EP3482404A1 - Nanolaminated material, two-dimensional material and process for manufacturing a two-dimensional material - Google Patents
Nanolaminated material, two-dimensional material and process for manufacturing a two-dimensional materialInfo
- Publication number
- EP3482404A1 EP3482404A1 EP17727747.2A EP17727747A EP3482404A1 EP 3482404 A1 EP3482404 A1 EP 3482404A1 EP 17727747 A EP17727747 A EP 17727747A EP 3482404 A1 EP3482404 A1 EP 3482404A1
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- Prior art keywords
- dimensional
- nanolaminated
- atoms
- formula
- layers
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- H01F10/00—Thin magnetic films, e.g. of one-domain structure
- H01F10/08—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers
- H01F10/10—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition
- H01F10/12—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition being metals or alloys
- H01F10/126—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition being metals or alloys containing rare earth metals
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- C04B35/62605—Treating the starting powders individually or as mixtures
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- H01F1/0036—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties showing low dimensional magnetism, i.e. spin rearrangements due to a restriction of dimensions, e.g. showing giant magnetoresistivity
- H01F1/009—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties showing low dimensional magnetism, i.e. spin rearrangements due to a restriction of dimensions, e.g. showing giant magnetoresistivity bidimensional, e.g. nanoscale period nanomagnet arrays
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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Definitions
- the present disclosure relates in general to a nanolaminated material with the formula (Ml x ⁇ p ,M2 y ⁇ e -eAli-c +p, wherein M l and M2 constitutes two different transition metals.
- the present disclosure further relates to a substantially two-dimensional material comprising a layer having an empirical formula ( ⁇ 1 ⁇ ⁇ ⁇ , ⁇ 2 ⁇ ⁇ ⁇ ) 2 - ⁇ ⁇ , and process for manufacturing such a material.
- the present disclosure further relates to a process for manufacturing a substantially two-dimensional material comprising a layer having an empirical formula (Ml x ⁇ p wherein re constitutes a vacancy.
- MAX phases with compositions diverging from n being an integer are also known, and MAX phases with n above 3 have been reported in the literature.
- MAX phases are in the literature often divided into different classes of MAX phases depending on the relative amounts of the M, A and X elements and the most common classes constitute 211 MAX phases, 312 MAX phases and 413 MAX phases.
- MAX phases have a layered hexagonal crystal structure with P6 3 /mmc symmetry. Each unit cell comprises two formula units. Near-closed packed layers of the M-element(s) are interleaved with pure A-group element(s) layers, with the X-atoms filling the octahedral sites between the former. Therefore, MAX phases form laminated structures. These laminated structures have anisotropic properties as a result of the structure. MAX phases possess unique properties combining ceramic and metallic properties. They are for example electrically and thermally conductive, resistant to thermal shock, plastic at high
- MAX phases have comparatively low weight, are corrosion resistant, and also have excellent creep and fatigue resistance. For said reason, MAX phases have previously been suggested for applications such as heating elements, gas burner nozzles in corrosive environments, high-temperature bearings as well in composites for dry drilling of concrete. MAX phases have also been proposed as coatings for electrical components, for example for fuel cell bipolar plates and electrical contacts. MAX phases may also have other properties. For example, WO 2012/070991 Al and WO
- the MAX phases comprise two transition metals, wherein one of the transition metals contributes to the magnetic properties and the other contributes to the ability to synthesize the MAX phase.
- MAX phases may be synthesised by bulk synthesis wherein the constituent elements of the intended MAX phase are mixed in the intended amounts of the MAX phase and subjected to high temperature so as to form the MAX phase. Examples of such bulk synthesis methods include hot isostatic pressing (HIP), reactive sintering, self-propagating high temperature synthesis (SHS), and combustion synthesis.
- MAX phases may also be synthesised using thin film synthesis methods, such as by physical vapour deposition (PVD) or chemical vapour deposition (CVD).
- MXenes are a class of two-dimensional inorganic compounds which consist of a few atoms thick layers of transition metal carbides or carbonitrides. MXenes are often described with the formula M n+ iX n . However, since the surfaces of MXene generally are terminated by functional groups, a more correct description is the formula M n+ iX n T s , where T s is a functional group such as O, F or OH.
- the synthesis of MXenes comprises etching of various MAX phases to thereby remove the A-atoms of the MAX phase.
- the MAX phase M 2 AIC M denominating a transition metal
- HF hydrofluoric acid
- MXenes that have been previously synthesized include Ti 2 C, V 2 C, Nb 2 C, Ti 3 C 2 , Ti 3 CN, Nb 4 C 3 and Ta 4 C 3 .
- Naguib et al. "Two-Dimensional Nanocrystals Produced by Exfoliation of Ti ⁇ lC , Advanced Materials, 2011, 23, 4248-4253, reported synthesis of a two dimensional material starting from the MAX phase Ti 3 AIC 2 . They extracted the Al from Ti 3 AIC 2 by use of hydrofluoric solution and thereby arrived at isolated layers of Ti 3 C 2 .
- compositions comprising free standing and stacked assemblies of two-dimensional crystalline solids.
- the compositions comprise at least one layer having first and second surfaces, each layer comprising a substantially two-dimensional array of crystal cells, each crystal cell having an empirical formula of M n+ iX n , such that X is positioned within an octahedral array of M.
- the object of the present invention is to provide new tailored nanolaminated materials of the MAX phase type which may enable new possibilities for said type of materials.
- the object is achieved by a nanolaminated material which has the formula ( ⁇ 1 ⁇ ⁇ ⁇ , ⁇ 2 ⁇ ⁇ ⁇ ) 2 _ ⁇ ⁇ _ ⁇ ( ⁇ ⁇ ⁇ , wherein
- ⁇ is O to ⁇ 0.1
- a 0 to ⁇ 0.2
- p 0 to ⁇ 0.2
- x is between 0.60 and 0.75, preferably wherein x is between 0.65 and 0.69,
- Ml is Mo
- M2 is a transition metal selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- the nanolaminated material according to the present disclosure is thus a quaternary MAX phase alloy of the 211 type, wherein A is Al and X is C.
- the nanolaminated material exhibits in-plane chemical ordering of the transition metals Ml and M2. That is, in the M-plane of the MAX phase alloy, the Ml and M2 atoms are ordered in relation to each other in contrast to randomly distributed within the M-plane.
- the nanolaminated material according to the present invention may for example be used in synthesis of MXenes.
- x is most preferably 2/3.
- M2 in the nanolaminated material may be selected from the group consisting of Ce, Ho and Er. According to another exemplifying embodiment, M2 in the nanolaminated material may be selected from the group consisting of Pr, Nd, Sm, Gd, Tb, Dy, Tm and Lu.
- the present invention also relates to a substantially two-dimensional material comprising a layer having an empirical formula (Ml x ⁇ p ,M2 y ⁇ £ ) 2 -6Ci ⁇ p , wherein
- ⁇ is O to ⁇ 0.1
- p 0 to ⁇ 0.2
- x is between 0.60 and 0.75, preferably wherein x is between 0.65 and 0.69,
- Ml is Mo
- M2 is a transition metal selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- x is most preferably 2/3.
- M2 is selected from the group consisting of Ce, Ho and Er. According to another exemplifying embodiment of the substantially two-dimensional material according to the present disclosure, M2 is selected from the group consisting of Pr, Nd, Sm, Gd, Tb, Dy, Tm and Lu.
- the layer of the substantially two-dimensional material has a first surface and a second surface, and may comprise a surface termination T s .
- the surface termination may result from the etching process or be a surface termination T' s achieved in a processing step subsequent to the etching step.
- the substantially two-dimensional material may according to one aspect consist solely of the layer with the surface termination T s or T' s .
- the substantially two-dimensional material as described above may be produced by a method comprising the steps of
- each substantially two-dimensional layer comprises a surface termination T s resulting from the etching
- the above described nanolaminated material may also be used for manufacturing a substantially two-dimensional material comprising a controlled amount of vacancies.
- a substantially two-dimensional material can be expressed as a substantially two-dimensional material comprising a layer having an empirical formula (Ml x ⁇ p wherein
- ⁇ is O to ⁇ 0.1
- p 0 to ⁇ 0.2
- x is between 0.60 and 0.75
- Ml is Mo
- the process for manufacturing such a substantially two-dimensional material comprising r comprises the following steps:
- each substantially two-dimensional layer comprises a surface termination T s resulting from the etching
- the present disclosure further relates to a method for manufacturing a material comprising a stacked assembly of a plurality of substantially two-dimensional layers, the method comprising the following steps:
- each substantially two-dimensional layer comprises a surface termination T s resulting from the etching.
- the method may optionally comprise a step of exchanging the surface termination T s of each of the substantially two-dimensional layers resulting from the etching to another surface termination T' s .
- the purpose of such a step would be to achieve a surface termination of the layers of the stacked assembly which is suitable for the intended use of the stacked assembly.
- the present invention further relates to a stacked assembly comprising a plurality of layers wherein at least one of the layers constitutes a substantially two-dimensional material as described above.
- the stacked assembly may preferably comprise more than one layer of the substantially two- dimensional material.
- the stacked assembly may further comprise layers of other compositions or materials.
- the stacked assembly may be a stacked assembly as produced by the method for manufacturing a material comprising a stacked assembly as disclosed above.
- the present invention further relates to a composite comprising a substantially two-dimensional material as disclosed above.
- the present invention further relates to an energy storage device comprising a substantially two- dimensional material as disclosed above.
- Fig. 1 schematically illustrates a side view of the atomic structure of a conventional 211
- Fig. 2a schematically illustrates a side view of the atomic structure of a nanolaminated material according to one exemplifying embodiment of the present invention
- Fig. 2b schematically illustrates a perspective view of the atomic structure of a
- FIG. 3 schematically illustrate a process for manufacturing a substantially two-dimensional material according to the present disclosure
- Fig. 4a schematically illustrates a side view of the atomic structure of a nanolaminated material of Fig. 2a
- Fig. 4b schematically illustrates a side view of the atomic structure of a stacked assembly obtained through etching of the nanolaminated material as illustrated in Figure 4a according to one embodiment
- Fig. 4c schematically illustrates a top view of an isolated substantially two-dimensional layer obtained from the stacked assembly as illustrated in Fig. 4b
- Fig. 4d schematically illustrates a side view of the atomic structure of a stacked assembly obtained through etching of the nanolaminated material as illustrated in Figure 4a according to another embodiment
- Fig. 4e schematically illustrates a top view of an isolated substantially two-dimensional layer obtained from the stacked assembly as illustrated in Fig. 4d
- Fig. 5a illustrates XRD spectra for (Mo 2 /3Cei/ 3 ) 2 AIC synthesised according to Experimental result 1
- Fig. 5b constitutes images from STEM, taken from various zone axes, of (Mo 2 /3Cei/ 3 ) 2 AIC synthesised according to Experimental result 1
- Fig. 6a illustrates XRD spectra for (Mo 2 / 3 Tbi/ 3 ) 2 AIC synthesised according to Experimental result 1
- Fig. 6b constitutes images from STEM, taken from various zone axes, of (Mo 2 / 3 Tbi/ 3 ) 2 AIC synthesised according to Experimental result 1
- Fig. 7a illustrates XRD spectra for (Mo 2 / 3 Pri/ 3 ) 2 AIC synthesised according to Experimental result 2
- Fig. 7b constitutes an image from STEM of (Mo 2 / 3 Pri/ 3 ) 2 AIC synthesised according to
- Fig. 8a illustrates XRD spectra for (Mo 2 / 3 Ndi/ 3 ) 2 AIC synthesised according to Experimental result 2
- Fig. 8b constitutes an image from STEM of (Mo 2 / 3 Ndi/ 3 ) 2 AIC synthesised according to
- Fig. 9a illustrates XRD spectra for (Mo 2 / 3 Smi/ 3 ) 2 AIC synthesised according to Experimental result 2
- Fig. 9b constitutes an image from STEM of (Mo 2 / 3 Smi/ 3 ) 2 AIC synthesised according to
- Fig. 10a illustrates XRD spectra for (Mo 2 / 3 Gdi/ 3 ) 2 AIC synthesised according to Experimental result 2
- Fig. 10b constitutes an image from STEM of (Mo 2 / 3 Gdi/ 3 ) 2 AIC synthesised according to
- Fig. 11a illustrates XRD spectra for (Mo 2 / 3 Dyi/ 3 ) 2 AIC synthesised according to Experimental result 2
- Fig. lib constitutes an image from STEM of (Mo 2 / 3 Dy 1/3 ) 2 AIC synthesised according to
- Fig. 12a illustrates XRD spectra for (Mo 2 /3Hoi/3) 2 AIC synthesised according to Experimental result 2
- Fig. 12b constitutes an image from STEM of (Mo 2 / 3 Ho 1/3 ) 2 AIC synthesised according to
- Fig. 13a illustrates XRD spectra for (Mo 2 / 3 Eri/3) 2 AIC synthesised according to Experimental result 2
- Fig. 13b constitutes an image from STEM of (Mo 2 / 3 Er 1/3 ) 2 AlC synthesised according to
- Fig. 14a illustrates XRD spectra for (Mo 2 / 3 Tmi/3) 2 AIC synthesised according to Experimental result 2
- Fig. 14b constitutes an image from STEM of (Mo 2 / 3 Tm 1/3 ) 2 AIC synthesised according to
- Fig. 15a illustrates XRD spectra for (Mo 2 /3Lui/3) 2 AIC synthesised according to Experimental result 2
- Fig. 15b constitutes an image from STEM of (Mo 2 /3Lui/3) 2 AlC synthesised according to
- Fig. 16a illustrates XRD spectra for (Mo 2 /3Hoi/3) 2 AIC synthesised according to Experimental result 3
- Fig. 16b constitutes an image from STEM of (Mo 2 /3Hoi /3 ) 2 AIC synthesised according to
- Fig. 17a illustrates X D spectra for (Mo 2 /3Eri/ 3 ) 2 AIC synthesised according to Experimental result 3
- Fig. 17b constitutes an image from STEM of (Mo 2 /3Eri/ 3 ) 2 AIC synthesised according to
- Fig. 18a illustrates XRD spectra for (Mo 2 / 3 Cei/ 3 ) 2 AIC synthesised according to Experimental result 3
- Fig. 18b constitutes an image from STEM of (Mo 2 / 3 Cei/ 3 ) 2 AIC synthesised according to
- a two-dimensional material constitutes a material consisting of a single layer of atoms or crystal cells, and is sometimes referred to as a "single layer material".
- the atoms or, where applicable, crystal cells are repeated in two dimensions (x and y direction) but not in the third dimension (z direction), in contrast to a three-dimensional material where the atoms/crystal cells are repeated in all directions.
- no material constitutes a perfectly two-dimensional material since there will always be normally occurring defects present. Therefore, in the present disclosure, the term "substantially two- dimensional material” is used, which shall be considered to encompass both a perfect two- dimensional material as well as a two-dimensional material comprising normally occurring defects.
- a two-dimensional material or a substantially two-dimensional material shall not be considered to necessarily be flat but may for example also have a single-curved, double-curved, undulating, rolled-up, or tube shape without departing from the scope of the present invention.
- essentially octahedral array shall thus be considered to encompass a perfect octahedral array as well as a slightly distorted octahedral array as will occur as a result of normally occurring defects and/or different atomic radii of the atoms.
- the present inventors have discovered new three-dimensional nanolaminated materials, more specifically new quaternary MAX phase alloys from the 211 class of MAX phases, which provide chemical in-plane order.
- the quaternary MAX phase alloys comprise two transition metals, hereinafter denominated M l and M2, in specific amounts.
- the MAX phase alloys provide chemical in-plane order since the M l and M2 atoms of the newly identified MAX phase alloys are not randomly distributed within the M-layers of the MAX phase, but are arranged in a particular order.
- the fact that the M l and M 2 atoms are ordered provides new possibilities for application of MAX phases, for example when synthesizing MXenes from such a MAX phases.
- M2 is selected from the group consisting of Cerium (Ce), Praseodym (Pr), Neodym (Nd), Samarium (Sm), Gadolinium (Gd), Terbium (Tb), Dysprosium (Dy), Holmium (Ho), Erbium (Er), Tulium (Tu) and Lutentium (Lu).
- the A element constitutes Aluminium (Al) and the X element constitutes Carbon (C).
- MAX phases with the formula ( ⁇ 1 ⁇ , ⁇ 2 ⁇ ) 2 - ⁇ ⁇ . c ip, wherein M l and M2 are selected as given above and wherein the sum of x and y is 1, have been realised.
- These new MAX phases obtained through alloying with a second transition metal selected from the group of lanthanides may in many cases be used for synthesis of substantially two-dimensional materials, i.e. MXenes, which specific properties mainly depending on the M2 selected.
- the present inventors have previously found that the relative amounts of two different transition metals in a nanolaminated material cannot be arbitrarily selected, but must be selected
- a chemical ordering of M atoms is not automatically achieved for any arbitrary relative amount of Ml and M2. Furthermore, any arbitrary selection of the relative amount of Ml and M2 will not lead to formation of a MAX phase during synthesis, and in particular will not necessarily lead to a MAX phase which is stable. It is therefore important to properly adjust the relative amounts of M l and M2 atoms during synthesis of the MAX phase.
- the relative amount of the two different transition metals, Ml and M2, in the nanolaminated material is purposively selected such as to obtain a chemical in-plane ordering of the M atoms as well as to ensure that the nanolaminated materials are stable such that they can readily be synthesised.
- the amount of M l (which in this case is Mo) should be about twice the amount of M2.
- x is between 0.60 and 0.75 and the sum of x and y is 1.00.
- x is between 0.65 and 0.69. More preferably, x is 0.67, or more accurately x is preferably 2/3.
- the M2 atoms in most cases extend somewhat out of the M-plane towards the A-plane of the MAX phase alloy. Consequently, new symmetries can be identified, and three additional space groups have been found which describe the crystal structure; C2/m (#12), C2/c (#15), and Cmcm (#63). Furthermore in the resulting crystal cells of the nanolaminated material, the M l and M2 atoms are ordered, in contrast to randomly distributed, in relation to each other within the M-plane of the MAX phase.
- MAX phases typically comprise three elements, M, A and X, forming for example M 2 AX in the case of 211 MAX phase.
- Figure 1 illustrates a side view of the atomic structure of a
- the new MAX phases found by the present inventors originate from alloying with a second M element, to realise quaternary alloys where there is chemical ordering in the M-plane as disclosed above.
- the resulting nanolaminated material has thus the general formula (Ml x ,M2 y ) 2 AIC, wherein the sum of x and y is 1, and x is from 0.60 to 0.75 (including the end values).
- the (Ml x ,M2 y ) 2 AIC formula may invite to a too strict interpretation inter alia since there are always normally occurring defects in a material, such as unintended and randomly distributed vacancies.
- composition of the nanolaminated material may diverge from the exact (Ml x ,M2 y ) 2 AIC formula for example due to partial sublimation of Al, and/or possible uptake of carbon from a graphite crucible and/or die, if such are used, during synthesis. There is also a risk for loss of carbon during synthesis in many cases.
- a more accurate formula for the nanolaminated material is ( ⁇ 1 ⁇ ⁇ ⁇ , ⁇ 2 ⁇ ⁇ ⁇ ) 2 _ ⁇ ⁇ _ ⁇ ( ⁇ ⁇ ⁇ , wherein ⁇ , ⁇ , ⁇ , a and p takes into account expected possible divergence from a true (Ml x ,M2 y ) 2 AIC composition.
- Each of ⁇ and ⁇ may be from 0 to ⁇ 0.10, preferably from 0 to ⁇ 0.05, most preferably from 0 to ⁇ 0.02.
- Each of ⁇ , a and p may be from 0 to ⁇ 0.20, preferably from 0 to ⁇ 0.10, most preferably from 0 to ⁇ 0.05.
- An alternative way of expressing the present nanolaminated material is a nanolaminated material having the composition (Ml x ,M2 y ) 2 AIC but comprising normally occurring defects, and wherein x is 0.60-0.75, the sum of x and y is 1, and Ml and M2 each are selected as disclosed above.
- the nanolaminated material according to the present disclosure is thus a nanolaminated material selected from the group consisting of:
- FIG. 2a schematically illustrates a side view
- Figure 2b schematically illustrates a perspective view of a nanolaminated material according to one exemplifying embodiment of the present disclosure.
- the nanolaminated material comprises a first transition metal Ml and a second transition metal M2, as well as aluminium (Al) and carbon (C).
- x would be 2/3 and y would be 1/3.
- the amount of Ml atoms is twice the amount of M2 atoms.
- the nanolaminated material according to this exemplifying embodiment thus has the general formula (Ml 2 / 3 ,M2i/ 3 ) 2 AIC.
- Ml is Mo and M2 is selected from the group consisting of Ce, Pr, Nb, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- the atomic radius of the M2 atoms is greater than the atomic radius of the Ml atoms.
- the Ml and M2 atoms are chemically ordered in relation to each other and the M2 atoms extend out of the Ml-plane towards the A-plane formed by the Al atoms.
- the C atoms are positioned within essentially octahedral arrays formed by the M l and M2 atoms.
- the present disclosure further relates to a substantially two-dimensional material which may be synthesized from the nanolaminated material as disclosed above.
- the substantially two-dimensional material comprises a layer having an empirical formula (Ml x ⁇ p ,M2 y ⁇ £ ) 2 -6Ci ⁇ p , wherein
- ⁇ is O to ⁇ 0.1
- p 0 to ⁇ 0.2
- x is between 0.60 and 0.75, preferably wherein x is between 0.65 and 0.69,
- Ml is Mo
- M2 is a transition metal selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu. It is also possible to synthesize a substantially two-dimensional material comprising a controlled high amount of vacancies from the nanolaminated material as disclosed above. Such a material would have the formula (Ml x ⁇ p wherein
- ⁇ is O to ⁇ 0.1
- ⁇ is 0 to ⁇ 0.2
- p is 0 to ⁇ 0.2
- x is between 0.60 and 0.75
- Ml is Mo
- r constitutes a vacancy
- the present disclosure further relates to a process for manufacturing a substantially two-dimensional material as well as a process for manufacturing a material comprising a stacked assembly of a plurality of substantially two-dimensional layers.
- the present invention further provides a process for synthesis of new MXenes as well as stacked assemblies thereof.
- FIG. 3 schematically illustrates a process according to the present disclosure.
- the process comprises a first step, SI, comprising preparing a nanolaminated material having the formula (M l x ⁇ p , ⁇ 2 ⁇ ) 2 - ⁇ ⁇ _ ⁇ ( ⁇ ⁇ ⁇ .
- Ml is Mo and M2 is selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- the sum of x and y in the formula is 1, and x is between 0.60 and 0.75.
- x is between 0.65 and 0.69. More preferably, x is 0.67, or more accurately x is preferably 2/3.
- the nanolaminated material may be prepared according to conventional methods for producing MAX materials as known in the art.
- the nanolaminated material is produced by a bulk method for sake of simplicity.
- other processes such as chemical vapour deposition (CVD) or physical vapour deposition (PVD), are also possible.
- the nanolaminated material may according to a preferred embodiment for example be produced by mixing powders of the elements in the stoichiometric amounts of the intended nanolaminated material and heating the mixture to an appropriate temperature under argon atmosphere.
- the nanolaminated material is in a second step, S2, selectively etched so as to remove substantially all of the Al atoms thereby obtaining a plurality of substantially two-dimensional layers.
- S2 selectively etched so as to remove substantially all of the Al atoms thereby obtaining a plurality of substantially two-dimensional layers.
- the etching may be performed such as to remove substantially all of the Al atoms as well as substantially all of the M2 atoms.
- Etching of the M2 atoms may be conducted either simultaneously with the Al atoms or in a separate etching step. In the separate etching step, the same or another etching solution as in the etching step where Al atoms are removed may be used.
- the resulting substantially two-dimensional layers thus each have an empirical formula (Ml x ⁇ p is either M2 or a vacancy.
- Etching may suitably be made using an etching solution comprising hydrogen fluoride (HF), hydrogen fluoride (HF) and hydrochloric acid (HCI), ammonium bifluoride (NH 4 HF 2 ), lithium fluoride (LiF), or lithium fluoride (LiF) and hydrochloric acid (HCI).
- etching solution comprising hydrogen fluoride (HF), hydrogen fluoride (HF) and hydrochloric acid (HCI), ammonium bifluoride (NH 4 HF 2 ), lithium fluoride (LiF), or lithium fluoride (LiF) and hydrochloric acid (HCI).
- HCI hydrogen fluoride
- HF hydrogen fluoride
- HHI hydrochloric acid
- NH 4 HF 2 ammonium bifluoride
- LiF lithium fluoride
- LiF lithium fluoride
- HCI hydroch
- each substantially two-dimensional layer further comprises a surface termination T s resulting from the etching.
- the surface termination constitutes a functional group and depends on the etching solution used.
- the surface termination may for example be -O, -H, -OH or -F, or any combination thereof. Other surface terminations are however also plausible depending on the etching solution used.
- the surface termination may be altered after etching, in accordance with any previously known method, without departing from the scope of the present invention. For example, the surface termination may be altered during an optional intercalation step and/or an optional subsequent washing step used for isolating the individual substantially two-dimensional layers.
- the method may optionally also comprise an intercalation step subsequent to the etching step, but before the optional step of isolating one or more of the substantially two-dimensional layers as disclosed below.
- An intercalation step may for example be beneficial in case of using an etching solution comprising HF.
- the method may further comprise one or more washing steps as known in the art.
- washing steps depend for example on the etching solution used and/or the desired surface termination of the individual two-dimensional layers.
- the etching solution comprises LiF and HCI
- washing may suitably be made in three steps wherein in the first washing step HCI may be used, in the second washing step LiCI solution may be used and in the third washing step water may be used used.
- the resulting plurality of substantially two-dimensional layers each having an empirical formula (Ml x ⁇ p is either M2 or a vacancy, may be used as a stacked assembly (in the as-etched form) for the intended application.
- the process may further comprise a third step, S3, comprising isolating a first layer of said plurality of substantially two- dimensional layers.
- the as-etched stacked assembly is delaminated.
- the process as disclosed above results either in a plurality of substantially two-dimensional layers in an as-obtained stacked assembly (as-etched stacked assembly) or as one or more isolated layer(s) of said plurality of substantially two-dimensional layers.
- the resulting two-dimensional layers (or the isolated layers) will comprise vacancies.
- the M2 atoms of the nanolaminated material extend somewhat out of the M-plane towards the A-plane facilitates the selective etching of the M2 atoms while maintaining the Mo atoms in the material.
- Figure 4a schematically illustrates a side view of a nanolaminated material in accordance with the exemplifying embodiment discussed with reference to Figures 2a and 2b, Figure 4a thus corresponds to Figure 2a.
- FIG 4b schematically illustrates one example of a stacked assembly obtained through etching of the nanolaminated material as illustrated in Figure 4a so as to remove essentially all of the Al atoms, i.e. the A-layer of the nanolaminated material.
- the M2 atoms have not been etched away.
- the stacked assembly thus comprises a plurality of substantially two-dimensional layers 10 (only one completely shown in the figure) each having an empirical formula (Ml x ⁇ p ,M2 y ⁇ £ ) 2 -6Ci ⁇ p and comprising a surface termination T s (not illustrated) as disclosed above.
- the individual two-dimensional layers 10 can be separated and isolated from one another in the etching solution or in a separate delamination step.
- Figure 4c schematically illustrates a top view of an isolated substantially two-dimensional layer 10.
- the Ml and M2 atoms are chemically ordered in relation to each other, i.e. not randomly distributed in the M sites of the crystal cells.
- Figure 4d schematically illustrates a stacked assembly obtained through etching of the
- the stacked assembly thus comprises a plurality of substantially two-dimensional layers 12 (only one completely shown in the figure) each having an empirical formula (M l x ⁇ p ,r y ⁇ £ ) 2 -6Ci ⁇ p wherein r is a vacancy.
- Each substantially two-dimensional layer also comprises a surface termination T s (not illustrated) as disclosed above.
- the individual two-dimensional layers 12 can be separated and isolated from each other as previously disclosed.
- Figure 4e schematically illustrates a top view of an isolated substantially two-dimensional layer 12. As can be seen from Figure 4e, the two-dimensional layer comprises ordered vacancies 11.
- the Figures 4b-4e show a case wherein the chemical ordering of the Ml atoms and the M2 atoms, or the vacancies resulting from the removal of the M2 atoms, is maintained after etching.
- the present disclosure is not limited to such a case.
- the selective etching may cause some reordering of the Ml atoms and M2 atoms in relation to each other, or some transfer of M l atoms to vacancies. Therefore, the present disclosure is not limited to a two-dimensional material exhibiting chemical ordering or comprising ordered vacancies, or stacked assemblies thereof, but also encompasses unordered structures.
- the present disclosure also relates to a substantially two-dimensional material which may be obtained through the process as disclosed above.
- the resulting two-dimensional material according to the present invention comprises a layer having the general formula (Ml x ,r y ) 2 C, wherein Ml is Mo and r is either M2 or a vacancy.
- Ml is Mo
- r is either M2 or a vacancy.
- the sum of x and y is 1.00, and x is between 0.60 and 0.75.
- x is between 0.65 and 0.69. More preferably, x is 0.67, or more accurately x is preferably 2/3.
- M2 is a transition metal selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- Each of ⁇ and ⁇ may be from 0 to ⁇ 0.10, preferably from 0 to ⁇ 0.05.
- Each of ⁇ and p may be from 0 to ⁇ 0.20, preferably from 0 to ⁇ 0.10.
- the actual formula (Ml x ⁇ p of the layer of the substantially two-dimensional material according to the present invention will be simplified in the following by using the general formula (M l x ,r y ) 2 C.
- the general formula (Ml x ,r y ) 2 C whenever the general formula (Ml x ,r y ) 2 C is used in the following disclosure, it shall be considered to in fact constitute the formula ( ⁇ 1 ⁇ , ⁇ ⁇ ) 2 _ ⁇ ( ⁇ ⁇ .
- the substantially two-dimensional material comprises a layer having an empirical formula (Ml x ⁇ p ,M2 y ⁇ i; ) 2 _ 6 Ci ⁇ p , wherein
- ⁇ is O to ⁇ 0.1
- p 0 to ⁇ 0.2
- x is between 0.60 and 0.75, preferably wherein x is between 0.65 and 0.69,
- Ml is Mo
- M2 is a transition metal selected from the group consisting of Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu.
- x is 2/3.
- the layer may have a first and a second surface and comprise a surface termination as disclosed above with regard to the process for the manufacture of the substantially two-dimensional material.
- the present disclosure also relates to a stacked assembly comprising a plurality of layers wherein at least one of the layers constitutes a substantially two-dimensional material as disclosed above.
- the present disclosure also relates to a composite comprising a substantially two-dimensional material as disclosed above, or a stacked assembly as disclosed above.
- the potential areas of application of MAX phases in general are given in the background portion of the present disclosure.
- the potential areas of the MAX phase alloys according to the present disclosure i.e. the nanolaminated material according to the present disclosure, include, but are not limited to, all these applications.
- the MAX phase alloys according to the present disclosure increase the family of to date known MAX phase elements with lanthanides, and therefore novel properties are expected.
- the rich chemistries of the enlarged family of MAX phases also suggest routes for property tuning by varying the composition.
- additional applications of the MAX phases of the present application are plausible.
- M2 is Gd
- the MAX phase may for example be suitable as neutron absorber.
- M2 is Ce
- the MAX phase may for example be suitable for catalysis.
- the MAX phase may for example be suitable for use in optical components.
- the MAX phase may for example be suitable for use in permanent magnets.
- the MAX phase may for example be suitable for use in permanent magnets, as neutron absorber, or for catalysis.
- MXenes Potential applications for MXenes in general include sensors, electronic device materials, catalysts for example in the chemical industry, conductive reinforcement additives to polymers,
- the potential areas of the herein presented MXenes include, but are not limited to, all these applications.
- the possible vacancy formation in the MXenes strongly influence the range of attainable properties, where the vacancy can serve as a site with increased reactivity, and as a site for dopants, allowing atoms/ions/molecules to be inserted as well as extracted, which in turn may be of importance for general property tuning, for filtering applications, biomedical applications, etc.
- the substantially two-dimensional material according to the present invention is believed to be especially suitable for use in energy storage devices, for example supercapacitors, lithium-ion batteries, or in catalytic applications.
- MAX phases with the compositions as given in Table 1 were synthesised.
- Commercially available powders were used for synthesis.
- the powders used for obtaining the C, Mo and Al atoms were graphite (99.999%, -200 mesh, Alfar Asar), Mo (99.99%, 10 ⁇ % Sigma-Aldrich), and Al (99.8%, -200 mesh, Sigma-Aldrich), wherein the figures in parentheses are representing the minimum purity of the powders and the particle size of the powders.
- Ce and Tb powders 99.9%, -200 mesh, Stanford Advanced Materials
- stoichiometric amounts were mixed in an agate mortar, heated to 1500 °C at 5 °C/min in an alumina crucible under flowing argon and held at their respective temperature for about 300 minutes. After being cooled down to room temperature in the furnace, loosely packed powders were obtained. Each loosely packed powder was crushed in the agate mortar into powder. The crushed powder was used for X-ray diffraction (XRD) and scanning transmission electron microscopy (STEM) analysis.
- XRD X-ray diffraction
- STEM scanning transmission electron microscopy
- Each powder sample was characterized by XRD (theta-2theta scan) at a continuous scanning mode. XRD patterns were recorded with a powder diffractometer (PANalytical X'Pert powder
- nanolaminated material was performed in a double-corrected FEI Titan 3 60-300, operated at 300 kV. Powder was dispersed onto a standard holey amorphous carbon support films suspended by a Cu grid.
- the observed pattern (dots), refined ( ietveld) pattern (line) and difference between observed/refined (line at the bottom) are shown in the Figures 5a and 6a.
- STEM images were taken from various zone axes as shown in the Figures 5b and 6b.
- Figure 5b illustrates images at two different magnifications for each respective zone axis [010], [100], [110].
- Figure 6b boxes have been included in each image illustrating the atomic structures seen. It should be noted that the images from STEM may be taken at different magnitudes and the scale has not been given in the figures, except in the upper left image of Fig. 5b. The images should therefore in the present disclosure only be considered as far as to illustrate the observed ordering of the transition metals of the nanolaminated materials and how the atoms are arranged in relation to each other.
- STEM images for the different materials may be obtained along different zone axes, which explains why stacking sequences of different materials may look different.
- the mass contrast between M l and M2 and the choice of zone axis, decides how clearly the elements as well as their positions are visible.
- MAX-phases were synthesised according to essentially the same procedure as disclosed above with regard to Experimental result 1, with the differences being the starting materials for the M2 atoms, the temperature during synthesis, and holding time. Furthermore, the heating rate up to the holding temperature was 10 °C/min. The materials and process details are given in Table 3 below.
- the powder samples were characterized by XRD (theta-2theta scan) at a continuous scanning mode. XRD patterns were recorded with a powder diffractometer (PANalytical X'Pert powder
- nanolaminated material was performed in a double-corrected FEI Titan3 60-300, operated at 200 kV. Powder was dispersed onto a standard holey amorphous carbon support films suspended by a Cu grid. Table 3.
- the MAX phase (Mo 2 / 3 Eri/ 3 ) 2 AIC obtained from experimental results above was etched in LiF and HCI.
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