EP3412812A1 - Air jet loom - Google Patents

Air jet loom Download PDF

Info

Publication number
EP3412812A1
EP3412812A1 EP18173755.2A EP18173755A EP3412812A1 EP 3412812 A1 EP3412812 A1 EP 3412812A1 EP 18173755 A EP18173755 A EP 18173755A EP 3412812 A1 EP3412812 A1 EP 3412812A1
Authority
EP
European Patent Office
Prior art keywords
accelerating tube
ratio
weft yarn
yarn
entire length
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP18173755.2A
Other languages
German (de)
French (fr)
Inventor
Yuichiro KIGUCHI
Yoichi Makino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
Original Assignee
Toyota Industries Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Industries Corp filed Critical Toyota Industries Corp
Publication of EP3412812A1 publication Critical patent/EP3412812A1/en
Pending legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3006Construction of the nozzles
    • D03D47/3013Main nozzles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/306Construction or details of parts, e.g. valves, ducts

Definitions

  • the present invention relates to an air jet loom.
  • a main nozzle flies a weft yarn by compressed air to perform weft insertion and includes an accelerating tube to accelerate and fly a weft yarn.
  • Japanese Patent Application Publication No. 2004-156162 discloses a tube having a tapered nozzle shape.
  • the inner surface of the tube has a tapered shape that is continuously enlarged from the fluid inlet toward the fluid outlet.
  • the leading end of the inserted weft yarn may be uncontrolled in the tube and damaged due to the contact with the inner surface of the tube, so that filling knot that is one of weaving defects may occur.
  • the main nozzle in the air jet loom has the tube that is 150 mm or less in length to prevent filling knot from occurring.
  • the present invention which has been made in light of the above-identified problems, is directed to providing an air jet loom that can keep high force for flying a weft yarn while preventing filling knot from occurring.
  • an air jet loom including a reed having a tunnel extending in a direction of weft insertion and a main nozzle flying a weft yarn into the tunnel by air jet injection to perform weft insertion.
  • the accelerating tube of the main nozzle has a tapered portion formed such that an inner diameter of the tapered portion is continuously enlarged from upstream toward downstream in the direction of weft insertion and a straight portion that is disposed in contact with an end of the tapered portion located downstream in the direction of weft insertion and extends from upstream toward downstream so as to have a constant inner diameter.
  • a yarn speed ratio of the weft yarn is defined by a speed ratio of a speed of the weft yarn at a given point of the weft yarn with respect to a speed of the weft yarn at a leading end of the weft yarn located downstream in the direction of weft insertion.
  • the yarn speed ratio is obtained by relationship among an entire length of the accelerating tube, a ratio of a length of the straight portion with respect to the entire length of the accelerating tube, and an inclination angle of an inner surface of the tapered portion with respect to a center axis of the accelerating tube.
  • the entire length of the accelerating tube, the ratio of the length of the straight portion with respect to the entire length of the accelerating tube, and the inclination angle of the inner surface of the tapered portion are determined such that the yarn speed ratio is smaller than a maximum value that is obtained by a following Expression 1 expressed relationship between a distance between an end of the accelerating tube located downstream in the direction of weft insertion and the reed and a shortest distance between the center axis of the accelerating tube and the tunnel of the reed.
  • qmax c 2 / c 1 + 1
  • an air jet loom 100 includes a main nozzle 10.
  • the main nozzle 10 includes an accelerating tube 1, a first main nozzle bracket 3 supporting the accelerating tube 1, and a second main nozzle bracket 5 located upstream of the first main nozzle bracket 3 in the direction of weft insertion and supporting the accelerating tube 1 via a sleeve 4.
  • the second main nozzle bracket 5 has a thread guide 2.
  • the thread guide 2 communicates with the accelerating tube 1 through the sleeve 4.
  • the thread guide 2 guides a weft yarn such that the weft yarn is aligned with the center axis T of the accelerating tube 1 and conveyed.
  • the accelerating tube 1 has a tapered portion 1a and a straight portion 1b.
  • the tapered portion 1a is formed such that the inner diameter of the tapered portion 1a is continuously enlarged from upstream toward downstream in the direction of weft insertion.
  • the inclination angle of the inner surface of the tapered portion 1a is denoted by ⁇ with respect to the center axis T of the accelerating tube 1.
  • the straight portion 1b is disposed in contact with the end of the tapered portion 1a located downstream in the direction of weft insertion and extends from upstream toward downstream so as to have a constant inner diameter. That is, the inner surface of the straight portion 1b is formed in a straight shape with respect to the center axis T of the accelerating tube 1.
  • the accelerating tube 1 injects a weft yarn from a top end 1c of the accelerating tube 1 located downstream in the direction of weft insertion.
  • the length of the straight portion 1b is denoted by A and the entire length of the accelerating tube 1 is denoted by L.
  • the air jet loom 100 includes reeds 7.
  • Each reed 7 has a tunnel 7a extending in the direction Y of weft insertion.
  • the accelerating tube 1 flies a weft yarn 20 by air jet injection of compressed air from the top end 1c thereof, so that the weft yarn 20 flies into the tunnels 7a along the center axis T of the accelerating tube 1 to perform weft insertion.
  • the distance between the top end 1c of the accelerating tube 1 and an inlet of the tunnels 7a of the reeds 7 is denoted by c1.
  • the distance between the tunnels 7a of the reeds 7 and the center axis T of the accelerating tube 1 is denoted by c2.
  • a circle E shown in FIG. 4 which is indicated by a broken line, shows the position of the accelerating tube 1.
  • the weft yarn 20 is schematically illustrated by two points indicated by P1 and P2.
  • the speed of the weft yarn 20 at a given point P1 is denoted by U1.
  • the speed of the weft yarn 20 at a leading end P2 of the weft yarn 20 located downstream in the direction of weft insertion is denoted by U2.
  • the speed U1 at the point P1 is larger than the speed U2 at the leading end P2.
  • the leading end P2 of the weft yarn 20 when in starting weft insertion, the leading end P2 of the weft yarn 20 is located at the same position as the top end 1 c of the accelerating tube 1, the distance between the point P1 and the leading end P2 is denoted by D1.
  • the distance between the point P1 and the leading end P2 decreases from D1 to D2. That is, the portion of the weft yarn 20 adjacent to the leading end P2 of the weft yarn 20 is loosened.
  • FIG. 6A When the weft yarn 20 is loosened, bending of the weft yarn 20 occurs as shown in FIG. 6A .
  • the length of the bent portion of the weft yarn 20, or a bent length is denoted by S.
  • the distance between the center axis T of the accelerating tube 1 and the leading end P2 of the weft yarn 20, or a bent distance is denoted by h.
  • the bent distance h becomes the maximum value hmax.
  • Such bending of the weft yarn 20 occurs mainly just after starting weft insertion in the air jet loom 100. That is, this phenomenon occurs in an initial stage in which air pressure rises.
  • the leading end P2 of the bent weft yarn 20 does not contact with the inner wall of the tunnels 7a of the reeds 7. That is, the condition in which the leading end P2 of the bent weft yarn 20 does not contact with the inner wall of the tunnels 7a of the reeds 7, or the maximum value qmax of the yarn speed ratio q depends on the positional relationship between the reeds 7 and the top end 1c of the accelerating tube 1.
  • a graph shows the relationship between a ratio p of force for flying a weft yarn and a ratio A/L that are calculated by an estimation expression f (L, A/L, ⁇ ) that is obtained by multivariate analysis.
  • the ratio A/L denotes a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1.
  • the ratio p of the force for flying a weft yarn denotes a ratio of the force for flying a weft yarn at the inclination angle ⁇ of the inner surface of the tapered portion 1a with respect to the force for flying a weft yarn when the inclination angle ⁇ of the inner surface of the tapered portion 1a is zero.
  • a graph shows the relationship between a yarn speed ratio q for flying a weft yarn and the ratio A/L that are calculated by the estimation expression f (L, A/L, ⁇ ) that is obtained by multivariate analysis.
  • the evaluation function F0 for the ratio AL is denoted by a dimensionless numeral which is from 0 to 1 and expressed by the following Expression 5.
  • F2 0 is satisfied.
  • F 0 F 1 ⁇ F 2 ⁇ 0.5
  • the accelerating tube 1 includes the tapered portion 1a and the straight portion 1b that is disposed in contact with the end of the tapered portion 1a located downstream in the direction of weft insertion.
  • the yarn speed ratio q of a weft yarn is obtained by the relationship among the entire length L of the accelerating tube 1, the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1, and the inclination angle ⁇ of the inner surface of the tapered portion 1a.
  • the entire length L, the ratio A/L, and the inclination angle ⁇ are determined such that the maximum value qmax of the yarn speed ratio q is obtained by the following Expression 6 expressing the relationship between the distance c1 between the end of the accelerating tube 1 located downstream in the direction of weft insertion and the reeds 7 and the shortest distance c2 between the center axis T of the accelerating tube 1 and the tunnels 7a of the reeds 7.
  • qmax c 2 / c 1 + 1
  • the ratio p of force for flying a weft yarn applied by the accelerating tube 1 is obtained as in the yarn speed ratio q by the relationship among the entire length L of the accelerating tube 1, the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1, and the inclination angle ⁇ of the inner surface of the tapered portion 1a.
  • the entire length L , the ratio A/L, and the inclination angle ⁇ are determined such that the ratio p of force for flying a weft yarn is larger than the minimum value pmin that is determined according to the pressure of compressed air supplied to the main nozzle 10 or the target opening period of the valve through which compressed air is supplied to the main nozzle 10.
  • the inner surface of the tapered portion 1a is formed inclined at the inclination angle ⁇ , so that the ratio p of force for flying a weft yarn increases.
  • the pressure of compressed air supplied to the main nozzle 10 and the opening period of the valve through which compressed air is supplied to the main nozzle 10 are reduced, thereby contributing to energy saving.
  • the ratio p of force for flying a weft yarn and the yarn speed ratio q are calculated by the estimation expression f (L, A/L, ⁇ ) that is obtained by multivariate analysis.
  • the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1 is determined in the range in which the ratio p of force for flying a weft yarn is larger than the minimum value pmin and the yarn speed ratio q is smaller than the maximum value qmax.
  • One example of the ratio A/L determined is shown as follows.
  • the range of the length A of the straight portion 1b is determined appropriately. As a result, since the leading end of the inserted weft yarn can be controlled appropriately, the occurrence of filling knot can be prevented while the main nozzle 10 can keep high force for flying a weft yarn.
  • the accelerating tube 1 and the sleeve 4 may be integrally formed, so that the number of the parts of the air jet loom 100 can be reduced.
  • a second accelerating tube having a straight shape via a connecting member may be connected to the straight portion 1b of the accelerating tube 1.
  • An air jet loom (100) includes a reed (7) having a tunnel (7a) and a main nozzle (10) flying a weft yarn (20) into the tunnel (7a) by air jet injection to perform weft insertion.
  • An accelerating tube (1) of the main nozzle (10) has a tapered portion (1a) and a straight portion (1b).
  • Yarn speed ratio (q) of the weft yarn (20) is defined by a speed ratio (U1/U2) of a speed (U1) with respect to a speed (U2).
  • the yarn speed ratio (q) is obtained by relationship among an entire length (L) of the accelerating tube (1), a ratio (A/L) of a length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1), and an inclination angle ( ⁇ ) of an inner surface of the tapered portion (1a).

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

An air jet loom (100) includes a reed (7) having a tunnel (7a) and a main nozzle (10) flying a weft yarn (20) into the tunnel (7a) by air jet injection to perform weft insertion. An accelerating tube (1) of the main nozzle (10) has a tapered portion (1a) and a straight portion (1b). Yarn speed ratio (q) of the weft yarn (20) is defined by a speed ratio (U1/U2) of a speed (U1) with respect to a speed (U2). The yarn speed ratio (q) is obtained by relationship among an entire length (L) of the accelerating tube (1), a ratio (A/L) of a length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1), and an inclination angle (¸) of an inner surface of the tapered portion (1a). The entire length (L), the ratio (A/L), and the inclination angle (¸) are determined such that the yarn speed ratio (q) is smaller than a maximum value (qmax) that is obtained by Expression 1, qmax = (c2 / c1) + 1.

Description

    BACKGROUND OF THE INVENTION
  • The present invention relates to an air jet loom.
  • In an air jet loom, a main nozzle flies a weft yarn by compressed air to perform weft insertion and includes an accelerating tube to accelerate and fly a weft yarn. Japanese Patent Application Publication No. 2004-156162 discloses a tube having a tapered nozzle shape. The inner surface of the tube has a tapered shape that is continuously enlarged from the fluid inlet toward the fluid outlet. As shown in the description of the paragraph in the above Application, when starting weft insertion, the leading end of the inserted weft yarn may be uncontrolled in the tube and damaged due to the contact with the inner surface of the tube, so that filling knot that is one of weaving defects may occur. In the above Application, the main nozzle in the air jet loom has the tube that is 150 mm or less in length to prevent filling knot from occurring.
  • However, in the main nozzle of the air jet loom in the above Application, since the length of the accelerating tube is limited to 150 mm or less, force for flying a weft yarn cannot be increased.
  • The present invention, which has been made in light of the above-identified problems, is directed to providing an air jet loom that can keep high force for flying a weft yarn while preventing filling knot from occurring.
  • SUMMARY OF THE INVENTION
  • In accordance with an aspect of the present invention, there is provided an air jet loom including a reed having a tunnel extending in a direction of weft insertion and a main nozzle flying a weft yarn into the tunnel by air jet injection to perform weft insertion. The accelerating tube of the main nozzle has a tapered portion formed such that an inner diameter of the tapered portion is continuously enlarged from upstream toward downstream in the direction of weft insertion and a straight portion that is disposed in contact with an end of the tapered portion located downstream in the direction of weft insertion and extends from upstream toward downstream so as to have a constant inner diameter. A yarn speed ratio of the weft yarn is defined by a speed ratio of a speed of the weft yarn at a given point of the weft yarn with respect to a speed of the weft yarn at a leading end of the weft yarn located downstream in the direction of weft insertion. The yarn speed ratio is obtained by relationship among an entire length of the accelerating tube, a ratio of a length of the straight portion with respect to the entire length of the accelerating tube, and an inclination angle of an inner surface of the tapered portion with respect to a center axis of the accelerating tube. The entire length of the accelerating tube, the ratio of the length of the straight portion with respect to the entire length of the accelerating tube, and the inclination angle of the inner surface of the tapered portion are determined such that the yarn speed ratio is smaller than a maximum value that is obtained by a following Expression 1 expressed relationship between a distance between an end of the accelerating tube located downstream in the direction of weft insertion and the reed and a shortest distance between the center axis of the accelerating tube and the tunnel of the reed. qmax = c 2 / c 1 + 1
    Figure imgb0001
  • Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
    • FIG. 1 is a schematic sectional view of an accelerating tube of a main nozzle in an air jet loom according to an embodiment of the present invention;
    • FIG. 2 is a schematic perspective view of an end of the accelerating tube and the reeds in the air jet loom of FIG. 1;
    • FIG. 3 is a schematic side view of the end of the accelerating tube and the reeds in the air jet loom of FIG. 2, showing the positional relationship between the end of the accelerating tube and the reeds;
    • FIG. 4 is a schematic sectional view of the reeds and the accelerating tube of FIG. 2, taken along the line IV-IV of FIG. 3, showing the positional relationship between the reeds and the center axis of the accelerating tube;
    • FIG. 5A is a schematic view of the accelerating tube and the reeds in the air jet loom of FIG. 1, showing a state of a weft yarn in the accelerating tube when starting weft insertion;
    • FIG. 5B is a schematic view of the accelerating tube and the reeds in the air jet loom of FIG. 2, showing a state of a weft yarn when the leading end of the weft yarn reached the inlet of a tunnel of the reeds;
    • FIG. 6A is a schematic view of a weft yarn showing a state in which the leading end of the weft yarn bends;
    • FIG. 6B is a schematic view of a weft yarn showing a state in which the length of the bent portion adjacent to the leading end of the weft yarn becomes maximum;
    • FIG. 7 is a graph showing the relationship between a ratio p of force for flying a weft yarn and a ratio A/L that are calculated by the estimation expression f (L, A/L, θ) that is obtained by multivariate analysis;
    • FIG. 8 is a graph showing the relationship between a speed ratio q of a weft yarn and the ratio A/L that are calculated by the estimation expression f (L, A/L, θ) that is obtained by multivariate analysis; and
    • FIG. 9 is a graph showing the relationship between the ratio A/L and an evaluation function F0.
    DETAILED DESCRIPTION OF THE EMBODIMENTS
  • The following will describe an air jet loom according to an embodiment in the present invention with the accompanying drawings. Referring to FIG. 1, an air jet loom 100 includes a main nozzle 10. The main nozzle 10 includes an accelerating tube 1, a first main nozzle bracket 3 supporting the accelerating tube 1, and a second main nozzle bracket 5 located upstream of the first main nozzle bracket 3 in the direction of weft insertion and supporting the accelerating tube 1 via a sleeve 4. The second main nozzle bracket 5 has a thread guide 2. The thread guide 2 communicates with the accelerating tube 1 through the sleeve 4. The thread guide 2 guides a weft yarn such that the weft yarn is aligned with the center axis T of the accelerating tube 1 and conveyed.
  • As shown in FIG. 1, the accelerating tube 1 has a tapered portion 1a and a straight portion 1b. The tapered portion 1a is formed such that the inner diameter of the tapered portion 1a is continuously enlarged from upstream toward downstream in the direction of weft insertion. The inclination angle of the inner surface of the tapered portion 1a is denoted by θ with respect to the center axis T of the accelerating tube 1. The straight portion 1b is disposed in contact with the end of the tapered portion 1a located downstream in the direction of weft insertion and extends from upstream toward downstream so as to have a constant inner diameter. That is, the inner surface of the straight portion 1b is formed in a straight shape with respect to the center axis T of the accelerating tube 1. The accelerating tube 1 injects a weft yarn from a top end 1c of the accelerating tube 1 located downstream in the direction of weft insertion. The length of the straight portion 1b is denoted by A and the entire length of the accelerating tube 1 is denoted by L.
  • Referring to FIG. 2, the air jet loom 100 includes reeds 7. Each reed 7 has a tunnel 7a extending in the direction Y of weft insertion. The accelerating tube 1 flies a weft yarn 20 by air jet injection of compressed air from the top end 1c thereof, so that the weft yarn 20 flies into the tunnels 7a along the center axis T of the accelerating tube 1 to perform weft insertion.
  • Referring to FIG. 3, the distance between the top end 1c of the accelerating tube 1 and an inlet of the tunnels 7a of the reeds 7 is denoted by c1. Referring to FIG. 4, the distance between the tunnels 7a of the reeds 7 and the center axis T of the accelerating tube 1 is denoted by c2. A circle E shown in FIG. 4, which is indicated by a broken line, shows the position of the accelerating tube 1.
  • The following will describe how to decide the range of the length A of the straight portion 1 b of the accelerating tube 1 with reference to FIGS. 5A 5B, 6A, 6B, 7, 8, and 9. Referring to FIG. 5A, the weft yarn 20 is schematically illustrated by two points indicated by P1 and P2. The speed of the weft yarn 20 at a given point P1 is denoted by U1. The speed of the weft yarn 20 at a leading end P2 of the weft yarn 20 located downstream in the direction of weft insertion is denoted by U2. When starting weft insertion, the speed U1 at the point P1 is larger than the speed U2 at the leading end P2. As shown in FIG. 5A, when in starting weft insertion, the leading end P2 of the weft yarn 20 is located at the same position as the top end 1 c of the accelerating tube 1, the distance between the point P1 and the leading end P2 is denoted by D1. As shown in FIG. 5B, when the leading end P2 of the weft yarn 20 reaches the inlet of the tunnels 7a of the reeds 7, the distance between the point P1 and the leading end P2 decreases from D1 to D2. That is, the portion of the weft yarn 20 adjacent to the leading end P2 of the weft yarn 20 is loosened.
  • Thus, when the weft yarn 20 is loosened, bending of the weft yarn 20 occurs as shown in FIG. 6A. The length of the bent portion of the weft yarn 20, or a bent length is denoted by S. The distance between the center axis T of the accelerating tube 1 and the leading end P2 of the weft yarn 20, or a bent distance is denoted by h. As shown in FIG. 6B, when the bent distance h is approximately the same as the bent length S, that is, when the weft yarn 20 is bent at right angle and the distance between the point P1 and the leading end P2 is approximately the same as the bent length S, the bent distance h becomes the maximum value hmax. Such bending of the weft yarn 20 occurs mainly just after starting weft insertion in the air jet loom 100. That is, this phenomenon occurs in an initial stage in which air pressure rises.
  • When a yarn speed ratio q of a weft yarn is defined by q = U1 / U2 where U1 / U2 denotes a speed ratio, the following Expression 2 is established. The time until the leading end P2 of the weft yarn 20 reaches the inlet of the tunnels 7a of the reeds 7 is denoted as t2. The speed ratio U1/U2 of the weft yarn 20 is obtained by the ratio of increase of kinetic energy of the weft yarn 20 with respect to work, or energy that air carries out while the weft yarn 20 travels by the distance D1, for example, by 20 mm. S = U 1 U 2 t 2 = U 2 q 1 c 1 / U 2 = q 1 c 1
    Figure imgb0002
  • If the leading end P2 of the bent weft yarn 20 contacts with the inner wall of the tunnels 7a of the reeds 7, filling knot may occur in the woven cloth. The condition in which the leading end P2 of the bent weft yarn 20 does not contact with the inner wall of the tunnels 7a of the reeds 7 is expressed as the following Expression 3. c 2 > hmax = S = q 1 c 1
    Figure imgb0003
  • When Expression 3 is deformed with respect to the yarn speed ratio q, the following Expression 4 is obtained. q < c 2 / c 1 + 1
    Figure imgb0004
  • Accordingly, when the yarn speed ratio q is smaller than the maximum value qmax, or (c2 / c1) + 1, the leading end P2 of the bent weft yarn 20 does not contact with the inner wall of the tunnels 7a of the reeds 7. That is, the condition in which the leading end P2 of the bent weft yarn 20 does not contact with the inner wall of the tunnels 7a of the reeds 7, or the maximum value qmax of the yarn speed ratio q depends on the positional relationship between the reeds 7 and the top end 1c of the accelerating tube 1.
  • Referring to FIG. 7, a graph shows the relationship between a ratio p of force for flying a weft yarn and a ratio A/L that are calculated by an estimation expression f (L, A/L, θ) that is obtained by multivariate analysis. The ratio A/L denotes a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1. When injection fluid applies to the weft yarn 20 per unit length, the ratio p of the force for flying a weft yarn denotes a ratio of the force for flying a weft yarn at the inclination angle θ of the inner surface of the tapered portion 1a with respect to the force for flying a weft yarn when the inclination angle θ of the inner surface of the tapered portion 1a is zero. The minimum value pmin of the ratio p of force for flying a weft yarn is determined according to the pressure of compressed air supplied to the main nozzle 10 or the target opening period of the valve supplying compressed air to the main nozzle 10. According to the graph in FIG. 7, when the ratio p of force for flying a weft yarn in the accelerating tube 1 becomes the minimum value pmin, or = 1.2, the ratio A/L is 0.76.
  • Referring to FIG. 8, a graph shows the relationship between a yarn speed ratio q for flying a weft yarn and the ratio A/L that are calculated by the estimation expression f (L, A/L, θ) that is obtained by multivariate analysis. When the distance c1 is 20 mm and the distance c2 is 3 mm and then the yarn speed ratio q becomes the maximum value qmax, or = 1.15, the ratio A/L is 0.13.
  • Referring to FIG. 9, a graph shows the evaluation function F0 for the ratio A/L when L = 240 mm and θ = 0.10 are satisfied. The evaluation function F0 for the ratio AL is denoted by a dimensionless numeral which is from 0 to 1 and expressed by the following Expression 5. The evaluation function F1 for the ratio p of force for flying a weft yarn is a ratio with respect to a sufficiently large value of the ratio p of force for flying a weft yarn. When the ratio p of force for flying a weft yarn is smaller than the minimum value pmin, F1 = 0 is satisfied. The evaluation function F2 of the yarn speed ratio q, or = U1 / U2 is a ratio with respect to a sufficiently large value of the yarn speed ratio q. When the yarn speed ratio q is larger than the maximum value qmax, F2 = 0 is satisfied. F 0 = F 1 F 2 0.5
    Figure imgb0005
  • Accordingly, as shown in FIG. 9, when θ = 0.1, L = 240 mm are satisfied, an expression, 0.13 < A/L ≤ 0.76 is established.
  • As described above, in the air jet loom 100 according to the present embodiment in the present invention, the accelerating tube 1 includes the tapered portion 1a and the straight portion 1b that is disposed in contact with the end of the tapered portion 1a located downstream in the direction of weft insertion. The yarn speed ratio q of a weft yarn is obtained by the relationship among the entire length L of the accelerating tube 1, the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1, and the inclination angle θ of the inner surface of the tapered portion 1a. The entire length L, the ratio A/L, and the inclination angle θ are determined such that the maximum value qmax of the yarn speed ratio q is obtained by the following Expression 6 expressing the relationship between the distance c1 between the end of the accelerating tube 1 located downstream in the direction of weft insertion and the reeds 7 and the shortest distance c2 between the center axis T of the accelerating tube 1 and the tunnels 7a of the reeds 7. qmax = c 2 / c 1 + 1
    Figure imgb0006
  • The ratio p of force for flying a weft yarn applied by the accelerating tube 1 is obtained as in the yarn speed ratio q by the relationship among the entire length L of the accelerating tube 1, the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1, and the inclination angle θ of the inner surface of the tapered portion 1a. The entire length L , the ratio A/L, and the inclination angle θ are determined such that the ratio p of force for flying a weft yarn is larger than the minimum value pmin that is determined according to the pressure of compressed air supplied to the main nozzle 10 or the target opening period of the valve through which compressed air is supplied to the main nozzle 10. The inner surface of the tapered portion 1a is formed inclined at the inclination angle θ, so that the ratio p of force for flying a weft yarn increases. Thus, the pressure of compressed air supplied to the main nozzle 10 and the opening period of the valve through which compressed air is supplied to the main nozzle 10 are reduced, thereby contributing to energy saving.
  • Specifically, the ratio p of force for flying a weft yarn and the yarn speed ratio q are calculated by the estimation expression f (L, A/L, θ) that is obtained by multivariate analysis. The ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1 is determined in the range in which the ratio p of force for flying a weft yarn is larger than the minimum value pmin and the yarn speed ratio q is smaller than the maximum value qmax. One example of the ratio A/L determined is shown as follows. When θ = 0.1, L = 240 mm, qmax = 1.15, and pmin = 1.2 are satisfied, an expression, 0.13 <A/L ≤ 0.76 is established, which denotes the range of the ratio A/L that is a ratio of the length A of the straight portion 1b with respect to the entire length L of the accelerating tube 1.
  • Thus, the range of the length A of the straight portion 1b is determined appropriately. As a result, since the leading end of the inserted weft yarn can be controlled appropriately, the occurrence of filling knot can be prevented while the main nozzle 10 can keep high force for flying a weft yarn.
  • The accelerating tube 1 and the sleeve 4 may be integrally formed, so that the number of the parts of the air jet loom 100 can be reduced. A second accelerating tube having a straight shape via a connecting member may be connected to the straight portion 1b of the accelerating tube 1. As a result, since the entire length L of the accelerating tube can be enlarged, the force for flying a weft yarn can increase more.
  • An air jet loom (100) includes a reed (7) having a tunnel (7a) and a main nozzle (10) flying a weft yarn (20) into the tunnel (7a) by air jet injection to perform weft insertion. An accelerating tube (1) of the main nozzle (10) has a tapered portion (1a) and a straight portion (1b). Yarn speed ratio (q) of the weft yarn (20) is defined by a speed ratio (U1/U2) of a speed (U1) with respect to a speed (U2). The yarn speed ratio (q) is obtained by relationship among an entire length (L) of the accelerating tube (1), a ratio (A/L) of a length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1), and an inclination angle (θ) of an inner surface of the tapered portion (1a). The entire length (L), the ratio (A/L), and the inclination angle (θ) are determined such that the yarn speed ratio (q) is smaller than a maximum value (qmax) that is obtained by Expression 1, qmax = (c2 / c1) + 1.

Claims (4)

  1. An air jet loom (100) comprising:
    a reed (7) having a tunnel (7a) extending in a direction (Y) of weft insertion; and
    a main nozzle (10) flying a weft yarn (20) into the tunnel (7a) by air jet injection to perform weft insertion,
    wherein an accelerating tube (1) of the main nozzle (10) has a tapered portion (1a) formed such that an inner diameter of the tapered portion (1a) is continuously enlarged from upstream toward downstream in the direction (Y) of weft insertion and a straight portion (1b) that is disposed in contact with an end of the tapered portion (1a) located downstream in the direction (Y) of weft insertion and extends from upstream toward downstream so as to have a constant inner diameter,
    characterized in that a yarn speed ratio (q) of the weft yarn (20) is defined by a speed ratio (U1/U2) of a speed (U1) of the weft yarn (20) at a given point (P1) of the weft yarn (20) with respect to a speed (U2) of the weft yarn (20) at a leading end (P2) of the weft yarn (20) located downstream in the direction (Y) of weft insertion, wherein the yarn speed ratio (q) is obtained by relationship among an entire length (L) of the accelerating tube (1), a ratio (A/L) of a length (A) of the straight portion (1 b) with respect to the entire length (L) of the accelerating tube (1), and an inclination angle (θ) of an inner surface of the tapered portion (1a) with respect to a center axis (T) of the accelerating tube (1), and wherein the entire length (L) of the accelerating tube (1), the ratio (A/L) of the length (A) of the straight portion (1 b) with respect to the entire length (L) of the accelerating tube (1), and the inclination angle (θ) of the inner surface of the tapered portion (1a) are determined such that the yarn speed ratio (q) is smaller than a maximum value (qmax) that is obtained by a following Expression 1 expressed by relationship between a distance (c1) between an end of the accelerating tube (1) located downstream in the direction (Y) of weft insertion and the reed (7) and a shortest distance (c2) between the center axis (T) of the accelerating tube (1) and the tunnel (7a) of the reed (7).
    qmax = c 2 / c 1 + 1
    Figure imgb0007
  2. The air jet loom (100) according to claim 1,
    characterized in that a ratio (p) of force for flying the weft yarn (20) applied by the accelerating tube (1) is obtained by the relationship among the entire length (L) of the accelerating tube (1), the ratio (A/L) of the length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1), and the inclination angle (θ) of the inner surface of the tapered portion (1a), and wherein the entire length (L) of the accelerating tube (1), the ratio (A/L) of the length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1), and the inclination angle (θ) of the inner surface of the tapered portion (1a) are determined such that the ratio (p) of force for flying the weft yarn (20) is larger than a minimum value (pmin) that is determined according to pressure of compressed air supplied to the main nozzle (10) or a target opening period of a valve through which compressed air is supplied to the main nozzle (10).
  3. The air jet loom (100) according to claim 2,
    characterized in that the ratio (p) of force for flying the weft yarn (20) and the yarn speed ratio (q) are calculated by an estimation expression f(L, A/L, θ) that is obtained by multivariate analysis, and wherein the ratio (A/L) of the length (A) of the straight portion (1b) with respect to the entire length (L) of the accelerating tube (1) is determined in a range in which the ratio (p) of force for flying the weft yarn (20) is larger than the minimum value (pmin) and the yarn speed ratio (q) is smaller than the maximum value (qmax).
  4. The air jet loom (100) according to claim 3,
    characterized in that when θ = 0.1, L = 240 mm, qmax = 1.15, and pmin = 1.2 are satisfied, an expression of 0.13 <A/L ≤ 0.76 is established.
EP18173755.2A 2017-06-05 2018-05-23 Air jet loom Pending EP3412812A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017110639A JP6879061B2 (en) 2017-06-05 2017-06-05 Air jet loom

Publications (1)

Publication Number Publication Date
EP3412812A1 true EP3412812A1 (en) 2018-12-12

Family

ID=62235864

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18173755.2A Pending EP3412812A1 (en) 2017-06-05 2018-05-23 Air jet loom

Country Status (3)

Country Link
EP (1) EP3412812A1 (en)
JP (1) JP6879061B2 (en)
CN (1) CN108977996B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1418262A1 (en) * 2002-11-05 2004-05-12 Tsudakoma Kogyo Kabushiki Kaisha Weft inserting nozzle of air jet loom and pipe as used therein
CN2789289Y (en) * 2005-03-14 2006-06-21 欧阳承德 Air-jet loom collection energy-saving main nozzle

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4675732B2 (en) * 2005-09-14 2011-04-27 株式会社豊田自動織機 Weft insertion device in air jet loom
JP2007308825A (en) * 2006-05-17 2007-11-29 Toyota Central Res & Dev Lab Inc Weft insertion apparatus in air-jet loom
JP6137133B2 (en) * 2014-11-18 2017-05-31 株式会社豊田自動織機 Main nozzle of air jet loom

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1418262A1 (en) * 2002-11-05 2004-05-12 Tsudakoma Kogyo Kabushiki Kaisha Weft inserting nozzle of air jet loom and pipe as used therein
JP2004156162A (en) 2002-11-05 2004-06-03 Tsudakoma Corp Picking nozzle of air jet loom and pipe used therefor
CN2789289Y (en) * 2005-03-14 2006-06-21 欧阳承德 Air-jet loom collection energy-saving main nozzle

Also Published As

Publication number Publication date
CN108977996A (en) 2018-12-11
JP6879061B2 (en) 2021-06-02
JP2018204143A (en) 2018-12-27
CN108977996B (en) 2021-04-30

Similar Documents

Publication Publication Date Title
US4550752A (en) Method for conveying a flexible thread by means of pressurized gas
US20040154679A1 (en) Yarn end suction device of loom
EP3412812A1 (en) Air jet loom
JP2007308825A (en) Weft insertion apparatus in air-jet loom
EP2014808B1 (en) Weft insertion nozzle
KR100634900B1 (en) Auxiliary nozzle for a mechanical loom
US20080271807A1 (en) Method and a stretching device for the holding of a weft thread
US4984608A (en) Tuck-in needle and a pneumatic selvedge-forming device for a loom
US6394146B2 (en) Split reed including a weaving reed and an auxiliary reed having a non-planar guide path
EP2610378A1 (en) Auxiliary nozzle of air jet loom
CS243719B1 (en) Weft insertion mechanism
CN113913999B (en) Weft tension applying device
US7066213B2 (en) Catching and holding apparatus for the catching-side weft thread end in a weaving machine
JP7311297B2 (en) Sub-nozzle of air jet loom
EP3640382B1 (en) Sub-nozzle for air jet loom
CN106192170B (en) Reed for air-jet loom
US4787423A (en) Method of and device for inserting weft yarn in jet looms
CN111926445B (en) Auxiliary nozzle for air jet loom
EP0273473A1 (en) Main injector with increased tensioning force for airjet looms
JP2002115154A (en) Reed for air-jet loom
JP5008185B2 (en) Weft insertion nozzle
CN111197195B (en) Air jet loom
JP2000355856A (en) Reed for air-jet loom
JP2006089888A (en) Reed for air jet weaving machine
JP2006045754A (en) Reed for high-speed air jet loom

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20180523

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20200526

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20230512