EP3423609A1 - Hydrogen-free carbon coating having zirconium adhesive layer - Google Patents

Hydrogen-free carbon coating having zirconium adhesive layer

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Publication number
EP3423609A1
EP3423609A1 EP17709580.9A EP17709580A EP3423609A1 EP 3423609 A1 EP3423609 A1 EP 3423609A1 EP 17709580 A EP17709580 A EP 17709580A EP 3423609 A1 EP3423609 A1 EP 3423609A1
Authority
EP
European Patent Office
Prior art keywords
layer
zirconium
carbon
layers
hydrogen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP17709580.9A
Other languages
German (de)
French (fr)
Inventor
Joerg Vetter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Surface Solutions AG Pfaeffikon
Original Assignee
Oerlikon Surface Solutions AG Pfaeffikon
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oerlikon Surface Solutions AG Pfaeffikon filed Critical Oerlikon Surface Solutions AG Pfaeffikon
Publication of EP3423609A1 publication Critical patent/EP3423609A1/en
Pending legal-status Critical Current

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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/343Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one DLC or an amorphous carbon based layer, the layer being doped or not
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/046Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with at least one amorphous inorganic material layer, e.g. DLC, a-C:H, a-C:Me, the layer being doped or not
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    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
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    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Definitions

  • the present invention relates to a hydrogen-free carbon coating, with a zirconium adhesive layer for substrate surfaces, in particular for tool and component surfaces for tribological applications, the carbon coating a hard carbon layer with a hydrogen-free, amorphous carbon structure depending on the CC sp 3 bond content as aC or as ta -C, and may contain other elements, and is associated with the group of DLC layers, and the zirconium adhesive layer is zirconium, with the zirconium adhesive layer applied between the substrate surface and the hard carbon layer, such that atomic bonds are interposed between the substrate Carbon atoms of the carbon layer and zirconium atoms form the zirconium layer.
  • zirconium is to be understood as meaning the chemical element with the element symbol Zr.
  • a Zn-x Cx is abbreviated to Zr-Cx for the sake of convenience.
  • the adhesive layer is a pure zirconium layer.
  • the range is preferably 10 at% ⁇ X ⁇ 50at%.
  • a carbon layer is to be understood as meaning a layer which has an amorphous state carbon matrix detectable by means of volumetric measurement and which can be detected by means of Raman spectroscopy or other suitable measuring methods.
  • This zirconium layer serves for bonding between the substrate and the hydrogen-free carbon layer. Due to the process, atomic bonds form between the carbon atoms of the hydrogen-free layer and atoms of the zirconium layer. Under certain process conditions, depending on
  • CONFIRMATION COPY Process temperature and the energy of the impinging carbon atoms it may lead to the formation of a thin Zr-Cx layer between the existing zirconium layer and the hydrogen-free, amorphous carbon layer, Furthermore, it is possible targeted zirconium monocarbide form by the simultaneous deposition of zirconium and carbon, wherein the layer of ZrC optionally, the zirconium monocarbide comprising layer is applied directly to the zirconium existing adhesive layer.
  • the transition to the pure carbon layer can also be a multi-layered or graded hydrogen-free aC: Zr layer or ta-C: Zr layer, which is distinguished from the stoichiometric zirconium carbide by a larger atomic proportion of carbon atoms compared to the zirconium atoms.
  • Amorphous, carbon-based hard material layers also called DLC layers
  • DLC layers are known from the prior art.
  • these types of layers do not always have sufficient adhesion to the substrate, especially if they are hard hydrogen-free layers of the type a-C or ta-C. This is due to the high residual stress state of the layers, which makes it difficult to deposit process-stable adherent layers of this type with excellent functionality.
  • Kabushiki teaches that when a nitride or carbonitride is used for the interlayer, the adhesion of the amorphous carbon layer (also called DLC, using DLC as the abbreviation of Diamond like Carbon) even at high temperature or can be improved in a high load area. Therefore, Kabushiki proposes adhesion between the substrate and the amorphous carbon (DLC) layer by depositing a multilayered film system between the substrate and the DLC amorphous carbon film. According to the teachings of Kabushiki, this way can the adhesion between substrate and DLC layer can be improved even at high temperature and in a high load area.
  • DLC amorphous carbon
  • the multi-layer coating system according to Kabushiki comprises:
  • a base layer formed on the substrate comprising a nitride or a carbonitride of an element M and having a composition of the formula Mi-x- y CxN y , wherein x ⁇ 0.5, y 0.03 and 1-xy are greater than zero, and wherein M is at least one element selected from Groups 4A, 5A, 6A of the Periodic Table, Al and Si, and wherein the element M comprises Ti, Zr, V, Nb, Ta, Cr, Mo, W, Al and Si, and preferably M comprises the elements W, Mo and Ta, and
  • a layer of an element formed between the substrate and the base layer which element may be selected from among a Group 4A element in the Periodic Table, a Group 5A element, a Group 6A, Al and Si element.
  • the layer structure described above is complex and therefore requires a complicated reactive coating process, which is mostly used in industrial production, e.g. in large-scale production is not desirable because the complexity of the process steps represents a higher risk in terms of a sufficient coating result.
  • Hard material coating which comprises a hard hydrogen-free amorphous carbon-based layer, wherein the hard coating a possible simple Layer structure and a very good adhesion to the substrate, even in applications in areas with high loads, has.
  • the carbon coating comprises a hard carbon layer and a zirconium adhesive layer, wherein the carbon layer has a hard, hydrogen-free, amorphous carbon structure and the zirconium adhesive layer is zirconium, and the zirconium adhesive layer is applied between the substrate surface and the hard carbon layer such that process-related atomic bonds between carbon atoms of the hard carbon layer and zirconium atoms of the zirconium adhesive layer, thereby forming a zirconia-carbon Zr-Cx layer having a layer thickness of a few atomic layers or up to several nanometers.
  • Figure 1 b shows the photograph of a Rockwell C impression in a carbon coating according to the present invention.
  • Figure 2 shows a carbon coating according to the invention with supporting layer.
  • the Zr-Cx layer is exclusively formed by process-related atomic bonds between carbon atoms of the hard, hydrogen-free, amorphous carbon layer and zirconium atoms of the Zirconium adhesive layer formed such that this Zr-Cx layer has a layer thickness in the atomic region range.
  • the layer thickness of the Zr-Cx layer can be, for example, 2 to 10 atomic layers in this embodiment.
  • the process conditions are selected such that after deposition of the zirconium adhesive layer, in particular the process temperature and the energy of the carbon atoms impinging on the surface of the zirconium adhesive layer, formation of atomic bonds between carbon atoms of the hard, hydrogen-free , amorphous carbon layer and zirconium atoms promote the zirconium adhesive layer so that in this way the necessary conditions for forming a Zr-Cx layer having a layer thickness of at least 2 atomic layers to about 100 nm are given.
  • a process is carried out such that a ZrC layer comprising zirconium monocarbide is formed between the zirconium adhesive layer and the hard, hydrogen-free, amorphous carbon layer.
  • the zirconium monocarbide-containing ZrC layer can be formed by simultaneously depositing zirconium and carbon.
  • the layer thickness of the zirconium monocarbide-containing ZrC layer is, for example, 5 nm to 500 nm in this embodiment.
  • the hydrogen-free, amorphous carbon layer is an a-C or ta-C layer.
  • the hydrogen-free carbon layers which the person skilled in the art designates as aC layers or ta-C layers, can be produced, for example, by the Are method (unfiltered or filtered) or else by sputtering methods (DC, pulsed DC, RF, HiPIMS), preferably in the case of aC- Layers are deposited.
  • AC layers are referred to when the relative proportion of the sp 3 - bonding moieties of the CC bonds is equal to or smaller than the proportion of the sp 2 - bonding moieties of the CC bonds in the layers. These layers then have hardnesses below 50 GPa. If the proportion of sp 3 bond portions exceeds that of the sp 2 bond portions, mention is made of ta-C layers (tetrahedral hydrogen-free amorphous carbon layers) which typically cure above of 50 GPa. It goes without saying that methods known to those skilled in the art for measuring the hardness of thin layers are used.
  • the zirconium adhesive layer can be deposited, for example, by means of the Are method (unfiltered or filtered) or else by sputtering methods (DC, pulsed DC, RF, HiPIMS).
  • a peculiarity of ion-cleaning processes based on accelerated metal ions ie, metal ion-cleaning processes, usually with an applied bias of 500V to 1500V
  • metal ion-cleaning processes usually with an applied bias of 500V to 1500V
  • zirconium is that such process parameters are selectable, so that a thin zirconium layer in the thickness range of a few nm to several 10 nm forms, which forms the zirconium adhesive layer.
  • substrates of, for example, steel, hard metal, aluminum alloys, Cu alloys, ceramics, cermet, or other metallic alloys can be coated. Since the coating temperature for producing the carbon coatings according to the present invention is down to 100 ° C, extremely temperature-sensitive substrates can be coated in terms of substrate materials or other properties.
  • cutting tools and forming tools can be coated.
  • Component components such as valve parts, vane pumps, or automotive parts such as piston pin, piston rings, finger followers, bucket tappets, or household appliances such as cutting blades, scissors, razor blades or medical parts such as implants and surgical instruments, or decorative parts such as watch case can u.a. also be coated with a carbon coating according to the present invention.
  • zirconium layers As sources of evaporation for the deposition of the zirconium layers, both Are sources with filters and without filters can be used. Likewise, suitable zirconium layers may be sputtered, such as RF, DC; pulsed DC or HiPIMS are deposited. Also, vapor deposition methods such as electron beam evaporation, low-voltage arc evaporation or
  • Hollow cathode arc evaporation is suitable for depositing the zirconium adhesive layer for the carbon coatings of the present invention.
  • a-C and ta-C layers it is also possible to prepare a-C: Me layers or Ta-C: Me layers in a targeted manner. These layers contain at least one metal as a doping element and have compared to the a-C and ta-C layers without doping element changed property profiles, for example, the electrical conductivity is greater. This may thus be advantageous in certain applications.
  • the adhesive layer should be made of zirconium according to the present invention, it would be advantageous to use zirconium as the Me method.
  • the simplest process management results if the zirconium evaporation is carried out simultaneously with the operation of the carbon evaporation by means of Are.
  • Another method is the use of carbon targets in which zirconium has been added.
  • Another embodiment according to the present invention are hydrogen-free, amorphous a-C: X layers or ta-C: X layers.
  • non-metallic elements In addition to metallic elements (commonly referred to as Me) which are added to the layers and thus lead to the a-C: Me layers, it is also possible to add other non-metallic elements (generally designated X) as doping elements for layer optimization, depending on the application. These non-metallic elements may be nitrogen, boron, silicon, fluorine or others. For example, doping with N or Si leads to stress reduction and F leads to a change in the wetting properties (higher wetting angle), as is generally known to the person skilled in the art.
  • the hydrogen-free, amorphous layer is designed as a multilayered layer, wherein the multilayered layer structure comprises alternately arranged individual layers of a type A and a type B, the individual layers of the type A consisting of aC or ta-C and the individual layers of the type B from Me or from aC: Me or ta- C: Me are.
  • zirconium may be used as Me, for example, such that a multilayer coating of the type aC / Zr or ta-C / Zr or aC / aC: Zr or ta-C / ta-C: Zr and also further combinations such as ta- C / aC: Zr or aC / ta-C: Zr is formed.
  • the same process is driven as in the embodiment from the phase of deposition of the metallic layer, the layer thickness limited to about 500 nm and then driven the same process many times, for example 6 times, so that in addition to the zirconium adhesive layers further 5 intermediate layers and a Total layer thickness of more than 3 pm arise. This leads to a higher load capacity and wear resistance.
  • the hydrogen-free, amorphous layer is designed as a multilayer layer, wherein the multilayered layer structure comprises alternately arranged individual layers of a type A and a type B, wherein the individual layers of the type A are degraded from aC or ta-C and the individual layers of type B from aC: X or from ta-C: X are.
  • the multilayered layer structure comprises alternately arranged individual layers of a type A and a type B, wherein the individual layers of the type A are degraded from aC or ta-C and the individual layers of type B from aC: X or from ta-C: X are.
  • silicon or nitrogen can be used as X.
  • Additional arc evaporators may be used to deposit such layers which evaporate the X-element alloyed graphite cathodes, or other suitable PVD methods could be used, e.g. Sputtering method with which the element X is sputtered.
  • the thickness of the single layers of the type A is not more than 2000 nm and not less than 5 nm.
  • the thickness of the single layers of the type B is not more than 2000 nm and not less than 5 nm.
  • An advantage of this embodiment is also the possibility of a higher layer thickness combined with an optimized stress ratio within the same coating.
  • the Zr layer is applied to the substrate to be coated by means of a metal-ion-cleaning method.
  • the hydrogen-free, amorphous layer is a layer of a nanocomposite material which comprises a matrix material and a material embedded in the matrix material, wherein the matrix material is preferably aC or ta-C and the embedded material is metallic carbides with dimensions in the nanometer range, eg with metal-doped amorphous carbon layers, depending on the metal, eg tungsten carbide (WC) or chromium carbides (Cr23C6, Cr3C2) or other carbides of the metallic elements, preferably made of ZrC.
  • WC tungsten carbide
  • Cr23C6, Cr3C2 chromium carbides
  • Hard material layers according to the present invention may also include support layers between the substrate and the zirconium adhesive layer on which the hydrogen-free, amorphous carbon layer is deposited, as shown in FIG. Shown is a substrate 205 on which only a support layer 207, then a Zr-Cx layer 209 and then a hydrogen-free amorphous carbon layer is provided.
  • This support layer increases the mechanical strength of the surface. It preferably consists of a material which has a higher toughness than the hydrogen-free, amorphous carbon layers.
  • this support layer may consist of ZrN.
  • nitridic e.g., CrN, AITiN
  • carbonitridic e.g., TiCN, ZrNC
  • carbidic e.g., TiC, CrC
  • oxynitridic e.g., CrNO
  • these layers are deposited by means of arcs or sputtering.
  • Hard coatings according to the present invention may also be deposited to include one or more further metallic adhesive layers between the substrate and the zirconia adhesive layer.
  • the one further metallic adhesion layer may be a Cr adhesion layer produced by means of metal ion cleaning with Cr ions, onto which the zirconium adhesion layer is then deposited.
  • Hard material layers according to the present invention can also be produced according to the invention with the aid of HiPIMS technology.
  • the hydrogen-free, amorphous layer and / or the support layer and / or the zirconium adhesive layer and / or the one or more intermediate layers can be deposited by means of a HiPIMS method.
  • only the a-C layer is deposited by HiPIMS.
  • both the Zr adhesion layer and the a-C layer are both deposited with HIPIMS.
  • An advantage of these embodiments is the formation of particularly smooth a-C layers.
  • Hard material layers according to the present invention can also be produced according to the invention by means of a hybrid technology which combines the HiPIMS and the Are technology.
  • the hydrogen-free amorphous layer and / or the supporting layer may be deposited by a hybrid Arc / HiPIMS method and the zirconium adhesive layer deposited using a Zr ion metal ion-cleaning process based on the HiPIMS process.
  • a deposition of a thicker Zr adhesive layer can also be carried out directly with the HiPIMS method.
  • the hydrogen-free, amorphous layer can be deposited by means of a hybrid Are process
  • the support layer can be deposited by means of a HiPIMS or a hybrid Arc / HiPIMS process
  • the Zr adhesion layer can be deposited by means of a Zr ion metal ion cleaning process.
  • the layer deposits of a-C (hardness of about 40 GPa) and ta-C layers (hardness of about 55 GPa) were realized in a commercial coating plant equipped with arc evaporators.
  • the coating steps were initially pumped to high vacuum (0.001 Pa), then a heating step taking into account compliance with a maximum substrate temperature temperature of about 150 ° C. Subsequently, an ion cleaning by means of the AEGD method, then the arc evaporator were ignited with Cr or Zr to deposit the metallic adhesive layer of about 120 +/- 40 nm. For this purpose, appropriate breaks were taken in order not to exceed a maximum temperature of about 150 ° C. In the transition phase for the deposition of the pure carbon layer, the arc evaporators were ignited with suitable graphite cathodes and a voltage of at least 500 V was applied to the substrates, resulting in bombardment with C ions of the metallic intermediate layer.
  • FIG. 1 a shows the photograph of a Rockwell C impression in a carbon coating with chromium adhesive layer
  • zirconium adhesive layers according to the present invention will not form a more brittle phase but rather a more "ductile" phase, which under some circumstances may comprise zirconium monocarbide (ZrC) of one or more inert process gases (eg, helium, neon, or argon) and / or metals and acceleration of these onto the substrate surface may produce a sputtering or implantation effect on the surface, when these ion cleaning processes are primarily intended for impurities such as native Oxides or even organic impurities, it is often sufficient to work only with inert gas ions.
  • ZrC zirconium monocarbide
  • inert process gases eg, helium, neon, or argon
  • AEGD arc enhanced glow discharge
  • a metal ion cleaning method (or called metal ion etching) another etching method.
  • metal ion cleaning method one or more metal sources of, for example, chromium or zirconium are operated, which have the effect of accelerating ionized metals onto the substrate surface.
  • the energy and amount of vaporized (eg in Arc processes) or sputtered (eg sputtering or HIPIMS processes) material can be adjusted specifically.
  • hydrogen-free amorphous carbon layers are understood as meaning all carbon layers whose hydrogen content is ⁇ 5 at.%, Preferably ⁇ 2 at.%, Whereby any impurities are not taken into consideration.
  • suitable characterization methods such as elastic recoil detection analysis (ERDA), rutherford backscattering (RBS) or secondary ion mass spectroscopy (SIMS) for determining the chemical composition of the layers according to the invention are known to the person skilled in the art.

Abstract

The invention relates to a coated substrate having a hard material coating, comprising a hard carbon layer of the hydrogen-free amorphous type, wherein the coating comprises a layer between the substrate and the hydrogen-free amorphous carbon layer, consisting of zirconium, and wherein a layer consisting of Zr-Cx can be formed between the zirconium layer and the hydrogen-free amorphous carbon layer, in which a zirconium-monocarbide is formed, and wherein the layer consisting of Zr-Cx and comprising zirconium-monocarbide is applied directly to the zirconium adhesive layer.

Description

Wasserstofffreie Kohlenstoffbeschichtung mit Zirkonium Haftschicht  Hydrogen-free carbon coating with zirconium adhesive layer
Die vorliegende Erfindung betrifft eine wasserstofffreie Kohlenstoffbeschichtung, mit einer Zirkonium Haftschicht für Substratoberflächen, insbesondere für Werkzeug- und Bauteiloberflächen für tribologische Anwendungen, wobei die Kohlenstoffbeschichtung eine harte Kohlenstoffschicht mit einer wasserstofffreien, amorphen Kohlenstoffstruktur die je nach C-C sp3-Bindungsgehalt als a-C oder als ta-C bezeichnet wird, und weitere Elemente enthalten können, und der Gruppe der DLC-Schichten zugehörig ist, und die Zirkonium Haftschicht aus Zirkonium besteht, wobei die Zirkonium Haftschicht zwischen der Substratoberfläche und der harten Kohlenstoffschicht aufgebracht ist, dergestalt dass sich atomare Bindungen zwischen den Kohlenstoffatomen der Kohlenstoffschicht und Zirkonium Atomen der Zirkonium Schicht ausbilden. The present invention relates to a hydrogen-free carbon coating, with a zirconium adhesive layer for substrate surfaces, in particular for tool and component surfaces for tribological applications, the carbon coating a hard carbon layer with a hydrogen-free, amorphous carbon structure depending on the CC sp 3 bond content as aC or as ta -C, and may contain other elements, and is associated with the group of DLC layers, and the zirconium adhesive layer is zirconium, with the zirconium adhesive layer applied between the substrate surface and the hard carbon layer, such that atomic bonds are interposed between the substrate Carbon atoms of the carbon layer and zirconium atoms form the zirconium layer.
Als„Zirkonium" ist im Kontext der vorliegenden Erfindung das chemische Element mit dem Elementsymbol Zr zu verstehen. In the context of the present invention, "zirconium" is to be understood as meaning the chemical element with the element symbol Zr.
Im Folgenden wird eine Zn-xCx der Einfachheit halber verkürzend Zr-Cx genannt. X gibt dabei at% und es gilt: 0 at% < X < 50at%, sowie Zr (at%) + C(at%) = 100 at%, ohne Berücksichtigung von Verunreinigungen. Im Falle X = 0 at% ist die Haftschicht eine reine Zirkoniumschicht. Bevorzugt ist jedoch der Bereich 10 at% < X < 50at%. Als Kohlenstoffschicht im Sinne der vorliegenden Beschreibung ist eine Schicht zu verstehen, die eine mittels volumetrischer Messung nachweisbare Kohlenstoffmatrix im amorphen Zustand aufweist welcher mittels Ramanspektroskopie oder anderer geeigneter Messverfahren nachgewiesen werden kann. Hereinafter, a Zn-x Cx is abbreviated to Zr-Cx for the sake of convenience. X is at% and the following applies: 0 at% <X <50at%, and Zr (at%) + C (at%) = 100 at%, without consideration of impurities. In the case of X = 0 at%, the adhesive layer is a pure zirconium layer. However, the range is preferably 10 at% <X <50at%. For the purposes of the present description, a carbon layer is to be understood as meaning a layer which has an amorphous state carbon matrix detectable by means of volumetric measurement and which can be detected by means of Raman spectroscopy or other suitable measuring methods.
Diese Zirkonium Schicht dient der Haftvermittlung zwischen dem Substrat und der wasserstofffreien Kohlenstoffschicht. Prozessbedingt bilden sich atomare Bindungen zwischen den Kohlenstoffatomen der wasserstofffreien Schicht und Atomen der Zirkonium Schicht aus. Unter bestimmten Prozessbedingungen, je nach This zirconium layer serves for bonding between the substrate and the hydrogen-free carbon layer. Due to the process, atomic bonds form between the carbon atoms of the hydrogen-free layer and atoms of the zirconium layer. Under certain process conditions, depending on
l  l
BESTÄTIGUNGSKOPIE Prozesstemperatur und der Energie der auftreffenden Kohlenstoffatome, kann es zur Ausbildung einer dünnen Zr-Cx Schicht zwischen der aus Zirkonium bestehenden Schicht und der wasserstofffreien, amorphen Kohlenstoffschicht kommen, Weiterhin ist es möglich gezielt Zirkonium-Monocarbid durch das zeitgleiche Abscheiden von Zirkonium und Kohlenstoff auszubilden, wobei die aus ZrC bestehende Schicht gegebenenfalls die Zirkonium-Monocarbid umfassende Schicht direkt auf die Zirkonium bestehende Haftschicht aufgebracht wird. In einer weiteren Ausprägung kann der Übergang zur reinen Kohlenstoffschicht auch eine mehrlagige oder gradierte wasserstofffreie a-C:Zr-Schicht oder ta-C:Zr-Schicht sein, die sich vom stöchiometrischen Zirkoniumkarbid durch einen größeren atomaren Anteil von Kohlenstoffatomen gegenüber den Zirkoniumatomen auszeichnet. CONFIRMATION COPY Process temperature and the energy of the impinging carbon atoms, it may lead to the formation of a thin Zr-Cx layer between the existing zirconium layer and the hydrogen-free, amorphous carbon layer, Furthermore, it is possible targeted zirconium monocarbide form by the simultaneous deposition of zirconium and carbon, wherein the layer of ZrC optionally, the zirconium monocarbide comprising layer is applied directly to the zirconium existing adhesive layer. In a further embodiment, the transition to the pure carbon layer can also be a multi-layered or graded hydrogen-free aC: Zr layer or ta-C: Zr layer, which is distinguished from the stoichiometric zirconium carbide by a larger atomic proportion of carbon atoms compared to the zirconium atoms.
Stand der Technik Amorphe, kohlenstoffbasierte Hartstoffschichten, auch DLC Schichten genannt, sind aus dem Stand der Technik bekannt. Diese Art von Schichten weisst jedoch nicht immer eine ausreichende Haftung zum Substrat, insbesondere wenn diese harte wasserstofffreie Schichten des Typs a-C oder ta-C sind. Dies ist durch den hohen Eigenspannungszustand der Schichten bedingt, wodurch es schwierig ist prozessstabil haftfeste Schichten diesen Typs mit exzellenter Funktionalität abzuscheiden. PRIOR ART Amorphous, carbon-based hard material layers, also called DLC layers, are known from the prior art. However, these types of layers do not always have sufficient adhesion to the substrate, especially if they are hard hydrogen-free layers of the type a-C or ta-C. This is due to the high residual stress state of the layers, which makes it difficult to deposit process-stable adherent layers of this type with excellent functionality.
In diesem Zusammenhang lehrt Kabushiki beispielweise in DE102007010595B4, dass wenn ein Nitrid oder Carbonitrid für die Zwischenschicht verwendet wird, die Haftung der Schicht aus amorphem Kohlenstoff (auch DLC genannt, wobei DLC als Abkürzung der englichen Bezeichnung Diamond Like Carbon verwendet wird) sogar bei hoher Temperatur oder in einem Bereich mit hoher Belastung verbessert werden kann. Deshalb schlägt Kabushiki die Haftung zwischen dem Substrat und der Schicht aus amorphem Kohlenstoff (DLC) durch die Abscheidung eines mehrlagigen Schichtsystems zwischen des Substrats und der DLC-Schicht aus amorphen Kohlenstoff vor. Gemäss der Lehre von Kabushiki, kann auf diese Weise die Haftung zwischen Substrat und DLC-Schicht sogar bei hoher Temperatur und in einem Bereich mit hoher Belastung verbessert werden. In this regard, for example, in DE102007010595B4, Kabushiki teaches that when a nitride or carbonitride is used for the interlayer, the adhesion of the amorphous carbon layer (also called DLC, using DLC as the abbreviation of Diamond like Carbon) even at high temperature or can be improved in a high load area. Therefore, Kabushiki proposes adhesion between the substrate and the amorphous carbon (DLC) layer by depositing a multilayered film system between the substrate and the DLC amorphous carbon film. According to the teachings of Kabushiki, this way can the adhesion between substrate and DLC layer can be improved even at high temperature and in a high load area.
Das mehrlagige Schichtsystem nach Kabushiki umfasst: The multi-layer coating system according to Kabushiki comprises:
- eine auf dem Substrat gebildete Grundschicht, welche ein Nitrid oder ein Carbonitrid eines Elements M umfasst, und eine Zusammensetzung gemäss der Formel Mi-x-yCxNy aufweist, worin x < 0.5, y 0.03 und 1-x-y grösser Null ist, und wobei M mindestens ein Element, ausgewählt aus den Gruppen 4A, 5A, 6A des Periodensystems, AI und Si ist, und worin das Element M Ti, Zr, V, Nb, Ta, Cr, Mo, W, AI und Si umfasst, und bevorzugt M die Elemente W, Mo und Ta umfasst, Und a base layer formed on the substrate comprising a nitride or a carbonitride of an element M and having a composition of the formula Mi-x- y CxN y , wherein x <0.5, y 0.03 and 1-xy are greater than zero, and wherein M is at least one element selected from Groups 4A, 5A, 6A of the Periodic Table, Al and Si, and wherein the element M comprises Ti, Zr, V, Nb, Ta, Cr, Mo, W, Al and Si, and preferably M comprises the elements W, Mo and Ta, and
- eine auf der Grundschicht gebildete Gradientenschicht, welche M, Stickstoff und Kohlenstoff enthält, wobei von der Grundschicht zu einer sich auf der Gradientenschicht befindenden amorphen Kohlenstoffschicht die Anteile des Elements M und des Stickstoffs abnehmen und der Kohlenstoffanteil zunimmt, und  a gradient layer formed on the base layer containing M, nitrogen and carbon, wherein from the base layer to an amorphous carbon layer on the gradient layer, the contents of the element M and the nitrogen decrease and the carbon content increases, and
- eine auf der Gradientenschicht gebildete Oberflächenschicht, die eine amorphe Kohlenstoffschicht umfasst, welche aus Kohlenstoff besteht oder aus 50 Atomprozent oder mehr Kohlenstoff besteht, wobei der Rest aus dem Element M besteht, und fakultativ zusätzlich auch  a surface layer formed on the gradient layer and comprising an amorphous carbon layer consisting of carbon or consisting of 50 atomic% or more carbon, the remainder consisting of element M, and optionally also
- eine Schicht eines Elements, welche zwischen dem Substrat und der Grundschicht gebildet ist, wobei das Element einschliesslich aus einem Element der Gruppe 4A in dem Periodensystem, einem Element der Gruppe 5A, einem Element der Gruppe 6A, AI und Si ausgewählt werden kann. a layer of an element formed between the substrate and the base layer, which element may be selected from among a Group 4A element in the Periodic Table, a Group 5A element, a Group 6A, Al and Si element.
Der oben beschriebene Schichtaufbau ist jedoch komplex und erfordert daher ein aufwendiges reaktives Beschichtungsverfahren, was meist in der industriellen Produktion, e.g. in der Grossserienproduktion nicht erwünscht ist, weil durch die Komplexität der Prozessschritte ein höheres Risiko hinsichtlich eines hinreichenden Beschichtungsergebnisses darstellt. However, the layer structure described above is complex and therefore requires a complicated reactive coating process, which is mostly used in industrial production, e.g. in large-scale production is not desirable because the complexity of the process steps represents a higher risk in terms of a sufficient coating result.
Aufgabe der Erfindung Object of the invention
Es ist Aufgabe der vorliegenden Erfindung die Bereitstellung einerIt is an object of the present invention to provide a
Hartstoffbeschichtung, welche eine harte wasserstofffreie amorphe Kohlenstoff basierte Schicht umfasst, wobei die Hartstoffbeschichtung einen möglich einfachen Schichtaufbau und eine sehr gute Haftung zum Substrat, sogar bei Anwendungen in Bereichen mit hohen Belastungen, aufweist. Hard material coating, which comprises a hard hydrogen-free amorphous carbon-based layer, wherein the hard coating a possible simple Layer structure and a very good adhesion to the substrate, even in applications in areas with high loads, has.
Es ist eine weitere Aufgabe der vorliegenden Erfindung ein Beschichtungsverfahren bereitzustellen, welches die Herstellung der Beschichtung in einer einfachen Weise und mit einer erhöhten Prozessstabilität ermöglicht.  It is a further object of the present invention to provide a coating method which enables the production of the coating in a simple manner and with increased process stability.
Lösung der Aufgabe gemäss der vorliegenden Erfindung Solution of the problem according to the present invention
Diese Aufgabe wird erfindungsgemäss dadurch gelöst, dass eine Kohlenstoffbeschichtung, wie im Anspruch 1 , bereitgestellt wird. This object is achieved according to the invention by providing a carbon coating as in claim 1.
Die Kohlenstoffbeschichtung umfasst eine harte Kohlenstoffschicht und eine Zirkonium Haftschicht, wobei die Kohlenstoffschicht eine harte, wasserstofffreie, amorphe Kohlenstoffstruktur aufweist und die Zirkonium Haftschicht aus Zirkonium besteht, und die Zirkonium Haftschicht zwischen der Substratoberfläche und der harten Kohlenstoffschicht dergestalt aufgebracht wird, dass sich prozessbedingt atomare Bindungen zwischen Kohlenstoffatomen der harten Kohlenstoffschicht und Zirkonium Atomen der Zirkonium Haftschicht ausbilden, und dabei sich eine dünne Zirkonium und Kohlenstoff enthaltende Zr-Cx Schicht mit einer Schichtdicke weniger Atomlagen oder bis zu einigen Nanometern ausbildet. The carbon coating comprises a hard carbon layer and a zirconium adhesive layer, wherein the carbon layer has a hard, hydrogen-free, amorphous carbon structure and the zirconium adhesive layer is zirconium, and the zirconium adhesive layer is applied between the substrate surface and the hard carbon layer such that process-related atomic bonds between carbon atoms of the hard carbon layer and zirconium atoms of the zirconium adhesive layer, thereby forming a zirconia-carbon Zr-Cx layer having a layer thickness of a few atomic layers or up to several nanometers.
Detaillierte Beschreibung der vorliegenden Erfindung und deren bevorzugten Ausführungsformen Abbildung 1 a) zeigt das Lichtbild eines Rockwell C Eindrucks in einer Kohlenstoffbeschichtung mit Chrom Haftschicht. DETAILED DESCRIPTION OF THE PRESENT INVENTION AND ITS PREFERRED EMBODIMENTS Figure 1 a) shows the photograph of a Rockwell C indentation in a carbon coating with chromium adhesive layer.
Abbildung 1 b) zeigt das Lichtbild eines Rockwell C Eindrucks in einer Kohlenstoffbeschichtung gemäss der vorliegenden Erfindung.  Figure 1 b) shows the photograph of a Rockwell C impression in a carbon coating according to the present invention.
Abbildung 2 zeigt eine erfindungsgemässe Kohlenstoffbeschichtung mit Stützschicht.  Figure 2 shows a carbon coating according to the invention with supporting layer.
In einer ersten Ausführungsform der Kohlenstoffbeschichtung gemäss der vorliegenden Erfindung wird die Zr-Cx Schicht ausschliesslich durch prozessbedingt ausgebildete atomare Bindungen zwischen Kohlenstoffatomen der harten, wasserstofffreien, amorphen Kohlenstoffschicht und Zirkonium Atomen der Zirkonium Haftschicht gebildet, dergestalt dass diese Zr-Cx Schicht eine Schichtdicke im Atomlagen Bereich. Die Schichtdicke der Zr-Cx Schicht kann in dieser Ausführungsform beispielweise 2 bis 10 Atomlagen betragen. In a first embodiment of the carbon coating according to the present invention, the Zr-Cx layer is exclusively formed by process-related atomic bonds between carbon atoms of the hard, hydrogen-free, amorphous carbon layer and zirconium atoms of the Zirconium adhesive layer formed such that this Zr-Cx layer has a layer thickness in the atomic region range. The layer thickness of the Zr-Cx layer can be, for example, 2 to 10 atomic layers in this embodiment.
In einer weiteren Ausführungsform der Kohlenstoffbeschichtung gemäss der vorliegenden Erfindung werden die Prozessbedingungen dergestalt ausgewählt, dass nach der Abscheidung der Zirkonium Haftschicht, insbesondere die Prozesstemperatur und die Energie der auf die Oberfläche der Zirkonium Haftschicht auftreffenden Kohlenstoffatome die Ausbildung von atomaren Bindungen zwischen Kohlenstoffatomen der harten, wasserstofffreien, amorphen Kohlenstoffschicht und Zirkonium Atomen der Zirkonium Haftschicht fördern, so dass auf diese Weise die erforderlichen Bedingungen zur Bildung einer Zr-Cx Schicht mit einer Schichtdicke von mindestens 2 Atomlagen bis etwa 100 nm gegeben werden.  In a further embodiment of the carbon coating according to the present invention, the process conditions are selected such that after deposition of the zirconium adhesive layer, in particular the process temperature and the energy of the carbon atoms impinging on the surface of the zirconium adhesive layer, formation of atomic bonds between carbon atoms of the hard, hydrogen-free , amorphous carbon layer and zirconium atoms promote the zirconium adhesive layer so that in this way the necessary conditions for forming a Zr-Cx layer having a layer thickness of at least 2 atomic layers to about 100 nm are given.
In noch einer weiteren Ausführungsform der Kohlenstoffbeschichtung gemäss der vorliegenden Erfindung wird ein Prozess derart ausgeführt, so dass sich zwischen der Zirkonium Haftschicht und der harten, wasserstofffreien, amorphen Kohlenstoffschicht eine ZrC Schicht ausbildet, welche Zirkonium-Monocarbid aufweist. Die Zirkonium-Monocarbid enthaltende ZrC Schicht kann durch das zeitgleiche Abscheiden von Zirkonium und Kohlenstoff ausgebildet werden. Die Schichtdicke der Zirkonium-Monocarbid enthaltenden ZrC Schicht beträgt beispielweise in dieser Ausführungsform 5 nm bis 500 nm.  In yet another embodiment of the carbon coating according to the present invention, a process is carried out such that a ZrC layer comprising zirconium monocarbide is formed between the zirconium adhesive layer and the hard, hydrogen-free, amorphous carbon layer. The zirconium monocarbide-containing ZrC layer can be formed by simultaneously depositing zirconium and carbon. The layer thickness of the zirconium monocarbide-containing ZrC layer is, for example, 5 nm to 500 nm in this embodiment.
Gemäss einer bevorzugten Ausführungsform der vorliegenden Erfindung ist die wasserstofffreie, amorphe Kohlenstoffschicht eine a-C oder ta-C Schicht.  According to a preferred embodiment of the present invention, the hydrogen-free, amorphous carbon layer is an a-C or ta-C layer.
Die wasserstofffreien Kohlenstoffschichten, die der Fachmann als a-C-Schichten oder ta-C-Schichten bezeichnet, können beispielweise mittels Are-Verfahren (ungefiltert oder gefiltert) oder auch mit Sputterverfahren (DC, gepulste DC, RF, HiPIMS) vorzugsweise im Falle von a-C-Schichten abgeschieden werden.  The hydrogen-free carbon layers, which the person skilled in the art designates as aC layers or ta-C layers, can be produced, for example, by the Are method (unfiltered or filtered) or else by sputtering methods (DC, pulsed DC, RF, HiPIMS), preferably in the case of aC- Layers are deposited.
Von a-C-Schichten wird gesprochen, wenn der relative Anteil der sp3- Bindungsanteile der C-C-Bindungen gleich oder kleiner als der Anteil der sp2- Bindungsanteile der C-C-Bindungen in den Schichten ist. Diese Schichten weisen dann Härten unterhalb 50 GPa auf. Übersteigt der Anteil der sp3-Bindungsanteile die der sp2-Bindungsanteile wird von ta-C-Schichten (tetraedrische wasserstofffreie amorphe Kohlenstoffschichten) gesprochen, die typischerweise Härten oberhalb von 50 GPa aufweisen. Es versteht sich, dass dabei dem Fachmann bekannte Verfahren zur Messung der Härte von dünnen Schichten zur Anwendung kommen.AC layers are referred to when the relative proportion of the sp 3 - bonding moieties of the CC bonds is equal to or smaller than the proportion of the sp 2 - bonding moieties of the CC bonds in the layers. These layers then have hardnesses below 50 GPa. If the proportion of sp 3 bond portions exceeds that of the sp 2 bond portions, mention is made of ta-C layers (tetrahedral hydrogen-free amorphous carbon layers) which typically cure above of 50 GPa. It goes without saying that methods known to those skilled in the art for measuring the hardness of thin layers are used.
Die Zirkonium-Haftschicht kann beispielweise mittels Are-Verfahren (ungefiltert oder gefiltert) oder auch mit Sputterverfahren (DC, gepulste DC, RF, HiPIMS) abgeschieden werden. The zirconium adhesive layer can be deposited, for example, by means of the Are method (unfiltered or filtered) or else by sputtering methods (DC, pulsed DC, RF, HiPIMS).
Eine Besonderheit von lonenreinigungsverfahren, die auf beschleunigten Metallionen (also Metall-Ionenreinigungsverfahren mit zumeist einer angelegten Vorspannung von 500V bis 1500V), die typischerweise aus nicht 100% ionisierten Metalldämpfen extrahiert werden, beruhen, im vorliegenden Fall Zirkonium; ist, dass derartige Prozessparameter wählbar sind, so dass sich eine dünne Zirkoniumschicht im Dickenbereich einiger nm bis einiger 10 nm ausbildet, die die Zirkonium-Haftschicht bildet. A peculiarity of ion-cleaning processes based on accelerated metal ions (ie, metal ion-cleaning processes, usually with an applied bias of 500V to 1500V) typically extracted from non-100% ionized metal vapors, in the present case zirconium; is that such process parameters are selectable, so that a thin zirconium layer in the thickness range of a few nm to several 10 nm forms, which forms the zirconium adhesive layer.
Mit Kohlenstoffbeschichtungen gemäss der vorliegenden Erfindung können Substrate aus beispielweise Stahl, Hartmetall, Aluminium-Legierungen, Cu- Legierungen, Keramik, Cermet, oder sonstigen metallischen Legierungen beschichtet werden. Da die Beschichtungstemperatur zur Herstellung der Kohlenstoffbeschichtungen gemäss der vorliegenden Erfindung bis hinab zu 100 °C beträgt, können äußerst temperaturempfindliche Substrate hinsichtlich der Substratmaterialien oder sonstiger Eigenschaften beschichtet werden.  With carbon coatings according to the present invention, substrates of, for example, steel, hard metal, aluminum alloys, Cu alloys, ceramics, cermet, or other metallic alloys can be coated. Since the coating temperature for producing the carbon coatings according to the present invention is down to 100 ° C, extremely temperature-sensitive substrates can be coated in terms of substrate materials or other properties.
Insbesondere können beispielsweise Zerspanungswerkzeuge und Umformwerkzeuge beschichtet werden.  In particular, for example, cutting tools and forming tools can be coated.
Bauteilkomponenten wie beispielweise Ventilteile, Flügelpumpen, oder Automobile Teile wie beispielweise Kolbenbolzen, Kolbenringe, Schlepphebel, Tassenstößel, oder Haushaltsgeräte wie beispielsweise Schneidmesser, Scheren, Rasierklingen oder medizintechnische Teile wie beispielweise Implantate und chirurgische Instrumente, oder auch Dekorative Teile, wie beispielsweise Uhrengehäuse können u.a. auch mit einer Kohlenstoffbeschichtung gemäss der vorliegenden Erfindung beschichtet werden.  Component components such as valve parts, vane pumps, or automotive parts such as piston pin, piston rings, finger followers, bucket tappets, or household appliances such as cutting blades, scissors, razor blades or medical parts such as implants and surgical instruments, or decorative parts such as watch case can u.a. also be coated with a carbon coating according to the present invention.
Als Verdampfungsquelle zur Abscheidung der Zirkonium Schichten können sowohl Are-Quellen mit Filtern als auch ohne Filtern verwendet werden. Gleichermaßen können geeignete Zrikonium Schichten mittels Sputterverfahren, wie RF, DC; gepulste DC oder HiPIMS abgeschieden werden. Auch Aufdampfungsverfahren wie Elektronenstrahl-Verdampfung, Niedervoltbogen-Verdampfung oderAs sources of evaporation for the deposition of the zirconium layers, both Are sources with filters and without filters can be used. Likewise, suitable zirconium layers may be sputtered, such as RF, DC; pulsed DC or HiPIMS are deposited. Also, vapor deposition methods such as electron beam evaporation, low-voltage arc evaporation or
Hohlkathodenbogen-Verdampfung sind zur Abscheidung der Zirkonium-Haftschicht für die Kohlenstoffbeschichtungen gemäss der vorliegenden Erfindung geeignet. Neben a-C und ta-C-Schichten können auch gezielt a-C:Me-Schichten oder ta- C:Me-Schichten hergestellt werden. Diese Schichten enthalten mindestens ein Metall als Dotierungselement und weisen gegenüber den a-C und ta-C Schichten ohne Dotierungselement geänderte Eigenschaftsprofile auf, beispielsweise ist die elektrische Leitfähigkeit grösser. Dies kann somit in bestimmten Anwendungsfällen von Vorteil sein. Da die Haftschicht gemäss der vorliegenden Erfindung aus Zirkon bestehen soll, wäre prozessmässig von Vorteil Zirkonium als Me zu verwenden. Hollow cathode arc evaporation is suitable for depositing the zirconium adhesive layer for the carbon coatings of the present invention. In addition to a-C and ta-C layers, it is also possible to prepare a-C: Me layers or Ta-C: Me layers in a targeted manner. These layers contain at least one metal as a doping element and have compared to the a-C and ta-C layers without doping element changed property profiles, for example, the electrical conductivity is greater. This may thus be advantageous in certain applications. Since the adhesive layer should be made of zirconium according to the present invention, it would be advantageous to use zirconium as the Me method.
Die einfachste Prozessführung ergibt sich, wenn zeitgleich zum Betreiben der Kohlenstoffverdampfung mittels Are auch die Zirkonium-Verdampfung durchgeführt wird. Eine weitere Methode ist die Verwendung von Kohlenstofftargets in die Zirkonium beigemischt wurde. The simplest process management results if the zirconium evaporation is carried out simultaneously with the operation of the carbon evaporation by means of Are. Another method is the use of carbon targets in which zirconium has been added.
Eine weitere Ausführungsform gemäß der vorliegenden Erfindung sind wasserstofffreie, amorphe a-C:X-Schichten oder ta-C:X-Schichten. Another embodiment according to the present invention are hydrogen-free, amorphous a-C: X layers or ta-C: X layers.
Neben metallischen Elementen (allgemein als Me bezeichnet) die den Schichten beigefügt werden und so zu den a-C:Me-Schichten führen, können auch weitere nichtmetallische Elemente (allgemein mit X bezeichnet) als Dotierungselemente zur Schichtoptimierung je nach Applikation beigefügt werden. Diese nichtmetallischen Elemente können Stickstoff, Bor, Silizium, Fluor oder andere sein. Beispielsweise führt die Dotierung mit N oder Si zum Stressabbau und F zur Änderung der Benetzungseigenschaften (höherer Benetzungswinkel), wie dem Fachmann allgemein bekannt ist. In addition to metallic elements (commonly referred to as Me) which are added to the layers and thus lead to the a-C: Me layers, it is also possible to add other non-metallic elements (generally designated X) as doping elements for layer optimization, depending on the application. These non-metallic elements may be nitrogen, boron, silicon, fluorine or others. For example, doping with N or Si leads to stress reduction and F leads to a change in the wetting properties (higher wetting angle), as is generally known to the person skilled in the art.
Gemäss einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung ist die wasserstofffreie, amorphe Schicht als eine mehrlagige Schicht ausgelegt, wobei die mehrlagige Schichtstruktur abwechselnd angeordnete Einzellagen eines Typs A und eines Typs B umfasst, wobei die Einzellagen des Typs A aus a-C oder ta-C bestehen und die Einzellagen des Typs B aus Me oder aus a-C:Me bzw. ta- C:Me sind. In diesem Zusammenhang kann beispielweise Zirkonium als Me verwendet werden, dergestalt dass eine mehrlagige Schicht des Typs a-C/Zr bzw. ta-C/Zr oder a-C/a-C:Zr bzw. ta-C/ta-C:Zr und auch weitere Kombinationen wie ta- C/a-C:Zr oder a-C/ta-C:Zr ausgebildet wird. According to a further preferred embodiment of the present invention, the hydrogen-free, amorphous layer is designed as a multilayered layer, wherein the multilayered layer structure comprises alternately arranged individual layers of a type A and a type B, the individual layers of the type A consisting of aC or ta-C and the individual layers of the type B from Me or from aC: Me or ta- C: Me are. In this context, zirconium may be used as Me, for example, such that a multilayer coating of the type aC / Zr or ta-C / Zr or aC / aC: Zr or ta-C / ta-C: Zr and also further combinations such as ta- C / aC: Zr or aC / ta-C: Zr is formed.
Mit dieser Methode lassen sich dickere Schichten herstellen, weil die Gesamt- Eigenspannungen in den Schichten abgebaut werden. Beispielsweise wird der gleiche Prozess gefahren wie im Ausführungsbeispiel ab der Phase der Abscheidung der metallischen Schicht, die Schichtdicke auf ca. 500 nm begrenzt und dann vielfach der gleiche Prozess gefahren, beispielsweise 6 mal, so dass neben der Zirkonium Haftschichten weitere 5 Zwischenschichten entstehen und eine Gesamtschichtdicke von mehr als 3 pm entstehen. Dies führt zu einer höheren Belastbarkeit und Verschleißbeständigkeit.  With this method, thicker layers can be produced because the total residual stresses in the layers are reduced. For example, the same process is driven as in the embodiment from the phase of deposition of the metallic layer, the layer thickness limited to about 500 nm and then driven the same process many times, for example 6 times, so that in addition to the zirconium adhesive layers further 5 intermediate layers and a Total layer thickness of more than 3 pm arise. This leads to a higher load capacity and wear resistance.
Gemäss einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung ist die wasserstofffreie, amorphe Schicht als eine mehrlagige Schicht ausgelegt, wobei die mehrlagige Schichtstruktur abwechselnd angeordnete Einzellagen eines Typs A und eines Typs B umfasst, wobei die Einzellagen des Typs A aus a-C oder ta-C abgebaut sind und die Einzellagen des Typs B aus a-C:X oder aus ta-C:X sind. In diesem Zusammenhang kann beispielweise Silizium oder Stickstoff als X verwendet werden.  According to a further preferred embodiment of the present invention, the hydrogen-free, amorphous layer is designed as a multilayer layer, wherein the multilayered layer structure comprises alternately arranged individual layers of a type A and a type B, wherein the individual layers of the type A are degraded from aC or ta-C and the individual layers of type B from aC: X or from ta-C: X are. In this context, for example, silicon or nitrogen can be used as X.
Man kann zur Abscheidung solcher Schichten zusätzliche Arc-Verdampfer einsetzen, die die mit dem X-Element legierten Graphitkathoden verdampfen, oder man könnte auch andere geeignete PVD-Verfahren verwenden, z.B. Sputterverfahren mit denen das Element X abgesputtert wird.  Additional arc evaporators may be used to deposit such layers which evaporate the X-element alloyed graphite cathodes, or other suitable PVD methods could be used, e.g. Sputtering method with which the element X is sputtered.
Vorzugsweise beträgt die Dicke der Einzellagen des Typs A nicht mehr als 2000 nm und nicht weniger als 5 nm. Auch vorzugsweise beträgt die Dicke der Einzellagen des Typs B nicht mehr als 2000 nm und nicht weniger als 5 nm.  Preferably, the thickness of the single layers of the type A is not more than 2000 nm and not less than 5 nm. Also preferably, the thickness of the single layers of the type B is not more than 2000 nm and not less than 5 nm.
Vorteilhaft an dieser Ausführungsform ist auch die Möglichkeit einer höheren Schichtdicke mit gleichzeitig einem optimierten Spannungsverhältnis innerhalb derselben Beschichtung zu kombinieren. An advantage of this embodiment is also the possibility of a higher layer thickness combined with an optimized stress ratio within the same coating.
Gemäss einer weiteren Ausführungsform der vorliegenden Erfindung wird die Zr- Schicht mittels eines Metall-Ionenreinigung-Verfahren auf das zu beschichtende Substrat aufgebracht.  According to a further embodiment of the present invention, the Zr layer is applied to the substrate to be coated by means of a metal-ion-cleaning method.
Bei der Metallionen-Bombardement mittels Zirkonium Ionen im ungefilterten Bogen kann es bei der Verwendung von einer Biasspannung am Substrat, beispielweise von oder unterhalb von - 700 V, gleichzeitig zu einem Aufwachsen einer dünnen Zirkonium Schicht kommen. Diese kann dann als erfindungsgemäße Zirkonium Haftschicht dienen. In diesem Fall werden Schichtdicken von 5 bis einigen 10 nm angestrebt. Gemäss einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung besteht die wasserstofffreie, amorphe Schicht als eine Schicht aus einem Nanocomposite Material, welches ein Matrixmaterial und ein im Matrixmaterial eingebettetes Material umfasst, wobei das Matrixmaterial vorzugsweise aus a-C oder ta-C und das eingebettete Material aus metallischen Karbiden mit Dimensionen in Nanometerbereich, z.B. bei metalldotieren amorphen Kohlenstoffschichten je nach Metall z.B. Wolframkarbid (WC) oder Chromkarbide (Cr23C6, Cr3C2) oder andere Karbide der metallischen Elemente, vorzugsweise aus ZrC besteht. In the case of metal ion bombardment by means of zirconium ions in the unfiltered arc, it may be due to the use of a bias voltage on the substrate, for example from or below - 700 V, at the same time grow a thin zirconium layer. This can then serve as a zirconium adhesive layer according to the invention. In this case, layer thicknesses of 5 to a few 10 nm are desired. According to a further preferred embodiment of the present invention, the hydrogen-free, amorphous layer is a layer of a nanocomposite material which comprises a matrix material and a material embedded in the matrix material, wherein the matrix material is preferably aC or ta-C and the embedded material is metallic carbides with dimensions in the nanometer range, eg with metal-doped amorphous carbon layers, depending on the metal, eg tungsten carbide (WC) or chromium carbides (Cr23C6, Cr3C2) or other carbides of the metallic elements, preferably made of ZrC.
Hartstoffschichten gemäss der vorliegenden Erfindung, können auch Stützschichten zwischen dem Substrat und der Zirkonium Haftschicht auf die die wasserstofffreie, amorphe Kohlenstoffschicht abgeschieden wird umfassen, wie in Abbildung 2 gezeigt. Gezeigt ist ein Substrat 205 auf dem erst eine Stützschicht 207, dann eine Zr-Cx Schicht 209 und anschliessend eine wasserstofffreie amorphe Kohlenstoffschicht vorgesehen ist. Diese Stützschicht erhöht die mechanische Belastbarkeit der Oberfläche. Sie besteht vorzugsweise aus einem Material, welches eine höhere Zähigkeit als die wasserstofffreie, amorphe Kohlenstoffschichten aufweist. Beispielsweise kann diese Stützschicht aus ZrN bestehen. Weitere nitridische (z.B. CrN, AITiN), karbonitridische (z.B. TiCN, ZrNC) oder karbidische (z.B. TiC, CrC) oder oxynitridische (z.B. CrNO) können als Stützschicht für die a-C oder ta-C-Schicht dienen. Bevorzugt werden diese Schichten mittels Are oder Sputtern abgeschieden. Hard material layers according to the present invention may also include support layers between the substrate and the zirconium adhesive layer on which the hydrogen-free, amorphous carbon layer is deposited, as shown in FIG. Shown is a substrate 205 on which only a support layer 207, then a Zr-Cx layer 209 and then a hydrogen-free amorphous carbon layer is provided. This support layer increases the mechanical strength of the surface. It preferably consists of a material which has a higher toughness than the hydrogen-free, amorphous carbon layers. For example, this support layer may consist of ZrN. Other nitridic (e.g., CrN, AITiN), carbonitridic (e.g., TiCN, ZrNC), or carbidic (e.g., TiC, CrC) or oxynitridic (e.g., CrNO) may serve as a support layer for the a-C or ta-C layer. Preferably, these layers are deposited by means of arcs or sputtering.
Hartstoffschichten gemäss der vorliegenden Erfindung, können auch so abgeschieden werden, dass sie eine oder mehrere weitere metallische Haftschichten zwischen dem Substrat und der aus Zirkonium bestehenden Haftschicht umfassen. Beispielsweise kann die eine weitere metallische Haftschicht eine mittels Metall-Ionenreinigung mit Cr-Ionen hergestellte Cr-Haftschicht sein, auf die dann die Zirkonium-Haftschicht abgeschieden wird. Hartstoffschichten gemäss der vorliegenden Erfindung können auch erfindungsgemäss mit Hilfe der HiPIMS Technologie hergestellt werden. Beispielweise können die wasserstofffreie, amorphe Schicht und/oder die Stützschicht und/oder die Zirkonium-Haftschicht und/oder die eine oder mehrere Zwischenschichten mittels eines HiPIMS Verfahrens abgeschieden werden. Hard coatings according to the present invention may also be deposited to include one or more further metallic adhesive layers between the substrate and the zirconia adhesive layer. For example, the one further metallic adhesion layer may be a Cr adhesion layer produced by means of metal ion cleaning with Cr ions, onto which the zirconium adhesion layer is then deposited. Hard material layers according to the present invention can also be produced according to the invention with the aid of HiPIMS technology. For example, the hydrogen-free, amorphous layer and / or the support layer and / or the zirconium adhesive layer and / or the one or more intermediate layers can be deposited by means of a HiPIMS method.
Gemäss einer Ausführungsvariante wird nur die a-C Schicht mittels HiPIMS abgeschieden.  According to one embodiment, only the a-C layer is deposited by HiPIMS.
Gemäss einer weiteren Ausführungsvariante werden sowohl die Zr-Haftschicht als auch die a-C Schicht beide mit HIPIMS abgeschieden.  According to another embodiment, both the Zr adhesion layer and the a-C layer are both deposited with HIPIMS.
Vorteilhaft von diesen Ausführungsvarianten ist die Ausbildung von besonders glatten a-C-Schichten. An advantage of these embodiments is the formation of particularly smooth a-C layers.
Hartstoffschichten gemäss der vorliegenden Erfindung können auch erfindungsgemäss mit Hilfe einer hybriden Technology hergestellt werden, welche die HiPIMS- und die Are-Technologie kombiniert.  Hard material layers according to the present invention can also be produced according to the invention by means of a hybrid technology which combines the HiPIMS and the Are technology.
Beispielweise kann die wasserstofffreie, amorphe Schicht und/oder die Stützschicht mittels eines hybriden Arc/HiPIMS-Verfahrens abgeschieden werden und die Zirkon Haftschicht mittels eines Metall-Ionenreinigungsverfahrens mit Zr-Ionen basierend auf dem HiPIMS-Prozess abgeschieden werden. Weiterhin kann auch eine Abscheidung einer dickeren Zr-Haftschicht direkt mit dem HiPIMS- Verfahren erfolgen. For example, the hydrogen-free amorphous layer and / or the supporting layer may be deposited by a hybrid Arc / HiPIMS method and the zirconium adhesive layer deposited using a Zr ion metal ion-cleaning process based on the HiPIMS process. Furthermore, a deposition of a thicker Zr adhesive layer can also be carried out directly with the HiPIMS method.
Auch beispielweise kann die wasserstofffreie, amorphe Schicht mittels eines hybriden Are-Verfahrens abgeschieden, die Stützschicht mittels eines HiPIMS oder eines hybriden Arc/HiPIMS-Verfahrens abgeschieden werden und die Zr- Haftschicht mittels eines Metall-Ionenreinigungsverfahrens mit Zr-Ionen abgeschieden werden.  For example, the hydrogen-free, amorphous layer can be deposited by means of a hybrid Are process, the support layer can be deposited by means of a HiPIMS or a hybrid Arc / HiPIMS process and the Zr adhesion layer can be deposited by means of a Zr ion metal ion cleaning process.
Diese Verfahrenskombinationen sollen als Beispiele von erfinderischen Methoden zur Herstellung der erfindungsgemässen Hartstoffbeschichtungen betrachtet werden und nicht als eine Abgrenzung der möglichen Methoden zur Herstellung der erfindungsgemässen Hartstoffschichten. Vergleich zwischen erfindungsgemäss mit einer Zirkonium Haftschicht ausgeführten Beschichtungen und dem Stand der Technik entsprechenden Beschichtungen mit einer Chrom Haftschicht: These process combinations are to be regarded as examples of inventive methods for producing the hard coatings according to the invention and not as a delimitation of the possible methods for producing the hard coatings according to the invention. Comparison between coatings made according to the invention with a zirconium adhesive layer and prior art coatings with a chromium adhesive layer:
Die Schichtabscheidungen von a-C (Härte von ca. 40 GPa) und ta-C-Schichten (Härten ca. 55 GPa) wurden in einer kommerziellen Beschichtungsanlage realisiert, die mit Arc-Verdampfern ausgerüstet ist.  The layer deposits of a-C (hardness of about 40 GPa) and ta-C layers (hardness of about 55 GPa) were realized in a commercial coating plant equipped with arc evaporators.
Es wurden zwei Beschichtungsserien, mit je 6 verschiedenen Prozessen, je Einzelprozess wurden identische Parametersätze hinsichtlich aller Prozessschritte durchgeführt. Je nach Beschichtungsserie wurden unterschiedliche Haftschichten auf Probekörper aus Stahl, die eine Rockwellhärte von 60 HRC aufwiesen, abgeschieden. In der Beschichtungsserie, die dem Stand der Technik entspricht, wurden die Probekörper mit Chrom-Haftschichten mittels der Are-Verdampfung vor der Abscheidung der Kohlenstoffschichten aufgebracht, jedoch in der erfindungsgemäßen Beschichtungsserie wurden Zirkonium-Haftschichten mittels der Are-Verdampfung aufgebracht. Im Falle der Zirkon Haftschichten erfolgte auch eine Abscheidung mittels mechanischer Dropletfilterung, entweder mit vorgesetztem Schild, oder mittels eines Jalousinenanordnung.  There were two coating series, each with 6 different processes, for each individual process identical parameter sets were carried out with regard to all process steps. Depending on the coating series, different adhesion layers were deposited on test specimens of steel which had a Rockwell hardness of 60 HRC. In the prior art coating series, the test specimens with chromium adhesive layers were applied by is vaporization prior to deposition of the carbon layers, but in the coating series of the present invention, zirconium adhesive layers were applied by arc evaporation. In the case of the zirconium adhesive layers, deposition was also effected by means of mechanical droplet filtration, either with an attached shield or by means of a shutter arrangement.
Die Beschichtungschritte, wie dem Fachmann bekannt sind waren, zunächst das Abpumpen auf Hochvakuum (0,001 Pa), dann erfolgte ein Heizschritt unter Berücksichtigung der Einhaltung einer maximalen Substrattemperatur Temperatur von ca. 150 °C. Anschließend erfolgte eine lonenreinigung mittels des AEGD- Verfahrens, dannach wurden die Arc-Verdampfer mit Cr oder Zr gezündet, um die metallische Haftschicht von ca. 120 +/- 40 nm abzuscheiden. Dazu wurden entsprechende Pausen eingelegt, um eine maximale Temperatur von ca. 150 °C nicht zu überschreiten. In der Übergangsphase zur Abscheidung der reinen Kohlenstoffschicht wurden die Arc-Verdampfer mit geeigneten Graphitkathoden gezündet und eine Spannung von mindestens 500 V an die Substrate gelegt, so dass es zu einem Bombardement mit C-Ionen der metallischen Zwischenschicht kommt. Anschließend wurden verschiedene Parameter eingestellt, um die a-C, ta- C Schichten darzustellen, so wurden verschiedene Übergänge zur reinen Beschichtungsphase hinsichtlich eines Biasgradienten, d.h. der Absenkung der angelegten Substratspannung auf niedrigere Werte, typischerweise unter 100 V, sowie verschiedene Pausenzeiten zur Einstellung einer maximalen Beschichtungstemperatur und verschiedene Substratspannungen während der Beschichtung gewählt. Es wurde eine Schichtdicke von ca. 1 pm auf die Probekörper abgeschieden. Durch eine geeignete Kombination von angelegter negativer Bias und effektiver Beschichtungstemperatur, deren Prozessfelder dem Fachmann bekannt sind, (die Verwendung höherer Vorspannungen bis zu 100 V liefert die höheren Härten gegenüber niedrigerer Vorspannungen bei gleicher Temperatur, und umgekehrt bewirken höhere Beschichtungstemperaturen niedrigere Härten bei konstanter Vorspannung) wurden die verschiedenen Härten in den Schichten eingestellt. Die Ergebnisse von 6 unterschiedlichen Beschichtungsprozessen hinsichtlich der Parameter mit den Chrom Haftschichten und Zirkonium Haftschichten wurden hinsichtlich der Nanohärte als auch der Qualität des HRC-Eindruckes beurteilt. Die wasserstofffreien amorphen Kohlenstoffschichten zeigten die gleiche Schichthärte sowohl bei Cr-Haftschichten als auch bei Zr-Haftschichten. The coating steps, as known to those skilled in the art, were initially pumped to high vacuum (0.001 Pa), then a heating step taking into account compliance with a maximum substrate temperature temperature of about 150 ° C. Subsequently, an ion cleaning by means of the AEGD method, then the arc evaporator were ignited with Cr or Zr to deposit the metallic adhesive layer of about 120 +/- 40 nm. For this purpose, appropriate breaks were taken in order not to exceed a maximum temperature of about 150 ° C. In the transition phase for the deposition of the pure carbon layer, the arc evaporators were ignited with suitable graphite cathodes and a voltage of at least 500 V was applied to the substrates, resulting in bombardment with C ions of the metallic intermediate layer. Subsequently, various parameters were set to represent the aC, tA-C layers, so various transitions to the pure coating phase with respect to a bias gradient, ie lowering the applied substrate voltage to lower values, typically below 100V, as well as different pause times to set a maximum Coating temperature and different substrate voltages chosen during the coating. A layer thickness of about 1 pm was deposited on the test specimens. By a suitable combination of applied negative bias and effective coating temperature, whose process fields are known to those skilled in the art (the use of higher bias voltages up to 100V provides the higher hardnesses versus lower biases at the same temperature, and vice versa, higher coating temperatures cause lower hardnesses at constant bias voltage) the different hardnesses were set in the layers. The results of 6 different coating processes with regard to the parameters with the chromium adhesive layers and zirconium adhesive layers were evaluated with regard to the nanohardness as well as the quality of the HRC impression. The hydrogen-free amorphous carbon layers showed the same layer hardness in both Cr-adhesion layers and Zr-adhesion layers.
Überraschenderweise zeigte sich trotzt identischen Prozessabläufen in allen der zahlreichen Wiederholungsversuchen mit jeweils Chrom Arc-Verdampfern und Zirkonium Arc-Verdampfern, dass die Haftfestigkeit der Kohlenstoffbeschichtungen, welche eine Zirkonium Haftschicht gemäss der vorliegenden Erfindung umfassten viel höher im Vergleich mit den Kohlenstoffbeschichtungen, welche eine Chrom Haftschicht gemäss dem Stand der Technik umfassten. Die Haftklasse nach dem Rockwell C Verfahren (HRC-Verfahren) von beiden Beschichtungen wurde gemessen und wird exemplarisch in der Abbildung 1. Abb. 1 a) zeigt das Lichtbild eines Rockwell C Eindrucks in einer Kohlenstoffbeschichtung mit Chrom Haftschicht und Abb. 1 b) zeigt das Lichtbild eines Rockwell C Eindrucks in einer Kohlenstoffbeschichtung auf einem Stahlbauteil Härte ca. 60 HRC, mit Zirkonium Haftschicht gemäss der vorliegenden Erfindung abgeschieden bei identischen Prozessbedingungen. Die Zr-Haftschicht lieferte unabhängig von der Prozessführung und Lage in der Beschichtungskammer eine exzellente Haftklasse HF1 bis HF2, während bei Cr-Haftschichten die Haftklassen HF2 bis HF4 betrugen. Eine mögliche Erklärung der besseren Haftsicherheit bei den erfinderischen Beschichtungen mit Zirkonium Haftschichten, bestimmt mittels des HRC- Verfahrens, könnte sein, dass die Abscheidung der Kohlenstoffschichten auf die Chrom Haftschichten in der Ausbildung von mehreren Karbiden resultieren kann und somit spröde Cr-C Phasen ausgebildet werden können. Ganz im Gegenteil wird bei der Verwendung von Zirkonium Haftschichten gemäss der vorliegenden Erfindung keine sprödere Phase sondern eher eine„duktilere" Phase ausbilden, die unter bestimmten Umständen Zirkonium Monokarbid (ZrC) umfassen kann. Als lonenreinigungsverfahren sind demnach sämtliche Ätzverfahren zu verstehen, welche durch Ionisation eines oder mehrerer inerter Prozessgase (z.B. Helium, Neon, oder Argon) und/oder von Metallen und Beschleunigung dieser auf die Substratoberfläche einen Sputter- oder auch Implantationseffekt an der Oberfläche erzielen. Wenn diese lonenreinigungsverfahren dazu gedacht sind in erster Linie Verunreinigungen, wie etwa native Oxide oder aber auch organische Verunreinigungen, zu entfernen reicht es oftmals aus lediglich mit Inertgasionen zu arbeiten. Diese Prozesse, wie auch der genannte arc enhanced glow discharge (AEGD) Prozess sind dem Fachmann bekannt. Wird dabei das lonenreinigunsverfahren mit ausreichend hoher Intensität (einstellbar bspw. Über die Höhe der Bias-Spannung) und/oder Dauer durchgeführt, werden ausreichend Atome aus der Substratoberfläche herausgeschlagen, um für eine gute Schichthaftung bei dem im Anschluss an das lonenreinigungsverfahren stattfindenden Metall-Ionenreiniungsverfahren oder der Beschichtung zu sorgen. Surprisingly, defying identical process flows in all of the numerous retest attempts with each chrome arc evaporator and zirconium arc evaporator showed that the bond strength of carbon coatings comprising a zirconium adhesive layer according to the present invention was much higher compared to the carbon coatings containing a chromium adhesive layer included in the prior art. The adhesion class according to the Rockwell C method (HRC method) of both coatings was measured and is shown by way of example in FIG. 1. FIG. 1 a) shows the photograph of a Rockwell C impression in a carbon coating with chromium adhesive layer and FIG. 1 b) the photo of a Rockwell C impression in a carbon coating on a steel component hardness about 60 HRC, with zirconium adhesive layer according to the present invention deposited under identical process conditions. The Zr adhesive layer provided an excellent adhesion class HF1 to HF2, regardless of the process control and location in the coating chamber, while the adhesion classes HF2 to HF4 were found for Cr adhesive layers. A possible explanation of the better adhesion safety in the inventive coatings with zirconium adhesive layers, determined by means of the HRC method, could be that the deposition of the carbon layers on the chromium adhesive layers can result in the formation of several carbides and thus brittle Cr-C phases can be formed. On the contrary, the use of zirconium adhesive layers according to the present invention will not form a more brittle phase but rather a more "ductile" phase, which under some circumstances may comprise zirconium monocarbide (ZrC) of one or more inert process gases (eg, helium, neon, or argon) and / or metals and acceleration of these onto the substrate surface may produce a sputtering or implantation effect on the surface, when these ion cleaning processes are primarily intended for impurities such as native Oxides or even organic impurities, it is often sufficient to work only with inert gas ions.These processes, as well as the said arc enhanced glow discharge (AEGD) process are known to those skilled in the art is the ion cleaning with sufficiently high intensity (adjustable bs pw. above the level of bias voltage) and / or duration, sufficient atoms are knocked out of the substrate surface to provide good film adhesion in the post-ion cleaning process metal ion cleaning process or coating.
Analog zum lonenreinigungsverfahren dieser Anmeldung bei dem zusätzlich zu dem Prozessgas, oder aber auch ausschliesslich, Metallionen verwendet werden, wird als Metall-Ionenreinigungsverfahren (oder auch Metal Ion Etching genannt) eine weitere Ätzmethode verstanden. Beim Metall-Ionenreinigungsverfahren werden eine oder mehrere Metallquellen aus z.B. Chrom oder Zirkon, betrieben, welche den Effekt haben dass ionisierte Metalle auf die Substratoberfläche beschleunigt werden. Vorrangig abhängig von der Höhe der angelegten Bias- Spannung und der an der Metallquelle angelegten Strommenge kann die Energie und Menge des verdampften (z.B. bei Arcprozessen) oder auch gesputterten (z.B. bei Sputter- oder HIPIMS-Prozessen) Materials gezielt eingestellt werden. Damit ist es dem Fachmann möglich bei neben einer Reinigung der Substratoberfläche mittels der oben genannten Metallionen einen Nettoauftrag mittels Metallionen- Bombardement auf dem Substrat zu erzielen. Bei konstanter Verdampfungsmenge entscheidet vorrangig die Höhe der angelegten Bias-Spannung ob es zu einem Materialauftrag der verwendeten Metalle auf dem Substrat kommt. Werden noch höhere Bias-Spannungen verwendet (ab etwa 700 V) erfolgt neben der Reinigung der Substratoberfläche sogar die Implantation der verwendeten Metallionen in die Substratoberfläche, welche einige 10 nm tief erfolgen kann. Es kann jedoch materialabhängig bei gleichen Prozessparametern zu einem Nettoauftrag von wenigen 10 nm kommen. Dem Fachmann sind diese Verfahren hinlänglich bekannt, weshalb die in dieser Anmeldung erwähnten Ausführungsbeispiele nicht als einschränkend für die Erfindung verstanden werden sollten. Analogous to the ion cleaning method of this application in which in addition to the process gas, or even exclusively, metal ions are used, is understood as a metal ion cleaning method (or called metal ion etching) another etching method. In the metal ion cleaning process, one or more metal sources of, for example, chromium or zirconium are operated, which have the effect of accelerating ionized metals onto the substrate surface. Primarily dependent on the magnitude of the applied bias voltage and the amount of current applied to the metal source, the energy and amount of vaporized (eg in Arc processes) or sputtered (eg sputtering or HIPIMS processes) material can be adjusted specifically. Thus, it is possible for a person skilled in the art, in addition to a cleaning of the substrate surface by means of the abovementioned metal ions, to achieve a net application by means of metal ion bombardment on the substrate. With a constant evaporation amount, it is primarily the height of the applied bias voltage that determines whether there is a material application of the metals used on the substrate. Will higher bias voltages used (from about 700 V) takes place in addition to the cleaning of the substrate surface even the implantation of the metal ions used in the substrate surface, which can be done some 10 nm deep. Depending on the material, however, a net order of a few 10 nm may occur for the same process parameters. Those skilled in the art, these methods are well known, which is why the embodiments mentioned in this application should not be construed as limiting the invention.
Im Kontext dieser Erfindung werden als wasserstofffreie amorphe Kohlenstoffschichten alle Kohlenstofffschichten verstanden deren Wasserstoffgehalt <5 at.%, vorzugsweise <2 at.%, liegt wobei etwaige Verunreinigungen nicht in Betracht gezogen werden. Geeignete Charakterisierungsmethoden, wie etwa elastic recoil detection analysis (ERDA), rutherford backscattering (RBS) oder secondary ion mass spectroscopy (SIMS) zur Bestimmung der chemischen Zusammensetzung der erfindungsgemässen Schichten sind dem Fachmann jedoch bekannt.  In the context of this invention, hydrogen-free amorphous carbon layers are understood as meaning all carbon layers whose hydrogen content is <5 at.%, Preferably <2 at.%, Whereby any impurities are not taken into consideration. However, suitable characterization methods, such as elastic recoil detection analysis (ERDA), rutherford backscattering (RBS) or secondary ion mass spectroscopy (SIMS) for determining the chemical composition of the layers according to the invention are known to the person skilled in the art.

Claims

Ansprüche claims
1. Kohlenstoffbeschichtung auf einer Substratoberfläche, wobei die Beschichtung eine harte Kohlenstoffschicht und eine Zirkonium Haftschicht umfasst, und wobei die Kohlenstoffschicht eine harte, wasserstofffreie, amorphe Kohlenstoffstruktur aufweist und die Zirkonium Haftschicht aus Zirkonium besteht, und die Zirkonium Haftschicht zwischen der Substratoberfläche und der harten Kohlenstoffschicht aufgebracht ist, und zwischen der Zirkonium Haftschicht und der harten Kohlenstoffschicht eine Zr-Cx Schicht ausgebildet ist, welche atomare Bindungen zwischen Kohlenstoffatomen der harten Kohlenstoffschicht und Zirkonium Atomen der Zirkonium Haftschicht umfasst und eine Schichtdicke von 2 Atomlagen bis 500 nm aufweist. A carbon coating on a substrate surface, wherein the coating comprises a hard carbon layer and a zirconium adhesive layer, and wherein the carbon layer has a hard, hydrogen-free, amorphous carbon structure and the zirconium adhesive layer is zirconium and the zirconium adhesive layer is between the substrate surface and the hard carbon layer and between the zirconium adhesive layer and the hard carbon layer is formed a Zr-Cx layer comprising atomic bonds between carbons of the hard carbon layer and zirconium atoms of the zirconium adhesive layer and has a layer thickness of 2 atomic layers to 500 nm.
2. Schichtsystem nach Anspruch 1 , dadurch gekennzeichnet, dass zwischen dem Substrat und der Zirkonium-Haftschicht eine Stützschicht abgeschieden ist. 2. Layer system according to claim 1, characterized in that between the substrate and the zirconium adhesive layer, a support layer is deposited.
3. Schichtsystem nach Anspruch 2, dadurch gekennzeichnet, dass die Stützschicht aus Nitriden und/oder Karbiden und/oder Oxiden besteht mit mindestens einem Element der Gruppe umfasst die durch die dritte, vierte, fünfte oder sechste Gruppe des Periodensystem sowie AI, Si, B und die Gruppe der Lanthanoiden gebildet wird. 3. Layer system according to claim 2, characterized in that the support layer of nitrides and / or carbides and / or oxides is composed of at least one element of the group comprises by the third, fourth, fifth or sixth group of the Periodic Table and AI, Si, B. and the group of lanthanides is formed.
4. Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Schichtdicke der Zr-Cx Schicht 2 Atomlagen bis 30 nm beträgt. 4. Carbon coating according to one of the preceding claims, characterized in that the layer thickness of the Zr-Cx layer is 2 atomic layers to 30 nm.
5. Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Zr-Cx Schicht Zirkonium Monocarbid enthält und eine Schichtdicke von 5 nm bis 500 nm aufweist. Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht eine a-C oder ta-C Schicht umfasst oder aus einer a-C und/oder ta-C Schicht besteht. 5. Carbon coating according to one of the preceding claims, characterized in that the Zr-Cx layer contains zirconium monocarbide and has a layer thickness of 5 nm to 500 nm. Carbon coating according to one of the preceding claims, characterized in that the hydrogen-free, amorphous carbon layer comprises an aC or ta-C layer or consists of an aC and / or ta-C layer.
Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht eine a-C:Me oder ta-C:Me Schicht umfasst und/oder aus einer a-C: Me oder ta-C: Me Schicht besteht, wobei Me ein metallisches Element oder eine Kombination von metallischen Elementen ist. Carbon coating according to one of the preceding claims 1 to 5, characterized in that the hydrogen-free, amorphous carbon layer comprises an aC: Me or ta-C: Me layer and / or consists of an aC: Me or ta-C: Me layer, wherein Me a metallic element or a combination of metallic elements.
Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht eine a-C:X oder ta-C:X Schicht umfasst und/oder aus einer a-C:X oder ta-C:X Schicht besteht, wobei X ein nichtmetallisches Element oder eine Kombination von metallischen Elementen ist. Carbon coating according to one of the preceding claims 1 to 5, characterized in that the hydrogen-free, amorphous carbon layer comprises an aC: X or ta-C: X layer and / or consists of an aC: X or ta-C: X layer, wherein X is a non-metallic element or a combination of metallic elements.
Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht als eine mehrlagige Schicht ausgelegt ist, wobei die mehrlagige Schichtstruktur abwechselnd abgeschiedene Einzellagen eines Typs A und eines Typs B umfasst, und die Einzellagen des Typs A a-C oder ta-C Schichten sind. Carbon coating according to one of the preceding claims 1 to 5, characterized in that the hydrogen-free, amorphous carbon layer is designed as a multilayer layer, wherein the multilayered layer structure comprises alternately deposited individual layers of a type A and a type B, and the individual layers of the type A aC or ta-C layers are.
Kohlenstoffbeschichtung nach Anspruch 9, dadurch gekennzeichnet, dass die die Einzellagen des Typs B a-C:Me oder ta-C:Me oder metallische, aus Me bestehende Schichten sind. A carbon coating according to claim 9, characterized in that the individual layers of the type B a-C: Me or ta-C: Me or metallic layers consisting of Me are.
Kohlenstoffbeschichtung nach Anspruch 9, dadurch gekennzeichnet, dass die die Einzellagen des Typs B a-C:X oder ta-C:X Schichten sind. A carbon coating according to claim 9, characterized in that the individual layers of the type B a-C: X or ta-C: X are layers.
Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht als eine mehrlagige Schicht ausgelegt ist, wobei die mehrlagige Schichtstruktur abwechselnd abgeschiedene Einzellagen eines Typs A und eines Typs B umfasst, und die Einzellagen des Typs A a-C:Me oder ta-C:Me oder a-C:X oder ta-C:X Schichten und die Einzellagen des Typs B metallische, aus Me bestehende Schichten sind. Carbon coating according to one of the preceding claims 1 to 5, characterized in that the hydrogen-free, amorphous Carbon layer is designed as a multilayer layer, wherein the multilayered layer structure comprises alternately deposited single layers of a type A and a type B, and the individual layers of the type A aC: Me or ta-C: Me or aC: X or ta-C: X layers and the individual layers of type B are metallic layers consisting of Me.
Methode zur Abscheidung einer Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die wasserstofffreie, amorphe Kohlenstoffschicht mittels eines Arc- Verdampfungs- und/oder gefiltertes Arc-Verdampfungs- und/oder eines Sputterverfahrens, insbesondere eines HiPIMS-Verfahren abgeschieden wird. Method for depositing a carbon coating according to one of the preceding claims, characterized in that the hydrogen-free, amorphous carbon layer is deposited by means of an arc vaporization and / or filtered arc evaporation and / or a sputtering process, in particular a HiPIMS process.
Methode zur Abscheidung einer Kohlenstoffbeschichtung nach einem der vorangehenden Ansprüche 1 bis 12, dadurch gekennzeichnet, dass die Zirkon Haftschicht mittels eines lonenreinigungsverfahrens mit Zr-Ionen oder mittels eines gefilterten Arc-Verdampfungs- und/oder eines Sputter- und/oder eines HiPIMS-Verfahren abgeschieden wird. Method for depositing a carbon coating according to one of the preceding claims 1 to 12, characterized in that the zirconium adhesive layer is deposited by means of an ion cleaning method with Zr ions or by means of a filtered arc evaporation and / or a sputtering and / or a HiPIMS method becomes.
Methode zur Abscheidung einer Kohlenstoffbeschichtung nach Anspruch 5, dadurch gekennzeichnet, dass das Zirkon Monokarbid in der Zr-C Schicht durch gleichzeitiges Abscheiden von Zirkon und Kohlenstoff auf die Zirkon Haftschicht ausgebildet wird. Method for depositing a carbon coating according to claim 5, characterized in that the zirconium monocarbide in the Zr-C layer is formed by simultaneous deposition of zirconium and carbon on the zirconium adhesive layer.
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US10552303B2 (en) 2016-07-18 2020-02-04 International Business Machines Corporation Segmented accessibility testing in web-based applications

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WO2017148582A1 (en) 2017-09-08
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US10844493B2 (en) 2020-11-24

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