EP3494855B1 - Method and device for exchange of functional modules of a domestic robot - Google Patents

Method and device for exchange of functional modules of a domestic robot Download PDF

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Publication number
EP3494855B1
EP3494855B1 EP18208089.5A EP18208089A EP3494855B1 EP 3494855 B1 EP3494855 B1 EP 3494855B1 EP 18208089 A EP18208089 A EP 18208089A EP 3494855 B1 EP3494855 B1 EP 3494855B1
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EP
European Patent Office
Prior art keywords
functional module
module
functional
base station
base
Prior art date
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EP18208089.5A
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German (de)
French (fr)
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EP3494855A1 (en
Inventor
Maximilian FREMEREY
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BSH Hausgeraete GmbH
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BSH Hausgeraete GmbH
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Publication of EP3494855A1 publication Critical patent/EP3494855A1/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4091Storing or parking devices, arrangements therefor; Means allowing transport of the machine when it is not being used
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L5/00Structural features of suction cleaners
    • A47L5/12Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
    • A47L5/22Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
    • A47L5/225Convertible suction cleaners, i.e. convertible between different types thereof, e.g. from upright suction cleaners to sledge-type suction cleaners
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/0009Storing devices ; Supports, stands or holders
    • A47L9/0063External storing devices; Stands, casings or the like for the storage of suction cleaners
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/009Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2201/00Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
    • A47L2201/02Docking stations; Docking operations

Definitions

  • the present invention relates to a method and device for exchanging functional modules of a modular household robot.
  • a household robot constructed according to a modular system is known with a plurality of functional modules which are each assigned to a cleaning task and which are changed according to an upcoming task.
  • a respective functional module is secured and connected to a base module which is used for driving and navigating on a predetermined surface of a room or level.
  • the function module is released for replacement with another function module by unlocking and separating and can then be changed quickly.
  • the present invention is presented in relation to a floor care and cleaning device for a household as a modular household robot. In principle, however, this does not limit the invention to these uses and uses only Purpose given, since other types of application such. B. for assistance systems inside and outside a domestic environment and / or beyond cleaning tasks are conceivable.
  • the present invention is based on the object of improving a method and a corresponding device for the more efficient exchange of functional modules of a modular robot while adapting and reducing the space required for an exchange and storage of functional modules. According to the invention, this object is achieved with the features of the independent claims.
  • the object set is achieved by a method with the features of claim 1 and a device with the features of claim 5.
  • the method according to the invention solves this problem in that the replacement of a functional module is carried out automatically after the household robot has been accommodated in a base station and the functional module has been released at the base station, in that the functional module is unlocked and, after being released by the modular household robot, in the z-direction a kind of high-bay warehouse and is temporarily stored at a predetermined height on one level.
  • the functional module is shifted in a different spatial direction, which is essentially orthogonal to the z-direction, on one of the planes to a respectively predetermined location.
  • a specific functional module is inserted, secured and connected to the base module by moving it from a predetermined location and after removal in the z-direction from the high-bay warehouse.
  • the term “connect” is understood to mean a connection of the functional module with all electrical, mechanical or other connections to the base module, so that the household robot can be used directly from the base station with new functionality.
  • a space requirement in an operating level of the base module is reduced by using a type of high-bay warehouse in the z-direction on the space of the base station and is therefore as low as possible.
  • the base module does not need to be moved; it can rather remain unmoved in the base station throughout the entire process, which saves electrical energy and process time on the base module in addition to space on the work level of the household robot.
  • a device as a solution to this object has a base station which is designed to accommodate the modular household robot in such a way that a type of high-bay warehouse is connected to the base station for picking up, removing and temporarily storing functional modules in the z-direction .
  • a space requirement in the working level of the household robot by the base station is essentially due to the significantly smaller external dimensions of the autonomously acting Household robot limited.
  • the type of high-bay warehouse outlined above can be flexibly adapted to the respective spatial conditions using levels beyond the working level and a number of functional modules of the modular household robot to be stored without taking up additional space on the working level.
  • the functional module removed from the modular household robot for storage in another spatial direction which is essentially orthogonal to the z-direction, is shifted on one level to a predetermined location, with several on one level predetermined locations can be used for the intermediate storage of functional modules.
  • a significant reduction in space requirements is thus achieved not only through several intermediate storage levels provided at intervals from a work or zero level of the household robot, but also through their multiple use. These levels can also be at an angle to the working or zero level.
  • a device in the high-bay warehouse has several levels, each of which has a vertical transport unit.
  • a gripper is expediently provided in the high-bay warehouse, which gripper is designed to engage on or in a release element of each functional module for locking and unlocking the functional module on the base module.
  • the release element with the gripper is designed in the manner of a bayonet lock. Fixed to a correspondingly designed vertical transport unit, a safe displacement of the functional module in the z-direction in the high-bay warehouse for picking up and removal as well as temporary storage is guaranteed.
  • the gripper is designed with the release element of a function module to unlock and release connections from data and / or media lines of the function module to the base module after captive fixation and, in the opposite direction, first lock and only then release the Establish fixation of the respective functional module with the receptacle in the base module or transfer to a vertical transport unit.
  • the Process after locking and before releasing the fixation of the receptacle on the respective functional module expanded by the establishment of connections for data and / or media lines.
  • the gripper is designed to be rotatable to a certain extent in coordination with the release element of a functional module, with the functional module itself being mounted or held in a non-rotatable manner around the z-axis, in particular by guides on the base module and / or the high-bay storage system or the respective vertical transport unit.
  • the predetermined storage locations at the predetermined locations of the respective functional modules themselves are designed for supply and disposal of the respective functional modules, according to an essential development of the invention.
  • the functional modules are supplied and / or disposed of when they reach a position for intermediate storage using an interface. In this way, the functional modules themselves can be supplied with consumables during intermediate storage, worn or used up elements as well as waste, dust and / or waste water can be removed and / or the functional module's own energy supply can be charged.
  • the latter variant has the advantage that a functional module has its own supply of electrical energy, which can be used to cover its own energy requirement and / or as an additional energy store for the base module.
  • loading times of the base module in the base station can be shortened, which advantageously increases the general availability and also the readiness for use of the autonomously working household robot.
  • Fig. 1 shows a modular cleaning robot 1.
  • the cleaning robot 1 comprises a base module 2 with units, not shown in further detail, for drive, control, location and energy supply, as in particular in FIG DE 10 2016 213 920.7 disclosed.
  • a function module 3 is placed on the base module 2 and locked, data and / or media lines of the function module 3 being connected to those of the base module 2 via interfaces. Expanded by a respective functionality of the functional module 3, the cleaning robot 1 moves independently in a working plane, which is referred to below as zero plane E0.
  • a great advantage of a modular cleaning robot 1 is that this cleaning robot 1 can perform many different functions as a functional unit, depending on the functional module 3 used in each case.
  • the customer in addition to what is known as a mobile base platform or base module 2, the customer only needs to obtain the functional modules 3 suitable for the respective desired task, and not a new robot for each new task.
  • the cleaning robot 1 has entered a base station 4 on the zero level E0.
  • the base station 4 is designed to form more than one parking position for "tidying up" the cleaning robot 1 in that a type of high-bay warehouse 5 is connected to the base station 4 for picking up, removing and temporarily storing functional modules 3.
  • the function modules 3 are picked up, removed and temporarily stored in the z-direction with displacement of the function modules in the x-direction on different planes E1 to E3, which are provided here to run essentially equidistant and parallel to the zero plane E0.
  • FIG. 2a The modular cleaning robot 1 with the functional module 3 on the base module 2 moves into the base station 4.
  • a gripper 6 with a lifting device is in a ready position.
  • the cleaning robot 1 is parked in the base station 4 and the gripper 6 is lowered onto the functional module 3.
  • the gripper is first locked on the functional module 3 by a rotation, releases fixations of the functional module 3 to the base module 2 when it is further rotated and thus finally also separates contacts at interfaces. Material, energy and information flows between the basic module 2 and the functional module 3 no longer take place.
  • Function module 3 is thus closed Figure 2c freely removable from the base module 2.
  • the functional module 3 is moved or raised in the z-direction into the high-bay warehouse 5.
  • the functional module 3 has reached a predetermined level with a free space in the z-direction in the high-bay warehouse 5, in which the functional module 3 is to be temporarily stored.
  • a force fit and / or form fit between the gripper 6 and the functional module 3 is now released after the functional module 3 has been transferred to a vertical transport unit 7.
  • Fig. 3 shows an alternative embodiment of a high-bay warehouse 5 connected to a base station 4.
  • two intermediate storage spaces have now been created for each storage level E1, E2, E3 in that functional modules 3 are temporarily stored on the left and right and removed in the z-direction independently of the respective storage spaces can.
  • Separate drives for horizontal transport units 7 are used for positioning a respective function module 3 in the z-direction and for a subsequent displacement essentially orthogonal to the z-direction.
  • Each of these drives positions very precisely with a simple structure.
  • Fig. 4 shows a transfer of a functional module 3 from the gripping mechanism 6 to the storage mechanism in the form of a horizontal transport unit 7 in a further embodiment of a high-bay warehouse 5 connected to a base station 4. Only the basic module 2 of the household robot 1 remains in this state of a functional module being replaced in the base station.
  • three intermediate storage spaces L1_1 to L3_3 are provided for each level E1 to E3 in the high-bay warehouse 5, which have horizontal transport units 7 in the form of electric motor-driven carriages or short trains.
  • z. B. a cleaning fluid is refilled in a function module 3 "wet cleaner” and used cleaning water is removed.
  • a function module 3 “vacuum cleaner” a dust bag is automatically emptied, while in a function module 3 “dry wiper” a used wipe is replaced with a new one. Additional separate energy stores contained in the respective function modules 3 and not shown here are also controlled via the interface 8 and electrical energy is recharged if necessary.
  • Fig. 5 shows a functional structure of a storage system for functional modules 3 of the modular cleaning robot 1 in a high-bay warehouse 5.
  • the base station 4 thus has a defined "parking position", to which the modular cleaning robot 1 goes when a respective functional module 3 is changed.
  • this parking position itself is also used as a charging station, ie the energy reservoirs of the base module 2 of the modular cleaning robot 1 are charged in this parking position.
  • the parking position represents the zero level E0.
  • the cleaning robot 1 ends its current activity and goes to the base station 4 on the zero level E0 in a parking position.
  • a control unit in the base module 2 interrupts the flow of information, energy and substances that are exchanged between the base module 2 and the functional module 3 currently still attached to it.
  • the initiated exchange of the functional module 3 prepares a control unit of the base station 4 for the upcoming exchange of the functional module.
  • this control unit takes over the coordination of the processes described in the previous section for removal, storage and equipping with a functional module.
  • the functional module 3 is first removed in a next step by a mechanism in the vertical direction, the gripper with lifting device as a mechanism of a vertical transport unit.
  • this mechanism is a spindle drive together with corresponding lateral guides, which according to FIG Fig. 4 can be moved in the positive and negative z-direction. A force fit, material fit, form fit or a combination of these is established as temporary contact with the functional module 3 via the gripper 6.
  • this can be done by means of finger grippers and corresponding recesses in the functional module 3 by means of a form fit, or else magnetic grippers and corresponding magnetic metals in the function module 3 by means of a force fit.
  • the gripping mechanism 6 moves the functional module 3 to a plane parallel to the zero plane E0 but at a different distance in the z direction.
  • the control unit specifies the free storage spaces within the high-bay warehouse 5 connected to the base station 4 for storing the functional module 3 that has just been removed. If the corresponding height of a predetermined level is reached, a second mechanism takes over the storage, as in level E3 Figure 4 indicated, hereinafter referred to as storage mechanism.
  • the storage mechanism exists according to Figure 3 also from a spindle drive together with a corresponding guide, which can be moved in the positive and negative y-direction. In the embodiment of Figure 4 however, movable cars or short trains, each with their own electric drive, are provided.
  • the gripping mechanism releases the temporary connection to the functional module.
  • the functional module is now on the storage mechanism. By moving this mechanism in the y-direction, the functional module is brought into the final storage position. After reaching the corresponding end position, sensors report that the current storage location is occupied by a function module 3 with a unique identifier xy. Is the identifier of a function module 3 z. B. to "L3_1" and for the sake of simplicity would be with the intermediate storage position in Figure 4 identical, the loaded functional module 3 would be placed on the corresponding sliding carriage in the storage level E3 and then moved to the intermediate storage position L3_1.
  • a rigid assignment makes sense here, as special function modules such as B., vacuum cleaner modules are only stored in certain predetermined positions, for example, to enable their cleaning, maintenance and new supply with consumables within the high-bay warehouse 5 through a respectively adapted interface 8.
  • the entire base station is ideally provided with a transparent outer shell, which can have the appearance of a piece of furniture, e.g. B. a chest of drawers or a tall cabinet.
  • a transparent outer shell can have the appearance of a piece of furniture, e.g. B. a chest of drawers or a tall cabinet.
  • the base station of a modular cleaning robot can be integrated homogeneously into existing living concepts. It is advisable to offer different materials and colors for the outer shell in order to meet the individual taste of the customer.

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Description

GEBIET DER ERFINDUNGFIELD OF THE INVENTION

Die vorliegende Erfindung betrifft ein Verfahren und Vorrichtung zum Austausch von Funktionsmodulen eines modular aufgebauten Haushaltsroboters.The present invention relates to a method and device for exchanging functional modules of a modular household robot.

STAND DER TECHNIKSTATE OF THE ART

Es sind diverse autonom agierende Roboter der genannten Art bekannt, die als Assistenten oder zur selbstständigen Erledigung auch von Reinigungsaufgaben in einem Haushalt ausgebildet sind. Um unterschiedliche Aufgaben und Funktionen bei geringen Kosten erfüllen zu können, schlägt u.a. die EP 1 759 965 A1 ein mobiles Robotersystem mit einer Vielzahl auswechselbarer Arbeitsmodule mit einem Betriebs- und Kontrollsystem vor. Das Dokument US 6 338 013 B1 beschreibt ein Verfahren zum Austausch eines Funktionsmoduls eines modular aufgebauten Haushaltsroboters nach dem Oberbegriff des Anspruchs 1.Various autonomously acting robots of the type mentioned are known, which are designed as assistants or to independently carry out cleaning tasks in a household. In order to be able to fulfill different tasks and functions at low cost, the EP 1 759 965 A1 a mobile robot system with a large number of interchangeable work modules with an operating and control system. The document US 6 338 013 B1 describes a method for replacing a functional module of a modular household robot according to the preamble of claim 1.

Bekannt ist ein nach einem Baukastensystem aufgebauter Haushaltsroboter mit mehreren Funktionsmodulen, die jeweils einer Reinigungsaufgabe zugeordnet sind und entsprechend einer anstehenden Aufgabe gewechselt werden. Ein jeweiliges Funktionsmodul ist an einem Basismodul, das zum Fahren und Navigieren auf einer vorbestimmten Oberfläche eines Raumes bzw. einer Ebene verwendet wird, gesichert und verbunden. Das Funktionsmodul wird zum Austausch gegen ein anderes Funktionsmodul durch Entsichern und Trennen freigegeben und kann dann schnell gewechselt werden.A household robot constructed according to a modular system is known with a plurality of functional modules which are each assigned to a cleaning task and which are changed according to an upcoming task. A respective functional module is secured and connected to a base module which is used for driving and navigating on a predetermined surface of a room or level. The function module is released for replacement with another function module by unlocking and separating and can then be changed quickly.

Die vorliegende Erfindung wird in Bezug auf ein Bodenpflege- und Reinigungsgerät für einen Haushalt als modular aufgebauten Haushaltsroboter dargestellt. Hiermit ist aber grundsätzlich keine Beschränkung der Erfindung nur auf diesen Verwendungs- und Einsatzzweck gegeben, da auch andersartige Anwendungsfelder z. B. für Assistenzsysteme innerhalb wie außerhalb einer häuslichen Umgebung und/oder jenseits von Reinigungsaufgaben denkbar sind.The present invention is presented in relation to a floor care and cleaning device for a household as a modular household robot. In principle, however, this does not limit the invention to these uses and uses only Purpose given, since other types of application such. B. for assistance systems inside and outside a domestic environment and / or beyond cleaning tasks are conceivable.

AUFGABE DER ERFINDUNGOBJECT OF THE INVENTION

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine entsprechende Vorrichtung zum effizienteren Austausch von Funktionsmodulen eines modularen Roboters unter Anpassung und Reduzierung eines Platzbedarfs für einen Tausch sowie eine Lagerung von Funktionsmodulen zu verbessern. Erfindungsgemäß wird diese Aufgabe mit den Merkmalen der unabhängigen Ansprüche gelöst.The present invention is based on the object of improving a method and a corresponding device for the more efficient exchange of functional modules of a modular robot while adapting and reducing the space required for an exchange and storage of functional modules. According to the invention, this object is achieved with the features of the independent claims.

ERFINDUNGSGEMÄßE LÖSUNGSOLUTION ACCORDING TO THE INVENTION

Die Lösung der gestellten Aufgabe gelingt durch ein Verfahren mit den Merkmalen des Anspruchs 1 und eine Vorrichtung mit den Merkmalen des Anspruchs 5.The object set is achieved by a method with the features of claim 1 and a device with the features of claim 5.

Das erfindungsgemäße Verfahren löst diese Aufgabe dadurch, dass der Austausch eines Funktionsmoduls nach Aufnahme des Haushaltsroboters in einer Basisstation und der Freigabe des Funktionsmoduls an der Basisstation automatisiert ausgeführt wird, indem das Funktionsmodul entriegelt und nach der Freigabe von dem modular aufgebauten Haushaltsroboter in z-Richtung in eine Art von Hochregallager verbracht und in einer vorbestimmten Höhe auf einer Ebene zwischengelagert wird. Dazu wird das Funktionsmodul in einer anderen Raumrichtung, die im Wesentlichen orthogonal zu der z-Richtung steht, auf einer der Ebenen an einen jeweils vorbestimmten Ort verschoben. Anschließend wird auf eine bestimmte Anforderung hin ein bestimmtes Funktionsmodul durch Verschieben von einem vorbestimmten Ort und nach Entnahme in z-Richtung aus dem Hochregallager an dem Basismodul eingesetzt, gesichert und verbunden. Dabei wird unter dem Begriff "Verbinden" ein Anbinden des Funktionsmoduls mit allen elektrischen, mechanischen oder sonstigen Anschlüssen an dem Basismodul verstanden, so dass der Haushaltsroboter aus der Basisstation heraus mit neuer Funktionalität direkt einsetzbar ist. Damit ist ein automatischer Wechsel eines Funktionsmoduls mit Änderung einer funktionellen Eigenschaft des Haushaltsroboters beschrieben worden, durch den eine Änderung einer Funktionalität des Haushaltsroboters, wie auch ein Wechsel von Verschleißteilen o. ä. realisierbar ist. Eine Raumbeanspruchung in einer Operationsebene des Basismoduls ist durch Verwendung einer Art von Hochregallager in z-Richtung auf den Raum der Basisstation reduziert und fällt damit möglichst gering aus. Im Zuge des beschriebenen Wechsels von Funktionsmodulen ist insbesondere keine Verschiebung des Basismoduls erforderlich, es kann vielmehr über den ganzen Vorgang hinweg unbewegt in der Basisstation verbleiben, wodurch an dem Basismodul neben Platz in der Arbeitsebene des Haushaltsroboters auch elektrische Energie und Prozesszeit eingespart werden können.The method according to the invention solves this problem in that the replacement of a functional module is carried out automatically after the household robot has been accommodated in a base station and the functional module has been released at the base station, in that the functional module is unlocked and, after being released by the modular household robot, in the z-direction a kind of high-bay warehouse and is temporarily stored at a predetermined height on one level. For this purpose, the functional module is shifted in a different spatial direction, which is essentially orthogonal to the z-direction, on one of the planes to a respectively predetermined location. Then, in response to a specific request, a specific functional module is inserted, secured and connected to the base module by moving it from a predetermined location and after removal in the z-direction from the high-bay warehouse. The term “connect” is understood to mean a connection of the functional module with all electrical, mechanical or other connections to the base module, so that the household robot can be used directly from the base station with new functionality. Thus, an automatic change of a functional module with a change in a functional property of the household robot has been described, through which a Change of functionality of the household robot, as well as a change of wear parts or the like can be realized. A space requirement in an operating level of the base module is reduced by using a type of high-bay warehouse in the z-direction on the space of the base station and is therefore as low as possible. In the course of the described change of functional modules, in particular, the base module does not need to be moved; it can rather remain unmoved in the base station throughout the entire process, which saves electrical energy and process time on the base module in addition to space on the work level of the household robot.

Dementsprechend weist eine erfindungsgemäße Vorrichtung gemäß Anspruch 5 als Lösung dieser Aufgabe eine Basisstation auf, die zur Aufnahme des modular aufgebauten Haushaltsroboters derart ausgebildet ist, dass an der Basisstation eine Art von Hochregallager zur Auf- und Entnahme sowie Zwischenlagerung von Funktionsmodulen in z-Richtung angeschlossen ist. Während in genannten bekannten Vorrichtungen bislang nur eine Lagerung diverser Funktionsmodule in einer horizontal angeordneten Zeile bekannt ist, die im Wesentlichen in einer Arbeitsebene liegen, ist erfindungsgemäß nun ein Platzbedarf in der Arbeitsebene des Haushaltsroboters durch die Basisstation im Wesentlichen auf die deutlich geringeren Außenabmessungen des autonom agierenden Haushaltsroboters beschränkt. Die vorstehend skizzierte Art von Hochregallager kann den jeweiligen räumlichen Gegebenheiten unter Verwendung von Ebenen jenseits der Arbeitsebene sowie einer Anzahl von zu lagernden Funktionsmodulen des modular aufgebauten Haushaltsroboters flexibel angepasst werden, ohne zusätzlichen Raum in der Arbeitsebene zu beanspruchen.Accordingly, a device according to the invention as a solution to this object has a base station which is designed to accommodate the modular household robot in such a way that a type of high-bay warehouse is connected to the base station for picking up, removing and temporarily storing functional modules in the z-direction . While in the known devices mentioned so far only storage of various functional modules in a horizontally arranged row is known, which are essentially in a working level, according to the invention, a space requirement in the working level of the household robot by the base station is essentially due to the significantly smaller external dimensions of the autonomously acting Household robot limited. The type of high-bay warehouse outlined above can be flexibly adapted to the respective spatial conditions using levels beyond the working level and a number of functional modules of the modular household robot to be stored without taking up additional space on the working level.

BEVORZUGE AUSGESTALTUNG DER ERFINDUNGPREFERRED EMBODIMENT OF THE INVENTION

Vorteilhafte Aus- und Weiterbildungen, welche einzeln oder in Kombination miteinander eingesetzt werden können, sind Gegenstand der abhängigen Ansprüche.Advantageous training and further developments which can be used individually or in combination with one another are the subject matter of the dependent claims.

In einer bevorzugten Ausführung der Erfindung wird das vom modular aufgebauten Haushaltsroboter entnommene Funktionsmodul zur Lagerung in einer anderen Raumrichtung, die im Wesentlichen orthogonal zu der z-Richtung steht, auf einer Ebene an einen jeweils vorbestimmten Ort verschoben, wobei auf einer Ebene jeweils mehrere vorbestimmte Orte zur Zwischenlagerung von Funktionsmodulen verwendet werden. Damit ist in einer jeden Ebene auch eine Zwischenlagerung von mehr als nur einem Funktionsmodul möglich. Eine deutliche Reduktion eines Platzbedarfs wird also nicht nur durch mehrere in Abständen zu einer Arbeits- bzw. Null-Ebene des Haushaltsroboters vorgesehene Zwischenlager-Ebenen, sondern auch durch deren Mehrfachnutzung erzielt. Diese Ebenen können auch unter einem Winkel zur Arbeits- bzw. Null-Ebene stehen. Zudem werden gemäß einer wesentlichen Weiterbildung der Erfindung für eine Positionierung der Funktionsmodule in z-Richtung sowie eine anschließende Verschiebung der Funktionsmodule im Wesentlichen orthogonal zu der z-Richtung getrennte Antriebe verwendet. Diese Antriebe arbeiten bei einfachem Aufbau sehr präzise und auch miteinander zur gezielten Einlagerung und Entnahme eines jeweiligen Funktionsmoduls zuverlässig. Dementsprechend weist eine Vorrichtung in einer Weiterbildung der Erfindung in dem Hochregallager mehrere Ebenen auf, die jeweils über eine Vertikal-Transporteinheit verfügen.In a preferred embodiment of the invention, the functional module removed from the modular household robot for storage in another spatial direction, which is essentially orthogonal to the z-direction, is shifted on one level to a predetermined location, with several on one level predetermined locations can be used for the intermediate storage of functional modules. This means that more than one functional module can be stored temporarily on each level. A significant reduction in space requirements is thus achieved not only through several intermediate storage levels provided at intervals from a work or zero level of the household robot, but also through their multiple use. These levels can also be at an angle to the working or zero level. In addition, according to an essential development of the invention, separate drives are used essentially orthogonally to the z-direction for positioning the functional modules in the z-direction and for a subsequent displacement of the functional modules. With a simple structure, these drives work very precisely and also reliably with each other for the targeted storage and removal of a respective functional module. Accordingly, in a further development of the invention, a device in the high-bay warehouse has several levels, each of which has a vertical transport unit.

Zweckmäßiger Weise ist in dem Hochregallager ein Greifer vorgesehen, der zum Eingreifen an oder in ein Freigabeelement jedes Funktionsmoduls zum Ver- und Entriegeln des Funktionsmoduls an dem Basismodul ausgebildet ist.A gripper is expediently provided in the high-bay warehouse, which gripper is designed to engage on or in a release element of each functional module for locking and unlocking the functional module on the base module.

Das Freigabeelement ist in einer bevorzugten Ausführungsform der Erfindung mit dem Greifer nach Art eines Bajonett-Verschlusses ausgebildet. An einer entsprechend ausgebildeten vertikalen Transporteinheit fixiert ist dadurch eine sichere Verlagerung des Funktionsmoduls in z-Richtung in dem Hochregallager zur Auf- und Entnahme sowie Zwischenlagerung gewährleistet.In a preferred embodiment of the invention, the release element with the gripper is designed in the manner of a bayonet lock. Fixed to a correspondingly designed vertical transport unit, a safe displacement of the functional module in the z-direction in the high-bay warehouse for picking up and removal as well as temporary storage is guaranteed.

In einer wesentlichen Weiterbildung ist der Greifer mit dem Freigabeelement eines Funktionsmoduls ausgebildet, um nach einer verliersicheren Fixierung eine Entriegelung und Lösung von Verbindungen von Daten- und/oder Medienleitungen des Funktionsmoduls zu dem Basismodul und in umgekehrter Richtung erst eine Verriegelung und erst anschließend eine Lösung der Fixierung des jeweiligen Funktionsmoduls mit der Aufnahme in dem Basismodul oder Übergabe an eine Vertikal-Transporteinheit herzustellen. Beim Aufsetzen eines Funktionsmoduls in oder auf ein Basismodul wird der Prozess nach der Verriegelung und vor dem Lösen der Fixierung der Aufnahme an dem jeweiligen Funktionsmodul um eine Herstellung von Verbindungen von Daten- und/oder Medienleitungen erweitert.In an essential development, the gripper is designed with the release element of a function module to unlock and release connections from data and / or media lines of the function module to the base module after captive fixation and, in the opposite direction, first lock and only then release the Establish fixation of the respective functional module with the receptacle in the base module or transfer to a vertical transport unit. When a function module is placed in or on a base module, the Process after locking and before releasing the fixation of the receptacle on the respective functional module expanded by the establishment of connections for data and / or media lines.

In einer vorteilhaften Ausführungsform der Erfindung ist der Greifer in Abstimmung mit dem Freigabeelement eines Funktionsmoduls in einem bestimmten Maß drehbar ausgebildet, wobei das Funktionsmodul selber um die z-Achse verdrehsicher gelagert oder gehalten ist, insbesondere durch Führungen an dem Basismodul und/oder des Hochregellagers oder der jeweiligen Vertikal-Transporteinheit.In an advantageous embodiment of the invention, the gripper is designed to be rotatable to a certain extent in coordination with the release element of a functional module, with the functional module itself being mounted or held in a non-rotatable manner around the z-axis, in particular by guides on the base module and / or the high-bay storage system or the respective vertical transport unit.

Es hat sich grundsätzlich bewährt, eine Basisstation eines autonom arbeitenden Haushaltsroboters als Ladebucht auszubilden. Unter Anwendung bekannter Techniken kann damit in der Basisstation ein Aufladen des Haushaltsroboters u.a. mit elektrischer Energie erfolgen. Aufgrund der generell erwünschten hohen Verfügbarkeit und entsprechend langen Einsatz- bzw. Arbeitszeiten des Haushaltsroboters sind gemäß einer wesentlichen Weiterbildung der Erfindung die vorbestimmten Lagerorte an den vorbestimmten Orten der jeweiligen Funktionsmodule selber zur Ver- und Entsorgung der jeweiligen Funktionsmodule ausgebildet. Die Funktionsmodule werden mit Erreichen einer Position zur Zwischenlagerung unter Verwendung eines Interfaces ver- und/oder entsorgt. Damit können die Funktionsmodule selber während einer Zwischenlagerung mit Verbrauchsstoffen versorgt, verschlissene oder aufgebrauchte Elemente sowie Abfälle, Staub und/oder Abwässer entnommen und/oder eine eigene Energieversorgung des Funktionsmoduls aufgeladen werden. Letztere Variante hat den Vorteil, dass ein Funktionsmodul über einen eigenen Vorrat an elektrischer Energie verfügt, der zur Deckung eines eigenen Energiebedarfs und/oder als Zusatzenergiespeicher für das Basismodul einsetzbar ist. In jedem Fall können damit Ladezeiten des Basismoduls in der Basisstation verkürzt werden, was eine generelle Verfügbarkeit und auch eine Einsatzbereitschaft des autonom arbeitenden Haushaltsroboters in vorteilhafter Weise erhöht.It has basically proven to be useful to design a base station of an autonomously working household robot as a loading bay. Using known techniques, charging of the household robot, etc. done with electrical energy. Due to the generally desired high availability and correspondingly long usage or working times of the household robot, the predetermined storage locations at the predetermined locations of the respective functional modules themselves are designed for supply and disposal of the respective functional modules, according to an essential development of the invention. The functional modules are supplied and / or disposed of when they reach a position for intermediate storage using an interface. In this way, the functional modules themselves can be supplied with consumables during intermediate storage, worn or used up elements as well as waste, dust and / or waste water can be removed and / or the functional module's own energy supply can be charged. The latter variant has the advantage that a functional module has its own supply of electrical energy, which can be used to cover its own energy requirement and / or as an additional energy store for the base module. In any case, loading times of the base module in the base station can be shortened, which advantageously increases the general availability and also the readiness for use of the autonomously working household robot.

Ein großer Vorteil eines modularen Reinigungsroboters besteht darin, dass dieser Roboter in Abhängigkeit des jeweils verwendeten Funktionsmoduls bzw. der jeweiligen funktionellen Einheit viele verschiedene Funktionen ausführen kann. Somit muss sich der Kunde neben einer sog. mobilen Basisplattform lediglich die für die jeweilig gewünschte Aufgabe geeigneten Funktionsmodule beschaffen, und nicht für jede neue Aufgabe einen neuen Roboter. Allerdings kommen die Vorteile eines solch vielseitig einsetzbaren modularen Reinigungsroboters erst dann vollständig zum Tragen, wenn der Austausch von Funktionsmodulen des Reinigungsroboters und damit der Aufgabenwechsel automatisiert und selbstständig erfolgt. Die vorliegende Erfindung schafft nun ein System mit einem Betriebsverfahren, das einen automatisierten Austausch von Funktionsmodulen eines modular aufgebauten Haushaltsroboters ermöglicht. Eine Lagerung von Funktionsmodulen wird dabei in einer um eine Art von Hochregellager als Zwischenlager erweiterten Basisstation mit einfachen konstruktiven und kostengünstigen Mitteln realisiert. Dabei kann in Ausführungsformen der Erfindung zwischen der Basisstation und den Funktionsmodulen des modularen Roboters sowie den in dem Hochregallager zwischengelagerten Funktionsmodulen ein Austausch und Fluss von

  • Energie, z. B.. Laden mindestens eines Akkumulators,
  • Informationen, z. B.. welches Funktionsmodul aktuell verwendet worden ist bzw. wie und wo das Funktionsmodul einzulagern ist, und
  • Stoffen, z. B.. Abreinigen von Funktionsmodulen, Nachfüllen von Reinigungsmittel und/oder Austausch von Verschleißteilen
stattfinden.A great advantage of a modular cleaning robot is that this robot can perform many different functions depending on the functional module or functional unit used. Thus, in addition to a so-called mobile base platform, the customer only needs to select the one that is required for the particular one Obtain functional modules suitable for the task, and not a new robot for each new task. However, the advantages of such a versatile modular cleaning robot only come fully to bear when the replacement of functional modules of the cleaning robot and thus the change of task takes place automatically and independently. The present invention now creates a system with an operating method which enables an automated exchange of functional modules of a modular household robot. A storage of functional modules is realized in a base station expanded by a type of high-bay storage facility as an intermediate storage facility with simple constructive and inexpensive means. In embodiments of the invention, an exchange and flow of can be carried out between the base station and the functional modules of the modular robot and the functional modules temporarily stored in the high-bay warehouse
  • Energy, e.g. B .. charging at least one accumulator,
  • Information, e.g. B .. which function module has currently been used or how and where the function module is to be stored, and
  • Substances, e.g. B .. cleaning of functional modules, refilling of cleaning agents and / or replacement of wearing parts
occur.

KURZBESCHREIBUNG DER ZEICHNUNGENBRIEF DESCRIPTION OF THE DRAWINGS

Weitere vorteilhafte Ausgestaltungen der Erfindung werden nachfolgend an Hand eines in der Zeichnung dargestellten Ausführungsbeispiels näher beschrieben, auf welches die Erfindung jedoch nicht beschränkt ist. Es zeigen schematisch:

Fig. 1
eine Einlagerung von Funktionsmodulen eines modularen Reinigungsroboters in Ebenen parallel zur Nullebene;
Figuren 2a - 2d
Arbeitsabläufe bei einer Entnahme eines Funktionsmoduls bis zu einer Zwischenlagerung;
Fig. 3
eine alternative Ausführungsform eines an eine Basisstation 4 angeschlossenen Hochregallagers 5 mit einer Funktionsstruktur eines Greif- und Einlagerungsmechanismus innerhalb des Hochregal-Zwischenlagers;
Fig. 4
eine Übergabe eines Funktionsmoduls von dem Greifmechanismus an den Einlagerungsmechanismus in einer weiteren Ausführungsform eines an eine Basisstation 4 angeschlossenen Hochregallagers 5 und
Fig. 5
eine Funktionsstruktur eines Lagerungssystems für Funktionsmodule eines modularen Reinigungsroboters.
Further advantageous refinements of the invention are described in more detail below with reference to an embodiment shown in the drawing, to which the invention is not limited. They show schematically:
Fig. 1
storage of functional modules of a modular cleaning robot in levels parallel to the zero level;
Figures 2a - 2d
Workflows from removal of a functional module up to interim storage;
Fig. 3
an alternative embodiment of a high-bay warehouse 5 connected to a base station 4 with a functional structure of a gripping and storage mechanism within the high-bay interim warehouse;
Fig. 4
a transfer of a functional module from the gripping mechanism to the storage mechanism in a further embodiment of a high-bay warehouse 5 and connected to a base station 4
Fig. 5
a functional structure of a storage system for functional modules of a modular cleaning robot.

AUSFÜHRLICHE BESCHREIBUNG ANHAND VON AUSFÜHRUNGSBEISPIELENDETAILED DESCRIPTION USING EXEMPLARY EMBODIMENTS

Bei der nachfolgenden Beschreibung eines Ausführungsbeispiels der vorliegenden Erfindung bezeichnen stets gleiche Bezugszeichen gleiche oder vergleichbare Komponenten und Verfahrensschritte.In the following description of an exemplary embodiment of the present invention, the same reference symbols always designate the same or comparable components and method steps.

Fig. 1 zeigt einen modular aufgebauten Reinigungsroboter 1. Der Reinigungsroboter 1 umfasst ein Basismodul 2 mit nicht weiter im Detail dargestellten Einheiten für Antrieb, Steuerung, Ortung und Energieversorgung, wie insbesondere in der DE 10 2016 213 920.7 offenbart. Auf das Basismodul 2 ist ein Funktionsmodul 3 aufgesetzt und verriegelt, wobei über Schnittstellen Daten- und/oder Medienleitungen des Funktionsmoduls 3 mit denen des Basismoduls 2 verbunden sind. Um eine jeweilige Funktionalität des Funktionsmoduls 3 erweitert bewegt sich der Reinigungsroboter 1 selbstständig in einer Arbeitsebene, die nachfolgend als Nullebene E0 bezeichnet wird. Fig. 1 shows a modular cleaning robot 1. The cleaning robot 1 comprises a base module 2 with units, not shown in further detail, for drive, control, location and energy supply, as in particular in FIG DE 10 2016 213 920.7 disclosed. A function module 3 is placed on the base module 2 and locked, data and / or media lines of the function module 3 being connected to those of the base module 2 via interfaces. Expanded by a respective functionality of the functional module 3, the cleaning robot 1 moves independently in a working plane, which is referred to below as zero plane E0.

Ein großer Vorteil eines modularen Reinigungsroboters 1 besteht darin, dass dieser Reinigungsroboter 1 in Abhängigkeit des jeweils verwendeten Funktionsmoduls 3 als funktioneller Einheit viele verschiedene Funktionen ausführen kann. Somit muss sich der Kunde neben einer sog. mobilen Basisplattform bzw. dem Basismodul 2 lediglich die für die jeweilig gewünschte Aufgabe geeigneten Funktionsmodule 3 beschaffen, und nicht für jede neue Aufgabe einen neuen Roboter. diese Vorteile eines solch vielseitig einsetzbaren modularen Reinigungsroboters 1 kommen aber erst dann voll zum Tragen, wenn ein Austausch eines jeweiligen Funktionsmoduls des Reinigungsroboters 1 und damit der Aufgabenwechsel automatisiert und selbstständig erfolgt. Ein sprechendes Verfahren und verschiedene Formen von Vorrichtungen dazu werden nun beschrieben:A great advantage of a modular cleaning robot 1 is that this cleaning robot 1 can perform many different functions as a functional unit, depending on the functional module 3 used in each case. Thus, in addition to what is known as a mobile base platform or base module 2, the customer only needs to obtain the functional modules 3 suitable for the respective desired task, and not a new robot for each new task. These advantages of such a versatile modular cleaning robot 1 only come into their own, however, when an exchange of a respective functional module of the cleaning robot 1 and thus the change of task takes place automatically and independently. A speaking method and various forms of apparatus therefor will now be described:

In der in Fig. 1 dargestellten Situation ist der Reinigungsroboter 1 auf der Nullebene E0 in eine Basisstation 4 eingefahren. Die Basisstation 4 ist dadurch zu mehr als einer Parkposition zum "Aufräumen" des Reinigungsroboters 1 ausgebildet, dass an der Basisstation 4 eine Art von Hochregallager 5 zur Auf- und Entnahme sowie Zwischenlagerung von Funktionsmodulen 3 angeschlossen ist. Dabei erfolgen Auf- und Entnahme sowie Zwischenlagerung der Funktionsmodule 3 in z-Richtung mit Verschiebung der Funktionsmodule in x-Richtung auf verschiedenen Ebenen E1 bis E3, die hier im Wesentlichen äquidistant und parallel zu der Nullebene E0 verlaufend vorgesehen sind.In the in Fig. 1 The illustrated situation, the cleaning robot 1 has entered a base station 4 on the zero level E0. The base station 4 is designed to form more than one parking position for "tidying up" the cleaning robot 1 in that a type of high-bay warehouse 5 is connected to the base station 4 for picking up, removing and temporarily storing functional modules 3. The function modules 3 are picked up, removed and temporarily stored in the z-direction with displacement of the function modules in the x-direction on different planes E1 to E3, which are provided here to run essentially equidistant and parallel to the zero plane E0.

Einzelne Arbeitsabläufe von einer Entnahme eines Funktionsmoduls bis zu einer Zwischenlagerung sind anhand der Abbildungsfolge der Figuren 2a bis 2d zu einem Ausführungsbeispiel dargestellt. In Figur 2a fährt der modular aufgebaute Reinigungsroboter 1 mit dem Funktionsmodul 3 auf dem Basismodul 2 in die Basisstation 4 ein. Ein Greifer 6 mit Hebevorrichtung befindet sich in einer Bereitschaftsstellung. Zur Figur 2b hin ist der Reinigungsroboter 1 in der Basisstation 4 geparkt und der Greifer 6 ist auf das Funktionsmodul 3 abgesenkt. Dort wird der Greifer durch eine Drehung erst an dem Funktionsmodul 3 arretiert, löst beim weiteren Drehen Fixierungen des Funktionsmoduls 3 zum Basismodul 2 und trennt damit schließlich auch Kontakte an Schnittstellen auf. Stoff-, Energie- und Informationsflüsse zwischen dem Basismodul 2 und dem Funktionsmodul 3 finden damit nicht mehr statt.Individual work processes from removing a functional module to intermediate storage are illustrated in the sequence of figures Figures 2a to 2d shown for an embodiment. In Figure 2a The modular cleaning robot 1 with the functional module 3 on the base module 2 moves into the base station 4. A gripper 6 with a lifting device is in a ready position. To Figure 2b the cleaning robot 1 is parked in the base station 4 and the gripper 6 is lowered onto the functional module 3. There, the gripper is first locked on the functional module 3 by a rotation, releases fixations of the functional module 3 to the base module 2 when it is further rotated and thus finally also separates contacts at interfaces. Material, energy and information flows between the basic module 2 and the functional module 3 no longer take place.

Damit ist das Funktionsmodul 3 zu Figur 2c hin frei von dem Basismodul 2 entnehmbar. Das Funktionsmodul 3 wird in z-Richtung in das Hochregallager 5 hinein verfahren bzw. angehoben. Bei Figur 2d hat das Funktionsmodul 3 in z-Richtung in dem Hochregallager 5 eine vorbestimmte Ebene mit einem freien Platz erreicht, in der das Funktionsmodul 3 zwischengelagert werden soll. Jetzt wird ein Kraft- und/oder Formschluss des Greifers 6 zu dem Funktionsmodul 3 aufgelöst, nachdem das Funktionsmodul 3 an eine Vertikal-Transporteinheit 7 übergeben worden ist.Function module 3 is thus closed Figure 2c freely removable from the base module 2. The functional module 3 is moved or raised in the z-direction into the high-bay warehouse 5. At Figure 2d the functional module 3 has reached a predetermined level with a free space in the z-direction in the high-bay warehouse 5, in which the functional module 3 is to be temporarily stored. A force fit and / or form fit between the gripper 6 and the functional module 3 is now released after the functional module 3 has been transferred to a vertical transport unit 7.

Damit ist der Greifer 6 nun frei, um ein bestimmtes anderes Funktionsmodul 3 aus dem Hochregallager 5 heraus auf das Basismodul 2 in der Basisstation 4 zu transportieren, dort zu fixieren und über Schnittstellen anzuschließen. Dazu werden ohne weitere zeichnerische Darstellung folgende Schritte durchlaufen:

  1. 1.) Festlegung, welches eingelagerte Funktionsmodul 3 auf den mobilen Reinigungsroboter 1 verwendet werden soll
  2. 2.) Mechanismus stellt temporär mittels Kraft- oder Formschluss Kontakt zu dem eingelagerten Funktionsmodul 3 in dem Hochregallager 5 her
  3. 3.) Mechanismus verschiebt das Funktionsmodul 3 in die Nullebene E0 und setzt das Funktionsmodul 3 auf das mobile Basismodul 2 des modularen Reinigungsroboters 1 auf.
  4. 4.) Ein Mechanismus in dem Greifer 6 löst den temporären Kraft- und/oder Formschluss zum Funktionsmodul 3.
The gripper 6 is now free to transport a certain other functional module 3 from the high-bay warehouse 5 to the base module 2 in the base station 4, to fix it there and to connect it via interfaces. To do this, the following steps are carried out without any further graphic representation:
  1. 1.) Determination of which stored functional module 3 is to be used on the mobile cleaning robot 1
  2. 2.) The mechanism temporarily establishes contact with the stored functional module 3 in the high-bay warehouse 5 by means of a force fit or form fit
  3. 3.) Mechanism shifts the function module 3 into the zero level E0 and places the function module 3 on the mobile base module 2 of the modular cleaning robot 1.
  4. 4.) A mechanism in the gripper 6 releases the temporary force fit and / or form fit to the functional module 3.

Damit sind ab Teilschritt 4 erforderliche Stoff-, Energie- und Informationsflüsse zwischen dem Basismodul 2 und dem Funktionsmodul 3 durch eine Kontrolleinheit des Basismoduls 2 des modularen Reinigungsroboters 1 hergestellt. So ist die volle Einsatzbereitschaft des modularen Reinigungsroboters 1 bei neuer Funktionalität gegeben.In this way, from sub-step 4 onwards, the required material, energy and information flows between the basic module 2 and the functional module 3 are established by a control unit of the basic module 2 of the modular cleaning robot 1. This means that the modular cleaning robot 1 is fully ready for use with the new functionality.

Fig. 3 zeigt eine alternative Ausführungsform eines an eine Basisstation 4 angeschlossenen Hochregallagers 5. Hier sind je Lagerebene E1, E2, E3 nun dadurch zwei Zwischenlagerplätze geschaffen worden, dass jeweils links und rechts Funktionsmodule 3 zwischengelagert und voneinander unabhängig von den jeweiligen Speicherplätzen in z-Richtung entnommen werden können. Für eine Positionierung eines jeweiligen Funktionsmoduls 3 in z-Richtung sowie eine anschließende Verschiebung im Wesentlichen orthogonal zu der z-Richtung werden getrennte Antriebe für Horizontal-Transporteinheiten 7 verwendet. Jeder dieser Antriebe positioniert bei einfachem Aufbau sehr exakt. Fig. 3 shows an alternative embodiment of a high-bay warehouse 5 connected to a base station 4. Here, two intermediate storage spaces have now been created for each storage level E1, E2, E3 in that functional modules 3 are temporarily stored on the left and right and removed in the z-direction independently of the respective storage spaces can. Separate drives for horizontal transport units 7 are used for positioning a respective function module 3 in the z-direction and for a subsequent displacement essentially orthogonal to the z-direction. Each of these drives positions very precisely with a simple structure.

Fig. 4 stellt eine Übergabe eines Funktionsmoduls 3 von dem Greifmechanismus 6 an den Einlagerungsmechanismus in Form einer Horizontal-Transporteinheit 7 in einer weiteren Ausführungsform eines an eine Basisstation 4 angeschlossenen Hochregallagers 5 dar. Von dem Haushaltsroboter 1 verbleibt in diesem Zustand eines Tauschs eines Funktionsmoduls nur das Basismodul 2 in der Basisstation. In diesem Ausführungsbeispiel sind je Ebene E1 bis E3 in dem Hochregallager 5 drei Zwischenlagerplätze L1_1 bis L3_3 vorgesehen, die Horizontal-Transporteinheiten 7 in Form elektromotorisch angetriebener Schlitten oder kurzer Züge aufweisen. Durch die Aufteilung in einen gekoppelten Doppelschlitten zur Aufnahme zweier Funktionsmodule 3 und einen nur ein Funktionsmodul 3 aufnehmenden Einzelschlitten können unter Minderung einer horizontalen Weite des Hochregallagers 5 alle drei Zwischenlagerplätze jeder der Ebenen E1 bis E3 frei und unabhängig voneinander durch die Vertikal-Transporteinheit 6 mit Funktionsmodulen 3 bestückt bzw. beladen und auch entladen werden. Fig. 4 shows a transfer of a functional module 3 from the gripping mechanism 6 to the storage mechanism in the form of a horizontal transport unit 7 in a further embodiment of a high-bay warehouse 5 connected to a base station 4. Only the basic module 2 of the household robot 1 remains in this state of a functional module being replaced in the base station. In this In the exemplary embodiment, three intermediate storage spaces L1_1 to L3_3 are provided for each level E1 to E3 in the high-bay warehouse 5, which have horizontal transport units 7 in the form of electric motor-driven carriages or short trains. Due to the division into a coupled double slide for accommodating two function modules 3 and a single sledge accommodating only one function module 3, all three intermediate storage spaces of each of the levels E1 to E3 can be freely and independently of one another by the vertical transport unit 6 with function modules while reducing the horizontal width of the high-bay warehouse 5 3 can be loaded or loaded and also unloaded.

Des Weiteren werden die Funktionsmodule 3 in dem Ausführungsbeispiel von Fig. 4 mit Erreichen einer jeweiligen Position L1_1, L1_3, L2_1, L2_3, L3_1 und L3_3 zur Zwischenlagerung unter Verwendung eines Interfaces 8 ver- und/oder entsorgt. In diesem Sinne ist hier vorgesehen, dass z. B. ein Reinigungsfluid in einem Funktionsmodul 3 "Nass-Reiniger" nachgefüllt und verbrauchtes Wischwasser entnommen wird. Und in einem Funktionsmodul 3 "Staubsauger" wird ein Staubbeutel automatisch entleert, während bei einem Funktionsmodul 3 "Trocken-Wischer" ein benutztes Wischtuch gegen ein neues ersetzt wird. Zusätzliche in den jeweiligen Funktionsmodulen 3 enthaltene und hier nicht weiter dargestellte eigene Energiespeicher werden über das Interface 8 zudem kontrolliert und ggf. wird elektrische Energie nachgeladen.Furthermore, the functional modules 3 in the exemplary embodiment from FIG Fig. 4 when a respective position L1_1, L1_3, L2_1, L2_3, L3_1 and L3_3 is reached for intermediate storage using an interface 8, it is supplied and / or disposed of. In this sense, it is provided here that z. B. a cleaning fluid is refilled in a function module 3 "wet cleaner" and used cleaning water is removed. And in a function module 3 “vacuum cleaner” a dust bag is automatically emptied, while in a function module 3 “dry wiper” a used wipe is replaced with a new one. Additional separate energy stores contained in the respective function modules 3 and not shown here are also controlled via the interface 8 and electrical energy is recharged if necessary.

Fig. 5 zeigt schließlich eine Funktionsstruktur eines Lagerungssystems für Funktionsmodule 3 des modularen Reinigungsroboters 1 in einem Hochregallager 5. Zur Realisierung der oben beschriebenen Spezifika und Bewegungsabläufe wird eine Basisstation vorgeschlagen, deren Funktionsstruktur in dieser Abbildung dargestellt ist: Die Basisstation 4 besitzt somit eine definierte "Parkposition", auf welche sich der modulare Reinigungsroboter 1 im Falle eines Wechsels eines jeweiligen Funktionsmoduls 3 begibt. Idealerweise wird diese Parkposition selber auch als Ladestation verwendet, d.h. die Energiereservoirs des Basismoduls 2 des modularen Reinigungsroboters 1 werden auf dieser Parkposition geladen. Somit stellt die Parkposition gemäß obiger Terminologie die Nullebene E0 dar. Fig. 5 Finally, shows a functional structure of a storage system for functional modules 3 of the modular cleaning robot 1 in a high-bay warehouse 5. To implement the specifics and movement sequences described above, a base station is proposed, the functional structure of which is shown in this figure: The base station 4 thus has a defined "parking position", to which the modular cleaning robot 1 goes when a respective functional module 3 is changed. Ideally, this parking position itself is also used as a charging station, ie the energy reservoirs of the base module 2 of the modular cleaning robot 1 are charged in this parking position. Thus, according to the terminology above, the parking position represents the zero level E0.

Wird nun manuell durch den Kunden oder automatisiert aufgrund von beispielsweise Sensorsignalen der Tausch eines Funktionsmoduls 3 des modularen Reinigungsroboters 1 initialisiert, beendet der Reinigungsroboter 1 seine aktuelle Tätigkeit und begibt sich zu der Basisstation 4 auf der Nullebene E0 in eine Parkposition. Sobald der Reinigungsroboter 1 die Parkposition in der Basisstation 4 erreicht hat, so unterbricht eine Kontrolleinheit in dem Basismodul 2 den Fluss von Information, Energie und Stoffen, welcher zwischen dem Basismodul 2 und dem aktuell noch daran fixierten Funktionsmodul 3 ausgetauscht werden.If the replacement of a functional module 3 of the modular cleaning robot is now carried out manually by the customer or automated based on, for example, sensor signals 1, the cleaning robot 1 ends its current activity and goes to the base station 4 on the zero level E0 in a parking position. As soon as the cleaning robot 1 has reached the parking position in the base station 4, a control unit in the base module 2 interrupts the flow of information, energy and substances that are exchanged between the base module 2 and the functional module 3 currently still attached to it.

Zudem wird durch den initiierten Austausch der Funktionsmodul 3 eine Kontrolleinheit der Basisstation 4 auf den bevorstehenden Tausch des Funktionsmoduls vorbereitet. In der Parkposition übernimmt diese Kontrolleinheit die Koordination der im vorherigen Abschnitt beschriebenen Abläufe zur Entnahme, Einlagerung und der Bestückung mit einem Funktionsmodul. Hierzu wird das Funktionsmodul 3 in einem nächsten Schritt zunächst durch einen Mechanismus in vertikaler Richtung entnommen, dem Greifer mit Hebevorrichtung als Mechanismus einer Vertikal-Transporteinheit. Dieser Mechanismus ist im vorliegenden Beispielfall ein Spindelantrieb nebst entsprechenden seitlichen Führungen, welcher gemäß Fig. 4 in positiver und negativer z-Richtung verfahrbar ist. Über den Greifer 6 wird ein Kraft-, Stoff-, Formschluss oder Kombination aus diesen als temporärer Kontakt zu dem Funktionsmodul 3 aufgebaut. Alternativ zu einem vorstehend beschriebenen Bajonett-Verschluss kann dies mittels Fingergreifer und entsprechenden Mulden im Funktionsmodul 3 durch Formschluss oder aber Magnetgreifer und entsprechender magnetischer Metalle in dem Funktionsmodul 3 durch Kraftschluss erfolgen.In addition, the initiated exchange of the functional module 3 prepares a control unit of the base station 4 for the upcoming exchange of the functional module. In the park position, this control unit takes over the coordination of the processes described in the previous section for removal, storage and equipping with a functional module. For this purpose, the functional module 3 is first removed in a next step by a mechanism in the vertical direction, the gripper with lifting device as a mechanism of a vertical transport unit. In the present example, this mechanism is a spindle drive together with corresponding lateral guides, which according to FIG Fig. 4 can be moved in the positive and negative z-direction. A force fit, material fit, form fit or a combination of these is established as temporary contact with the functional module 3 via the gripper 6. As an alternative to a bayonet lock described above, this can be done by means of finger grippers and corresponding recesses in the functional module 3 by means of a form fit, or else magnetic grippers and corresponding magnetic metals in the function module 3 by means of a force fit.

Nach erfolgreicher Entnahme verfährt der Greifmechanismus 6 das Funktionsmodul 3 auf eine Ebene parallel zur Nullebene E0 aber in einem anderen Abstand in z-Richtung. Die Kontrolleinheit gibt dabei die freien Lagerplätze innerhalb des an die Basisstation 4 angeschlossenen Hochregallagers 5 für die Einlagerung des gerade entnommenen Funktionsmoduls 3 vor. Wird die entsprechende Höhe einer vorbestimmten Ebene erreicht, übernimmt ein zweiter Mechanismus die Einlagerung, wie in Ebene E3 der Figur 4 angedeutet, nachfolgend Einlagerungsmechanismus genannt. Der Einlagerungsmechanismus besteht gemäß Figur 3 ebenfalls aus einem Spindelantrieb nebst entsprechender Führung, welcher in positiver und negativer y-Richtung verfahren werden kann. In dem Ausführungsbeispiel von Figur 4 sind jedoch verschiebbare Wagen bzw. kurze Züge mit jeweils einem eigenen elektrischen Antrieb vorgesehen.After successful removal, the gripping mechanism 6 moves the functional module 3 to a plane parallel to the zero plane E0 but at a different distance in the z direction. The control unit specifies the free storage spaces within the high-bay warehouse 5 connected to the base station 4 for storing the functional module 3 that has just been removed. If the corresponding height of a predetermined level is reached, a second mechanism takes over the storage, as in level E3 Figure 4 indicated, hereinafter referred to as storage mechanism. The storage mechanism exists according to Figure 3 also from a spindle drive together with a corresponding guide, which can be moved in the positive and negative y-direction. In the embodiment of Figure 4 however, movable cars or short trains, each with their own electric drive, are provided.

Befindet sich nun der Einlagerungsmechanismus unterhalb des durch den Greifmechanismus gehaltenen Funktionsmoduls, löst der Greifmechanismus die temporäre Verbindung zum Funktionsmodul. Das Funktionsmodul befindet sich nun auf dem Einlagerungsmechanismus. Durch Verfahren dieses Mechanismus in y-Richtung wird das Funktionsmodul in die finale Lagerposition gebracht. Nach Erreichen der entsprechenden Endposition melden Sensoren, dass der aktuelle Lagerplatz durch ein Funktionsmodul 3 mit einer ein-eindeutigen Kennung xy belegt ist. Lautet die Kennung eines Funktionsmoduls 3 z. B. auf "L3_1" und wäre der Einfachheit halber mit der Zwischenlager-Position in Figur 4 identisch, so würde das geladene Funktionsmodul 3 in der Lagerebene E3 auf den entsprechenden Schiebewagen platziert und abschließend an die Zwischenlager-Position L3_1 verschoben. Dabei ist eine starre Zuordnung durchaus sinnvoll, da so spezielle Funktionsmodule wie z. B., Staubsauge-Module nur an gewissen vorbestimmten Positionen eingelagert werden, um beispielsweise deren Abreinigung, Wartung und Neuversorgung mit Verbrauchsstoffen innerhalb des Hochregallagers 5 durch ein jeweils angepasstes Interface 8 zu ermöglichen.If the storage mechanism is now located below the functional module held by the gripping mechanism, the gripping mechanism releases the temporary connection to the functional module. The functional module is now on the storage mechanism. By moving this mechanism in the y-direction, the functional module is brought into the final storage position. After reaching the corresponding end position, sensors report that the current storage location is occupied by a function module 3 with a unique identifier xy. Is the identifier of a function module 3 z. B. to "L3_1" and for the sake of simplicity would be with the intermediate storage position in Figure 4 identical, the loaded functional module 3 would be placed on the corresponding sliding carriage in the storage level E3 and then moved to the intermediate storage position L3_1. A rigid assignment makes sense here, as special function modules such as B., vacuum cleaner modules are only stored in certain predetermined positions, for example, to enable their cleaning, maintenance and new supply with consumables within the high-bay warehouse 5 through a respectively adapted interface 8.

Für eine Bestückung mit einem Funktionsmodul wird der obige beschriebene Ablauf in umgekehrter Reihenfolge durchlaufen. Aufgrund der Analogie wird auch eine Wiederholung der Beschreibung daher verzichtet.For equipping with a function module, the sequence described above is carried out in reverse order. Due to the analogy, the description is therefore not repeated.

Die Unterscheidung in Greifmechanismus bzw. eine Vertikal-Transporteinheit 6 und Einlagerungsmechanismus bzw. Horizontal-Transporteinheit 7 ist dabei wie folgt begründet:

  • Eindimensional verfahrbare Antriebe sind heutzutage Standard und günstig in der Herstellung und einfach anzusteuern.
  • Infolge der Unterteilung in Greifmechanismus und Einlagerungsmechanismus ist das an die Basisstation 4 anzuschließende Hochregallager 5 einfach skalierbar, um eine variable Anzahl von Funktionsmodulen 3 gemäß Kundenwunsch einzulagern.
So können beispielsweise Basisstationen 4 mit Hochregallagern 5 mit 4 Lagerplätzen 6, 8 oder mehr Einlagerplätze kostengünstig gefertigt werden. Das Ausführungsbeispiel von Fig. 4 zeigt eine Realisierung ungeradzahliger Lagerplätze je Lagerebene. Denn es werden gemäß Figur 3 lediglich zusätzliche Einlagerplätze mit Einlagerungsmechanismus benötigt sowie z. B. eine längere Spindel für den Greifmechanismus, so dass dieser auch die neu hinzugekommenen Ebenen erreicht, oder anpasste Schiebe-Züge nach Figur 4.The distinction between a gripping mechanism or a vertical transport unit 6 and a storage mechanism or horizontal transport unit 7 is justified as follows:
  • One-dimensional moveable drives are standard these days, inexpensive to manufacture and easy to control.
  • As a result of the subdivision into a gripping mechanism and a storage mechanism, the high-bay warehouse 5 to be connected to the base station 4 is easily scalable in order to store a variable number of functional modules 3 according to customer requirements.
For example, base stations 4 with high-bay warehouses 5 with 4 storage spaces 6, 8 or more storage spaces can be manufactured inexpensively. The embodiment of Fig. 4 shows a realization of odd-numbered storage locations per storage level. Because it will be according to Figure 3 only additional storage spaces with storage mechanism required as well as z. B. a longer spindle for the gripping mechanism, so that it also reaches the newly added levels, or adjusted sliding trains Figure 4 .

Bezüglich einer ansprechenden Optik ist die gesamte Basisstation idealerweise mit einer blickdurchlässigen Außenhülle versehenen, die durchaus die Erscheinung eines Möbels haben kann, z. B. einer Kommode oder eines Hochschranks. Somit kann die Basisstation eines modularen Reinigungsroboters homogen in bestehende Wohnkonzepte integriert werden. Es empfiehlt sich hierbei, verschiedene Materialien und Farben für die Außenhülle anzubieten, um dem individuellen Geschmack des Kunden zu genügen.With regard to an appealing look, the entire base station is ideally provided with a transparent outer shell, which can have the appearance of a piece of furniture, e.g. B. a chest of drawers or a tall cabinet. This means that the base station of a modular cleaning robot can be integrated homogeneously into existing living concepts. It is advisable to offer different materials and colors for the outer shell in order to meet the individual taste of the customer.

Es ergeben sind durch Verwirklichung der vorliegenden Erfindung mithin u.a. folgende Vorteile:

  • Das vorstehend beschriebene Lagerungssystem der Basisstation ist gemäß Kundenwunsch in Abhängigkeit der gewünschten Anzahl eingelagerter Funktionsmodule erweiterbar;
  • Innerhalb des vorstehend beschriebenen Lagerungssystems werden die Funktionsmodule eines modularen Roboters platzsparend aufbewahrt.
  • Die vorstehend beschriebene Basisstation lässt sich innenraumfreundlich als Möbel tarnen und/oder in eine Möbelwand integrieren.
  • Die beschriebene Basisstation ermöglicht eine für den Kunden komfortable automatische Abreinigung der verschiedenen Reinigungsmodule oder Ver- und Entsorgung von Verbrauchsstoffen, z. B. die Abreinigung eines Staubsauge- eines Nasswisch- oder eines Luftreinigungsmoduls.
The following advantages, among others, result from the implementation of the present invention:
  • The above-described storage system of the base station can be expanded according to customer requirements depending on the desired number of stored functional modules;
  • The functional modules of a modular robot are stored in a space-saving manner within the storage system described above.
  • The base station described above can be camouflaged as furniture in an interior-friendly manner and / or integrated into a furniture wall.
  • The base station described enables convenient automatic cleaning of the various cleaning modules or the supply and disposal of consumables, e.g. B. the cleaning of a vacuum cleaner, a wet mopping or an air cleaning module.

Die in der vorstehenden Beschreibung, den Ansprüchen und den Zeichnungen offenbarten Merkmale können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausgestaltungen von Bedeutung sein.The features disclosed in the above description, the claims and the drawings can be important both individually and in any combination for the implementation of the invention in its various configurations.

BEZUGSZEICHENLISTEREFERENCE LIST

11
HaushaltsroboterHousehold robots
22
BasismodulBasic module
33
FunktionsmodulFunction module
44th
BasisstationBase station
55
HochregallagerHigh-bay warehouse
66th
drehbarer Greifer mit Hebevorrichtung als Vertikal-Transporteinheitrotatable gripper with lifting device as a vertical transport unit
77th
Horizontal-TransporteinheitHorizontal transport unit
88th
Interface zur Ver-/Entsorgung an einem jeweiligen ZwischenlagerplatzInterface for supply / disposal at a respective intermediate storage location
E0E0
NullebeneZero level
E1E1
Ebene 1level 1
E2E2
Ebene 2Level 2
E3E3
Ebene 3Level 3
E1_1E1_1
Ebene 1 linksLevel 1 on the left
E1_2E1_2
Ebene 1 rechtsLevel 1 on the right
E2_1E2_1
Ebene 2 linksLevel 2 on the left
E2_2E2_2
Ebene 2 rechtsLevel 2 on the right
E3_1E3_1
Ebene 3 linksLevel 3 on the left
E3_2E3_2
Ebene 3 rechtsLevel 3 on the right
L1_1L1_1
Zwischenlagerplatz 1 auf Ebene E1Intermediate storage location 1 on level E1
L1_2L1_2
Zwischenlagerplatz 2 auf Ebene E1Intermediate storage location 2 on level E1
L1_3L1_3
Zwischenlagerplatz 3 auf Ebene E1Intermediate storage location 3 on level E1
L2_1L2_1
Zwischenlagerplatz 4 auf Ebene E2 ...Intermediate storage location 4 on level E2 ...

Claims (10)

  1. Method for replacing a functional module (3) of a modularly constructed household robot (1),
    in which a functional module (3) is locked and connected to a base module (2), which is used to move and navigate on a predetermined surface of a plane (E0) of a space, and the functional module (3) performs a release for the replacement by unlocking and separating at a base station (4),
    wherein the replacement is carried out in an automated manner following the release of the functional module (3), once the household robot (1) has been received in the base station (4) and the functional module (3) has been released at the base module (2), by the functional module (3) being unlocked and removed from the modularly constructed household robot (1) in the z direction in a kind of high-bay storage (5), characterised in that the functional module (3) is intermediately stored at a particular height on a plane (E1, E2, E3) by the functional module (3) being displaced in another spatial direction, which is substantially orthogonal to the z direction, on one of the planes (E1, E2, E3) at a predetermined location (L1, L2, L3, L4) in each case, and
    on request, a particular functional module is used, locked and connected on the base module (2) by way of displacement from a predetermined location (L1, L2, L3, L4) and following removal from the high-bay storage (5) in the z direction.
  2. Method according to claim 1, characterised in that a plurality of predetermined locations (L1_1, L1_2, L1_3, L2_1, ...) for the intermediate storage of functional modules (3) can be used on a plane (E1, E2, E3) in each case.
  3. Method according to one of the preceding claims, characterised in that separate drives are used for positioning the functional modules (3) in the z direction and subsequently displacing the functional modules (3) substantially orthogonally to the z direction.
  4. Method according to one of the preceding claims, characterised in that the functional modules (3) are supplied and/or disposed of upon reaching a position for intermediate storage by using an interface (8).
  5. Apparatus for replacing a functional module (3), fixed to a base module (2), of a modularly constructed household robot (1), in which a base station (4) is embodied for receiving the household robot (1),
    characterised in that
    the apparatus embodied for implementing a method according to one of the preceding claims particularly in that a type of high-bay storage (5) for receiving and removing and intermediately storing functional modules (3) in the z direction is attached to the base station (4).
  6. Apparatus according to the preceding claim, characterised in that a plurality of planes (E1, E2, E3), which in each case possess a horizontal transport unit (7), are provided in the high-bay storage (5).
  7. Apparatus according to one of the preceding claims, characterised in that the horizontal transport units (7) are embodied as displaceable trolleys or short trains, each with their own electrical drives.
  8. Apparatus according to one of the three preceding claims, characterised in that provided in the high-bay storage (5) is a gripper (6), which is embodied for engaging on or into a release element of each functional module (3) for locking and unlocking the functional module (3) on the base module (2).
  9. Apparatus according to one of the four preceding claims, characterised in that the release element of a functional module (3) is embodied with the gripper (6) in the manner of a bayonet closure.
  10. Apparatus according to one of the five preceding claims, characterised in that the gripper (6) is embodied with the release element of a functional module (3), in order, following an anti-loss fixing, to establish an unlocking and releasing of connections of data and/or media lines of the functional module (3) to the base module (2) and, in the reverse direction, to first establish a locking and then, subsequently, a releasing of the fixing of the respective functional module (3) with the receiving in the base module (2) or transfer to a vertical transport unit.
EP18208089.5A 2017-12-06 2018-11-23 Method and device for exchange of functional modules of a domestic robot Active EP3494855B1 (en)

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