EP3460171A1 - Large diameter tubular lifting apparatuses and methods - Google Patents
Large diameter tubular lifting apparatuses and methods Download PDFInfo
- Publication number
- EP3460171A1 EP3460171A1 EP18200413.5A EP18200413A EP3460171A1 EP 3460171 A1 EP3460171 A1 EP 3460171A1 EP 18200413 A EP18200413 A EP 18200413A EP 3460171 A1 EP3460171 A1 EP 3460171A1
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- EP
- European Patent Office
- Prior art keywords
- elevator
- segment
- lifting
- elevator segment
- pipe
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/02—Rod or cable suspensions
- E21B19/06—Elevators, i.e. rod- or tube-gripping devices
- E21B19/07—Slip-type elevators
Definitions
- the present disclosure relates to apparatuses and methods to lift and install large-diameter tubulars with a drilling rig. More particularly, the present disclosure relates to apparatuses and methods to raise horizontal sections of large-diameter pipe to mount them atop vertical strings of large-diameter pipe. More particularly still, the present disclosure relates to apparatuses and methods to raise horizontal sections of conductor pipe to install them atop vertical strings of conductor pipe extending into a wellbore and lowering the conductor strings into the wellbore.
- drilling rig 50 used to run tubular members 52 (e.g., casing, drill pipe, etc.) downhole into a wellbore.
- drilling rig 50 includes a frame structure known as a "derrick" 54 from which a traveling block 56 and an elevator 58 and/or a top drive (not shown) may be used to manipulate ( e.g ., raise, lower, rotate, hold, etc.) a tubular string and single tubular members 52.
- traveling block 56 is a device that is suspended within the derrick 54, in which traveling block 56 may move up-and-down (i.e., vertically as depicted) to raise or lower a tubular string and single tubular members 52.
- traveling block may be a simple "pulley-style" block and may have a hook 60 from which objects below (e.g. , elevator 58) may be hung.
- elevator 58 may also be coupled below traveling block 56 and/or a top drive (not shown) to selectively grab or release a tubular string and single tubular members 52 as they are to be raised or lowered within and from derrick 54.
- elevator 58 includes movable gripping components (e.g.
- slips movable between an open position and a closed position (shown in Figure 11 ).
- the movable components In the closed position, the movable components form a load bearing ring within which a tubular string and single tubular members 52 may be gripped.
- the movable components of elevator 58 In the open position, the movable components of elevator 58 may move away from one another to allow the tubular members 52 to be brought within or removed from elevator 58.
- the tubular members 52 When assembling a string of tubular members 52 together, the tubular members 52 may be removed from a pipe rack 62 and pulled, or otherwise transported, towards an access opening 64, for example, a v-door, within the derrick 54 of the drilling rig 50.
- the tubular members 52 may be loaded onto a pipe ramp 66 adjacent to the access opening 64, in which a rigidly mounted end stop 68 may abut the ends of the tubular members 52 to support the tubular members 52 up against access opening 64.
- Tubular-shaped goods have a variety of uses in oilfield operations including, but not limited to, drill pipe, drill collars, casing, continuous coiled tubing, and the like.
- One such tubular-shaped good used in exploration and drilling is conductor pipe.
- conductor pipe e.g., drive pipe
- large-diameter pipe e.g., between about 50 cm and 122 cm (between 20" and 48") in diameter
- a string of conductor pipe sections i.e., a conductor string
- a conductor string is typically the first string of "casing" run into the wellbore, and serves to stabilize the sediment surrounding the wellbore to prevent it from caving-in.
- Installation of the conductor string may be performed any number of ways.
- the conductor string may be driven into the ground from above with an impact loading hammer apparatus.
- excavation may be necessary prior to driving the conductor string into the uncovered sediment.
- conductor strings may similarly be installed, using impact driving and excavation techniques.
- conductor strings may be "jetted in", for example with a pressurized fluid discharged (e.g., seawater) at a distal end of the conductor string displacing the sediment as the conductor string is advanced into the sea floor. Following such a jetting process, an impact driving process may be performed to force the conductor string further into the sea floor, if desired.
- a pressurized fluid discharged e.g., seawater
- conductor strings may be "sucked" into the sea floor by filling the string with water, sealing the conductor string, and then pumping, or evacuating, the trapped water from the inner bore of the conductor string. As the water is removed from the sealed bore of the conductor string, the conductor is plunged deeper into the sea floor as the sea floor sediment replaces the evacuated water. Following such a suction process, an impact driving process may be performed to force the conductor string further into the sea floor, if desired. Alternatively, impact driving may be performed simultaneously as the conductor string is jetted or sucked into the sea floor.
- conductor strings are relatively the largest (diameter) and shortest (length) strings of casing used to case a wellbore, the strings are still long enough to be assembled from several sections, or joints, of conductor pipe. As such, because of their large diameter and desired permanent placement about the wellbore, conductor strings are typically assembled, on site, from several joints of conductor pipe 20-40 feet long, and may be threaded or welded together end-to-end.
- assembling strings of conductor pipe on the rig floor has been a difficult and time-consuming process.
- a series of lifting eyes and handling eyes are preinstalled to the outer periphery of the large diameter and heavy-walled joint of conductor pipe to be added.
- a pair of heavy-duty lifting eyes are preinstalled, typically 180° apart near the uppermost end of conductor pipe.
- at least one single joint handling eye is provided at the opposite end of the conductor pipe segment and aligned radially within one of the heavy duty lift eyes.
- a crane may secure the bottom end of the horizontal conductor pipe (from a handling eye) while another crane (or the rig draw works) raises the upper end so that the formerly horizontal joint of conductor pipe may be held in a vertical position.
- another crane or the rig draw works
- the joint of conductor pipe to be added may be threaded together and/or welded in place to the string already in the wellbore.
- the single joint handling eye of the former topmost joint may be removed and the entire string of conductor pipe may be supported and lowered by the lifting eyes affixed to the outer profile of the newly-added joint until the lower surface of the heavy duty lifting eyes reaches the rig floor at which time the conductor string is supported via compressive loading between the lower surface of the heavy duty lifting eyes and a temporary support plate at the rig floor.
- a new add on joint is lifted from the horizontal position, as previously described, to the vertical position and added to the conductor string.
- the conductor string can be lifted via the add-on tubular joint.
- bosses pre-fabricated with the joint of conductor pipe, contain tapped holes to receive the lifting and handling eyes so that high-strength bolts may be used to transfer the load from the eyes to the joint of conductor pipe.
- Bosses are typically an external protrusion on the outer surface of the conductor pipe.
- the bosses may add undesired resistance as the conductor string is driven further into the ground about the proposed wellbore and/or may prevent the sediment from resettling around the conductor string, e.g., not allowing the sediment to sufficiently retain the conductor string in place.
- the bosses are typically welded on and bolted to the lifting and handling eyes, they represent possible failure mechanisms that may disrupt operations should a boss, bolt, or lifting eye fail during the installation procedure.
- lifting and handling eyes may be directly welded to the outer profile of the joints of conductor pipe.
- the welds may be removed by torch cutting and the outer profile of the conductor pipe may be ground smoother such that little or no resistance to being driven remains.
- hot work such as torch cutting, welding and grinding may not be allowed to be performed at particular times on the rig floor.
- the processes to weld, remove, and grind smooth the outer profiles of the joints of conductor pipe may represent a tremendous amount of cost to the tubular segments and time investment.
- Apparatuses and methods to simplify the lifting, assembly, and installation of strings of conductor pipe would be well received in the industry.
- apparatuses and methods to assemble and install joints of conductor casing without requiring the installation and removal of lifting and handling eyes would be a significant benefit to the industry.
- the present disclosure relates to lifting elevator, the lifting elevator including a first elevator segment having a first plurality of slips, a second elevator segment having a second plurality of slips, and a hinge about which both the first elevator segment and the second elevator segment are rotatable with respect to each other, in which the first elevator segment and the second elevator segment each has a swept angle of about 180°, and in which each of the first plurality of slips and the second plurality of slips has a die configured to grip an external surface of a pipe.
- the present disclosure relates to a method, the method including opening a first elevator segment and a second elevator segment of a lifting elevator about a hinge connecting the first elevator segment and the second elevator segment, in which the first elevator segment and the second elevator segment each has a swept angle of about 180°, tilting the lifting elevator to a non-vertical position, receiving a non-vertical joint of pipe within the opened, tilted lifting elevator, closing the first elevator segment and the second elevator segment of the lifting elevator around the non-vertical joint of pipe, gripping the non-vertical joint of pipe with a plurality of slips of the lifting elevator, lifting the gripped, non-vertical joint of pipe to a vertical position using the lifting elevator, positioning the vertical joint of pipe atop a conductor string, attaching the vertical joint of pipe to the conductor string, and supporting the joint of pipe and the conductor string with the lifting elevator.
- the present disclosure relates to a lifting elevator including a first elevator segment having a first plurality of slips, a second elevator segment rotatably coupled to the first elevator segment, the second elevator segment having a second plurality of slips, a third elevator segment rotatably coupled to the first elevator segment, the third elevator segment having a third plurality of slips, a first hinge about which the first elevator segment and the second elevator segment are rotatable with respect to each other, and a second hinge about which the first elevator segment and the third elevator segment are rotatable with respect to each other, in which each of the first plurality of slips, the second plurality of slips, and the third plurality of slips has a die configured to grip an external surface of a pipe.
- Apparatuses and methods disclosed herein relate to the assembly and installation of strings of large-diameter tubulars. While strings of conductor pipe are discussed in conjunction with the embodiments described below, it should be understood that various types (and sizes) of tubular items may be handled, assembled, and installed in accordance with the embodiments described below.
- the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to ."
- the term “couple” or “couples” is intended to mean either an indirect or direct connection. Thus, if a first component is coupled to a second component, that connection may be through a direct connection, or through an indirect connection via other components, devices, and connections.
- the terms “axial” and “axially” generally mean along or parallel to a central or longitudinal axis, while the terms “radial” and “radially” generally mean perpendicular to a central longitudinal axis.
- a horizontal lifting apparatus is shown schematically lifting a horizontally-stored joint of conductor pipe 102.
- the lifting apparatus includes a pair of lifting lugs 138A and 138B.
- it may be advantageous to lift joint of conductor pipe 102 at an angle e.g., when required by availability on the rig floor, so those having ordinary skill in the art will appreciate that the relative positions of lifting lugs 138A, 138B may be varied to achieve the desired angle of joint of conductor pipe 102 as it is lifted).
- lifting lugs 138A, 138B may be constructed as continuous circular (or other) profiles.
- lifting rings 104A, 104B may be constructed as hinged and segmented rings such that they may be opened and closed laterally around the joint of conductor pipe 102 without needing to be slid over the ends.
- lifting rings 104A, 104B may not be possible to slide rings 104A, 104B over the ends of layed pipe without lifting the conductor pipe 102 a sufficient amount to allow the thickness of lifting rings 104A, 104B thereunder.
- segmented, openable, and closeable lifting rings 104A, 104B may allow the joint of conductor pipe 102 to be "grabbed" from above and lifted.
- lifting rings 104A, 104B may be such that the segments of each ring 104A, 104B are tended to be closed as tension from lines 106A, 106B increases.
- lifting rings 104A and 104B may be hingedly placed around the joint of pipe 102, but may not be able to fully close with pipe 102 laying on the floor.
- rings 104A, 104B may be pulled fully closed as pipe 102 is lifted from the floor.
- lifting lugs 138A, 138B are shown schematically, it should be understood that various lifting methods and apparatus, for example, but not limited to, lifting slings, chains, and other rigging may be used in place of the simple schematic view shown in Figure 1A .
- the horizontal lifting of joint of conductor pipe 102 from a pipe rack or the rig floor and next to be run may be performed by an auxiliary crane, a separate lifting apparatus, or by the drilling rig's draw works. After a "to be added" joint of conductor pipe 102 is disposed from its position in the pipe rack (or other location on the rig), it must be rotated to vertical before it may be assembled to the remainder of the string of conductor pipe 112.
- Figure 1B shows a schematic view of a horizontal lifting apparatus having bails 170A and 170B. As shown, the bails 170A and 170B may engage with lifting lug 138A and lifting lug 138B shown in FIG. 1A to lift the joint of conductor pipe 102.
- the drilling rig includes a rig floor 114 and a spider 116 holding string of conductor pipe 112 in the well.
- a segmented elevator 118 grasps a first end of the joint of conductor pipe 102 to be added to string 112, such that joint of conductor pipe 102 may be tilted from a non-vertical position, e.g., the horizontal position in Figure 1A , or an intermediate position, e.g., as shown in Figure 2 , and to a vertical ( Figure 3 ) position.
- elevator 118 includes slips to grip the outer profile of joint of conductor pipe 102 and lifting lugs to allow elevator 118 to be lifted from a horizontal position to a vertical position so that lower end 120 of joint of conductor pipe 102 may be connected ( e.g., threaded, welded, etc.) to the upper end 122 of the string of conductor pipe 112.
- the joint of conductor pipe 102 to be added is shown atop string of conductor pipe 112 where it may be connected in place at 124.
- spider 116 Prior to completion of the joining of the joint of conductor pipe 102 to the conductor pipe string 112, spider 116 supports the weight of pipe string 112 and elevator 118 supports the weight of joint of conductor pipe 102.
- the slips of spider 116 may be released so that the entire weight of the conductor pipe string 112 (including add on joint 102) may be carried by elevator 118.
- conductor pipe string 112 may be lowered below the rig floor from its full height ( Figure 4 ) to it's new, lowered height such that upper end of joint 102 of conductor string 112 is adjacent and above rig floor 114.
- the slips of spider 116 may be re-engaged so that spider 116 again holds the entire weight of string of conductor pipe 112.
- the slips of elevator 118 may be de-activated so that elevator 118 may be lifted, e.g., by the rig's draw works, and removed from upper end of added on joint 102 of conductor string 112 so that the process may be repeated with a new joint of conductor pipe to be added.
- Elevator 118 is shown constructed as a segmented ring comprising a first half 126A, a second half 126B, a hinge, 128, and a latch 130.
- Latch 130 may be constructed as a pin, a hinge, or any other mechanism through which a connection between half 126A and half 126B may be coupled and decoupled.
- elevator 118 is shown segmented into two halves 126A, 126B, those having ordinary skill will appreciate that more than two segments may be used.
- the segments of elevator 118 need not be equal in size or angle swept.
- segmented elevator 118 may comprise three segments, two segments having 150° swept angles, and a third (e.g., non-pivoting) segment having an angle of 60°.
- each slip assembly 134 includes a die, e.g., gripping surface, 136 configured to "bite" into contact with joints of conductor pipe ( e.g., 102) and assembled conductor pipe string 112.
- gripping surface e.g., 102
- slip assemblies 134 may be designed on inclined planes such that the grip diameter (i.e., the average inner diameter among the slip assemblies 134) of the slip assemblies 134 decreases as the slip assemblies are thrust downward.
- a single "timing ring” axially actuates all slip assemblies 134 simultaneously so that the grip diameter of the elevator 118 is relatively consistent.
- the timing ring may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art.
- slip assemblies 134 (and dies 136) are activated to engage the outer profile of conductor pipe string 112
- additional downward thrusting of the conductor string 112 e.g., from the weight of the string 112 acts to increase the amount of "bite" dies 136 exhibit into conductor pipe string 112.
- slip assemblies 134 of elevator 118 may be activated and actuated using various methods and mechanisms available including, but not limited to, electrical activation, hydraulic activation, pneumatic activation, and mechanical activation.
- elevator 118 is shown in an open position as it is lowered over a horizontally-laying joint of conductor pipe 102.
- a lifting sling (not shown) or an alternative form of rigging may attach to elevator at lifting lugs 138A and 138B.
- Such a lifting apparatus may include swivels or other devices so that elevator 118 may switch from vertical position ( e.g. , Figures 3 and 4 ) to horizontal position ( Figure 8 ) with relative ease.
- elevator 118 may be suspended directly from the hook ( e.g., 60 of Figure 11 ) of a traveling block ( e.g., 56 of Figure 11 ) of the rig's draw works.
- elevator 118 is lowered about horizontal joint of conductor pipe 102 such that a back stop 140 of elevator abuts the top of joint of conductor pipe 102.
- a pair of cylinders 144A, 144B may be used to open and close halves 126A, 126B of elevator 118.
- a cylinder 146 may be used to open and close latch 130 between halves 126B and 126A. While hydraulic cylinders are depicted in Figures 8 and 8A as 144A, 144B, and 146, it should be understood that pneumatic cylinders, mechanical ball screws, or any other type of powered actuator may be used.
- a torsion spring 148 in conjunction with an upset portion 150 of latch 130 may be used to bias latch 130 in a closed or open direction.
- the two halves 126A, 126B of elevator 118 may rotate about hinge 128 to the closed position and latch 130 may rotate about pin 142 to lockably engage half 126B with half 126A. Because joint of conductor pipe 102 is non-vertical and elevated ( e.g. , with lifting apparatus 100 of Figure 1A ), two halves 126A, 126B of elevator 118 may rotate about hinge 128 to the closed position, e.g., encircling the joint 102. Depicted latch 130 has sufficient clearance to reach around the bottom of joint of conductor pipe 102 and engage with half 126A of segmented ring of elevator 118.
- latch 130 With latch 130 secured closed, elevator may be lifted up (in direction Z ) without concern that halves 126A, 126B will separate and release joint of conductor pipe 102. As such, slips 134 may be activated to secure (and center) joint of conductor pipe 102 within the inner profile of elevator 118.
- latch 130 may function without pivot pin 142 and may have a lower profile. It should be understood that embodiments disclosed herein should not be limited to a particular latch mechanism. Furthermore, it should be understood that latch mechanism ( e.g. , 130) may not be necessary at all, for example, powered actuators used to open and close halves 126A, 126B of elevator 118 may be used to keep halves 126A, 126B together when lifting joint of conductor pipe 102.
- elevator 118 a top-view schematic of elevator 118 is shown with slips 134 activated into the engaged position and securing joint of conductor pipe 102 within the inner profile of segmented ring elevator 118.
- elevator may be used to raise and lower the joint of conductor pipe 102 in the vertical position, the horizontal position, and all positions in-between.
- the lifting elevator 1218 includes a first elevator segment 1226A rotatably coupled to a second elevator segment 1226B.
- a cylinder 1262 may be used to open and close the first elevator segment 1226A relative to the second elevator segment 1226B of the lifting elevator 1218, or vice versa.
- the lifting elevator 1218 may include a pair of lifting lugs.
- a second lifting lug 1238B is coupled to the second elevator segment 1226B.
- a first lifting lug (not shown) may be coupled to the first elevator segment 1226A such that, in one or more embodiments, a lifting sling (not shown) or an alternative form of rigging may attach to elevator at the first lifting lug and the second lifting lug 1238B.
- the first lifting lug and the second lifting lug 1238B may be positioned on the first elevator segment 1226A and the second elevator segment 1226B, respectively, similarly to that of lifting lugs 138A and 138B shown in FIG.
- a lifting apparatus such as a lifting sling may include swivels or other devices so that lifting elevator 1218 may switch from a vertical position ( e.g. , Figures 3 and 4 ) to a horizontal position ( Figure 8 ).
- the first lifting lug and the second lifting lug 1238B may be removably coupled to the second elevator segment 1226B.
- one or more slings or bail retainers 1225 may be removably coupled to the lifting elevator 1218.
- the bail retainer 1225 is coupled to the second elevator segment 1226B through the lifting lug 1238 and by way of a first bolt 1245 and a second bolt 1247.
- each of the bail retainer 1225 coupled to each of the first lifting lug and the second lifting lug may be coupled to the first elevator segment 1226A and the second elevator segment 1226B, respectively, by way of a connecting mechanism, such as a bolt, screw, and/or nut combination, or by way of any other connecting means known in the art.
- the bail retainer 1225 may be removably coupled to the first elevator segment 1226A and the second elevator segment 1226B, respectively, e.g., through the first lifting lug and the second lifting lug, without having to weld the bail retainer 1225 onto the lifting elevator 1218.
- the first lifting lug and the second lifting lug may formed onto the first elevator segment 1226A and the second elevator segment 1226B, respectively, without having to weld the lugs onto the lifting elevator 1218.
- an inner profile of the first elevator segment 1226A and the second elevator segment 1226B is generally circular in shape and includes a plurality of slip assemblies 1234 spaced at generally equal radial positions (at a common axial location) thereabout.
- the lifting elevator 1218 includes a latch 1260 that may be used to secure the first elevator segment 1226A and the second elevator segment 1226B in the closed position.
- each slip assembly 1234 includes a die 1236, e.g., a gripping surface, configured to "bite" into contact with joints of conductor pipe (e.g., pipe 102 shown in Figure 8 or pipe 1402 shown in Figure 14 ) and an assembled conductor pipe string ( e.g., the assembled conductor pipe string 112 shown in Figure 6 ).
- a die 1236 e.g., a gripping surface
- joints of conductor pipe e.g., pipe 102 shown in Figure 8 or pipe 1402 shown in Figure 14
- an assembled conductor pipe string e.g., the assembled conductor pipe string 112 shown in Figure 6
- slip assemblies 1234 may be designed on inclined planes such that the grip diameter ( i.e., the average inner diameter among the slip assemblies 1234) of the slip assemblies 1234 decreases as the slip assemblies are thrust downward.
- a timing ring 1220 may axially actuate all slip assemblies 1234 simultaneously so that the grip diameter of the elevator 1218 is relatively consistent.
- the timing ring 1220 may include bifurcated segments coupled to each of the first elevator segment 1226A and the second elevator 1226B, respectively.
- the timing ring 1220 may contact, either directly or indirectly, the slip assemblies 1234 and may be used to actuate and deactuate the slip assemblies 1234 of the lifting elevator 1218 together when the lifting elevator 1218 is in the closed position.
- the timing ring 1220 may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art.
- slip assemblies 1234 and dies 1236) are activated to engage the outer profile of conductor pipe string, additional downward thrusting of the conductor string (e.g. , from the weight of the conductor string) acts to increase the amount of "bite" dies 1236 exhibit into conductor pipe string.
- slip assemblies 1234 of elevator 1218 may be activated and actuated using various methods and mechanisms available including, but not limited to, electrical activation, hydraulic activation, pneumatic activation, and mechanical activation.
- actuators may be disposed in each of the first elevator segment 1226A and the second elevator segment 1226B and may be used to actuate the timing ring 1220.
- the lifting elevator 1318 includes a first elevator segment 1326A rotatably coupled to a second elevator segment 1326B. Further, the lifting elevator 1318 includes a hinge assembly that includes a link 1355 that is pin connected by a first pin to the first elevator segment, the link including a fixed planar surface that mates with a mating fixed planar surface of the first elevator segment such that the link is rotationally fixed to the first elevator segment.
- the link may include a surface A and a surface B, the surface A being perpendicular to the surface B.
- the surface B of the link 1355 contacts a mating surface of the first elevator segment 1326A.
- the hinge assembly of the lifting elevator 1318 includes a first pin 1327 extending through the link 1355 and coupling the link 1355 to the first elevator segment 1326A, and a second pin 1328 extending through the link 1355 and coupling the link 1355 to the second elevator segment 1326B.
- the second pin 1328 may be functionally equivalent to the hinge 128 discussed above with reference to Figures 7 , 8 , 9, and 10 .
- the contact between the surface B of the link 1355 and the mating surface of the first elevator segment 1326A prohibits relative rotation between the link 1355 and the first elevator segment 1326A
- the second elevator segment 1326B rotates about the second pin 1328 relative to the link 1355 and relative to the first elevator segment 1326A
- the second elevator segment 1326B may rotate about the second pin 1328 relative to the link 1355 and relative to the first elevator segment 1326A by way of a cylinder 1362.
- the lifting elevator 1318 may include a pair of lifting lugs 1338A and 1338B coupled to the first elevator segment 1326A and the second elevator segment 1326B, respectively.
- a lifting sling or bail (not shown) or an alternative form of rigging may attach to elevator 1318 at the first lifting lug 1338A and the second lifting lug 1338B.
- a lifting apparatus such as a lifting sling or bail may include swivels or other devices so that lifting elevator 1318 may switch from a vertical position ( e.g. , Figures 3 and 4 ) to a horizontal position ( Figure 8 ).
- the lifting elevator 1318 may include a latch 1360 and a backstop 1361.
- the latch 1360 may be coupled to either the first elevator segment 1326A or the second elevator segment 1326B and may be used to lock the lifting elevator 1318 in the closed position to secure a joint of pipe ( e.g., the joint of pipe 1402 shown in Figure 14 ) within the lifting elevator 1318.
- the backstop 1361 may be coupled to the first elevator segment 1326A and/or the second elevator segment 1326B and may be configured to abut the joint of pipe when the joint of pipe is disposed within the lifting elevator 1318.
- the backstop 1361 may be a non-movable backstop disposed between the first elevator segment 1326A and the second elevator segment 1326B and may be configured to abut a joint of pipe ( e.g., the joint of pipe 1402 shown in Figure 14 ) when the joint of pipe is disposed within the lifting elevator 1318.
- a joint of pipe e.g., the joint of pipe 1402 shown in Figure 14
- the lifting elevator 1418 includes a first elevator segment 1426A, a second elevator segment 1426B rotatably coupled to the first elevator segment 1426A, and a third elevator 1426C segment rotatably coupled to the first elevator segment 1426A. Further, as shown, the lifting elevator 1418 includes a first hinge 1428A about which the first elevator segment 1426A and the second elevator segment 1426B are rotatable with respect to each other, and a second hinge 1428B about which the first elevator segment 1426A and the third elevator segment 1426C are rotatable with respect to each other.
- each of the first elevator segment 1426A, the second elevator segment 1426B, and the third elevator segment 1426C may include a plurality of slips
- each of the plurality of slips e.g., the slip assemblies 1234 shown in Figures 12A and 12B
- may include a die e.g., the dies 1236 shown in Figures 12A and 12B
- lifting elevator 1418 may include a backstop 1461 coupled to a semi-circular actuator ring 1471.
- the backstop 1461 may be disposed on the semi-circular actuator ring 1471 and may be configured to abut the joint of pipe 1402 when the joint of pipe 1402 is disposed within the lifting elevator 1418.
- One or more embodiments may also include a latch 1460, which may be coupled to either the second elevator segment 1426B or the third elevator segment 1426C. In one or more embodiments, the latch 1460 may be used to lock the lifting elevator 1418 in the closed position to secure the joint of pipe 1402 within the lifting elevator 1418.
- the first elevator segment 1426A of the lifting elevator 1418 has a swept angle of about 180°
- each of the second elevator segment 1426B and the third elevator segment 1426C has a swept angle of about 90°.
- a first lifting lug 1438A and a second lifting lug 1438B may be formed on the first elevator segment 1426A and may be used to lift the lifting elevator 1418 and may bear the weight of the lifting elevator 1418 as well as the weight of the joint of pipe 1402 and a conductor string that may include the joint of pipe 1402.
- the semi-circular actuator ring 1471 of the lifting elevator 1418 may include a first segment link closure 1472A and a second segment link closure 1472B coupled thereto.
- the first segment link closure 1472A may also be coupled to the second elevator segment 1426B
- the second segment link closure 1472B may also be coupled to the third elevator segment 1426C.
- the lifting elevator 1518 includes a first elevator segment 1526A, a second elevator segment 1526B rotatably coupled to the first elevator segment 1526A, and a third elevator 1526C segment rotatably coupled to the first elevator segment 1526A. Further, as shown, the lifting elevator 1518 includes a first hinge 1528A about which the first elevator segment 1526A and the second elevator segment 1526B are rotatable with respect to each other, and a second hinge 1528B about which the first elevator segment 1526A and the third elevator segment 1526C are rotatable with respect to each other.
- lifting elevator 1518 may include a backstop 1561 coupled to a semi-circular actuator ring (not shown).
- the backstop 1561 may be disposed on the semi-circular actuator ring and may be configured to abut the joint of pipe 1502 when the joint of pipe 1502 is disposed within the lifting elevator 1518.
- One or more embodiments may also include a latch 1560, which may be coupled to either the second elevator segment 1526B or the third elevator segment 1526C. In one or more embodiments, the latch 1560 may be used to lock the lifting elevator 1518 in the closed position to secure the joint of pipe 1502 within the lifting elevator 1518.
- the first elevator segment 1526A of the lifting elevator 1518 has a swept angle of about 180°
- each of the second elevator segment 1526B and the third elevator segment 1526C has a swept angle of about 90°.
- a first lifting lug 1538A and a second lifting lug 1538B may be formed on the first elevator segment 1526A and may be used to lift the lifting elevator 1518 and may bear the weight of the lifting elevator 1518 as well as the weight of the joint of pipe 1502 and a conductor string that may include the joint of pipe 1502.
- the lifting elevator 1518 may include a first actuator 1562A coupled to the first elevator segment 1526A and the second elevator segment 1526B, and a second actuator 1562B coupled to the first elevator segment 1526A and the third elevator segment 1526C.
- the first actuator 1562A may be coupled to the first elevator segment 1526A and the second elevator segment 1526B via pad eyes 1524A
- the second actuator 1562B may be coupled to the first elevator segment 1526A and the third elevator segment 1526C via pad eyes 1524B.
- the first actuator 1562A and the second actuator 1562B may be used to move the second elevator segment 1526B and the third elevator segment 1526B, respectively, between an open position (as shown in Figures 13 and 14 ) and a closed position as shown.
- the first actuator 1562A and the second actuator 1562B may be hydraulic, pneumatic, mechanic, or any type of actuator known to those having ordinary skill in the art.
- the timing ring 1620 may be include bifurcated segments coupled to each of a first elevator segment and the second elevator (e.g., the first elevator segment 1226A and the second elevator segment 1226B shown in Figures 12A and 12B ), respectively.
- the timing ring 1620 includes a first body segment 1621A and a second body segment 1621B.
- the first body segment 1621A may include a recess 1622 formed therein and configured to receive a protrusion 1623 of the second body segment 1621B, or vice versa, and may mate at substantially opposite to a position in which a hinge 1628 couples a first elevator segment and a second elevator segment.
- the first body segment 1621A and the second body segment 1621B of the timing ring 1620 may be formed such that the timing ring 1620 may also move with a first elevator segment and a second elevator segment of a lifting elevator between an open position (as shown in Figures 13 and 14 ) and a closed position (as shown in Figure 15 ).
- the mating relationship between the recess 1622 of the first body segment 1621A and the protrusion 1623 of the second body segment 1621B of the timing ring 1620 may both body segments of the timing ring 1620 to move together.
- the body segments (the first body segment 1621A and the second body segment 1621B) of the timing ring 1620 are brought into engagement with an interlocking structure that facilitates vertical movement in unison of the body segments of the timing ring 1620 together.
- the timing ring 1620 may include two or more body segments.
- the lifting elevator 1518 may include a timing ring similar to the timing ring 1620 shown in Figure 16 , the timing ring of the lifting elevator 1518 having three segments.
- the timing ring of the lifting elevator 1518 may include joints ( e.g. , as shown in Figure 16 ) at the hinge 1528A, the hinge 1528B, and at the latch 1560.
- the timing ring 1620 may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art.
- embodiments disclosed herein allow an elevator to engage and lift a (e.g., horizontally laying) joint of conductor pipe without requiring the elevator to be slid over a free end of the joint of conductor pipe.
- embodiments disclosed herein depict a method by which joints of conductor pipe may be assembled and thrust into the wellbore without the need for welded and/or bolted lifting eyes to be installed and removed from each joint of conductor pipe. Pursuant thereto, embodiments disclosed herein reduce likelihood that individual joints of conductor pipe may become damaged during assembly and installation processes.
- a backstop may be coupled to the lifting elevator and may be configured to abut a joint of pipe and prevent the joint of pipe from directly contacting a first elevator segment and/or a second elevator segment at particular portions within the lifting elevator.
- embodiments disclosed herein allow cylindrical joints of conductor pipe having no lifting features, e.g., upsets on the outer diameter of the pipe) to be lifted from a non-vertical position in a pipe rack or another rig location, grasped by a lifting elevator, rotated into a vertical position, and installed atop a string of conductor pipe.
Abstract
Description
- The present disclosure relates to apparatuses and methods to lift and install large-diameter tubulars with a drilling rig. More particularly, the present disclosure relates to apparatuses and methods to raise horizontal sections of large-diameter pipe to mount them atop vertical strings of large-diameter pipe. More particularly still, the present disclosure relates to apparatuses and methods to raise horizontal sections of conductor pipe to install them atop vertical strings of conductor pipe extending into a wellbore and lowering the conductor strings into the wellbore.
- Referring to
Figure 11 , a perspective view is shown of adrilling rig 50 used to run tubular members 52 (e.g., casing, drill pipe, etc.) downhole into a wellbore. As shown,drilling rig 50 includes a frame structure known as a "derrick" 54 from which atraveling block 56 and anelevator 58 and/or a top drive (not shown) may be used to manipulate (e.g., raise, lower, rotate, hold, etc.) a tubular string and singletubular members 52. As shown, travelingblock 56 is a device that is suspended within thederrick 54, in which travelingblock 56 may move up-and-down (i.e., vertically as depicted) to raise or lower a tubular string and singletubular members 52. As shown, traveling block may be a simple "pulley-style" block and may have ahook 60 from which objects below (e.g., elevator 58) may be hung. Additionally,elevator 58 may also be coupled below travelingblock 56 and/or a top drive (not shown) to selectively grab or release a tubular string and singletubular members 52 as they are to be raised or lowered within and fromderrick 54. Typically,elevator 58 includes movable gripping components (e.g., slips) movable between an open position and a closed position (shown inFigure 11 ). In the closed position, the movable components form a load bearing ring within which a tubular string and singletubular members 52 may be gripped. In the open position, the movable components ofelevator 58 may move away from one another to allow thetubular members 52 to be brought within or removed fromelevator 58. - When assembling a string of
tubular members 52 together, thetubular members 52 may be removed from apipe rack 62 and pulled, or otherwise transported, towards an access opening 64, for example, a v-door, within thederrick 54 of thedrilling rig 50. Thetubular members 52 may be loaded onto apipe ramp 66 adjacent to the access opening 64, in which a rigidly mountedend stop 68 may abut the ends of thetubular members 52 to support thetubular members 52 up against access opening 64. - Tubular-shaped goods have a variety of uses in oilfield operations including, but not limited to, drill pipe, drill collars, casing, continuous coiled tubing, and the like. One such tubular-shaped good used in exploration and drilling is conductor pipe. Generally, conductor pipe (e.g., drive pipe) is large-diameter pipe (e.g., between about 50 cm and 122 cm (between 20" and 48") in diameter), usually constructed of steel, that extends from the wellhead into the earth or ocean floor. As such, a string of conductor pipe sections (i.e., a conductor string) is typically the first string of "casing" run into the wellbore, and serves to stabilize the sediment surrounding the wellbore to prevent it from caving-in.
- Installation of the conductor string may be performed any number of ways. On land, the conductor string may be driven into the ground from above with an impact loading hammer apparatus. In certain locations, excavation may be necessary prior to driving the conductor string into the uncovered sediment. Offshore, conductor strings may similarly be installed, using impact driving and excavation techniques. In undersea environments, conductor strings may be "jetted in", for example with a pressurized fluid discharged (e.g., seawater) at a distal end of the conductor string displacing the sediment as the conductor string is advanced into the sea floor. Following such a jetting process, an impact driving process may be performed to force the conductor string further into the sea floor, if desired. Additionally or alternatively, in undersea environments, conductor strings may be "sucked" into the sea floor by filling the string with water, sealing the conductor string, and then pumping, or evacuating, the trapped water from the inner bore of the conductor string. As the water is removed from the sealed bore of the conductor string, the conductor is plunged deeper into the sea floor as the sea floor sediment replaces the evacuated water. Following such a suction process, an impact driving process may be performed to force the conductor string further into the sea floor, if desired. Alternatively, impact driving may be performed simultaneously as the conductor string is jetted or sucked into the sea floor.
- While conductor strings are relatively the largest (diameter) and shortest (length) strings of casing used to case a wellbore, the strings are still long enough to be assembled from several sections, or joints, of conductor pipe. As such, because of their large diameter and desired permanent placement about the wellbore, conductor strings are typically assembled, on site, from several joints of conductor pipe 20-40 feet long, and may be threaded or welded together end-to-end.
- Historically, assembling strings of conductor pipe on the rig floor has been a difficult and time-consuming process. In one example method, to install a new joint of conductor pipe atop a string conductor pipe already engaged into the wellbore, a series of lifting eyes and handling eyes are preinstalled to the outer periphery of the large diameter and heavy-walled joint of conductor pipe to be added. In particular, a pair of heavy-duty lifting eyes are preinstalled, typically 180° apart near the uppermost end of conductor pipe. Next, at least one single joint handling eye is provided at the opposite end of the conductor pipe segment and aligned radially within one of the heavy duty lift eyes.
- As such, using various rigging and sling mechanisms, a crane may secure the bottom end of the horizontal conductor pipe (from a handling eye) while another crane (or the rig draw works) raises the upper end so that the formerly horizontal joint of conductor pipe may be held in a vertical position. Once moved into place atop the string of conductor pipe already engaged into the wellbore (and held in location by its heavy duty lifting eyes), the joint of conductor pipe to be added may be threaded together and/or welded in place to the string already in the wellbore. With the new joint of conductor pipe attached, the single joint handling eye of the former topmost joint may be removed and the entire string of conductor pipe may be supported and lowered by the lifting eyes affixed to the outer profile of the newly-added joint until the lower surface of the heavy duty lifting eyes reaches the rig floor at which time the conductor string is supported via compressive loading between the lower surface of the heavy duty lifting eyes and a temporary support plate at the rig floor. Once the conductor string is stationary, a new add on joint is lifted from the horizontal position, as previously described, to the vertical position and added to the conductor string. Once the add on joint is secured to the conductor string, the conductor string can be lifted via the add-on tubular joint. Once the string of conductor pipe is supported by the heavy duty lifting eyes of the new joint, the handling eyes of the new joint are removed, e.g., to minimize resistance in running the conductor string into the wellbore.
- However, the installation and removal of the lifting and handling eyes may be problematic in itself. In many cases, bosses, pre-fabricated with the joint of conductor pipe, contain tapped holes to receive the lifting and handling eyes so that high-strength bolts may be used to transfer the load from the eyes to the joint of conductor pipe. Bosses are typically an external protrusion on the outer surface of the conductor pipe. When it comes time to remove the lifting and handling eyes, the bolts may be removed, however the boss remains. As a machining and welding process, the installation and manufacture of the bosses is both time consuming and expensive. Further, as an upset on the outer profile of the joint of conductor pipe, the bosses may add undesired resistance as the conductor string is driven further into the ground about the proposed wellbore and/or may prevent the sediment from resettling around the conductor string, e.g., not allowing the sediment to sufficiently retain the conductor string in place. As the bosses are typically welded on and bolted to the lifting and handling eyes, they represent possible failure mechanisms that may disrupt operations should a boss, bolt, or lifting eye fail during the installation procedure.
- Alternatively, lifting and handling eyes may be directly welded to the outer profile of the joints of conductor pipe. Following use, the welds may be removed by torch cutting and the outer profile of the conductor pipe may be ground smoother such that little or no resistance to being driven remains. However, depending on regulations for the particular location, "hot work" such as torch cutting, welding and grinding may not be allowed to be performed at particular times on the rig floor. Additionally, the processes to weld, remove, and grind smooth the outer profiles of the joints of conductor pipe may represent a tremendous amount of cost to the tubular segments and time investment. Furthermore, during the removal and grinding process, there is opportunity for the outer profile of the joint of conductor pipe to become damaged to the point where it must be replaced or repaired. Repairing a lower joint of conductor pipe following the installation of an upper joint of conductor pipe would be highly undesirable, and would consume tremendous amounts of time and rig resources.
- Apparatuses and methods to simplify the lifting, assembly, and installation of strings of conductor pipe would be well received in the industry. In particular, apparatuses and methods to assemble and install joints of conductor casing without requiring the installation and removal of lifting and handling eyes would be a significant benefit to the industry.
- In one aspect, the present disclosure relates to lifting elevator, the lifting elevator including a first elevator segment having a first plurality of slips, a second elevator segment having a second plurality of slips, and a hinge about which both the first elevator segment and the second elevator segment are rotatable with respect to each other, in which the first elevator segment and the second elevator segment each has a swept angle of about 180°, and in which each of the first plurality of slips and the second plurality of slips has a die configured to grip an external surface of a pipe.
- According to another aspect, the present disclosure relates to a method, the method including opening a first elevator segment and a second elevator segment of a lifting elevator about a hinge connecting the first elevator segment and the second elevator segment, in which the first elevator segment and the second elevator segment each has a swept angle of about 180°, tilting the lifting elevator to a non-vertical position, receiving a non-vertical joint of pipe within the opened, tilted lifting elevator, closing the first elevator segment and the second elevator segment of the lifting elevator around the non-vertical joint of pipe, gripping the non-vertical joint of pipe with a plurality of slips of the lifting elevator, lifting the gripped, non-vertical joint of pipe to a vertical position using the lifting elevator, positioning the vertical joint of pipe atop a conductor string, attaching the vertical joint of pipe to the conductor string, and supporting the joint of pipe and the conductor string with the lifting elevator.
- According to another aspect, the present disclosure relates to a lifting elevator including a first elevator segment having a first plurality of slips, a second elevator segment rotatably coupled to the first elevator segment, the second elevator segment having a second plurality of slips, a third elevator segment rotatably coupled to the first elevator segment, the third elevator segment having a third plurality of slips, a first hinge about which the first elevator segment and the second elevator segment are rotatable with respect to each other, and a second hinge about which the first elevator segment and the third elevator segment are rotatable with respect to each other, in which each of the first plurality of slips, the second plurality of slips, and the third plurality of slips has a die configured to grip an external surface of a pipe.
- Other aspects and advantages of the disclosure will be apparent from the following description and the appended claims.
- Features of the present disclosure will become more apparent from the following description in conjunction with the accompanying drawings.
-
Figure 1A is a schematic view drawing of a horizontal lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 1B is a schematic view drawing of a horizontal lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 2 is a schematic view drawing of a joint of conductor pipe being raised from a horizontal position to a vertical position in accordance with embodiments of the present disclosure. -
Figure 3 is a schematic view drawing of the joint of conductor pipe ofFigure 2 in the vertical position in accordance with embodiments of the present disclosure. -
Figure 4 is a schematic view drawing of the joint of conductor pipe ofFigures 2 and3 being connected to a string of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 5 is a schematic view drawing of the joint of conductor pipe ofFigures 2-4 engaged into the wellbore along with the string of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 6 is a schematic view drawing of an elevator ofFigures 2-5 being removed from the string of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 7 is a detailed perspective view drawing of the elevator ofFigures 2-6 in accordance with embodiments of the present disclosure. -
Figure 8 is a schematic view of the elevator ofFigure 7 in an open position about to engage a joint of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 8A is a schematic view of a first embodiment of an actuated latch mechanism of the elevator ofFigure 8 . -
Figure 8B is a schematic view of a second embodiment of an actuated latch mechanism of the elevator ofFigure 8 . -
Figure 9 is a schematic view of the elevator ofFigure 8 in a closed position around the joint of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 10 is a schematic view of the elevator ofFigure 9 in a closed position with slips engaged into the joint of conductor pipe in accordance with embodiments of the present disclosure. -
Figure 11 is a prior-art schematic drawing of a typical drilling rig. -
Figure 12A and12B show perspective views of a lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 13 is a top view of a lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 14 is a top view of a lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 15 is a top view of a lifting apparatus in accordance with embodiments of the present disclosure. -
Figure 16 is a cross-sectional side view of a timing ring in accordance with embodiments of the present disclosure. - Apparatuses and methods disclosed herein relate to the assembly and installation of strings of large-diameter tubulars. While strings of conductor pipe are discussed in conjunction with the embodiments described below, it should be understood that various types (and sizes) of tubular items may be handled, assembled, and installed in accordance with the embodiments described below.
- The following is directed to various exemplary embodiments of the disclosure. Although one or more of these embodiments may be preferred, the embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. In addition, those having ordinary skill in the art will appreciate that the following description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to suggest that the scope of the disclosure, including the claims, is limited to that embodiment.
- Certain terms are used throughout the following description and claims to refer to particular features or components. As those having ordinary skill in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not function. The figures are not necessarily to scale. Certain features and components herein may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in interest of clarity and conciseness.
- In the following discussion and in the claims, the terms "including" and "comprising" are used in an open-ended fashion, and thus should be interpreted to mean "including, but not limited to ...." Also, the term "couple" or "couples" is intended to mean either an indirect or direct connection. Thus, if a first component is coupled to a second component, that connection may be through a direct connection, or through an indirect connection via other components, devices, and connections. Further, the terms "axial" and "axially" generally mean along or parallel to a central or longitudinal axis, while the terms "radial" and "radially" generally mean perpendicular to a central longitudinal axis.
- Referring initially to
Figure 1A , a horizontal lifting apparatus is shown schematically lifting a horizontally-stored joint ofconductor pipe 102. As shown, the lifting apparatus includes a pair of liftinglugs conductor pipe 102 at an angle (e.g., when required by availability on the rig floor, so those having ordinary skill in the art will appreciate that the relative positions of lifting lugs 138A, 138B may be varied to achieve the desired angle of joint ofconductor pipe 102 as it is lifted). - Further, it should be understood that lifting lugs 138A, 138B may be constructed as continuous circular (or other) profiles.
- Additionally, lifting rings 104A, 104B may be constructed as hinged and segmented rings such that they may be opened and closed laterally around the joint of
conductor pipe 102 without needing to be slid over the ends. In particular, in cases where joints ofconductor pipe 102 are laying directly on the floor of the rig or in the pipe rack, it may not be possible to slide rings 104A, 104B over the ends of layed pipe without lifting the conductor pipe 102 a sufficient amount to allow the thickness of lifting rings 104A, 104B thereunder. As such, segmented, openable, and closeable lifting rings 104A, 104B may allow the joint ofconductor pipe 102 to be "grabbed" from above and lifted. Furthermore, the mechanisms of lifting rings 104A, 104B may be such that the segments of each ring 104A, 104B are tended to be closed as tension from lines 106A, 106B increases. Thus, for a joint ofconductor pipe 102 laying on the floor, lifting rings 104A and 104B may be hingedly placed around the joint ofpipe 102, but may not be able to fully close withpipe 102 laying on the floor. As lines 106A, 106B are pulled from point 108, rings 104A, 104B may be pulled fully closed aspipe 102 is lifted from the floor. - Finally, while lifting
lugs Figure 1A . Furthermore, depending on location and the resources available, the horizontal lifting of joint ofconductor pipe 102 from a pipe rack or the rig floor and next to be run may be performed by an auxiliary crane, a separate lifting apparatus, or by the drilling rig's draw works. After a "to be added" joint ofconductor pipe 102 is disposed from its position in the pipe rack (or other location on the rig), it must be rotated to vertical before it may be assembled to the remainder of the string ofconductor pipe 112.Figure 1B shows a schematic view of a horizontal liftingapparatus having bails bails lug 138A and liftinglug 138B shown inFIG. 1A to lift the joint ofconductor pipe 102. - Referring now to
Figures 2 and3 , the rotation and assembly of joint ofconductor pipe 102 to the remainder of a string ofconductor pipe 112 is shown schematically. As depicted, the drilling rig includes arig floor 114 and aspider 116 holding string ofconductor pipe 112 in the well. Asegmented elevator 118 grasps a first end of the joint ofconductor pipe 102 to be added tostring 112, such that joint ofconductor pipe 102 may be tilted from a non-vertical position, e.g., the horizontal position inFigure 1A , or an intermediate position, e.g., as shown inFigure 2 , and to a vertical (Figure 3 ) position. As will be described below in further detail,elevator 118 includes slips to grip the outer profile of joint ofconductor pipe 102 and lifting lugs to allowelevator 118 to be lifted from a horizontal position to a vertical position so thatlower end 120 of joint ofconductor pipe 102 may be connected (e.g., threaded, welded, etc.) to theupper end 122 of the string ofconductor pipe 112. - Referring now to
Figures 4 the joint ofconductor pipe 102 to be added is shown atop string ofconductor pipe 112 where it may be connected in place at 124. Prior to completion of the joining of the joint ofconductor pipe 102 to theconductor pipe string 112,spider 116 supports the weight ofpipe string 112 andelevator 118 supports the weight of joint ofconductor pipe 102. With joint 102 securely connected to (and now integrally part of)conductor pipe string 112, the slips ofspider 116 may be released so that the entire weight of the conductor pipe string 112 (including add on joint 102) may be carried byelevator 118. - Referring now to
Figure 5 ,conductor pipe string 112 may be lowered below the rig floor from its full height (Figure 4 ) to it's new, lowered height such that upper end ofjoint 102 ofconductor string 112 is adjacent and aboverig floor 114. In this new position, the slips ofspider 116 may be re-engaged so thatspider 116 again holds the entire weight of string ofconductor pipe 112. Referring briefly now toFigure 6 , the slips ofelevator 118 may be de-activated so thatelevator 118 may be lifted, e.g., by the rig's draw works, and removed from upper end of added onjoint 102 ofconductor string 112 so that the process may be repeated with a new joint of conductor pipe to be added. - Referring now to
Figure 7 , a more detailed view of theelevator 118 depicted inFigures 2-6 is shown.Elevator 118 is shown constructed as a segmented ring comprising afirst half 126A, asecond half 126B, a hinge, 128, and alatch 130.Latch 130 may be constructed as a pin, a hinge, or any other mechanism through which a connection betweenhalf 126A andhalf 126B may be coupled and decoupled. Whileelevator 118 is shown segmented into twohalves elevator 118 need not be equal in size or angle swept. For example, in one embodiment,segmented elevator 118 may comprise three segments, two segments having 150° swept angles, and a third (e.g., non-pivoting) segment having an angle of 60°. - Furthermore, when in the closed position (shown), the
inner profile 132 of thehalves slip assemblies 134 spaced at generally equal radial positions (at a common axial location) thereabout. As shown, eachslip assembly 134 includes a die, e.g., gripping surface, 136 configured to "bite" into contact with joints of conductor pipe (e.g., 102) and assembledconductor pipe string 112. Those having ordinary skill in the art will appreciate thatslip assemblies 134 may be designed on inclined planes such that the grip diameter (i.e., the average inner diameter among the slip assemblies 134) of theslip assemblies 134 decreases as the slip assemblies are thrust downward. In one embodiment, a single "timing ring" axially actuates allslip assemblies 134 simultaneously so that the grip diameter of theelevator 118 is relatively consistent. The timing ring may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art. Thus, as slip assemblies 134 (and dies 136) are activated to engage the outer profile ofconductor pipe string 112, additional downward thrusting of the conductor string 112 (e.g., from the weight of the string 112) acts to increase the amount of "bite" dies 136 exhibit intoconductor pipe string 112. Those having ordinary skill in the art will appreciate thatslip assemblies 134 ofelevator 118 may be activated and actuated using various methods and mechanisms available including, but not limited to, electrical activation, hydraulic activation, pneumatic activation, and mechanical activation. - Referring now to
Figure 8 ,elevator 118 is shown in an open position as it is lowered over a horizontally-laying joint ofconductor pipe 102. A lifting sling (not shown) or an alternative form of rigging may attach to elevator at liftinglugs elevator 118 may switch from vertical position (e.g.,Figures 3 and 4 ) to horizontal position (Figure 8 ) with relative ease. In certain embodiments,elevator 118 may be suspended directly from the hook (e.g., 60 ofFigure 11 ) of a traveling block (e.g., 56 ofFigure 11 ) of the rig's draw works. As shown,elevator 118 is lowered about horizontal joint ofconductor pipe 102 such that aback stop 140 of elevator abuts the top of joint ofconductor pipe 102. Optionally, a pair ofcylinders close halves elevator 118. Similarly, referring briefly toFigure 8A , acylinder 146 may be used to open andclose latch 130 betweenhalves Figures 8 and8A as 144A, 144B, and 146, it should be understood that pneumatic cylinders, mechanical ball screws, or any other type of powered actuator may be used. Alternatively still, referring toFigure 8B , atorsion spring 148 in conjunction with anupset portion 150 oflatch 130 may be used tobias latch 130 in a closed or open direction. - Referring now to
Figure 9 , the twohalves elevator 118 may rotate abouthinge 128 to the closed position and latch 130 may rotate aboutpin 142 to lockably engage half 126B withhalf 126A. Because joint ofconductor pipe 102 is non-vertical and elevated (e.g., with lifting apparatus 100 ofFigure 1A ), twohalves elevator 118 may rotate abouthinge 128 to the closed position, e.g., encircling the joint 102. Depictedlatch 130 has sufficient clearance to reach around the bottom of joint ofconductor pipe 102 and engage withhalf 126A of segmented ring ofelevator 118. Withlatch 130 secured closed, elevator may be lifted up (in direction Z) without concern that halves 126A, 126B will separate and release joint ofconductor pipe 102. As such, slips 134 may be activated to secure (and center) joint ofconductor pipe 102 within the inner profile ofelevator 118. In alternative embodiments, latch 130 may function withoutpivot pin 142 and may have a lower profile. It should be understood that embodiments disclosed herein should not be limited to a particular latch mechanism. Furthermore, it should be understood that latch mechanism (e.g., 130) may not be necessary at all, for example, powered actuators used to open andclose halves elevator 118 may be used to keephalves conductor pipe 102. - Referring now to
Figure 10 , a top-view schematic ofelevator 118 is shown withslips 134 activated into the engaged position and securing joint ofconductor pipe 102 within the inner profile of segmentedring elevator 118. As such, elevator may be used to raise and lower the joint ofconductor pipe 102 in the vertical position, the horizontal position, and all positions in-between. - Referring now to
Figures 12A and12B , perspective views of a lifting apparatus in accordance with embodiments of the present disclosure are shown. As shown, thelifting elevator 1218 includes afirst elevator segment 1226A rotatably coupled to asecond elevator segment 1226B. In one or more embodiments, acylinder 1262 may be used to open and close thefirst elevator segment 1226A relative to thesecond elevator segment 1226B of thelifting elevator 1218, or vice versa. - Further, in one or more embodiments, the
lifting elevator 1218 may include a pair of lifting lugs. For example, as shown inFIGS. 12A and12B , asecond lifting lug 1238B is coupled to thesecond elevator segment 1226B. Similarly, a first lifting lug (not shown) may be coupled to thefirst elevator segment 1226A such that, in one or more embodiments, a lifting sling (not shown) or an alternative form of rigging may attach to elevator at the first lifting lug and thesecond lifting lug 1238B. For example, the first lifting lug and thesecond lifting lug 1238B may be positioned on thefirst elevator segment 1226A and thesecond elevator segment 1226B, respectively, similarly to that of liftinglugs FIG. 8 . A lifting apparatus such as a lifting sling may include swivels or other devices so that liftingelevator 1218 may switch from a vertical position (e.g.,Figures 3 and 4 ) to a horizontal position (Figure 8 ). In one or more embodiments, the first lifting lug and thesecond lifting lug 1238B may be removably coupled to thesecond elevator segment 1226B. - Further, in one or more embodiments, one or more slings or
bail retainers 1225 may be removably coupled to thelifting elevator 1218. For example, as shown, thebail retainer 1225 is coupled to thesecond elevator segment 1226B through the lifting lug 1238 and by way of afirst bolt 1245 and asecond bolt 1247. Specifically, in one or more embodiments, each of thebail retainer 1225 coupled to each of the first lifting lug and the second lifting lug may be coupled to thefirst elevator segment 1226A and thesecond elevator segment 1226B, respectively, by way of a connecting mechanism, such as a bolt, screw, and/or nut combination, or by way of any other connecting means known in the art. As such, in one or more embodiments, thebail retainer 1225 may be removably coupled to thefirst elevator segment 1226A and thesecond elevator segment 1226B, respectively, e.g., through the first lifting lug and the second lifting lug, without having to weld thebail retainer 1225 onto thelifting elevator 1218. Moreover, in one or more embodiments, the first lifting lug and the second lifting lug may formed onto thefirst elevator segment 1226A and thesecond elevator segment 1226B, respectively, without having to weld the lugs onto thelifting elevator 1218. - Furthermore, when the
elevator 1218 is in the closed position, i.e., as shown inFigures 12A and12B , an inner profile of thefirst elevator segment 1226A and thesecond elevator segment 1226B is generally circular in shape and includes a plurality ofslip assemblies 1234 spaced at generally equal radial positions (at a common axial location) thereabout. As shown, thelifting elevator 1218 includes alatch 1260 that may be used to secure thefirst elevator segment 1226A and thesecond elevator segment 1226B in the closed position. Moreover, as shown, eachslip assembly 1234 includes adie 1236, e.g., a gripping surface, configured to "bite" into contact with joints of conductor pipe (e.g.,pipe 102 shown inFigure 8 orpipe 1402 shown inFigure 14 ) and an assembled conductor pipe string (e.g., the assembledconductor pipe string 112 shown inFigure 6 ). Those having ordinary skill in the art will appreciate thatslip assemblies 1234 may be designed on inclined planes such that the grip diameter (i.e., the average inner diameter among the slip assemblies 1234) of theslip assemblies 1234 decreases as the slip assemblies are thrust downward. - In one embodiment, a
timing ring 1220 may axially actuate allslip assemblies 1234 simultaneously so that the grip diameter of theelevator 1218 is relatively consistent. Thetiming ring 1220 may include bifurcated segments coupled to each of thefirst elevator segment 1226A and thesecond elevator 1226B, respectively. In one or more embodiments, thetiming ring 1220 may contact, either directly or indirectly, theslip assemblies 1234 and may be used to actuate and deactuate theslip assemblies 1234 of thelifting elevator 1218 together when thelifting elevator 1218 is in the closed position. Thetiming ring 1220 may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art. Thus, as slip assemblies 1234 (and dies 1236) are activated to engage the outer profile of conductor pipe string, additional downward thrusting of the conductor string (e.g., from the weight of the conductor string) acts to increase the amount of "bite" dies 1236 exhibit into conductor pipe string. Those having ordinary skill in the art will appreciate thatslip assemblies 1234 ofelevator 1218 may be activated and actuated using various methods and mechanisms available including, but not limited to, electrical activation, hydraulic activation, pneumatic activation, and mechanical activation. In one or more embodiments, actuators may be disposed in each of thefirst elevator segment 1226A and thesecond elevator segment 1226B and may be used to actuate thetiming ring 1220. - Referring now to
Figure 13 , a top view of a lifting apparatus in accordance with embodiments of the present disclosure is shown. As shown, thelifting elevator 1318 includes afirst elevator segment 1326A rotatably coupled to asecond elevator segment 1326B. Further, thelifting elevator 1318 includes a hinge assembly that includes alink 1355 that is pin connected by a first pin to the first elevator segment, the link including a fixed planar surface that mates with a mating fixed planar surface of the first elevator segment such that the link is rotationally fixed to the first elevator segment. For example, the link may include a surface A and a surface B, the surface A being perpendicular to the surface B. In one or more embodiments, the surface B of thelink 1355 contacts a mating surface of thefirst elevator segment 1326A. - Furthermore, as shown, the hinge assembly of the
lifting elevator 1318 includes afirst pin 1327 extending through thelink 1355 and coupling thelink 1355 to thefirst elevator segment 1326A, and asecond pin 1328 extending through thelink 1355 and coupling thelink 1355 to thesecond elevator segment 1326B. In one or more embodiments, thesecond pin 1328 may be functionally equivalent to thehinge 128 discussed above with reference toFigures 7 ,8 ,9, and 10 . In one or more embodiments, the contact between the surface B of thelink 1355 and the mating surface of thefirst elevator segment 1326A prohibits relative rotation between thelink 1355 and thefirst elevator segment 1326A, and thesecond elevator segment 1326B rotates about thesecond pin 1328 relative to thelink 1355 and relative to thefirst elevator segment 1326A. In one or more embodiments, thesecond elevator segment 1326B may rotate about thesecond pin 1328 relative to thelink 1355 and relative to thefirst elevator segment 1326A by way of acylinder 1362. - Moreover, as shown in
Figure 13 , thelifting elevator 1318 may include a pair of lifting lugs 1338A and 1338B coupled to thefirst elevator segment 1326A and thesecond elevator segment 1326B, respectively. In one or more embodiments, a lifting sling or bail (not shown) or an alternative form of rigging may attach toelevator 1318 at thefirst lifting lug 1338A and thesecond lifting lug 1338B. A lifting apparatus such as a lifting sling or bail may include swivels or other devices so that liftingelevator 1318 may switch from a vertical position (e.g.,Figures 3 and 4 ) to a horizontal position (Figure 8 ). - Further, as shown, the
lifting elevator 1318 may include alatch 1360 and abackstop 1361. In one or more embodiments, thelatch 1360 may be coupled to either thefirst elevator segment 1326A or thesecond elevator segment 1326B and may be used to lock thelifting elevator 1318 in the closed position to secure a joint of pipe (e.g., the joint ofpipe 1402 shown inFigure 14 ) within thelifting elevator 1318. In one or more embodiments, thebackstop 1361 may be coupled to thefirst elevator segment 1326A and/or thesecond elevator segment 1326B and may be configured to abut the joint of pipe when the joint of pipe is disposed within thelifting elevator 1318. In one or more embodiments, thebackstop 1361 may be a non-movable backstop disposed between thefirst elevator segment 1326A and thesecond elevator segment 1326B and may be configured to abut a joint of pipe (e.g., the joint ofpipe 1402 shown inFigure 14 ) when the joint of pipe is disposed within thelifting elevator 1318. - Referring now to
Figure 14 , a top view of a lifting apparatus in accordance with embodiments of the present disclosure is shown. As shown, thelifting elevator 1418 includes afirst elevator segment 1426A, asecond elevator segment 1426B rotatably coupled to thefirst elevator segment 1426A, and athird elevator 1426C segment rotatably coupled to thefirst elevator segment 1426A. Further, as shown, thelifting elevator 1418 includes afirst hinge 1428A about which thefirst elevator segment 1426A and thesecond elevator segment 1426B are rotatable with respect to each other, and asecond hinge 1428B about which thefirst elevator segment 1426A and thethird elevator segment 1426C are rotatable with respect to each other. Further, in one or more embodiments, each of thefirst elevator segment 1426A, thesecond elevator segment 1426B, and thethird elevator segment 1426C may include a plurality of slips, and each of the plurality of slips (e.g., theslip assemblies 1234 shown inFigures 12A and12B ) may include a die (e.g., the dies 1236 shown inFigures 12A and12B ) configured to grip an external surface of a joint ofpipe 1402. Moreover, as shown, liftingelevator 1418 may include abackstop 1461 coupled to asemi-circular actuator ring 1471. In one or more embodiments, thebackstop 1461 may be disposed on thesemi-circular actuator ring 1471 and may be configured to abut the joint ofpipe 1402 when the joint ofpipe 1402 is disposed within thelifting elevator 1418. One or more embodiments may also include alatch 1460, which may be coupled to either thesecond elevator segment 1426B or thethird elevator segment 1426C. In one or more embodiments, thelatch 1460 may be used to lock thelifting elevator 1418 in the closed position to secure the joint ofpipe 1402 within thelifting elevator 1418. - Further, in one or more embodiments, the
first elevator segment 1426A of thelifting elevator 1418 has a swept angle of about 180°, and each of thesecond elevator segment 1426B and thethird elevator segment 1426C has a swept angle of about 90°. Moreover, in one or more embodiments, afirst lifting lug 1438A and asecond lifting lug 1438B may be formed on thefirst elevator segment 1426A and may be used to lift thelifting elevator 1418 and may bear the weight of thelifting elevator 1418 as well as the weight of the joint ofpipe 1402 and a conductor string that may include the joint ofpipe 1402. - Moreover, in one or more embodiments, the
semi-circular actuator ring 1471 of thelifting elevator 1418 may include a firstsegment link closure 1472A and a secondsegment link closure 1472B coupled thereto. In one or more embodiments, the firstsegment link closure 1472A may also be coupled to thesecond elevator segment 1426B, and the secondsegment link closure 1472B may also be coupled to thethird elevator segment 1426C. As such, once the liftingelevator 1418 is lowered over a length of horizontally oriented pipe, thesemi-circular actuator ring 1471 may be pushed towards a throat of the elevator, and the firstsegment link closure 1472A and the secondsegment link closure 1472B may pull thesecond elevator segment 1426B and thethird elevator segment 1426C, respectively, into the closed position. - Referring now to
Figure 15 , a top view of a lifting apparatus in accordance with embodiments of the present disclosure is shown. As shown, thelifting elevator 1518 includes afirst elevator segment 1526A, asecond elevator segment 1526B rotatably coupled to thefirst elevator segment 1526A, and athird elevator 1526C segment rotatably coupled to thefirst elevator segment 1526A. Further, as shown, thelifting elevator 1518 includes afirst hinge 1528A about which thefirst elevator segment 1526A and thesecond elevator segment 1526B are rotatable with respect to each other, and asecond hinge 1528B about which thefirst elevator segment 1526A and thethird elevator segment 1526C are rotatable with respect to each other. Moreover, as shown, liftingelevator 1518 may include abackstop 1561 coupled to a semi-circular actuator ring (not shown). In one or more embodiments, thebackstop 1561 may be disposed on the semi-circular actuator ring and may be configured to abut the joint of pipe 1502 when the joint of pipe 1502 is disposed within thelifting elevator 1518. One or more embodiments may also include alatch 1560, which may be coupled to either thesecond elevator segment 1526B or thethird elevator segment 1526C. In one or more embodiments, thelatch 1560 may be used to lock thelifting elevator 1518 in the closed position to secure the joint of pipe 1502 within thelifting elevator 1518. - Further, in one or more embodiments, the
first elevator segment 1526A of thelifting elevator 1518 has a swept angle of about 180°, and each of thesecond elevator segment 1526B and thethird elevator segment 1526C has a swept angle of about 90°. Moreover, in one or more embodiments, afirst lifting lug 1538A and asecond lifting lug 1538B may be formed on thefirst elevator segment 1526A and may be used to lift thelifting elevator 1518 and may bear the weight of thelifting elevator 1518 as well as the weight of the joint of pipe 1502 and a conductor string that may include the joint of pipe 1502. - Moreover, in one or more embodiments, the
lifting elevator 1518 may include afirst actuator 1562A coupled to thefirst elevator segment 1526A and thesecond elevator segment 1526B, and asecond actuator 1562B coupled to thefirst elevator segment 1526A and thethird elevator segment 1526C. In one or more embodiments, thefirst actuator 1562A may be coupled to thefirst elevator segment 1526A and thesecond elevator segment 1526B viapad eyes 1524A, and thesecond actuator 1562B may be coupled to thefirst elevator segment 1526A and thethird elevator segment 1526C viapad eyes 1524B. In one or more embodiments, thefirst actuator 1562A and thesecond actuator 1562B may be used to move thesecond elevator segment 1526B and thethird elevator segment 1526B, respectively, between an open position (as shown inFigures 13 and14 ) and a closed position as shown. In one or more embodiments, thefirst actuator 1562A and thesecond actuator 1562B may be hydraulic, pneumatic, mechanic, or any type of actuator known to those having ordinary skill in the art. - Referring now to
Figure 16 , a cross-sectional side view of atiming ring 1620 in accordance with embodiments disclosed herein is shown. In one or more embodiments, thetiming ring 1620 may be include bifurcated segments coupled to each of a first elevator segment and the second elevator (e.g., thefirst elevator segment 1226A and thesecond elevator segment 1226B shown inFigures 12A and12B ), respectively. For example, as shown, thetiming ring 1620 includes afirst body segment 1621A and asecond body segment 1621B. In one or more embodiments, thefirst body segment 1621A may include arecess 1622 formed therein and configured to receive aprotrusion 1623 of thesecond body segment 1621B, or vice versa, and may mate at substantially opposite to a position in which ahinge 1628 couples a first elevator segment and a second elevator segment. In other words, thefirst body segment 1621A and thesecond body segment 1621B of thetiming ring 1620 may be formed such that thetiming ring 1620 may also move with a first elevator segment and a second elevator segment of a lifting elevator between an open position (as shown inFigures 13 and14 ) and a closed position (as shown inFigure 15 ). - The mating relationship between the
recess 1622 of thefirst body segment 1621A and theprotrusion 1623 of thesecond body segment 1621B of thetiming ring 1620 may both body segments of thetiming ring 1620 to move together. As shown inFigure 16 , the body segments (thefirst body segment 1621A and thesecond body segment 1621B) of thetiming ring 1620 are brought into engagement with an interlocking structure that facilitates vertical movement in unison of the body segments of thetiming ring 1620 together. In one or more embodiments, thetiming ring 1620 may include two or more body segments. For example, referring back toFigure 15 , thelifting elevator 1518 may include a timing ring similar to thetiming ring 1620 shown inFigure 16 , the timing ring of thelifting elevator 1518 having three segments. In one or more embodiments, the timing ring of thelifting elevator 1518 may include joints (e.g., as shown inFigure 16 ) at thehinge 1528A, thehinge 1528B, and at thelatch 1560. As discussed above, thetiming ring 1620 may be thrust hydraulically, pneumatically, mechanically, or through any type of actuator known to those having ordinary skill in the art. - Advantageously, embodiments disclosed herein allow an elevator to engage and lift a (e.g., horizontally laying) joint of conductor pipe without requiring the elevator to be slid over a free end of the joint of conductor pipe. Furthermore, embodiments disclosed herein depict a method by which joints of conductor pipe may be assembled and thrust into the wellbore without the need for welded and/or bolted lifting eyes to be installed and removed from each joint of conductor pipe. Pursuant thereto, embodiments disclosed herein reduce likelihood that individual joints of conductor pipe may become damaged during assembly and installation processes. For example, a backstop may be coupled to the lifting elevator and may be configured to abut a joint of pipe and prevent the joint of pipe from directly contacting a first elevator segment and/or a second elevator segment at particular portions within the lifting elevator. Advantageously still, embodiments disclosed herein allow cylindrical joints of conductor pipe having no lifting features, e.g., upsets on the outer diameter of the pipe) to be lifted from a non-vertical position in a pipe rack or another rig location, grasped by a lifting elevator, rotated into a vertical position, and installed atop a string of conductor pipe.
- Examples of the disclosure may also be provided according to any one of the following numbered statements:
- Statement 1. A lifting elevator, comprising:
- a first elevator segment having a first plurality of slips;
- a second elevator segment having a second plurality of slips; and
- a hinge about which both the first elevator segment and the second elevator segment are rotatable with respect to each other,
- wherein the first elevator segment and the second elevator segment each comprise a swept angle of about 180°, and
- wherein each of the first plurality of slips and the second plurality of slips comprises a die configured to grip an external surface of a pipe.
- Statement 2. The lifting elevator of statement 1, further comprising:
- a powered actuator assembly to move and retain the first elevator segment and second elevator segment about the hinge between an open and a closed position,
- wherein the elevator is configured to laterally receive the joint of pipe between the first elevator segment and the second elevator segment when in the open position and the joint of pipe is disposed in a non-vertical position, and
- wherein the elevator is configured to grip and reorient the joint of pipe from the non-vertical position to a vertical position when the first plurality of slips and the second plurality of slips are engaged with the joint of pipe.
- Statement 3. The lifting elevator of statement 2, wherein the powered actuator comprises a cylinder that moves the first elevator segment relative to the second elevator segment.
- Statement 4. The lifting elevator of statement 1, further comprising: a latch pivotably connected to one of the first elevator segment and the second elevator segment, wherein the latch connects the first elevator segment to the second elevator segment.
- Statement 5. The lifting elevator of statement 1, wherein the first elevator segment comprises a first tapered surface that the first plurality of slips are movably disposed along, and wherein the second elevator segment comprises a second tapered surface that the second plurality of slips are movably disposed along.
- Statement 6. The lifting elevator of statement 5, further comprising a segmented timing ring that is coupled to the first plurality of slips and the second plurality of slips, wherein the segmented timing ring is actuated by one of a pneumatically, hydraulically, and electrically powered actuator.
- Statement 7. The lifting elevator of statement 1, further comprising:
a non-moveable back stop disposed between the first elevator segment and the second elevator segment. - Statement 8. The lifting elevator of statement 1, further comprising:
- a first lifting lug directly coupled to the first elevator segment; and
- a second lifting lug directly coupled to the second elevator segment,
- wherein the first lifting lug and the second lifting lug are configured to carry a load of a conductor string that includes the joint of pipe.
- Statement 9. The lifting elevator of statement 8, wherein the first lifting lug is positioned proximate to a middle of the first elevator segment, and wherein the second lifting lug is positioned proximate to a middle of the second elevator segment.
- Statement 10. The lifting elevator of statement 1, further comprising a hinge assembly comprising:
- a link that is pin connected by a first pin to the first elevator segment, the link including a fixed planar surface that mates with a mating fixed planar surface of the first elevator segment such that the link is rotationally fixed to the first elevator segment; and
- a second pin extending through the link and coupling the link to the second elevator segment, wherein the hinge comprises the second pin,
- wherein the second elevator segment rotates about the second pin relative to the link and relative to the first elevator segment.
- Statement 11. A method comprising:
- opening a first elevator segment and a second elevator segment of a lifting elevator about a hinge connecting the first elevator segment and the second elevator segment,
- wherein the first elevator segment and the second elevator segment each comprise a swept angle of about 180°;
- tilting the lifting elevator to a non-vertical position;
- receiving a non-vertical joint of pipe within the opened, tilted lifting elevator;
- closing the first elevator segment and the second elevator segment of the lifting elevator around the non-vertical joint of pipe;
- gripping the non-vertical joint of pipe with a plurality of slips of the lifting elevator;
- lifting the gripped, non-vertical joint of pipe to a vertical position using the lifting elevator;
- positioning the vertical joint of pipe atop a conductor string;
- attaching the vertical joint of pipe to the conductor string; and supporting the joint of pipe and the conductor string with the lifting elevator.
- Statement 12. The method of statement 10, wherein:
- the first elevator segment and the second elevator segment are opened using a powered actuator assembly; and
- the first elevator segment and the second elevator segment are closed using the powered actuator assembly.
- Statement 13. The method of statement 12, wherein the powered actuator assembly comprises a cylinder that moves the first elevator segment relative to the second elevator segment.
- Statement 14. The method of statement 11, wherein receiving a non-vertical joint of pipe comprises:
abutting the joint of pipe against a non-moveable backstop disposed between the first elevator segment and the second elevator segment. - Statement 15. The method of statement 11, wherein:
- the lifting elevator includes a first lifting lug coupled to the first elevator segment and a second lifting lug coupled to the second elevator segment; and
- the first lifting lug and the second lifting lug are configured to carry a load of the joint of pipe.
- Statement 16. The method of statement 15, wherein the first lifting lug is positioned proximate to a middle of the first elevator segment, and wherein the second lifting lug is positioned proximate to a middle of the second elevator segment.
- Statement 17. The method of statement 11, further comprising:
latching the first elevator segment to the second elevator segment of the lifting elevator closed around the non-vertical joint of pipe using a latch. - Statement 18. The method of statement 17, wherein:
the latch is pivotably connected to one of the first elevator segment and the second elevator segment. - Statement 19. The method of statement 11, wherein each of the plurality of slips of the lifting elevator comprise a die configured to grip an external surface of the joint of pipe.
- Statement 20. The method of statement 11, wherein:
the lifting elevator includes a hinge assembly comprising:- a link that is pin connected by a first pin to the first elevator segment, the link including a fixed planar surface that mates with a mating fixed planar surface of the first elevator segment such that the link is rotationally fixed to the first elevator segment; and
- a second pin extending through the link and coupling the link to the second elevator segment, wherein the hinge comprises the second pin.
- Statement 21. The method of statement 20, wherein opening the first elevator segment and the second elevator segment of the lifting elevator comprises:
- pivoting the second elevator segment about the second pin relative to the link and relative to the first elevator segment,
- wherein the contact between the fixed planar surface of the link and the mating fixed planar surface of the first elevator segment prohibits relative rotation between the link and the first elevator segment.
- Statement 22. The method of statement 11, wherein gripping the non-vertical joint of pipe with the plurality of slips comprises moving the plurality of slips in a downward direction in a tapered bowl via a connection of between the plurality of slips and a segmented timing ring, wherein the segmented timing ring is actuated by one of a pneumatically, hydraulically, and electrically powered actuator.
- Statement 23. A lifting elevator, comprising:
- a first elevator segment having a first plurality of slips;
- a second elevator segment rotatably coupled to the first elevator segment, the second elevator segment having a second plurality of slips;
- a third elevator segment rotatably coupled to the first elevator segment, the third elevator segment having a third plurality of slips;
- a first hinge about which the first elevator segment and the second elevator segment are rotatable with respect to each other; and
- a second hinge about which the first elevator segment and the third elevator segment are rotatable with respect to each other,
- wherein each of the first plurality of slips, the second plurality of slips, and the third plurality of slips comprises a die configured to grip an external surface of a pipe.
- Statement 24. The lifting elevator of statement 23, wherein the first elevator segment comprises a swept angle of about 180°, and wherein each of the second elevator segment and the third elevator segment comprises a swept angle of about 90°.
- Statement 25. The lifting elevator of statement 23, further comprising:
- a first lifting lug and a second lifting lug coupled to the first elevator segment,
- wherein the first lifting lug and the second lifting lug are configured to carry a load of a conductor string that includes the pipe.
- Statement 26. The lifting elevator of statement 23, further comprising:
- a latch coupled to the second elevator segment, the latch used to couple the second elevator segment to the third elevator segment and to lock the first elevator segment,
- the second elevator segment, and the third elevator segment in a closed position.
- Statement 27. The lifting elevator of statement 23, further comprising:
- a first actuator coupled to the first elevator segment and the second elevator segment; and
- a second actuator coupled to the first elevator segment and the third elevator segment,
- wherein the first actuator and the second actuator are used to move the second elevator segment and the third elevator segment, respectively, between an open position and a closed position
- Statement 28. The lifting elevator of statement 23, further comprising a segmented timing ring that is used to actuate the first plurality of slips, the second plurality of slips, and the third plurality of slips along a tapered bowl into gripping engagement with the external surface of the pipe.
- While the disclosure has been presented with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the present disclosure. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims (14)
- A lifting elevator, comprising:a first elevator segment having a first plurality of slips;a second elevator segment rotatably coupled to the first elevator segment, the second elevator segment having a second plurality of slips;a third elevator segment rotatably coupled to the first elevator segment, the third elevator segment having a third plurality of slips;a first hinge about which the first elevator segment and the second elevator segment are rotatable with respect to each other; anda second hinge about which the first elevator segment and the third elevator segment are rotatable with respect to each other,a first lifting lug directly coupled to the first elevator segment;a second lifiting lug directly coupled to the first elevator segment,wherein the first lifting lug and the second lifting lug are configured to carry a load of a conductor string that includes the joint of pipe,wherein each of the first plurality of slips, the second plurality of slips, and the third plurality of slips comprises a die configured to grip an external surface of a pipe;anda segmented timing ring coupled to the first plurality of slips and the second plurality of slips and the third plurality of slips,wherein the segmented timing ring is actuated by one of a pneumatically, hydraulically, and electrically powered actuator.
- The lifting elevator of claim 1, wherein the first elevator segment comprises a swept angle of about 180°, and wherein each of the second elevator segment and the third elevator segment comprises a swept angle of about 90°.
- The lifting elevator of claim 1, further comprising:a latch coupled to the second elevator segment, the latch used to couple the second elevator segment to the third elevator segment and to lock the first elevator segment, the second elevator segment, and the third elevator segment in a closed position.
- The lifting elevator of claim 1, further comprising:a first actuator coupled to the first elevator segment and the second elevator segment; anda second actuator coupled to the first elevator segment and the third elevator segment,wherein the first actuator and the second actuator are used to move the second elevator segment and the third elevator segment, respectively, between an open position and a closed position.
- The lifting elevator of claim 4,wherein the lifting elevator is configured to receive a joint of pipe between the first elevator segment and the second elevator segment and the third elevator segment when in an open position, andwherein the lifting elevator is configured to grip and lift the joint of pipe from the non- vertical position or vertical position and lowered into a well when the first plurality of slips and the second plurality of slips and the third plurality of slips are engaged with the joint of pipe in a closed position.
- The lifting elevator of claim 4, wherein the first elevator segment comprises a first tapered surface that the first plurality of slips are movable disposed along, and wherein the second elevator segment comprises a second tapered surface that the second plurality of slips are movably disposed along, and wherein the third elevator segment comprises a third tapered surface that the third plurality of slips are movably disposed along.
- The lifting elevator of claim 4, further comprising a backstop coupled to the first elevator segment.
- The lifting elevator of claim 4, further comprising:a first powered actuator coupled to the first elevator segment and the second elevator segment; anda second powered actuator coupled to the first elevator segment and the third elevator segment,wherein the first powered actuator and the second powered actuator are used to move the second elevator segment and the third elevator segment, respectively, between an open position and a closed position.
- The lifting elevator of claim 4, further comprising:a latch coupled to the second elevator segment, the latch used to couple the second elevator segment to the third elevator segment and to lock the first elevator segment, the second elevator segment, and the third elevator segment in a closed position.
- A method comprising:opening a second elevator segment and a third elevator segment of a lifting elevator about a hinge connecting the second elevator segment to the first elevator segment and a hinge connecting the third elevator segment to the first elevator segment;aligning the lifting elevator with a joint of pipe;receiving the joint of pipe within the opened lifting elevator;closing the second elevator segment and third elevator segment of the lifting elevator around the joint of pipe;latching the second elevator segment to the third elevator segment of the lifting elevator closed around the joint of pipe using a latch.gripping the joint of pipe with a plurality of slips of the lifting elevator,wherein gripping the joint of pipe with the plurality of slips comprises moving the plurality of slips in a downward direction in a tapered bowl via a connection between the plurality of slips and a segmented timing ring, wherein the segmented timing ring is actuated by one of a pneumatically, hydraulically, and electrically powered
actuator;lifting the gripped joint of pipe using the lifting elevator,wherein the lifting elevator includes a first lifting lug coupled to the first elevator segment and a second lifting lug coupled to the first elevator segment, and the first lifting lug andsecond lifting lug are configured to carry a load of the joint of pipe;positioning the joint of pipe atop a conductor string; attaching the joint of pipe to the conductor string; andsupporting the joint of pipe and the conductor string with the lifting elevator. - The method of claim 10, wherein receiving a joint of pipe comprises:abutting the joint of pipe against a backstop coupled to the first elevator segment.
- The method of claim 10 further comprising:actuating the first powered actuator and second powered actuator to move the second elevator segment and the third elevator segment, respectively, from an open position to a closed position.
- The method of claim 12 further comprising:the latch is pivotably connected to one of the second elevator segment and the third elevator segment.
- The method of claim 10, wherein each of the plurality of slips of the lifting elevator comprise a die configured to grip an external surface of the joint of pipe.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US14/834,352 US10006259B2 (en) | 2009-06-22 | 2015-08-24 | Large diameter tubular lifting apparatuses and methods |
EP16839731.3A EP3341556B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
PCT/US2016/028883 WO2017034625A1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
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EP16839731.3A Division-Into EP3341556B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
EP16839731.3A Division EP3341556B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
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EP3460171A1 true EP3460171A1 (en) | 2019-03-27 |
EP3460171B1 EP3460171B1 (en) | 2020-12-09 |
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EP18200413.5A Active EP3460171B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
EP16839731.3A Active EP3341556B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
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EP16839731.3A Active EP3341556B1 (en) | 2015-08-24 | 2016-04-22 | Large diameter tubular lifting apparatuses and methods |
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AU (1) | AU2016313157B2 (en) |
BR (2) | BR112018003208B1 (en) |
CA (1) | CA2993795C (en) |
MX (1) | MX2018001878A (en) |
WO (1) | WO2017034625A1 (en) |
Citations (3)
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US1795578A (en) * | 1929-04-08 | 1931-03-10 | Byron Jackson Co | Slip-type elevator |
WO2005106185A1 (en) * | 2004-05-01 | 2005-11-10 | Varco I/P, Inc. | Apparatus and method for handling pipe |
US20130284448A1 (en) * | 2012-04-25 | 2013-10-31 | Taper-Lok Corporation | Lifting Device Having Hinged Segments |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US2065130A (en) * | 1935-12-26 | 1936-12-22 | Byron Jackson Co | Slip elevator construction |
US3358341A (en) * | 1966-05-23 | 1967-12-19 | Byron Jackson Inc | Pipe holding device and slip setting device therefor |
US5340182A (en) * | 1992-09-04 | 1994-08-23 | Varco International, Inc. | Safety elevator |
GB9810017D0 (en) * | 1998-05-12 | 1998-07-08 | Martin Richard | The lay down elevator |
US6651737B2 (en) * | 2001-01-24 | 2003-11-25 | Frank's Casing Crew And Rental Tools, Inc. | Collar load support system and method |
US7992909B2 (en) * | 2007-07-12 | 2011-08-09 | Frank's Casing Crew And Rental Tools, Inc. | Single joint elevator with jaws secured by a powered door |
US9115547B2 (en) * | 2009-06-22 | 2015-08-25 | Frank's International, Llc | Large diameter tubular lifting apparatuses and methods |
-
2016
- 2016-04-22 EP EP18200413.5A patent/EP3460171B1/en active Active
- 2016-04-22 BR BR112018003208-5A patent/BR112018003208B1/en active IP Right Grant
- 2016-04-22 WO PCT/US2016/028883 patent/WO2017034625A1/en active Application Filing
- 2016-04-22 BR BR122020019044-2A patent/BR122020019044B1/en active IP Right Grant
- 2016-04-22 CA CA2993795A patent/CA2993795C/en active Active
- 2016-04-22 AU AU2016313157A patent/AU2016313157B2/en active Active
- 2016-04-22 MX MX2018001878A patent/MX2018001878A/en active IP Right Grant
- 2016-04-22 EP EP16839731.3A patent/EP3341556B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1795578A (en) * | 1929-04-08 | 1931-03-10 | Byron Jackson Co | Slip-type elevator |
WO2005106185A1 (en) * | 2004-05-01 | 2005-11-10 | Varco I/P, Inc. | Apparatus and method for handling pipe |
US20130284448A1 (en) * | 2012-04-25 | 2013-10-31 | Taper-Lok Corporation | Lifting Device Having Hinged Segments |
Also Published As
Publication number | Publication date |
---|---|
AU2016313157A1 (en) | 2018-02-22 |
BR122020019044B1 (en) | 2023-04-25 |
WO2017034625A1 (en) | 2017-03-02 |
BR112018003208A2 (en) | 2018-09-25 |
BR112018003208B1 (en) | 2022-09-27 |
MX2018001878A (en) | 2018-05-28 |
EP3341556A4 (en) | 2019-03-27 |
EP3460171B1 (en) | 2020-12-09 |
CA2993795A1 (en) | 2017-03-02 |
EP3341556B1 (en) | 2020-10-28 |
AU2016313157B2 (en) | 2019-03-07 |
EP3341556A1 (en) | 2018-07-04 |
CA2993795C (en) | 2021-06-15 |
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