EP3399921A1 - Robotic systems for control of an ultrasonic probe - Google Patents
Robotic systems for control of an ultrasonic probeInfo
- Publication number
- EP3399921A1 EP3399921A1 EP17736371.0A EP17736371A EP3399921A1 EP 3399921 A1 EP3399921 A1 EP 3399921A1 EP 17736371 A EP17736371 A EP 17736371A EP 3399921 A1 EP3399921 A1 EP 3399921A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- probe
- support structure
- axis
- frame member
- robotic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/50—Supports for surgical instruments, e.g. articulated arms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/20—Holders specially adapted for surgical or diagnostic appliances or instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/08—Detecting organic movements or changes, e.g. tumours, cysts, swellings
- A61B8/0808—Detecting organic movements or changes, e.g. tumours, cysts, swellings for diagnosis of the brain
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/42—Details of probe positioning or probe attachment to the patient
- A61B8/4209—Details of probe positioning or probe attachment to the patient by using holders, e.g. positioning frames
- A61B8/4218—Details of probe positioning or probe attachment to the patient by using holders, e.g. positioning frames characterised by articulated arms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/44—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device
- A61B8/4444—Constructional features of the ultrasonic, sonic or infrasonic diagnostic device related to the probe
- A61B8/4461—Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/56—Details of data transmission or power supply
- A61B8/565—Details of data transmission or power supply involving data transmission via a network
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/10—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges for stereotaxic surgery, e.g. frame-based stereotaxis
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/50—Supports for surgical instruments, e.g. articulated arms
- A61B2090/502—Headgear, e.g. helmet, spectacles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/10—Furniture specially adapted for surgical or diagnostic appliances or instruments
- A61B50/13—Trolleys, e.g. carts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B8/00—Diagnosis using ultrasonic, sonic or infrasonic waves
- A61B8/06—Measuring blood flow
Definitions
- Subject matter described herein relates generally to medical devices, and more particularly to a headset including a probe for diagnosing medical conditions.
- Transcranial Doppler is used to measure the cerebral blood flow velocity (CBFV) in the major conducting arteries of the brain (e.g., the Circle of Willis) non- invasively. It is used in the diagnosis and monitoring a number of neurologic conditions, such as the assessment of arteries after a subarachnoid hemorrhage (SAH), aiding preventative care in children with sickle cell anemia, and risk assessment in embolic stroke patients or subjects.
- SAH subarachnoid hemorrhage
- a TCD ultrasound includes the manual positioning of a probe relative to a patient or subject by a technician.
- the probe emits energy into the head of a patient or subject.
- the technician identifies the CBFV waveform signature of a cerebral artery or vein in the head. Identification of the signal requires integration of probe insonation depth, angle, and placement within one of several ultrasound windows as well as characteristics from the ultrasound signal which include waveform spectrum, sounds, M-Mode, and velocity.
- a probe e.g., an automated Transcranial Doppler device
- there exist concerns related to alignment and pressure that the probe exerts during use e.g., for comfortability and safety when held against a human being or for ensuring the effectiveness of the probe).
- a spring is incorporated within a probe, but such devices may not be effective for pressure control due to lateral slippage and shifting of the spring within the probe.
- a headset mountable on a head the headset including a probe for emitting energy into the head.
- the headset may further include a support structure coupled to the probe, with the support structure including translation actuators for translating the probe along at least two axes generally parallel to a surface of the head.
- the headset may further include at least a perpendicular translation actuator for translating the probe along a perpendicular axis generally
- the headset may further include at least one rotation actuator for rotating the probe about at least one rotation axis.
- the headset may further include a tilt axis generally orthogonal to the perpendicular axis.
- the headset may further include a pan axis generally orthogonal to the perpendicular axis.
- the headset may provide exactly five actuated degrees of freedom of movement of the probe including two actuated degrees of freedom of translation through the two axes generally parallel to the surface of the head (x,y), one actuated degree of freedom through the perpendicular axis generally perpendicular to the surface of the head (z), one actuated degree of freedom along the tilt axis, and one actuated degree of freedom along the pan axis.
- a device configured to interact with a target surface
- the device including a probe configured to interact with the target surface.
- the device may further include a support structure coupled to the probe for moving the probe relative to the target surface.
- the support structure may be configured to translate the probe along both a translation plane generally parallel to the target surface.
- the support structure may be further configured to rotate the probe about at least one rotation axis.
- the support structure is configured to translate the probe along a translation axis generally perpendicular to the translation plane.
- the support structure includes a tilt axis different than the translation axis. In some embodiments, the support structure includes a pan axis different than the translation axis and the tilt axis. In some embodiments, the support structure is further configured to rotate the probe towards and away from the target surface about the tilt axis and the pan axis. In some embodiments, the support structure has a stiffness along each of the translation plane and the translation axis, and the stiffness along the translation plane is greater than the stiffness along the translation axis. In some embodiments, the probe is configured to emit ultrasound waves into the target surface.
- the device further includes a first actuator configured to translate the probe along a first direction along the translation plane. In some embodiments, the device further includes a second actuator configured to translate the probe along a second direction perpendicular to the first direction along the translation plane. In some
- the device further includes a third actuator configured to translate the probe along the translation axis perpendicular to the translation plane.
- the first actuator and the second actuator are configured with a stiffness of the translation plane
- the third actuator is configured with a stiffness of the translation axis.
- the first, second, and third actuators are a servo motor.
- an input force of each of the first, second, and third actuators is determined by a method including determining a configuration of the support structure for the probe and each of the first, second, and third actuators for the support structure.
- the method further includes determining a stiffness matrix for the support structure based on the configuration of the support structure and a desired conditional stiffness of the support structure.
- the method further includes determining a force vector by multiplying the stiffness matrix and a vector of a difference of the desired and actual translational and rotational position of the probe.
- the method further includes calculating a Jacobian for the support structure. In some embodiments, the method further includes determining the input forces for each of the first, second, and third actuators by multiplying the force vector and a transpose of the Jacobian.
- a method of manufacturing a device configured to interact with a target surface including providing a probe configured to interact with the target surface.
- the method further includes coupling a support structure to the probe for moving the probe relative to the target surface, wherein the support structure configured to translate the probe along both a translation plane generally parallel to the target surface and along a translation axis generally perpendicular to the translation plane and rotate the probe about at least one rotation axis.
- the one rotation axis includes a tilt axis different than the translation axis.
- the one rotation axis includes a pan axis different than the translation axis and the tilt axis.
- a robotic system for use in scanning a subject, the robotic system including a probe for emitting energy into the subject, a robotic support structure coupled to the probe, the robotic support structure including actuators for moving the probe parallel to a surface of the subject.
- the robotic system includes a robotic support structure with five actuated degrees of freedom.
- the robotic system includes a robotic support structure with six actuated degrees of freedom.
- the robotic system includes a robotic support structure with more than six actuated degrees of freedom.
- the robotic system includes a robotic support structure with more than six actuated degrees of freedom.
- the robotic system includes a robotic support structure with four actuated degrees of freedom.
- the robotic system includes a control computer configured to control movement of the robotic support structure.
- the robotic system includes a teleoperated controller configured to control movement of the robotic support structure.
- the robotic system includes a hybrid position-force controller configured to control movement of the robotic support structure.
- the robotic system includes a force/torque sensor in contact with the probe.
- a device configured to interact with a target surface, including a probe configured to interact with the target surface, and a support structure coupled to the probe for moving the probe relative to the target surface, the support structure, including a hybrid position-force controller that controls movement of the support structure.
- the hybrid position-force controller includes a spring configured to press the probe against the target surface to maintain contact force passively.
- the hybrid position-force controller includes a first motor configured to move the probe along a first axis.
- the hybrid position- force controller includes a second motor configured to move the probe along a second axis.
- the hybrid position-force controller includes a third motor configured to rotate the probe about a third axis.
- the hybrid position-force controller includes a fourth motor configured to rotate the probe about a fourth axis.
- an automated TCD system including a TCD probe configured to insonate a vessel of a patient, a robot mounted to the probe, and a computer connected to the robot, which computer controls the movement of the robot.
- the automated TCD system includes an endeffector with an axial force sensor mounted to the robot in communication with the probe.
- the automated TCD system includes a robot configured to move with at least six actuated degrees of freedom.
- the automated TCD system includes a robot configured to move with exactly five actuated degrees of freedom.
- the automated TCD system includes a robot configured to move with exactly four actuated degrees of freedom.
- FIG. 1 is a diagram of a virtual support structure for manipulating a medical probe, according to an exemplary embodiment.
- FIG. 2 is an perspective view of a medical probe and a gimbal structure, according to an exemplary embodiment.
- FIG. 3 is a perspective view of a two-link revolute support structure for the medical probe of FIG. 2 , according to an exemplary embodiment.
- FIG. 4 is front elevation view of the support structure of FIG. 3.
- FIG. 5 is a right side elevation view of the support structure of FIG. 3.
- FIG. 6 is a perspective view of a prismatic support structure for the medical probe of
- FIG. 2 according to an exemplary embodiment.
- FIG. 7 is front elevation view of the support structure of FIG. 6.
- FIG. 8 is a right side elevation view of the support structure of FIG. 6.
- FIG. 9 is a schematic front view diagram of the support structure of FIG. 3.
- FIG. 10 is a schematic front view diagram of the support structure of FIG. 6.
- FIG. 11 is a flowchart of a method for determining the input force, or torque, for an actuator, according to an exemplary embodiment.
- FIG. 12 is a perspective view of a 5-bar parallel mechanism (revolute-revolute) support structure for the medical probe of FIG. 2, according to an exemplary embodiment.
- FIG. 13 is front elevation view of the support structure of FIG. 12.
- FIG. 14 is a right side elevation view of the support structure of FIG. 12.
- FIG. 15 illustrates a hybrid position-force admittance controller.
- FIG. 16 illustrates a probe on a redundant manipulator.
- FIG. 17 illustrates a probe on a redundant manipulator mounted on a monitoring station.
- FIG. 18 illustrates a probe on a redundant manipulator scanning through the zygomatic arch.
- FIG. 19 illustrates a probe on a redundant manipulator performing a transorbital scan through an eye socket or orbit.
- FIG. 20 illustrates a probe on a redundant manipulator scanning through the occipital bone.
- FIG. 21 illustrates a probe on a redundant manipulator scanning through the mandibular.
- FIG. 22 illustrates a schematic diagram of a TCD system.
- FIG. 23 A illustrates a probe on a redundant manipulator.
- FIG. 23B illustrates test results of force output for a probe on a redundant manipulator.
- FIG. 24 illustrates a top perspective view of a spring loaded probe in a support structure with four actuated degrees of freedom as well as one passive degree of freedom..
- FIG. 25 illustrates a front perspective view of a spring loaded probe in a support structure with four actuated degrees of freedom as well as one passive degree of freedom. .
- FIG. 26 illustrates a cross-sectional view of a spring loaded probe in a support structure with four actuated degrees of freedom as well as one passive degree of freedom.
- FIG. 27 illustrates a front perspective view of a five actuated degrees of freedom prismatic support structure for a medical probe, according to an exemplary embodiment.
- FIG. 28 illustrates a rear perspective view of a five actuated degrees of freedom prismatic support structure for the a medical probe, according to an exemplary embodiment.
- FIG. 29 illustrates an exploded perspective view of a five actuated degrees of freedom prismatic support structure for the a medical probe, according to an exemplary embodiment.
- a five actuated degree of freedom (DOF) kinematic mechanism is used that fully automates evaluation of the temporal window quality and can rediscover the temporal window even after complete loss of signal.
- DOF degree of freedom
- An active, or actuated degree of freedom includes an actuator, such as for example, a motor.
- a passive degree of freedom does not require such an actuator.
- degrees of freedom is used without being qualified as passive, the degree of freedom discussed is meant to be an active or actuated degree of freedom.
- a computer generates commands and directs the mechanism to translate and reorient the probe along the surface of the head until a candidate signal is located. Once located, the probe is reoriented to increase signal strength.
- reducing the search time of the automated system to discover the temporal window is accomplished by aligning the mechanism and probe at a known anatomical feature, such as the zygomatic arch. In some embodiments, the alignment is performed with a visual window guide for the user to place the probe at an initial starting point along the zygomatic arch between ear and the eye.
- the stiffness of the probe is held normal to the surface at a high enough level to keep the probe seated, but low enough so to be comfortable to the user as the probe moves in and out following the surface of the head.
- the X and Y axes can retain a higher servo stiffness in order to maintain precision control of probe location.
- the normal force of the probe is determined by the Z-axis stiffness, the sliding force encounter by the X and Y axes will be limited to a comfortable level, and the probe can be directed to perform a search for the TCD window.
- the orientation stiffnesses can be increased via software.
- the kinematics are called redundant, and such mechanisms have more than five motors.
- FIG. 1 is a diagram of a model of a virtual support structure 10 for a probe 20, according to an exemplary embodiment.
- the support structure 10 is configured to position the probe 20 relative to a target surface 22.
- the probe 20 is a medical probe, such as a medical probe for use with a transcranial Doppler (TCD) apparatus to emit ultrasound wave emissions directed to the target surface 22.
- TCD transcranial Doppler
- the probe 20 is configured to emit other types of waves during operation, such as, but not limited to, infrared waves, x-rays, and so on.
- the probe 20 may be a transcranial color-coded sonography (TCCS) probe, or it may be an array such as a sequential array or phased array which emits waves.
- TCCS transcranial color-coded sonography
- the probe 20 has a first end 20a and a second end 20b.
- the first end 20a interfaces with the support structure 10.
- the second end 20b contacts the target surface 22 on which the probe 20 operates at a contact point 21.
- the second end 20b is a concave structure such that the contact point 21 is a ring shape (i.e., the second end 20b contacts the target surface 22 along a circular outer edge of the concave second end 20b).
- the support structure 10 controls the relative position of the probe 20 (e.g., z-axis force, y-axis force, x- axis force, normal alignment, etc.).
- the support structure 10 is shown as a virtual structure including a first virtual spring 1 1 coupled between the probe 20 and a virtual surface 12 and exerting a force along a z-axis 13, a second virtual spring 14 coupled between the probe 20 and a virtual surface 15 and exerting a force along a y-axis 16, and a third virtual spring 17 coupled between the probe 20 and a virtual surface 19 and exerting a force along the x-axis 18.
- the virtual support structure 10 further includes a torsional spring 23 exerting a torque about a tilt axis 27 and a second torsional spring 25 exerting a torque about a pan axis 29.
- the virtual support structure 10 includes other virtual elements, such as virtual dampers (not shown).
- Virtual dampers represent elements that improve the stability of the system and are useful for tuning the dynamic response of the system.
- the virtual, or apparent inertia of the probe can also be set to have isotropic or anisotropic properties, by modeling and feed forwarding out the effects of mechanism inertia, motor rotational inertial, centripetal/centrifugal effects, and replacing them with arbitrary inertial properties, within the physical performance limits of the device.
- the virtual support structure 10 represents a variety of mechanical structures that may be utilized to position the probe 20 relative to the target surface 22, as described in more detail below.
- the second end 20b of the probe 20 is caused to contact a relatively delicate surface, such as the skin of the patient or subject.
- the support structure is configured to adjust its stiffness (e.g., impedance, compliance, etc.) to provide variable linear forces and rotational forces on the probe 20, and may be relatively stiff in some directions and may be relatively compliant in other directions.
- the support structure 10 may apply minimal force and may be relatively compliant along the z-axis 13 to minimize forces applied to the patient or subject (e.g., if the patient or subject moves relative to the support structure) in a direction generally normal to the target surface 22 and may be relatively stiff along the y-axis 16 and the x-axis 18 to improve the positional accuracy and precision of the probe 20 along a plane generally parallel to the target surface 22.
- the desired stiffness of the support structure 10 along various axes may vary over time, depending on the task at hand.
- the support structure may be configured to be relatively compliant in scenarios in which the support structure 10 is being moved relative to the patient or subject (e.g., during initial set-up of the probe structure, removal of the probe structure, etc.), or when it is advantageous to be relatively free-moving (e.g., during maintenance/cleaning, etc.), and may be configured to be relatively stiff, in some directions, in scenarios in which accuracy and precision of the positioning of the probe 20 is advantageous (e.g., during the TCD procedure or other procedure being performed with the probe 20).
- a kinematic model of the support structure 10 can be utilized to calculate the relationship between the forces applied to the target surface 22 by the probe 20 and the forces (e.g., torques) applied by actuators actuating the support structure 10.
- the forces applied to the target surface 22 by the probe 20 in the idealized system can therefore be determined theoretically, without direct force sensing, thereby eliminating the need for a load cell disposed in-line with the probe 20 and/or a force torque sensor coupled to the probe 20 to maintain appropriate contact force that maximizes signal quality.
- static friction along with other unmodeled physical effects, may introduce some uncertainty.
- the probe 20 is shown according to an exemplary embodiment mounted to a portion of a support structure, shown as a gimbal structure 24, which can rotate about multiple axes, at the first end 20a.
- the gimbal structure 24 includes a first frame member 26 that is able to rotate about the tilt axis 27 and a second frame member 28 that is able to rotate about the pan axis 29.
- the target surface 22 may be uneven (e.g., non-planar).
- the gimbal structure 24 allows the probe 20 to be oriented such that it is normal to the target surface 22 at the contact point 21.
- a support structure 30 for the probe 20 is shown according to an exemplary embodiment as a two-link revolute (e.g., revolute-revolute) robot.
- the support structure 30 includes a first frame member 32, a second frame member 34, a third frame member 36, a fourth frame member 38, and the gimbal structure 24.
- the first frame member 32 is configured to be a static member.
- the first frame member 32 may, for example, be mounted to a halo or headset 33 worn on the patient's or subject's head or other structure that attaches the first frame member 32 to the patient or subject or fixes the position of the first frame member 32 relative to the patient or subject.
- the probe 20 is configured to emit energy into the head of the patient or subject.
- the second frame member 34 is a link configured to rotate about the z-axis 13.
- the z-axis 13 is generally perpendicular to the surface of the head.
- actuator 42 acts as a perpendicular translation actuator for translating the probe along a perpendicular axis generally
- the third frame member 36 is a link configured to rotate about the z-axis 13.
- a first end 44 of the third frame member 36 is coupled to a second end 46 of the second frame member 34.
- the rotation of the third frame member 36 relative to the second frame member 34 is controlled by an actuator 48, shown as an electric motor and gearbox that is attached through the second frame member 34.
- the fourth frame member 38 is configured to translate along the z-axis 13 (e.g., in and out, in and away from the head, etc.). According to an exemplary embodiment, the fourth frame member 38 slides along rail members 50 that are fixed to a second end 52 of the third frame member 36. The position of the fourth frame member 38 relative to the third frame member 36 is controlled by an actuator, such as an electric motor and a lead screw (not shown for clarity).
- an actuator such as an electric motor and a lead screw (not shown for clarity).
- the gimbal structure 24 and the probe 20 are mounted to the fourth frame member 38.
- the gimbal structure 24 controls the orientation of the probe 20 about the tilt axis 27 and the pan axis 29 (e.g., pan and tilt).
- the position of the probe 20 about the tilt axis 27 is controlled by an actuator 54, shown as an electric motor and gearbox.
- Actuator 54 acts as a rotation actuator to rotate the probe.
- the position of the probe 20 about the pan axis 29 is controlled by an actuator 56, shown as an electric motor and gearbox.
- Actuator 56 acts as a rotation actuator to rotate the probe.
- the rotation of the probe 20 about the tilt axis 27 and the pan axis 29 is different than the z-axis 13, regardless of the rotation of the frame members 34 and 36.
- the probe 20 is able to move on the x-y plane, i.e., the translation plane, which is defined by the x-axis 18 and the y-axis 16, through the rotation of the second frame member
- the probe 20 is able to move along the z-axis 13, i.e., the translation axis, through the translation of the fourth frame member 38. Further, the probe 20 is able to rotate about tilt axis 27 and the pan axis 29 through the gimbal structure 24.
- the actuators utilized to position the support structure 30 are servo motors.
- the use of servo motors to control the support structure allow for a more precise control, compared to a stepper motor, for the torque output, rotational position, and angular speed of the motor, as well as the corresponding position of the probe 20 and the interaction between the probe 20 and the target surface 22.
- servo motors to control the support structure allow for a more precise control, compared to a stepper motor, for the torque output, rotational position, and angular speed of the motor, as well as the corresponding position of the probe 20 and the interaction between the probe 20 and the target surface 22.
- other suitable motors known to those of ordinary skill in the art could also be used.
- FIGS. 6-8 a support structure 60 for the probe 20 and the gimbal structure 24 is shown according to another exemplary embodiment as a prismatic (e.g., Cartesian, rectilinear, etc.) robot.
- FIG. 6 illustrates an exemplary Prismatic-Prismatic- Prismatic robot.
- the support structure 60 includes a first frame member 62, a second frame member 64, a third frame member 66, a fourth frame member 68, and the gimbal structure 24.
- the first frame member 62 is configured to be a static member.
- the first frame member 62 may, for example, be mounted to a halo or headset 33 worn on the patient's or subject's head or other structure that fixes the position of the first frame member 62 relative to the patient or subject.
- the second frame member 64 is configured to translate along the y-axis 16 (e.g., up and down, bottom of ear to top of ear, etc). According to an exemplary embodiment, the second frame member 64 slides along rail members 70 that are fixed to the first frame member 62. The position of the second frame member 64 relative to the first frame member 62 is controlled by an actuator, such as an electric motor and a lead screw (not shown for clarity).
- an actuator such as an electric motor and a lead screw (not shown for clarity).
- the third frame member 66 is configured to translate along the x-axis 18 (e.g., forward and backward, ear to eye, etc.). According to an exemplary embodiment, the third frame member 66 slides along rail members 72 that are fixed to the second frame member 64. The rail members 72 are orthogonal to the rail members 70. The position of the third frame member 66 relative to the second frame member 64 is controlled by an actuator, such as an electric motor and a lead screw (not shown for clarity).
- an actuator such as an electric motor and a lead screw (not shown for clarity).
- the fourth frame member 68 is configured to translate along the z-axis 13 (e.g., in and out, in and away from the head, etc.). According to an exemplary embodiment, the fourth frame member 68 slides along rail members 74 that are fixed to the third frame member 66. The position of the fourth frame member 68 relative to the third frame member 66 is controlled by an actuator, such as an electric motor and a lead screw (not shown for clarity).
- an actuator such as an electric motor and a lead screw (not shown for clarity).
- the gimbal structure 24 and the probe 20 are mounted to the fourth frame member 68.
- the gimbal structure 24 controls the orientation of the probe 20 about the tilt axis 27 and the pan axis 29 (e.g., tilt and pan).
- the position of the probe 20 about the tilt axis 27 is controlled by an actuator 84, shown as an electric motor and gearbox.
- the position of the probe 20 about the pan axis 29 is controlled by an actuator 86, shown as an electric motor and gearbox.
- the probe 20 is able to move on the x-y plane through the translation of the second frame member 64 and the third frame member 66, move along the z-axis 13 through the translation of the fourth frame member 68, and rotate about tilt axis 27 and the pan axis 29 through the gimbal structure 24. Combining these five actuated degrees of freedom allows the position and orientation of the probe 20 relative to the target surface 22 to be completely described and controlled, discounting rotation about a third axis that is orthogonal to the pan axis 29 and the tilt axis 27.
- a kinematic model can be developed for any embodiment of a support structure for the probe 20 to determine the relationship between the forces exerted at the probe 20 and the forces applied by the actuators controlling the support structure.
- a stiffness matrix for the support structure is first determined.
- the stiffness matrix is determined using a multitude of variables, including the physical properties of the support structure (e.g., the geometry of the frame members, the stiffness of the individual frame members etc.), the system stiffness along the chosen coordinate system axis, and a velocity- based term for system damping.
- the desired stiffness of the support structure is defined in the z direction (K z ), the y direction (K y ), and the x direction (K x )(e.g., as represented by the virtual springs 11, 14, and 17 in FIG.
- the virtual stiffnesses vary over time and are based on the task being accomplished with the probe 20.
- stiffness in the y direction and in the x direction may have a lower bound corresponding to a relatively low lateral stiffness during a set-up or removal procedure, in which the support structure is configured to be relatively compliant; and an upper bound corresponding to a relatively high stiffness during a scanning procedure, in which the support structure is configured to be relatively stiff, allowing for a more accurate positioning of the probe 20.
- stiffness in the z direction may have a lower bound corresponding to a relatively low stiffness during initial positioning of the probe 20 in the z direction, in which the support structure is configured to be relatively compliant to allow the probe 20 to self- align (e.g., to minimize discomfort for the patient or subject); and an upper bound
- rotational stiffnesses about the y axis and the x axis may have a lower bound corresponding to a relatively low rotational stiffness during positioning of the probe 20 to conform to the contour of the target surface 22 (e.g., the head of the patient or subject), in which the support structure (e.g., the gimbal structure 24) is configured to be relatively compliant (e.g., to minimize discomfort for the patient or subject); and an upper bound corresponding to a relatively high rotational stiffness when a more accurate positioning (e.g., panning, tilting, etc.) of the probe 20 is desired.
- a more accurate positioning e.g., panning, tilting, etc.
- Equation 1 K is the stiffness matrix and ⁇ is the vector of the difference of the desired and actual translational position in the x, y, and z directions and rotational position about the x-axis 18 and y-axis 16 of the probe 20.
- J r is the Jacobian transpose determined by the kinematics of the specific support structure.
- the Jacobian is the differential relationship between the joint positions and the end-effector position and orientation (e.g., the position of the probe 20).
- the joint positions are either in units of radians (e.g., for rotational joints), or in units of length (e.g., for prismatic or linear joints).
- the Jacobian is not static and changes as the support structure position articulates.
- FIG. 9 a schematic front view diagram of the support structure 30 is shown.
- the second frame member 34 is represented by a first link 90, having a length
- the first link 90 is articulated by a rotary actuator 94, the rotation of which is shown as q 1 .
- the third frame member 36 is represented by a second link 92, having a length / 2 .
- the second link 92 is articulated by a rotary actuator 96, the rotation of which is shown as q 2 .
- the actuators 94 and 96 move the probe 20 in the x-y plane.
- the Jacobian for such a revolute-revolute robot is derived by taking the partial derivative of the forward kinematics with respect to both qi and q 2 .
- Equation 5 The Jacobian shown in Equation 5 is the Jacobian for the Cartesian movement of the revolute-revolute robot on the x-y plane (e.g., translation along the y-axis 16 and the x-axis 18), describing the differential relationship between joint motion and probe motion.
- additional terms may be included in the Jacobian to describe the differential relationship between the motion of the probe 20 and other motions of the robot (e.g., rotation of the probe 20 about the tilt axis 27 and the pan axis 29 and translation along the z-axis 13).
- FIG. 10 a schematic front view diagram of the support structure 60 is shown.
- the probe 20 is moved in the y direction by a first linear actuator 100 (e.g., an electric motor and lead screw) and is moved in the x direction by a second linear actuator 102 (e.g., an electric motor and lead screw).
- the actuators 100 and 102 move the probe 20 in the x-y plane. Because each joint is orthogonal to the other, and has a one to one mapping of joint motion to Cartesian motion, the Jacobian for such a prismatic robot becomes the identity matrix:
- the Jacobian shown in Equation 6 is the Jacobian for the Cartesian movement of the prismatic robot on the x-y plane (e.g., translation along the y-axis 16 and the x-axis 18), describing the differential relationship between joint motion and probe motion.
- additional terms may be included in the Jacobian to describe the differential relationship between the motion of the probe 20 and other motions of the robot (e.g., rotation of the probe 20 about the tilt axis 27 and the pan axis 29 and translation along the z-axis 13).
- the support structure 30 controls the position of the probe 20 in the z direction with the translation of the fourth frame member 38 with a single linear actuator (e.g., an electric motor and lead screw).
- a single linear actuator e.g., an electric motor and lead screw
- the support structure 60 controls the position of the probe 20 in the z direction with the translation of the fourth frame member 68 with a single linear actuator (e.g., an electric motor and lead screw).
- a single linear actuator e.g., an electric motor and lead screw
- the configuration of the support structure for a probe is first determined (step 112).
- the configuration may include any number of revolute joints and/or prismatic joints.
- the support structure provides translation of the probe along one or more axis (e.g., the x, y, and z axis in a Cartesian coordinate system; the r, ⁇ , and z axis in a polar coordinate system, etc.) and/or rotation about one or more axis.
- a stiffness matrix for the support structure is determined (step 114).
- the stiffness matrix includes terms based on the physical properties of the support structure, including the geometry of the frame members and the stiffness of the individual frame members, the desired stiffness of the support structure in the z direction (Kz), the y direction (Ky), and the x direction (Kx), the desired rotational stiffness of the support structure (Kco x , KcO y ), and a velocity -based term for system damping.
- a force vector is determined (step 116).
- the desired position of the probe may be determined using any coordinate system.
- the force vector is derived from the product of the stiffness matrix and a matrix of the desired translational and rotational position of the probe, as shown in Equation 1.
- the Jacobian for the support structure is then calculated (step 118).
- the Jacobian is determined by the kinematics of the specific support structure.
- the Jacobian is the differential relationship between the joint positions and the end-effector position.
- the joint positions are either in units of radians (e.g., for rotational joints), or in units of length (e.g., for prismatic or linear joints).
- the Jacobian is not static and changes as the support structure position articulates.
- the input force for the actuator is determined (step 120).
- the input force for the actuator is derived from the product of the Jacobian and the force vector, as shown in Equation 2.
- Equation 2 the input force for the actuator is derived from the product of the Jacobian and the force vector, as shown in Equation 2.
- FIGS. 12-14 a support structure 130 for the probe 20 is shown according to another exemplary embodiment as a five-link revolute robot.
- the support structure 130 includes a first frame member 132; a pair of proximal members coupled to the first frame member 132, shown as a second frame member 134a and a third frame member 134b; a pair of distal members coupled to the respective proximal frame members and to each other, shown as a fourth frame member 136a and a fifth frame member 136b; a sixth frame member 138 coupled to the distal frame members; and the gimbal structure 24.
- the first frame member 132 is configured to be a static member.
- the first frame member 132 may, for example, be mounted to a halo or headset 33 worn on the patient's or subject's head or other structure that fixes the position of the first frame member 132 relative to the patient or subject.
- the second frame member 134a and the third frame member 134b are links configured to rotate about the z-axis 13.
- a first end 140a of the second frame member 134a is coupled to the first frame member 132.
- a first end 140b of the third frame member 134b is coupled to a separate portion of the first frame member 132.
- the rotation of the second frame member 134a relative to the first frame member 132 is controlled by an actuator 142a, shown as an electric motor and gearbox that is attached through the first frame member 132.
- an actuator 142a shown as an electric motor and gearbox that is attached through the first frame member 132.
- the rotation of the third frame member 134b relative to the first frame member 132 is controlled by an actuator 142b, shown as an electric motor and gearbox that is attached through the first frame member 132.
- the fourth frame member 136a and the fifth frame member 136b are links configured to rotate about the z-axis 13.
- a first end 144a of the fourth frame member 136a and a second end 146a of the second frame member 134a are each coupled to a hub member 148a via bearings (e.g., press fit bearings, etc.).
- a first end 144b of the fifth frame member 136b and a second end 146b of the third frame member 134b are each coupled to a hub member 148b via bearings (e.g., press fit bearings, etc.).
- the fourth frame member 136a and the fifth frame member 136b are coupled together via a bearing (e.g., a press fit bearing, etc.) to form a five-bar linkage.
- the hub members 148a and 148b offset the proximal members from the distal members along the z- axis 13, which allows the proximal frame members (e.g., second frame member 134a and third frame member 134b) to move freely past the distal frame members (e.g., fourth frame member 136a and fifth frame member 136b) as the links are rotated by the actuators 142a and 142b.
- the gimbal structure 24 and the probe 20 are mounted to the sixth frame member 138.
- the sixth frame member 138 is coupled to one of the distal members (e.g., fourth frame member 136a or fifth frame member 136b) and is configured to translate the gimbal structure 24 and the probe 20 along the z-axis 13 (e.g., in and out, in and away from the head, etc.).
- the sixth frame member 138 may translate, for example, on rails, as described above in regards to the fourth frame member 38 of the support structure 30 (see FIGS. 3-5).
- the gimbal structure 24 controls the orientation of the probe 20 about the tilt axis 27 and the pan axis 29 (e.g., pan and tilt).
- the position of the probe 20 about the tilt axis 27 is controlled by an actuator (not shown), such as an electric motor and gearbox.
- the position of the probe 20 about the pan axis 29 is controlled by an actuator (not shown), such as an electric motor and gearbox.
- the rotation of the probe 20 about the tilt axis 27 and the pan axis 29 is different than the z-axis 13, regardless of the rotation of the frame members 134 and 136.
- the probe 20 is able to move on the x-y plane through the movement of the five-bar linkage formed by the first frame member 132, the second frame member 134a, the third frame member 134b, the fourth frame member 136a, and the fifth frame member 136b.
- the probe 20 is able to move along the z-axis 13 through the translation of the sixth frame member 138. Further, the probe 20 is able to rotate about tilt axis 27 and the pan axis 29 through the gimbal structure 24. Combining these five actuated degrees of freedom allows the position and orientation of the probe 20 relative to the target surface 22 (See FIGS. 1-2) to be completely described and controlled, discounting rotation about a third axis that is orthogonal to the pan axis 29 and the tilt axis 27.
- the actuators utilized to position the support structure 130 are servo motors.
- any suitable motors could be used instead of servo motors.
- the use of servo motors to control the support structure allow for a more precise control, compared to a stepper motor, over the rotational position and angular speed of the motor, as well as the corresponding position of the probe 20 and the interaction between the probe 20 and the target surface 22.
- the input forces for the actuators 142a and 142b can be calculated in a manner similar to that described above by determining the force vector, determining the forward kinematics of the support structure 130, and calculating the Jacobian by taking the partial derivative of the forward kinematics with respect to the rotations of each of the actuators 142a and 142b.
- the impedance of the probe 20 is selectively controlled, whether by mechanical design or through software.
- the orientation degrees of freedom of the probe 20 can be compliant so that they rotate against contact and seat the probe 20 flush with the head, while the translation degrees of freedom are stiff enough to move the probe 20 and keep it placed against the head.
- each of the directions has different impedances.
- software is implemented to limit motor torque and motor servo stiffness of the probe 20.
- the pan and tilt are very compliant, while the translational motions are moderately stiffen
- stiffness through the probe 20 is more compliant than the X, Y translational degrees of freedom.
- software is implemented for task space impedance control.
- the probe 20 orientation can be considered to define a local coordinate system with the Z axis through the center of the probe 20.
- the kinematics of the entire robot can be considered to set the impedance of each of the five directions, X, Y, Z, pan, and tilt, local to the probe's 20 coordinate frame.
- the probe 20 can be more compliant through the center line of the probe 20, but still maintain contact with the surface of the skin, but have local X and Y stiffness sufficient to control the location of the probe 20 with precision.
- the probe 20 includes a series elastic actuator.
- the impedance of the device is altered by adding a compliant member into the mechanical design, either as a spring element into the motor or as a structural member of the robot.
- measurement of the amount of deflection is implemented in order to measure the exact position and orientation of the probe 20.
- a series elastic actuator has the benefit of being designed to an exact compliance, and even has a damping element added, while avoiding computational nonlinearities and instabilities associated with programming the impedance.
- the force is indirectly measured by monitoring the applied current of the motor.
- the interaction force and torque between the probe 20 and the head is controlled by placing a force/torque sensing mechanism behind the probe 20.
- the position and orientation of the probe is specified in relation to the measured forces and torques to achieve a desired force/torque vector.
- This type of closed loop controller is called admittance control and is programmed into the software.
- Admittance control relates the measured force to a desired probe position and orientation, as illustrated in the following equation.
- the desired position vector is used to compute desired joint positions from the inverse kinematics.
- Motor joint controllers are programed with high servo stiffness to enhance disturbance rejection and have low servo tracking errors.
- a hybrid position-force admittance controller 150 is illustrated in FIG. 15.
- [Xcmd,ycmd,F cm d,p m cmd ,tilt cmd ] 152 is sent by the probe command input block 154, which determines task oriented moves of the probe, such as searching.
- the positon and orientation is specified in x, y, pan and tilt, and is given in units of length and angle (mm and radians).
- Force is specified in the z direction, and is given in units of Newtons.
- the force command, F cm d 156 is extracted from the probe input command block 154as used as the command for the admittance force control block 154.
- a change in z position, ⁇ is computed by the admittance force control law block 158.
- a simple, single proportional gain controller is illustrated, but other controller forms can be used.
- Az 162 is added to the old z command position to create an updated z command, Z cm d 164. This information is merged with the other probe position and orientation commands in the reconcile probe command block 166.
- the reconciled command, Rcmd 168 specifies the probe position and orientation in units of length and angle, [x C md,ycmd,Zcmd,pancmd,tilt C md] ⁇
- the inverse kinematics block 170 uses the reconciled command, K C md 168 to solve for the new robot joint command position, q cm d 172, based on the mechanics of the specific robot. It is understood from the discussion above that the robot could have a direct analytic inverse solution, or a numerical solution based on the inverse or pseudo inverse Jacobians depending on the number of degrees of freedom.
- the joint command position, q cm d 172 is used as the input for the inner position control loop comprised of the joint motor controllers block 174, the output torques 176, robot mechanics block 178, which is the physical robot, and the measured joint positions, q 180.
- the robot mechanics block 178 also includes a force sensor which outputs the measured force, Fmeasured 182.
- the measured force, F measU red 182 is the second input to the admittance force control law block 158, which closes the force control loop.
- the measured joint positions, q 180 are used as the to the calculate forward kinematics block 184, which computes the current probe positon and orientation
- [x,y,z,pan,tilt] 186 and sends it back to the probe command input block 154, for use in its probe command generation algorithm.
- Admittance control is appropriate for non- backdriveable motors, which are more difficult to use with pure impedance controllers because, without a force-torque sensor, the static friction resisting the user is unobservable while at rest.
- An example of an over-actuated mechanism, or redundant manipulator is the UR3 Robot, made by Universal Robots, which has six rotating joints, each controlled by its own actuator or motor, to allow for six actuated degree of freedom movement.
- a probe 20 can be placed on a redundant manipulator 190.
- the redundant manipulator 190 may
- the redundant manipulator can be controlled to scan through the zygomatic arch 196.
- a redundant manipulator can be controlled to perform a transorbital scan through the eye socket or orbit 198.
- the redundant manipulator can be controlled to scan through the occipital bone 200.
- the redundant manipulator can be controlled to scan through the submandibular 202.
- an automated TCD system 203 comprises a redundant manipulator 190 that provides robotic positioning, probe holder 204 with force sensor 206, probe driver board 208, and control computer 210.
- a probe 20 that may be a Spencer TCD probe, for insonating vessels in a patient or subject, is mounted onto a probe holder 204, called an "endeffector.”
- the probe holder 204 mounts to the end of the redundant manipulator 190 and has an axial force sensor 206 to monitor directly force applied by the redundant manipulator 190 to the surface being scanned.
- the force sensor 206 sends force sensor information 212 to the redundant manipulator 190.
- This force sensor 206 serves both to ensure that enough contact force is made between the probe 20 and the surface being scanned, but is also a second measure of safety to prevent overloading of contact forces.
- the probe driver board 208 connects to the probe 20 and provides electronics to send power 214 to the probe to emit ultrasound energy and process the returned sensor output signal 216.
- the control computer 210 connects to the redundant manipulator 190 controller 220 via TCP/IP communication 218 and to the probe driver board 208 by USB 222.
- the redundant manipulator 190 provides information 224 about such things as its current position, velocity, estimated forces applied to the endeffector, custom sensor readings, and other status information to controller 220, which information 224 is then communicated via TCP/IP 218 to the control computer 210.
- the probe driver board 208 USB 222 interface provides a method of setting up probe 20 parameters and operation, such as depth, and returns processed data, such as the velocity envelope.
- the control computer 210 takes all of this information to execute a probe search algorithm and to issue new redundant manipulator 190 commands to move the redundant manipulator.
- Embodiments may also employ the use of a machine-learning algorithm to emulate the expertise of a trained technician in locating an insonated vessel.
- a control computer 210 autonomously controls the probe 20 scanning process, but in other embodiments, a human being may teleoperate the probe 20 scanning process using technology known to those of skill in the art, such as that used in the NeuroArm and DaVinci surgical robots.
- FIG. 23 A shows the redundant manipulator 190, force sensor 206, probe holder 204, and probe 20, of FIG. 22.
- FIG. 23B illustrates the results of tests using this configuration, showing force output controlled to a deadband range 220 of 2 to 10 N.
- Integration testing has shown that it is possible to maintain a 125Hz control loop over the entire system, which is fast enough to read all data from the probe driver board 208, read all status data from the redundant manipulator 190, update a signal processing and planning algorithm, and issue a new motion command to the redundant manipulator 190 at its servo rate.
- a modular snake robot or other robot kinematic configuration with more than six actuated degrees of freedom is used instead of the UR3 as the redundant manipulator.
- an under actuated system 300 is shown. Such a system has four actuated degrees of freedom in the x,y,pan,tilt axes and a spring providing force along the z axis. In the under actuated system 300 shown, the system has fewer than five actuated degrees of freedom, but is still capable of performing the TCD positioning task.
- a spring 302 exerts force on the probe 20 along a z-axis 13.
- the force exerted by the spring in under actuated system 300 would be actuated by a motor driven mechanism.
- the gimbal structure 24 allows the probe 20 to be oriented.
- the force in the z-axis 13 is in effect, monitored by the characterization of the spring constant associated with the spring 302.
- the actuation in the x-axis 18 is controlled by actuator 304 shown as an electric motor and lead screw.
- the actuation in the y-axis 16 is controlled by actuator 306 shown as an electric motor and lead screw.
- the actuation in the pan axis 29 is controlled by motor 308.
- the actuation in the tilt axis 27 is controlled by motor 310.
- a support structure 400 is shown for the probe 20 and the gimbal structure 24 is shown according to another exemplary embodiment as a prismatic (e.g., Cartesian, rectilinear, etc.) robot.
- the support structure 400 may, for example, be mounted to a halo or headset 33 worn on the patient's or subject's head or other structure.
- the support structure 400 includes a cover 401 that covers some of the mechanisms of the support structure 400.
- a first motor 402 is configured to use a first spur gear 404 to actuate a lead screw 405 mechanism.
- the first spur gear 403 is coupled to a second spur gear 404 which converts rotational motion of the first motor 402 into linear motion along lead screw 405 to translate the probe 20 along a y-axis 16 (e.g., up and down, bottom of ear to top of ear, etc).
- a second motor 406 is configured to use a third spur gear 407 coupled to a fourth spur gear 408, which in turn is coupled to a rack and pinion mechanism 409 to translate the probe 20 along a z-axis 13 towards and away from the head of a subject. As shown, in FIG.
- a third motor 412 and bearing 410 allow for rotation of the gimbal 24 about a tilt axis 27, which in this embodiment, is parallel to x-axis 18.
- a plate 414 houses two linear rails 416, 418 and allows for mounting of a fourth motor (not shown for clarity) to translate along the x-axis 18 (e.g., forward and backward, ear to eye, etc.).
- a fifth motor 420 allows for controlling rotation of the gimbal 24 about pan axis 29, which, in this embodiment is parallel to y-axis 16, thus completing the necessary degrees of freedom to define five degree of freedom actuated robotic system.
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