EP3380594B1 - Use of an additive for improving the air release of a lubricating oil - Google Patents
Use of an additive for improving the air release of a lubricating oil Download PDFInfo
- Publication number
- EP3380594B1 EP3380594B1 EP16800935.5A EP16800935A EP3380594B1 EP 3380594 B1 EP3380594 B1 EP 3380594B1 EP 16800935 A EP16800935 A EP 16800935A EP 3380594 B1 EP3380594 B1 EP 3380594B1
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- EP
- European Patent Office
- Prior art keywords
- lubricating oil
- additive
- use according
- alkyl acrylate
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010687 lubricating oil Substances 0.000 title claims description 41
- 239000000654 additive Substances 0.000 title claims description 24
- 230000000996 additive effect Effects 0.000 title claims description 19
- 239000002199 base oil Substances 0.000 claims description 24
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 22
- 229920000058 polyacrylate Polymers 0.000 claims description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 239000000203 mixture Substances 0.000 description 26
- 239000003921 oil Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000007866 anti-wear additive Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- -1 demulsifiers Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/0206—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/17—Fisher Tropsch reaction products
- C10M2205/173—Fisher Tropsch reaction products used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/18—Anti-foaming property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/30—Anti-misting
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/08—Hydraulic fluids, e.g. brake-fluids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
Definitions
- the invention relates to the use of an additive for improving the air release of a lubricating oil.
- Lubricating oils are used to protect and lubricate surfaces in contact, and may also be used to transmit power. It is known that air entrainment can reduce the efficacy of lubricating oils. Air entrainment is a phenomenon wherein air bubbles (typically having a diameter of less than 1mm) are dispersed throughout the lubricating oil. Entrained air can be distinguished from free air (a pocket of air trapped in part of the system), from dissolved air (lubricating oils may contain between 6 and 12 percent by volume of dissolved air) and from foam (air bubbles typically greater than 1mm in diameter that congregate on the surface of the oil). Air entrainment can have a number of negative consequences including loss of lubricity, possible oxidation of the lubricating oil, noisy operation, lower efficiency and higher oil temperatures.
- the air entrainment properties of a lubricating oil are typically measured using the ASTM D3427 air release test. This test measures the time needed for air entrained in the oil to reduce in volume to 0.2% under the test conditions and at the specified temperature.
- US5766513 discloses a method for reducing foaming of a hydrocarbon oil at both low and high temperatures and without degrading the air release time to the extent that would occur with a silicone antifoamant which comprises adding a minor amount of a combination fluorosilicone antifoamant and a polyacrylate antifoamant to said oil.
- the present inventors have sought to improve the air entrainment properties of lubricating oils.
- the invention provides the use of an additive wherein the additive is an alkyl acrylate polymer, mixed into a lubricating oil using a high shear mixer, for improving the air release of a lubricating oil as measured by ASTM D3427.
- Such alkyl acrylate polymers have been previously used as anti-foam additives. Air release times are typically considered to get worse with the addition of additives, especially anti-foams such as silicone oils. This is explained by Duncanson in “Properties on Foam in Lubricating Oils", pages 9-13, May 2003 Lubrication Engineering, Journal of the Society of Tribologists and Lubrication Engineers .
- the present invention provides the use of an additive for improving the air release of a lubricating oil as measured by ASTM D3427.
- compressed air is blown through the lubricating oil, which has been heated to a temperature of 50°C. After the air flow is stopped, the time required for the air entrained in the oil to reduce in volume to 0.2% is recorded as the air release time.
- a desirable air release value is typically less than 3 minutes, preferably less than 60 seconds and most preferably less than 20 seconds.
- the air release is improved as compared to air release achieved using the lubricating oil wherein the additive has not been mixed with the lubricating oil using a high shear mixer.
- the inventors have found useful reductions in air release times when carrying out the method of the invention.
- the lubricating oil comprises a base oil component, which may be a blend of several base oils.
- the base oils in the base oil component may be any conventional base oils chosen from Groups I, II, III, IV or V of the API (American Petroleum Institute) base oil categories.
- the base oil component comprises a GTL base oil, and more preferably the base oil component comprises at least 75wt% of a GTL base oil based upon the weight of the base oil component.
- GTL base oils are synthesised by the Fischer-Tropsch method of converting natural gas to liquid fuel. They have a very low sulphur content and aromatic content compared with mineral oil base oils refined from crude oil and have a very high paraffin constituent ratio.
- the lubricating oil suitably comprises additives.
- the amount of additives is less than 10wt% based upon the weight of the lubricating oil, more preferably less than 5wt%, most preferably less than 2.5wt%.
- the additives may include antioxidants, antiwear additives, demulsifiers, emulsifiers, rust and corrosion inhibitors, VI improvers and/or friction modifiers.
- the lubricating oil has a kinematic viscosity in the range of from 5 to 220cSt at 40°C, more preferably of from 10 to 200cSt, most preferably of from 20 to 100cSt.
- the kinematic viscosity is suitably measured using ASTM D445 (ASTM D7042).
- the lubricating oil is formulated for use a hydraulic fluid.
- Hydraulic fluids are used in many different types of hydraulic machinery and are used not only to lubricate the machinery but also to transmit pressure. Air entrainment can be a particular issue in hydraulic systems, causing spongy or erratic operation of the hydraulics.
- an alkyl acrylate polymer additive is mixed into the lubricating oil.
- Suitable alkyl acrylate polymers are disclosed in, for example, US3166508 .
- the molecular weight of the polymer is suitably less than 10,000, preferably less than 7,500 and more preferably less than 5,000.
- the alkyl acrylate polymer may be a homopolymer of an alkyl acrylate having at least 3 but less than 7 carbon atoms in the alkyl radical.
- the alkyl acrylate polymer may be a copolymer of at least two different alkyl acrylates in which the alkyl radical has from 1 to 18 carbon atoms and in which the average number of carbon atoms in the alkyl radicals of the copolymer molecular is at least 3 but less than 7 on a molar basis.
- the preferred amount of alkyl acrylate polymer will be a balance between using enough to achieve the desired improvement in air release properties and avoiding unnecessary expense by using too much alkyl acrylate polymer.
- the alkyl acrylate polymer additive is mixed into the lubricating oil using a high shear mixer.
- high shear mixer is well-known to persons skilled in the art.
- a rotating impeller or high-speed rotor creates flow and shear within the liquid that is mixed.
- the rotor will turn within a stationary component known as a stator.
- the additive is mixed into the lubricating oil at a rate of at least 400rpm. The rate is preferably at least 600rpm and more preferably at least 800rpm.
- the mixing is for at least 10 minutes, more preferably at least 30 minutes, and most preferably at least 60 minutes.
- Table 1 gives the amounts of each base oil (in weight % based upon the total weight of the blend) present in each blend.
- the blends in Table 1 are all ISO 46.
- Table 1 Chevron 220 R XHVI 8 Spectrasyn 8 Blend 1 15 80 5 Blend 2 25 70 5 Blend 3 15 75 10 Blend 4 20.0 72.5 7.5 Blend 5 20 80 0 Blend 6 25 75 0 Blend 7 0 100 0
Description
- The invention relates to the use of an additive for improving the air release of a lubricating oil.
- Lubricating oils are used to protect and lubricate surfaces in contact, and may also be used to transmit power. It is known that air entrainment can reduce the efficacy of lubricating oils. Air entrainment is a phenomenon wherein air bubbles (typically having a diameter of less than 1mm) are dispersed throughout the lubricating oil. Entrained air can be distinguished from free air (a pocket of air trapped in part of the system), from dissolved air (lubricating oils may contain between 6 and 12 percent by volume of dissolved air) and from foam (air bubbles typically greater than 1mm in diameter that congregate on the surface of the oil). Air entrainment can have a number of negative consequences including loss of lubricity, possible oxidation of the lubricating oil, noisy operation, lower efficiency and higher oil temperatures.
- The air entrainment properties of a lubricating oil are typically measured using the ASTM D3427 air release test. This test measures the time needed for air entrained in the oil to reduce in volume to 0.2% under the test conditions and at the specified temperature.
US5766513 discloses a method for reducing foaming of a hydrocarbon oil at both low and high temperatures and without degrading the air release time to the extent that would occur with a silicone antifoamant which comprises adding a minor amount of a combination fluorosilicone antifoamant and a polyacrylate antifoamant to said oil. - The present inventors have sought to improve the air entrainment properties of lubricating oils.
- Accordingly, the invention provides the use of an additive wherein the additive is an alkyl acrylate polymer, mixed into a lubricating oil using a high shear mixer, for improving the air release of a lubricating oil as measured by ASTM D3427.
- Such alkyl acrylate polymers have been previously used as anti-foam additives. Air release times are typically considered to get worse with the addition of additives, especially anti-foams such as silicone oils. This is explained by Duncanson in "Properties on Foam in Lubricating Oils", pages 9-13, May 2003 Lubrication Engineering, Journal of the Society of Tribologists and Lubrication Engineers.
- It is surprising that incorporating the alkyl acrylate polymer into the lubricating oil with a high shear mixer affects the air release properties of the lubricating oil. With the present invention the skilled person can use the alkyl acrylate polymer to improve the air release of a lubricating oil.
- The present invention provides the use of an additive for improving the air release of a lubricating oil as measured by ASTM D3427. In the test, compressed air is blown through the lubricating oil, which has been heated to a temperature of 50°C. After the air flow is stopped, the time required for the air entrained in the oil to reduce in volume to 0.2% is recorded as the air release time. A desirable air release value is typically less than 3 minutes, preferably less than 60 seconds and most preferably less than 20 seconds.
- The air release is improved as compared to air release achieved using the lubricating oil wherein the additive has not been mixed with the lubricating oil using a high shear mixer. The inventors have found useful reductions in air release times when carrying out the method of the invention.
- The lubricating oil comprises a base oil component, which may be a blend of several base oils. The base oils in the base oil component may be any conventional base oils chosen from Groups I, II, III, IV or V of the API (American Petroleum Institute) base oil categories. Preferably the base oil component comprises a GTL base oil, and more preferably the base oil component comprises at least 75wt% of a GTL base oil based upon the weight of the base oil component. GTL base oils are synthesised by the Fischer-Tropsch method of converting natural gas to liquid fuel. They have a very low sulphur content and aromatic content compared with mineral oil base oils refined from crude oil and have a very high paraffin constituent ratio.
- The lubricating oil suitably comprises additives. Preferably the amount of additives is less than 10wt% based upon the weight of the lubricating oil, more preferably less than 5wt%, most preferably less than 2.5wt%. The additives may include antioxidants, antiwear additives, demulsifiers, emulsifiers, rust and corrosion inhibitors, VI improvers and/or friction modifiers.
- Preferably, the lubricating oil has a kinematic viscosity in the range of from 5 to 220cSt at 40°C, more preferably of from 10 to 200cSt, most preferably of from 20 to 100cSt. The kinematic viscosity is suitably measured using ASTM D445 (ASTM D7042).
- In a preferred embodiment of the invention, the lubricating oil is formulated for use a hydraulic fluid. Hydraulic fluids are used in many different types of hydraulic machinery and are used not only to lubricate the machinery but also to transmit pressure. Air entrainment can be a particular issue in hydraulic systems, causing spongy or erratic operation of the hydraulics.
- In the use according to the invention an alkyl acrylate polymer additive is mixed into the lubricating oil. Suitable alkyl acrylate polymers are disclosed in, for example,
US3166508 . The molecular weight of the polymer is suitably less than 10,000, preferably less than 7,500 and more preferably less than 5,000. In one embodiment the alkyl acrylate polymer may be a homopolymer of an alkyl acrylate having at least 3 but less than 7 carbon atoms in the alkyl radical. In another embodiment the alkyl acrylate polymer may be a copolymer of at least two different alkyl acrylates in which the alkyl radical has from 1 to 18 carbon atoms and in which the average number of carbon atoms in the alkyl radicals of the copolymer molecular is at least 3 but less than 7 on a molar basis. - Suitably at least 0.0005wt% of alkyl acrylate polymer, based upon the weight of the lubricating oil, is mixed into the lubricating oil, preferably at least 0.001wt%. Suitably less than 0.1wt% of alkyl acrylate polymer, based upon the weight of the lubricating oil, is mixed into the lubricating oil, preferably less than 0.01wt%. The preferred amount of alkyl acrylate polymer will be a balance between using enough to achieve the desired improvement in air release properties and avoiding unnecessary expense by using too much alkyl acrylate polymer.
- The alkyl acrylate polymer additive is mixed into the lubricating oil using a high shear mixer. The term "high shear mixer" is well-known to persons skilled in the art. A rotating impeller or high-speed rotor creates flow and shear within the liquid that is mixed. In some embodiments the rotor will turn within a stationary component known as a stator. Preferably the additive is mixed into the lubricating oil at a rate of at least 400rpm. The rate is preferably at least 600rpm and more preferably at least 800rpm. Preferably the mixing is for at least 10 minutes, more preferably at least 30 minutes, and most preferably at least 60 minutes.
- The invention is further explained in detail below by means of examples, but the invention is in no way limited by these examples.
- Seven different base oil blends were prepared using combinations of three base oils:
- 1) Chevron 220 R (a Group II mineral oil available from Chevron)
- 2) XHVI 8 (a Fischer-Tropsch derived oil available from Shell)
- 3) Spectrasyn 8 (a poly-alpha olefin fluid available from ExxonMobil)
- Table 1 gives the amounts of each base oil (in weight % based upon the total weight of the blend) present in each blend. The blends in Table 1 are all ISO 46.
Table 1 Chevron 220 R XHVI 8 Spectrasyn 8 Blend 1 15 80 5 Blend 2 25 70 5 Blend 3 15 75 10 Blend 4 20.0 72.5 7.5 Blend 5 20 80 0 Blend 6 25 75 0 Blend 7 0 100 0 - An additive package containing extreme pressure/antiwear additive, friction modifier, ashless rust inhibitor, emulsifier and antioxidant was added to the base oil blends to provide fully formulated lubricating oils. The additive package was the same in each instance. Then 125 ppm of PC 3144 additive (available from Allnex), which is a 40% solution of a modified acrylic polymer in a hydrocarbon solvent, was added to the formulations at 40°C either at a stirring rate of 1200rpm using an overhead Caframo high shear mixer for an hour or at a stirring rate of 300rpm using a magnetic stirrer for an hour.
- The air release time of the base oil blends, of the fully formulated oils and of the fully formulated oils plus PC 3144 was tested using the ASTM D3427 method. The results are given in Table 2:
Table 2 Air release time at 50°C (seconds) Base oil blend Fully formulated oil Fully formulated oil plus PC 3144 with high shear mixer Fully formulated oil plus PC 3144 with magnetic stirrer Blend 1 5 16 5 Not measured Blend 2 31 31 5 Not measured Blend 3 5 5 5 Not measured Blend 4 20 26 5 Not measured Blend 5 5 31 16 10 Blend 6 15 10 5 19.8 Blend 7 5 5 5 10 - The results show that air release of the base oil blends varies. Adding the additive package can further increase the air release time. Adding the PC 3144 additive using a high shear mixer can substantially reduce the air release time (unless the air release time is already very low as was the case for Blend 3 and Blend 7). Adding the PC 3144 additive with a magnetic stirrer does not seem to have the same effect.
Claims (9)
- The use of an additive, wherein the additive is an alkyl acrylate polymer, mixed into a lubricating oil using a high shear mixer, for improving the air release of the lubricating oil as measured by ASTM D3427.
- A use according to claim 1, wherein the lubricating oil comprises a base oil component, and the base oil component comprises at least 75wt% of a GTL base oil based upon the weight of the base oil component.
- A use according to claim 1 or claim 2, wherein the lubricating oil has a kinematic viscosity in the range of from 5 to 220cSt at 40°C.
- A use according to any preceding claim, wherein the lubricating oil is formulated for use a hydraulic fluid.
- A use according to any preceding claim, wherein the molecular weight of the alkyl acrylate polymer is less than 10,000.
- A use according to any preceding claim, wherein the alkyl acrylate polymer is a homopolymer of an alkyl acrylate having at least 3 but less than 7 carbon atoms in the alkyl radical, or the alkyl acrylate polymer is a copolymer of at least two different alkyl acrylates in which the alkyl radical has from 1 to 18 carbon atoms and in which the average number of carbon atoms in the alkyl radicals of the copolymer molecular is at least 3 but less than 7 on a molar basis.
- A use according to any preceding claim, wherein at least 0.0005wt% and less than 0.1wt% of alkyl acrylate polymer, based upon the weight of the lubricating oil, is mixed into the lubricating oil.
- A use according to any preceding claim, wherein the additive is mixed into the lubricating oil at a rate of at least 400rpm.
- A use according to any preceding claim, wherein the additive is mixed into the lubricating oil at a rate of at least 800rpm.
Applications Claiming Priority (2)
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US201562259169P | 2015-11-24 | 2015-11-24 | |
PCT/EP2016/078463 WO2017089354A1 (en) | 2015-11-24 | 2016-11-22 | Method for improving the air release of a lubricating oil |
Publications (2)
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EP3380594A1 EP3380594A1 (en) | 2018-10-03 |
EP3380594B1 true EP3380594B1 (en) | 2021-10-06 |
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US (1) | US20180371352A1 (en) |
EP (1) | EP3380594B1 (en) |
JP (1) | JP6878452B2 (en) |
CN (1) | CN108291170B (en) |
BR (1) | BR112018010644B1 (en) |
RU (1) | RU2731491C2 (en) |
WO (1) | WO2017089354A1 (en) |
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EP3516021B1 (en) * | 2016-09-21 | 2022-04-06 | The Lubrizol Corporation | Polyacrylate antifoam components with improved thermal stability |
US20210325360A1 (en) * | 2020-04-17 | 2021-10-21 | Exxonmobil Research And Engineering Company | Methods for determining air release performance of lubricating oils |
CN114540096A (en) * | 2020-11-24 | 2022-05-27 | 中国石油化工股份有限公司 | Method for reducing air release value of CTL (cytotoxic T lymphocyte) base oil |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
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US3166508A (en) * | 1963-01-16 | 1965-01-19 | Monsanto Co | Hydrocarbon oils of reduced foaming properties |
US4203854A (en) * | 1974-02-20 | 1980-05-20 | The Ore-Lube Corporation | Stable lubricant composition containing molybdenum disulfide and method of preparing same |
US4670173A (en) * | 1985-12-19 | 1987-06-02 | The Lubrizol Corporation | Oil-soluble reaction products of an acylated reaction product, a polyamine, and mono-functional acid |
US5766513A (en) * | 1996-09-10 | 1998-06-16 | Exxon Research And Engineering Company | Antifoaming agents for lubricating oils (law455) |
JP2001261919A (en) * | 2000-03-17 | 2001-09-26 | Mitsubishi Rayon Co Ltd | Sliding modifier and sliding resin composition |
US20040018250A1 (en) * | 2001-07-11 | 2004-01-29 | Ceccoli Joseph D. | Methods for preparing high pressure/high shear dispersions containing waxes and other semi-solids and oils |
US7060662B2 (en) * | 2002-02-14 | 2006-06-13 | Afton Chemical Corporation | Antifoam agent and method for use in automatic transmission fluid applications involving high pressure pumps |
US20070293408A1 (en) * | 2005-03-11 | 2007-12-20 | Chevron Corporation | Hydraulic Fluid Compositions and Preparation Thereof |
US7648950B2 (en) * | 2005-04-22 | 2010-01-19 | Rohmax Additives Gmbh | Use of a polyalkylmethacrylate polymer |
JP4982059B2 (en) * | 2005-08-12 | 2012-07-25 | 出光興産株式会社 | Lubricating oil composition and impregnated bearing using the same |
US7910530B2 (en) * | 2007-03-30 | 2011-03-22 | Exxonmobil Research And Engineering Company | Method for improving the air release rate of GTL base stock lubricants using synthetic ester, and composition |
DE102007036856A1 (en) * | 2007-08-06 | 2009-02-26 | Evonik Rohmax Additives Gmbh | Use of ester-group-containing polymers as antifatigue additives |
CN101240212B (en) * | 2008-02-29 | 2010-07-28 | 中国石油天然气股份有限公司 | Combination circulation steam turbine lubricating oil composition |
US9005711B2 (en) * | 2008-10-24 | 2015-04-14 | Solvay Specialty Polymers Italy S.P.A. | Method for forming a lubricating film |
JP5826626B2 (en) * | 2011-12-22 | 2015-12-02 | 昭和シェル石油株式会社 | Grease composition |
US9187707B2 (en) * | 2013-01-18 | 2015-11-17 | Sal A Randisi, Sr. | Lubricating composition and method for preparing same |
CN103937588B (en) * | 2014-05-07 | 2016-01-20 | 广西大学 | A kind of digital hydraulic system working oil composition |
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2016
- 2016-11-22 WO PCT/EP2016/078463 patent/WO2017089354A1/en active Application Filing
- 2016-11-22 JP JP2018545687A patent/JP6878452B2/en active Active
- 2016-11-22 US US15/777,797 patent/US20180371352A1/en not_active Abandoned
- 2016-11-22 RU RU2018122812A patent/RU2731491C2/en active
- 2016-11-22 EP EP16800935.5A patent/EP3380594B1/en active Active
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CN108291170B (en) | 2021-03-19 |
US20180371352A1 (en) | 2018-12-27 |
EP3380594A1 (en) | 2018-10-03 |
BR112018010644A2 (en) | 2018-11-13 |
RU2018122812A (en) | 2019-12-25 |
RU2018122812A3 (en) | 2020-03-11 |
CN108291170A (en) | 2018-07-17 |
RU2731491C2 (en) | 2020-09-03 |
JP6878452B2 (en) | 2021-05-26 |
BR112018010644B1 (en) | 2021-03-30 |
JP2018535307A (en) | 2018-11-29 |
WO2017089354A1 (en) | 2017-06-01 |
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