EP3494158B1 - Semi-crystalline thermoplastic polyester for producing bioriented films - Google Patents

Semi-crystalline thermoplastic polyester for producing bioriented films Download PDF

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Publication number
EP3494158B1
EP3494158B1 EP17754765.0A EP17754765A EP3494158B1 EP 3494158 B1 EP3494158 B1 EP 3494158B1 EP 17754765 A EP17754765 A EP 17754765A EP 3494158 B1 EP3494158 B1 EP 3494158B1
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EP
European Patent Office
Prior art keywords
polyester
units
dianhydrohexitol
oriented film
biaxially oriented
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EP17754765.0A
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German (de)
French (fr)
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EP3494158A1 (en
Inventor
Hélène AMEDRO
René SAINT-LOUP
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Roquette Freres SA
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Roquette Freres SA
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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/005Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/672Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • C08J7/123Treatment by wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

Definitions

  • the present invention relates to the use of a semi-crystalline thermoplastic polyester comprising at least one 1,4: 3,6-dianhydrohexitol unit which has excellent properties for the manufacture of bi-oriented films.
  • Plastics have become essential for mass production of objects. Indeed, their thermoplastic nature allows these materials to be transformed at high speed into all kinds of objects.
  • thermoplastic aromatic polyesters have thermal properties allowing them to be used directly for the manufacture of materials. They include aliphatic diol and aromatic diac units. Among these aromatic polyesters, mention may be made of polyethylene terephthalate (PET), which is a polyester comprising ethylene glycol and terephthalic acid units, used for example in the manufacture of bi-oriented films.
  • PET polyethylene terephthalate
  • PETg modified glycol PETs
  • CHDM cyclohexanedimethanol units
  • modified PETs have also been developed by introducing 1,4: 3,6-dianhydrohexitol units into the polyester, in particular isosorbide (PEIT).
  • PEIT isosorbide
  • These modified polyesters have higher glass transition temperatures than unmodified PETs or PETg comprising CHDM.
  • 1,4: 3,6-dianhydrohexitols have the advantage that they can be obtained from renewable resources such as starch.
  • One problem with these PEITs is that they may have insufficient impact resistance properties.
  • the glass transition temperature may be insufficient for the manufacture of certain plastic objects.
  • polyesters whose crystallinity has been reduced.
  • polyesters based on isosorbide mention may be made of the application US2012 / 0177854 which describes polyesters comprising terephthalic acid units and diol units comprising from 1 to 60 mol% of isosorbide and from 5 to 99% of 1,4-cyclohexanedimethanol which exhibit improved impact resistance properties.
  • US2012 / 0177854 describes polyesters comprising terephthalic acid units and diol units comprising from 1 to 60 mol% of isosorbide and from 5 to 99% of 1,4-cyclohexanedimethanol which exhibit improved impact resistance properties.
  • Yoon et al. An amorphous PCIT (which comprises about 29% isosorbide and 71% CHDM compared to the sum of the diols), is manufactured in order to compare its synthesis and its properties with those of PECIT type polymers.
  • the use of high temperatures during the synthesis induces a thermal degradation of the polymer formed if one refers to the first paragraph of the Synthesis part of page 7222, this degradation being notably linked to the presence of cyclic aliphatic diols such as isosorbide . Therefore , Yoon et al. have used a process in which the polycondensation temperature is limited to 270 ° C. Yoon et al.
  • thermoplastic polyester In the field of plastics, and in particular for the manufacture of bi-oriented films, it is necessary to have semi-crystalline thermoplastic polyester with improved properties which make it possible to obtain bi-oriented films having better thermal resistance as well as improved mechanical properties such as threshold stress and tear resistance.
  • Example 1 describes in particular the preparation of a polymer comprising 33.5% of ethylene glycol unit and 12.9% of isosorbide unit, ie an isosorbide unit / ethylene glycol unit ratio of 0.39 which is not not convincing for the production of bi-oriented films.
  • the document US5958581 describes bi-oriented polyester films made from a polymer having isosorbide units, terephthalic acid units, and ethylene glycol units.
  • the bi-oriented films thus produced are suitable for use in particular as food packaging or as an insulator.
  • the document WO 2013/136875 A1 describes the preparation of bi-oriented polyester films.
  • Example 2 describes the preparation of a bi-oriented polyester film from isosorbide, cyclohexane-dimethanol, ethylene glycol and dimethyl terephthalate.
  • the mole share of ethylene glycol is less than 5%.
  • the reduced viscosity in solution is 66 mL / g.
  • thermoplastic polyesters containing 1,4: 3,6-dianhydrohexitol units for the production of bi-oriented films, said polyesters making it possible to obtain bi-oriented films having improved mechanical properties.
  • thermoplastic polyester based on isosorbide having no ethylene glycol when it was known until now that the latter was essential for the incorporation of said isosorbide.
  • the semi-crystalline thermoplastic polyester used according to the present invention thanks to a viscosity and a ratio in particular pattern, has improved properties for use according to the invention in the manufacture of bi-oriented films.
  • a second object of the invention relates to a process for manufacturing bi-oriented films based on the semi-crystalline thermoplastic polyester described above.
  • a third object of the invention relates to a bi-oriented film comprising the previously described semi-crystalline thermoplastic polyester.
  • thermoplastic polyesters offer excellent properties and in particular make it possible to manufacture bi-oriented films having better thermal resistance and improved mechanical properties.
  • molar ratio (A) / [(A) + (B)] is meant the molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units ( A) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A).
  • the semi-crystalline thermoplastic polyester is free from or comprises a small amount of non-cyclic aliphatic diol units.
  • low molar quantity of non-cyclic aliphatic diol units is meant in particular a molar quantity of non-cyclic aliphatic diol units of less than 5%. According to the invention, this molar amount represents the ratio of the sum of the non-cyclic aliphatic diol units, these units possibly being identical or different, relative to all of the monomeric units of the polyester.
  • a non-cyclic aliphatic diol can be a linear or branched non-cyclic aliphatic diol. It can also be a saturated or unsaturated non-cyclic aliphatic diol.
  • the saturated linear non-cyclic aliphatic diol can for example be 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8- octanediol and / or 1,10-decanediol.
  • a saturated branched non-cyclic aliphatic diol mention may be made of 2-methyl-1,3-propanediol, 2,2,4-trimethyl-1,3-pentanediol, 2-ethyl-2-butyl-1, 3-propanediol, propylene glycol and / or neopentylglycol.
  • an unsaturated aliphatic diol mention may, for example, be made of cis-2-butene-1,4-diol.
  • the polyester is free of non-cyclic aliphatic diol unit and more preferably, it is free of ethylene glycol.
  • the monomer (A) is a 1,4: 3,6-dianhydrohexitol can be isosorbide, isomannide, isoidide, or a mixture thereof.
  • 1,4: 3,6-dianhydrohexitol (A) is isosorbide.
  • Isosorbide, isomannide and isoidide can be obtained by dehydration of sorbitol, mannitol and iditol respectively.
  • isosorbide it is marketed by the Applicant under the brand name POLYSORB® P.
  • the alicyclic diol (B) is also called the aliphatic and cyclic diol. It is a diol which can in particular be chosen from 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol or a mixture of these diols. Very preferably the alicyclic diol (B) is 1,4-cyclohexanedimethanol.
  • the alicyclic diol (B) can be in the cis configuration, in the trans configuration or can be a mixture of diols in the cis and trans configuration .
  • the molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units (A) and alicyclic diol units (B) other than 1,4: 3 units, 6-dianhydrohexitol (A), or (A) / [(A) + (B)], is at least 0.05 and at most 0.30.
  • this ratio is at least 0.1 and at most 0.28, and very particularly this ratio is at least 0.15 and at most 0.25.
  • the amounts of different units in the polyester can be determined by 1 H NMR or by chromatographic analysis of the mixture of monomers resulting from methanolysis or from complete hydrolysis of the polyester, preferably by 1 H NMR.
  • the semi-crystalline thermoplastic polyesters used according to the invention have a melting temperature ranging from 210 to 295 ° C, for example from 240 to 285 ° C.
  • the semi-crystalline thermoplastic polyesters have a glass transition temperature ranging from 85 to 120 ° C, for example from 90 to 115 ° C.
  • the glass transition and melting temperatures are measured by conventional methods, in particular by using differential scanning calorimetry (DSC) using a heating rate of 10 ° C./min.
  • DSC differential scanning calorimetry
  • the semi-crystalline thermoplastic polyester has a heat of fusion greater than 10 J / g, preferably greater than 20 J / g, the measurement of this heat of fusion consisting in subjecting a sample of this polyester to a heat treatment at 170 ° C for 16 hours then evaluate the heat of fusion by DSC by heating the sample to 10 ° C / min.
  • the semi-crystalline thermoplastic polyester used according to the invention has in particular a clarity L * greater than 40.
  • the clarity L * is greater than 55, preferably greater than 60, most preferably greater than 65, for example greater than 70.
  • the L * parameter can be determined using a spectrophotometer, using the CIE Lab model.
  • the reduced viscosity in solution of said semi-crystalline thermoplastic polyester is greater than 50 ml / g and preferably less than 150 ml / g, this viscosity being able to be measured using an Ubbelohde capillary viscometer at 25 ° C. an equimassic mixture of phenol and ortho-dichlorobenzene after dissolution of the polymer at 130 ° C. with stirring, the concentration of polymer introduced being 5 g / L.
  • thermoplastic polyesters used according to the present invention are characterized when the latter, after a heat treatment of 16 h at 170 ° C., exhibit X-ray diffraction lines or an endothermic melting peak in Differential Calorimetric Analysis at Scanning (DSC).
  • thermoplastic polyester as defined above has many advantages for the production of bi-oriented films.
  • the semi-crystalline thermoplastic polyesters make it possible to manufacture bi-oriented films having better thermal resistance and improved mechanical properties compared for example to bi-oriented films made from conventional polyethylene isosorbide terephthalate (PEIT).
  • a bi-oriented film is defined as having a thickness of less than 250 ⁇ m.
  • the bi-oriented films have a thickness of 5 ⁇ m to 250 ⁇ m, particularly from 10 ⁇ m to 50 ⁇ m and even more particularly from 10 ⁇ m to 25 ⁇ m, for example around 15 ⁇ m.
  • the bi-oriented films according to the invention can be directly manufactured from the molten state after polymerization of the semi-crystalline thermoplastic polyester.
  • the semi-crystalline thermoplastic polyester can be packaged in an easily manipulated form such as pellets or granules before being used for the manufacture of bi-oriented films.
  • the semi-crystalline thermoplastic polyester is packaged in the form of granules, said granules being advantageously dried before processing in the form of bi-oriented films. The drying is carried out so as to obtain granules having a residual moisture content of less than 300 ppm, preferably less than 200 ppm, for example around 180 ppm.
  • the bi-oriented films produced can be monolayer bi-oriented films or multilayer bi-oriented films obtained for example by laminating several layers, at least one of which contains a semi-crystalline thermoplastic polyester according to the invention.
  • the bi-oriented films made from the semi-crystalline thermoplastic polyester according to the invention can be obtained by methods known to those skilled in the art such as, for example, extrusion by flat die or also by annular die (inflation extrusion).
  • the bi-oriented films are produced by the flat die extrusion method.
  • extrusion cast The manufacture of bi-oriented film via extrusion by flat die, called extrusion cast, consists in stretching along two axes a flat sheet at the extruder outlet.
  • this extrusion is carried out by means of a Stenter process which makes it possible to obtain bi-oriented films by sequential biorirection.
  • the Stenter process takes place in three stages.
  • the first step consists in manufacturing a primary film obtained after extrusion through a flat die, stretched in the air for a short distance and then cooled on a thermostated roller, submerged or not in water.
  • the film thus obtained has an average thickness of approximately 500 ⁇ m.
  • the second step is to perform a first stretch in the machine direction (longitudinal) by passing the film over a series of preheating rollers before being stretched between two rollers rotating at different speeds.
  • the film obtained after this second then has a thickness of approximately 100 ⁇ m.
  • the third step consists in carrying out a second stretching in transverse direction.
  • the mono-stretched film obtained in the previous step is gripped by clamps circulating on rails which move away from each other, the assembly being positioned in a hot air oven.
  • the bi-oriented film obtained can thus have a thickness of approximately 20 ⁇ m.
  • the manufacture of bi-oriented films can also be carried out by extrusion-inflation and therefore consists in extruding the material in an annular die and simultaneously stretching it in both directions by the combined action of drawing and blowing.
  • the tubular sheaths thus obtained have a thickness between 10 and 300 ⁇ m and a perimeter which ranges from a few centimeters to more than 10 meters.
  • the extrusion axis can be vertical or horizontal, with balloon heights of up to 20 meters.
  • a thin sheath is extruded, pinched and inflated with air which fills the sheath by the axis of the die head.
  • a first radial stretch is thus carried out by inflation.
  • the sheath is then cooled, then stretched longitudinally by drawing rollers.
  • the semi-crystalline thermoplastic polyester previously defined is used in combination with one or more additional polymers for the production of bi-oriented films.
  • the additional polymer can be chosen from polyamides, polyesters other than polyester according to the invention, polystyrene, styrene copolymers, styrene-acrylonitrile copolymers, styrene-acrylonitrile-butadiene copolymers, polymethyl methacrylates, copolymers acrylics, poly (ether-imides), polyphenylene oxides such as poly (2,6-dimethylphenylene), phenylene polysulfate, poly (ester-carbonates), polycarbonates, polysulfones, polysulfone ethers, polyether ketones and mixtures of these polymers.
  • the additional polymer can also be a polymer making it possible to improve the impact properties of the polymer, in particular functional polyolefins such as functionalized ethylene or propylene polymers and copolymers, core-shell copolymers or block copolymers.
  • functional polyolefins such as functionalized ethylene or propylene polymers and copolymers, core-shell copolymers or block copolymers.
  • One or more additives can also be added during the manufacture of the bi-oriented film from the semi-crystalline thermoplastic polyester in order to give it specific properties.
  • fillers or fibers of organic or inorganic nature can be silica, zeolites, fibers or glass beads, clays, mica, titanates, silicates, graphite, calcium carbonate, carbon nanotubes, wood fibers, carbon fibers, polymer fibers , proteins, cellulosic fibers, lignocellulosic fibers and unstructured granular starch.
  • These fillers or fibers can make it possible to improve the hardness, the rigidity or the permeability to water or to gases.
  • the additive can also be chosen from opacifying agents, dyes and pigments. They can be chosen from cobalt acetate and the following compounds: HS-325 Sandoplast® RED BB (which is a compound carrying an azo function also known under the name Solvent Red 195), HS-510 Sandoplast® Blue 2B which is an anthraquinone, Polysynthren® Blue R, and Clariant® RSB Violet.
  • HS-325 Sandoplast® RED BB which is a compound carrying an azo function also known under the name Solvent Red 195
  • HS-510 Sandoplast® Blue 2B which is an anthraquinone
  • Polysynthren® Blue R and Clariant® RSB Violet.
  • the additive can also be a UV resistance agent such as, for example, benzophenone or benzotriazole type molecules, such as the Tinuvin TM range from BASF: tinuvin 326, tinuvin P or tinuvin 234 for example or hindered amines such as the Chimassorb TM range BASF: Chimassorb 2020, Chimasorb 81 or Chimassorb 944 for example.
  • a UV resistance agent such as, for example, benzophenone or benzotriazole type molecules, such as the Tinuvin TM range from BASF: tinuvin 326, tinuvin P or tinuvin 234 for example or hindered amines such as the Chimassorb TM range BASF: Chimassorb 2020, Chimasorb 81 or Chimassorb 944 for example.
  • the additive can also be a flame retardant or flame retardant, such as for example halogenated derivatives or non-halogenated flame retardants (for example phosphorus derivatives, such as Exolit® OP) or as the range of melamine cyanurates (for example melapur TM example: melapur 200) or aluminum or magnesium hydroxides.
  • a flame retardant or flame retardant such as for example halogenated derivatives or non-halogenated flame retardants (for example phosphorus derivatives, such as Exolit® OP) or as the range of melamine cyanurates (for example melapur TM example: melapur 200) or aluminum or magnesium hydroxides.
  • the additive can also be an antistatic agent or even an anti-block agent such as derivatives of hydrophobic molecules, for example Croda's Incroslip TM or Incromol TM.
  • the bi-oriented film comprising the semi-crystalline thermoplastic polyester can also undergo additional treatments making it possible to improve its properties.
  • additional treatments mention may in particular be made of corona treatment, metallization treatment or even plasma treatment.
  • the corona treatment allows, via the ionization of the air thanks to a high frequency and high voltage electric arc, to create microporosities on the surface of the bi-oriented film allowing in particular the inks and glues to adhere better.
  • bi-oriented films find a very particular application for packaging.
  • the metallization treatment makes it possible, via evaporation of aluminum under vacuum, to condense an aluminum layer of a few nanometers to a few tens of nanometers on the surface of the bi-oriented film which is then cooled to prevent it from melting.
  • This treatment allows to opacify the bi-oriented film and thus limit the penetration of light which is particularly advantageous to avoid distorting the properties of any content.
  • plasma treatment consists in using the technology of atmospheric plasma deposition in order to treat the extreme surface (a few nm) of the bi-oriented film and to allow the selective grafting of chemical functions. This selective grafting can thus provide an anti-adhesive or promoter effect for adhesion to the bi-oriented film.
  • thermoplastic polyester for the manufacture of bi-oriented films is particularly advantageous.
  • the bi-oriented films thus manufactured from semi-crystalline thermoplastic polyester whose molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units (A ) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A) being at least 0.05 and at most 0.30 and whose reduced viscosity in solution is greater at 50 mL / g, have remarkable properties, both from the point of view of mechanical properties, optical quality and also in terms of gas permeability.
  • the bi-oriented films obtained have an improvement in thermal resistance, resulting in particular in an increase in the drawing rate of the assemblies for the complexed bi-oriented films as well as by a greater temperature range of use. than the usual bi-oriented films obtained with PET.
  • the bi-oriented films obtained according to the invention also have an improvement in mechanical properties such as the tensile modulus, the stress at the threshold and the resistance to tearing. These improvements make it possible to offer more resistant solutions, in particular for the packaging market, and better protection of products by improving secondary packaging.
  • the bi-oriented films manufactured according to the invention will thus find a very particular use for food applications thanks to their barrier properties with respect to flavors and thanks to their possibility of use hot and cold, in particular for freezing.
  • the preparation step can be carried out by methods known to those skilled in the art which conventionally used for the manufacture of bi-oriented films.
  • the preparation step can be carried out by the method of extrusion by flat die or also by annular die (inflation extrusion).
  • the preparation step is carried out by the extrusion method by flat die, called cast extrusion, and in particular by a Stenter process.
  • a third object of the invention relates to a bi-oriented film comprising the semi-crystalline thermoplastic polyester described above.
  • the bi-oriented film according to the invention can also comprise an additional polymer and / or one or more additives as defined above.
  • This first stage of the process takes place in an inert atmosphere, that is to say in an atmosphere of at least one inert gas.
  • This inert gas can in particular be dinitrogen.
  • This first stage can be carried out under a gas flow and it can also be carried out under pressure, for example at a pressure of between 1.05 and 8 bars.
  • the pressure ranges from 3 to 8 bars, most preferably from 5 to 7.5 bars, for example 6.6 bars. Under these preferred pressure conditions, the reaction of all of the monomers with one another is favored by limiting the loss of monomers during this stage.
  • a stage of deoxygenation of the monomers is preferably carried out. It can be done for example once the monomers have been introduced into the reactor, by producing a vacuum and then introducing an inert gas such as nitrogen.
  • This vacuum-introduction cycle of inert gas can be repeated several times, for example from 3 to 5 times.
  • this vacuum-nitrogen cycle is carried out at a temperature between 60 and 80 ° C. so that the reagents, and in particular the diols, are completely melted.
  • This deoxygenation step has the advantage of improving the coloring properties of the polyester obtained at the end of the process.
  • the second stage of condensation of the oligomers takes place under vacuum.
  • the pressure can decrease during this second stage continuously by using pressure drop ramps, in stages or by using a combination of pressure drop ramps and steps.
  • the pressure is less than 10 mbar, most preferably less than 1 mbar.
  • the first stage of the polymerization stage preferably has a duration ranging from 20 minutes to 5 hours.
  • the second stage has a duration ranging from 30 minutes to 6 hours, the start of this stage consisting in the moment when the reactor is placed under vacuum, that is to say at a pressure of less than 1 bar.
  • the method further comprises a step of introducing a catalytic system into the reactor. This step can take place before or during the polymerization step described above.
  • catalytic system is understood to mean a catalyst or a mixture of catalysts, optionally dispersed or fixed on an inert support.
  • the catalyst is used in suitable quantities to obtain a high viscosity polymer in accordance with the use according to the invention for the manufacture of bi-oriented films.
  • esterification catalyst is advantageously used during the oligomerization stage.
  • This esterification catalyst can be chosen from tin, titanium, zirconium, hafnium, zinc, manganese, calcium, strontium derivatives, organic catalysts such as para-toluene sulfonic acid (APTS ), methane sulfonic acid (AMS) or a mixture of these catalysts.
  • APTS para-toluene sulfonic acid
  • AMS methane sulfonic acid
  • a zinc derivative or a manganese derivative of tin or germanium is used.
  • mass quantities it is possible to use from 10 to 500 ppm of metal contained in the catalytic system during the oligomerization stage, relative to the quantity of monomers introduced.
  • the catalyst of the first stage can be optionally blocked by the addition of phosphorous acid or phosphoric acid, or else as in the case of tin (IV) reduced by phosphites such as phosphite triphenyl or phosphite tris (nonylephenyle) or those cited in paragraph [0034] of the application US2011282020A1 .
  • the second stage of condensation of the oligomers can optionally be carried out with the addition of a catalyst.
  • This catalyst is advantageously chosen from tin derivatives, preferably tin, titanium, zirconium, germanium, antimony, bismuth, hafnium, magnesium, cerium, zinc, cobalt, iron, manganese, calcium, strontium, sodium, potassium, aluminum, lithium or a mixture of these catalysts. Examples of such compounds can be for example those given in the Patent EP 1,882,712 B1 in paragraphs [0090] to [0094].
  • the catalyst is a derivative of tin, titanium, germanium, aluminum or antimony.
  • mass quantities it is possible to use from 10 to 500 ppm of metal contained in the catalytic system during the stage of condensation of the oligomers, relative to the quantity of monomers introduced.
  • a catalytic system is used during the first stage and the second stage of polymerization.
  • Said system advantageously consists of a catalyst based on tin or a mixture of catalysts based on tin, titanium, germanium and aluminum.
  • a mass quantity of 10 to 500 ppm of metal contained in the catalytic system can be used, relative to the quantity of monomers introduced.
  • an antioxidant is advantageously used during the monomer polymerization step. These antioxidants make it possible to reduce the coloration of the polyester obtained.
  • the antioxidants can be primary and / or secondary antioxidants.
  • the primary antioxidant can be a sterically hindered phenol such as the compounds Hostanox® 0 3, Hostanox® 0 10, Hostanox® 0 16, Ultranox® 210, Ultranox®276, Dovernox® 10, Dovernox® 76, Dovernox® 3114 , Irganox® 1010, Irganox® 1076 or a phosphonate such as Irgamod® 195.
  • the secondary antioxidant can be trivalent phosphorus compounds such as Ultranox® 626, Doverphos® S-9228, Hostanox® P-EPQ, or Irgafos 168.
  • At least one compound capable of limiting the parasitic etherification reactions such as sodium acetate, tetramethylammonium hydroxide or tetraethylammonium hydroxide.
  • the method comprises a step of recovering the polyester at the end of the polymerization step.
  • the semi-crystalline thermoplastic polyester thus recovered can then be shaped as described above.
  • a step of increasing molar mass is carried out after the step of recovering the semi-crystalline thermoplastic polyester.
  • the step of increasing the molar mass is carried out by post-polymerization and can consist of a step of polycondensation in the solid state (PCS) of the semi-crystalline thermoplastic polyester or in a step of reactive extrusion of the semi-thermoplastic polyester crystalline in the presence of at least one chain extender.
  • PCS solid state
  • the post-polymerization step is carried out by PCS.
  • the PCS is generally carried out at a temperature between the glass transition temperature and the polymer melting temperature.
  • the polymer is semi-crystalline.
  • the latter has a heat of fusion greater than 10 J / g, preferably greater than 20 J / g, the measurement of this heat of fusion consisting in subjecting a sample of this polymer of reduced viscosity in lower solution a heat treatment at 170 ° C. for 16 hours then evaluating the heat of fusion by DSC by heating the sample to 10 K / min.
  • the PCS stage is carried out at a temperature ranging from 190 to 280 ° C., preferably ranging from 200 to 250 ° C., this stage must imperatively be carried out at a temperature below the melting temperature of the semi-thermoplastic polyester. crystalline.
  • the PCS stage can be carried out in an inert atmosphere, for example under nitrogen or under argon or under vacuum.
  • the post-polymerization step is carried out by reactive extrusion of the semi-crystalline thermoplastic polyester in the presence of at least one chain extender.
  • the chain extender is a compound comprising two functions capable of reacting, in reactive extrusion, with functions, alcohol, carboxylic acid and / or carboxylic acid ester of the semi-crystalline thermoplastic polyester.
  • the chain extender can for example be chosen from the compounds comprising two isocyanate, isocyanurate, lactam, lactone, carbonate, epoxy, oxazoline and imide functions, said functions being able to be identical or different.
  • the chain extension of the thermoplastic polyester can be carried out in all reactors capable of mixing a very viscous medium with sufficiently dispersive stirring to ensure a good interface between the molten material and the gas overhead of the reactor. A reactor particularly suitable for this treatment stage is extrusion.
  • Reactive extrusion can be carried out in an extruder of any type, in particular a single-screw extruder, a co-rotating twin-screw extruder or a contra-rotating twin-screw extruder. However, it is preferred to carry out this reactive extrusion using a co-rotary extruder.
  • the temperature inside the extruder is adjusted to be higher than the melting temperature of the polymer.
  • the temperature inside the extruder can range from 150 ° C to 320 ° C.
  • the semi-crystalline thermoplastic polyester obtained after the step of increasing the molar mass is recovered and then shaped as described above.
  • the reduced viscosity in solution is evaluated using an Ubbelohde capillary viscometer at 25 ° C in an equimassic mixture of phenol and ortho-dichlorobenzene after dissolution of the polymer at 130 ° C with stirring, the concentration of polymer introduced being 5g / L.
  • the thermal properties of the polyesters were measured by differential scanning calorimetry (DSC): The sample is firstly heated under nitrogen in an open crucible from 10 to 320 ° C (10 ° C.min-1) , cooled to 10 ° C (10 ° C.min-1) then reheated to 320 ° C under the same conditions as the first step. The glass transition temperatures were taken at the mid-point of the second heating. The possible melting temperatures are determined on the endothermic peak (start of the peak (onset)) at the first heating.
  • the determination of the enthalpy of fusion (area under the curve) is carried out on the first heating.
  • 1,4-Cyclohexane dimethanol purity 99%, mixture of cis and trans isomers
  • Isosorbide purity> 99.5%
  • Polysorb® P from Roquette Frées Terephthalic acid (purity 99 +%) from Acros Irganox® 1010 from BASF AG
  • Dibutyltin oxide purity 98%) from Sigma Aldrich
  • Example 1 Preparation of a semi-crystalline thermoplastic polyester and use for the manufacture of bi-oriented film.
  • thermoplastic polyesters P1 and P2 Two thermoplastic polyesters P1 and P2 were prepared.
  • the first semi-crystalline thermoplastic polyester P1 was prepared according to the procedure below, for use according to the invention with in particular a molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of units 1, 4: 3,6-dianhydrohexitol (A) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A) of at least 0.05 and at most 0.30.
  • reaction mixture is then heated to 275 ° C (4 ° C / min) under 6.6 bar of pressure and with constant stirring (150 rpm) until an esterification rate of 87% is obtained (estimated from of the mass of distillate collected). Then, the pressure is reduced to 0.7 mbar in 90 minutes according to a logarithmic ramp and the temperature brought to 285 ° C.
  • a rod of polymer is poured through the bottom valve of the reactor, cooled in a tank of thermo-regulated water at 15 ° C and cut into the form of granules of approximately 15 mg.
  • the resin thus obtained has a reduced viscosity in solution of 80.1 ml / g.
  • the polymer has a glass transition temperature of 96 ° C, a melting temperature of 253 ° C with an enthalpy of fusion of 23.2 J / g.
  • thermoplastic polyester P2 was prepared according to the same procedure as the semi-crystalline thermoplastic polyester P1.
  • This second polyester P2 is a polyester used for comparison and thus has a molar ratio [A] / ([A] + [B]) of 0.44.
  • the amounts used in compounds are detailed in Table 1 below:
  • polyester P2 has a reduced viscosity in solution of 54.9 ml / g.
  • polyester P2 has a glass transition temperature of 125 ° C., and does not exhibit an endothermic melting peak in analysis differential scanning calorimetry even after a heat treatment of 16h at 170 ° C which indicates its amorphous nature.
  • the polyester granules P1 and P2 obtained in step A of polymerization are dried under vacuum at 140 ° C for P1 and 110 ° C for P2 in order to reach residual moisture levels of less than 300 ppm, in this example, the water content of the granules is 180 ppm.
  • the granules maintained in a dry atmosphere are then introduced into the hopper of the extruder.
  • the extruder used is a Collin extruder equipped with a flat die, the assembly is completed by a calendering machine.
  • the extrusion parameters are grouped in Table 2 below: ⁇ b> Table 2 ⁇ /b> Settings Units Values Temperature (feed -> sector) ° C 250/265/275/275/280 (P1) 220/235/245/245/250 (P2) Screw rotation speed rpm 80 Roller temperature ° C 40
  • the sheets thus extruded from polyester P1 and P2 have a thickness of 4 mm.
  • the sheets are then cut into squares of size 11.2x11.2 cm and then, using a Karo IV stretching machine of the Brückner brand, the cutouts of the sheets are stretched in two directions at a temperature of 130 ° C to 140 ° C with a stretch ratio of 2.8x2.8 and in 2 seconds in both directions.
  • a bi-oriented film obtained having a thickness of 14 ⁇ m.
  • polyesters P1 and P2 have very different properties.
  • the polyester P1 makes it possible to obtain a bi-oriented film whose crystal structure has been verified by diffraction / scattering of X-rays characteristic of crystallization under stress during a bi-stretching phase.
  • the bi-oriented film obtained has good mechanical properties.
  • polyester P2 when the polyester P2 is extruded it does not have the possibility of being structured so as to reveal a crystalline structure. This absence of crystal structure makes it brittle and requires a greater thickness to be able to be used, thus leading to a more restricted range of applications. Indeed, this film cannot undergo bi-orientation treatment on the Karo IV machine without being destroyed.
  • polyesters P3 and P4 according to the invention were prepared according to the same procedure as in Example 1.
  • the amounts of the various compounds were adapted so as to obtain the polyesters P3 and P4 having respectively 15% by moles and 25% by moles of isosorbide.
  • the amounts were determined by 1 H RMM and the amounts are expressed as a percentage relative to the total amount of diols in the polyester.
  • the reduced viscosity in solution The polyesters P3 and P4 are respectively 75 mUg and 63 mL / g.
  • polyester granules P3 and P4 obtained in step A are then dried for 5 hours at 150 ° C. and have a water content of 0.074% by weight and 0.085% by weight respectively.
  • the granules maintained in a dry atmosphere are then introduced into the hopper of the extruder.
  • the extruder used is a Collin extruder equipped with a flat die, the assembly is completed by a calendering machine.
  • the extrusion parameters are grouped in Table 3 below: ⁇ b> Table 3 ⁇ /b> Settings Units Values Temperature (feed -> sector) ° C 210/260/275/295/275 (P3) 210/240/255/275/255 (P4) 210/255/270/290/260 (P4) 210/265/280/300/270 (P4) Screw rotation speed rpm 50 Roller temperature ° C 55
  • the sheets thus extruded from polyester P3 and P4 have a thickness of 350 ⁇ m.
  • the sheets obtained above are cut into squares of dimension 12x12 cm and then stretched using a Karo IV stretching machine from Brückner brand.
  • the drawing speeds were adapted so as to obtain 100% drawing for the sheets obtained with polyester P3 and 50% drawing for the sheets obtained with polyester P4.
  • the stretching time is 2 seconds.
  • bi-oriented films have thus been manufactured and have thicknesses varying from 20 ⁇ m to 110 ⁇ m depending on the stretching rates. All of the bi-oriented films are transparent, of shiny appearance and the stretching is homogeneous.
  • the semi-crystalline thermoplastic polyester according to the invention is an excellent alternative for the production of bi-oriented films having good mechanical properties.

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Description

Domaine de l'inventionField of the invention

La présente invention se rapporte à l'utilisation d'un polyester thermoplastique semi-cristallin comprenant au moins un motif 1,4 : 3,6-dianhydrohexitol qui présente d'excellentes propriétés pour la fabrication de films bi-orientés.The present invention relates to the use of a semi-crystalline thermoplastic polyester comprising at least one 1,4: 3,6-dianhydrohexitol unit which has excellent properties for the manufacture of bi-oriented films.

Arrière-plan technologique de l'inventionTechnological background of the invention

Les matières plastiques sont devenues incontournables pour la fabrication en série d'objets. En effet, leur caractère thermoplastique permet à ces matières d'être transformées à cadence élevée en toutes sortes d'objets.Plastics have become essential for mass production of objects. Indeed, their thermoplastic nature allows these materials to be transformed at high speed into all kinds of objects.

Certains polyesters aromatiques thermoplastiques ont des propriétés thermiques leur permettant d'être utilisés directement pour la fabrication de matériaux. Ils comprennent des motifs diol aliphatique et diacide aromatique. Parmi ces polyesters aromatiques, on peut citer le polyéthylène téréphtalate (PET), qui est un polyester comprenant des motifs éthylène glycol et acide téréphtalique, servant par exemple à la fabrication de films bi-orientés.Certain thermoplastic aromatic polyesters have thermal properties allowing them to be used directly for the manufacture of materials. They include aliphatic diol and aromatic diac units. Among these aromatic polyesters, mention may be made of polyethylene terephthalate (PET), which is a polyester comprising ethylene glycol and terephthalic acid units, used for example in the manufacture of bi-oriented films.

Toutefois, pour certaines applications ou dans certaines conditions d'utilisation, il est nécessaire d'améliorer certaines propriétés et notamment la résistance au choc ou encore de tenue thermique. C'est ainsi que des PET modifiés glycol (PETg) ont été développés. Ce sont généralement des polyesters comprenant, en plus des motifs éthylène glycol et acide téréphtalique, des motifs cyclohexanediméthanol (CHDM). L'introduction de ce diol dans le PET lui permet d'adapter les propriétés à l'application visée, par exemple d'améliorer sa résistance au choc ou ses propriétés optiques.However, for certain applications or under certain conditions of use, it is necessary to improve certain properties and in particular impact resistance or thermal resistance. This is how modified glycol PETs (PETg) were developed. These are generally polyesters comprising, in addition to ethylene glycol and terephthalic acid units, cyclohexanedimethanol units (CHDM). The introduction of this diol into PET allows it to adapt the properties to the intended application, for example to improve its impact resistance or its optical properties.

D'autres PET modifiés ont également été développés en introduisant dans le polyester des motifs 1,4 : 3,6-dianhydrohexitol, notamment de l'isosorbide (PEIT). Ces polyesters modifiés présentent des températures de transition vitreuse plus élevées que les PET non modifiés ou les PETg comprenant du CHDM. En outre, les 1,4 : 3,6-dianhydrohexitols présentent l'avantage de pouvoir être obtenus à partir de ressources renouvelables telles que l'amidon. Un problème de ces PEIT est qu'ils peuvent présenter des propriétés insuffisantes de résistance au choc. De plus, la température de transition vitreuse peut être insuffisante pour la fabrication de certains objets plastiques.Other modified PETs have also been developed by introducing 1,4: 3,6-dianhydrohexitol units into the polyester, in particular isosorbide (PEIT). These modified polyesters have higher glass transition temperatures than unmodified PETs or PETg comprising CHDM. In addition, 1,4: 3,6-dianhydrohexitols have the advantage that they can be obtained from renewable resources such as starch. One problem with these PEITs is that they may have insufficient impact resistance properties. In addition, the glass transition temperature may be insufficient for the manufacture of certain plastic objects.

Pour améliorer les propriétés de résistance au choc des polyesters, il est connu de l'art antérieur d'utiliser des polyesters dont on a réduit la cristallinité. En ce qui concerne les polyesters à base d'isosorbide, on peut citer la demande US2012/0177854 qui décrit des polyesters comprenant des motifs acide téréphtalique et des motifs diols comprenant de 1 à 60% en moles d'isosorbide et de 5 à 99% de 1,4-cyclohexanediméthanol qui présentent des propriétés de résistance à l'impact améliorées. Comme indiqué dans la partie introductive de cette demande, il s'agit d'obtenir des polymères dont on élimine la cristallinité par l'ajout de comonomères, et donc ici par l'ajout de 1,4-cyclohexanediméthanol. Dans la partie exemples est décrite la fabrication de différents poly(ethylène-co-1,4-cyclohexanediméthylène-co-isosorbide) téréphtalates (PECIT) ainsi qu'également un exemple de poly(1,4-cyclohexanediméthylène-co-isosorbide) téréphtalate (PCIT).To improve the impact resistance properties of polyesters, it is known in the prior art to use polyesters whose crystallinity has been reduced. As regards polyesters based on isosorbide, mention may be made of the application US2012 / 0177854 which describes polyesters comprising terephthalic acid units and diol units comprising from 1 to 60 mol% of isosorbide and from 5 to 99% of 1,4-cyclohexanedimethanol which exhibit improved impact resistance properties. As indicated in the introductory part of this application, it is a question of obtaining polymers from which the crystallinity is eliminated by the addition of comonomers, and therefore here by the addition of 1,4-cyclohexanedimethanol. In the examples section is described the manufacture of different poly (ethylene-co-1,4-cyclohexanedimethylene-co-isosorbide) terephthalates (PECIT) as well as an example of poly (1,4-cyclohexanedimethylene-co-isosorbide) terephthalate (PCIT).

On peut également noter que, tandis que les polymères de type PECIT ont fait l'objet de développements commerciaux, ce n'est pas le cas des PCIT. En effet leur fabrication était jusqu'ici considérée comme complexe, l'isosorbide présentant une faible réactivité comme diol secondaire. Yoon et al. (Synthesis and Characteristics of a Biobased High-Tg Terpolyester of Isosorbide, Ethylene Glycol, and 1,4-Cyclohexane Dimethanol: Effect of Ethylene Glycol as a Chain Linker on Polymerization, Macromolecules, 2013, 46, 7219-7231 ) ont ainsi montré que la synthèse de PCIT est bien plus difficile à réaliser que celle de PECIT. Ce document décrit l'étude de l'influence du taux d'éthylène glycol sur la cinétique de fabrication de PECIT.It can also be noted that, while PECIT type polymers have been the subject of commercial developments, this is not the case with PCITs. In fact, their manufacture has hitherto been considered as complex, the isosorbide having a low reactivity as a secondary diol. Yoon et al. (Synthesis and Characteristics of a Biobased High-Tg Terpolyester of Isosorbide, Ethylene Glycol, and 1,4-Cyclohexane Dimethanol: Effect of Ethylene Glycol as a Chain Linker on Polymerization, Macromolecules, 2013, 46, 7219-7231 ) have thus shown that the synthesis of PCIT is much more difficult to achieve than that of PECIT. This document describes the study of the influence of the ethylene glycol level on the kinetics of PECIT manufacturing.

Dans Yoon et al., un PCIT amorphe (qui comprend par rapport à la somme des diols environ 29% d'isosorbide et 71% de CHDM), est fabriqué afin de comparer sa synthèse et ses propriétés avec celles des polymères de type PECIT. L'utilisation de températures élevées lors de la synthèse induit une dégradation thermique du polymère formé si on se réfère au premier paragraphe de la partie Synthesis de la page 7222, cette dégradation étant notamment liée à la présence des diols aliphatiques cycliques tels que l'isosorbide. De ce fait, Yoon et al. ont utilisé un procédé dans lequel la température de polycondensation est limitée à 270°C. Yoon et al. ont constaté que, même en augmentant le temps de polymérisation, le procédé ne permet pas non plus d'obtenir un polyester présentant une viscosité suffisante. Ainsi, sans ajout d'éthylène glycol, la viscosité du polyester reste limitée, ceci malgré l'utilisation de temps de synthèse prolongés.In Yoon et al., An amorphous PCIT (which comprises about 29% isosorbide and 71% CHDM compared to the sum of the diols), is manufactured in order to compare its synthesis and its properties with those of PECIT type polymers. The use of high temperatures during the synthesis induces a thermal degradation of the polymer formed if one refers to the first paragraph of the Synthesis part of page 7222, this degradation being notably linked to the presence of cyclic aliphatic diols such as isosorbide . Therefore , Yoon et al. have used a process in which the polycondensation temperature is limited to 270 ° C. Yoon et al. have found that, even by increasing the polymerization time, the process also does not make it possible to obtain a polyester having a sufficient viscosity. Thus, without the addition of ethylene glycol, the viscosity of the polyester remains limited, this despite the use of extended synthesis times.

Ainsi, malgré les modifications apportées aux PET, il existe toujours un besoin constant de nouveaux polyesters présentant des propriétés améliorées.Thus, despite the modifications made to PETs, there is still a constant need for new polyesters having improved properties.

Dans le domaine des matières plastiques, et notamment pour la fabrication de films bi-orientés, il est nécessaire de disposer de polyester thermoplastique semi-cristallin aux propriétés améliorées qui permettent d'obtenir des films bi-orientés présentant une meilleure tenue thermique ainsi que des propriétés mécaniques telles que la contrainte au seuil et la tenue à la déchirure améliorées.In the field of plastics, and in particular for the manufacture of bi-oriented films, it is necessary to have semi-crystalline thermoplastic polyester with improved properties which make it possible to obtain bi-oriented films having better thermal resistance as well as improved mechanical properties such as threshold stress and tear resistance.

On connait du document US6126992 des objets fabriqués à partir de polymères ayant des motifs acide téréphtalique, des motifs éthylène glycol et des motifs isosorbide et éventuellement un autre diol (par exemple le 1,4-cyclohexanediméthanol). L'ensemble des polymères obtenus présentent ainsi des motifs éthylène glycol car il est largement admis que ces derniers sont nécessaires à l'incorporation de l'isosorbide et à l'obtention d'une température de transition vitreuse élevée. De plus, les exemples de préparation mis en œuvre ne permettent pas d'obtenir des polymères une composition en motif permettant de donner entière satisfaction dans la fabrication de films bi-orientés. En effet, l'exemple 1 décrit notamment la préparation d'un polymère comprenant 33,5% de motif éthylène glycol et 12,9% de motif isosorbide soit un ratio motif isosorbide/ motif éthylène glycol de 0,39 ce qui n'est pas convaincant pour la fabrication de films bi-orientés.We know of the document US6126992 objects made from polymers having terephthalic acid units, ethylene glycol units and isosorbide units and optionally another diol (for example 1,4-cyclohexanedimethanol). All of the polymers obtained thus have ethylene glycol units because it is widely accepted that the latter are necessary for the incorporation of isosorbide and for obtaining a high glass transition temperature. In addition, the examples of preparation used do not make it possible to obtain polymers with a pattern composition making it possible to give complete satisfaction in the manufacture of bi-oriented films. Indeed, Example 1 describes in particular the preparation of a polymer comprising 33.5% of ethylene glycol unit and 12.9% of isosorbide unit, ie an isosorbide unit / ethylene glycol unit ratio of 0.39 which is not not convincing for the production of bi-oriented films.

Le document US5958581 décrit des films bi-orientés en polyester fabriqués à partir d'un polymère ayant des motifs isosorbide, des motifs acide téréphtalique, et des motifs éthylène glycol. Les films bi-orientés ainsi fabriqués sont adaptés pour une utilisation notamment en tant qu'emballage alimentaire ou en tant qu'isolant. Le document WO 2013/136875 A1 décrit la préparation de films polyester bi-orientés. L'exemple 2 décrit la préparation d'un film polyester bi-orienté à partir d'isosorbide, de cyclohexane-diméthanol, d'éthylène glycol et de dimethyl téréphtalate. La part en mole d'éthylène glycol est inférieure à 5%. La viscosité réduite en solution est de 66 mL/g.The document US5958581 describes bi-oriented polyester films made from a polymer having isosorbide units, terephthalic acid units, and ethylene glycol units. The bi-oriented films thus produced are suitable for use in particular as food packaging or as an insulator. The document WO 2013/136875 A1 describes the preparation of bi-oriented polyester films. Example 2 describes the preparation of a bi-oriented polyester film from isosorbide, cyclohexane-dimethanol, ethylene glycol and dimethyl terephthalate. The mole share of ethylene glycol is less than 5%. The reduced viscosity in solution is 66 mL / g.

Ainsi, il existe encore à ce jour le besoin de disposer de polyesters thermoplastiques semi-cristallin contenant des motifs 1,4 : 3,6-dianhydrohexitol pour la fabrication de films bi-orientés, lesdits polyesters permettant d'obtenir des films bi-orientés ayant des propriétés mécaniques améliorées.Thus, there is still today the need for semi-crystalline thermoplastic polyesters containing 1,4: 3,6-dianhydrohexitol units for the production of bi-oriented films, said polyesters making it possible to obtain bi-oriented films having improved mechanical properties.

Il est donc du mérite de la Demanderesse d'avoir trouvé que cet objectif pouvait, contre toute attente, être atteint avec un polyester thermoplastique semi-cristallin à base d'isosorbide ne présentant pas d'éthylène glycol alors qu'il était connu jusqu'à présent que ce dernier était indispensable pour l'incorporation dudit l'isosorbide. En effet, le polyester thermoplastique semi-cristallin utilisé selon la présente invention, grâce à une viscosité et un ratio en motif particuliers, présente des propriétés améliorées pour une utilisation selon l'invention dans la fabrication de films bi-orientés.It is therefore to the credit of the Applicant to have found that this objective could, against all odds, be achieved with a semi-crystalline thermoplastic polyester based on isosorbide having no ethylene glycol when it was known until now that the latter was essential for the incorporation of said isosorbide. Indeed, the semi-crystalline thermoplastic polyester used according to the present invention, thanks to a viscosity and a ratio in particular pattern, has improved properties for use according to the invention in the manufacture of bi-oriented films.

Résumé de l'inventionSummary of the invention

L'invention a ainsi pour objet l'utilisation d'un polyester thermoplastique semi-cristallin pour la fabrication de films bi-orientés, ledit polyester comprenant :

  • au moins un motif 1,4 : 3,6-dianhydrohexitol (A) ;
  • au moins un motif diol alicyclique (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) ;
  • au moins un motif acide téréphtalique (C) ;
dans lequel le ratio (A)/[(A)+(B)] étant d'au moins 0,05 et d'au plus 0,30 ;
ledit polyester étant exempt de motifs diol aliphatique non cyclique ou comprenant une quantité molaire de motifs diol aliphatique non cyclique, par rapport à la totalité des motifs monomériques du polyester, inférieure à 5%, et dont la viscosité réduite en solution (25°C ; phénol (50%m) : ortho-dichlorobenzène (50%m) ; 5 g/L de polyester) est supérieure à 50 mL/g.The subject of the invention is therefore the use of a semi-crystalline thermoplastic polyester for the manufacture of bi-oriented films, said polyester comprising:
  • at least one 1,4: 3,6-dianhydrohexitol unit (A);
  • at least one alicyclic diol unit (B) other than 1,4: 3,6-dianhydrohexitol units (A);
  • at least one terephthalic acid unit (C);
wherein the ratio (A) / [(A) + (B)] being at least 0.05 and at most 0.30;
said polyester being free of non-cyclic aliphatic diol units or comprising a molar quantity of non-cyclic aliphatic diol units, relative to the totality of the monomeric units of polyester, of less than 5%, and whose reduced viscosity in solution (25 ° C; phenol (50% m): ortho-dichlorobenzene (50% m); 5 g / L of polyester) is greater than 50 mL / g.

Un second objet de l'invention concerne un procédé de fabrication de films bi-orientés à base du polyester thermoplastique semi-cristallin décrit ci-dessus.A second object of the invention relates to a process for manufacturing bi-oriented films based on the semi-crystalline thermoplastic polyester described above.

Enfin, un troisième objet de l'invention concerne un film bi-orienté comprenant le polyester thermoplastique semi-cristallin précédemment décrit.Finally, a third object of the invention relates to a bi-oriented film comprising the previously described semi-crystalline thermoplastic polyester.

Ces polyesters thermoplastiques semi-cristallins offrent d'excellentes propriétés et permettent notamment de fabriquer des films bi-orientés présentant une meilleure tenue thermique et des propriétés mécaniques améliorées.These semi-crystalline thermoplastic polyesters offer excellent properties and in particular make it possible to manufacture bi-oriented films having better thermal resistance and improved mechanical properties.

Description détaillée de l'inventionDetailed description of the invention

Un premier objet de l'invention concerne l'utilisation d'un polyester thermoplastique semi-cristallin pour la fabrication de films bi-orientés, ledit polyester comprenant :

  • au moins un motif 1,4 : 3,6-dianhydrohexitol (A) ;
  • au moins un motif diol alicyclique (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) ;
  • au moins un motif acide téréphtalique (C) ;
dans lequel le ratio molaire (A)/[(A)+(B)] étant d'au moins 0,05 et d'au plus 0,30 et la viscosité réduite en solution supérieure à 50 mL/g.A first object of the invention relates to the use of a semi-crystalline thermoplastic polyester for the manufacture of bi-oriented films, said polyester comprising:
  • at least one 1,4: 3,6-dianhydrohexitol unit (A);
  • at least one alicyclic diol unit (B) other than 1,4: 3,6-dianhydrohexitol units (A);
  • at least one terephthalic acid unit (C);
wherein the molar ratio (A) / [(A) + (B)] being at least 0.05 and at most 0.30 and the reduced viscosity in solution greater than 50 mL / g.

Par « ratio molaire (A)/[(A)+(B)] » on entend le ratio molaire motifs 1,4 : 3,6-dianhydrohexitol (A) / somme des motifs 1,4 : 3,6-dianhydrohexitol (A) et des motifs diols alicycliques (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A).By “molar ratio (A) / [(A) + (B)]” is meant the molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units ( A) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A).

Le polyester thermoplastique semi-cristallin est exempt de motifs diol aliphatiques non cycliques ou en comprend une faible quantité.The semi-crystalline thermoplastic polyester is free from or comprises a small amount of non-cyclic aliphatic diol units.

Par « faible quantité molaire de motifs diol aliphatique non cyclique», on entend notamment une quantité molaire de motifs diol aliphatique non cyclique inférieure à 5%. Selon l'invention, cette quantité molaire représente le rapport de la somme des motifs diol aliphatique non cyclique, ces motifs pouvant être identiques ou différents, par rapport à la totalité des motifs monomériques du polyester.By “low molar quantity of non-cyclic aliphatic diol units” is meant in particular a molar quantity of non-cyclic aliphatic diol units of less than 5%. According to the invention, this molar amount represents the ratio of the sum of the non-cyclic aliphatic diol units, these units possibly being identical or different, relative to all of the monomeric units of the polyester.

Un diol aliphatique non cyclique peut être un diol aliphatique non cyclique linéaire ou ramifié. Il peut également être un diol aliphatique non cyclique saturé ou insaturé. Outre l'éthylène glycol, le diol aliphatique non cyclique linéaire saturé peut par exemple être le 1,3-propanediol, le 1,4-butanediol, le 1,5-pentanediol, le 1,6-hexanediol, le 1,8-octanediol et/ou le 1,10-decanediol. Comme exemple de diol aliphatique non cyclique ramifié saturé, on peut citer le 2-methyl-1,3-propanediol, le 2,2,4-trimethyl-1,3-pentanediol, le 2-ethyl-2-butyl-1,3-propanediol, le propylèneglycol et/ou le néopentylglycol. Comme exemple de diol aliphatique insaturé, on peut citer par exemple le cis-2-butene-1,4-diol.A non-cyclic aliphatic diol can be a linear or branched non-cyclic aliphatic diol. It can also be a saturated or unsaturated non-cyclic aliphatic diol. In addition to ethylene glycol, the saturated linear non-cyclic aliphatic diol can for example be 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8- octanediol and / or 1,10-decanediol. As an example of a saturated branched non-cyclic aliphatic diol, mention may be made of 2-methyl-1,3-propanediol, 2,2,4-trimethyl-1,3-pentanediol, 2-ethyl-2-butyl-1, 3-propanediol, propylene glycol and / or neopentylglycol. As an example of an unsaturated aliphatic diol, mention may, for example, be made of cis-2-butene-1,4-diol.

Cette quantité molaire de motif diol aliphatique non cyclique est avantageusement inférieure à 1%. De préférence, le polyester est exempt de motif diol aliphatique non cyclique et plus préférentiellement, il est exempt d'éthylène glycol.This molar amount of non-cyclic aliphatic diol unit is advantageously less than 1%. Preferably, the polyester is free of non-cyclic aliphatic diol unit and more preferably, it is free of ethylene glycol.

Malgré la faible quantité de diol aliphatique non cyclique, et donc d'éthylène glycol, utilisé pour la synthèse, il est obtenu de manière surprenante un polyester thermoplastique semi-cristallin présentant une viscosité réduite en solution élevée et dans lequel l'isosorbide est particulièrement bien incorporé. Sans être lié par une quelconque théorie, ceci s'expliquerait par le fait que la cinétique de réaction de l'éthylène glycol est beaucoup plus élevée que celle du 1,4 : 3,6-dianhydrohexitol ce qui limite fortement l'intégration de ce dernier dans le polyester. Les polyesters en résultant présentent donc un faible taux d'intégration de 1,4 : 3,6-dianhydrohexitol et par conséquent une température de transition vitreuse relativement basse.Despite the small amount of non-cyclic aliphatic diol, and therefore ethylene glycol, used for the synthesis, there is surprisingly obtained a semi-crystalline thermoplastic polyester having a reduced viscosity in high solution and in which the isosorbide is particularly well incorporated. Without being bound by any theory, this would be explained by the fact that the reaction kinetics of ethylene glycol is much higher than that of 1,4: 3,6-dianhydrohexitol which strongly limits the integration of this last in polyester. The resulting polyesters therefore have a low integration rate of 1,4: 3,6-dianhydrohexitol and therefore a relatively low glass transition temperature.

Le monomère (A) est un 1,4 : 3,6-dianhydrohexitol peut être l'isosorbide, l'isomannide, l'isoidide, ou un de leurs mélanges. De préférence, le 1,4 : 3,6-dianhydrohexitol (A) est l'isosorbide.The monomer (A) is a 1,4: 3,6-dianhydrohexitol can be isosorbide, isomannide, isoidide, or a mixture thereof. Preferably, 1,4: 3,6-dianhydrohexitol (A) is isosorbide.

L'isosorbide, l'isomannide et l'isoidide peuvent être obtenus respectivement par déshydratation de sorbitol, de mannitol et d'iditol. En ce qui concerne l'isosorbide, il est commercialisé par la Demanderesse sous le nom de marque POLYSORB® P.Isosorbide, isomannide and isoidide can be obtained by dehydration of sorbitol, mannitol and iditol respectively. As regards isosorbide, it is marketed by the Applicant under the brand name POLYSORB® P.

Le diol alicyclique (B) est également appelé diol aliphatique et cyclique. Il s'agit d'un diol qui peut notamment être choisi parmi le 1,4-cyclohexanedimethanol, le 1,2-cyclohexanedimethanol, le 1,3-cyclohexanedimethanol ou un mélange de ces diols. Très préférentiellement le diol alicyclique (B) est le 1,4-cyclohexanedimethanol. Le diol alicyclique (B) peut être dans la configuration cis, dans la configuration trans ou peut être un mélange de diols en configuration cis et trans. The alicyclic diol (B) is also called the aliphatic and cyclic diol. It is a diol which can in particular be chosen from 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol or a mixture of these diols. Very preferably the alicyclic diol (B) is 1,4-cyclohexanedimethanol. The alicyclic diol (B) can be in the cis configuration, in the trans configuration or can be a mixture of diols in the cis and trans configuration .

Le ratio molaire motifs 1,4 : 3,6-dianhydrohexitol (A) / somme des motifs 1,4 : 3,6-dianhydrohexitol (A) et des motifs diols alicycliques (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A), soit (A)/[(A)+(B)], est d'au moins 0,05 et d'au plus 0,30. Avantageusement, ce ratio est d'au moins 0,1 et d'au plus 0,28, et tout particulièrement ce ratio est d'au moins 0,15 et d'au plus 0,25.The molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units (A) and alicyclic diol units (B) other than 1,4: 3 units, 6-dianhydrohexitol (A), or (A) / [(A) + (B)], is at least 0.05 and at most 0.30. Advantageously, this ratio is at least 0.1 and at most 0.28, and very particularly this ratio is at least 0.15 and at most 0.25.

Un polyester thermoplastique semi-cristallin particulièrement adapté pour la fabrication de films bi-orientés comprend :

  • une quantité molaire de motifs 1,4 : 3,6-dianhydrohexitol (A) allant de 2,5 à 14 % mol ;
  • une quantité molaire de motifs diol alicyclique (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) allant de 31 à 42,5 % mol ;
  • une quantité molaire de motifs acide téréphtalique (C) allant de 45 à 55 % mol.
A semi-crystalline thermoplastic polyester particularly suitable for the manufacture of bi-oriented films comprises:
  • a molar quantity of 1,4: 3,6-dianhydrohexitol (A) units ranging from 2.5 to 14 mol%;
  • a molar amount of alicyclic diol units (B) other than the 1,4: 3,6-dianhydrohexitol units (A) ranging from 31 to 42.5 mol%;
  • a molar amount of terephthalic acid units (C) ranging from 45 to 55 mol%.

Les quantités en différents motifs dans le polyester peuvent être déterminées par RMN 1H ou par analyse chromatographique du mélange de monomères issus d'une méthanolyse ou d'une hydrolyse complète du polyester, de préférence par RMN 1H.The amounts of different units in the polyester can be determined by 1 H NMR or by chromatographic analysis of the mixture of monomers resulting from methanolysis or from complete hydrolysis of the polyester, preferably by 1 H NMR.

L'homme de l'art peut aisément trouver les conditions d'analyse pour déterminer les quantités en chacun des motifs du polyester. Par exemple, à partir d'un spectre RMN d'un poly(1,4-cyclohexanedimethylène-co-isosorbide téréphtalate), les déplacements chimiques relatifs au 1,4-cyclohexanedimethanol sont compris entre 0,9 et 2,4 ppm et 4,0 et 4,5 ppm, les déplacements chimiques relatifs au cycle téréphtalate sont compris entre 7,8 et 8,4 ppm et les déplacements chimiques relatifs à l'isosorbide sont compris entre 4,1 et 5,8 ppm. L'intégration de chaque signal permet de déterminer la quantité de chaque motif du polyester.Those skilled in the art can easily find the analysis conditions for determining the amounts of each of the polyester units. For example, from an NMR spectrum of a poly (1,4-cyclohexanedimethylene-co-isosorbide terephthalate), the chemical shifts relative to 1,4-cyclohexanedimethanol are between 0.9 and 2.4 ppm and 4 , 0 and 4.5 ppm, the chemical shifts relating to the terephthalate cycle are between 7.8 and 8.4 ppm and the chemical shifts relating to the isosorbide are between 4.1 and 5.8 ppm. The integration of each signal makes it possible to determine the quantity of each pattern of the polyester.

Les polyesters thermoplastiques semi-cristallins utilisés selon l'invention présentent une température de fusion allant de 210 à 295°C, par exemple de 240 à 285 °C.The semi-crystalline thermoplastic polyesters used according to the invention have a melting temperature ranging from 210 to 295 ° C, for example from 240 to 285 ° C.

De plus, les polyesters thermoplastiques semi-cristallins présentent une température de transition vitreuse allant de 85 à 120°C, par exemple de 90 à 115°C. Les températures de transition vitreuse et de fusion sont mesurées par les méthodes classiques, notamment en utilisant la calorimétrie différentielle à balayage (DSC) en utilisant une vitesse de chauffe de 10°C/min. Le protocole expérimental est détaillé dans la partie exemples ci-après.In addition, the semi-crystalline thermoplastic polyesters have a glass transition temperature ranging from 85 to 120 ° C, for example from 90 to 115 ° C. The glass transition and melting temperatures are measured by conventional methods, in particular by using differential scanning calorimetry (DSC) using a heating rate of 10 ° C./min. The experimental protocol is detailed in the examples section below.

Avantageusement, le polyester thermoplastique semi-cristallin présente une chaleur de fusion supérieure à 10 J/g, de préférence supérieure à 20 J/g, la mesure de cette chaleur de fusion consistant à faire subir à un échantillon de ce polyester un traitement thermique à 170°C pendant 16 heures puis à évaluer la chaleur de fusion par DSC en chauffant l'échantillon à 10°C/min.Advantageously, the semi-crystalline thermoplastic polyester has a heat of fusion greater than 10 J / g, preferably greater than 20 J / g, the measurement of this heat of fusion consisting in subjecting a sample of this polyester to a heat treatment at 170 ° C for 16 hours then evaluate the heat of fusion by DSC by heating the sample to 10 ° C / min.

Le polyester thermoplastique semi-cristallin utilisé selon l'invention présente notamment une clarté L* supérieure à 40. Avantageusement, la clarté L* est supérieure à 55, de préférence supérieure à 60, tout préférentiellement supérieure à 65, par exemple supérieure à 70. Le paramètre L* peut être déterminé à l'aide d'un spectrophotomètre, en utilisant le modèle CIE Lab.The semi-crystalline thermoplastic polyester used according to the invention has in particular a clarity L * greater than 40. Advantageously, the clarity L * is greater than 55, preferably greater than 60, most preferably greater than 65, for example greater than 70. The L * parameter can be determined using a spectrophotometer, using the CIE Lab model.

Enfin, la viscosité réduite en solution dudit polyester thermoplastique semi-cristallin est supérieure à 50 mL/g et de préférence inférieure à 150 mL/g, cette viscosité pouvant être mesurée à l'aide d'un viscosimètre capillaire Ubbelohde à 25°C dans un mélange équimassique de phénol et d'ortho-dichlorobenzène après dissolution du polymère à 130°C sous agitation, la concentration de polymère introduit étant de 5g/L.Finally, the reduced viscosity in solution of said semi-crystalline thermoplastic polyester is greater than 50 ml / g and preferably less than 150 ml / g, this viscosity being able to be measured using an Ubbelohde capillary viscometer at 25 ° C. an equimassic mixture of phenol and ortho-dichlorobenzene after dissolution of the polymer at 130 ° C. with stirring, the concentration of polymer introduced being 5 g / L.

Ce test de mesure de viscosité réduite en solution est, de par le choix des solvants et de la concentration des polymères utilisés, parfaitement adapté pour déterminer la viscosité du polymère visqueux préparé selon le procédé décrit ci-après.This test for measuring reduced viscosity in solution is, by the choice of solvents and the concentration of polymers used, perfectly suited for determining the viscosity of the viscous polymer prepared according to the process described below.

Le caractère semi-cristallin des polyesters thermoplastiques utilisés selon la présente invention se caractérise lorsque que ces derniers, après un traitement thermique de 16h à 170°C, présentent des raies de diffraction aux rayons X ou un pic de fusion endothermique en Analyse Calorimétrique Différentielle à Balayage (DSC).The semi-crystalline nature of the thermoplastic polyesters used according to the present invention is characterized when the latter, after a heat treatment of 16 h at 170 ° C., exhibit X-ray diffraction lines or an endothermic melting peak in Differential Calorimetric Analysis at Scanning (DSC).

Le polyester thermoplastique semi-cristallin tel que précédemment défini présente bien des avantages pour la fabrication de films bi-orientés.The semi-crystalline thermoplastic polyester as defined above has many advantages for the production of bi-oriented films.

En effet, grâce notamment au ratio molaire motifs 1,4 : 3,6-dianhydrohexitol (A) / somme des motifs 1,4 : 3,6-dianhydrohexitol (A) et des motifs diols alicycliques (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) d'au moins 0,05 et d'au plus 0,30 et à une viscosité réduite en solution supérieure à 50 mL/g et de préférence inférieure à 150 mL/g, les polyesters thermoplastiques semi-cristallins permettent de fabriquer des films bi-orientés présentant une meilleure tenue thermique et des propriétés mécaniques améliorées comparativement par exemple à des films bi-orientés fabriqués à partir de polyéthylène isosorbide téréphtalate (PEIT) classiques.Indeed, thanks in particular to the molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of the 1,4: 3,6-dianhydrohexitol units (A) and alicyclic diol units (B) other than units 1 , 4: 3,6-dianhydrohexitol (A) of at least 0.05 and at most 0.30 and at a reduced viscosity in solution greater than 50 ml / g and preferably less than 150 ml / g, the semi-crystalline thermoplastic polyesters make it possible to manufacture bi-oriented films having better thermal resistance and improved mechanical properties compared for example to bi-oriented films made from conventional polyethylene isosorbide terephthalate (PEIT).

La différence entre un film bi-orienté et une feuille réside dans l'épaisseur en tant que telle. Cependant aucun standard industriel ne définit précisément l'épaisseur en-delà de laquelle une feuille est considérée comme un film bi-orienté. Ainsi, selon la présente invention, un film bi-orienté est défini comme ayant une épaisseur inférieure à 250 µm. De préférence, les films bi-orientés ont une épaisseur de 5 µm à 250 µm, particulièrement de 10 µm à 50 µm et encore plus particulièrement de 10 µm à 25 µm comme par exemple environ 15 µm.The difference between a bi-oriented film and a sheet lies in the thickness as such. However, no industrial standard precisely defines the thickness beyond which a sheet is considered to be a bi-oriented film. Thus, according to the present invention, a bi-oriented film is defined as having a thickness of less than 250 μm. Preferably, the bi-oriented films have a thickness of 5 μm to 250 μm, particularly from 10 μm to 50 μm and even more particularly from 10 μm to 25 μm, for example around 15 μm.

Les films bi-orientés selon l'invention peuvent être directement fabriqués à partir de l'état fondu après polymérisation du polyester thermoplastique semi-cristallin.The bi-oriented films according to the invention can be directly manufactured from the molten state after polymerization of the semi-crystalline thermoplastic polyester.

Selon une alternative, le polyester thermoplastique semi-cristallin peut être conditionné sous une forme facilement manipulable telle que des pellets ou des granulés avant d'être utilisé pour la fabrication de films bi-orientés. D'une manière préférentielle, le polyester thermoplastique semi-cristallin est conditionné sous forme de granulés, lesdits granulés étant avantageusement séchés avant la transformation sous forme de films bi-orientés. Le séchage est réalisé de manière à obtenir des granulés présentant un taux d'humidité résiduelle inférieur à 300 ppm, préférentiellement inférieur à 200 ppm comme par exemple environ 180 ppm. Les films bi-orientés fabriqués peuvent être des films bi-orientés monocouches ou des films bi-orientés multicouches obtenus par exemple par laminage de plusieurs couches dont au moins une d'entre elles contient un polyester thermoplastique semi-cristallin selon l'invention.According to an alternative, the semi-crystalline thermoplastic polyester can be packaged in an easily manipulated form such as pellets or granules before being used for the manufacture of bi-oriented films. Preferably, the semi-crystalline thermoplastic polyester is packaged in the form of granules, said granules being advantageously dried before processing in the form of bi-oriented films. The drying is carried out so as to obtain granules having a residual moisture content of less than 300 ppm, preferably less than 200 ppm, for example around 180 ppm. The bi-oriented films produced can be monolayer bi-oriented films or multilayer bi-oriented films obtained for example by laminating several layers, at least one of which contains a semi-crystalline thermoplastic polyester according to the invention.

Les films bi-orientés fabriqués à partir du polyester thermoplastique semi-cristallin selon l'invention peuvent être obtenus par les méthodes connues de l'homme du métier comme par exemple l'extrusion par filière plate ou encore par filière annulaire (extrusion gonflage). D'une manière préférentielle, les films bi-orientés sont fabriqués par la méthode de l'extrusion par filière plate.The bi-oriented films made from the semi-crystalline thermoplastic polyester according to the invention can be obtained by methods known to those skilled in the art such as, for example, extrusion by flat die or also by annular die (inflation extrusion). Preferably, the bi-oriented films are produced by the flat die extrusion method.

La fabrication de film bi-orienté via l'extrusion par filière plate, dit extrusion cast, consiste à étirer suivant deux axes une feuille plate en sortie d'extrudeuse. D'une manière particulièrement avantageuse, cette extrusion est réalisée par l'intermédiaire d'un procédé Stenter qui permet d'obtenir des films bi-orientés par biorientation séquentielle. Le procédé Stenter se déroule en trois étapes.The manufacture of bi-oriented film via extrusion by flat die, called extrusion cast, consists in stretching along two axes a flat sheet at the extruder outlet. In a particularly advantageous manner, this extrusion is carried out by means of a Stenter process which makes it possible to obtain bi-oriented films by sequential biorirection. The Stenter process takes place in three stages.

La première étape consiste à fabriquer un film primaire obtenu après extrusion à travers une filière plate, étiré en l'air sur une courte distance puis refroidi sur un rouleau thermostaté, immergé ou non dans l'eau. Le film ainsi obtenu présente une épaisseur moyenne d'environ 500 µm. La deuxième étape consiste à réaliser un premier étirage dans le sens machine (longitudinal) par le passage du film sur une série de rouleaux de préchauffage avant d'être étiré entre deux rouleaux tournant à des vitesses différentes. Le film obtenu après cette deuxième présente alors une épaisseur d'environ 100µm. Enfin, la troisième étape consiste à réaliser un second étirage en sens transverse. Ainsi, le film mono-étiré obtenu à l'étape précédente est saisi par des pinces circulant sur des rails qui s'éloignent l'un de l'autre, l'ensemble étant positionné dans un four à air chaud. Le film bi-orienté obtenu peut ainsi présenter une épaisseur d'environ 20 µm.The first step consists in manufacturing a primary film obtained after extrusion through a flat die, stretched in the air for a short distance and then cooled on a thermostated roller, submerged or not in water. The film thus obtained has an average thickness of approximately 500 μm. The second step is to perform a first stretch in the machine direction (longitudinal) by passing the film over a series of preheating rollers before being stretched between two rollers rotating at different speeds. The film obtained after this second then has a thickness of approximately 100 μm. Finally, the third step consists in carrying out a second stretching in transverse direction. Thus, the mono-stretched film obtained in the previous step is gripped by clamps circulating on rails which move away from each other, the assembly being positioned in a hot air oven. The bi-oriented film obtained can thus have a thickness of approximately 20 μm.

La fabrication des films bi-orientés peut également être réalisée par extrusion-gonflage et consiste donc à extruder la matière en filière annulaire et à l'étirer simultanément dans les deux directions par l'action combinée du tirage et du soufflage. Les gaines tubulaires ainsi obtenues ont une épaisseur entre 10 et 300 µm et un périmètre qui va de quelques centimètres à plus de 10 mètres. L'axe d'extrusion peut-être vertical ou horizontal, avec des hauteurs de ballons pouvant atteindre plus de 20 mètres.The manufacture of bi-oriented films can also be carried out by extrusion-inflation and therefore consists in extruding the material in an annular die and simultaneously stretching it in both directions by the combined action of drawing and blowing. The tubular sheaths thus obtained have a thickness between 10 and 300 μm and a perimeter which ranges from a few centimeters to more than 10 meters. The extrusion axis can be vertical or horizontal, with balloon heights of up to 20 meters.

Selon cette méthode, un gaine mince est extrudée, pincée et gonflée avec de l'air qui remplit la gaine par l'axe de la tête filière. On procède ainsi à un premier étirage radial par gonflage. La gaine est ensuite refroidie, puis étirée longitudinalement par des rouleaux tireurs.According to this method, a thin sheath is extruded, pinched and inflated with air which fills the sheath by the axis of the die head. A first radial stretch is thus carried out by inflation. The sheath is then cooled, then stretched longitudinally by drawing rollers.

Selon un mode de réalisation particulier, le polyester thermoplastique semi-cristallin précédemment défini est utilisé en combinaison avec un ou plusieurs polymères additionnels pour la fabrication de films bi-orientés.According to a particular embodiment, the semi-crystalline thermoplastic polyester previously defined is used in combination with one or more additional polymers for the production of bi-oriented films.

Le polymère additionnel peut être choisi parmi les polyamides, les polyesters autres que le polyester selon l'invention, le polystyrène, les copolymères de styrène, les copolymères styrène-acrylonitrile, les copolymères styrène-acrylonitrile-butadiène, les polyméthacrylates de méthyle, les copolymères acryliques, les poly(éther-imides), les polyoxyde de phénylène tels que le polyoxyde de (2,6-diméthylphenylène), les polysulfate de phénylène, les poly (ester-carbonates), les polycarbonates, les polysulfones, les polysulfone ethers, les polyéther cétone et les mélanges de ces polymères.The additional polymer can be chosen from polyamides, polyesters other than polyester according to the invention, polystyrene, styrene copolymers, styrene-acrylonitrile copolymers, styrene-acrylonitrile-butadiene copolymers, polymethyl methacrylates, copolymers acrylics, poly (ether-imides), polyphenylene oxides such as poly (2,6-dimethylphenylene), phenylene polysulfate, poly (ester-carbonates), polycarbonates, polysulfones, polysulfone ethers, polyether ketones and mixtures of these polymers.

Le polymère additionnel peut également être un polymère permettant d'améliorer les propriétés au choc du polymère, notamment les polyoléfines fonctionnelles telles que les polymères et copolymères d'éthylène ou de propylène fonctionnalisés, des copolymères cœur-écorce ou des copolymères à bloc.The additional polymer can also be a polymer making it possible to improve the impact properties of the polymer, in particular functional polyolefins such as functionalized ethylene or propylene polymers and copolymers, core-shell copolymers or block copolymers.

Un ou plusieurs additifs peuvent également être ajoutés lors de la fabrication du film bi-orienté à partir du polyester thermoplastique semi-cristallin afin de lui conférer des propriétés particulières.One or more additives can also be added during the manufacture of the bi-oriented film from the semi-crystalline thermoplastic polyester in order to give it specific properties.

Ainsi, à titre d'exemple d'additif, on peut citer les charges ou les fibres de nature organique ou inorganique, nanométriques ou non, fonctionnalisées ou non. Il peut s'agir de silices, de zéolithes, de fibres ou de billes de verre, d'argiles, de mica, de titanates, de silicates, de graphite, de carbonate de calcium, de nanotubes de carbone, de fibres de bois, de fibres de carbone, de fibres de polymère, de protéines, de fibres cellulosiques, de fibres ligno-cellulosiques et d'amidon granulaire non déstructuré. Ces charges ou fibres peuvent permettre d'améliorer la dureté, la rigidité ou la perméabilité à l'eau ou aux gaz.Thus, by way of example of an additive, mention may be made of fillers or fibers of organic or inorganic nature, nanometric or not, functionalized or not. It can be silica, zeolites, fibers or glass beads, clays, mica, titanates, silicates, graphite, calcium carbonate, carbon nanotubes, wood fibers, carbon fibers, polymer fibers , proteins, cellulosic fibers, lignocellulosic fibers and unstructured granular starch. These fillers or fibers can make it possible to improve the hardness, the rigidity or the permeability to water or to gases.

L'additif peut également être choisi parmi des agents opacifiants, des colorants et des pigments. Ils peuvent être choisis parmi l'acétate de cobalt et les composés suivants : HS-325 Sandoplast® RED BB (qui est un composé porteur d'une fonction azo également connu sous le nom Solvent Red 195), HS-510 Sandoplast® Blue 2B qui est une anthraquinone, Polysynthren® Blue R, et Clariant® RSB Violet.The additive can also be chosen from opacifying agents, dyes and pigments. They can be chosen from cobalt acetate and the following compounds: HS-325 Sandoplast® RED BB (which is a compound carrying an azo function also known under the name Solvent Red 195), HS-510 Sandoplast® Blue 2B which is an anthraquinone, Polysynthren® Blue R, and Clariant® RSB Violet.

L'additif peut être également un agent de résistance aux UV comme par exemple des molécules type benzophénone ou benzotriazole, comme la gamme Tinuvin™ de BASF : tinuvin 326, tinuvin P ou le tinuvin 234 par exemple ou des amines encombrées comme la gamme Chimassorb™ de BASF : Chimassorb 2020, Chimasorb 81 ou Chimassorb 944 par exemple.The additive can also be a UV resistance agent such as, for example, benzophenone or benzotriazole type molecules, such as the Tinuvin ™ range from BASF: tinuvin 326, tinuvin P or tinuvin 234 for example or hindered amines such as the Chimassorb ™ range BASF: Chimassorb 2020, Chimasorb 81 or Chimassorb 944 for example.

L'additif peut également être un agent ignifuge ou retardateur de flamme, comme par exemple des dérivés halogénés ou des retardateurs de flamme non halogénés (par exemple des dérivés phosphorés, tels que les Exolit® OP) ou comme la gamme des cyanurates mélaminés (par exemple les melapur™ : mélapur 200) ou encore des hydroxydes d'aluminium ou de magnésium.The additive can also be a flame retardant or flame retardant, such as for example halogenated derivatives or non-halogenated flame retardants (for example phosphorus derivatives, such as Exolit® OP) or as the range of melamine cyanurates (for example melapur ™ example: melapur 200) or aluminum or magnesium hydroxides.

Enfin, l'additif peut également être un agent antistatique ou encore un agent anti-block tel que des dérivés de molécules hydrophobes par exemple les Incroslip™ ou Incromol™ de Croda.Finally, the additive can also be an antistatic agent or even an anti-block agent such as derivatives of hydrophobic molecules, for example Croda's Incroslip ™ or Incromol ™.

Le film bi-orienté comprenant le polyester thermoplastique semi-cristallin peut également subir des traitements additionnels permettant d'améliorer ses propriétés. A titre d'exemple de traitements additionnels on citera notamment le traitement corona, le traitement par métallisation ou encore le traitement plasma.The bi-oriented film comprising the semi-crystalline thermoplastic polyester can also undergo additional treatments making it possible to improve its properties. As an example of additional treatments, mention may in particular be made of corona treatment, metallization treatment or even plasma treatment.

Le traitement corona permet, via l'ionisation de l'air grâce à un arc électrique à haute fréquence et haute tension, de créer des microporosités sur la surface du film bi-orienté permettant notamment aux encres et aux colles de mieux adhérer. Ainsi traités, les films bi-orientés trouvent une application toute particulière pour l'emballage.The corona treatment allows, via the ionization of the air thanks to a high frequency and high voltage electric arc, to create microporosities on the surface of the bi-oriented film allowing in particular the inks and glues to adhere better. Thus treated, bi-oriented films find a very particular application for packaging.

Le traitement par métallisation permet, via une évaporation d'aluminium sous vide, de condenser une couche d'aluminium de quelques nanomètres à quelques dizaines de nanomètres à la surface du film bi-orienté qui est alors refroidi pour éviter sa fusion. Ce traitement permet d'opacifier le film bi-orienté et de limiter ainsi la pénétration de la lumière ce qui est particulièrement avantageux pour éviter de dénaturer les propriétés d'un éventuel contenu.The metallization treatment makes it possible, via evaporation of aluminum under vacuum, to condense an aluminum layer of a few nanometers to a few tens of nanometers on the surface of the bi-oriented film which is then cooled to prevent it from melting. This treatment allows to opacify the bi-oriented film and thus limit the penetration of light which is particularly advantageous to avoid distorting the properties of any content.

Enfin, traitement plasma consiste à utiliser la technologie du dépôt de plasma atmosphérique afin de traiter l'extrême surface (quelques nm) du film bi-orienté et de permettre la réalisation d'un greffage sélectif de fonctions chimiques. Ce greffage sélectif peut ainsi procurer un effet anti-adhésif ou promoteur d'adhésion au film bi-orienté.Finally, plasma treatment consists in using the technology of atmospheric plasma deposition in order to treat the extreme surface (a few nm) of the bi-oriented film and to allow the selective grafting of chemical functions. This selective grafting can thus provide an anti-adhesive or promoter effect for adhesion to the bi-oriented film.

L'utilisation selon la présente invention de polyester thermoplastique semi-cristallin pour la fabrication de films bi-orientés est particulièrement avantageuse.The use according to the present invention of semi-crystalline thermoplastic polyester for the manufacture of bi-oriented films is particularly advantageous.

En effet, les films bi-orientés ainsi fabriqués à partir de polyester thermoplastique semi-cristallin dont le ratio molaire motifs 1,4 : 3,6-dianhydrohexitol (A) / somme des motifs 1,4 : 3,6-dianhydrohexitol (A) et des motifs diols alicycliques (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) étant d'au moins 0,05 et d'au plus 0,30 et dont la viscosité réduite en solution est supérieure à 50 mL/g, présentent des propriétés remarquables, à la fois du point de vue des propriétés mécaniques, de la qualité optique et également en terme de perméabilité aux gaz.Indeed, the bi-oriented films thus manufactured from semi-crystalline thermoplastic polyester whose molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of 1,4: 3,6-dianhydrohexitol units (A ) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A) being at least 0.05 and at most 0.30 and whose reduced viscosity in solution is greater at 50 mL / g, have remarkable properties, both from the point of view of mechanical properties, optical quality and also in terms of gas permeability.

En effet, les films bi-orientés obtenus présentent une amélioration de la tenue thermique se traduisant notamment par une augmentation de la cadence de tirage de l'assemblages pour les films bi-orientés complexés ainsi que par une plage d'utilisation en température plus importante que les films bi-orientés usuels obtenus avec du PET.Indeed, the bi-oriented films obtained have an improvement in thermal resistance, resulting in particular in an increase in the drawing rate of the assemblies for the complexed bi-oriented films as well as by a greater temperature range of use. than the usual bi-oriented films obtained with PET.

Les films bi-orientés obtenus selon l'invention présentent également une amélioration des propriétés mécaniques telles que le module de traction, la contrainte au seuil et tenue à la déchirure. Ces améliorations permettent d'offrir des solutions plus résistantes en particulier pour le marché de l'emballage et une meilleure protection des produits via une amélioration de l'emballage secondaire.The bi-oriented films obtained according to the invention also have an improvement in mechanical properties such as the tensile modulus, the stress at the threshold and the resistance to tearing. These improvements make it possible to offer more resistant solutions, in particular for the packaging market, and better protection of products by improving secondary packaging.

Les films bi-orientés fabriqués selon l'invention trouveront ainsi une utilisation toute particulière pour des applications alimentaires grâce à leur propriétés de barrière vis-à-vis des arômes et grâce à leur possibilité d'une utilisation à chaud et à froid, notamment pour la congélation.The bi-oriented films manufactured according to the invention will thus find a very particular use for food applications thanks to their barrier properties with respect to flavors and thanks to their possibility of use hot and cold, in particular for freezing.

Un second objet de l'invention concerne un procédé de fabrication d'un film bi-orienté, ledit procédé comprenant les étapes suivantes de:

  • Fourniture d'un polyester thermoplastique semi-cristallin tel que défini ci-dessus.
  • Préparation dudit film bi-orienté à partir du polyester thermoplastique semi-cristallin obtenu à l'étape précédente.
A second object of the invention relates to a process for manufacturing a bi-oriented film, said process comprising the following steps:
  • Supply of a semi-crystalline thermoplastic polyester as defined above.
  • Preparation of said bi-oriented film from the semi-crystalline thermoplastic polyester obtained in the previous step.

L'étape de préparation peut être réalisée par les méthodes connues de l'homme du métier qui classiquement mises en œuvre pour la fabrication de films bi-orientés.The preparation step can be carried out by methods known to those skilled in the art which conventionally used for the manufacture of bi-oriented films.

Ainsi à titre d'exemple, l'étape de préparation peut être réalisée par la méthode de l'extrusion par filière plate ou encore par filière annulaire (extrusion gonflage). D'une manière préférentielle, l'étape de préparation est réalisée par la méthode de l'extrusion par filière plate, dite extrusion cast, et notamment par un procédé Stenter.Thus by way of example, the preparation step can be carried out by the method of extrusion by flat die or also by annular die (inflation extrusion). Preferably, the preparation step is carried out by the extrusion method by flat die, called cast extrusion, and in particular by a Stenter process.

Un troisième objet de l'invention concerne un film bi-orienté comprenant le polyester thermoplastique semi-cristallin décrit ci-dessus. Le film bi-orienté selon l'invention peut également comprendre un polymère additionnel et/ou un ou plusieurs additifs tels que définis ci-dessus.A third object of the invention relates to a bi-oriented film comprising the semi-crystalline thermoplastic polyester described above. The bi-oriented film according to the invention can also comprise an additional polymer and / or one or more additives as defined above.

Le polyester thermoplastique semi-cristallin particulièrement adapté pour la fabrication de films bi-orientés peut être préparé par un procédé de synthèse comprenant :

  • une étape d'introduction dans un réacteur de monomères comprenant au moins un 1,4 : 3,6-dianhydrohexitol (A), au moins un diol alicyclique (B) autre que les 1,4 : 3,6-dianhydrohexitols (A) et au moins un acide téréphtalique (C), le ratio molaire ((A)+(B))/(C) allant de 1,05 à 1,5, lesdits monomères étant exempts de diol aliphatique non cyclique ou comprenant, par rapport à la totalité des monomères introduits, une quantité molaire de motifs diol aliphatique non cyclique inférieure à 5% ;
  • une étape d'introduction dans le réacteur d'un système catalytique ;
  • une étape de polymérisation desdits monomères pour former le polyester, ladite étape consistant en :
    • ▪ un premier stade d'oligomérisation pendant lequel le milieu réactionnel est agité sous atmosphère inerte à une température allant de 265 à 280°C, avantageusement de 270 à 280°C, par exemple 275°C ;
    • ▪ un second stade de condensation des oligomères pendant lequel les oligomères formés sont agités sous vide à une température allant de 278 à 300°C afin de former le polyester, avantageusement de 280 à 290°C, par exemple 285°C ;
  • une étape de récupération du polyester thermoplastique semi-cristallin.
The semi-crystalline thermoplastic polyester particularly suitable for the manufacture of bi-oriented films can be prepared by a synthesis process comprising:
  • a step of introduction into a reactor of monomers comprising at least one 1,4: 3,6-dianhydrohexitol (A), at least one alicyclic diol (B) other than 1,4: 3,6-dianhydrohexitols (A) and at least one terephthalic acid (C), the molar ratio ((A) + (B)) / (C) ranging from 1.05 to 1.5, said monomers being free of non-cyclic aliphatic diol or comprising, relative to all of the monomers introduced, a molar amount of non-cyclic aliphatic diol units of less than 5%;
  • a step of introducing a catalytic system into the reactor;
  • a step of polymerizing said monomers to form polyester, said step consisting of:
    • ▪ a first oligomerization stage during which the reaction medium is stirred under an inert atmosphere at a temperature ranging from 265 to 280 ° C, advantageously from 270 to 280 ° C, for example 275 ° C;
    • ▪ a second stage of condensation of the oligomers during which the oligomers formed are stirred under vacuum at a temperature ranging from 278 to 300 ° C in order to form the polyester, advantageously from 280 to 290 ° C, for example 285 ° C;
  • a step of recovering the semi-crystalline thermoplastic polyester.

Ce premier stade du procédé se fait en atmosphère inerte, c'est-à-dire sous atmosphère d'au moins un gaz inerte. Ce gaz inerte peut notamment être du diazote. Ce premier stade peut se faire sous flux de gaz et il peut également se faire sous pression, par exemple à une pression comprise entre 1,05 et 8 bars.This first stage of the process takes place in an inert atmosphere, that is to say in an atmosphere of at least one inert gas. This inert gas can in particular be dinitrogen. This first stage can be carried out under a gas flow and it can also be carried out under pressure, for example at a pressure of between 1.05 and 8 bars.

De préférence, la pression va de 3 à 8 bars, tout préférentiellement de 5 à 7,5 bars, par exemple 6,6 bars. Dans ces conditions de pression préférées, on favorise la réaction de l'ensemble des monomères entre eux en limitant la perte de monomères lors de ce stade.Preferably, the pressure ranges from 3 to 8 bars, most preferably from 5 to 7.5 bars, for example 6.6 bars. Under these preferred pressure conditions, the reaction of all of the monomers with one another is favored by limiting the loss of monomers during this stage.

Préalablement au premier stade d'oligomérisation, une étape de désoxygénation des monomères est préférentiellement réalisée. Elle peut se faire par exemple une fois les monomères introduits dans le réacteur, en réalisant un vide puis en y introduisant un gaz inerte tel que l'azote. Ce cycle vide-introduction de gaz inerte peut être répété à plusieurs reprises, par exemple de 3 à 5 fois. De préférence, ce cycle vide-azote est réalisé à une température entre 60 et 80°C afin que les réactifs, et notamment les diols, soient totalement fondus. Cette étape de désoxygénation présente l'avantage d'améliorer les propriétés de coloration du polyester obtenu à la fin du procédé.Prior to the first stage of oligomerization, a stage of deoxygenation of the monomers is preferably carried out. It can be done for example once the monomers have been introduced into the reactor, by producing a vacuum and then introducing an inert gas such as nitrogen. This vacuum-introduction cycle of inert gas can be repeated several times, for example from 3 to 5 times. Preferably, this vacuum-nitrogen cycle is carried out at a temperature between 60 and 80 ° C. so that the reagents, and in particular the diols, are completely melted. This deoxygenation step has the advantage of improving the coloring properties of the polyester obtained at the end of the process.

Le second stade de condensation des oligomères se fait sous vide. La pression peut diminuer au cours de ce second stade de manière continue en utilisant des rampes de baisse de pression, par paliers ou encore en utilisant une combinaison de rampes de baisse de pression et de paliers. De préférence, à la fin de ce second stade, la pression est inférieure à 10 mbar, tout préférentiellement inférieure à 1 mbar.The second stage of condensation of the oligomers takes place under vacuum. The pressure can decrease during this second stage continuously by using pressure drop ramps, in stages or by using a combination of pressure drop ramps and steps. Preferably, at the end of this second stage, the pressure is less than 10 mbar, most preferably less than 1 mbar.

Le premier stade de l'étape de polymérisation a de préférence une durée allant de 20 minutes à 5 heures. Avantageusement, le second stade a une durée allant de 30 minutes à 6 heures, le début de ce stade consistant au moment où le réacteur est placé sous vide, c'est-à-dire à une pression inférieure à 1 bar.The first stage of the polymerization stage preferably has a duration ranging from 20 minutes to 5 hours. Advantageously, the second stage has a duration ranging from 30 minutes to 6 hours, the start of this stage consisting in the moment when the reactor is placed under vacuum, that is to say at a pressure of less than 1 bar.

Le procédé comprend en outre une étape d'introduction dans le réacteur d'un système catalytique. Cette étape peut se dérouler préalablement ou pendant l'étape de polymérisation décrite précédemment.The method further comprises a step of introducing a catalytic system into the reactor. This step can take place before or during the polymerization step described above.

On entend par système catalytique, un catalyseur ou un mélange de catalyseurs, éventuellement dispersé(s) ou fixé(s) sur un support inerte.The term “catalytic system” is understood to mean a catalyst or a mixture of catalysts, optionally dispersed or fixed on an inert support.

Le catalyseur est utilisé dans des quantités adaptées pour obtenir un polymère de haute viscosité conformément à l'utilisation selon l'invention pour la fabrication de films bi-orientés.The catalyst is used in suitable quantities to obtain a high viscosity polymer in accordance with the use according to the invention for the manufacture of bi-oriented films.

On utilise avantageusement lors du stade d'oligomérisation un catalyseur d'estérification. Ce catalyseur d'estérification peut être choisi parmi les dérivés d'étain, de titane, de zirconium, d'hafnium, de zinc, de manganèse, de calcium, de strontium, des catalyseurs organiques comme l'acide para-toluène sulfonique (APTS), l'acide méthane sulfonique (AMS) ou un mélange de ces catalyseurs. A titre d'exemple de tels composés, on peut citer ceux donnés dans la demande US2011282020A1 aux paragraphes [0026] à [0029], et à la page 5 de la demande WO 2013/062408 A1 .An esterification catalyst is advantageously used during the oligomerization stage. This esterification catalyst can be chosen from tin, titanium, zirconium, hafnium, zinc, manganese, calcium, strontium derivatives, organic catalysts such as para-toluene sulfonic acid (APTS ), methane sulfonic acid (AMS) or a mixture of these catalysts. By way of example of such compounds, mention may be made of those given in the application. US2011282020A1 in paragraphs [0026] to [0029], and on page 5 of the application WO 2013/062408 A1 .

De préférence, on utilise lors du premier stade de transestérification, un dérivé de zinc, ou un dérivé de manganèse d'étain ou de germanium.Preferably, in the first transesterification stage, a zinc derivative or a manganese derivative of tin or germanium is used.

A titre d'exemple de quantités massiques, on peut utiliser de 10 à 500 ppm de métal contenu dans le système catalytique lors du stade d'oligomérisation, par rapport à la quantité de monomères introduits.As an example of mass quantities, it is possible to use from 10 to 500 ppm of metal contained in the catalytic system during the oligomerization stage, relative to the quantity of monomers introduced.

En fin de transestérification, le catalyseur de la première étape peut être optionnellement bloqué par l'ajout d'acide phosphoreux ou d'acide phosphorique, ou alors comme dans le cas de l'étain (IV) réduit par des phosphites tels que le phosphite de triphenyle ou les phosphite des tris(nonylephenyle) ou ceux cités au paragraphe [0034] de la demande US2011282020A1 .At the end of transesterification, the catalyst of the first stage can be optionally blocked by the addition of phosphorous acid or phosphoric acid, or else as in the case of tin (IV) reduced by phosphites such as phosphite triphenyl or phosphite tris (nonylephenyle) or those cited in paragraph [0034] of the application US2011282020A1 .

Le second stade de condensation des oligomères peut optionnellement être réalisé avec l'ajout d'un catalyseur. Ce catalyseur est avantageusement choisi parmi les dérivés d'étain, préférentiellement d'étain, de titane, de zirconium, de germanium, d'antimoine, de bismuth, d'hafnium, de magnésium, de cérium, de zinc, de cobalt, de fer, de manganèse, de calcium, de strontium, de sodium, de potassium, d'aluminium, de lithium ou d'un mélange de ces catalyseurs. Des exemples de tels composés peuvent être par exemple ceux donnés dans le brevet EP 1882712 B1 aux paragraphes [0090] à [0094].The second stage of condensation of the oligomers can optionally be carried out with the addition of a catalyst. This catalyst is advantageously chosen from tin derivatives, preferably tin, titanium, zirconium, germanium, antimony, bismuth, hafnium, magnesium, cerium, zinc, cobalt, iron, manganese, calcium, strontium, sodium, potassium, aluminum, lithium or a mixture of these catalysts. Examples of such compounds can be for example those given in the Patent EP 1,882,712 B1 in paragraphs [0090] to [0094].

De préférence, le catalyseur est un dérivé d'étain, de titane, de germanium, d'aluminium ou d'antimoine.Preferably, the catalyst is a derivative of tin, titanium, germanium, aluminum or antimony.

A titre d'exemple de quantités massiques, on peut utiliser de 10 à 500 ppm de métal contenu dans le système catalytique lors du stade de condensation des oligomères, par rapport à la quantité de monomères introduits.As an example of mass quantities, it is possible to use from 10 to 500 ppm of metal contained in the catalytic system during the stage of condensation of the oligomers, relative to the quantity of monomers introduced.

Tout préférentiellement, on utilise un système catalytique lors du premier stade et du second stade de polymérisation. Ledit système est avantageusement constitué d'un catalyseur à base d'étain ou d'un mélange de catalyseurs à base d'étain, de titane, de germanium et d'aluminium.Most preferably, a catalytic system is used during the first stage and the second stage of polymerization. Said system advantageously consists of a catalyst based on tin or a mixture of catalysts based on tin, titanium, germanium and aluminum.

A titre d'exemple, on peut utiliser une quantité massique de 10 à 500 ppm de métal contenu dans le système catalytique, par rapport à la quantité de monomères introduits.By way of example, a mass quantity of 10 to 500 ppm of metal contained in the catalytic system can be used, relative to the quantity of monomers introduced.

Selon le procédé de préparation, on utilise avantageusement un anti-oxydant lors de l'étape de polymérisation des monomères. Ces anti-oxydants permettent de réduire la coloration du polyester obtenu. Les anti-oxydants peuvent être des anti-oxydants primaires et/ou secondaires. L'anti-oxydant primaire peut être un phénol encombré stériquement tels que les composés Hostanox® 0 3, Hostanox® 0 10, Hostanox® 0 16, Ultranox® 210, Ultranox®276, Dovernox® 10, Dovernox® 76, Dovernox® 3114, Irganox® 1010, Irganox® 1076 ou un phosphonate tel que l'Irgamod® 195. L'anti-oxydant secondaire peut être des composés phosphorés trivalents tels que Ultranox® 626, Doverphos® S-9228, Hostanox® P-EPQ, ou l'Irgafos 168.According to the preparation process, an antioxidant is advantageously used during the monomer polymerization step. These antioxidants make it possible to reduce the coloration of the polyester obtained. The antioxidants can be primary and / or secondary antioxidants. The primary antioxidant can be a sterically hindered phenol such as the compounds Hostanox® 0 3, Hostanox® 0 10, Hostanox® 0 16, Ultranox® 210, Ultranox®276, Dovernox® 10, Dovernox® 76, Dovernox® 3114 , Irganox® 1010, Irganox® 1076 or a phosphonate such as Irgamod® 195. The secondary antioxidant can be trivalent phosphorus compounds such as Ultranox® 626, Doverphos® S-9228, Hostanox® P-EPQ, or Irgafos 168.

Il est également possible d'introduire, comme additif de polymérisation dans le réacteur, au moins un composé susceptible de limiter les réactions parasites d'éthérification tel que l'acétate de sodium, le tétraméthylammonium hydroxyde ou le tétraéthylammonium hydroxyde.It is also possible to introduce, as polymerization additive into the reactor, at least one compound capable of limiting the parasitic etherification reactions such as sodium acetate, tetramethylammonium hydroxide or tetraethylammonium hydroxide.

Enfin, le procédé comprend une étape de récupération du polyester à l'issue de l'étape de polymérisation. Le polyester thermoplastique semi-cristallin ainsi récupéré peut ensuite être mis en forme tel que décrit précédemment.Finally, the method comprises a step of recovering the polyester at the end of the polymerization step. The semi-crystalline thermoplastic polyester thus recovered can then be shaped as described above.

Selon une variante du procédé de synthèse, une étape d'augmentation de masse molaire est réalisée après l'étape de récupération du polyester thermoplastique semi-cristallin.According to a variant of the synthesis process, a step of increasing molar mass is carried out after the step of recovering the semi-crystalline thermoplastic polyester.

L'étape d'augmentation de masse molaire est réalisée par post-polymérisation et peut consister en une étape de polycondensation à l'état solide (PCS) du polyester thermoplastique semi-cristallin ou en une étape d'extrusion réactive du polyester thermoplastique semi-cristallin en présence d'au moins un allongeur de chaîne.The step of increasing the molar mass is carried out by post-polymerization and can consist of a step of polycondensation in the solid state (PCS) of the semi-crystalline thermoplastic polyester or in a step of reactive extrusion of the semi-thermoplastic polyester crystalline in the presence of at least one chain extender.

Ainsi, selon une première variante du procédé de fabrication, l'étape de post-polymérisation est réalisée par PCS.Thus, according to a first variant of the manufacturing process, the post-polymerization step is carried out by PCS.

La PCS est généralement réalisée à une température comprise entre la température de transition vitreuse et la température de fusion du polymère. Ainsi, pour réaliser la PCS, il est nécessaire que le polymère soit semi-cristallin. De préférence, ce dernier présente une chaleur de fusion supérieure à 10 J/g, de préférence supérieure à 20 J/g, la mesure de cette chaleur de fusion consistant à faire subir à un échantillon de ce polymère de viscosité réduite en solution plus faible un traitement thermique à 170°C pendant 16 heures puis à évaluer la chaleur de fusion par DSC en chauffant l'échantillon à 10 K/min.The PCS is generally carried out at a temperature between the glass transition temperature and the polymer melting temperature. Thus, to carry out the PCS, it is necessary that the polymer is semi-crystalline. Preferably, the latter has a heat of fusion greater than 10 J / g, preferably greater than 20 J / g, the measurement of this heat of fusion consisting in subjecting a sample of this polymer of reduced viscosity in lower solution a heat treatment at 170 ° C. for 16 hours then evaluating the heat of fusion by DSC by heating the sample to 10 K / min.

Avantageusement, l'étape de PCS est réalisée à une température allant de 190 à 280°C, de préférence allant de 200 à 250°C, cette étape devant impérativement être réalisée à une température inférieure à la température de fusion du polyester thermoplastique semi-cristallin.Advantageously, the PCS stage is carried out at a temperature ranging from 190 to 280 ° C., preferably ranging from 200 to 250 ° C., this stage must imperatively be carried out at a temperature below the melting temperature of the semi-thermoplastic polyester. crystalline.

L'étape de PCS peut se faire en atmosphère en inerte, par exemple sous azote ou sous argon ou sous vide.The PCS stage can be carried out in an inert atmosphere, for example under nitrogen or under argon or under vacuum.

Selon une deuxième variante du procédé de fabrication, l'étape de post-polymérisation est réalisée par extrusion réactive du polyester thermoplastique semi-cristallin en présence d'au moins un allongeur de chaîne.According to a second variant of the manufacturing process, the post-polymerization step is carried out by reactive extrusion of the semi-crystalline thermoplastic polyester in the presence of at least one chain extender.

L'allongeur de chaîne est un composé comprenant deux fonctions susceptibles de réagir, en extrusion réactive, avec des fonctions, alcool, acide carboxylique et/ou ester d'acide carboxylique du polyester thermoplastique semi-cristallin. L'allongeur de chaîne peut par exemple être choisi parmi les composés comprenant deux fonctions isocyanate, isocyanurate, lactame, lactone, carbonate, époxy, oxazoline et imide, lesdites fonctions pouvant être identiques ou différentes. L'allongement de chaîne du polyester thermoplastique peut être effectué dans tous les réacteurs aptes à mélanger un milieu très visqueux avec une agitation suffisamment dispersive pour assurer une bonne interface entre la matière fondue et le ciel gazeux du réacteur. Un réacteur particulièrement adapté à cette étape de traitement est l'extrusion.The chain extender is a compound comprising two functions capable of reacting, in reactive extrusion, with functions, alcohol, carboxylic acid and / or carboxylic acid ester of the semi-crystalline thermoplastic polyester. The chain extender can for example be chosen from the compounds comprising two isocyanate, isocyanurate, lactam, lactone, carbonate, epoxy, oxazoline and imide functions, said functions being able to be identical or different. The chain extension of the thermoplastic polyester can be carried out in all reactors capable of mixing a very viscous medium with sufficiently dispersive stirring to ensure a good interface between the molten material and the gas overhead of the reactor. A reactor particularly suitable for this treatment stage is extrusion.

L'extrusion réactive peut être réalisée dans une extrudeuse de tout type, notamment une extrudeuse mono-vis, une extrudeuse bi-vis co-rotatives ou une extrudeuse bi-vis contrarotatives. Toutefois, on préfère réaliser cette extrusion réactive en utilisant une extrudeuse co-rotative.Reactive extrusion can be carried out in an extruder of any type, in particular a single-screw extruder, a co-rotating twin-screw extruder or a contra-rotating twin-screw extruder. However, it is preferred to carry out this reactive extrusion using a co-rotary extruder.

L'étape d'extrusion réactive peut se faire en :

  • introduisant le polymère dans l'extrudeuse de manière à faire fondre ledit polymère ;
  • puis introduisant dans le polymère fondu l'allongeur de chaîne ;
  • puis faisant réagir dans l'extrudeuse le polymère avec l'allongeur de chaîne ;
  • puis récupérant le polyester thermoplastique semi-cristallin obtenu à l'étape d'extrusion.
The reactive extrusion step can be done by:
  • introducing the polymer into the extruder so as to melt said polymer;
  • then introducing into the molten polymer the chain extender;
  • then reacting the polymer in the extruder with the chain extender;
  • then recovering the semi-crystalline thermoplastic polyester obtained in the extrusion step.

Lors de l'extrusion, la température à l'intérieur de l'extrudeuse est réglée de manière à être supérieure à la température de fusion du polymère. La température à l'intérieur de l'extrudeuse peut aller de 150°C à 320°C.During extrusion, the temperature inside the extruder is adjusted to be higher than the melting temperature of the polymer. The temperature inside the extruder can range from 150 ° C to 320 ° C.

Le polyester thermoplastique semi-cristallin obtenu après l'étape d'augmentation de masse molaire est récupéré puis mis en forme tel que décrit précédemment.The semi-crystalline thermoplastic polyester obtained after the step of increasing the molar mass is recovered and then shaped as described above.

L'invention sera mieux comprise à l'aide des exemples et figures ci-après qui se veulent purement illustratifs et ne limitent en rien la portée de la protection.The invention will be better understood with the aid of the examples and figures below which are intended to be purely illustrative and in no way limit the scope of the protection.

ExemplesExamples

Les propriétés des polymères ont été étudiées avec les techniques suivantes :The properties of polymers have been studied with the following techniques:

Viscosité réduite en solutionReduced viscosity in solution

La viscosité réduite en solution est évaluée à l'aide d'un viscosimètre capillaire Ubbelohde à 25°C dans un mélange équimassique de phénol et d'ortho-dichlorobenzène après dissolution du polymère à 130°C sous agitation, la concentration de polymère introduit étant de 5g/L.The reduced viscosity in solution is evaluated using an Ubbelohde capillary viscometer at 25 ° C in an equimassic mixture of phenol and ortho-dichlorobenzene after dissolution of the polymer at 130 ° C with stirring, the concentration of polymer introduced being 5g / L.

DSCDSC

Les propriétés thermiques des polyesters ont été mesurées par calorimétrie différentielle à balayage (DSC) : L'échantillon est tout d'abord chauffé sous atmosphère d'azote dans un creuset ouvert de 10 à 320°C (10°C.min-1), refroidi à 10°C (10°C.min-1) puis réchauffé à 320°C dans les mêmes conditions que la première étape. Les températures de transition vitreuse ont été prises au point médian (en anglais mid-point) du second chauffage. Les températures de fusion éventuelles sont déterminées sur le pic endothermique (début du pic (en anglais, onset)) au premier chauffage.The thermal properties of the polyesters were measured by differential scanning calorimetry (DSC): The sample is firstly heated under nitrogen in an open crucible from 10 to 320 ° C (10 ° C.min-1) , cooled to 10 ° C (10 ° C.min-1) then reheated to 320 ° C under the same conditions as the first step. The glass transition temperatures were taken at the mid-point of the second heating. The possible melting temperatures are determined on the endothermic peak (start of the peak (onset)) at the first heating.

De même la détermination de l'enthalpie de fusion (aire sous la courbe) est réalisée au premier chauffage.Similarly, the determination of the enthalpy of fusion (area under the curve) is carried out on the first heating.

Pour les exemples illustratifs présentés ci-dessous les réactifs suivants ont été utilisés : 1,4-Cyclohexane dimethanol (pureté 99%, mélange d'isomères cis et trans)
Isosorbide (pureté >99,5%) Polysorb® P de Roquette Frères
Acide téréphtalique (pureté 99+%) de Acros
Irganox® 1010 de BASF AG
Dibutylétain oxyde (pureté 98%) de Sigma Aldrich
For the illustrative examples presented below, the following reagents were used: 1,4-Cyclohexane dimethanol (purity 99%, mixture of cis and trans isomers)
Isosorbide (purity> 99.5%) Polysorb® P from Roquette Frères
Terephthalic acid (purity 99 +%) from Acros
Irganox® 1010 from BASF AG
Dibutyltin oxide (purity 98%) from Sigma Aldrich

Exemple 1 : Préparation d'un polyester thermoplastique semi-cristallin et utilisation pour la fabrication de film bi-orienté.Example 1: Preparation of a semi-crystalline thermoplastic polyester and use for the manufacture of bi-oriented film. A : PolymérisationA: Polymerization

Deux polyesters thermoplastiques P1 et P2 ont été préparés.Two thermoplastic polyesters P1 and P2 were prepared.

Le premier polyester thermoplastique semi-cristallin P1 a été préparé selon le mode opératoire ci-après, pour une utilisation selon l'invention avec notamment un ratio molaire motifs 1,4 : 3,6-dianhydrohexitol (A) / somme des motifs 1,4 : 3,6-dianhydrohexitol (A) et des motifs diols alicycliques (B) autre que les motifs 1,4 : 3,6-dianhydrohexitol (A) d'au moins 0,05 et d'au plus 0,30.The first semi-crystalline thermoplastic polyester P1 was prepared according to the procedure below, for use according to the invention with in particular a molar ratio of 1,4: 3,6-dianhydrohexitol units (A) / sum of units 1, 4: 3,6-dianhydrohexitol (A) and alicyclic diol units (B) other than 1,4: 3,6-dianhydrohexitol units (A) of at least 0.05 and at most 0.30.

Ainsi, dans un réacteur de 7,5L sont ajoutés 1432 g (9,9 mol) de 1,4-cyclohexanedimethanol, 484 g (3,3 mol) d'isosorbide, 2000 g (12,0 mol) d'acide téréphtalique, 1,65 g d'Irganox 1010 (anti-oxydant) et 1,39 g de dibutylétainoxyde (catalyseur). Pour extraire l'oxygène résiduel des cristaux d'isosorbide, 4 cycles vide-azote sont effectués une fois la température du milieu réactionnel comprise entre 60 et 80°C.Thus, in a 7.5L reactor are added 1432 g (9.9 mol) of 1,4-cyclohexanedimethanol, 484 g (3.3 mol) of isosorbide, 2000 g (12.0 mol) of terephthalic acid , 1.65 g of Irganox 1010 (antioxidant) and 1.39 g of dibutyltinoxide (catalyst). To extract residual oxygen isosorbide crystals, 4 vacuum-nitrogen cycles are carried out once the temperature of the reaction medium is between 60 and 80 ° C.

Le mélange réactionnel est ensuite chauffé à 275°C (4°C/min) sous 6,6 bars de pression et sous agitation constante (150 tr/min) jusqu'à obtenir un taux d'estérification de 87% (estimé à partir de la masse de distillat collectée). Puis, la pression est réduite à 0,7 mbar en 90 minutes selon une rampe logarithmique et la température amenée à 285°C.The reaction mixture is then heated to 275 ° C (4 ° C / min) under 6.6 bar of pressure and with constant stirring (150 rpm) until an esterification rate of 87% is obtained (estimated from of the mass of distillate collected). Then, the pressure is reduced to 0.7 mbar in 90 minutes according to a logarithmic ramp and the temperature brought to 285 ° C.

Ces conditions de vide et de température ont été maintenues jusqu'à obtenir une augmentation de couple de 12,1 Nm par rapport au couple initial.These vacuum and temperature conditions were maintained until an increase in torque of 12.1 Nm was obtained compared to the initial torque.

Enfin, un jonc de polymère est coulé par la vanne de fond du réacteur, refroidi dans un bac d'eau thermo-régulé à 15°C et découpé sous forme de granulés d'environ 15 mg.Finally, a rod of polymer is poured through the bottom valve of the reactor, cooled in a tank of thermo-regulated water at 15 ° C and cut into the form of granules of approximately 15 mg.

La résine ainsi obtenue a une viscosité réduite en solution de 80,1 mL/g.The resin thus obtained has a reduced viscosity in solution of 80.1 ml / g.

L'analyse par RMN 1H du polyester montre que le polyester final contient 17,0 mol% d'isosorbide par rapport aux diols. En ce qui concerne les propriétés thermiques, le polymère présente une température de transition vitreuse de 96°C, une température de fusion de 253°C avec une enthalpie de fusion de 23,2J/g.Analysis by 1 H NMR of the polyester shows that the final polyester contains 17.0 mol% of isosorbide relative to the diols. With regard to the thermal properties, the polymer has a glass transition temperature of 96 ° C, a melting temperature of 253 ° C with an enthalpy of fusion of 23.2 J / g.

Le second polyester thermoplastique P2 a été préparé selon le même mode opératoire que le polyester thermoplastique semi-cristallin P1. The second thermoplastic polyester P2 was prepared according to the same procedure as the semi-crystalline thermoplastic polyester P1.

Ce second polyester P2 est un polyester servant de comparatif et présente ainsi un ratio molaire [A]/([A]+[B]) de 0,44. Les quantités utilisées en composés sont détaillées dans le tableau 1 ci-dessous :

Figure imgb0001
This second polyester P2 is a polyester used for comparison and thus has a molar ratio [A] / ([A] + [B]) of 0.44. The amounts used in compounds are detailed in Table 1 below:
Figure imgb0001

La résine ainsi obtenue avec le polyester P2 a une viscosité réduite en solution de 54,9 mL/g.The resin thus obtained with polyester P2 has a reduced viscosity in solution of 54.9 ml / g.

En ce qui concerne les propriétés thermiques, le polyester P2 présente une température de transition vitreuse de 125°C, et ne présente pas de pic de fusion endothermique en analyse calorimétrique différentielle à balayage même après un traitement thermique de 16h à 170°C ce qui indique son caractère amorphe.With regard to thermal properties, polyester P2 has a glass transition temperature of 125 ° C., and does not exhibit an endothermic melting peak in analysis differential scanning calorimetry even after a heat treatment of 16h at 170 ° C which indicates its amorphous nature.

B : Mise en formeB: Formatting

Les granulés du polyester P1 et P2 obtenus à l'étape A de polymérisation sont séchés sous vide à 140°C pour P1 et 110°C pour P2 afin d'atteindre des taux d'humidité résiduelle inférieurs à 300 ppm, dans cet exemple, la teneur en eau des granulés est de 180 ppm.The polyester granules P1 and P2 obtained in step A of polymerization are dried under vacuum at 140 ° C for P1 and 110 ° C for P2 in order to reach residual moisture levels of less than 300 ppm, in this example, the water content of the granules is 180 ppm.

Les granulés maintenus en atmosphère sèche sont alors introduits dans la trémie de l'extrudeuse.The granules maintained in a dry atmosphere are then introduced into the hopper of the extruder.

L'extrudeuse utilisée est une extrudeuse Collin équipée d'une filière plate, l'ensemble est complété par une calandreuse. Les paramètres d'extrusion sont regroupés dans le tableau 2 ci-dessous : Tableau 2 Paramètres Unités Valeurs Température (alim -> filière) °C 250/265/275/275/280 (P1) 220/235/245/245/250 (P2) Vitesse de rotation de la vis rpm 80 Température des rouleaux °C 40 The extruder used is a Collin extruder equipped with a flat die, the assembly is completed by a calendering machine. The extrusion parameters are grouped in Table 2 below: <b> Table 2 </b> Settings Units Values Temperature (feed -> sector) ° C 250/265/275/275/280 (P1) 220/235/245/245/250 (P2) Screw rotation speed rpm 80 Roller temperature ° C 40

Les feuilles ainsi extrudées à partir du polyester P1 et P2 présentent une épaisseur de 4 mm.The sheets thus extruded from polyester P1 and P2 have a thickness of 4 mm.

Les feuilles sont alors découpés en carrés de dimension 11,2x11,2 cm puis, à l'aide d'une machine d'étirage Karo IV de marque Brückner, les découpes des feuilles sont étirées en deux directions en procédant à une température de 130°C à 140°C avec un taux d'étirage de 2,8x2,8 et en un temps de 2 secondes dans les deux directions. On obtient ainsi un film bi-orienté obtenu présentant une épaisseur de 14 µm.The sheets are then cut into squares of size 11.2x11.2 cm and then, using a Karo IV stretching machine of the Brückner brand, the cutouts of the sheets are stretched in two directions at a temperature of 130 ° C to 140 ° C with a stretch ratio of 2.8x2.8 and in 2 seconds in both directions. One thus obtains a bi-oriented film obtained having a thickness of 14 μm.

Les films bi-orientés ainsi obtenues à partir des polyesters P1 et P2 présentent des propriétés bien différentes.The bi-oriented films thus obtained from polyesters P1 and P2 have very different properties.

En effet, le polyester P1 permet d'obtenir un film bi-orienté dont la structure cristalline a été vérifiée par diffraction/diffusion des rayons X caractéristique d'une cristallisation sous contrainte lors d'une phase de bi-étirage. Le film bi-orienté obtenu présente de bonnes propriétés mécaniques.Indeed, the polyester P1 makes it possible to obtain a bi-oriented film whose crystal structure has been verified by diffraction / scattering of X-rays characteristic of crystallization under stress during a bi-stretching phase. The bi-oriented film obtained has good mechanical properties.

Au contraire, lorsque le polyester P2 est extrudé il ne présente pas la possibilité de se structurer de manière à faire apparaître une structure cristalline. Cette absence de structure cristalline le rend cassant et nécessite une épaisseur plus importante pour pouvoir être utilisé, entrainant ainsi un éventail d'applications plus restreint. En effet, ce film ne peut pas subir de traitement de bi-orientation sur la machine Karo IV sans être détruit.On the contrary, when the polyester P2 is extruded it does not have the possibility of being structured so as to reveal a crystalline structure. This absence of crystal structure makes it brittle and requires a greater thickness to be able to be used, thus leading to a more restricted range of applications. Indeed, this film cannot undergo bi-orientation treatment on the Karo IV machine without being destroyed.

Exemple 2 : Préparation de films bi-orientésExample 2: Preparation of bi-oriented films A : PréparationA: Preparation

Deux autres polyesters semi cristallin P3 et P4 selon l'invention ont été préparés suivant le même mode opératoire que l'exemple 1. Les quantités des différents composés ont été adaptées de manière à obtenir les polyesters P3 et P4 présentant respectivement 15 % en moles et 25 % en moles d'isosorbide.Two other semi-crystalline polyesters P3 and P4 according to the invention were prepared according to the same procedure as in Example 1. The amounts of the various compounds were adapted so as to obtain the polyesters P3 and P4 having respectively 15% by moles and 25% by moles of isosorbide.

Les quantités ont été déterminées par RMM 1H et les quantités sont exprimées en pourcentage par rapport à la quantité totale de diols dans le polyester.The amounts were determined by 1 H RMM and the amounts are expressed as a percentage relative to the total amount of diols in the polyester.

La viscosité réduite en solution Les polyesters P3 et P4 est respectivement de 75 mUg et 63 mL/g.The reduced viscosity in solution The polyesters P3 and P4 are respectively 75 mUg and 63 mL / g.

B : Mise en forme de feuillesB: Leaf shaping

Les granulés du polyester P3 et P4 obtenus à l'étape A sont ensuite séchés pendant 5h à 150°C est présentent respectivement une teneur en eau de 0,074 % en poids et 0,085 % en poids.The polyester granules P3 and P4 obtained in step A are then dried for 5 hours at 150 ° C. and have a water content of 0.074% by weight and 0.085% by weight respectively.

Les granulés maintenus en atmosphère sèche sont alors introduits dans la trémie de l'extrudeuse. L'extrudeuse utilisée est une extrudeuse Collin équipée d'une filière plate, l'ensemble est complété par une calandreuse. Les paramètres d'extrusion sont regroupés dans le tableau 3 ci-dessous : Tableau 3 Paramètres Unités Valeurs Température (alim -> filière) °C 210/260/275/295/275 (P3) 210/240/255/275/255 (P4) 210/255/270/290/260 (P4) 210/265/280/300/270 (P4) Vitesse de rotation de la vis rpm 50 Température des rouleaux °C 55 The granules maintained in a dry atmosphere are then introduced into the hopper of the extruder. The extruder used is a Collin extruder equipped with a flat die, the assembly is completed by a calendering machine. The extrusion parameters are grouped in Table 3 below: <b> Table 3 </b> Settings Units Values Temperature (feed -> sector) ° C 210/260/275/295/275 (P3) 210/240/255/275/255 (P4) 210/255/270/290/260 (P4) 210/265/280/300/270 (P4) Screw rotation speed rpm 50 Roller temperature ° C 55

Les feuilles ainsi extrudées à partir du polyester P3 et P4 présentent une épaisseur de 350 µm.The sheets thus extruded from polyester P3 and P4 have a thickness of 350 μm.

C : Etirage BiaxialC: Biaxial stretching

Les feuilles obtenues précédemment sont découpées en carrés de dimension 12x12 cm puis étirées à l'aide d'une machine d'étirage Karo IV de marque Brückner. Les paramètres d'étirage pour chaque polyester sont repris ci-dessous: Tableau 4 Paramètres Feuilles P3 Feuilles P4 Préchauffage 2 min 2 min Température consigne de la machine 125°C (mesurée 134°C) 135°C (mesurée 138°C) Taux d'étirage λ=22 λ=33 λ=33 λ=3,53,5 λ=3,23,2 The sheets obtained above are cut into squares of dimension 12x12 cm and then stretched using a Karo IV stretching machine from Brückner brand. The stretching parameters for each polyester are given below: <b> Table 4 </b> Settings P3 sheets P4 sheets Preheating 2 min 2 min Setpoint temperature of the machine 125 ° C (measured 134 ° C) 135 ° C (measured 138 ° C) Draw rate λ = 2 2 λ = 3 3 λ = 3 3 λ = 3.5 3.5 λ = 3.2 3.2

Les vitesses d'étirage ont été adaptées de manière à obtenir 100% d'étirage pour les feuilles obtenues avec le polyester P3 et 50 % d'étirage pour les feuilles obtenues avec le polyester P4. Le temps d'étirage est de 2 secondes.The drawing speeds were adapted so as to obtain 100% drawing for the sheets obtained with polyester P3 and 50% drawing for the sheets obtained with polyester P4. The stretching time is 2 seconds.

Plusieurs films bi-orientés ont ainsi été fabriqués et présentent des épaisseurs variant de 20 µm à 110 µm en fonction des taux d'étirage. L'ensemble des films bi-orientés sont transparents, d'aspect brillant et l'étirage est homogène.Several bi-oriented films have thus been manufactured and have thicknesses varying from 20 μm to 110 μm depending on the stretching rates. All of the bi-oriented films are transparent, of shiny appearance and the stretching is homogeneous.

Comme le montrent les exemples, le polyester thermoplastique semi-cristallin selon l'invention est une excellente alternative pour la fabrication de films bi-orientés présentant de bonnes propriétés mécaniques.As the examples show, the semi-crystalline thermoplastic polyester according to the invention is an excellent alternative for the production of bi-oriented films having good mechanical properties.

Claims (25)

  1. The use of a semicrystalline thermoplastic polyester for producing biaxially oriented films, said polyester comprising:
    • at least one 1,4:3,6-dianhydrohexitol unit (A);
    • at least one alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A);
    • at least one terephthalic acid unit (C);
    wherein the (A)/[(A)+(B)] molar ratio is at least 0.05 and at most 0.30;
    said polyester not containing any aliphatic non-cyclic diol units or comprising a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 5%, and the reduced viscosity in solution (25°C; phenol (50%m): ortho-dichlorobenzene (50%m); 5 g/l of polyester) of said polyester being greater than 50 ml/g.
  2. The use as claimed in claim 1, characterized in that the alicyclic diol (B) is a diol chosen from 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol or a mixture of these diols, very preferentially 1,4-cyclohexanedimethanol.
  3. The use as claimed in either one of claims 1 and 2, characterized in that the 1,4:3,6-dianhydrohexitol (A) is isosorbide.
  4. The use as claimed in any one of claims 1 to 3, characterized in that the polyester does not contain any aliphatic non-cyclic diol units, or comprises a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 1%, preferably the polyester does not contain any aliphatic non-cyclic diol units.
  5. The use as claimed in any one of claims 1 to 4, characterized in that the (3,6-dianhydrohexitol unit (A) + alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A))/(terephthalic acid unit (C)) molar ratio is from 1.05 to 1.5.
  6. The use as claimed in any one of claims 1 to 5, characterized in that the biaxially oriented film has a thickness of from 10 µm to 250 µm.
  7. The use as claimed in any one of claims 1 to 6, characterized in that the biaxially oriented film comprises one or more additional polymers and/or one or more additives.
  8. The use as claimed in any one of claims 1 to 7, characterized in that the biaxially oriented film is treated by a corona treatment, a metallization treatment or a plasma treatment.
  9. A biaxially oriented film comprising a semicrystalline thermoplastic polyester comprising:
    • at least one 1,4:3,6-dianhydrohexitol unit (A);
    • at least one alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A);
    • at least one terephthalic acid unit (C);
    wherein the (A)/[(A)+(B)] molar ratio is at least 0.05 and at most 0.30;
    said polyester not containing any aliphatic non-cyclic diol units or comprising a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 5%, and the reduced viscosity in solution (25°C; phenol (50%m): ortho-dichlorobenzene (50%m); 5 g/l of polyester) of said polyester being greater than 50 ml/g.
  10. The biaxially oriented film as claimed in claim 9, characterized in that the alicyclic diol (B) is a diol chosen from 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol or a mixture of these diols, very preferentially 1,4-cyclohexanedimethanol.
  11. The biaxially oriented film as claimed in either of claims 9 and 10, characterized in that the 1,4:3,6-dianhydrohexitol (A) is isosorbide.
  12. The biaxially oriented film as claimed in one of claims 9 to 11, characterized in that the polyester does not contain any aliphatic non-cyclic diol units, or comprises a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 1%, preferably the polyester does not contain any aliphatic non-cyclic diol units.
  13. The biaxially oriented film as claimed in one of claims 9 to 12, characterized in that the (3,6-dianhydrohexitol unit (A) + alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A))/(terephthalic acid unit (C)) molar ratio is from 1.05 to 1.5.
  14. The biaxially oriented film as claimed in one of claims 9 to 13, characterized in that the biaxially oriented film has a thickness of from 10 µm to 250 µm.
  15. The biaxially oriented film as claimed in one of claims 9 to 14, characterized in that the biaxially oriented film comprises one or more additional polymers and/or one or more additives.
  16. The biaxially oriented film as claimed in one of claims 9 to 15, characterized in that the biaxially oriented film is treated by a corona treatment, a metallization treatment or a plasma treatment.
  17. A process for producing a biaxially oriented film, comprising the following steps of:
    • provision of a semicrystalline thermoplastic polyester comprising at least one 1,4:3,6-dianhydrohexitol unit (A), at least one alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A), at least one terephthalic acid unit (C), wherein the (A)/[(A)+(B)] molar ratio is at least 0.05 and at most 0.30, said polyester not containing any aliphatic non-cyclic diol units or comprising a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 5%, and the reduced viscosity in solution (25°C; phenol (50%m): ortho-dichlorobenzene (50%m); 5 g/l of polyester) of said polyester being greater than 50 ml/g;
    • preparation of said biaxially oriented film from the semicrystalline thermoplastic polyester obtained in the preceding step.
  18. The production process as claimed in claim 17, characterized in that the preparation step is carried out by the cast extrusion method, and in particular by the Stenter process.
  19. The production process as claimed in claim 17 or 18, characterized in that the alicyclic diol (B) is a diol chosen from 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol or a mixture of these diols, very preferentially 1,4-cyclohexanedimethanol.
  20. The production process as claimed in any one of claims 17 to 19, characterized in that the 1,4:3,6-dianhydrohexitol (A) is isosorbide.
  21. The production process as claimed in any one of claims 17 to 20, characterized in that the polyester does not contain any aliphatic non-cyclic diol units, or comprises a molar amount of aliphatic non-cyclic diol units, relative to all the monomer units of the polyester, of less than 1%, preferably the polyester does not contain any aliphatic non-cyclic diol units.
  22. The production process as claimed in any one of claims 17 to 21, characterized in that the (3,6-dianhydrohexitol unit (A) + alicyclic diol unit (B) other than the 1,4:3,6-dianhydrohexitol units (A))/(terephthalic acid unit (C)) molar ratio is from 1.05 to 1.5.
  23. The production process as claimed in any one of claims 17 to 22, characterized in that the biaxially oriented film has a thickness of from 10 µm to 250 µm.
  24. The production process as claimed in any one of claims 17 to 23, characterized in that the biaxially oriented film comprises one or more additional polymers and/or one or more additives.
  25. The production process as claimed in any one of claims 17 to 24, characterized in that the biaxially oriented film is treated by a corona treatment, a metallization treatment or a plasma treatment.
EP17754765.0A 2016-08-03 2017-08-03 Semi-crystalline thermoplastic polyester for producing bioriented films Active EP3494158B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1657545A FR3054838B1 (en) 2016-08-03 2016-08-03 SEMI-CRYSTALLINE THERMOPLASTIC POLYESTER FOR THE MANUFACTURE OF BI-ORIENT FILMS
PCT/FR2017/052177 WO2018024993A1 (en) 2016-08-03 2017-08-03 Semi-crystalline thermoplastic polyester for producing bioriented films

Publications (2)

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EP3494158A1 EP3494158A1 (en) 2019-06-12
EP3494158B1 true EP3494158B1 (en) 2020-06-10

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EP17754765.0A Active EP3494158B1 (en) 2016-08-03 2017-08-03 Semi-crystalline thermoplastic polyester for producing bioriented films

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US (1) US20190194407A1 (en)
EP (1) EP3494158B1 (en)
JP (1) JP7129400B2 (en)
KR (2) KR20190037245A (en)
CN (1) CN109563254B (en)
CA (1) CA3032104A1 (en)
ES (1) ES2817505T3 (en)
FR (1) FR3054838B1 (en)
MX (1) MX2019001449A (en)
PT (1) PT3494158T (en)
WO (1) WO2018024993A1 (en)

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KR102654778B1 (en) * 2016-11-24 2024-04-03 에스케이케미칼 주식회사 Mdo thermoresistant heat-shrinkable film
KR102654779B1 (en) 2016-11-24 2024-04-03 에스케이케미칼 주식회사 Mdo thermoresistant heat-shrinkable multilayer film

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US5958581A (en) * 1998-04-23 1999-09-28 Hna Holdings, Inc. Polyester film and methods for making same
CN100374884C (en) * 1999-06-17 2008-03-12 富士胶片株式会社 Optical filter
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NL2002382C2 (en) 2008-12-30 2010-07-01 Furanix Technologies Bv A process for preparing a polymer having a 2,5-furandicarboxylate moiety within the polymer backbone and such (co)polymers.
KR20110028696A (en) 2009-09-14 2011-03-22 에스케이케미칼주식회사 Polyester resin copolymerized with isosorbide and 1,4- cyclohexane dimethanol and preparing method thereof
KR101639631B1 (en) * 2009-12-28 2016-07-14 에스케이케미칼주식회사 Thermoplastic article comprising decorative materials
JP5664201B2 (en) * 2010-12-15 2015-02-04 東洋紡株式会社 Biaxially oriented polyester film for molding
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JP2013189591A (en) * 2012-03-15 2013-09-26 Mitsubishi Plastics Inc Biaxially oriented polyester film
FR3027906B1 (en) * 2014-10-29 2017-01-06 Roquette Freres METHOD FOR MANUFACTURING POLYESTER CONTAINING AT LEAST ONE IMPROVED COLORATION 1,4: 3,6-DIANHYDROHEXITOL

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Also Published As

Publication number Publication date
US20190194407A1 (en) 2019-06-27
FR3054838A1 (en) 2018-02-09
CN109563254A (en) 2019-04-02
FR3054838B1 (en) 2018-09-07
CA3032104A1 (en) 2018-02-08
KR20190037245A (en) 2019-04-05
PT3494158T (en) 2020-09-11
MX2019001449A (en) 2019-06-20
KR20230136676A (en) 2023-09-26
EP3494158A1 (en) 2019-06-12
JP7129400B2 (en) 2022-09-01
CN109563254B (en) 2022-06-03
ES2817505T3 (en) 2021-04-07
JP2019524941A (en) 2019-09-05
WO2018024993A1 (en) 2018-02-08

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