EP3469666B1 - Dispositif et procede de sertissage d'elements de liaison - Google Patents

Dispositif et procede de sertissage d'elements de liaison Download PDF

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Publication number
EP3469666B1
EP3469666B1 EP17733751.6A EP17733751A EP3469666B1 EP 3469666 B1 EP3469666 B1 EP 3469666B1 EP 17733751 A EP17733751 A EP 17733751A EP 3469666 B1 EP3469666 B1 EP 3469666B1
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EP
European Patent Office
Prior art keywords
anvil
connecting element
punch
crimping
sonotrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17733751.6A
Other languages
German (de)
English (en)
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EP3469666A1 (fr
Inventor
Axel Schneider
Thomas HÜNIG
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Telsonic Holding AG
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Telsonic Holding AG
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Publication date
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Publication of EP3469666A1 publication Critical patent/EP3469666A1/fr
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Publication of EP3469666B1 publication Critical patent/EP3469666B1/fr
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/0482Crimping apparatus or processes combined with contact member manufacturing mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207Ultrasonic-, H.F.-, cold- or impact welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/0488Crimping apparatus or processes with crimp height adjusting means

Definitions

  • the present invention relates to a device and a method for crimping connecting elements with electrical conductors according to the independent claims.
  • Crimping is a joining process in which a stripped cable is connected to a connecting element.
  • the stripped cable can then be connected to other electrical or electronic components through the connecting element.
  • a cable is inserted into the connection element and the connection element is usually plastically deformed.
  • the connecting element is pressed against the cable or the electrical conductors of the cable as a result of the plastic deformation.
  • the connection element encloses a stripped, i.e. bare, cable part (core crimp) and the cable insulation (insulation crimp).
  • the wire crimp is used for the electrical connection, the insulation crimp for strain relief and fixing of the insulation. This enclosure allows electrical energy to be transmitted from the cable to the connecting element and further.
  • a method for producing an electrically conductive connection between an electrical line and an electrically conductive component is known.
  • a crimping element that encloses the individual conductors in sections is deformed and then connected to a part of the individual conductor.
  • the document proposes connecting part of the individual conductors by means of an ultra-welding process using a sonotrode.
  • the document shows a process with two process steps. In the first process step, crimping takes place and in the second process step, an ultra-welding process is carried out with a second device.
  • DE 30 17 364 A1 discloses a method and apparatus for connecting a conductor to a tab.
  • a crimping process and an ultrasonic welding process are carried out in a single operation. This is done by designing an upper embossing die as the sonotrode end of an ultrasonic welding device. This softens the material and reduces the force required to lower the embossing stamp (sonotrode). Consequently, the force required to deform the crimping element can be reduced.
  • EP 2 219 268 A1 discloses a connecting element for accommodating a cable, the connecting element having at least one bendable welding area.
  • the welding area is designed in such a way that it can be excited to vibrate in a plane parallel to the longitudinal axis of the cable. This enables ultrasonic welding between the welding area and the cable.
  • the DE 10 2013 010 981 B3 relates to a method for connecting an electrical conductor (12) to an electrical contact part (14) which has a base part (16) and deformable flanks (18) connected thereto, the flanks (18) being formed by means of a device which has a bending punch ( 26) and a support area (24) for at least one section of the base part (16) of the electrical contact part (14), can be deformed by means of the bending punch (26) in such a way that they force-fit the electrical conductor (12) to the contact part (14).
  • the present invention also relates to a device set up for the method according to the invention.
  • subject of DE 10 2006 021 422 A1 is a method for producing a through or end node from electrical conductors with a rectangular geometry in cross section by compacting and subsequent welding of the conductors by means of ultrasound in a compression chamber of an ultrasonic welding machine that is adjustable in height and/or width and has a rectangular cross section, with opposite boundary surfaces of the compression chamber having sections a sonotrode or a counter-electrode lying opposite it.
  • the torsion sonotrode disclosed contains two opposite end faces (S1, S2) and a peripheral surface (U) surrounding a torsion axis (T), on which at least one working surface (A1, A2, A3, A4) is provided at a radial distance from the torsion axis (T). is.
  • the document EP 2 457 683 A1 discloses a device (1) for welding metal parts by means of ultrasound, in particular for welding stranded wires, comprising a sonotrode (3) with a sonotrode head (3.1) which is controlled by a vibration generator (9) can be excited in torsional vibrations with respect to a torsional axis (B).
  • the sonotrode head (3.1) has at least one welding surface (3.4) on the circumference with respect to the torsion axis (B).
  • an anvil (18) with a counter/compacting surface (18.1) which can be arranged in a fixed position opposite the welding surface (3.4) of the sonotrode (3).
  • the welding surface (3.4) and the compacting surface (18.1) delimit a compression space (8) provided for receiving parts to be welded in a direction perpendicular to the torsion axis (B).
  • the sonotrode (3) is designed and coupled to the vibration generator (9) in such a way that the entire sonotrode (3) can be excited to perform a torsional vibration with a negligibly small proportion of longitudinal vibrations.
  • JP 2006-147223 A Furthermore deals JP 2006-147223 A with the provision of a shielded wire with a terminal and a manufacturing method having excellent wire fastening strength and electrical connection with restricted rotation of the terminal when an outer conductor terminal is crimped in overlap with the shielded wire.
  • a device is to be made available that has a simple structure and produces permanent crimp connections in a simple manner.
  • Another object of the invention is to improve the strength of a crimp connection.
  • a further object of the invention is to improve the fatigue strength of a crimped connection and to improve chemical resistance of the crimped connection. Another object of the invention is to increase the electrical conductivity of a crimped connection.
  • a first aspect of the present invention relates to a device for crimping connecting elements with electrical conductors.
  • the connectors are crimped with copper or aluminum strands.
  • the device comprises at least one stamp, a drive arrangement, at least two anvils—namely a first anvil and a second anvil—and a work area and optionally a machine frame.
  • the punch is movably arranged in relation to at least the first anvil and in particular to the machine frame.
  • the stamp preferably contains a recess for deforming crimp wings.
  • the stamp contains at least a first working surface for deforming a connection element.
  • the drive arrangement for moving the ram is connected to the ram.
  • the anvils are vibrationally decoupled from each other.
  • Each of the anvils has a receiving surface for crimping the fastener.
  • the device thus has two receiving surfaces, a core crimping area and an insulation crimping area, the areas each being part of one of the at least two anvils.
  • At least one of the anvils is preferably connected to the machine frame.
  • the working space is located between the punch and at least the first anvil and can be opened and closed by a relative movement between the punch and at least the first anvil.
  • the device has at least one sonotrode, by means of which the receiving surface of the first anvil can be subjected to ultrasound.
  • a machine frame is understood here as a frame to which machine parts can be attached.
  • machine frames are housings, frames or other devices such as presses that are suitable for supporting parts of the machine.
  • a punch is a part capable of deforming another part.
  • the deformation can be done by the stamp exerting pressure on the part to be deformed.
  • the stamp is held, for example, in a crimping stamp receiving device, such as a moving part of a press.
  • a punch moves towards an anvil.
  • the anvil is in a fixed position.
  • the forces on a connector are typically exerted by the punch.
  • At least the first work surface is preferably arranged in the recess.
  • the recess is preferably U-shaped.
  • the recess is preferably wider than the receiving surface.
  • the recess is preferably wider than the connecting element.
  • the stamp cannot be subjected to ultrasound.
  • a drive arrangement for moving the ram is preferably pneumatic, hydraulic or electric.
  • the stamp preferably moves along a linear direction of movement.
  • the drive arrangement can be suitable for driving a specific path or exerting a specific force or introducing a specific energy.
  • a drive arrangement for moving the stamp is, for example, a press, in particular an eccentric press.
  • the anvil is understood herein to be the counterpart to the stamp.
  • the connecting element is deformed between the anvil and the stamp.
  • the anvil is preferably connected to the machine frame.
  • a sonotrode is understood to be an arrangement that is preferably designed to oscillate at a frequency of 15 to 50 kHz.
  • the sonotrode can oscillate torsional, linear or longitudinal.
  • the device according to the invention has the advantage that the sonotrode can be integrated particularly easily into a device for crimping. Only a few structural changes are necessary to integrate the sonotrode into the device. Furthermore, the introduction of ultrasound can break up an oxide layer on the edge of a conductor onto which the connection element is crimped. In particular, individual conductors of stranded conductors are connected to one another by the ultrasound. Another advantage is that less force has to be applied via the punch. Another advantage is that crimping process monitoring is improved.
  • Crimping and ultrasonic welding can be performed simultaneously with just one device.
  • Crimp connections that are made with such a device have a special quality because they are mechanically resilient and electrically conductive.
  • the device is suitable for crimping a plurality of strands with a connecting element.
  • Particularly preferred connecting elements are double stops, in which two strands are connected with a connecting element. With the double stops, two aluminum strands (aluminium/aluminium), two copper strands (copper/copper) or a mixture (copper/aluminium) can be connected to the connecting element.
  • the double attacks can be carried out side by side and one above the other.
  • connection element is crimped onto an insulation of a conductor and another part of the connection element is crimped onto the electrical conductor. Only the electrical conductor is ultrasonically welded to the connecting element. Therefore, preferably only the anvil for the electrically conductive crimp is subjected to ultrasound.
  • the anvils are vibrationally decoupled by a distance between them.
  • the anvils can also be decoupled in terms of vibrations by damping materials such as a foil that lies between the anvils.
  • At least one of the anvils can be detachably connected to the sonotrode. In a particularly preferred embodiment, at least one of the anvils can be shrunk onto the sonotrode. Alternatively, at least one of the anvils can be connected to the sonotrode by means of a thread or a plug-in connection.
  • Each sonotrode can very particularly preferably be releasably connected to one or more of the anvils. Alternatively, only individual sonotrodes can be detachably connected to one or more of the anvils.
  • At least one of the anvils can be replaced. If, for example, the mounting surface of an anvil wears out, only this anvil has to be replaced and the sonotrode can continue to be used.
  • the sonotrode at least partially forms at least one of the anvils.
  • the sonotrode is in contact with at least one of the anvils, but without being permanently connected to this anvil. In this embodiment, replacing this anvil is particularly easy.
  • the sonotrode forms at least one of the anvils.
  • the sonotrode can form only one, several or all anvils.
  • the receiving surface can be subjected to torsional vibrations about an axis perpendicular to the receiving surface.
  • the receiving surface is particularly preferably curved and can be subjected to vibrations about an axis along a direction of movement of the stamp.
  • Torsional ultrasonic welding has the advantage that no embrittlement occurs on the connecting element. Furthermore, the ultrasonic energy can be introduced particularly efficiently.
  • Torsional ultrasonic vibrators can be installed perpendicular to a transport direction of the connecting element. Therefore, torsional ultrasonic welding can be spatially integrated more easily without having to change the other devices.
  • the receiving surface can be subjected to longitudinal vibrations along an axis parallel to the receiving surface.
  • the longitudinal oscillations preferably oscillate along a longitudinal axis of the conductor or perpendicular to the longitudinal axis of the conductor.
  • Longitudinal oscillations can be used in particular if a torsional oscillator cannot be integrated into the device, for example for reasons of space.
  • the receiving surface can be subjected to longitudinal vibrations parallel to a direction of movement of the stamp.
  • At least part of at least one of the anvils is vibrationally decoupled from the machine frame, and this anvil cannot be moved relative to the machine frame during the process.
  • This anvil is preferably immovable relative to the machine frame.
  • vibrationally decoupled bearing of this anvil is a zero point bearing with flanges.
  • Immovable is intended to mean here that an oscillation, in particular an ultrasonic oscillation, is permitted, but no other translational or rotational movements.
  • At least the first working surface is curved such that a contact area between the punch and at least one of the anvils is minimized.
  • the stamp can be held more stably and is more resistant to the ultrasonic vibrations and therefore more durable.
  • the frequency can preferably be adapted to the duration of the closing process.
  • a high frequency can be used for short closing movements. As a result, a sufficient number of oscillations is nevertheless introduced.
  • the sonotrode particularly preferably oscillates at a frequency of greater than or equal to 20 kHz.
  • the sonotrode oscillates at 30 kHz or at 35 kHz.
  • the device can also be used for compressing a stranded wire, in particular a copper or aluminum stranded wire.
  • a further aspect of the present invention relates to a method for producing a connection between an electrical conductor, preferably a copper or aluminum conductor, and a connecting element.
  • a fastener is inserted into an open workspace defined by a first anvil and a movable punch.
  • One end of an electrical conductor is inserted into the connector.
  • the working space is closed by the movable stamp.
  • at least a first working surface of the stamp and at least a first receiving surface of the first anvil deform the connecting element, in particular plastically, so that a non-positive contact is created between the electrical conductor and the connecting element.
  • Ultrasound is applied to the receiving surface of the first by means of a sonotrode Anvil introduced during and / or after a crimping process.
  • the working space is preferably formed by a recess in the punch and the first anvil.
  • Such a method has the advantage that the sonotrode does not have to be moved during crimping. Another advantage is that crimping and ultrasonic welding can be carried out simultaneously in just one processing step in a single device.
  • the introduction of the ultrasound through the first anvil allows for more efficient introduction of the ultrasonic vibrations since the first anvil is in continuous contact with the fastener over a larger area during crimping. As a result, shorter process times can be achieved than with separate ultrasonic welding and crimping and/or more energy can be introduced into the connection part.
  • Another advantage is that the vibrations can be introduced more directly into the individual conductors of a cable.
  • ultrasound is also introduced into the receiving surface by means of the sonotrode before the crimping process.
  • the stamp is not subjected to ultrasound. As a result, there is less ultrasonic stress on the stamp and wear on the stamp is reduced.
  • an oxide layer on the electrical conductor is broken up by introducing the ultrasound.
  • Aluminum conductors in particular have an outer oxide layer on, which reduces the conductivity. Such a layer is broken up by ultrasonic vibrations.
  • the movable punch has a first work surface and the first anvil has a first receiving surface.
  • a first section of a connecting element is connected to a preferably electrically conductive part of the electrical conductor through the first receiving surface and the first working surface.
  • the movable punch has a second working surface, or a second punch has a second working surface and a second anvil has a second receiving surface.
  • a second section of a connecting element is connected to the electrical conductor, preferably to an insulation of the conductor, through the second receiving surface and the second working surface.
  • the first anvil and the second anvil are decoupled in terms of vibration and ultrasound is only introduced into the first work surface.
  • ultrasonic torsional vibrations are introduced into the connecting element.
  • the ultrasound transmits an ultrasound pulse into the connecting element at least, particularly preferably only, at the point in time of the maximum frictional connection of the stamp.
  • the ultrasound is transmitted most effectively into the connecting element and/or the strand at the maximum frictional connection.
  • the ultrasound can be applied permanently or in pulses.
  • a connection between an electrical conductor which does not per se belong to the invention can be produced by a method according to the invention.
  • Crimp connections that are made using such a process are of a particularly high quality because they can withstand mechanical loads and are more electrically conductive.
  • individual conductors of stranded conductors are connected to one another by the ultrasound and an oxide layer is at least partially rubbed away.
  • the individual strands are cold-welded by the applied pressure and the applied ultrasound. The vibrations introduced promote the connection process, reduce the overall force required and at the same time rub away any oxide layers better than in the conventional crimping process.
  • a further aspect of the present disclosure which does not per se belong to the invention, relates to an anvil for an ultrasonic crimping process.
  • the anvil has a fastener receiving surface and an interface.
  • the anvil can be detachably connected to a sonotrode.
  • the anvil is interchangeable and can therefore be easily and inexpensively replaced when worn.
  • the anvil is preferably shrunk on.
  • the anvil can be connected by means of a thread or a plug-in connection.
  • FIG 1 The perspective view in figure 1 shows a device for crimping 1.
  • the device 1 is shown in an open position.
  • An upper machine part 26 (see figure 2 ) has been moved up towards 30.
  • FIG. 1 the lower machine part 25 of the device is shown.
  • a large number of connecting elements 2 are guided into the lower machine part 25 .
  • the connecting elements 2 are each connected to a carrier strip 9 for the connecting elements 2 .
  • a contact is provided between the connecting element 2 and the carrier strip 9 .
  • the connecting elements 2 themselves contain a first pair of crimping wings 10 for a crimp around an electrical conductor (not shown) and a second pair of crimping wings 11 for a strain relief crimp around an insulation of the conductor.
  • each connecting element 2 contains a connection part 12, with which the conductor is then connected to a connection can be connected.
  • the carrier strip 9 transports the connecting elements 2 along a transport direction 21 into the crimping device 1.
  • the device 1 includes a machine frame 5, through which all machine parts are connected.
  • the connecting elements 2 are crimped with a lower tool 7 and a punch 3 (see Fig figure 2 ).
  • the tool 7 and the stamp 3 are located at a holding surface 28 for the carrier strip 9 of the connecting elements 2 and at a bearing surface 29 for the connecting part 12.
  • the tool 7 with a first anvil 18 and a second anvil 17 is located between these two surfaces.
  • figure 2 shows a cross section of a section of the device 1 in a plane that is formed by the transport direction of the connecting elements 2 and a vertical direction 30 .
  • a crimping process on the first pair of crimping wings 10 is illustrated. Before the process, an electrical conductor is stripped at one end. As a result, individual conductors 23 of a stranded conductor are free.
  • the connecting element 2 is placed in a work space 31 .
  • the working space 31 is formed between the punch 3 and the tool 7 with the first anvil 18 .
  • the connecting element 2 is introduced into the working space 31 through the carrier strip 9 .
  • the free end of the stranded conductor is pulled over a hollow 32 (see figure 5 ) is introduced into the connecting element 2, so that the free individual conductors 23 lie between the first pair of crimping wings 10 and the insulation of the conductor lies between the second pair of crimping wings 11 (not shown).
  • the stamp 3 of the upper machine part 26 is moved in the direction of the tool 7 .
  • the punch 3 is driven with an eccentric press.
  • the stamp 3 has a first working surface 4 .
  • the first working surface 4 deforms the connecting element 2.
  • the first working surface 4 shown produces a so-called B-crimp.
  • the first working surface 4 has a curvature 20 on which the first pair of crimping wings 10 slides and is deformed.
  • the first crimping wings 10 are initially bent inwards and finally downwards by the first working surface 4 .
  • the deformation of the first crimping wings 10 is plastic.
  • the individual conductors 23 are pressed together by the crimping wings 10 .
  • the individual conductors 23 are pressed against one another in such a way that, if possible, there are no free intermediate spaces between the individual individual conductors 23 .
  • the connecting element 2 is pressed against a first receiving surface 8 of the first anvil 18 by the pressure of the punch 3 .
  • the tool 7 oscillates about an axis 27 in a vibration direction 22.
  • the vibration is transmitted from the first anvil 18 to the first receiving surface 8 and from the first receiving surface 8 into the connecting element 2 and the strands 23.
  • This ultrasonic frequency vibration creates friction between the individual strands Individual conductors 23 and between the first crimp wings 10 and the individual conductors 23.
  • the friction causes welding and breaks open an oxide layer on the outside of the conductors.
  • the individual conductors 23 are welded and an electrical resistance at the transition between the individual conductors 23 and the connecting element 2 is reduced.
  • FIG 3 shows a detailed view of the device 1 for crimping.
  • the tool 7 includes a second anvil 17 for insulation crimping and a first anvil 18 for conductor crimping.
  • the second anvil 17 for the insulation crimp crimps the second pair of crimping wings 11.
  • the first anvil 18 for the conductor crimping crimps the first pair of crimping wings 10.
  • the stamp 3 has two anvils 17, 18, with which the crimping wings 10, 11 are deformed.
  • FIG 4 shows schematically an arrangement for generating ultrasonic torsional vibrations.
  • the arrangement contains two ultrasonic converters 13.
  • the ultrasonic converters 13 are connected to a torsional vibrator 14.
  • the torsional vibrator 14 is a cylindrical body, on the lateral surface of which the converters 13 are connected on opposite sides.
  • the converter 13 oscillate in push-pull. This generates a torsional movement about the converter 13's own axis 27 .
  • the torsional oscillator 14 is held by a zero point bearing with a flange 35 .
  • the flange 35 is shrunk onto the torsional oscillator 14 at an oscillation node of the torsional oscillator 14 .
  • Flange 35 holds torsional vibrator 14 by resting on brackets 36 .
  • the flange 35 is pressed onto the carrier 36 from above by clamping devices 37 .
  • a transformation piece 24 which is designed according to the desired oscillation amplitude, is connected to the torsional oscillator 14. On the transformation piece 24 is a sonotrode 19 connected, which forms the first anvil 18 for the crimping.
  • figure 5 shows a further schematic view of the device 1 for crimping.
  • a conceivable height adjustment for the anvil 18 is shown.
  • the anvil 17 is displaced in the direction of the axis 27.
  • FIG figure 6 shows a side view of the device 1 for crimping.
  • the anvils 17, 18 are separated by a gap 33 and do not touch.
  • the gap 33 is wider than the vibration amplitude at which the first anvil 18 vibrates.
  • the first anvil 18 is also vibrationally decoupled from the machine frame 5 by a second gap 34.
  • the first anvil 18 is connected to the machine frame 5 by the zero point bearing with flanges (see FIG figure 4 ) .

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Claims (13)

  1. Dispositif (1) pour le sertissage d'éléments de connexion (2) avec des conducteurs électriques, de préférence avec des torons de cuivre ou d'aluminium (23), le dispositif (1) comprenant :
    - au moins un poinçon (3), qui présente en particulier un évidement pour la déformation d'ailettes de sertissage, avec au moins une première surface de travail (4) pour la déformation d'un élément de connexion (2),
    - un dispositif d'entraînement (6) pour déplacer le poinçon (3),
    - au moins une première enclume (18), qui présente une première surface de réception (8) pour l'élément de connexion (2),
    - un espace de travail (31) entre le poinçon (3) et au moins la première enclume (18), qui peut être ouvert et fermé par un mouvement relatif entre le poinçon (3) et au moins la première enclume (18),
    - au moins une sonotrode (19), au moyen de laquelle au moins la surface de réception (8) de la première enclume (18) peut être soumise à des ultrasons,
    caractérisé en ce que
    - le dispositif (1) présente au moins deux enclumes (17, 18) découplées l'une de l'autre en termes de vibrations,
    - chacune des enclumes (17, 18) présente une surface de réception (8),
    - lors de la fermeture de l'espace de travail (31), une première section (11) de l'élément de connexion (2) peut être reliée à une partie, de préférence électriquement conductrice, du conducteur électrique par les premières surfaces de réception (8) et
    - une deuxième section (10) de l'élément de connexion (2) peut être reliée au conducteur électrique, en particulier à une isolation du conducteur, par une deuxième des surfaces de réception (8).
  2. Dispositif selon la revendication 1, caractérisé en ce qu'une seule des surfaces de réception (8) peut être soumise à des ultrasons.
  3. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce que les enclumes (17, 18) sont découplées en termes de vibrations par une distance entre elles.
  4. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce que le poinçon (3) ne peut pas être soumis à des ultrasons.
  5. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce qu'au moins l'une des enclumes (18) peut être reliée de manière amovible à la sonotrode (19), ladite au moins une enclume (18) étant de préférence frettée sur la sonotrode (19).
  6. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce que la sonotrode (19) forme au moins partiellement au moins une des enclumes (18).
  7. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce qu'au moins l'une des surfaces de réception (8) peut être soumise à des vibrations de torsion (22) autour d'un axe perpendiculaire à l'au moins une des surfaces de réception (8) ou à des vibrations longitudinales le long d'un axe parallèle ou transversal à l'au moins une des surfaces de réception (8), la sonotrode (19) vibrant notamment à une fréquence supérieure ou égale à 20 kHz.
  8. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une partie d'au moins l'une des enclumes (17, 18) est découplée, en termes de vibrations, 'un bâti (5) du dispositif (1) et en ce que ladite au moins une enclume (18) n'est pas mobile par rapport au bâti (5) lors du processus.
  9. Dispositif (1) selon l'une des revendications précédentes, caractérisé en ce qu'au moins la première surface de travail (4) est incurvée de manière à minimiser une surface de contact entre le poinçon (3) et au moins une des enclumes (17, 18).
  10. Procédé de réalisation d'une connexion entre un conducteur électrique, de préférence un conducteur en cuivre ou en aluminium, et un élément de connexion (2), au moyen d'un dispositif (1) selon l'une des revendications 1 à 9, comprenant les étapes suivantes :
    - introduction d'un élément de connexion (2) dans un espace de travail ouvert (31) défini par une première enclume (18) et un poinçon mobile (3), le poinçon (3) présentant de préférence un évidement pour la déformation d'ailes de sertissage, et présentant au moins une première surface de travail (4) pour déformer l'élément de connexion (2),
    - insertion d'une extrémité d'un conducteur électrique dans l'élément de connexion (2),
    - fermeture de l'espace de travail (31) par le poinçon mobile (3),
    - pendant la fermeture, au moins une première surface de travail (4) du poinçon (3) et au moins une première surface de réception (8) de la première enclume (18) déforment l'élément de connexion (2), de sorte qu'il se produit un contact par adhérence entre le conducteur électrique et l'élément de connexion (2),
    - introduction d'ultrasons, de préférence de manière permanente ou par impulsions, au moyen d'une sonotrode (19) dans la première surface de réception (8) de la première enclume (18) pendant et/ou après la déformation, une couche d'oxyde sur le conducteur électrique étant de préférence brisée par l'introduction des ultrasons,
    dans lequel, lors de la fermeture de l'espace de travail (31),
    - une première section (11) de l'élément de connexion (2) est reliée à une partie, de préférence électriquement conductrice, du conducteur électrique par la première surface de réception (8) de la première enclume (18) et la première surface de travail (4) du poinçon (3) et
    - une deuxième section (10) de l'élément de connexion (2) est reliée au conducteur électrique, en particulier à une isolation du conducteur, par une deuxième surface de réception d'une deuxième enclume (17) et une deuxième surface de travail du poinçon (3) ou une surface de travail d'un deuxième poinçon,
    - la première enclume (17) et la deuxième enclume (18) étant découplées en termes de vibrations et les ultrasons étant introduits uniquement dans la première surface de réception (8).
  11. Procédé selon la revendication 10, caractérisé en ce que des vibrations ultrasonor de torsion sont appliquées à l'élément de connexion (2).
  12. Procédé selon l'une des revendications 10 et 11, caractérisé en ce qu'une impulsion ultrasonore est transmise dans l'élément de connexion (2) au moins, de préférence uniquement, en cas d'adhérence maximale entre le poinçon (3) et l'élément de connexion (2).
  13. Procédé selon l'une des revendications 10 à 12, caractérisé en ce que le poinçon (3) n'est pas soumis à des ultrasons.
EP17733751.6A 2016-06-14 2017-06-12 Dispositif et procede de sertissage d'elements de liaison Active EP3469666B1 (fr)

Applications Claiming Priority (2)

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EP16174372.9A EP3258550A1 (fr) 2016-06-14 2016-06-14 Dispositif et procede de sertissage d'elements de liaison et liaison par sertissage
PCT/EP2017/064283 WO2017216104A1 (fr) 2016-06-14 2017-06-12 Dispositif et procédé de sertissage d'éléments de liaison et liaison par sertissage

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CN114559232B (zh) * 2022-03-16 2022-12-23 西北工业大学 滚花装配式凸轮轴多维超声振动辅助装配岛
DE102022106570A1 (de) * 2022-03-21 2023-09-21 Herrmann Ultraschalltechnik Gmbh & Co. Kg Bördelsonotrode

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EP3258550A1 (fr) 2017-12-20
US20190157825A1 (en) 2019-05-23
US11374372B2 (en) 2022-06-28
WO2017216104A1 (fr) 2017-12-21
CN109314360A (zh) 2019-02-05
EP3469666A1 (fr) 2019-04-17

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