EP3381118A1 - Power converter - Google Patents
Power converterInfo
- Publication number
- EP3381118A1 EP3381118A1 EP16804880.9A EP16804880A EP3381118A1 EP 3381118 A1 EP3381118 A1 EP 3381118A1 EP 16804880 A EP16804880 A EP 16804880A EP 3381118 A1 EP3381118 A1 EP 3381118A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- output terminal
- level
- voltage
- switching element
- power converter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/483—Converters with outputs that each can have more than two voltages levels
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/483—Converters with outputs that each can have more than two voltages levels
- H02M7/4837—Flying capacitor converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0095—Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/483—Converters with outputs that each can have more than two voltages levels
- H02M7/487—Neutral point clamped inverters
Definitions
- This invention relates to a power converter, and to a method of using the same .
- Companies manufacturing power converters for using in photovoltaic (PV) installations such as SMA, Sunways and Conergy introduced high efficient power converters and each of them offers a different solution.
- Most popular power converter topologies are H5 (SMA, Germany), HERIC (Sunways, Germany) and Conergy NPC (Conergy, Germany) . Simulation results of these converters show that although these converters have high efficiency, the quality of output electrical waveform is not good enough and they require large filtering systems at the output in order to meet the grid requirements.
- the H6, HERIC and Conergy NPC topologies can be seen in Figures la to lc of the accompanying drawings, respectively. These converters can produce three-level (+E, 0 and -E) output signal waveform with high efficiency. The number of levels at output signal defines the quality of the alternating signal. Higher number of levels yields to better quality and reduced filter size.
- a power converter for converting direct current to alternating current comprising:
- each of the first and the second subcircuits comprises:
- the first current path comprising first and second controllable switching elements, the first and second controllable switching elements being provided in series between the respective first or second input terminal to the first output terminal, either side of the junction of the first current path;
- the second current path comprising a third controllable switching element and first and second switching elements provided in series between the second output terminal and the first output terminal, with the first switching element being connected to the second output terminal, and the second switching element and the third controllable switching element being connected to the first output terminal on the other side of the junction of the second current path to the first switching element;
- this converter allows for multilevel DC to AC conversion, with fewer controllable switching elements used.
- the inventors have appreciated that such a converter can achieve higher efficiency than similar converters of the prior art or require a smaller inductive filter than such prior art converters.
- the first and second switching elements of each of the first and second subcircuits may each comprise a diode and typically no controllable switching element, which will permit current to flow only in a single direction; the direction for the first and second switching elements of the first subcircuit may be from the second output terminal to the first output terminal, whereas the direction for the first and second switching elements of the second subcircuit may be from the first output terminal to the second output terminal.
- Such a circuit is useful, as it can potentially only comprise six controllable switching elements, the other switching elements being simple diodes; however, it is best suited to applications where the power factor of an AC load with which the converter is used is unity.
- the first switching element of each of the first and second subcircuits may comprise a controllable switching element and the second switching element of the first and second subcircuits may comprise a diode and typically no controllable switching element, which will permit current to flow only in a single direction; the direction for the second switching element of the first subcircuit may be from the second output terminal to the first output terminal, whereas the direction for the second switching element of the second subcircuit may be from the first output terminal to the second output terminal.
- Such a circuit is useful, as it can potentially only comprise eight controllable switching elements, the other switching elements being simple diodes, whilst still being able to cope with limited reactive loads, such as those with a power factor of greater than 0.7.
- first and second switching elements of the first and second subcircuits each comprise a controllable switching element. This can allow the converter to work with a load with any power factor.
- the converter may comprise an inductive filter, typically comprising an inductor, at the first or second output terminals.
- the present invention allows the size of this filter to be reduced with respect to the prior art.
- the controller may be arranged to as to control the controllable switching elements so that, when a Direct Current (DC) voltage is applied across the first and second input terminals, a multilevel Alternating Current (AC) voltage is produced across the first and second output terminals.
- DC Direct Current
- AC Alternating Current
- the multilevel AC voltage will have at least five levels, which may comprise first, second, third, fourth and fifth levels in order by voltage.
- each of the controllable switching elements will have an off state in which it blocks current passing through it (in at least one direction) and an on state when it permits the flow of current, with the controller being able to switch each controllable switching element between its on and off states.
- Each of the levels may correspond to at least one distinct combination of on and off states of the controllable switching elements.
- the controller may alternate between the combinations for the same level in order to keep the voltage at the second or fourth level respectively, typically whilst maintaining a voltage of the floating capacitors around a level.
- the level may be a quarter of the DC voltage.
- the levels would be evenly spaced; the third level may be zero voltage, and the first and fifth voltages may each be half the DC voltage, but in opposing senses. In the latter case, the first and second capacitances may be equal.
- Each of the capacitances will typically comprise a capacitor.
- a method of converting a Direct Current (DC) voltage to an Alternating Current (AC) voltage using the converter of the first aspect of the invention comprising applying the DC voltage across the first and second input, and the controller operating so as to cause the AC voltage to be provided across the first and second output terminals.
- the AC voltage may be multilevel AC, in that it comprises a plurality of discrete levels.
- the AC voltage will have at least five levels, which may comprise first, second, third, fourth and fifth levels in order by voltage.
- the method may comprise cycling from first to fifth to first levels, sequentially in order.
- each of the controllable switching elements will have an off state in which it blocks current passing through it (in at least one direction) and an on state when it permits the flow of current, with the controller being able to switch each controllable switching element between its on and off states.
- Each of the levels may correspond to at least one distinct combination of on and off states of the controllable switching elements.
- the second and fourth levels there may be at least two distinct combinations for each level; for each level there may be a state which corresponds to one of the floating capacitors charging and a state which corresponds to that floating capacitor discharging.
- the method may comprise alternating between the combinations for the same level in order to keep the voltage at the second or fourth level respectively.
- the levels would be evenly spaced; the third level may be zero voltage, and the first and fifth voltages may each be half the DC voltage, but in opposing senses. In the latter case, the first and second capacitances may be equal.
- FIGS. 2a to 2c show prior art five level DC to AC converters
- Figure 3 shows a circuit diagram of a DC to AC converter in accordance with a first embodiment of the invention
- Figure 4 shows the current flow through the circuit for various different switching combinations
- Figure 5 shows a circuit diagram of a DC to AC converter in accordance with a second embodiment of the invention
- Figure 6 shows a circuit diagram of a DC to AC converter in accordance with a third embodiment of the invention
- Figures 7a to 7h each show graphs of the control signals applied to the switches of the circuit of Figure 6 in order to commutate between states;
- Figure 8 shows a circuit diagram of a DC to AC converter in accordance with a further embodiment of the invention.
- Figures 9 and 10 show graphs of current and voltage output by the circuit of Figure 8.
- Figures 11 and 12 show graphs of the voltage across two of the capacitors of the circuit of Figure 8;
- Figure 13 shows graphs of simulated power against efficiency for the circuit of Figure 8 as compared to a prior art circuit;
- Figure 14 shows a graph of experimental results of the efficiency of a circuit in accordance with Figure 8.
- FIG. 3 of the accompanying drawings shows a power converter in accordance with a first embodiment of the invention, arranged to convert a direct current (DC) input to an alternating current (AC output) .
- the circuit has first 1 and second 2 input terminals across which a DC voltage is applied and first 3 and second 4 output terminals across which an AC voltage is generated.
- the converter comprises two DC link capacitors C I , C2, each connected between one of the input terminals 1 , 2 and the second output terminal 4. Furthermore, first 5 and second 6 subcircuits each connect one of the input terminals 1 , 2 and the second output terminal 4 to the first output terminal 3. Each subcircuit comprises a first current path 5a, 5b connecting the respective input terminal 1 , 2 to the first output terminal 3, and a second current path 6a, 6b, connect the second output terminal 4 to the first output terminal 3.
- the first current paths 5a, 5b each comprise a first controllable switching element S I , S2 connecting the respect input terminal 1 , 2 to a junction 7a, 7b. From the junctions 7a, 7b, there is a further, second controllable switching element S5, S6, which connects the junction to the first output terminal 3.
- the second current paths 6a, 6b each comprise a first diode D7, D8 (still a type of switching element, albeit not one that is externally controllable) connecting the second output terminal 4 to a junction 8a, 8b.
- a second diode D9, D 10 connects the junction 8a, 8b to a third controllable switching element S3, S4, which in turn is connected to the first output terminal 3.
- the diodes D7, D9 of the first subcircuit allow current to pass from the second output terminal 4 to the first output terminal 3, whereas the diodes D8, D 10 of the second subcircuit allow current to flow in the opposite direction.
- a floating capacitor C3, C4 is connected between the junctions of the first current path (7a, 7b) and the second current path (8a, 8b), respectively in each of the first and second subcircuits 5, 6.
- An inductive filter L I is provided at the first output terminal 3.
- the load (shown as V_ac) is connected between the filter L I and the second output terminal 4.
- a controller 10 controls the operation of the controllable switches.
- This topology requires 6 active switches (S 1 -S6) and 4 additional diodes (D 1 -D4), two main DC link capacitors (C I and C2) and two floating (C3 and C4) capacitors in order to generate five-level output signal (+2E; +E; 0; -E; -2E).
- the relation between active states, conducting active switches and floating capacitor status is as follows:
- the converter supplies five different output signal states by turning on and off relevant active switches and redundant output voltage levels are used to keep the charge level of the floating capacitors C4, C5 constant.
- this embodiment uses 6 active switches instead of 8 and uses 4 capacitors in total instead of 4 while maintaining the output signal quality and improving the efficiency of the converter by reducing number of conducting switches at any output state.
- this topology uses 6 active switches, 4 diodes and 2 floating capacitors instead of 8 active switches and 1 floating capacitor.
- WBG wide band gap
- ANPC ABB 5L-Active NPC
- FIG. 3 Whilst the embodiment of Figure 3 can be used with a load with a power factor of unity, further embodiments can be used where the power factor is not unity.
- Replacing D7 and D8 diodes with active switches provides handling reactive power in a limited range.
- the modified topology can be seen in Figure 5 of the accompanying drawings.
- the remaining D8 and D9 diodes can also be replaced with active switches and can be seen in Figure 6 of the accompanying drawings.
- the topology in Figure 6 has unlimited range of power factor capability and can be suitable for industrial drives and high power conversion systems.
- a field programmable gate array (FPGA) development board is used to generate open loop switch signals and also to control the floating capacitor charge levels.
- the FPGA control system provides high performance at high switching frequencies (up to lMHz) and a reliable control solution for testing wide band-gap devices. Additional protection and signal conditioning boards are developed for capacitor voltage control and safe operation.
- FIG. 7a to 7h of the accompanying drawings The commutation scheme used in this embodiment is shown in Figures 7a to 7h of the accompanying drawings.
- the Figure is labelled with the transition to which it relates, with each level being labelled as it is in the table above referring to the embodiment of Figure 4.
- the "control signal” represents a timing signal sent by the FPGA control system, which can be high or low.
- the appropriate figure shows the switches of Figure 6 which are involved, and a control signal that is applied to each switch (with a "high” value causing the switch to conduct, and a "low” value causing the switch not to conduct) .
- S5 switches off and output current commutates from S I , S5 to S9 and S3.
- S3 is switched on (after certain deadtime, same duration as the first one) and the converter operates at Ec state.
- the prototype is tested up to 500V DC link voltage, 1.6kW output power at 16, 32, 55 and 65kHz switching frequencies successfully.
- a power converter can be used to provide a high switching frequency, and require less filtering, for the same efficiency as a prior art converter, or can be used to provide improved efficiency at the same switching frequency (or some combination thereof).
- FIGs 3 and 5 can be easily applied to photovoltaic (PV) applications due to its simplicity, low component count, high efficiency and reduced output filter need.
- This solution with WBG power devices offers reduced filter size, higher efficiency and higher power density without increasing the system complexity. It also ensures maximum user safety without the need of electrical isolation from the grid.
- Figure 8 of the accompanying drawings A further embodiment of the circuit which has been experimentally tested is shown in Figure 8 of the accompanying drawings. The embodiment has been tested up to lkV DC link voltage and 14kW input power
- C I and C2 capacitors are formed of film and electrolytic capacitors (0.9mF in total for C 1/C2) and C3 and C4 are formed of parallel connected film capacitors for adequate high frequency performance (200uF each).
- Output filter inductor L I is 1.5mH.
- Converter switching frequency is 10kHz and tested up to 14kW continuous power up to IkV DC link voltage.
- Layer 4oz printed circuit board (PCB) is used for power plane construction in order to provide low-inductance commutation paths between planes and integration of 16 discrete insulated gate bipolar transistors (IGBTs). Converter is controlled with a digital signal processing/field programmable gate array (DSP+FPGA) platform for open loop and closed loop tests.
- DSP+FPGA digital signal processing/field programmable gate array
- the floating capacitors C3 and C4 are controlled by using a hysteresis controller in the DSP.
- voltage across DC link capacitors C I and C2, and floating capacitors C3 and C4 are measured by using high voltage DC sensors. According to measured floating capacitor voltage, upper and lower limits of the hysteresis band and direction of output current, adequate output voltage state is selected in order to charge or discharge the capacitors.
- the voltage across C I and C3 capacitors at IkV input voltage, 2kW and 8kW output power are presented in Figures 1 1 and 12 respectively, with the voltage across C I being the upper trace on each graph and the voltage across C3 being the bottom trace. The results show that proposed control topology for balancing floating capacitors work successfully and at higher loads, the voltage variation across the floating capacitor increases, understood to be due to processing time of DSP and the accuracy of voltage sensors.
- Figure 13 of the accompanying drawings shows the simulated efficiency of the circuit of Figure 8 (EDA5) against a prior art circuit (ABB 5L-ANPC) in accordance with Figure 2b of the accompanying drawings, at various power levels.
- EDA5 simulated efficiency of the circuit of Figure 8
- ABB 5L-ANPC prior art circuit
- Figure 14 of the accompanying drawings shows some experimental results using the circuit of Figure 8, which shows that the circuit can operate at a substantial efficiency.
- the power converter proposed in the above embodiments can be useful in the fields of photovoltaics, industrial drives, high power propulsion systems, or any other suitable application.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Inverter Devices (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1520961.2A GB201520961D0 (en) | 2015-11-27 | 2015-11-27 | Power converter |
PCT/GB2016/053713 WO2017089821A1 (en) | 2015-11-27 | 2016-11-25 | Power converter |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3381118A1 true EP3381118A1 (en) | 2018-10-03 |
Family
ID=55177340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16804880.9A Withdrawn EP3381118A1 (en) | 2015-11-27 | 2016-11-25 | Power converter |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3381118A1 (en) |
GB (1) | GB201520961D0 (en) |
WO (1) | WO2017089821A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111900894B (en) * | 2020-06-17 | 2021-09-21 | 东南大学 | Switch control method of zero-voltage conversion non-isolated grid-connected inverter capable of operating with full power factor |
CN117792134A (en) * | 2024-01-02 | 2024-03-29 | 江苏科曜能源科技有限公司 | Five-level energy storage topological circuit and inverter |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2540306C (en) * | 2003-10-17 | 2013-04-30 | Abb Research Ltd. | Converter circuit for switching a large number of switching voltage levels |
-
2015
- 2015-11-27 GB GBGB1520961.2A patent/GB201520961D0/en not_active Ceased
-
2016
- 2016-11-25 EP EP16804880.9A patent/EP3381118A1/en not_active Withdrawn
- 2016-11-25 WO PCT/GB2016/053713 patent/WO2017089821A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2017089821A1 (en) | 2017-06-01 |
GB201520961D0 (en) | 2016-01-13 |
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