EP3398866A1 - Feeding and tensioning unit for use in a strapping machine or wire binding machine - Google Patents
Feeding and tensioning unit for use in a strapping machine or wire binding machine Download PDFInfo
- Publication number
- EP3398866A1 EP3398866A1 EP17169708.9A EP17169708A EP3398866A1 EP 3398866 A1 EP3398866 A1 EP 3398866A1 EP 17169708 A EP17169708 A EP 17169708A EP 3398866 A1 EP3398866 A1 EP 3398866A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- feeding
- wheel
- tensioning
- gear
- binding element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/02—Driving gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/22—Means for controlling tension of binding means
Definitions
- the present invention relates to a feeding and tensioning unit according to the preamble of claim 1 for use in a strapping machine or wire binding machine in order to feed an elongated binding element in the form of a strap or wire in a loop around a space configured for receiving one or more objects to be bound and subsequently retract the binding element to draw it tightly around one or more objects received in said space.
- Automatic strapping or wire binding machines for applying an elongated binding element in the form of a strap or wire in a loop around an object or a bundle of objects, drawing the binding element tightly around the object/bundle and thereafter joining overlapping sections of the binding element, or parallel sections of the binding element arranged at the side of each other, in order to secure the binding element around the object/bundle are known in many different configurations.
- Such a machine comprises a feeding and tensioning unit for feeding the binding element in a loop around the object/bundle and thereafter retracting the binding element to draw it tightly around the object/bundle.
- Different types of feeding and tensioning units for use in a strapping machine are for instance previously known from US 4 691 498 A , US 6 463 848 A , US 2014/0083310 A1 and DE 102008004118 B4 .
- the object of the present invention is to provide a feeding and tensioning unit of the type mentioned by way of introduction with a new and favourable design.
- the feeding and tensioning unit according to the invention comprises:
- the feeding wheel of the feeding and tensioning unit is to be rotated in a first rotary direction at high speed and low torque in order to feed the binding element forwards in a loop around a space configured for receiving one or more objects to be bound, whereupon the drive motor is to be reversed so as to rotate the feeding wheel in an opposite rotary direction at high rotational speed and low torque in order to retract the binding element and pull it into contact with one or more objects received in said space while subjecting the binding element to an initial stretching.
- the first pinch member is in its advanced active position and the second pinch member in its retracted inactive position.
- the first pinch member is to be moved to its retracted inactive position and the second pinch member to its advanced active position and the drive motor is to be operated to rotate the tensioning wheel at low speed and high torque in order to draw the binding element more tightly around said one or more objects while subjecting the binding element to a final stretching.
- the tensioning wheel Under the effect of the tensioning wheel, the binding element is subjected to a tensile stress of a desired magnitude before being secured around said one or more objects.
- the feeding wheel is connected to the output shaft of the drive motor via the first reduction gear, whereas the tensioning wheel is connected to the output shaft of the drive motor via the first reduction gear and the second reduction gear.
- the rotational speed is reduced in one step between the drive motor and the feeding wheel by the first reduction gear and in two steps between the drive motor and the tensioning wheel by the first and second reduction gears, which implies that the tensioning wheel is driven at lower speed and higher torque than the feeding wheel.
- one and the same drive motor may be used for rotating the feeding wheel in two different directions at high speed and low torque and for rotating the tensioning wheel at low speed and high torque, without requiring any complex clutch or the similar between the output shaft of the drive motor and the wheel shafts.
- the feeding and tensioning unit of the present invention has a simple construction and it can be designed in a compact manner.
- a binding machine 1 according to an embodiment of the present invention is illustrated in Fig 1 .
- the binding machine 1 comprises:
- the guide track 2 may for instance have the form of a rail with a longitudinal opening facing the above-mentioned space 4.
- a part 2a of the guide track 2 is fixed to a housing 10 of the feeding and tensioning unit 6.
- the sealing unit 7 comprises a gripping device (not shown) for gripping and locking a first binding element section at the leading end of the binding element 3 after the feeding of a part of the binding element in a loop around the above-mentioned space 4.
- the sealing unit 7 also comprises some type of joining device (not shown) for joining said first binding element section to an adjoining second binding element section at the trailing end of the part of the binding element fed in a loop around said space 4 to thereby secure this part of the binding element in a loop around said one or more objects 8.
- the binding machine 1 may have the form of a strapping machine, wherein the binding element 3 is a strap of metallic or plastic material.
- the above-mentioned joining device may be a strapping head of conventional type provided with punching members for punching locking seals and a securing seal at mutually overlapping ends of a binding element in the form of a metallic strap applied in a loop around said one or more objects 8.
- the joining device of the strapping machine may be a welding device, for instance a laser welding device, which is configured to form a welded joint between the above-mentioned first and second binding element sections.
- the binding machine 1 may also have the form of a wire binding machine, wherein the binding element 3 is a wire of metallic material.
- the above-mentioned joining device may be a binding head of conventional type provided with a twisting member for making a twisted knot at mutually overlapping ends of a binding element in the form of a metallic wire applied in a loop around said one or more objects 8.
- the joining device of the wire binding machine may be a welding device, for instance a laser welding device, which is configured to form a welded joint between the above-mentioned first and second binding element sections.
- the feeding and tensioning unit 6 comprises:
- the feeding wheel 14 has a larger diameter than the tensioning wheel 15.
- the diameter of the feeding wheel 14 is preferably at least twice as large as the diameter of the tensioning wheel 15. In the illustrated embodiment, the diameter of the feeding wheel 14 is four times as large as the diameter of the tensioning wheel 15.
- the feeding and tensioning unit 6 comprises a first reduction gear 16 for transmitting torque from the output shaft of the drive motor 13 to the first wheel shaft 11 and a second reduction gear 17 for transmitting torque from the first wheel shaft 11 to the second wheel shaft 12.
- the first reduction gear 16 effects a gear reduction between the drive motor 13 and the feeding wheel 14.
- the first and second reduction gears 16, 17 together effect gear reductions in two steps between the drive motor 13 and the tensioning wheel 15.
- the second reduction gear 17 preferably has a gear ratio of at least 1:3.
- the first reduction gear 16 may for instance have a gear ratio of 1:5.
- the second reduction gear 17 comprises a first gear member 17a non-rotatably fixed to the first wheel shaft 11 and a second gear member 17b non-rotatably fixed to the second wheel shaft 12, wherein the second gear member 17b has a larger diameter than the first gear member 17a.
- the first and second gear members 17a, 17b have the form of sprocket wheels and are operatively connected to each other via an intermediate gear member 17c in the form of an endless toothed belt which is configured to run over the first and second gear members 17a, 17b.
- the first and second gear members 17a, 17b could be operatively connected to each other via an intermediate gear member in the form of an endless sprocket chain.
- the first and second gear members 17a, 17b could have the form of gear wheels, which are in direct engagement with each other or operatively connected to each other via one or more intermediate gear wheels.
- the first gear member 17a is provided with gables 18 for preventing the toothed belt 17c from slipping off the first gear member.
- the first reduction gear 16 is a bevel gear.
- the first reduction gear 16 could be of any other suitable type, such as for instance a planetary gear or a parallel shaft gear.
- the feeding and tensioning unit 6 further comprises a first pinch member 19a configured to co-operate with the feeding wheel 14 and a second pinch member 19b configured to co-operate with the tensioning wheel 15.
- the first pinch member 19a is moveable between an advanced active position, in which the first pinch member 19a is pressed towards the feeding wheel 14 in order to allow the feeding wheel to exert a feeding force on a binding element 3 received in a nip between a peripheral surface 14a on the feeding wheel 14 and the first pinch member 19a, and a retracted inactive position, in which the first pinch member 19a is withdrawn from the feeding wheel 14 in order to prevent the feeding wheel 14 from exerting a feeding force on the binding element 3.
- the second pinch member 19b is moveable between an advanced active position, in which the second pinch member 19b is pressed towards the tensioning wheel 15 in order to allow the tensioning wheel to exert a tensioning force on a binding element 3 received in a nip between a peripheral surface 15a on the tensioning wheel 15 and the second pinch member 19b, and a retracted inactive position, in which the second pinch member 19b is withdrawn from the tensioning wheel 15 in order to prevent the tensioning wheel 15 from exerting a tensioning force on the binding element 3.
- the first pinch member 19a and the feeding wheel 14 are located opposite each other and configured to be in contact with opposite sides of a part of the binding element 3 received in the nip between them when the first pinch member 19a is in its advanced active position.
- the second pinch member 19b and the tensioning wheel 15 are located opposite each other and configured to be in contact with opposite sides of a part of the binding element 3 received in the nip between them when the second pinch member 19b is in its advanced active position.
- the peripheral surface 15a of the tensioning wheel 15 is with advantage provided with a friction enhancing pattern formed by protrusions and/or indentations in order to improve the grip between the tensioning wheel 15 and the binding element 3 when the binding element is pressed against the peripheral surface 15a of the tensioning wheel under the effect of the second pinch member 19b.
- first and second pinch members 19a, 19b have the have the form of rotatable rollers, but any other suitable type of pinch members could also be used.
- the first and second pinch members 19a, 19b are rotatably mounted to a rocker arm 20, which in its turn is pivotally mounted to the housing 10 so as to be pivotable in relation to the housing about a pivot axis PA between a first position (see Fig 5a ), in which the first pinch member 19a is in its advanced active position and the second pinch member 19b in its retracted inactive position, and a second position (see Fig 5b ), in which the first pinch member 19a is in its retracted inactive position and the second pinch member 19b in its advanced active position.
- the feeding and tensioning unit 6 comprises an actuator 21 for moving the rocker arm 20 between the first and second positions.
- a guide member 22 (see Figs 5a and 5b ) is fixed to the rocker arm 20 and is configured to be in contact with the binding element 3.
- This guide member 22 will move slightly in relation to the tensioning wheel 15 when the rocker arm 20 is pivoted between the above-mentioned first and second positions and it is configured to lift the binding element 3 out of contact with the peripheral surface 15a of the tensioning wheel when the second pinch member 19b is moved away from the tensioning wheel 15, i.e. when the second pinch member 19b is moved from its advanced active position to its retracted inactive position.
- the actuator 21 is a pneumatic cylinder with a cylinder part 21a and a piston (not shown) received in the cylinder part 21a, wherein the piston is displaceable in relation to the cylinder part 21a and fixed to a piston rod 21 b.
- the piston rod 21 b is moveable in relation to the cylinder part 21a in the axial direction thereof.
- the cylinder part 21 a is articulately connected to the housing 10 by a joint 23 (see Fig 3 ).
- An axial motion of the piston rod 21 b is converted into a pivotal motion of the rocker arm 20 by means of a motion conversion mechanism 24.
- this motion conversion mechanism 24 comprises an operating shaft 25 (see Fig 9 ), which is rotatably mounted to the housing 10 and connected to the piston rod 21 b via a lever 26.
- the lever 26 is non-rotatably fixed to the operating shaft 25 and the piston rod 21 b is articulately connected to the lever 26 by a joint 27 so as to allow the operating shaft 25 to be rotated by an axial movement of the piston rod 21 b.
- An eccentric element 28 in non-rotatably fixed to the operating shaft 25 or integrated with the operating shaft, wherein this eccentric element 28 is received in a through hole 29 in the rocker arm 20 so as to allow the rocker arm to be pivoted between the first and second positions by rotation of operating shaft 25.
- each pinch member 19a, 19b may be provided with its own actuator for moving the pinch member between the retracted inactive position and the advanced active position.
- a first phase under the effect of the feeding wheel 14, the binding element 3 is first fed forwards in a loop around the above-mentioned space 4 and thereafter retracted in order to be pulled into contact with one or more objects 8 to be bound, wherein the binding element 3 is subjected to an initial stretching when being retracted by the feeding wheel 14.
- the first pinch member 19a is in its advanced active position and the second pinch member 19b in its retracted inactive position.
- the binding element 3 is subjected to a final stretching under the effect of the tensioning wheel 15 and thereby subjected to a tensile stress of a desired magnitude before being secured around said one or more objects 8.
- the second pinch member 19b is in its advanced active position and the first pinch member 19a in its retracted inactive position.
- a binding element 3 in the form of a strap or wire in a loop around an object 8 or bundle of objects by means of the above-described binding machine 1
- the drive motor 13 of the feeding and tensioning unit 6 is operated to rotate the feeding wheel 14 at high speed and low torque in a first rotary direction in order to feed the binding element 3 forwards from a supply coil, through a guide channel 31 (see Figs 5a and 5b ) in the housing 10 of the feeding and tensioning unit 6 and into the guide track 2.
- the rocker arm 20 is in the above-mentioned first position (see Fig 5a ) with the first pinch member 19a in its advanced active position and the second pinch member 19b in its retracted inactive position.
- the tensioning wheel 15 also rotates during the rotation of the feeding wheel 14.
- the guide member 22 keeps the binding element 3 out of contact with the peripheral surface 15a of the tensioning wheel when the second pinch member 19b is in its retracted inactive position and the tensioning wheel 15 is thereby prevented from acting on the binding element 3 as long as the second pinch member 19b is in its retracted inactive position.
- the binding element 3 is fed forwards in the guide track 2 in a loop around an object 8 or a bundle of objects received in the space 4 surrounded by the guide track 2.
- the leading end of the binding element 3 will actuate a stop member (not shown) and the drive motor 13 of the feeding and tensioning unit 6 is stopped.
- the gripping device of the sealing unit 7 is then actuated in order to grip the leading end of the binding element 3.
- the drive motor 13 is reversed in order to rotate the feeding wheel 14 at high speed and low torque in an opposite second rotary direction in order to retract the binding element 3 and thereby pull the binding element 3 out of the guide track 2 and into contact with the object 8 or bundle of objects.
- the feeding wheel 14 is suitably arranged to continue acting in a retracting manner on the binding element 3 until it has been detected, by means of a suitable sensor, that the binding element 3 has stopped moving or until it has been detected that the torque of the drive motor 13 has reached a given threshold value.
- the actuator 21 is operated in order to pivot the rocker arm 20 from the first position illustrated in Fig 5a to the second position illustrated in Fig 5b .
- the first pinch member 19a is moved from its advanced active position to its retracted inactive position at the same time as the second pinch member 19b is moved from its retracted inactive position to its advanced active position.
- the drive motor 13 Upon continued operation of the drive motor 13 in the reversed direction, the drive motor 13 will rotate the tensioning wheel 15 at low speed and high torque in order to draw the binding element 3 more tightly around the object 8 or bundle of objects and thereby subject the binding element 3 to a tensile stress of a desired magnitude. Thereafter, the sealing device of the sealing unit 7 is operated in order to secure the loop-shaped part of the binding element 3 around the object 8 or bundle of objects and in order to release this loop-shaped part of the binding element from the remaining part of the binding element.
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Abstract
Feeding and tensioning unit comprising:
- a feeding wheel (14) for feeding and retracting a binding element (3), the feeding wheel being fixed to a first wheel shaft (11);
- a tensioning wheel (15) for tensioning the binding element, the tensioning wheel being fixed to a second wheel shaft (12);
- a reversible drive motor (13) for rotating said wheel shafts;
- a first reduction gear (16) for transmitting torque from the drive motor to the first wheel shaft and a second reduction gear (17) for transmitting torque from the first wheel shaft to the second wheel shaft. The second reduction gear comprises a first gear member (17a) fixed to the first wheel shaft and a second gear member (17b) fixed to the second wheel shaft, wherein the second gear member has a larger diameter than the first gear member and is in engagement with the first gear member or operatively connected to the first gear member via an intermediate gear member (17c).
Description
- The present invention relates to a feeding and tensioning unit according to the preamble of claim 1 for use in a strapping machine or wire binding machine in order to feed an elongated binding element in the form of a strap or wire in a loop around a space configured for receiving one or more objects to be bound and subsequently retract the binding element to draw it tightly around one or more objects received in said space.
- Automatic strapping or wire binding machines for applying an elongated binding element in the form of a strap or wire in a loop around an object or a bundle of objects, drawing the binding element tightly around the object/bundle and thereafter joining overlapping sections of the binding element, or parallel sections of the binding element arranged at the side of each other, in order to secure the binding element around the object/bundle are known in many different configurations. Such a machine comprises a feeding and tensioning unit for feeding the binding element in a loop around the object/bundle and thereafter retracting the binding element to draw it tightly around the object/bundle. Different types of feeding and tensioning units for use in a strapping machine are for instance previously known from
US 4 691 498 A ,US 6 463 848 A ,US 2014/0083310 A1 andDE 102008004118 B4 . - The object of the present invention is to provide a feeding and tensioning unit of the type mentioned by way of introduction with a new and favourable design.
- According to the present invention, the above-mentioned object is achieved by means of a feeding and tensioning unit having the features defined in claim 1.
- The feeding and tensioning unit according to the invention comprises:
- a rotatable first wheel shaft;
- a rotatable second wheel shaft;
- a reversible drive motor for rotating the first and second wheel shafts;
- a feeding wheel for feeding and retracting the binding element, the feeding wheel being fixed to the first wheel shaft;
- a tensioning wheel for tensioning the binding element, the tensioning wheel being fixed to the second wheel shaft;
- a first pinch member, which is moveable between an advanced active position, in which the first pinch member is pressed towards the feeding wheel in order to allow the feeding wheel to exert a feeding force on a binding element received in a nip between the feeding wheel and the first pinch member, and a retracted inactive position, in which the first pinch member is withdrawn from the feeding wheel in order to prevent the feeding wheel from exerting a feeding force on the binding element;
- a second pinch member, which is moveable between an advanced active position, in which the second pinch member is pressed towards the tensioning wheel in order to allow the tensioning wheel to exert a tensioning force on a binding element received in a nip between the tensioning wheel and the second pinch member, and a retracted inactive position, in which the second pinch member is withdrawn from the tensioning wheel in order to prevent the tensioning wheel from exerting a tensioning force on the binding element;
- a first reduction gear for transmitting torque from the drive motor to the first wheel shaft; and
- a second reduction gear for transmitting torque from the first wheel shaft to the second wheel shaft, the second reduction gear comprising a first gear member fixed to the first wheel shaft and a second gear member fixed to the second wheel shaft, wherein the second gear member has a larger diameter than the first gear member and is in engagement with the first gear member or operatively connected to the first gear member via an intermediate gear member.
- The feeding wheel of the feeding and tensioning unit according to the present invention is to be rotated in a first rotary direction at high speed and low torque in order to feed the binding element forwards in a loop around a space configured for receiving one or more objects to be bound, whereupon the drive motor is to be reversed so as to rotate the feeding wheel in an opposite rotary direction at high rotational speed and low torque in order to retract the binding element and pull it into contact with one or more objects received in said space while subjecting the binding element to an initial stretching. During this feeding and retraction of the binding element, the first pinch member is in its advanced active position and the second pinch member in its retracted inactive position. Thereafter, the first pinch member is to be moved to its retracted inactive position and the second pinch member to its advanced active position and the drive motor is to be operated to rotate the tensioning wheel at low speed and high torque in order to draw the binding element more tightly around said one or more objects while subjecting the binding element to a final stretching. Under the effect of the tensioning wheel, the binding element is subjected to a tensile stress of a desired magnitude before being secured around said one or more objects. The feeding wheel is connected to the output shaft of the drive motor via the first reduction gear, whereas the tensioning wheel is connected to the output shaft of the drive motor via the first reduction gear and the second reduction gear. Thus, the rotational speed is reduced in one step between the drive motor and the feeding wheel by the first reduction gear and in two steps between the drive motor and the tensioning wheel by the first and second reduction gears, which implies that the tensioning wheel is driven at lower speed and higher torque than the feeding wheel. With the solution according to the invention, one and the same drive motor may be used for rotating the feeding wheel in two different directions at high speed and low torque and for rotating the tensioning wheel at low speed and high torque, without requiring any complex clutch or the similar between the output shaft of the drive motor and the wheel shafts. Thus, the feeding and tensioning unit of the present invention has a simple construction and it can be designed in a compact manner.
- Further advantageous features of the feeding and tensioning unit according to the present invention will appear from the description following below and the dependent claims.
- The invention will in the following be more closely described by means of embodiment examples, with reference to the appended drawings. In the drawings:
- Fig 1
- is a lateral view of a strapping machine provided with a feeding and tensioning unit according to an embodiment of the present invention,
- Fig 2
- is a lateral view from a first side of the feeding and tensioning unit included in the strapping machine of
Fig 1 , - Fig 3
- is a lateral view from an opposite side of the feeding and tensioning unit of
Fig 2 , - Fig 4
- is a planar view from below of the feeding and tensioning unit of
Fig 2 , - Fig 5a
- is a cut according to the line V-V in
Fig 4 , as seen with the feeding and tensioning unit set for feeding a strap by means of a feeding wheel included in the feeding and tensioning unit, - Fig 5b
- is a cut according to the line V-V in
Fig 4 , as seen with the feeding and tensioning unit set for tensioning the strap by means of a tensioning wheel included in the feeding and tensioning unit, - Fig 6
- is a perspective view of parts included in the feeding and tensioning unit of
Fig 2 , - Fig 7
- is a perspective view of some of the parts illustrated in
Fig 6 , - Fig 8
- is a planar view from above of the parts illustrated in
Fig 7 , and - Fig 9
- is a perspective view of some of the other parts illustrated in
Fig 6 . - A binding machine 1 according to an embodiment of the present invention is illustrated in
Fig 1 . The binding machine 1 comprises: - a
guide track 2 for guiding an elongated binding element 3 (seeFigs 5a and 5b ) in the form of a wire or strap in a loop around aspace 4 configured for receiving one or more objects 8 to be bound; - a supply coil holder 5 for rotatably supporting a binding element supply coil (not shown);
- a feeding and
tensioning unit 6 for feeding thebinding element 3 from a supply coil supported by the supply coil holder 5, into saidguide track 2 and along the guide track in a loop around saidspace 4 and subsequently retracting thebinding element 3 to draw it tightly around one or more objects 8 received insaid space 4; and - a
sealing unit 7 for securing thebinding element 3 around said one or more objects 8. - The
guide track 2 may for instance have the form of a rail with a longitudinal opening facing the above-mentionedspace 4. In the illustrated example, apart 2a of theguide track 2 is fixed to ahousing 10 of the feeding andtensioning unit 6. - The
sealing unit 7 comprises a gripping device (not shown) for gripping and locking a first binding element section at the leading end of thebinding element 3 after the feeding of a part of the binding element in a loop around the above-mentionedspace 4. Thesealing unit 7 also comprises some type of joining device (not shown) for joining said first binding element section to an adjoining second binding element section at the trailing end of the part of the binding element fed in a loop around saidspace 4 to thereby secure this part of the binding element in a loop around said one or more objects 8. - The binding machine 1 may have the form of a strapping machine, wherein the
binding element 3 is a strap of metallic or plastic material. In this case, the above-mentioned joining device may be a strapping head of conventional type provided with punching members for punching locking seals and a securing seal at mutually overlapping ends of a binding element in the form of a metallic strap applied in a loop around said one or more objects 8. As an alternative, the joining device of the strapping machine may be a welding device, for instance a laser welding device, which is configured to form a welded joint between the above-mentioned first and second binding element sections. - The binding machine 1 may also have the form of a wire binding machine, wherein the
binding element 3 is a wire of metallic material. In this case, the above-mentioned joining device may be a binding head of conventional type provided with a twisting member for making a twisted knot at mutually overlapping ends of a binding element in the form of a metallic wire applied in a loop around said one or more objects 8. As an alternative, the joining device of the wire binding machine may be a welding device, for instance a laser welding device, which is configured to form a welded joint between the above-mentioned first and second binding element sections. - The feeding and
tensioning unit 6 comprises: - a
housing 10; - a
first wheel shaft 11 rotatably mounted to thehousing 10 by means of one or more bearings of any suitable type; - a
second wheel shaft 12 rotatably mounted to thehousing 10 by means of one or more bearings of any suitable type; - a
reversible drive motor 13, preferably in the form of an electric motor, for rotating the first andsecond wheel shafts drive motor 13 being fixed to thehousing 10; - a
feeding wheel 14 for feeding and retracting thebinding element 3, thefeeding wheel 14 being non-rotatably fixed to thefirst wheel shaft 11; and - a
tensioning wheel 15 for tensioning thebinding element 3, thetensioning wheel 15 being non-rotatably fixed to thesecond wheel shaft 12. - The
feeding wheel 14 has a larger diameter than thetensioning wheel 15. The diameter of thefeeding wheel 14 is preferably at least twice as large as the diameter of thetensioning wheel 15. In the illustrated embodiment, the diameter of thefeeding wheel 14 is four times as large as the diameter of thetensioning wheel 15. - The feeding and
tensioning unit 6 comprises afirst reduction gear 16 for transmitting torque from the output shaft of thedrive motor 13 to thefirst wheel shaft 11 and asecond reduction gear 17 for transmitting torque from thefirst wheel shaft 11 to thesecond wheel shaft 12. Thefirst reduction gear 16 effects a gear reduction between thedrive motor 13 and thefeeding wheel 14. Furthermore, the first and second reduction gears 16, 17 together effect gear reductions in two steps between thedrive motor 13 and thetensioning wheel 15. Thus, thetensioning wheel 15 will operate at lower rotational speed and higher torque than thefeeding wheel 14. Thesecond reduction gear 17 preferably has a gear ratio of at least 1:3. Thefirst reduction gear 16 may for instance have a gear ratio of 1:5. - The
second reduction gear 17 comprises afirst gear member 17a non-rotatably fixed to thefirst wheel shaft 11 and a second gear member 17b non-rotatably fixed to thesecond wheel shaft 12, wherein the second gear member 17b has a larger diameter than thefirst gear member 17a. In the illustrated embodiment, the first andsecond gear members 17a, 17b have the form of sprocket wheels and are operatively connected to each other via anintermediate gear member 17c in the form of an endless toothed belt which is configured to run over the first andsecond gear members 17a, 17b. As an alternative, the first andsecond gear members 17a, 17b could be operatively connected to each other via an intermediate gear member in the form of an endless sprocket chain. As a further alternative, the first andsecond gear members 17a, 17b could have the form of gear wheels, which are in direct engagement with each other or operatively connected to each other via one or more intermediate gear wheels. - In the illustrated example, the
first gear member 17a is provided withgables 18 for preventing thetoothed belt 17c from slipping off the first gear member. - In the illustrated embodiment, the
first reduction gear 16 is a bevel gear. However, thefirst reduction gear 16 could be of any other suitable type, such as for instance a planetary gear or a parallel shaft gear. - The feeding and
tensioning unit 6 further comprises afirst pinch member 19a configured to co-operate with thefeeding wheel 14 and a second pinch member 19b configured to co-operate with thetensioning wheel 15. Thefirst pinch member 19a is moveable between an advanced active position, in which thefirst pinch member 19a is pressed towards thefeeding wheel 14 in order to allow the feeding wheel to exert a feeding force on abinding element 3 received in a nip between aperipheral surface 14a on thefeeding wheel 14 and thefirst pinch member 19a, and a retracted inactive position, in which thefirst pinch member 19a is withdrawn from thefeeding wheel 14 in order to prevent thefeeding wheel 14 from exerting a feeding force on thebinding element 3. The second pinch member 19b is moveable between an advanced active position, in which the second pinch member 19b is pressed towards thetensioning wheel 15 in order to allow the tensioning wheel to exert a tensioning force on abinding element 3 received in a nip between aperipheral surface 15a on thetensioning wheel 15 and the second pinch member 19b, and a retracted inactive position, in which the second pinch member 19b is withdrawn from thetensioning wheel 15 in order to prevent thetensioning wheel 15 from exerting a tensioning force on thebinding element 3. - The
first pinch member 19a and thefeeding wheel 14 are located opposite each other and configured to be in contact with opposite sides of a part of thebinding element 3 received in the nip between them when thefirst pinch member 19a is in its advanced active position. In a corresponding manner, the second pinch member 19b and thetensioning wheel 15 are located opposite each other and configured to be in contact with opposite sides of a part of thebinding element 3 received in the nip between them when the second pinch member 19b is in its advanced active position. - The
peripheral surface 15a of thetensioning wheel 15 is with advantage provided with a friction enhancing pattern formed by protrusions and/or indentations in order to improve the grip between thetensioning wheel 15 and thebinding element 3 when the binding element is pressed against theperipheral surface 15a of the tensioning wheel under the effect of the second pinch member 19b. - In the illustrated embodiment, the first and
second pinch members 19a, 19b have the have the form of rotatable rollers, but any other suitable type of pinch members could also be used. - In the illustrated embodiment, the first and
second pinch members 19a, 19b are rotatably mounted to arocker arm 20, which in its turn is pivotally mounted to thehousing 10 so as to be pivotable in relation to the housing about a pivot axis PA between a first position (seeFig 5a ), in which thefirst pinch member 19a is in its advanced active position and the second pinch member 19b in its retracted inactive position, and a second position (seeFig 5b ), in which thefirst pinch member 19a is in its retracted inactive position and the second pinch member 19b in its advanced active position. The feeding andtensioning unit 6 comprises anactuator 21 for moving therocker arm 20 between the first and second positions. - A guide member 22 (see
Figs 5a and 5b ) is fixed to therocker arm 20 and is configured to be in contact with thebinding element 3. Thisguide member 22 will move slightly in relation to thetensioning wheel 15 when therocker arm 20 is pivoted between the above-mentioned first and second positions and it is configured to lift thebinding element 3 out of contact with theperipheral surface 15a of the tensioning wheel when the second pinch member 19b is moved away from thetensioning wheel 15, i.e. when the second pinch member 19b is moved from its advanced active position to its retracted inactive position. - In the illustrated embodiment, the
actuator 21 is a pneumatic cylinder with acylinder part 21a and a piston (not shown) received in thecylinder part 21a, wherein the piston is displaceable in relation to thecylinder part 21a and fixed to apiston rod 21 b. Thepiston rod 21 b is moveable in relation to thecylinder part 21a in the axial direction thereof. Thecylinder part 21 a is articulately connected to thehousing 10 by a joint 23 (seeFig 3 ). An axial motion of thepiston rod 21 b is converted into a pivotal motion of therocker arm 20 by means of amotion conversion mechanism 24. In the illustrated embodiment, thismotion conversion mechanism 24 comprises an operating shaft 25 (seeFig 9 ), which is rotatably mounted to thehousing 10 and connected to thepiston rod 21 b via alever 26. Thelever 26 is non-rotatably fixed to the operatingshaft 25 and thepiston rod 21 b is articulately connected to thelever 26 by a joint 27 so as to allow the operatingshaft 25 to be rotated by an axial movement of thepiston rod 21 b. Aneccentric element 28 in non-rotatably fixed to the operatingshaft 25 or integrated with the operating shaft, wherein thiseccentric element 28 is received in a throughhole 29 in therocker arm 20 so as to allow the rocker arm to be pivoted between the first and second positions by rotation of operatingshaft 25. - It would also be possible to use any other suitable type of actuator for moving the
rocker arm 20 between the above-mentioned first and second positions, such as for instance an electromechanical actuator or an electric motor. As a further alternative, eachpinch member 19a, 19b may be provided with its own actuator for moving the pinch member between the retracted inactive position and the advanced active position. - In a first phase, under the effect of the
feeding wheel 14, thebinding element 3 is first fed forwards in a loop around the above-mentionedspace 4 and thereafter retracted in order to be pulled into contact with one or more objects 8 to be bound, wherein thebinding element 3 is subjected to an initial stretching when being retracted by thefeeding wheel 14. During this first phase, thefirst pinch member 19a is in its advanced active position and the second pinch member 19b in its retracted inactive position. In a second phase, thebinding element 3 is subjected to a final stretching under the effect of thetensioning wheel 15 and thereby subjected to a tensile stress of a desired magnitude before being secured around said one or more objects 8. During this second phase, the second pinch member 19b is in its advanced active position and thefirst pinch member 19a in its retracted inactive position. - An operating sequence for securing a
binding element 3 in the form of a strap or wire in a loop around an object 8 or bundle of objects by means of the above-described binding machine 1 will now be described. In a first step, thedrive motor 13 of the feeding andtensioning unit 6 is operated to rotate thefeeding wheel 14 at high speed and low torque in a first rotary direction in order to feed thebinding element 3 forwards from a supply coil, through a guide channel 31 (seeFigs 5a and 5b ) in thehousing 10 of the feeding andtensioning unit 6 and into theguide track 2. During the feeding of thebinding element 3, therocker arm 20 is in the above-mentioned first position (seeFig 5a ) with thefirst pinch member 19a in its advanced active position and the second pinch member 19b in its retracted inactive position. Thetensioning wheel 15 also rotates during the rotation of thefeeding wheel 14. However, theguide member 22 keeps thebinding element 3 out of contact with theperipheral surface 15a of the tensioning wheel when the second pinch member 19b is in its retracted inactive position and thetensioning wheel 15 is thereby prevented from acting on thebinding element 3 as long as the second pinch member 19b is in its retracted inactive position. Thebinding element 3 is fed forwards in theguide track 2 in a loop around an object 8 or a bundle of objects received in thespace 4 surrounded by theguide track 2. When the leading end of thebinding element 3 has reached a given end position, the leading end of thebinding element 3 will actuate a stop member (not shown) and thedrive motor 13 of the feeding andtensioning unit 6 is stopped. The gripping device of thesealing unit 7 is then actuated in order to grip the leading end of thebinding element 3. Thereafter, thedrive motor 13 is reversed in order to rotate thefeeding wheel 14 at high speed and low torque in an opposite second rotary direction in order to retract thebinding element 3 and thereby pull thebinding element 3 out of theguide track 2 and into contact with the object 8 or bundle of objects. Thefeeding wheel 14 is suitably arranged to continue acting in a retracting manner on thebinding element 3 until it has been detected, by means of a suitable sensor, that thebinding element 3 has stopped moving or until it has been detected that the torque of thedrive motor 13 has reached a given threshold value. In the next step, theactuator 21 is operated in order to pivot therocker arm 20 from the first position illustrated inFig 5a to the second position illustrated inFig 5b . Hereby, thefirst pinch member 19a is moved from its advanced active position to its retracted inactive position at the same time as the second pinch member 19b is moved from its retracted inactive position to its advanced active position. Upon continued operation of thedrive motor 13 in the reversed direction, thedrive motor 13 will rotate thetensioning wheel 15 at low speed and high torque in order to draw thebinding element 3 more tightly around the object 8 or bundle of objects and thereby subject thebinding element 3 to a tensile stress of a desired magnitude. Thereafter, the sealing device of thesealing unit 7 is operated in order to secure the loop-shaped part of thebinding element 3 around the object 8 or bundle of objects and in order to release this loop-shaped part of the binding element from the remaining part of the binding element. - The invention is of course not in any way restricted to the embodiments described above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention such as defined in the appended claims.
Claims (14)
- A feeding and tensioning unit for use in a strapping machine or wire binding machine in order to feed an elongated binding element (3) in the form of a strap or wire in a loop around a space (4) configured for receiving one or more objects to be bound and subsequently retract the binding element (3) to draw it tightly around one or more objects received in said space (4), the feeding and tensioning unit (6) comprising:- a rotatable first wheel shaft (11);- a rotatable second wheel shaft (12);- a reversible drive motor (13) for rotating the first and second wheel shafts (11, 12);- a feeding wheel (14) for feeding and retracting the binding element (3), the feeding wheel (14) being fixed to the first wheel shaft (11);- a tensioning wheel (15) for tensioning the binding element (3), the tensioning wheel (15) being fixed to the second wheel shaft (12);- a first pinch member (19a), which is moveable between an advanced active position, in which the first pinch member (19a) is pressed towards the feeding wheel (14) in order to allow the feeding wheel to exert a feeding force on a binding element (3) received in a nip between the feeding wheel and the first pinch member (19a), and a retracted inactive position, in which the first pinch member (19a) is withdrawn from the feeding wheel (14) in order to prevent the feeding wheel (14) from exerting a feeding force on the binding element (3); and- a second pinch member (19b), which is moveable between an advanced active position, in which the second pinch member (19b) is pressed towards the tensioning wheel (15) in order to allow the tensioning wheel to exert a tensioning force on a binding element (3) received in a nip between the tensioning wheel and the second pinch member (19b), and a retracted inactive position, in which the second pinch member (19b) is withdrawn from the tensioning wheel (15) in order to prevent the tensioning wheel (15) from exerting a tensioning force on the binding element (3),characterized in:- that the feeding and tensioning unit (6) comprises a first reduction gear (16) for transmitting torque from the drive motor (13) to the first wheel shaft (11) and a second reduction gear (17) for transmitting torque from the first wheel shaft (11) to the second wheel shaft (12); and- that the second reduction gear (17) comprises a first gear member (17a) fixed to the first wheel shaft (11) and a second gear member (17b) fixed to the second wheel shaft (12), wherein the second gear member (17b) has a larger diameter than the first gear member (17a) and is in engagement with the first gear member (17a) or operatively connected to the first gear member (17a) via an intermediate gear member (17c).
- A feeding and tensioning unit according to claim 1, characterized in the tensioning wheel (15) has a smaller diameter than the feeding wheel (14).
- A feeding and tensioning unit according to claim 1 or 2, characterized in that the drive motor (13) is an electric motor.
- A feeding and tensioning unit according to any of claims 1-3, characterized in that the second reduction gear (17) has a gear ratio of at least 1:3.
- A feeding and tensioning unit according to any of claims 1-4, characterized in:- that the first and second gear members (17a, 17b) have the form of sprocket wheels; and- that the first gear member (17a) is operatively connected to the second gear member (17b) via an intermediate gear member (17c) in the form of an endless sprocket chain or toothed belt which is configured to run over the first and second gear members (17a, 17b).
- A feeding and tensioning unit according to any of claims 1-5, characterized in that the first and second gear members have the form of gear wheels.
- A feeding and tensioning unit according to claim 6, characterized in that the second gear member is operatively connected to the first gear member via one or more intermediate gear members in the form of gear wheels.
- A feeding and tensioning unit according to any of claims 1-7, characterized in that the first pinch member (19a) has the form of a roller.
- A feeding and tensioning unit according to any of claims 1-8, characterized in that the second pinch member (19b) has the form of a roller.
- A feeding and tensioning unit according to any of claims 1-9, characterized in that the first and second wheel shafts (11, 12) are rotatably mounted to a housing (10) of the feeding and tensioning unit (6).
- A feeding and tensioning unit according to claim 10, characterized in:- that the first and second pinch members (19a, 19b) are mounted to a rocker arm (20), which is pivotally mounted to the housing (10) so as to be pivotable between a first position, in which the first pinch member (19a) is in its advanced active position and the second pinch member (19b) in its retracted inactive position, and a second position, in which the first pinch member (19a) is in its retracted inactive position and the second pinch member (19b) in its advanced active position; and- that the feeding and tensioning unit (6) comprises an actuator (21) for moving the rocker arm (20) between the first and second positions.
- A feeding and tensioning unit according to claim 11, characterized in:- that the actuator (21) is a pneumatic cylinder, which comprises a cylinder part (21a) fixed to the housing (10) and a piston rod (21 b) moveably connected to the cylinder part (21 a) so as to be moveable in the axial direction thereof; and- that feeding and tensioning unit (6) comprises a motion conversion mechanism (24) for converting an axial motion of the piston rod (21 b) into a pivotal motion of the rocker arm (20).
- A feeding and tensioning unit according to claim 12, characterized in that the motion conversion mechanism (24) comprises an operating shaft (25), which is rotatably mounted to the housing (10) and connected to the piston rod (21 b) via a lever (26) so as to allow the operating shaft (25) to be rotated by an axial movement of the piston rod (21 b), wherein an eccentric element (28) on the operating shaft (25) is received in a through hole (29) in the rocker arm (20) so as to allow the rocker arm (20) to be pivoted between the first and second positions by rotation of operating shaft (25).
- A feeding and tensioning unit according to any of claims 1-13, characterized in that the first reduction gear (16) is a bevel gear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17169708.9A EP3398866A1 (en) | 2017-05-05 | 2017-05-05 | Feeding and tensioning unit for use in a strapping machine or wire binding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP17169708.9A EP3398866A1 (en) | 2017-05-05 | 2017-05-05 | Feeding and tensioning unit for use in a strapping machine or wire binding machine |
Publications (1)
Publication Number | Publication Date |
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EP3398866A1 true EP3398866A1 (en) | 2018-11-07 |
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ID=58672442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17169708.9A Withdrawn EP3398866A1 (en) | 2017-05-05 | 2017-05-05 | Feeding and tensioning unit for use in a strapping machine or wire binding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3670366A1 (en) | 2018-12-21 | 2020-06-24 | Sund Birsta AB | Binding machine and method for testing the strength of a joint formed on a closed loop of an elongated binding element |
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US4691498A (en) | 1985-03-15 | 1987-09-08 | A. Konrad Feinmechanik Ag. | Process and machine for hooping a package with a hooping band |
US6463848B1 (en) | 2000-05-08 | 2002-10-15 | Illinois Tool Works Inc. | Strapper with improved winding and cutting assembly |
DE102008004118B4 (en) | 2008-01-11 | 2011-04-14 | Maschinenfabrik Gerd Mosca Ag | Strapping machine with a tape guide channel and a supply unit |
GB2481724A (en) * | 2011-07-13 | 2012-01-04 | Chien-Fa Lai | Strapping machine feeding and tensioning mechanism |
US20140083310A1 (en) | 2011-05-11 | 2014-03-27 | Smb Schwede Maschinenbau Gmbh | Method for actuating the band driving device of a strapping machine and corresponding strapping machine |
US8701555B2 (en) * | 2012-04-25 | 2014-04-22 | Illinois Tool Works Inc. | Tension head for modular steel strapping machine |
US20160001910A1 (en) * | 2013-02-22 | 2016-01-07 | Hangzhou Youngsun Intelligent Equipment Co., Ltd | Machine core of a packing machine |
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2017
- 2017-05-05 EP EP17169708.9A patent/EP3398866A1/en not_active Withdrawn
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US4691498A (en) | 1985-03-15 | 1987-09-08 | A. Konrad Feinmechanik Ag. | Process and machine for hooping a package with a hooping band |
US6463848B1 (en) | 2000-05-08 | 2002-10-15 | Illinois Tool Works Inc. | Strapper with improved winding and cutting assembly |
DE102008004118B4 (en) | 2008-01-11 | 2011-04-14 | Maschinenfabrik Gerd Mosca Ag | Strapping machine with a tape guide channel and a supply unit |
US20140083310A1 (en) | 2011-05-11 | 2014-03-27 | Smb Schwede Maschinenbau Gmbh | Method for actuating the band driving device of a strapping machine and corresponding strapping machine |
GB2481724A (en) * | 2011-07-13 | 2012-01-04 | Chien-Fa Lai | Strapping machine feeding and tensioning mechanism |
US8701555B2 (en) * | 2012-04-25 | 2014-04-22 | Illinois Tool Works Inc. | Tension head for modular steel strapping machine |
US20160001910A1 (en) * | 2013-02-22 | 2016-01-07 | Hangzhou Youngsun Intelligent Equipment Co., Ltd | Machine core of a packing machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3670366A1 (en) | 2018-12-21 | 2020-06-24 | Sund Birsta AB | Binding machine and method for testing the strength of a joint formed on a closed loop of an elongated binding element |
WO2020126202A1 (en) | 2018-12-21 | 2020-06-25 | Sund Birsta Ab | Binding machine and method for testing the strength of a joint formed on a closed loop of an elongated binding element |
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