EP3450716B1 - Fan wheel and cooling fan module comprising such a fan wheel - Google Patents

Fan wheel and cooling fan module comprising such a fan wheel Download PDF

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Publication number
EP3450716B1
EP3450716B1 EP18190529.0A EP18190529A EP3450716B1 EP 3450716 B1 EP3450716 B1 EP 3450716B1 EP 18190529 A EP18190529 A EP 18190529A EP 3450716 B1 EP3450716 B1 EP 3450716B1
Authority
EP
European Patent Office
Prior art keywords
fan wheel
blade
relative position
fan
rotation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18190529.0A
Other languages
German (de)
French (fr)
Other versions
EP3450716A1 (en
Inventor
Christian Froh
Michael Mauss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brose Fahrzeugteile SE and Co KG
Original Assignee
Brose Fahrzeugteile SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brose Fahrzeugteile SE and Co KG filed Critical Brose Fahrzeugteile SE and Co KG
Priority to RS20211269A priority Critical patent/RS62490B1/en
Publication of EP3450716A1 publication Critical patent/EP3450716A1/en
Application granted granted Critical
Publication of EP3450716B1 publication Critical patent/EP3450716B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • F04D29/386Skewed blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/325Rotors specially for elastic fluids for axial flow pumps for axial flow fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/04Pump-driving arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/321Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
    • F04D29/324Blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/325Rotors specially for elastic fluids for axial flow pumps for axial flow fans
    • F04D29/326Rotors specially for elastic fluids for axial flow pumps for axial flow fans comprising a rotating shroud
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/325Rotors specially for elastic fluids for axial flow pumps for axial flow fans
    • F04D29/329Details of the hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/663Sound attenuation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/04Pump-driving arrangements
    • F01P2005/046Pump-driving arrangements with electrical pump drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/06Guiding or ducting air to, or from, ducted fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2240/00Components
    • F05D2240/20Rotors
    • F05D2240/30Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
    • F05D2240/303Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the leading edge of a rotor blade
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2240/00Components
    • F05D2240/20Rotors
    • F05D2240/30Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
    • F05D2240/304Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the trailing edge of a rotor blade

Definitions

  • the present invention relates to a fan wheel with backward sickle blades for a cooling fan module, in particular an electrically operated cooling fan module, in particular for motor vehicles.
  • the cooling system of an internal combustion engine in particular of a motor vehicle, mainly dissipates that heat which is given off to the walls of the combustion chambers and cylinders because the combustion process is not ideal. Since excessively high temperatures would damage the engine (tearing off the lubricating film, burning the valves, etc.), the combustion engine must be actively cooled.
  • Modern internal combustion engines especially four-stroke engines in motor vehicles, are, with a few exceptions, liquid-cooled, a mixture of water, antifreeze and anti-corrosion agent being used as the coolant.
  • the coolant is pumped through hoses, pipes and / or ducts through the engine (cylinder head and engine block) and, if necessary, through thermally highly stressed engine components, such as exhaust gas turbochargers, generators or exhaust gas recirculation coolers.
  • the coolant absorbs thermal energy and removes it from the above-mentioned components.
  • the heated coolant flows on to a cooler.
  • This cooler - in the past often made of brass, now mostly made of aluminum - is usually attached to the front of the vehicle, where a stream of air absorbs heat energy from the coolant and cools it down before it flows back to the engine, which closes the coolant circuit.
  • Cooling fan module In order to force the air through the cooler, a flow direction is taken before the cooler (ie upstream) or after the cooler (ie downstream) Cooling fan module is provided, which can be driven mechanically via a belt drive or electrically via an electric motor. The following statements refer to an electrically driven cooling fan module.
  • a cooling fan module classically consists of a fan frame, which has a fan wheel recess, and a fan wheel, which is rotatably held in the fan wheel recess.
  • the geometry of the fan wheel has a decisive influence on both the amount of air conveyed and the acoustic properties of the cooling fan module.
  • Classic fan wheels (s. Figures 1A and 1B ) have an at least substantially flat or slightly curved edge geometry on the blades.
  • the present invention is based on the object of specifying an advantageous fan wheel which is particularly advantageous with regard to its air delivery properties and / or its acoustic properties.
  • the object is achieved by a fan wheel according to claim 1.
  • this is particularly advantageous since a favorable air volume flow can be achieved in this way.
  • Comparative measurements which are explained in detail in the description of the figures, have shown that a fan wheel according to the present invention can achieve, in particular, a higher air volume flow compared to an otherwise structurally identical fan wheel with a flat or curved rear edge.
  • the same air volume flow can be generated with a power saving or a slower running fan wheel according to the present invention.
  • a higher air volume flow can be achieved with the same output.
  • a "fan wheel” in the sense of the present invention is in particular a rotationally symmetrical component that connects a hub, in particular a hub pot, which connects the fan wheel to a motor, in particular via a shaft protruding from this, in such a way that the torque generated by the Motor is generated, is at least substantially completely transferred to the fan wheel.
  • the fan wheel has a plurality of blades, which are provided, in particular are set up to generate an air volume flow as soon as the fan wheel is set in a rotary motion.
  • the blades are preferably inclined with respect to the axis of rotation in an angular range of -90 ° to + 90 °.
  • a "hub pot” in the sense of the present invention is in particular a central part of the fan wheel, which is arranged at least essentially in the middle of the fan wheel, provides a connection to a drive, in particular a motor, in particular an electric motor, this drive, in particular a motor , in particular an electric motor, at least partially and which, like a classic pot, is composed of an at least substantially flat base surface and an adjoining cylinder surface.
  • the blades are arranged, in particular molded, on this cylindrical outer wall.
  • a "blade” in the sense of the present invention is a flat body which is inclined with respect to a plane on which the axis of rotation is perpendicular, which is arranged on the hub cup and which is intended, in particular set up, to generate an air volume flow as soon as the fan wheel is in a rotational movement is displaced.
  • Blade blades in the context of the present invention are also understood in particular to mean blades or rotor blades.
  • a "leading edge" of the airfoil in the sense of the present invention is in particular that edge which leads in the direction of rotation.
  • a “trailing edge” of an airfoil in the sense of the present invention is in particular that edge of the airfoil which, viewed in the direction of rotation, lags behind.
  • orthogonal projection within the meaning of the present invention is an image of a point on a plane, so that the connecting line between the point and its image forms a right angle with this plane. The image then has the shortest distance to the starting point of all points on the plane.
  • the orthogonal projection is thus a special case of a parallel projection in which the projection direction is the same as the normal direction of the plane.
  • a “relative unit radius” in the sense of the present invention describes a point or a particularly cylindrical plane at a defined distance from the axis of rotation in a standardized manner, which leads to improved comparability between different fan impellers.
  • Aperiodic in the sense of the present invention is in particular a shape which extends asymmetrically over the relative unit radius, that is to say, in other words, no axis of symmetry can be found which defines the course of the relative position of the front edge POS rel_VK (t) and / or divides the course of the relative position of the rear edge POS rel_HK (t) into two identical sub-functions.
  • the course of the relative position of the front edge POS rel_VK (t) and / or the course of the relative position of the rear edge POS rel_HK (t) is not a function whose function values are repeated at regular intervals.
  • the basic idea of the present invention is to give the leading edge and / or the trailing edge an aperiodically wavy shape, which leads to a unique design of the airfoil, as can be seen from the edge geometry (course of the relative position of the leading or trailing edge) is described.
  • this form according to the invention lies the key to increased air performance or to the power savings described above.
  • the relative position of the leading edge POS rel_VK (t) is related to a third point which, viewed in the direction of rotation of the fan wheel, is the foremost point at the transition from the hub pot to the blade and / or the relative position of the trailing edge POS rel_HK (t) is to one referring back to the fourth point, which, viewed in the direction of rotation of the fan wheel, is the rearmost point at the transition from the hub pot to the blade.
  • the fan wheel has one or more blades that are sickled backwards when viewed in the direction of rotation. This is particularly important because for fan impellers with forward and backward sickle blades there are fundamentally different aerodynamic conditions which, among other things, have a significant influence on the conveyed air volume flow.
  • Backward sickle in the sense of the present invention means in particular that the tip of the airfoil with the outer radius R a , viewed in the direction of rotation, lags behind the center of the airfoil.
  • the fan wheel has an at least substantially circular outer ring which connects the blade tips of the blades to one another. This is particularly advantageous because in this way an increased mechanical strength of the fan wheel is achieved and a defined, at least essentially constant, gap is provided between a frame ring and the outer ring, which in turn leads to advantageous aerodynamic and / or acoustic effects.
  • the course of the relative position of the trailing edge POS rel_HK (t) is in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r) of the blade ( 30) has a maximum, especially a local one.
  • a, in particular a local, maximum in the specified area contributes a substantial proportion to the increase in the air volume flow.
  • the course of the relative position of the leading edge POS rel_VK (t) in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r) of the blade ( 30) has an, in particular local, minimum.
  • the profile of the relative position of the trailing edge POS rel_HK (t) in the y direction has no or at most one low point after the, in particular local, maximum. This is particularly advantageous because in this way the fan wheel runs out at least essentially in a straight line, since extensive tests have shown that further waves after the, in particular local, maximum do not achieve any further significant power savings.
  • the profile of the relative position of the leading edge POS rel_VK (t) in the y direction after the, in particular local, minimum has no or at most one high point. This is particularly advantageous because in this way the fan wheel runs out at least essentially in a straight line, since extensive tests have shown that further shafts after the, in particular local, minimum do not achieve any further significant power savings.
  • the profile of the relative position of the front edge POS rel_VK (t) and the profile of the relative position of the rear edge POS rel_HK (t) are at least essentially axially symmetrical to one another, in particular the rear edge POS rel_HK (t) runs around in an area a curve of +/- 20%, in particular +/- 10%, of the value of the relative position of the front edge POS rel_VK (t), which is geometrically exactly mirrored on the axis of symmetry.
  • a curved pivot axis through the blade runs centrally or slightly eccentrically, e.g. at 40% of the blade extension in the direction of rotation, around which incremental disks of the blade, which are perpendicular to the pivot axis, are individually aligned.
  • the pivot axis there is a functional relationship between the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK (t).
  • t 0 describes an offset of the relative unit radius for setting the apex on the hub cup
  • N the number of oscillations over the axial unit radius
  • a 1 a quadratic polynomial coefficient
  • a 2 is a linear polynomial coefficient
  • a 3 is a coefficient of the axial threading, ie to set the linear course of the leading edge from the hub cup to the blade tip or to the outer ring
  • a 4 is a relative base deflection ("start" deflection) of the leading edge on the hub cup.
  • the above-mentioned function describes the aperiodically wavy shape of the course of the relative position of the leading edge POS rel_vK (t). With the help of the specified parameters, it is possible to adapt the course of the relative position of the front edge POS rel_VK (t) to the external conditions in the course of the fan wheel design in order to achieve advantageous power savings or an equivalent increase
  • t 0 describes an offset of the relative unit radius for setting the apex on the hub cup, N the number of oscillations over the axial unit radius, a an oscillation coefficient for scaling the wavelength and setting the position of the, in particular local, maximum, A 1 a quadratic polynomial coefficient, A 2 a linear polynomial coefficient, A 3 a coefficient of the axial threading, ie for setting the linear course of the trailing edge from the hub cup to the blade tip or to the outer ring and A 4 a relative base deflection ("start" deflection) of the trailing edge on the hub cup.
  • the above-mentioned function describes the aperiodically wavy shape of the course of the relative position of the rear edge POS rel_HK (t). With the help of the specified parameters, it is possible to adapt the course of the relative position of the rear edge POS rel_HK (t) to the external conditions in the course of the fan wheel design in order to achieve an advantageous power saving or an equivalent increase in air volume.
  • the fan wheel according to the invention is intended in particular for use in connection with a fan frame with front struts, i.e. the struts are in front of the fan wheel as seen in the main flow direction.
  • a “cooling fan module” within the meaning of the present invention is in particular an assembly which, viewed in the direction of flow, is arranged upstream or downstream of a radiator of a vehicle and which is provided, in particular designed, to generate an air volume flow which extends through or around the radiator extends around the cooler, the air volume flow absorbing thermal energy from the cooler.
  • a “fan frame” within the meaning of the present invention is in particular a frame in which the fan wheel is held and itself is in turn preferably arranged, in particular fastened, on or in the vicinity of a cooler.
  • a fan frame in the sense of the present invention preferably has a plastic material, in particular a plastic compound, in particular the fan frame is formed from this.
  • the fan shroud has a metal material, for example iron, steel, Aluminum, magnesium or the like, in particular is at least partially, in particular at least substantially, in particular completely, formed therefrom.
  • a fan frame can also have more than one fan wheel recess, a motor holder, a motor and a fan wheel; in particular, the present invention is suitable for use in cooling fan modules with two or more, in particular two, fan wheels.
  • the fan frame additionally has at least one closable opening, in particular at least one flap, in particular a plurality of the same. This is particularly advantageous since further air guidance properties can be implemented in this way.
  • a “fan wheel recess” in the sense of the present invention is in particular a material recess within the fan frame.
  • struts extend in the fan wheel recess which mechanically, in particular and electrically and / or electronically connect a motor holder, which is also arranged in the fan wheel recess, to the fan frame.
  • the fan wheel recess is delimited by a frame ring.
  • a "frame ring" within the meaning of the present invention delimits the fan wheel recess in a plane perpendicular to the axis of rotation of the fan wheel, the plane in particular being at least essentially identical to the direction in which the fan frame extends.
  • the frame ring can either be formed by an edge of the fan wheel recess and / or have a cylinder surface which expands in the axial direction and which is preferably formed in one piece with the fan frame.
  • a “motor holder” in the sense of the present invention is in particular a device for mechanically fastening the motor to the fan frame, in particular for providing the torque counteracting the fan wheel.
  • the motor holder is an at least substantially annular structure in which the motor is held. This is particularly advantageous since in this way an advantageous flow of cooling air through the motor is not impaired.
  • “Struts” in the sense of the present invention are in particular bar-shaped or sickle-shaped structures which provide a mechanical connection between the motor holder and the fan shroud.
  • the struts can have a teardrop-shaped cross section in order to achieve advantageous aerodynamic and / or acoustic effects.
  • a “motor” within the meaning of the present invention is in particular a machine that performs mechanical work by converting a form of energy, for example thermal / chemical or electrical energy, into kinetic energy, in particular a torque.
  • a form of energy for example thermal / chemical or electrical energy
  • kinetic energy in particular a torque.
  • An “electric motor” in the sense of the present invention is an electromechanical converter (electrical machine) which converts electrical power into mechanical power, in particular into torque.
  • the term electric motor in the context of the present invention includes but is not limited to direct current motors, alternating current motors and three-phase motors or brushed and brushless electric motors or internal rotor and external rotor motors. This is particularly advantageous since electrical energy represents a form of energy that can be easily transmitted in comparison to mechanical or chemical energy, with which the required torque for driving the fan wheel is provided.
  • the struts of the cooling fan module are arranged in front of the fan wheel, viewed in the direction of flow. This is particularly relevant because front and rear struts lead to aerodynamic framework conditions that are significantly different from one another and the fan wheel described here can be used particularly advantageously with front struts, as extensive tests have shown.
  • Another aspect of the present invention relates to the use of a fan wheel of the type described here or a cooling fan module of the type described here in a motor vehicle. This is particularly important since the type of fan wheel described here comes into play in a particularly advantageous manner with the external conditions at the installation site.
  • FIG. 11 shows a front view of a blade 30 of the known fan wheel of FIG Figure 1A with the direction of view from the reference plane in a perspective illustration, the top (corresponds to the suction side) of the fan wheel 1 pointing downwards.
  • the fan wheel 1 has according to the Figure 1A , 1B , 2A , 2 B and 3 a hub pot 10 that is rotationally symmetrical about an axis of rotation R.
  • a plurality of impeller blades 30 are arranged on the hub pot 10 and extend from a cylindrical outer wall 12 of the hub pot 10 extend outward in the radial direction.
  • a direction of rotation D is in the Figure 1A and 2A indicated by an arrow. Accordingly, the direction of rotation is counterclockwise.
  • a main flow direction of the conveyed air is marked with HSR.
  • the fan wheel 1 has an at least substantially circular outer ring 20 which connects the blade tips of the blade blades 30 to one another.
  • the airfoils 30 according to the prior art have flat or curved leading edges VK and flat or curved trailing edges HK in an orthogonal projection.
  • Figure 2A shows a fan wheel 1 according to an embodiment of the present invention in a perspective illustration and Figure 2B a front view of a blade 30 of the fan wheel of FIG Figure 2A with viewing direction from the reference plane E_REF in a perspective representation.
  • Fig. 3 shows a fan wheel 1 from the prior art in a perspective illustration for describing a reference plane E_REF.
  • a reference straight line G_REF is defined by a first point P1 on the axis of rotation R of the fan wheel 1, a radial extension E through the first point P1 and perpendicular to the axis of rotation R and a second point P2, which has an arc-shaped edge at the transition divided from the hub pot 10 to the blade 30 into two equally long sections.
  • the radius is determined which runs through the point P2.
  • Point P2 represents the midpoint of the transition edge from hub cup 10 to blade 30, in particular the edge of blade 30 facing the pot bottom
  • Auxiliary radius runs through P1 and a third point P3 of the transition edge between the cylindrical outer wall and the airfoil and a second auxiliary radius which runs through a fourth point P4 of the transition edge from the hub pot 10 to the airfoil 30 and from this angle which is enclosed between the two auxiliary radii , the bisector is formed.
  • the point at which said bisector intersects the cylindrical outer wall 12, in particular on an outer side thereof, is P2.
  • a reference plane E_REF is defined by a straight line shifted parallel to the axis of rotation R and a straight line shifted parallel to the reference straight line G_REF, the shift being such that it is located completely in front of the blade 30 when viewed in the direction of rotation D of the fan wheel 1.
  • An orthogonal projection of the front edge VK of the airfoil 10 and an orthogonal projection of the rear edge HK of the airfoil 10 are shown on the reference plane E_REF.
  • the direction of view B shows how in the Figure 1B and 2 B a blade segment of the fan wheel 1 is viewed in each case.
  • a coordinate system consisting of the z-axis and y-axis is set up in the reference plane E_REF. This is decisive for the description of the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK ( t ).
  • the z-axis is defined by an orthogonal projection of the axis of rotation R in the reference plane E_REF, which is shifted in a second step in the reference plane E_REF starting from the orthogonal projection of the axis of rotation R around an outer radius R i of the hub pot 10 in a parallel outward radial direction.
  • the orientation of the z-axis is unchanged, but is shifted in parallel in two steps, namely once by the orthogonal projection onto the reference plane E_REF and then by the shift in the reference plane E_REF by R i .
  • the y-axis is defined by an orthogonal projection of the radial extension E in the reference plane E_REF.
  • the origin this yz coordinate system is defined by the intersection of the two axes.
  • Fig. 4 shows the course of the relative position of the front edge POS rel_VK (t) and the relative position of the rear edge POS rel_HK (t) over the relative unit radius of a fan wheel according to an embodiment of the present invention.
  • the horizontal axis corresponds to the y-axis described above and the vertical axis corresponds to the z-axis described above.
  • the relative unit radius t (r) is plotted on the horizontal axis.
  • the profile of the relative position of the front edge POS rel_VK (t) and the profile of the relative position of the rear edge POS rel_HK (t) are each plotted in standardized form on the vertical axis.
  • t 0 is an offset of the relative unit radius for setting the apex on the hub cup
  • N is the number of oscillations over the axial unit radius
  • a is an oscillation coefficient for scaling the wavelength and setting the position of the, in particular local, extreme point (i.e. for the leading edge: Minimum; for the trailing edge: maximum)
  • a 1 a quadratic polynomial coefficient
  • a 2 a linear polynomial coefficient
  • a 3 a coefficient of the axial threading, ie for setting the linear course of the leading or trailing edge from the hub cup to the blade tip or to the outer ring
  • a 4 describes a relative base deflection ("start" deflection) of the front or rear edge on the hub cup.
  • start deflection
  • the course of the relative position of the rear edge POS rel_HK (t) is in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r ) of the blade (30) has an, in particular local, maximum and the course of the relative position of the leading edge POS rel_VK (t) in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5 %, of the relative unit radius t (r) of the airfoil (30) has an, in particular local, minimum.
  • Fig. 4 It can also be seen that the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK (t) are at least essentially axially symmetrical to one another, in particular the rear edge POS rel_HK (t) runs in an area around one geometrically clearly determined course of a mirrored curve of +/- 20%, in particular +/- 10%, of the value of the relative position of the leading edge POS rel_VK (t).
  • the Fig. 5 shows a comparison of a previously known fan wheel 1 with a fan wheel 1 according to an embodiment of the present invention.
  • a total efficiency ⁇ which relates the input power P wel with the generated total pressure gradient ⁇ p t over the conveyed volume flow V ⁇ .
  • ⁇ p t V p wel
  • Fig. 6 shows a cooling fan module 100 with the fan wheel 1 according to the present invention according to the second aspect of the present invention.
  • the cooling fan module 100 has a fan frame 2, a fan wheel recess 40 being formed in the fan frame 2, which is delimited by a frame ring 42.
  • a motor holder (covered by the hub cup 10) is arranged within the fan wheel recess 40 and is mechanically connected to the fan frame 2 via struts 44.
  • a motor in particular an electric motor, is at least partially held in the motor holder (also covered by the hub cup 10).
  • a fan wheel 1 is arranged in the fan wheel recess 40 and is driven in rotation by the motor.
  • the fan wheel 1 corresponds to an embodiment of a fan wheel 1 according to the present invention.
  • the struts 44 are according to the embodiment of FIG Fig. 6 Arranged in front of the fan wheel, viewed in the direction of flow, the direction of flow being perpendicular to the figure Fig. 6 shows out.

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Description

Die vorliegende Erfindung betrifft ein Lüfterrad mit rückwärtsgesichelten Schaufelblättern, für ein Kühlerlüftermodul, insbesondere ein elektrisch betriebenes Kühlerlüftermodul, insbesondere für Kraftfahrzeuge.The present invention relates to a fan wheel with backward sickle blades for a cooling fan module, in particular an electrically operated cooling fan module, in particular for motor vehicles.

Das Kühlsystem eines Verbrennungsmotors, insbesondere eines Kraftfahrzeugs, führt hauptsächlich diejenige Wärme ab, welche an die Wände von Brennräumen und Zylindern abgegeben wird, weil der Verbrennungsprozess nicht ideal verläuft. Da zu hohe Temperaturen den Motor beschädigen würden (Abreißen des Schmierfilms, Verbrennen der Ventile etc.), muss der Verbrennungsmotor aktiv gekühlt werden.The cooling system of an internal combustion engine, in particular of a motor vehicle, mainly dissipates that heat which is given off to the walls of the combustion chambers and cylinders because the combustion process is not ideal. Since excessively high temperatures would damage the engine (tearing off the lubricating film, burning the valves, etc.), the combustion engine must be actively cooled.

Moderne Verbrennungsmotoren, insbesondere Viertaktmotoren in Kraftfahrzeugen, werden bis auf wenige Ausnahmen flüssigkeitsgekühlt, wobei in der Regel ein Gemisch aus Wasser, Frostschutzmittel und Korrosionsschutzmittel als Kühlflüssigkeit zum Einsatz kommt.Modern internal combustion engines, especially four-stroke engines in motor vehicles, are, with a few exceptions, liquid-cooled, a mixture of water, antifreeze and anti-corrosion agent being used as the coolant.

Die Kühlflüssigkeit wird über Schläuche, Rohre und/oder Kanäle durch den Motor (Zylinderkopf und Motorblock) sowie ggfs. durch thermisch stark beanspruchte Anbauteile des Motors, wie Abgasturbolader, Generator oder Abgasrückführkühler, gepumpt. Hierbei nimmt die Kühlflüssigkeit Wärmeenergie auf und führt sie aus den oben genannten Komponenten ab. Die erwärmte Kühlflüssigkeit fließt weiter zu einem Kühler. Dieser Kühler - früher oftmals aus Messing, heute zumeist aus Aluminium - ist meist an der Front des Kraftahrzeuges angebracht, wo ein Luftstrom Wärmeenergie vom Kühlmittel aufnimmt und dieses damit abkühlt, bevor es wieder zum Motor zurückfließt, wodurch der Kühlmittelkreislauf geschlossen ist.The coolant is pumped through hoses, pipes and / or ducts through the engine (cylinder head and engine block) and, if necessary, through thermally highly stressed engine components, such as exhaust gas turbochargers, generators or exhaust gas recirculation coolers. The coolant absorbs thermal energy and removes it from the above-mentioned components. The heated coolant flows on to a cooler. This cooler - in the past often made of brass, now mostly made of aluminum - is usually attached to the front of the vehicle, where a stream of air absorbs heat energy from the coolant and cools it down before it flows back to the engine, which closes the coolant circuit.

Um die Luft durch den Kühler zu treiben, wird in Strömungsrichtung gesehen vor dem Kühler (d.h. stromaufwärtig) oder nach dem Kühler (d.h. stromabwärtig) ein Kühlerlüftermodul vorgesehen, welches mechanisch über einen Riementrieb oder elektrisch über einen Elektromotor angetrieben sein kann. Die folgenden Ausführungen beziehen sich auf ein elektrisch angetriebenes Kühlerlüftermodul.In order to force the air through the cooler, a flow direction is taken before the cooler (ie upstream) or after the cooler (ie downstream) Cooling fan module is provided, which can be driven mechanically via a belt drive or electrically via an electric motor. The following statements refer to an electrically driven cooling fan module.

Ein Kühlerlüftermodul besteht klassisch aus einer Lüfterzarge, welche eine Lüfterradausnehmung aufweist, und einem Lüfterrad, welches drehbar in der Lüfterradausnehmung gehalten ist.A cooling fan module classically consists of a fan frame, which has a fan wheel recess, and a fan wheel, which is rotatably held in the fan wheel recess.

Die Geometrie des Lüfterrades beeinflusst maßgeblich sowohl die geförderte Luftmenge als auch die akustischen Eigenschaften des Kühlerlüftermoduls.The geometry of the fan wheel has a decisive influence on both the amount of air conveyed and the acoustic properties of the cooling fan module.

Klassische Lüfterräder (s. Figuren 1A und 1B) weisen an den Schaufelblättern eine wenigstens im Wesentlichen ebene oder leicht gebogene Kantengeometrie auf.Classic fan wheels (s. Figures 1A and 1B ) have an at least substantially flat or slightly curved edge geometry on the blades.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein vorteilhaftes Lüfterrad anzugeben, welches insbesondere hinsichtlich seiner Luftfördereigenschafen und/oder seiner Akustikeigenschaften vorteilhaft ist.The present invention is based on the object of specifying an advantageous fan wheel which is particularly advantageous with regard to its air delivery properties and / or its acoustic properties.

Diese Aufgabe wird erfindungsgemäß durch ein Lüfterrad gemäß Anspruch 1 und ein Kühlerlüftermodul gemäß Anspruch 7 gelöst. Zu bevorzugende Weiterbildungen des Lüfterrades und des Kühlerlüftermoduls sind Gegenstand der Unteransprüche und der nachfolgenden Beschreibung.This object is achieved according to the invention by a fan wheel according to claim 1 and a cooling fan module according to claim 7. Preferred developments of the fan wheel and the cooling fan module are the subject of the subclaims and the following description.

Erfindungsgemäß wird die Aufgabe gelöst durch ein Lüfterrad gemäß Anspruch 1.According to the invention, the object is achieved by a fan wheel according to claim 1.

Dies ist nach einer Ausführung der vorliegenden Erfindung insbesondere vorteilhaft, da sich auf diese Weise eine günstige Luftvolumenströmung erzielen lässt. Vergleichsmessungen, welche in der Figurenbeschreibung im Detail erläutert werden, haben gezeigt, dass ein Lüfterrad gemäß der vorliegenden Erfindung einen höheren Luftvolumenstrom erreichen kann, insbesondere erreicht, gegenüber einem ansonsten baugleichen Lüfterrad mit ebener bzw. gebogener Hinterkante. Mit anderen Worten: Der gleiche Luftvolumenstrom lässt sich erzeugen mit einer Leistungsersparnis bzw. einem langsamer laufenden Lüfterrad gemäß der vorliegenden Erfindung. Alternativ kann bei gleicher Leistung ein höherer Luftvolumenstrom erzielt werden.According to one embodiment of the present invention, this is particularly advantageous since a favorable air volume flow can be achieved in this way. Comparative measurements, which are explained in detail in the description of the figures, have shown that a fan wheel according to the present invention can achieve, in particular, a higher air volume flow compared to an otherwise structurally identical fan wheel with a flat or curved rear edge. In other words: the same air volume flow can be generated with a power saving or a slower running fan wheel according to the present invention. Alternatively, a higher air volume flow can be achieved with the same output.

Ein "Lüfterrad" im Sinne der vorliegenden Erfindung ist insbesondere eine rotationssymmetrische Komponente, welche eine Nabe, insbesondere einen Nabentopf, welcher das Lüfterrad mit einem Motor, insbesondere über eine aus diesem herausragende Welle, verbindet in einer Weise, dass das Drehmoment, welches von dem Motor erzeugt wird, wenigstens im Wesentlichen vollständig auf das Lüfterrad übertragen wird. Weiterhin weist das Lüfterrad eine Mehrzahl an Schaufelblättern auf, welche dafür vorgesehen, insbesondere eingerichtet, sind, einen Luftvolumenstrom zu erzeugen, sobald das Lüfterrad in eine rotatorische Bewegung versetzt wird. Die Schaufelblätter sind dabei bevorzugt gegenüber der Rotationsachse geneigt in einem Winkelbereich von -90° bis +90°.A "fan wheel" in the sense of the present invention is in particular a rotationally symmetrical component that connects a hub, in particular a hub pot, which connects the fan wheel to a motor, in particular via a shaft protruding from this, in such a way that the torque generated by the Motor is generated, is at least substantially completely transferred to the fan wheel. Furthermore, the fan wheel has a plurality of blades, which are provided, in particular are set up to generate an air volume flow as soon as the fan wheel is set in a rotary motion. The blades are preferably inclined with respect to the axis of rotation in an angular range of -90 ° to + 90 °.

Ein "Nabentopf" im Sinne der vorliegenden Erfindung ist insbesondere ein zentraler Teil des Lüfterrades, welcher wenigstens im Wesentlichen in der Mitte des Lüfterrades angeordnet ist, eine Verbindung mit einem Antrieb, insbesondere einem Motor, insbesondere einem Elektromotor, bereitstellt, diesen Antrieb, insbesondere Motor, insbesondere Elektromotor, zumindest teilweise abdeckt und welcher wie ein klassischer Topf eine wenigstens im Wesentlichen ebene Basisfläche und eine sich daran anschließende Zylinderfläche zusammensetzt. Insbesondere sind an dieser zylinderförmigen Außenwand die Schaufelblätter angeordnet, insbesondere angeformt.A "hub pot" in the sense of the present invention is in particular a central part of the fan wheel, which is arranged at least essentially in the middle of the fan wheel, provides a connection to a drive, in particular a motor, in particular an electric motor, this drive, in particular a motor , in particular an electric motor, at least partially and which, like a classic pot, is composed of an at least substantially flat base surface and an adjoining cylinder surface. In particular, the blades are arranged, in particular molded, on this cylindrical outer wall.

Ein "Schaufelblatt" im Sinne der vorliegenden Erfindung ist ein gegenüber einer Ebene, auf welcher die Rotationsachse senkrecht steht, geneigter flacher Körper, welcher an dem Nabentopf angeordnet ist und welcher dafür vorgesehen, insbesondere eingerichtet ist, einen Luftvolumenstrom zu erzeugen, sobald das Lüfterrad in eine rotatorische Bewegung versetzt wird. Unter Schaufelblättern im Sinne der vorliegenden Erfindung werden insbesondere auch Flügel oder Rotorblätter verstanden.A "blade" in the sense of the present invention is a flat body which is inclined with respect to a plane on which the axis of rotation is perpendicular, which is arranged on the hub cup and which is intended, in particular set up, to generate an air volume flow as soon as the fan wheel is in a rotational movement is displaced. Blade blades in the context of the present invention are also understood in particular to mean blades or rotor blades.

Eine "Vorderkante" des Schaufelblattes im Sinne der vorliegenden Erfindung ist insbesondere diejenige Kante, welche in Rotationsrichtung vorauseilt.A "leading edge" of the airfoil in the sense of the present invention is in particular that edge which leads in the direction of rotation.

Eine "Hinterkante" eines Schaufelblattes im Sinne der vorliegenden Erfindung ist insbesondere diejenige Kante des Schaufelblattes, welche in Rotationsrichtung betrachtet nacheilt.A “trailing edge” of an airfoil in the sense of the present invention is in particular that edge of the airfoil which, viewed in the direction of rotation, lags behind.

Eine "Orthogonalprojektion" im Sinne der vorliegenden Erfindung ist eine Abbildung eines Punkts auf eine Ebene, so dass die Verbindungslinie zwischen dem Punkt und seinem Abbild mit dieser Ebene einen rechten Winkel bildet. Das Abbild hat dann von allen Punkten der Ebene den kürzesten Abstand zum Ausgangspunkt. Die Orthogonalprojektion ist damit ein Spezialfall einer Parallelprojektion, bei der die Projektionsrichtung gleich der normalen Richtung der Ebene ist.An “orthogonal projection” within the meaning of the present invention is an image of a point on a plane, so that the connecting line between the point and its image forms a right angle with this plane. The image then has the shortest distance to the starting point of all points on the plane. The orthogonal projection is thus a special case of a parallel projection in which the projection direction is the same as the normal direction of the plane.

Ein "relativer Einheitsradius" im Sinne der vorliegenden Erfindung beschreibt einen Punkt bzw. eine, insbesondere zylinderförmige, Ebene in einem definierten Abstand von der Rotationsachse auf normierte Weise, was zu einer verbesserten Vergleichbarkeit zwischen verschiedenen Lüfterrädern führt.A “relative unit radius” in the sense of the present invention describes a point or a particularly cylindrical plane at a defined distance from the axis of rotation in a standardized manner, which leads to improved comparability between different fan impellers.

"Aperiodisch" im Sinne der vorliegenden Erfindung ist insbesondere eine Form, welche sich asymmetrisch über den relativen Einheitsradius erstreckt, das heißt mit anderen Worten, es kann keine Symmetrieachse gefunden werden, welche den Verlauf der Relativposition der Vorderkante POSrel_VK(t) und/oder den Verlauf der Relativposition der Hinterkante POSrel_HK(t) in zwei zueinander identische Teilfunktionen unterteilt. Mit anderen Worten: Es handelt sich bei dem Verlauf der Relativposition der Vorderkante POSrel_VK(t) und/oder dem Verlauf der Relativposition der Hinterkante POSrel_HK(t) nicht um eine Funktion, deren Funktionswerte sich in regelmäßigen Abständen wiederholen."Aperiodic" in the sense of the present invention is in particular a shape which extends asymmetrically over the relative unit radius, that is to say, in other words, no axis of symmetry can be found which defines the course of the relative position of the front edge POS rel_VK (t) and / or divides the course of the relative position of the rear edge POS rel_HK (t) into two identical sub-functions. In other words: The course of the relative position of the front edge POS rel_VK (t) and / or the course of the relative position of the rear edge POS rel_HK (t) is not a function whose function values are repeated at regular intervals.

"Wellige" Form im Sinne der vorliegenden Erfindung zeichnet sich insbesondere dadurch aus, dass die zweite Ableitung der zugrundeliegenden Funktion stets stetig ist."Wavy" shape in the sense of the present invention is characterized in particular by the fact that the second derivative of the underlying function is always continuous.

Mit anderen Worten liegt der Grundgedanke der vorliegenden Erfindung darin, der Vorderkante und/oder der Hinterkante eine aperiodisch wellige Form zu geben, was zu einer einzigartigen Ausgestaltung des Schaufelblattes führt, wie sie über die Kantengeometrie (Verlauf der Relativposition der Vorder- bzw. Hinterkante) beschrieben ist. In dieser erfindungsgemäßen Form liegt der Schlüssel zur erhöhten Luftleistung bzw. zur oben beschriebenen Leistungsersparnis.In other words, the basic idea of the present invention is to give the leading edge and / or the trailing edge an aperiodically wavy shape, which leads to a unique design of the airfoil, as can be seen from the edge geometry (course of the relative position of the leading or trailing edge) is described. In this form according to the invention lies the key to increased air performance or to the power savings described above.

Erfindungsgemäß ist die Relativposition der Vorderkante POSrel_VK(t) auf einen dritten Punkt rückbezogen, welcher in Drehrichtung des Lüfterrades betrachtet der vorderste Punkt am Übergang von dem Nabentopf zu dem Schaufelblatt ist und/oder die Relativposition der Hinterkante POSrel_HK(t) ist auf einen vierten Punkt rückbezogen, welcher in Drehrichtung des Lüfterrades betrachtet der hinterste Punkt am Übergang von dem Nabentopf zu dem Schaufelblatt ist. Dies ist insbesondere vorteilhaft, da auf diese Weise die Relativposition der Vorder- und/oder Hinterkante auf einen definierten Punkt rückbezogen ist, um somit aus der Relativposition eine Absolutposition in Abhängigkeit des dritten und/oder vierten Punktes bestimmen zu können. According to the invention, the relative position of the leading edge POS rel_VK (t) is related to a third point which, viewed in the direction of rotation of the fan wheel, is the foremost point at the transition from the hub pot to the blade and / or the relative position of the trailing edge POS rel_HK (t) is to one referring back to the fourth point, which, viewed in the direction of rotation of the fan wheel, is the rearmost point at the transition from the hub pot to the blade. This is particularly advantageous because in this way the relative position of the front and / or rear edge is referred back to a defined point in order to be able to determine an absolute position depending on the third and / or fourth point from the relative position.

Erfindungsgemäß weist das Lüfterrad ein oder mehrere in Drehrichtung gesehen rückwärtsgesichelte Schaufelblätter auf. Dies ist insbesondere wesentlich, da für Lüfterräder mit vorwärts- und rückwärtsgesichelten Schaufelblättern grundlegend anders gelagerte aerodynamische Verhältnisse vorliegen, welche unter anderem einen signifikanten Einfluss auf den geförderten Luftvolumenstrom haben. Rückwärtsgesichelt im Sinne der vorliegenden Erfindung bedeutet insbesondere, dass die Spitze des Schaufelblattes mit dem Außenradius Ra in Drehrichtung betrachtet der Mitte des Schaufelblattes nacheilt.According to the invention, the fan wheel has one or more blades that are sickled backwards when viewed in the direction of rotation. This is particularly important because for fan impellers with forward and backward sickle blades there are fundamentally different aerodynamic conditions which, among other things, have a significant influence on the conveyed air volume flow. Backward sickle in the sense of the present invention means in particular that the tip of the airfoil with the outer radius R a , viewed in the direction of rotation, lags behind the center of the airfoil.

Erfindungsgemäß weist das Lüfterrad einen wenigstens im Wesentlichen kreisförmigen Außenring auf, welcher Blattspitzen der Schaufelblätter miteinander verbindet. Dies ist insbesondere vorteilhaft, da auf diese Weise eine erhöhte mechanische Festigkeit des Lüfterrades erreicht wird und ein definierter, wenigstens im Wesentlichen konstanter, Spalt zwischen einem Zargenring und dem Außenring bereitgestellt wird, was wiederum zu vorteilhaften aerodynamischen und/oder akustischen Effekten führt.According to the invention, the fan wheel has an at least substantially circular outer ring which connects the blade tips of the blades to one another. This is particularly advantageous because in this way an increased mechanical strength of the fan wheel is achieved and a defined, at least essentially constant, gap is provided between a frame ring and the outer ring, which in turn leads to advantageous aerodynamic and / or acoustic effects.

Erfindungsgemäß weist der Verlauf der Relativposition der Hinterkante POSrel_HK(t) im Bereich von 80 % bis 100 %, insbesondere 90 % bis 100 %, insbesondere 92,5 % bis 97,5 %, des relativen Einheitsradius t(r) des Schaufelblattes (30) ein, insbesondere lokales, Maximum auf. Dies ist insbesondere vorteilhaft, da umfangreiche Versuchsstudien herausgestellt haben, dass ein, insbesondere lokales, Maximum in dem angegebenen Bereich einen wesentlichen Anteil zu der Erhöhung des Luftvolumenstroms beiträgt. According to the invention, the course of the relative position of the trailing edge POS rel_HK (t) is in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r) of the blade ( 30) has a maximum, especially a local one. This is particularly advantageous since extensive experimental studies have shown that a, in particular a local, maximum in the specified area contributes a substantial proportion to the increase in the air volume flow.

Erfindungsgemäß weist der Verlauf der Relativposition der Vorderkante POSrel_VK(t) im Bereich von 80 % bis 100 %, insbesondere 90 % bis 100 %, insbesondere 92,5 % bis 97,5 %, des relativen Einheitsradius t(r) des Schaufelblattes (30) ein, insbesondere lokales, Minimum aufweist. Dies ist insbesondere vorteilhaft, da umfangreiche Versuchsstudien herausgestellt haben, dass ein, insbesondere lokales, Minimum in dem angegebenen Bereich einen wesentlichen Anteil zu der Erhöhung des Luftvolumenstroms beiträgt. According to the invention, the course of the relative position of the leading edge POS rel_VK (t) in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r) of the blade ( 30) has an, in particular local, minimum. This is particularly advantageous since extensive experimental studies have shown that a, in particular a local, minimum in the specified area contributes a substantial proportion to the increase in the air volume flow.

Nach einer weiteren Ausführung der vorliegenden Erfindung weist der Verlauf der Relativposition der Hinterkante POSrel_HK(t) in y-Richtung nach dem, insbesondere lokalen, Maximum keinen oder höchstens einen Tiefpunkt auf. Dies ist insbesondere vorteilhaft, da auf diese Weise das Lüfterrad wenigstens im Wesentlichen geradlinig ausläuft, da umfangreiche Versuche ergeben haben, dass weitere Wellen nach dem, insbesondere lokalen, Maximum keine weitere deutliche Leistungsersparnis erzielen.According to a further embodiment of the present invention, the profile of the relative position of the trailing edge POS rel_HK (t) in the y direction has no or at most one low point after the, in particular local, maximum. This is particularly advantageous because in this way the fan wheel runs out at least essentially in a straight line, since extensive tests have shown that further waves after the, in particular local, maximum do not achieve any further significant power savings.

Nach einer weiteren Ausführung der vorliegenden Erfindung weist der Verlauf der Relativposition der Vorderkante POSrel_VK(t) in y-Richtung nach dem, insbesondere lokalen, Minimum keinen oder höchstens einen Hochpunkt auf. Dies ist insbesondere vorteilhaft, da auf diese Weise das Lüfterrad wenigstens im Wesentlichen geradlinig ausläuft, da umfangreiche Versuche ergeben haben, dass weitere Wellen nach dem, insbesondere lokalen, Minimum keine weitere deutliche Leistungsersparnis erzielen.According to a further embodiment of the present invention, the profile of the relative position of the leading edge POS rel_VK (t) in the y direction after the, in particular local, minimum has no or at most one high point. This is particularly advantageous because in this way the fan wheel runs out at least essentially in a straight line, since extensive tests have shown that further shafts after the, in particular local, minimum do not achieve any further significant power savings.

Nach einer weiteren Ausführung der vorliegenden Erfindung sind der Verlauf der Relativposition der Vorderkante POSrel_VK(t) und der Verlauf der Relativposition der Hinterkante POSrel_HK (t) wenigstens im Wesentlichen achsensymmetrisch zueinander, insbesondere verläuft die Hinterkante POSrel_HK(t) in einem Bereich um eine an der Symmetrieachse geometrisch exakt gespiegelte Kurve von +/- 20 %, insbesondere +/- 10 %, des Wertes der Relativposition der Vorderkante POSrel_VK(t) auf. Insbesondere entspricht die Symmetrieachse einer, insbesondere waagerechten, Gerade mit folgender Eigenschaft: POS rel t = 0

Figure imgb0001
According to a further embodiment of the present invention, the profile of the relative position of the front edge POS rel_VK (t) and the profile of the relative position of the rear edge POS rel_HK (t) are at least essentially axially symmetrical to one another, in particular the rear edge POS rel_HK (t) runs around in an area a curve of +/- 20%, in particular +/- 10%, of the value of the relative position of the front edge POS rel_VK (t), which is geometrically exactly mirrored on the axis of symmetry. In particular, the axis of symmetry corresponds to an especially horizontal straight line with the following property: POS rel t = 0
Figure imgb0001

Dies ist insbesondere vorteilhaft, da umfangreiche Versuche ergeben haben, dass ein wenigstens im Wesentlichen achsensymmetrischer Verlauf von Vorder- und Hinterkante zueinander besonders positive Ergebnisse erzielt.This is particularly advantageous since extensive tests have shown that an at least essentially axially symmetrical profile of the front and rear edges with respect to one another achieves particularly positive results.

Mit anderen Worten: Durch das Schaufelblatt verläuft mittig oder leicht außermittig, z.B. bei 40 % der Schaufelblattausdehnung in Drehrichtung, eine gebogene Schwenkachse durch das Schaufelblatt, um welche inkrementelle Scheiben des Schaufelblattes, welche senkrecht auf der Schwenkachse stehen, einzeln ausgerichtet werden. Somit ergibt sich über die Schwenkachse ein funktionaler Zusammenhang zwischen dem Verlauf der Relativposition derVorderkante POSrel_VK(t) und dem Verlauf der Relativposition der Hinterkante POSrel_HK(t). In other words, a curved pivot axis through the blade runs centrally or slightly eccentrically, e.g. at 40% of the blade extension in the direction of rotation, around which incremental disks of the blade, which are perpendicular to the pivot axis, are individually aligned. Thus, via the pivot axis, there is a functional relationship between the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK (t).

Nach einer weiteren Ausführung der vorliegenden Erfindung erfüllt der Verlauf der Relativposition der Vorderkante POSrel_VK(t) in Abhängigkeit von dem relativen Einheitsradius t(r) folgende Bedingung: POS rel _ VK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i

Figure imgb0002
wobei gilt:

  • t 0∈[0;0,5], insbesondere t 0∈[0;0,25], insbesondere t 0∈[0;0,1]
  • N∈[1;8], insbesondere N∈[2;5], insbesondere N∈[2;4]
  • a∈[-1,5;1,5], insbesondere a∈[-1,0;1,0], insbesondere a∈[-0,5;0,5]
  • A 1∈[-10;10], insbesondere A 1∈[-8;8], insbesondere A 1∈[-5;5]
  • A 2∈[-10;10], insbesondere A 2∈[-8;8], insbesondere A 2∈[-5;5]
  • A 3∈[-10;10], insbesondere A 3∈[-8;8], insbesondere A 3∈[-5;5]; und
  • A 4∈[-10;10], insbesondere A 4∈[-8;8], insbesondere A 4∈[-5;5].
According to a further embodiment of the present invention, the course of the relative position of the front edge POS rel_VK (t) as a function of the relative unit radius t (r) fulfills the following condition: POS rel _ VK t = - A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0002
where:
  • t 0 ∈ [0; 0.5], in particular t 0 ∈ [0; 0.25], in particular t 0 ∈ [0; 0.1]
  • N ∈ [1; 8], especially N ∈ [2; 5], especially N ∈ [2; 4]
  • a ∈ [-1.5; 1.5], especially a ∈ [-1.0; 1.0], especially a ∈ [-0.5; 0.5]
  • A 1 ∈ [-10; 10], especially A 1 ∈ [-8; 8], especially A 1 ∈ [-5; 5]
  • A 2 ∈ [-10; 10], especially A 2 ∈ [-8; 8], especially A 2 ∈ [-5; 5]
  • A 3 ∈ [-10; 10], in particular A 3 ∈ [-8; 8], in particular A 3 ∈ [-5; 5]; and
  • A 4 ∈ [-10; 10], in particular A 4 ∈ [-8; 8], in particular A 4 ∈ [-5; 5].

t0 beschreibt einen Offset des relativen Einheitsradius zur Einstellung des Scheitelpunktes am Nabentopf, N die Anzahl der Schwingungen über den axialen Einheitsradius, a einen Schwingungskoeffizienten zur Skalierung der Wellenlänge und der Einstellung der Lage des , insbesondere lokalen, Minimums, A1 einen quadratischen Polynomkoeffizienten, A2 einen linearen Polynomkoeffizienten, A3 einen Koeffizienten der axialen Auffädelung, d.h. zur Einstellung des linearen Verlaufs der Vorderkante vom Nabentopf zur Schaufelblattspitze bzw. zum Außenring und A4 eine relative Basisauslenkung ("Start"-Auslenkung) der Vorderkante am Nabentopf. Die oben genannte Funktion beschreibt die aperiodisch wellige Form des Verlaufs der Relativposition der Vorderkante POSrel_vK(t). Mithilfe der angegebenen Parameter ist es möglich, den Verlauf der Relativposition der Vorderkante POSrel_VK(t) an die äußeren Gegebenheiten im Zuge der Lüfterradauslegung anzupassen, um somit eine vorteilhafte Leistungseinsparung bzw. äquivalente Luftvolumenstromerhöhung zu erzielen.t 0 describes an offset of the relative unit radius for setting the apex on the hub cup, N the number of oscillations over the axial unit radius, a an oscillation coefficient for scaling the wavelength and setting the position of the, in particular local, minimum, A 1 a quadratic polynomial coefficient, A 2 is a linear polynomial coefficient, A 3 is a coefficient of the axial threading, ie to set the linear course of the leading edge from the hub cup to the blade tip or to the outer ring and A 4 is a relative base deflection ("start" deflection) of the leading edge on the hub cup. The above-mentioned function describes the aperiodically wavy shape of the course of the relative position of the leading edge POS rel_vK (t). With the help of the specified parameters, it is possible to adapt the course of the relative position of the front edge POS rel_VK (t) to the external conditions in the course of the fan wheel design in order to achieve advantageous power savings or an equivalent increase in air volume.

Nach einer weiteren Ausführung der vorliegenden Erfindung erfüllt der Verlauf der Relativposition der Hinterkante POSrel_HK(t) in Abhängigkeit von dem relativen Einheitsradius t(r) folgende Bedingung: POS rel _ HK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i

Figure imgb0003
wobei gilt:

  • t 0∈[0; 0,5], insbesondere t 0∈[0;0,25], insbesondere t 0∈[0;0,1]
  • N∈[1;8], insbesondere N∈[2;5], insbesondere N∈[2;4]
  • a∈[-1,5;1,5], insbesondere a∈[-1,0;1,0], insbesondere a∈[-0,5;0,5]
  • A 1∈[-10;10], insbesondere A 1∈[-8;8], insbesondere A 1∈[-5;5]
  • A 2∈[-10;10], insbesondere A 2∈[-8;8], insbesondere A 2∈[-5;5]
  • A 3∈[-10;10], insbesondere A 3∈[-8;8], insbesondere A 3∈[-5;5]; und
  • A 4∈[-10;10], insbesondere A 4∈[-8;8], insbesondere A 4∈[-5;5].
According to a further embodiment of the present invention, the course of the relative position of the rear edge POS rel_HK (t) as a function of the relative unit radius t (r) fulfills the following condition: POS rel _ HK t = A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0003
where:
  • t 0 ∈ [0; 0.5], in particular t 0 ∈ [0; 0.25], in particular t 0 ∈ [0; 0.1]
  • N ∈ [1; 8], especially N ∈ [2; 5], especially N ∈ [2; 4]
  • a ∈ [-1.5; 1.5], especially a ∈ [-1.0; 1.0], especially a ∈ [-0.5; 0.5]
  • A 1 ∈ [-10; 10], especially A 1 ∈ [-8; 8], especially A 1 ∈ [-5; 5]
  • A 2 ∈ [-10; 10], especially A 2 ∈ [-8; 8], especially A 2 ∈ [-5; 5]
  • A 3 ∈ [-10; 10], in particular A 3 ∈ [-8; 8], in particular A 3 ∈ [-5; 5]; and
  • A 4 ∈ [-10; 10], in particular A 4 ∈ [-8; 8], in particular A 4 ∈ [-5; 5].

t0 beschreibt einen Offset des relativen Einheitsradius zur Einstellung des Scheitelpunktes am Nabentopf, N die Anzahl der Schwingungen über den axialen Einheitsradius, a einen Schwingungskoeffizienten zur Skalierung der Wellenlänge und der Einstellung der Lage des , insbesondere lokalen, Maximum, A1 einen quadratischen Polynomkoeffizienten, A2 einen linearen Polynomkoeffizienten, A3 einen Koeffizienten der axialen Auffädelung, d.h. zur Einstellung des linearen Verlaufs der Hinterkante vom Nabentopf zur Schaufelblattspitze bzw. zum Außenring und A4 eine relative Basisauslenkung ("Start"-Auslenkung) der Hinterkante am Nabentopf. Die oben genannte Funktion beschreibt die aperiodisch wellige Form des Verlaufs der Relativposition der der Hinterkante POSrel_HK(t). Mithilfe der angegebenen Parameter ist es möglich, den Verlauf der Relativposition der der Hinterkante POSrel_HK(t) an die äußeren Gegebenheiten im Zuge der Lüfterradauslegung anzupassen, um somit eine vorteilhafte Leistungseinsparung bzw. äquivalente Luftvolumenstromerhöhung zu erzielen.t 0 describes an offset of the relative unit radius for setting the apex on the hub cup, N the number of oscillations over the axial unit radius, a an oscillation coefficient for scaling the wavelength and setting the position of the, in particular local, maximum, A 1 a quadratic polynomial coefficient, A 2 a linear polynomial coefficient, A 3 a coefficient of the axial threading, ie for setting the linear course of the trailing edge from the hub cup to the blade tip or to the outer ring and A 4 a relative base deflection ("start" deflection) of the trailing edge on the hub cup. The above-mentioned function describes the aperiodically wavy shape of the course of the relative position of the rear edge POS rel_HK (t). With the help of the specified parameters, it is possible to adapt the course of the relative position of the rear edge POS rel_HK (t) to the external conditions in the course of the fan wheel design in order to achieve an advantageous power saving or an equivalent increase in air volume.

Das erfindungsgemäße Lüfterrad nach einer der hier beschriebenen Ausführungen ist insbesondere vorgesehen zum Einsatz in Verbindung mit einer Lüfterzarge mit vorne liegenden Streben, d.h. die Streben liegen in Hauptstromrichtung gesehen vor dem Lüfterrad.The fan wheel according to the invention according to one of the embodiments described here is intended in particular for use in connection with a fan frame with front struts, i.e. the struts are in front of the fan wheel as seen in the main flow direction.

Ein weiterer Aspekt der vorliegenden Erfindung betrifft ein Kühlerlüftermodul, insbesondere für ein Kraftfahrzeug, aufweisend eine Lüfterzarge, eine Lüfterradausnehmung, welche in der Lüfterzarge ausgebildet ist, wobei die Lüfterradausnehmung durch einen Zargenring begrenzt wird, einen Motorhalter, welcher innerhalb der Lüfterradausnehmung angeordnet ist und welcher über Streben mit der Lüfterzarge mechanisch verbunden ist, einen Motor, insbesondere Elektromotor, welcher zumindest teilweise in dem Motorhalter gehalten ist, und ein Lüfterrad, welches in der Lüfterradausnehmung angeordnet ist und welches von dem Motor rotatorisch angetrieben wird, wobei das Lüfterrad nach einer Ausführung der vorliegenden Erfindung ausgebildet ist.Another aspect of the present invention relates to a cooling fan module, in particular for a motor vehicle, having a fan frame, a fan wheel recess which is formed in the fan frame, the fan wheel recess being delimited by a frame ring, a motor holder which is arranged inside the fan wheel recess and which over Struts is mechanically connected to the fan frame, a motor, in particular an electric motor, which is at least partially held in the motor holder, and a fan wheel which is arranged in the fan wheel recess and which is driven in rotation by the motor, the fan wheel according to one embodiment of the present Invention is formed.

Ein "Kühlerlüftermodul" im Sinne der vorliegenden Erfindung ist insbesondere eine Baugruppe, welche in Strömungsrichtung gesehen vor oder nach einem Kühler eines Fahrzeugs angeordnet ist und welche dafür vorgesehen, insbesondere eingerichtet, ist, einen Luftvolumenstrom zu erzeugen, welcher sich durch den Kühler hindurch oder um den Kühler herum erstreckt, wobei der Luftvolumenstrom thermische Energie von dem Kühler aufnimmt.A "cooling fan module" within the meaning of the present invention is in particular an assembly which, viewed in the direction of flow, is arranged upstream or downstream of a radiator of a vehicle and which is provided, in particular designed, to generate an air volume flow which extends through or around the radiator extends around the cooler, the air volume flow absorbing thermal energy from the cooler.

Eine "Lüfterzarge" im Sinne der vorliegenden Erfindung ist insbesondere ein Rahmen, in welchem das Lüfterrad gehalten ist, und selbst wiederum bevorzugt an oder in der Nähe eines Kühlers angeordnet, insbesondere befestigt, ist. Eine Lüfterzarge im Sinne der vorliegenden Erfindung weist bevorzugt ein Kunststoffmaterial, insbesondere einen Kunststoff-Compound, auf, insbesondere ist die Lüfterzarge aus diesem gebildet. Zusätzlich und/oder alternativ weist die Lüfterzarge ein Metallmaterial, zum Beispiel Eisen, Stahl, Aluminium, Magnesium oder dergleichen, auf, insbesondere ist zumindest teilweise, insbesondere wenigstens im Wesentlichen, insbesondere vollständig, aus diesem gebildet. Nach einer Ausführung kann eine Lüfterzarge auch mehr als eine Lüfterradausnehmung, einen Motorhalter, einen Motor und ein Lüfterrad aufweisen, insbesondere ist die vorliegende Erfindung zum Einsatz in Kühlerlüftermodulen mit zwei oder mehr, insbesondere zwei, Lüfterrädern geeignet. Nach einer Ausführung weist die Lüfterzarge zusätzlich wenigstens eine verschließbare Öffnung, insbesondere wenigstens eine Klappe, insbesondere eine Mehrzahl derselben, auf. Dies ist insbesondere vorteilhaft, da auf diese Weise weitere Luftführungseigenschaften realisiert werden können.A “fan frame” within the meaning of the present invention is in particular a frame in which the fan wheel is held and itself is in turn preferably arranged, in particular fastened, on or in the vicinity of a cooler. A fan frame in the sense of the present invention preferably has a plastic material, in particular a plastic compound, in particular the fan frame is formed from this. Additionally and / or alternatively, the fan shroud has a metal material, for example iron, steel, Aluminum, magnesium or the like, in particular is at least partially, in particular at least substantially, in particular completely, formed therefrom. According to one embodiment, a fan frame can also have more than one fan wheel recess, a motor holder, a motor and a fan wheel; in particular, the present invention is suitable for use in cooling fan modules with two or more, in particular two, fan wheels. According to one embodiment, the fan frame additionally has at least one closable opening, in particular at least one flap, in particular a plurality of the same. This is particularly advantageous since further air guidance properties can be implemented in this way.

Eine "Lüfterradausnehmung" im Sinne der vorliegenden Erfindung ist insbesondere eine Materialaussparung innerhalb der Lüfterzarge. In der Lüfterradausnehmung erstrecken sich nach einer Ausführung der vorliegenden Erfindung Streben, welche einen ebenfalls in der Lüfterradausnehmung angeordneten Motorhalter mit der Lüfterzarge mechanisch, insbesondere und elektrisch und/oder elektronisch, verbinden. Gemäß der vorliegenden Erfindung wird die Lüfterradausnehmung durch einen Zargenring begrenzt.A “fan wheel recess” in the sense of the present invention is in particular a material recess within the fan frame. According to one embodiment of the present invention, struts extend in the fan wheel recess which mechanically, in particular and electrically and / or electronically connect a motor holder, which is also arranged in the fan wheel recess, to the fan frame. According to the present invention, the fan wheel recess is delimited by a frame ring.

Ein "Zargenring" im Sinne der vorliegenden Erfindung begrenzt die Lüfterradausnehmung in einer Ebene senkrecht zur Rotationsachse des Lüfterrades, wobei die Ebene insbesondere mit der Erstreckungsrichtung der Lüfterzarge wenigstens im Wesentlichen identisch ist. Der Zargenring kann entweder durch eine Kante der Lüfterradausnehmung gebildet sein und/oder eine sich in axialer Richtung ausdehnende Zylinderfläche aufweisen, welche bevorzugt einteilig mit der Lüfterzarge ausgebildet ist.A "frame ring" within the meaning of the present invention delimits the fan wheel recess in a plane perpendicular to the axis of rotation of the fan wheel, the plane in particular being at least essentially identical to the direction in which the fan frame extends. The frame ring can either be formed by an edge of the fan wheel recess and / or have a cylinder surface which expands in the axial direction and which is preferably formed in one piece with the fan frame.

Ein "Motorhalter" im Sinne der vorliegenden Erfindung ist insbesondere eine Einrichtung zur mechanischen Befestigung des Motors an der Lüfterzarge, insbesondere zur Bereitstellung des dem Lüfterrad entgegenwirkenden Drehmoments. Nach einer Ausführung ist der Motorhalter eine wenigstens im Wesentlichen ringförmige Struktur, in welcher der Motor gehalten ist. Dies ist insbesondere vorteilhaft, da auf diese Weise eine vorteilhafte Kühlluftströmung durch den Motor nicht beeinträchtigt wird.A “motor holder” in the sense of the present invention is in particular a device for mechanically fastening the motor to the fan frame, in particular for providing the torque counteracting the fan wheel. According to one embodiment, the motor holder is an at least substantially annular structure in which the motor is held. This is particularly advantageous since in this way an advantageous flow of cooling air through the motor is not impaired.

"Streben" im Sinne der vorliegenden Erfindung sind insbesondere balken- oder sichelförmige Strukturen, welche eine mechanische Verbindung zwischen dem Motorhalter und der Lüfterzarge bereitstellen. Beispielhaft können die Streben einen tropfenförmigen Querschnitt aufweisen, um vorteilhafte aerodynamische und/oder akustische Effekte zu erzielen."Struts" in the sense of the present invention are in particular bar-shaped or sickle-shaped structures which provide a mechanical connection between the motor holder and the fan shroud. For example, the struts can have a teardrop-shaped cross section in order to achieve advantageous aerodynamic and / or acoustic effects.

Ein "Motor" im Sinne der vorliegenden Erfindung ist insbesondere eine Maschine, die mechanische Arbeit verrichtet, indem sie eine Energieform, zum Beispiel thermische/chemische oder elektrische Energie, in Bewegungsenergie, insbesondere ein Drehmoment, umwandelt. Dies ist insbesondere vorteilhaft, da auf diese Weise die Lüfterzarge bis auf die Zufuhr von Energie wenigstens im Wesentlichen autark betrieben werden kann, das heißt ohne von extern mit Bewegungsenergie versorgt zu werden, wie zum Beispiel über einen Keil- oder Zahnriemen.A “motor” within the meaning of the present invention is in particular a machine that performs mechanical work by converting a form of energy, for example thermal / chemical or electrical energy, into kinetic energy, in particular a torque. This is particularly advantageous because in this way the fan frame can be operated at least essentially self-sufficiently except for the supply of energy, that is to say without being supplied with kinetic energy from outside, for example via a V-belt or toothed belt.

Ein "Elektromotor" im Sinne der vorliegenden Erfindung ist ein elektromechanischer Wandler (elektrische Maschine), der elektrische Leistung in mechanische Leistung, insbesondere in ein Drehmoment, umwandelt. Der Begriff Elektromotor im Sinne der vorliegenden Erfindung umfasst, ist aber nicht beschränkt auf Gleichstrommotoren, Wechselstrommotoren und Drehstrommotoren bzw. bürstenbehaftete und bürstenlose Elektromotoren bzw. Innenläufer- und Außenläufermotoren. Dies ist insbesondere vorteilhaft, da elektrische Energie eine im Vergleich zu mechanischer oder chemischer Energie leicht zu übertragende Energieform darstellt, mit welcher das erforderliche Drehmoment zum Antrieb des Lüfterrades bereitgestellt wird.An “electric motor” in the sense of the present invention is an electromechanical converter (electrical machine) which converts electrical power into mechanical power, in particular into torque. The term electric motor in the context of the present invention includes but is not limited to direct current motors, alternating current motors and three-phase motors or brushed and brushless electric motors or internal rotor and external rotor motors. This is particularly advantageous since electrical energy represents a form of energy that can be easily transmitted in comparison to mechanical or chemical energy, with which the required torque for driving the fan wheel is provided.

Für die Vorteile eines derart ausgestalteten Kühlerlüftermoduls sei zur Vermeidung von Wiederholungen auf die obigen Ausführungen verwiesen.For the advantages of a cooling fan module configured in this way, reference is made to the above statements in order to avoid repetition.

Nach einer Ausführung der vorliegenden Erfindung sind die Streben des Kühlerlüftermoduls in Strömungsrichtung gesehen vor dem Lüfterrad angeordnet. Dies ist insbesondere relevant, da vorne- und hintenliegende Streben zu voneinander wesentlich verschiedenen aerodynamischen Rahmenbedingungen führen und das hier beschriebene Lüfterrad besonders vorteilhaft bei vorneliegenden Streben eingesetzt werden kann, wie umfangreiche Versuche ergaben.According to one embodiment of the present invention, the struts of the cooling fan module are arranged in front of the fan wheel, viewed in the direction of flow. This is particularly relevant because front and rear struts lead to aerodynamic framework conditions that are significantly different from one another and the fan wheel described here can be used particularly advantageously with front struts, as extensive tests have shown.

Ein weiterer Aspekt der vorliegenden Erfindung betrifft die Verwendung eines Lüfterrades der hier beschriebenen Art oder eines Kühlerlüftermoduls der hier beschriebenen Art in einem Kraftfahrzeug. Dies ist insbesondere wesentlich, da die hier beschriebene Art eines Lüfterrades in besonders vorteilhafter Weise mit den äußeren Bedingungen am Einbauort zum Tragen kommt.Another aspect of the present invention relates to the use of a fan wheel of the type described here or a cooling fan module of the type described here in a motor vehicle. This is particularly important since the type of fan wheel described here comes into play in a particularly advantageous manner with the external conditions at the installation site.

Weitere vorteilhafte Weiterbildungen der vorliegenden Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung bevorzugter Ausführungen. Hierzu zeigt, teilweise schematisiert:

Fig. 1A
ein Lüfterrad aus dem Stand der Technik in einer perspektivischen Darstellung mit Blick auf die Oberseite;
Fig. 1B
eine Vorderansicht auf ein Schaufelblatt des bekannten Lüfterrades der Fig. 1A mit Blickrichtung aus der Referenzebene in einer perspektivischen Darstellung, wobei die Oberseite des Lüfterrades nach unten weist;
Fig. 2A
ein Lüfterrad nach einer Ausführungsform der vorliegenden Erfindung in einer perspektivischen Darstellung mit Blick auf die Oberseite;
Fig. 2B
eine Vorderansicht auf ein Schaufelblatt des Lüfterrades der Fig. 2A mit Blickrichtung aus der Referenzebene in einer perspektivischen Darstellung, wobei die Oberseite des Lüfterrades nach unten weist;
Fig. 3
ein Lüfterrad aus dem Stand der Technik in einer perspektivischen Darstellung zur Beschreibung einer Referenzebene;
Fig. 4
den Verlauf der Relativposition der Vorderkante POSrel_VK(t) und der Relativposition der Hinterkante POSrel_HK(t) über den relativen Einheitsradius eines Lüfterrades gemäß einer Ausführung der vorliegenden Erfindung;
Fig. 5
einen Vergleich eines vorbekannten Lüfterrades mit einem Lüfterrad nach einer Ausführung der vorliegenden Erfindung; und
Fig. 6
ein Kühlerlüftermodul mit dem Lüfterrad gemäß der vorliegenden Erfindung gemäß dem zweiten Aspekt der vorliegenden Erfindung.
Further advantageous developments of the present invention emerge from the subclaims and the following description of preferred embodiments. This shows, partly schematically:
Figure 1A
a fan wheel from the prior art in a perspective view with a view of the top;
Figure 1B
a front view of a blade of the known fan wheel of Figure 1A with the direction of view from the reference plane in a perspective illustration, the top of the fan wheel pointing downwards;
Figure 2A
a fan wheel according to an embodiment of the present invention in a perspective view with a view of the top;
Figure 2B
a front view of a blade of the fan wheel Figure 2A with the direction of view from the reference plane in a perspective illustration, the top of the fan wheel pointing downwards;
Fig. 3
a fan wheel from the prior art in a perspective illustration for describing a reference plane;
Fig. 4
the course of the relative position of the front edge POSrel_VK (t) and the relative position of the rear edge POSrel_HK (t) over the relative unit radius of a fan wheel according to an embodiment of the present invention;
Fig. 5
a comparison of a previously known fan wheel with a fan wheel according to an embodiment of the present invention; and
Fig. 6
a cooling fan module with the fan wheel according to the present invention according to the second aspect of the present invention.

Fig. 1A zeigt ein Lüfterrad 1 aus dem Stand der Technik in einer perspektivischen Darstellung mit Blick auf die Oberseite und Fig. 1B zeigt eine Vorderansicht auf ein Schaufelblatt 30 des bekannten Lüfterrades der Fig. 1A mit Blickrichtung aus der Referenzebene in einer perspektivischen Darstellung, wobei die Oberseite (entspricht der Saugseite) des Lüfterrades 1 nach unten weist. Figure 1A shows a fan wheel 1 from the prior art in a perspective view with a view of the top and Figure 1B FIG. 11 shows a front view of a blade 30 of the known fan wheel of FIG Figure 1A with the direction of view from the reference plane in a perspective illustration, the top (corresponds to the suction side) of the fan wheel 1 pointing downwards.

Das Lüfterrad 1 weist gemäß den Fig. 1A, 1B, 2A, 2B und 3 einen um eine Rotationsachse R rotationssymmetrischen Nabentopf 10 auf. An dem Nabentopf 10 ist eine Mehrzahl von Schaufelblättern 30 angeordnet, die sich von einer zylinderförmigen Außenwand 12 des Nabentopfes 10 in radialer Richtung nach außen erstrecken. Eine Drehrichtung D ist in den Fig. 1A und 2A durch einen Pfeil angegeben. Dementsprechend ist die Drehrichtung entgegen dem Uhrzeigersinn. Eine Hauptstromrichtung der geförderten Luft ist mit HSR gekennzeichnet. Das Lüfterrad 1 weist einen wenigstens im Wesentlichen kreisförmigen Außenring 20 auf, welcher Blattspitzen der Schaufelblätter 30 miteinander verbindet.The fan wheel 1 has according to the Figure 1A , 1B , 2A , 2 B and 3 a hub pot 10 that is rotationally symmetrical about an axis of rotation R. A plurality of impeller blades 30 are arranged on the hub pot 10 and extend from a cylindrical outer wall 12 of the hub pot 10 extend outward in the radial direction. A direction of rotation D is in the Figure 1A and 2A indicated by an arrow. Accordingly, the direction of rotation is counterclockwise. A main flow direction of the conveyed air is marked with HSR. The fan wheel 1 has an at least substantially circular outer ring 20 which connects the blade tips of the blade blades 30 to one another.

Bezüglich der Fig. 1B (und der Fig. 2B) ist anzumerken, dass die Lage der Rotationsachse R hinsichtlich ihres Abstandes zur zylinderförmigen Außenwand 12 des Nabentopfs 10 bzw. der Innenkante des Schaufelblattes 30 (gekennzeichnet durch die Punkte P3 une P4) als nicht-maßstabsgerecht zu sehen ist, d.h. die Orientierung ist verbindlich, die Lage jedoch nicht.Regarding the Figure 1B (and the Figure 2B ) it should be noted that the position of the axis of rotation R with regard to its distance from the cylindrical outer wall 12 of the hub cup 10 or the inner edge of the blade 30 (identified by points P3 and P4) is not to be seen as true to scale, i.e. the orientation is binding, the situation, however, is not.

Wie den Fig. 1A und 1B zu entnehmen ist, weisen die Schaufelblätter 30 gemäß dem Stand der Technik in einer Orthogonalprojektion ebene oder gebogene Vorderkanten VK und ebene oder gebogene Hinterkanten HK auf.Like that Figure 1A and 1B It can be seen that the airfoils 30 according to the prior art have flat or curved leading edges VK and flat or curved trailing edges HK in an orthogonal projection.

Fig. 2A zeigt ein Lüfterrad 1 nach einer Ausführungsform der vorliegenden Erfindung in einer perspektivischen Darstellung und Fig. 2B eine Vorderansicht auf ein Schaufelblatt 30 des Lüfterrades der Fig. 2A mit Blickrichtung aus der Referenzebene E_REF in einer perspektivischen Darstellung. Figure 2A shows a fan wheel 1 according to an embodiment of the present invention in a perspective illustration and Figure 2B a front view of a blade 30 of the fan wheel of FIG Figure 2A with viewing direction from the reference plane E_REF in a perspective representation.

Im Vergleich zu Ausführungen eines Lüfterrades 1 gemäß dem Stand der Technik (siehe Figuren 1A und 1B) weist das Lüfterrad 1 nach einer Ausführung der vorliegenden Erfindung gemäß den Fig. 2A, 2B Schaufelblätter 30 mit einer aperiodisch wellenförmigen Hinterkante HK auf.In comparison to designs of a fan wheel 1 according to the prior art (see Figures 1A and 1B ) has the fan wheel 1 according to an embodiment of the present invention according to the Figure 2A , 2 B Airfoil blades 30 with an aperiodically undulating trailing edge HK.

Bezüglich der Perspektive der Schnittansicht sei auf die folgenden Ausführungen zur Fig. 3 verwiesen.With regard to the perspective of the sectional view, refer to the following comments Fig. 3 referenced.

Fig. 3 zeigt ein Lüfterrad 1 aus dem Stand der Technik in einer perspektivischen Darstellung zur Beschreibung einer Referenzebene E_REF. Fig. 3 shows a fan wheel 1 from the prior art in a perspective illustration for describing a reference plane E_REF.

Im Folgenden soll die Betrachtungsebene zur Beschreibung von Vorderkante VK und Hinterkante HK definiert werden. Das in Fig. 3 dargestellte Lüfterrad weist keine erfindungsgemäße Schaufelblattgeometrie auf, was zur Beschreibung der Referenzebene E_REF nicht von Belang ist, da die diesbezüglichen Ausführungen in gleicher Weise auch für erfindungsgemäße Ausführungen gelten.In the following, the level of observation for describing the front edge VK and the rear edge HK is to be defined. This in Fig. 3 The fan wheel shown does not have an airfoil geometry according to the invention, which is not relevant for the description of the reference plane E_REF, since the explanations in this regard also apply in the same way to embodiments according to the invention.

Ausgehend von der Rotationsachse R wird eine Referenzgerade G_REF definiert durch einen ersten Punkt P1 auf der Rotationsachse R des Lüfterrades 1, eine radiale Erstreckung E durch den ersten Punkt P1 und senkrecht zu der Rotationsachse R und einen zweiten Punkt P2, welcher eine kreisbogenförmige Kante am Übergang von dem Nabentopf 10 zu dem Schaufelblatt 30 in zwei gleich lange Abschnitte unterteilt. Mit anderen Worten: Es wird derjenige Radius ermittelt, welcher durch den Punkt P2 verläuft. Der Punkt P2 stellt den Mittelpunkt der Übergangskante von Nabentopf 10 zu Schaufelblatt 30 dar, insbesondere der dem Topfboden zugewandten Kante des Schaufelblattes 30. Eine andere wenigstens im Wesentlichen identische Definition von P2 lässt sich über einen Winkel herleiten: Benötigt werden zwei Hilfsradien, wobei der erste Hilfsradius durch P1 und einem dritten Punkt P3 der Übergangskante zwischen zylinderförmiger Außenwand und Schaufelblatt verläuft und einem zweiten Hilfsradius, welcher durch einen vierten Punkt P4 der Übergangskante von dem Nabentopf 10 zu dem Schaufelblatt 30 verläuft und aus diesem Winkel, welcher zwischen den beiden Hilfsradien eingeschlossen ist, die Winkelhalbierende gebildet wird. Der Punkt, an welchem besagte Winkelhalbierende die zylinderförmige Außenwand 12 schneidet, insbesondere an einer Außenseite derselben, ist P2. Ausgehend von G_REF wird eine Referenzebene E_REF definiert durch eine zur Rotationsachse R parallel verschobene Gerade und eine zur Referenzgerade G_REF parallel verschobene Gerade, wobei die Verschiebung dergestalt ist, dass sich diese in Drehrichtung D des Lüfterrades 1 betrachtet vollständig vor dem Schaufelblatt 30 befindet. Auf der Referenzebene E_REF ist eine Orthogonalprojektion der Vorderkante VK des Schaufelblattes 10 und eine Orthogonalprojektion der Hinterkante HK des Schaufelblattes 10 abgebildet. Die Blickrichtung B zeigt, wie in den Fig. 1B und 2B auf jeweils ein Schaufelblattsegment des Lüfterrades 1 geblickt wird.Starting from the axis of rotation R, a reference straight line G_REF is defined by a first point P1 on the axis of rotation R of the fan wheel 1, a radial extension E through the first point P1 and perpendicular to the axis of rotation R and a second point P2, which has an arc-shaped edge at the transition divided from the hub pot 10 to the blade 30 into two equally long sections. In other words: the radius is determined which runs through the point P2. Point P2 represents the midpoint of the transition edge from hub cup 10 to blade 30, in particular the edge of blade 30 facing the pot bottom Auxiliary radius runs through P1 and a third point P3 of the transition edge between the cylindrical outer wall and the airfoil and a second auxiliary radius which runs through a fourth point P4 of the transition edge from the hub pot 10 to the airfoil 30 and from this angle which is enclosed between the two auxiliary radii , the bisector is formed. The point at which said bisector intersects the cylindrical outer wall 12, in particular on an outer side thereof, is P2. Starting from G_REF, a reference plane E_REF is defined by a straight line shifted parallel to the axis of rotation R and a straight line shifted parallel to the reference straight line G_REF, the shift being such that it is located completely in front of the blade 30 when viewed in the direction of rotation D of the fan wheel 1. An orthogonal projection of the front edge VK of the airfoil 10 and an orthogonal projection of the rear edge HK of the airfoil 10 are shown on the reference plane E_REF. The direction of view B shows how in the Figure 1B and 2 B a blade segment of the fan wheel 1 is viewed in each case.

In der Referenzebene E_REF wird ein Koordinatensystem bestehend aus z-Achse und y-Achse aufgespannt. Dies ist für die Beschreibung des Verlaufs der Relativposition der Vorderkante POSrel_VK(t) und des Verlaufs der Relativposition der Hinterkante POSrel_HK (t)maßgeblich. Die z-Achse ist definiert durch eine Orthogonalprojektion der Rotationsachse R in der Referenzebene E_REF, welche in einem zweiten Schritt in der Referenzebene E_REF ausgehend von der Orthogonalprojektion der Rotationsachse R um einen Außenradius Ri des Nabentopfes 10 in radialer Richtung nach außen parallel verschoben ist. Mit anderen Worten: Die z-Achse ist in ihrer Ausrichtung unverändert, wird jedoch in zwei Schritten parallel verschoben, nämlich einmal durch die Orthogonalprojektion auf die Referenzebene E_REF und dann durch die Verschiebung in der Referenzebene E_REF um Ri. Das bedeutet, dass die z-Achse durch die Orthogonalprojektion von P2 auf E_REF verläuft. Die y-Achse ist definiert durch eine Orthogonalprojektion der radialen Erstreckung E in der Referenzebene E_REF. Der Ursprung dieses y-z-Koordinatensystems ist durch den Schnittpunkt der beiden Achsen definiert.A coordinate system consisting of the z-axis and y-axis is set up in the reference plane E_REF. This is decisive for the description of the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK ( t ). The z-axis is defined by an orthogonal projection of the axis of rotation R in the reference plane E_REF, which is shifted in a second step in the reference plane E_REF starting from the orthogonal projection of the axis of rotation R around an outer radius R i of the hub pot 10 in a parallel outward radial direction. In other words: The orientation of the z-axis is unchanged, but is shifted in parallel in two steps, namely once by the orthogonal projection onto the reference plane E_REF and then by the shift in the reference plane E_REF by R i . This means that the z-axis runs through the orthogonal projection from P2 to E_REF. The y-axis is defined by an orthogonal projection of the radial extension E in the reference plane E_REF. The origin this yz coordinate system is defined by the intersection of the two axes.

Auf der y-Achse ist ein relativer Einheitsradius t(r) angetragen, welcher wie folgt definiert ist: t r = r R i R a R i

Figure imgb0004
wobei

Ri
ein Außenradius des Nabentopfes 10 ist, was insbesondere wenigstens im Wesentlichen einem Innenradius des Schaufelblattes 30 entspricht;
Ra
ein Außenradius des Schaufelblattes 30 ist; und
r
der Abstand zwischen der Rotationsachse R und der zu betrachtenden Schnittebene S, welche im Abstand r von der Rotationsachse R auf der zugehörigen Referenzgerade G_REF senkrecht steht, wobei r∈[Ri;Ra].
A relative unit radius t (r) is plotted on the y-axis, which is defined as follows: t r = r - R. i R. a - R. i
Figure imgb0004
whereby
Ri
is an outer radius of the hub pot 10, which in particular corresponds at least substantially to an inner radius of the airfoil 30;
Ra
is an outer radius of the airfoil 30; and
r
the distance between the axis of rotation R and the cutting plane S to be considered, which is perpendicular to the associated reference straight line G_REF at a distance r from the axis of rotation R, where r ∈ [ Ri ; Ra ] .

Fig. 4 zeigt einen den Verlauf der Relativposition der Vorderkante POSrel_VK(t) und der Relativposition der Hinterkante POSrel_HK(t) über den relativen Einheitsradius eines Lüfterrades gemäß einer Ausführung der vorliegenden Erfindung. Fig. 4 shows the course of the relative position of the front edge POS rel_VK (t) and the relative position of the rear edge POS rel_HK (t) over the relative unit radius of a fan wheel according to an embodiment of the present invention.

Die horizontale Achse entspricht der oben beschriebenen y-Achse und die vertikale Achse entspricht der oben beschriebenen z-Achse. Auf der horizontalen Achse ist der relative Einheitsradius t(r) angetragen.The horizontal axis corresponds to the y-axis described above and the vertical axis corresponds to the z-axis described above. The relative unit radius t (r) is plotted on the horizontal axis.

Auf der vertikalen Achse ist der Verlauf der Relativposition der Vorderkante POSrel_VK(t) und der Verlauf der Relativposition der Hinterkante POSrel_HK(t)jeweils in normierter Form angetragen.The profile of the relative position of the front edge POS rel_VK (t) and the profile of the relative position of the rear edge POS rel_HK (t) are each plotted in standardized form on the vertical axis.

Die Relativposition der Vorderkante POSrel_VK(t) ergibt sich durch POS rel _ VK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i

Figure imgb0005
und die Relativposition der Hinterkante POSrel_HK(t) ergibt sich durch POS rel _ HK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i
Figure imgb0006
wobei jeweils t0 einen Offset des relativen Einheitsradius zur Einstellung des Scheitelpunktes am Nabentopf, N die Anzahl der Schwingungen über den axialen Einheitsradius, a einen Schwingungskoeffizienten zur Skalierung der Wellenlänge und der Einstellung der Lage des , insbesondere lokalen, Extrempunkts (d.h. für die Vorderkante: Minimum; für die Hinterkante: Maximum), A1 einen quadratischen Polynomkoeffizienten, A2 einen linearen Polynomkoeffizienten, A3 einen Koeffizienten der axialen Auffädelung, d.h. zur Einstellung des linearen Verlaufs der Vorder- bzw. Hinterkante vom Nabentopf zur Schaufelblattspitze bzw. zum Außenring und A4 eine relative Basisauslenkung ("Start"-Auslenkung) der Vorder- bzw. Hinternkante am Nabentopf beschreibt. Die oben genannten Funktionen beschreiben die aperiodisch wellige Form des Verlaufs der Relativposition der Vorderkante POSrel_VK(t) sowie der Hinterkante POSrel_HK(t). The relative position of the front edge POS rel_VK (t) results from POS rel _ VK t = - A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0005
and the relative position of the rear edge POS rel_HK (t) is given by POS rel _ HK t = A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0006
where t 0 is an offset of the relative unit radius for setting the apex on the hub cup, N is the number of oscillations over the axial unit radius, a is an oscillation coefficient for scaling the wavelength and setting the position of the, in particular local, extreme point (i.e. for the leading edge: Minimum; for the trailing edge: maximum), A 1 a quadratic polynomial coefficient, A 2 a linear polynomial coefficient, A 3 a coefficient of the axial threading, ie for setting the linear course of the leading or trailing edge from the hub cup to the blade tip or to the outer ring and A 4 describes a relative base deflection ("start" deflection) of the front or rear edge on the hub cup. The functions mentioned above describe the aperiodically wavy shape of the course of the relative position of the front edge POS rel_VK (t) and the rear edge POS rel_HK (t).

Es ist zu sehen, dass der Verlauf der Relativposition der Hinterkante POSrel_HK(t) im Bereich von 80 % bis 100 %, insbesondere 90 % bis 100 %, insbesondere 92,5 % bis 97,5 %, des relativen Einheitsradius t(r) des Schaufelblattes (30) ein, insbesondere lokales, Maximum aufweist und der Verlauf der Relativposition der Vorderkante POSrel_VK(t) im Bereich von 80 % bis 100 %, insbesondere 90 % bis 100 %, insbesondere 92,5 % bis 97,5 %, des relativen Einheitsradius t(r) des Schaufelblattes (30) ein, insbesondere lokales, Minimum aufweist.It can be seen that the course of the relative position of the rear edge POS rel_HK (t) is in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5%, of the relative unit radius t (r ) of the blade (30) has an, in particular local, maximum and the course of the relative position of the leading edge POS rel_VK (t) in the range from 80% to 100%, in particular 90% to 100%, in particular 92.5% to 97.5 %, of the relative unit radius t (r) of the airfoil (30) has an, in particular local, minimum.

Wie der beispielhaften Ausführungsform der Fig. 4 ebenfalls zu entnehmen ist, weist der Verlauf der Relativposition der Hinterkante POSrel_HK(t)in y-Richtung nach dem, insbesondere lokalen, Maximum keinen oder höchstens einen Tiefpunkt auf und/oder der Verlauf der Relativposition der Vorderkante POSrel_VK(t) in y-Richtung nach dem, insbesondere lokalen, Minimum keinen oder höchstens einen Hochpunkt auf.Like the exemplary embodiment of Fig. 4 It can also be seen that the course of the relative position of the trailing edge POS rel_HK (t) in the y direction after the, in particular local, maximum has no or at most one low point and / or the course of the relative position of the leading edge POS rel_VK (t) in y -Direction after the, in particular local, minimum no or at most one high point.

Wie der Fig. 4 ebenfalls zu entnehmen ist, sind der Verlauf der Relativposition der Vorderkante POSrel_VK(t) und der Verlauf der Relativposition der Hinterkante POSrel_HK(t) wenigstens im Wesentlichen achsensymmetrisch zueinander, insbesondere verläuft die Hinterkante POSrel_HK(t) in einem Bereich um einen geometrisch eindeutig ermittelten Verlauf einer gespiegelten Kurve von +/- 20 %, insbesondere +/- 10 %, des Wertes der Relativposition der Vorderkante POSrel_VK(t). Again Fig. 4 It can also be seen that the course of the relative position of the front edge POS rel_VK (t) and the course of the relative position of the rear edge POS rel_HK (t) are at least essentially axially symmetrical to one another, in particular the rear edge POS rel_HK (t) runs in an area around one geometrically clearly determined course of a mirrored curve of +/- 20%, in particular +/- 10%, of the value of the relative position of the leading edge POS rel_VK (t).

Der Verlauf der Relativposition der Vorderkante POSrel_VK(t) der exemplarischen Ausführungsform der Fig. 4 folgt in Abhängigkeit von dem relativen Einheitsradius t(r) folgender Bedingung: POS rel _ VK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i

Figure imgb0007
wobei gilt:

  • t0 ∈[0;0,5]
  • N∈[1;8]
  • a∈[-1,5;1,5]
  • A 1∈[10;10]
  • A 2∈[-10;10]
  • A 3∈[-10;10] und
  • A 4∈[-10;10] .
The course of the relative position of the leading edge POS rel_VK (t) of the exemplary embodiment of FIG Fig. 4 the following condition follows, depending on the relative unit radius t (r): POS rel _ VK t = - A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0007
where:
  • t 0 ∈ [0; 0.5]
  • N ∈ [1; 8]
  • a ∈ [-1.5; 1.5]
  • A 1 ∈ [10; 10]
  • A 2 ∈ [-10; 10]
  • A 3 ∈ [-10; 10] and
  • A 4 ∈ [-10; 10].

Der Verlauf der Relativposition der Hinterkante POSrel_HK(t) der exemplarischen Ausführungsform der Fig. 4 folgt in Abhängigkeit von dem relativen Einheitsradius t(r) folgender Bedingung: POS rel _ HK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i

Figure imgb0008
wobei gilt:

  • t 0∈[0;0,5]
  • N∈[1;8]
  • a∈[-1,5;1,5]
  • A 1∈[-10;10]
  • A 2∈[-10;10]
  • A 3∈[-10;10] und
  • A 4∈[-10;10]
The course of the relative position of the rear edge POS rel_HK (t) of the exemplary embodiment of FIG Fig. 4 the following condition follows, depending on the relative unit radius t (r): POS rel _ HK t = A. 1 t 2 + A. 2 t cos 2 πN a 1 - t + 1 t + t 0 + A. 3 t + A. 4th R. a - R. i
Figure imgb0008
where:
  • t 0 ∈ [0; 0.5]
  • N ∈ [1; 8]
  • a ∈ [-1.5; 1.5]
  • A 1 ∈ [-10; 10]
  • A 2 ∈ [-10; 10]
  • A 3 ∈ [-10; 10] and
  • A 4 ∈ [-10; 10]

Der in Fig. 4 dargestellte Verlauf der Relativposition der Vorderkante POSrel_VK(t)ergibt sich wenigstens im Wesentlichen, insbesondere absolut, unter Zugrundelegung der folgenden Parameter:

  • t 0=0,04
  • N=4
  • a=0
  • A1=0
  • A 2=2
  • A 3=4 und
  • A 4=0.
The in Fig. 4 The illustrated course of the relative position of the front edge POS rel_VK (t) results at least essentially, in particular absolutely, on the basis of the following parameters:
  • t 0 = 0.04
  • N = 4
  • a = 0
  • A 1 = 0
  • A 2 = 2
  • A 3 = 4 and
  • A 4 = 0.

Der in Fig. 4 dargestellte Verlauf der Relativposition der Hinterkante POSrel_HK(t)ergibt sich wenigstens im Wesentlichen, insbesondere absolut, unter Zugrundelegung der folgenden Parameter:

  • t 0=0,04
  • N=4
  • a=0
  • A 1=0
  • A 2=2
  • A 3=-5 und
  • A 4=0.
The in Fig. 4 The illustrated course of the relative position of the rear edge POS rel_HK (t) results at least essentially, in particular absolutely, on the basis of the following parameters:
  • t 0 = 0.04
  • N = 4
  • a = 0
  • A 1 = 0
  • A 2 = 2
  • A 3 = -5 and
  • A 4 = 0.

Die Fig. 5 zeigt einen Vergleich eines vorbekannten Lüfterrades 1 mit einem Lüfterrad 1 nach einer Ausführung der vorliegenden Erfindung.the Fig. 5 shows a comparison of a previously known fan wheel 1 with a fan wheel 1 according to an embodiment of the present invention.

Dargestellt werden:

  • eine Druckzahl ψ, welche als dimensionslose, von wirksamem Lüfterraddurchmesser DW, der Luftdichte ρ und der Drehzahl n unabhängige Kennzahl das durch das Lüfterrad erzeugte Totaldruckgefälle Δpt (setzt sich zusammen aus statischen und dynamischen Anteilen) zwischen stromaufwärtiger und stromabwärtiger Seite desselben beschreibt: ψ = 2 Δ p t π 2 ρD w 2 n 2
    Figure imgb0009
  • eine Leistungszahl λ, welche als dimensionslose, von wirksamem Lüfterraddurchmesser DW, der Luftdichte ρ und der Drehzahl n unabhängige Kennzahl eine Eingangs-Leistung Pwel beschreibt: λ = 8 p wel π 4 ρD w 5 n 3
    Figure imgb0010
  • Als Eingangs-Leistung Pwel wird hier die Wellenleistung des Elektromotors herangezogen, wobei entsprechende Verluste (Wärme, Reibung etc.) des Elektromotors nicht berücksichtigt sind.
Being represented:
  • a pressure factor ψ, which is dimensionless and independent of the effective fan wheel diameter D W , the air density ρ and the speed n The key figure describes the total pressure gradient Δ p t (made up of static and dynamic components) between the upstream and downstream sides of the fan wheel: ψ = 2 Δ p t π 2 ρD w 2 n 2
    Figure imgb0009
  • a coefficient of performance λ, which describes an input power P wel as a dimensionless, independent of the effective fan wheel diameter D W , the air density ρ and the speed n: λ = 8th p wel π 4th ρD w 5 n 3
    Figure imgb0010
  • The shaft power of the electric motor is used here as the input power P wel , with corresponding losses (heat, friction, etc.) of the electric motor not being taken into account.

Des Weiteren wird dargestellt:
ein Gesamt-Wirkungsgrad η, welcher die Eingangs-Leistung Pwel mit dem erzeugten Totaldruckgefälle Δpt über den geförderten Volumenstrom in Beziehung setzt. η = Δ p t V p wel

Figure imgb0011
The following is also shown:
a total efficiency η, which relates the input power P wel with the generated total pressure gradient Δ p t over the conveyed volume flow V̇. η = Δ p t V p wel
Figure imgb0011

Auf der x-Achse des Diagramms ist eine Volumenzahl ϕ angetragen, welche als dimensionslose, von wirksamem Lüfterraddurchmesser Dw und der Drehzahl n unabhängige Kennzahl den geförderten Volumenstrom beschreibt: φ = 4 V π 2 D w 3 n

Figure imgb0012
A volume number ϕ is plotted on the x-axis of the diagram, which describes the conveyed volume flow as a dimensionless number independent of the effective fan wheel diameter D w and the speed n: φ = 4th V π 2 D. w 3 n
Figure imgb0012

Mit anderen Worten: Die angegebenen Kennzahlen werden mit der Kreiszahl π, der Luftdichte ρ in kg/m3, dem wirksamen Durchmesser (Dw = 2Ra ) in m und der Drehzahl n in 1/s entdimensioniert. Somit ist die Vergleichbarkeit mit nicht-baugleichen Lüfterrädern gegeben.In other words: The specified key figures are de-dimensioned with the circle number π , the air density ρ in kg / m 3 , the effective diameter ( D w = 2 R a ) in m and the speed n in 1 / s. This means that it can be compared with fan impellers that are not identical in construction.

Wie zu erkennen ist, wird bei nahezu gleicher Leistung (ähnliche Leistungszahl) eine höhere Druckzahl (=>Totaldruckerhöhung) erzielt, sodass sich eine deutliche Wirkungsgradsteigerung im relevanten Volumenzahl-Bereich ergibt.As can be seen, with almost the same performance (similar performance figure), a higher pressure figure (=> total pressure increase) is achieved, so that there is a significant increase in efficiency in the relevant volume figure range.

Fig. 6 zeigt ein Kühlerlüftermodul 100 mit dem Lüfterrad 1 gemäß der vorliegenden Erfindung gemäß dem zweiten Aspekt der vorliegenden Erfindung. Fig. 6 shows a cooling fan module 100 with the fan wheel 1 according to the present invention according to the second aspect of the present invention.

Das Kühlerlüftermodul 100 weist eine Lüfterzarge 2 auf, wobei eine Lüfterradausnehmung 40 in der Lüfterzarge 2 ausgebildet ist, welche durch einen Zargenring 42 begrenzt wird. Ein Motorhalter (vom Nabentopf 10 verdeckt) ist innerhalb der Lüfterradausnehmung 40 angeordnet und über Streben 44 mit der Lüfterzarge 2 mechanisch verbunden. In dem Motorhalter ist ein Motor, insbesondere ein Elektromotor, zumindest teilweise gehalten (ebenfalls vom Nabentopf 10 verdeckt). Ein Lüfterrad 1 ist in der Lüfterradausnehmung 40 angeordnet und wird von dem Motor rotatorisch angetrieben. Das Lüfterrad 1 entspricht einer Ausführung eines Lüfterrades 1 gemäß der vorliegenden Erfindung. Zur detaillierten Ausgestaltung des Lüfterrades 1 wird auf die obigen Ausführungen verwiesen. Die Streben 44 sind gemäß der Ausführungsform der Fig. 6 in Strömungsrichtung gesehen vor dem Lüfterrad angeordnet, wobei die Strömungsrichtung senkrecht aus der Abbildung der Fig. 6 heraus zeigt.The cooling fan module 100 has a fan frame 2, a fan wheel recess 40 being formed in the fan frame 2, which is delimited by a frame ring 42. A motor holder (covered by the hub cup 10) is arranged within the fan wheel recess 40 and is mechanically connected to the fan frame 2 via struts 44. A motor, in particular an electric motor, is at least partially held in the motor holder (also covered by the hub cup 10). A fan wheel 1 is arranged in the fan wheel recess 40 and is driven in rotation by the motor. The fan wheel 1 corresponds to an embodiment of a fan wheel 1 according to the present invention. For a detailed design of the fan wheel 1, reference is made to the above statements. The struts 44 are according to the embodiment of FIG Fig. 6 Arranged in front of the fan wheel, viewed in the direction of flow, the direction of flow being perpendicular to the figure Fig. 6 shows out.

Obwohl in der vorhergehenden Beschreibung exemplarische Ausführungen erläutert wurden, sei darauf hingewiesen, dass eine Vielzahl von Abwandlungen möglich ist. Insbesondere ist eine derartige erfindungsgemäße Ausgestaltung der Lüfterzarge auch geeignet, Abwärme aus Komponenten eines rein elektrisch betriebenen Fahrzeugs abzuführen. Außerdem sei darauf hingewiesen, dass es sich bei den exemplarischen Ausführungen lediglich um Beispiele handelt, die den Schutzbereich, die Anwendungen und den Aufbau in keiner Weise einschränken sollen. Vielmehr wird dem Fachmann durch die vorausgehende Beschreibung ein Leitfaden für die Umsetzung von mindestens einer exemplarischen Ausführung gegeben, wobei diverse Änderungen, insbesondere in Hinblick auf die Funktion und Anordnung der beschriebenen Bestandteile, vorgenommen werden können, ohne den Schutzbereich zu verlassen, wie er sich aus den Ansprüchen und diesen äquivalenten Merkmalskombinationen ergibt. Bezugszeichenliste 1 Lüfterrad 2 Zarge 10 Nabentopf 12 (zylinderförmige) Außenwand des Nabentopfs 10 20 Außenring 30 Schaufelblatt 40 Lüfterradausnehmung 42 Zargen ring 44 Streben 100 Kühlerlüftermodul HK Hinterkante VK Vorderkante B Blickrichtung D Drehrichtung E Radiale Erstreckung E_REF Referenzebene G_REF Referenzgerade HSR Hauptstromrichtung P1 Erster Punkt P2 Zweiter Punkt P3 Dritter Punkt P4 Vierter Punkt POSrel_VK (t) Relativposition der Vorderkante POSrel_HK(t) Relativposition der Hinterkante r Abstand zwischen Rotationsachse R und Schnittebene S R Rotationsachse Ra Außenradius des Schaufelblattes 30 Ri Außenradius des Nabentopfes 10 S Schnittebene y y-Achse z z-Achse Although exemplary embodiments have been explained in the preceding description, it should be pointed out that a large number of modifications are possible. In particular, such a design of the fan frame according to the invention is also suitable for dissipating waste heat from components of a purely electrically operated vehicle. It should also be pointed out that the exemplary designs are merely examples that are not intended to limit the scope of protection, the applications and the structure in any way. Rather, the preceding description provides a person skilled in the art with guidelines for the implementation of at least one exemplary embodiment, with various changes, in particular with regard to the function and arrangement of the described components, being able to be made without departing from the scope of protection as it emerges from the claims and these equivalent combinations of features results. <b> List of reference symbols </b> 1 Fan wheel 2 frame 10 Hub pot 12th (cylindrical) outer wall of the hub pot 10 20th Outer ring 30th Shovel blade 40 Fan wheel recess 42 Bezel ring 44 Striving 100 Cooling fan module HK Trailing edge VK Leading edge B. Direction of view D. Direction of rotation E. Radial extension E_REF Reference plane G_REF Reference line HSR Main flow direction P1 First point P2 Second point P3 third point P4 Fourth point POS rel_VK ( t ) Relative position of the leading edge POS rel_HK (t) Relative position of the trailing edge r Distance between axis of rotation R and cutting plane S R. Axis of rotation R a Outer radius of the airfoil 30 R i Outer radius of the hub cup 10 S. Cutting plane y y-axis z z-axis

Claims (9)

  1. Fan wheel (1), in particular for a motor vehicle, comprising
    a hub pot (10), which in particular is rotationally symmetrical around an axis of rotation (R); and
    a plurality of blades (30) arranged on the hub pot (10) and extending radially outwardly from an, outer wall (12) of the hub pot (10) that is in particular at least substantially cylindrical,
    wherein each blade (30) has a leading edge (VK) and a trailing edge (HK), wherein for at least one blade (30), in particular some of the blades (30), in particular all of the blades (30), the following applies:
    a reference line (G_REF) is defined by:
    a first point (P1) on a rotation axis (R) of the fan wheel (1);
    a radial extension (E) through the first point (P1) and perpendicular to the rotation thing (R); and
    a second point (P2), which divides an arcuate edge at the transition from the hub pot (10) to the blade (30) into two sections of equal length,
    wherein a reference plane (E_REF) is defined by a line displaced parallel to the axis of rotation (R) and a line displaced parallel to the reference line (G_REF), the displacement being such that, viewed in the direction of rotation (D) of the fan wheel (1), it is located entirely in front of the blade (30),
    wherein an orthogonal projection of the leading edge (VK) of the blade (30) and an orthogonal projection of the trailing edge (HK) of the blade (30) are mapped in the reference plane (E_REF);
    wherein a z-axis is defined in the reference plane (E_REF) by an orthogonal projection of the rotation axis (R) in the reference plane (E_REF), which is displaced parallel outward in the radial direction in the reference plane (E_REF) starting from the orthogonal projection of the rotation axis (R) around an outer radius (Ri) of the hub pot (10)
    wherein a y-axis in the reference plane is defined by an orthogonal projection of the radial extension (E) in the reference plane (E_REF);
    wherein a relative unit radius t(r) is plotted on the y-axis, which is defined as follows: t r = r R i R a R i
    Figure imgb0016
    wherein
    Ri is an outer radius of the hub pot (10), which in particular corresponds at least substantially to an inner radius of the blade (30);
    Ra is an outer radius of the blade (30); and
    R is the distance between the axis of rotation (R) and the sectional plane (S) to be considered, which is at a distance r perpendicular from the axis of rotation (R) on the associated reference line (G_REF), wherein
    r∈[Ri ;Ra ]
    wherein a relative position of the leading edge POSrel_VK and a relative position of the trailing edge POSrel_HK is plotted on the z-axis,
    wherein the course of the relative position of the leading edge POSrel_VK(t) and the course of the relative position of the trailing edge POSrel_HK(t) has an aperiodically wave-like shape,
    wherein the relative position of the leading edge POSrel_VK(t) is referenced to a third point (P3), which, viewed in the direction of rotation (D) of the fan wheel (1), is the forward-most point at the transition from the hub pot (10) to the blade (30); and the relative position of the trailing edge POSrel_VK(t) is referenced to a fourth point (P4), which, viewed in the direction of rotation (D) of the fan wheel (1), is the rearward-most point at the transition from the hub pot (10) to the blade (30),
    wherein the blade (30), viewed in the direction of rotation (D), is a backward-swept blade (30), such that, viewed in the direction of rotation, the tip of the blade lags the center of the blade with the outer radius (Ra).
    wherein the fan wheel (1) has an at least substantially circular outer ring (20) interconnecting blade tips of the blades (30),
    wherein the course of the relative position of the trailing edge POSrel_VK(t) has a maximum in the range of 80% to 100% of the relative unit radius t(r) of the blade (30); and
    wherein the course of the relative position of the leading edge POSrel_VK(t) has a minimum in the range of 80% to 100% of the relative unit radius t(r) of the blade (30).
  2. Fan wheel according to one of the preceding claims, wherein.
    the course of the relative position of the trailing edge POSrel_HK(t) has a maximum, in particular a local maximum, in the range from 90 % to 100 %, in particular 92.5 % to 97.5 %, of the relative unit radius t(r) of the blade (30).
  3. Fan wheel according to the preceding claim, wherein
    the course of the relative position of the trailing edge POSrel_HK(t) in the y-direction after the, in particular local, maximum has no or at most one low point.
  4. Fan wheel according to one of the preceding claims, wherein
    the course of the relative position of the leading edge POSrel_VK(t) and the course of the relative position of the trailing edge POSrel_HK(t) are at least substantially axisymmetrical to one another, in particular the trailing edge POSrel_HK(t) runs in a range around a geometrically unambiguously determined course of a mirrored curve of +/- 20 %, in particular +/- 10 %, of the value of the relative position of the leading edge POSrel_VK(t).
  5. Fan wheel according to one of the preceding claims, wherein
    the variation of the relative position of the leading edge POSrel_VK(t) as a function of the relative unit radius t(r) satisfies the following condition: POS rel _ VK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i
    Figure imgb0017
    wherein the following applies:
    t 0∈[0;0,5]
    N∈[1;8]
    a∈[-1,5;1,5]
    A 1∈[-10;10]
    A2∈[-10;10]
    A3∈[-10;10] and
    A 4∈[-10;10].
  6. Fan wheel according to one of the preceding claims, wherein
    the course of the relative position of the trailing edge POSrel_HK(t) as a function of the relative unit radius t(r) satisfies the following condition: POS rel _ HK t = A 1 t 2 + A 2 t cos 2 πN a 1 t + 1 t + t 0 + A 3 t + A 4 R a R i
    Figure imgb0018
    wherein the following applies:
    t 0∈[0;0,5]
    N∈[1;8]
    a∈[-1,5;1,5]
    A 1∈[-10;10]
    A 2∈[-10;10]
    A 3=[-10;10] and
    A 4∈[-10;10].
  7. Radiator fan module (100), in particular for a motor vehicle, comprising:
    a fan frame (2);
    a fan wheel recess (40) formed in the fan frame (2), wherein the fan wheel recess (40) is bounded by a frame ring (42);
    a motor holder, which is arranged inside the fan wheel recess (40) and which is mechanically connected to the fan frame (2) via struts (44);
    a motor, in particular an electric motor, which is at least partially held in the motor holder; and
    a fan wheel (1), which is arranged in the fan wheel recess (40) and which is rotationally driven by the motor,
    characterized in that
    the fan wheel (1) is formed according to one of the preceding claims.
  8. Radiator fan module according to the preceding claim, wherein
    the struts (44) are arranged in front of the fan wheel (1) as seen in the direction of flow.
  9. Use of a fan wheel according to one of claims 1 to 6 or a radiator fan module according to one of claims 7 or 8 in a motor vehicle.
EP18190529.0A 2017-09-05 2018-08-23 Fan wheel and cooling fan module comprising such a fan wheel Active EP3450716B1 (en)

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DE102019216704A1 (en) * 2019-10-30 2021-05-06 Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg Fan wheel for a radiator fan of a motor vehicle
KR20220146705A (en) 2020-03-10 2022-11-01 에베엠-펩스트 물핑겐 게엠베하 운트 코. 카게 Fan and fan blades
CN111904150B (en) * 2020-06-15 2022-04-08 宁波大学 Intelligent automatic heat dissipation computer desk
DE102021201750A1 (en) 2021-02-24 2022-08-25 Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg Radiator fan module for a motor vehicle
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US11022139B2 (en) 2021-06-01
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KR20190026622A (en) 2019-03-13
US20190072105A1 (en) 2019-03-07
KR102208327B1 (en) 2021-01-26
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MX2018010666A (en) 2019-03-07
CN109424581A (en) 2019-03-05
RS62490B1 (en) 2021-11-30

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