat exchanger 10 at theshort side portion 12 can be thus prevented. - Consequently, the
short side portion 12 at which the deviation in the air flow direction is large is covered by thecasing 7, and hence an installation worker or a user cannot easily touch theuneven surface 17 due to the deviation in the air flow direction of theheat exchanger units short side portion 12 at which the deviation in the air flow direction is large is covered by thecasing 7, and hence theoutdoor unit 100 for an air-conditioning apparatus does not give a user a feeling of anxiety that a product defect occurs due to the conspicuousuneven surface 17 due to the deviation in the air flow direction. - According to Embodiment, the
outdoor unit 100 for an air-conditioning apparatus includes thetop plate 9, which is placed over thecasing 7, and fixes theheat exchanger 10 by pressing theheat exchanger 10 downward. - With this configuration, the
top plate 9 is placed over thecasing 7, and fixes theheat exchanger 10 by pressing theheat exchanger 10 downward. In this case, thetop plate 9 can press downward themotor mounting base 5 of theheat exchanger 10 to which a flexible part such as insulation is bonded, sandwich theheat exchanger 10 together with thebottom plate 1, and fix theheat exchanger 10. Consequently, even when the deviation in the air flow direction that lies between theheat exchanger units short side portion 12, theshort side portion 12 of theheat exchanger 10 is only pressed and fixed by thetop plate 9. Thus, theheat exchanger 10 can be firmly fixed under the state in which the deviation in the air flow direction is allowed. With this configuration, even when the position of theshort side portion 12 is changed due to the deviation amount, theshort side portion 12 of theheat exchanger 10 is not required to be fixed to a set part with, for example, screws or a hooking part. Consequently, the number of components can be reduced, and assembly efficiency can be thus prevented. - According to Embodiment, the
heat exchanger units short side portion 12 is continuous from thelong side portion 11 through thecorner portion 13. Thecasing 7 includes the outdoor-unit-side-surface portion 7a that covers theshort side portion 12 of theheat exchanger 10, and the outdoor-unit-front-surface portion 7b that is opposite to thelong side portion 11 of theheat exchanger 10 exposed as the back surface of theoutdoor unit 100. Theoutdoor unit 100 for an air-conditioning apparatus further includes thepillar portion 8 that forms an outdoor-unit-opposite-side-surface portion at a portion of theoutdoor unit 100 opposite to the outdoor-unit-side-surface portion 7a of thecasing 7. Theside edge portion 11a of thelong side portion 11 of theheat exchanger 10 is fixed to thepillar portion 8. Thetop plate 9 is placed over thecasing 7 and thepillar portion 8, and fixes theheat exchanger 10 by pressing theheat exchanger 10 downward. - With this configuration, in the
heat exchanger 10 including theheat exchanger units side edge portions 11a of thelong side portions 11, at which the deviation in the air flow direction is adjusted to align positions of the end portions of theside edge portions 11a, are fixed to thepillar portion 8. Further, thetop plate 9 is placed over thecasing 7 and thepillar portion 8, and fixes theheat exchanger 10 by pressing theheat exchanger 10 downward. In this case, thetop plate 9 can press downward themotor mounting base 5 of theheat exchanger 10 to which a flexible part such as insulation is bonded, sandwich theheat exchanger 10 together with thebottom plate 1, and fix theheat exchanger 10. Consequently, even when the deviation in the air flow direction that lies between theheat exchanger units short side portion 12, theshort side portion 12 of theheat exchanger 10 is only pressed and fixed by thetop plate 9. Thus, theheat exchanger 10 can be firmly fixed under the state in which the deviation in the air flow direction is allowed. With this configuration, even when the position of theshort side portion 12 is changed due to the deviation amount, theshort side portion 12 of theheat exchanger 10 is not required to be fixed to a set part with, for example, screws or a hooking part. Consequently, the number of components can be reduced, and assembly efficiency can be thus improved. - Further, a flexible part made of a flexible material such as insulation is bonded to the top surface of the
motor mounting base 5, and themotor mounting base 5 is held in contact with thetop plate 9. With this configuration, theoutdoor unit 100 for an air-conditioning apparatus can prevent the contact noise between themotor mounting base 5 and thetop plate 9 that is generated due to vibration during an operation. - The
heat exchanger units short side portion 12 is continuous from thelong side portion 11 through thecorner portion 13. However, the present invention is applicable also when the heat exchanger units are each formed into such a U-shape that short side portions are each provided on a corresponding one of both sides of the long side portion. - 1
bottom plate 2 compressor 3connection pipe 4fan 5motor mounting base 6controller 7casing 7a outdoor-unit-side-surface portion 7a1 opening 7b outdoor-unit-front-surface portion 7b1air outlet 8pillar portion 9top plate 10heat exchanger 10aheat exchanger unit 10bheat exchanger unit 11long side portion 11aside edge portion 12short side portion 12aside edge portion 13corner portion 14metal pipe 15metal plate 16U-turn portion 17uneven 30 first regulatingsurface 20ascrew 20b screwpart 30a startpoint 30bend point 31rib 31a cuthole 32rib 32abent portion 33base portion 34 drainwater passage hole 35rib 36rib 36abent portion 37 projectingportion 40 second regulatingpart 41rib 41a cuthole 42rib 42abent portion 43base portion 44 drainwater passage hole 45rib 46rib 46abent portion 46b cuthole 47a projecting portion 47b projecting portion 50 third regulatingpart 51insertion hole 51a claw portion 52insertion hole 53insertion hole 53a claw portion 54insertion hole 54a claw portion 55insertion hole 56insertion hole 56a claw portion 100outdoor unit 210heat exchanger 210aheat exchanger unit 210bheat exchanger unit 211long side portion 211aside edge portion 212short side portion 212aside edge portion 213corner portion 217 uneven surface
Claims (8)
- An outdoor unit (100) for an air-conditioning apparatus, comprising:a heat exchanger (10) including a plurality of heat exchanger units (10a, 10b), the plurality of heat exchanger units (10a, 10b) being vertically stacked and each including a long side portion (11), a short side portion (12), and a bent corner portion (13) connecting the long side portion (11) and the short side portion (12) to each other; anda first regulating part (30) regulating relative positions of ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other,the first regulating part (30) regulating the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other by sandwiching inflow-surface portions and outflow-surface portions in an air flow direction of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other in a range from a part of a corresponding one of the long side portions (11) to a middle of a corresponding one of the bent corner portions (13) continuous from the corresponding one of the long side portions (11),in the heat exchanger (10), deviation in the air flow direction, that lies between the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other being larger at the short side portions (12) than at the long side portions (11) through alignment by the first regulating part (30) of the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other in the range from the part of the corresponding one of the long side portions (11) to the middle of the corresponding one of the bent corner portions (13) continuous from the corresponding one of the long side portions (11).
- The outdoor unit (100) for an air-conditioning apparatus of claim 1, wherein the first regulating part (30) allows the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other to relatively move in a longitudinal direction of the corresponding ones of the long side portions (11).
- The outdoor unit (100) for an air-conditioning apparatus of claim 1 or 2, wherein the first regulating part (30) includes a projecting portion (37) inserted between adjacent metal plates (15) of any one of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other.
- The outdoor unit (100) for an air-conditioning apparatus of any one of claims 1 to 3, further comprising a second regulating part (40) regulating the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other,
wherein the second regulating part (40) regulates the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other by sandwiching the inflow-surface portions and the outflow-surface portions in the air flow direction of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other at a middle of the long side portions (11) of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other. - The outdoor unit (100) for an air-conditioning apparatus of any one of claims 1 to 4, further comprising a third regulating part (50) regulating the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other,
wherein the third regulating part (50) regulates, in an up-and-down direction, the relative positions of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other at side edge portions (12a) of the short side portions (12) of the ones of the plurality of heat exchanger units (10a, 10b) that are vertically adjacent to each other, and provides play that allows the deviation in the air flow direction. - The outdoor unit (100) for an air-conditioning apparatus of any one of claims 1 to 5,wherein, in the heat exchanger (10), the long side portions (11) are exposed as a back surface of the outdoor unit (100), andwherein the outdoor unit (100) further comprises a casing (7) covering the short side portions (12) of the heat exchanger (10) and having a plurality of openings (7a1) that allow passage of air.
- The outdoor unit (100) for an air-conditioning apparatus of claim 6, further comprising a top plate (9) placed over the casing (7) and fixing the heat exchanger (10) by pressing the heat exchanger (10) downward.
- The outdoor unit (100) for an air-conditioning apparatus of claim 7,wherein the plurality of heat exchanger units (10a, 10b) are each formed into such an L-shape that the short side portion (12) is continuous from the long side portion (11) through the bent corner portion (13),wherein the casing (7) includes an outdoor-unit-side-surface portion (7a) that covers the short side portions (12) of the heat exchanger (10), and an outdoor-unit-front-surface portion (7b) that is opposite to the long side portions (11) of the heat exchanger (10) exposed as the back surface of the outdoor unit (100),wherein the outdoor unit (100) further comprises a pillar portion (8) that forms an outdoor-unit-opposite-side-surface portion at a portion of the outdoor unit (100) opposite to the outdoor-unit-side-surface portion (7a) of the casing (7), side edge portions (11a) of the long side portions (11) of the heat exchanger (10) being fixed to the pillar portion (8), andwherein the top plate (9) is placed over the casing (7) and the pillar portion (8), and fixes the heat exchanger (10) by pressing the heat exchanger (10) downward.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2016/073536 WO2018029798A1 (en) | 2016-08-10 | 2016-08-10 | Air conditioning device outdoor unit |
Publications (3)
Publication Number | Publication Date |
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EP3499138A1 EP3499138A1 (en) | 2019-06-19 |
EP3499138A4 EP3499138A4 (en) | 2019-07-24 |
EP3499138B1 true EP3499138B1 (en) | 2023-06-14 |
Family
ID=61161887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16912679.4A Active EP3499138B1 (en) | 2016-08-10 | 2016-08-10 | Air conditioning device outdoor unit |
Country Status (5)
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US (1) | US20190178507A1 (en) |
EP (1) | EP3499138B1 (en) |
JP (1) | JP6775587B2 (en) |
CN (1) | CN109564014B (en) |
WO (1) | WO2018029798A1 (en) |
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---|---|---|---|---|
JP2020060353A (en) * | 2018-10-12 | 2020-04-16 | 三菱重工サーマルシステムズ株式会社 | Bracket and refrigeration cycle device |
CN114857679B (en) * | 2022-05-26 | 2023-08-18 | 宁波奥克斯电气股份有限公司 | Condenser, outdoor unit and air conditioner |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH083372B2 (en) * | 1989-09-08 | 1996-01-17 | 三菱電機株式会社 | Fixing device for heat exchanger in air conditioner |
JPH0540737U (en) * | 1991-10-23 | 1993-06-01 | ダイキン工業株式会社 | Outdoor unit for air conditioner |
JPH0659727U (en) * | 1993-02-05 | 1994-08-19 | 株式会社富士通ゼネラル | Outdoor unit heat exchanger mounting structure |
JPH09303824A (en) * | 1996-05-10 | 1997-11-28 | Daikin Ind Ltd | Outdoor machine for air conditioner |
KR20010009639A (en) * | 1999-07-12 | 2001-02-05 | 구자홍 | Apparatus for fixing heat exchanger of air conditioner |
JP2001124491A (en) * | 1999-10-26 | 2001-05-11 | Showa Alum Corp | Integrated heat exchanger |
CN1273781C (en) * | 2001-12-25 | 2006-09-06 | 乐金电子(天津)电器有限公司 | Connecting device of heat exchanger of air conditioner |
JP2006145128A (en) * | 2004-11-22 | 2006-06-08 | Matsushita Electric Ind Co Ltd | Air conditioner |
JP2008151392A (en) * | 2006-12-15 | 2008-07-03 | Daikin Ind Ltd | Positional deviation preventing member, and heat exchanger for air-conditioning unit provided therewith |
JP2009079851A (en) | 2007-09-27 | 2009-04-16 | Fujitsu General Ltd | Heat exchanger unit and outdoor unit of air conditioner comprising the same |
JP5511780B2 (en) * | 2011-12-22 | 2014-06-04 | 三菱電機株式会社 | Air conditioner outdoor unit and air conditioner equipped with the same |
CN202928059U (en) * | 2012-08-22 | 2013-05-08 | 广东美的电器股份有限公司 | Heat exchanger fixed card and air conditioner |
CN203375663U (en) * | 2013-06-04 | 2014-01-01 | 美的集团武汉制冷设备有限公司 | Fixing clamp for multi-row heat exchanger and air conditioner |
JP6104379B2 (en) * | 2013-06-13 | 2017-03-29 | 三菱電機株式会社 | Manufacturing method of heat exchanger unit, heat exchanger unit and air conditioner |
JP5929850B2 (en) * | 2013-07-24 | 2016-06-08 | 三菱電機株式会社 | Air conditioner outdoor unit |
JP6099558B2 (en) * | 2013-12-27 | 2017-03-22 | 三菱電機株式会社 | Outdoor unit |
JP2016109382A (en) * | 2014-12-09 | 2016-06-20 | 株式会社デンソー | Heat exchanger and outdoor unit |
EP3059508B1 (en) * | 2014-12-22 | 2018-10-24 | Mitsubishi Electric Corporation | Outdoor unit |
-
2016
- 2016-08-10 CN CN201680088224.XA patent/CN109564014B/en active Active
- 2016-08-10 US US16/301,009 patent/US20190178507A1/en not_active Abandoned
- 2016-08-10 WO PCT/JP2016/073536 patent/WO2018029798A1/en unknown
- 2016-08-10 EP EP16912679.4A patent/EP3499138B1/en active Active
- 2016-08-10 JP JP2018533352A patent/JP6775587B2/en active Active
Also Published As
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CN109564014B (en) | 2021-02-02 |
JP6775587B2 (en) | 2020-10-28 |
EP3499138A1 (en) | 2019-06-19 |
US20190178507A1 (en) | 2019-06-13 |
CN109564014A (en) | 2019-04-02 |
EP3499138A4 (en) | 2019-07-24 |
JPWO2018029798A1 (en) | 2019-03-28 |
WO2018029798A1 (en) | 2018-02-15 |
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