EP3374685A1 - Improved anti-static pressure tank - Google Patents
Improved anti-static pressure tankInfo
- Publication number
- EP3374685A1 EP3374685A1 EP17826416.4A EP17826416A EP3374685A1 EP 3374685 A1 EP3374685 A1 EP 3374685A1 EP 17826416 A EP17826416 A EP 17826416A EP 3374685 A1 EP3374685 A1 EP 3374685A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure tank
- diffuser
- tank according
- hollow body
- openings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/16—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge constructed of plastics materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/22—Safety features
- B65D90/46—Arrangements for carrying off, or preventing the formation of electrostatic charges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/02—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
- F17C1/04—Protecting sheathings
- F17C1/06—Protecting sheathings built-up from wound-on bands or filamentary material, e.g. wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2213/00—Safety means
- B65D2213/02—Means for preventing buil-up of electrostatic charges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0602—Wall structures; Special features thereof
- F17C2203/0612—Wall structures
- F17C2203/0614—Single wall
- F17C2203/0619—Single wall with two layers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0634—Materials for walls or layers thereof
- F17C2203/0658—Synthetics
- F17C2203/066—Plastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0634—Materials for walls or layers thereof
- F17C2203/0658—Synthetics
- F17C2203/0663—Synthetics in form of fibers or filaments
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0305—Bosses, e.g. boss collars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
- F17C2223/0107—Single phase
- F17C2223/0123—Single phase gaseous, e.g. CNG, GNC
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/03—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
- F17C2223/036—Very high pressure (>80 bar)
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/04—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by other properties of handled fluid after transfer
- F17C2225/042—Localisation of the filling point
- F17C2225/043—Localisation of the filling point in the gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/04—Reducing risks and environmental impact
- F17C2260/042—Reducing risk of explosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2270/00—Applications
- F17C2270/01—Applications for fluid transport or storage
- F17C2270/0165—Applications for fluid transport or storage on the road
- F17C2270/0168—Applications for fluid transport or storage on the road by vehicles
Definitions
- the present invention relates to a pressure tank for storing high and low pressure fluids / gases, in particular LPG or CNG, comprising a hollow body of thermoplastic
- Plastic having at least one opening, which has a circumferential contact surface, one connection piece per opening, which has at least one passage to the interior of the hollow body and which is connected areally with a complementary portion with contact surface, wherein the passage at a lower
- a diffuser which closes the passage in the axial direction and has only substantially in the radial direction facing openings, in the interior of the hollow body, a diffuser enclosing the antistatic wall is present.
- Tanks for holding gases or liquids under low or high pressure e.g. liquefied petroleum gas (LPG) or compressed natural gas (CNG) are known in the art. These tanks are made, among other things, from thermoplastic synthetic material by blow molding, rotational molding or injection molding. In order to increase the pressure resistance, these tanks are provided in a second step with an outer layer of resilient fibers, which are usually embedded in a casting resin, which connects the fibers together and fixes them on the inner plastic layer.
- LPG liquefied petroleum gas
- CNG compressed natural gas
- Such a tank must be provided regardless of the design in any case with at least one fitting into which a pressure-tight coupling part in the form of a valve, hose or pipe end is used to fill the tank or empty.
- the connection between the connecting piece and the coupling part can be made via a latching plug or bayonet lock, but in high-pressure applications, for the most part
- Screw caps with low thread pitch used.
- the inner hollow vessel also referred to as a liner
- a liner may in this case consist of metal, for example aluminum, titanium or steel, or, as mentioned above, be made of a plastic, for example a thermoplastic.
- the latter have the advantage that they are easier to mold and thus can be produced more cheaply and, moreover, their thermal expansion coefficients are better adapted to the matrix of the fiber-reinforced upper layer, which is usually a synthetic resin.
- the disadvantage however, on the one hand a lower compressive strength compared to metallic liners same wall thickness, and a lower temperature resistance. Depending on the application, however, these disadvantages are behind the advantages listed above.
- plastic liners which is of primary importance for the present invention, is their low electrical conductivity and the concomitant tendency to charge statically when filling with a high pressure fluid.
- the fluid exits from the outlet opening of the filling valve, usually metal valve at high speed and travels with electrons, which then on impact on the inner
- Vascular wall are deposited in the area of the impact site. Charge separation can furthermore be caused by the fluid jet impinging on the opposite side of the inner wall at high speed. With hollow bodies or liners made of metal or another conductive material, a charge compensation can take place quickly and easily. To further increase safety both hollow body / liner and valve can be grounded. With plastic fibers, such as thermoplastics, this is not or hardly possible or effective due to the poor electrical conductivity. The consequence is the static charge of the hollow body / liner, which literally can discharge in a flash and unpredictably. If there is still residual oxygen in the interior of the vessel, or if the filled fluid (mixture) is flammable, an explosion can occur. This problem occurs especially when filling an empty, dry pressure tank, since in this case the outflow of forming static charges can only take place poorly and also, if no previous inertization with inert gas has taken place, oxygen is present.
- Inflow velocity of the fluid can be seen from the valve.
- a diffuser at the lower end of the valve. This closes the passage in the axial direction and has only radially oriented openings, so that the inflowing fluid undergoes a directional deflection. As a result, it is braked on the one hand and does not strike the opposite inner wall as a bundled jet, but is split into several partial flows, which initially run horizontally without further measures and then deflected slightly under the influence of gravity almost tangentially onto the Inside wall would meet.
- the abovementioned patent proposes additionally enclosing the diffuser by a cylindrical collar formed as part of the liner / hollow body on the inside of the opening of the hollow body.
- the effluent from the radial openings of the diffuser fluid thus bounces against the collar and is thereby redirected again and strongly braked.
- a disadvantage of this solution is that the extreme deceleration of the fluid through the circulating, closed collar leads to a full running of the remaining space between the diffuser and collar, so builds up a strong back pressure and thus the flow rate is greatly reduced.
- the flow in the intermediate space is very turbulent, so that there is a strong mechanical load on the adjacent components, diffuser, coupling part, fitting and collar, which contribute to a faster aging.
- a much more serious problem of the strong back pressure in the gap between the diffuser and the collar is that it causes the inflowing fluid to be pressed into the seam between the hollow body and the connection piece, which runs at the top of the intermediate space between the diffuser and the collar , which can be compromised especially at high filling pressures and rates, the tightness of the local pressure tank.
- connection pieces Since the wall thicknesses and the dimensional accuracy requirements for the connection pieces differ considerably from the wall thicknesses and the tolerances of the pressure tank, in practice it makes no sense nor is it economical to produce the connection pieces and the tanks in one piece.
- Publication US 2014/0299610 A1 describes a pressure tank with a two-part connecting piece, in which an outer part made of a softer, more adaptable material blocks the connection. to the hollow vessel / liner and the fiber-reinforced layer resting thereon.
- a second part is concentrically embedded, which provides a connection option to a valve or otherwise coupling part in the form of an internal thread. In order to withstand the forces that occur, this is made of a harder material.
- the present invention has the task of developing a connector for pressure tanks made of plastic, which effectively prevents static charging, yet allows high filling rates and guaranteed absolute tightness even at high pressures.
- the invention teaches to provide an antistatic wall surrounding the diffuser which is formed as a part of the fitting or a neck ring or coupling part explained below.
- the tightness during filling is then ensured by the fact that the inevitable interface between the connector and the hollow body / liner advantageously outside of the filling with a high dynamic pressure loaded gap between diffuser and antistatic wall is positioned.
- a reduction in this dynamic pressure is achieved in that the antistatic wall and distributed over its circumference has a plurality of turbulator openings.
- the fluid flowing into the space between the diffuser at the lower end of the passage and the antistatic wall can leave the gap. This relieves the space left between the diffuser and the antistatic wall, thus providing a higher flow rate.
- the size of the turbulator opening is ideally chosen to be somewhat smaller than the beam cross section of the fluid emerging from the diffuser opening, wherein the beam expansion after leaving the diffuser opening is taken into account. This causes the flow to not be completely laminar, reducing charge separation by the flow.
- connection piece of the pressure tank which ultimately serves for the (pressure-) stable connection of an actual coupling part for connection to fluid-carrying hoses or pipes with the hollow body including a possible fiber-reinforced cover layer , which bans the interface between the connector and the hollow body as a weak point from the space between the diffuser and antistatic wall, and achieve by introducing turbulator openings a largely stationary, less turbulent flow in the space, creating the build-up back pressure and thus the material load of this Reduced pressure exposed parts and the flow rate at given filling pressure is increased accordingly.
- the fluid is sprinkler-like atomized when hitting the webs of the antistatic wall or at the latest when exiting the constrictor turbulator openings and leaves the area of the gap as rain of fine and fine droplets that no longer have enough kinetic energy to impact on impact to effect a significant charge stripping on the hollow body inner wall or by friction in the air.
- the anti-static effect of the collar with turbulator openings according to the present invention is thus at least equal to that of a continuous collar, but avoids its massive disadvantages.
- the number of turbulator openings is preferably an integer multiple of the number of radial diffuser openings; in particular, the present invention proposes to provide the same number of turbulator and diffuser openings.
- the antistatic collar preferably has the same symmetries as the diffuser. Both diffuser and antistatic wall, including the turbulator openings, particularly preferably have an n-fold rotational symmetry with n> 2 and one
- the turbulator openings may be shaped differently, for example as round or oval openings in the antistatic wall. Preferably, however, they are designed as elongated recesses or notches starting at the lower edge of the wall and extending over a substantial part of their vertical extension, which have a width in the tangential direction which corresponds approximately to the diameter of the diffuser openings. This is firstly simple to manufacture and secondly results in a flow pattern of the inflowing fluid in the area of the connection piece, which represents a very good balance between turbulence and laminarity and, overall, a quasi-stationary flow.
- the lateral contour of the antistatic wall can be varied, for example, an additional waviness can be impressed on a round base contour, or else a polygonal basic shape is selected.
- Another way to favorably influence the flow conditions when filling the pressure tank is to impart a suitable topography to the inner end face of the diffuser on which the inflowing fluid impinges before exiting through the diffuser openings. This may, for example, be embodied as a convex or conical curvature opposite to the flow direction of the impinging fluid, which leads to improved pressure relief of the connection piece and higher flow rates.
- a mechanism can be integrated in the diffuser, which closes the passage openings at excessively high flow rates.
- an advantageous further development is further to form the antistatic wall as a separate part for attachment to the coupling part. This simplifies maintenance or replacement of the antistatic wall as a heavily loaded and thus wear-prone component.
- this simple serviceability represents a great advantage over designs according to the prior art in which the appropriate collar has an internal, integral component of the hollow body / liner represents.
- the antistatic wall is attached to the coupling part or embodied as part of the fitting or neck ring
- various materials may be used to make it, to affect electrostatic or wear properties.
- a thermoplastic material can also be used.
- the connector of the pressure tank according to the invention is in the most common case in one piece, ie a coupling or connection option for valves, hoses or pipes or the like is integrated into the connector itself. This advantageously avoids additional contact or seams, which could endanger the tightness of the pressure tank.
- the so-called neck ring in an outer connection part made of softer, tougher material, in particular a material similar to the thermoplastic material of the hollow body and meltable by means of this connectable material, concentrically a second part, the so-called neck ring, of hard material, preferably metal, embedded, which has a valve or other coupling part via an internal thread or another coupling option.
- the neck ring is in this case pressed or cast in a complementary recess of the actual connection piece.
- the fitting is molded around the neck ring by casting or spraying.
- the neck ring in particular its contact surface with the actual connection piece, preferably has no circular symmetry, but only an n-fold rotation and particularly preferably one Mirror symmetry with a mirror plane containing the axial direction.
- the contact surface may, for example, have a polygonal, star or wavy outline. As a result, the contact area is increased and allows a better transfer of torque from the neck ring in the connector.
- the present invention proposes to discuss the scope of the
- Neck ring or the circumferential collar or flanges distributes grooves and / or connecting holes, in which the liquid thermoplastic material of the connection piece can flow during manufacture. After cooling, a particularly stable, suitable for torque transmission connection is thus achieved. This is important in order to avoid any frequent changes, i. Screwing in and unscrewing a coupling part, the moments that occur could worsen the bond between the neck ring and actual fitting, which over time could lead to leakage to failure of the fitting.
- the contact surface between the connector and the hollow body is also designed as a non-circularly symmetric torque clutch.
- a polygonal, star or wavy outline is also possible here.
- An alternative is to cast a thermoplastic hollow body around the fitting, whereby a particularly close connection and power transmission is guaranteed, especially when vertical holes are provided in the outer region of the connector into which flow the still liquid material of the hollow body and solidify there can.
- the disadvantage here is that the connector already be present during the production of the hollow body must and can not be changed without destroying it.
- present invention proposes particularly preferred to make the contact surfaces to the one or more fittings in the region of the opening (s) of the hollow body accessible from the outside, so that the connector after completion and curing of the hollow body, inserted and strig meet and / or can be pressed.
- the axial cross-section of the opening should increase monotonically in the outward direction, in such a way that the axial projection of further outward-lying cross-sections further inward.
- the connection part of the connection piece is made of thermoplastic material similar to the hollow body material, the connection can preferably take place by superficial melting of the contact surfaces and compression.
- the diffuser is to the coupling part, i. the valve for connecting a hose or pipe, and in the most general case, the present invention also includes such a configuration.
- the present invention proposes to integrate the diffuser, like the antistatic wall, in the actual connection piece. This has the background that usually in an internal thread of the connector or
- Neck ring screwed coupling part is not always the same angular position relative to the antistatic wall occupies, but this varies at least a little with each screwing.
- the relative position of the diffuser openings to the turbulator openings is also not always the same, which can have a negative effect on the flow of the inflowing fluid.
- This variation of the relative position is advantageously avoided by integration of the diffuser into the fitting.
- the radially oriented diffuser openings are preferably round, oval or polygonal, in particular rectangular.
- connection part neck ring has preferably at the upper end of its passage opening on a centering bevel.
- the neck ring has an axially downwardly projecting collar which is surrounded on its outer sides by the material of the fitting.
- the contact surface to the actual connection piece is further increased.
- the material of the connection piece which lies inwardly from the collar in the radial direction forms a sealing lip whose radial thickness has a decisive influence on the tightness of the pressure tank. Due to the finite vertical dimension of the connection piece, the opening with inserted connection piece projects slightly into the interior of the hollow body.
- the internal tank pressure now acts on both the outer and the inner side of this toroidal emphasis, the inner side is formed depending on the embodiment with or without integrated diffuser through the coupling part or the lower part of the connector.
- the material of the connecting piece and in particular the sealing lip is compressed. Furthermore, by the pressure in the tank, fluid or gas is pressed into the gap between a sealing ring of a coupling part and the sealing lip, deforming both the sealing ring and the sealing lip until an equilibrium of forces between the stresses in the sealing ring, the sealing lip and the internal tank pressure is achieved.
- sealing lip If the radial thickness of the sealing lip is not sufficiently dimensioned, leakage occurs at the connection between the actual connecting piece and the neck ring or connecting piece and coupling part. The latter can be avoided by using a sealing ring between the coupling part and the sealing lip.
- the hardness of this sealing ring should increase with the test pressure of the tank, and thus also the intended maximum filling pressure.
- the present invention therefore proposes to make the radial thickness of the sealing lip larger with the intended test pressure of the pressure tank according to the invention. Specifically, it is proposed to increase the thickness of the sealing lip in proportion to the test pressure. In experiments it was found that a change according to the relationships
- Dmax [mm] 0.01 F [bar] + 3.0 optimal tightness guaranteed.
- P denotes the test pressure
- Dmin the lower and the Dmax the upper limit of the preferred radial sealing lip thickness D.
- connection of such a conical valve is provided by suitable design of the neck ring.
- the design of the connector is addressed without diffuser, since conical valves are already equipped in the most common design with a diffuser, but without anti-static wall.
- the hollow body of the pressure tank according to the invention In order to withstand very high test pressures of several hundred to over one thousand bar, the hollow body of the pressure tank according to the invention must be enclosed by a fiber-reinforced cover layer. This is all the more necessary, since the thermoplastic materials proposed for the hollow body could withstand only a few bar up to a maximum of about ten bar on their own with typical wall thicknesses in the millimeter range.
- the fibers used in this layer can be synthetic fibers, such as Glass, carbon, aramid, dyneema or other synthetic fibers, or natural fibers. Various fiber species can also be used in combination to optimize costs at a desired strength.
- the matrix in which these fibers are embedded consists of either thermally or optically crosslinked
- (Art) resins such as epoxy resin, or of a plastic, for example polyethylene, which is applied in liquid form to the fiber-wound hollow body and then allowed to cool.
- the outer side of the hollow body before the winding of the fibers and the application of the surrounding matrix is subjected to a surface treatment in which the roughness increases and thus a better connection between matrix layer and liner / hollow body is achieved.
- Figure 1 Cross-section through an embodiment of the pressure tank according to the invention with anti-static wall with turbulator ports on the connector and in a coupling part integrated diffuser
- FIG. 1 a enlarged detail of the lower half of the connecting piece from FIG. 1
- Figure 2 Perspective view obliquely from below on the
- Figure 3 Perspective view obliquely from below and cutaway view of another embodiment of the connector with integrated diffuser.
- Figure 4 relationship between test pressure and sealing lip thickness in the radial direction
- Figure 5 cross-section of another embodiment of the connector with profiled diffuser Stirnf laugh
- Figure 6 shows a cross section of a further embodiment of the connection piece and coupling part with the latter associated anti-static wall and diffuser
- FIG. 8 a cross-section of a further embodiment of the connecting piece with overpressure safety device integrated in the diffuser (in the closed position)
- FIG. 8a shows a cross section through the connecting piece from FIG. 8 with the overpressure safety device opened
- FIG. 1 shows a cross section through an opening with inserted connection part of a pressure tank according to the invention.
- Connector 2 is fixedly inserted into opening 1 1, wherein the mutually complementary contact surfaces 26 and 1 1 1 a torque clutch for uniform and effective transmission of torque from the connector 2 on the hollow body.
- Another torque coupling is covered by the contact surfaces between the connection part 20 of the connection piece 2 and the fiber-reinforced layer 8, which hollow body 1 and partial connection part 20.
- Connecting piece 2 is in two parts and consists of the outer connecting part 20 and in this embedded neck ring 23, which has an internal thread 25, by means of which coupling part 3 is screwed into the connecting piece 2.
- the handling and positioning of coupling part 3 in the manufacture, in particular, if it is done automatically by a loading robot, is characterized by the Centering bevel 234 facilitates at the upper end of the internal thread 25.
- the Centering bevel 234 facilitates at the upper end of the internal thread 25.
- diffuser 22 is integrated in the coupling part 3.
- Diffuser 22 serves to slow down and redirect a fluid flowing in under high pressure, for which purpose it closes openings 21 in the axial direction and only has radially oriented outlet openings 221.
- the radially flowing after passing through diffuser openings 221 fluid hits with respect to a theoretical flow velocity without diffuser reduced speed on the diffuser 22 enclosing antistatic wall 27, which is formed as turbulator openings 28, here formed as elongated notches, interrupted cylinder collar.
- Antistatic wall 27 is an axially directed projection of the outer connector 20 and thus constitutes an integral part of the connecting part 20.
- the diffuser 2 are mirror-symmetrical and rotationally symmetrical, where he 6 having no rotational symmetry. The same applies to antistatic wall 27.
- the tightness of the pressure tank according to the invention shown here both in the filling and in the pressure-filled state is further advantageous by dimensioning the radial thickness of the sealing lip 24, which extends between a down in the axial direction from the neck ring 23, starting neck collar 231 and sealing ring 31 of the Coupling part 3 extends, proportionally increasing with the intended test pressure, ie Maximum pressure of the tank guaranteed.
- FIG. 1a shows an enlarged section of the lower half of connecting piece 2 and of the lower end of passage 21, respectively.
- the difference between the height HT of the internal thread 25 and the distance DO between the lower edge of internal thread 25 and sealing ring 31 is selected according to the relationship HT-DO ⁇ 0.5 TP, where TP stands for the thread pitch of the internal thread 25.
- Figure 2 shows a perspective view obliquely from below of the connector of Figure 1.
- the hexagonal shaped contact surface 26, which with the complementary contact surface of the opening of the hollow body, in which connector 2 is inserted and welded or glued, a torque clutch for transmission of torques of fitting 2 forms on the hollow body of the pressure tank.
- neck ring 23 is screwed coupling part 3, which has at its lower end on the flow in the axial direction a flow-forming diffuser 22.
- Coupling part 3 is screwed in so far that the radially oriented diffuser openings 221 are aligned approximately with turbulator openings 28 in antistatic wall 27.
- FIG. 3 shows a further preferred embodiment of the connection part of the pressure tank according to the invention.
- diffuser 22 is mirror-symmetric and six-fold rotationally symmetric.
- the lower part of the figure shows a cutaway view of the connector 2. As you can see, this is also a two-part rem fitting 20 and neck ring 23 constructed. Neck ring 25 in turn has an internal thread 25 for connecting a hose, pipe or a valve or other coupling part.
- diffuser 22 as clearly seen in this subfigure, is an integral part of fitting 2, more specifically fitting 20. This avoids a potentially different relative orientation of the diffuser openings 221 to the antistatic wall 27 and the turbulator openings 28 during each screwing operation.
- FIG. 4 shows in a graph the relationship proposed by the present invention between the radial thickness D of the sealing lip 24 and the desired test pressure.
- the sealing lip thickness is here plotted on the y-axis, the pressure on the x-axis.
- the gradient is linearly monotonously increasing with a proportionality constant (slope) of 0.01 mm / bar in the case of the maximum recommended thickness Dmax and 0.019 mm / bar in the case of the minimum recommended thickness Dmin.
- the respective intercepts at 100 bar are 3.03 mm and 4.0 mm respectively with minimum and maximum recommended thickness.
- the radial thickness D should therefore be between Dmin and Dmax for given test pressure P in order to guarantee optimum tightness.
- FIG. 5 shows a further advantageous embodiment of the connecting piece 2 of the pressure tank according to the invention, which, in order to modify the flow conditions on the inner end face 222 of the diffuser, has a frusto-conical protrusion opposite to the direction of flow of the fluid.
- the lateral Halsringflansch 232 serves to support the neck ring 23 under axial load.
- embedded neck ring holes 233 in which the liquid thermoplastic material of the connector can flow during manufacture.
- FIG. 6 shows an embodiment in which both the diffuser 22 and the antistatic wall 27 form part of the coupling part 3. This offers the special advantage that the antistatic wall 27 can be made easily accessible as highly loaded component maintenance or replacement measures in which the coupling part 3 is removed.
- FIG. 7 illustrates an embodiment of the antistatic wall 27 and the diffuser 22, in which the turbulator openings 28 of the antistatic wall 27 are radially tapered and have a polygonal contour.
- Such formations of the turbulator openings and expedient contours on the inner surface of the antistatic wall 27 facing the diffuser 22 represent a possibility for guiding the flow of fluid in detail and also for influencing the material wear of the antistatic wall 27 itself.
- FIG. 8 shows an embodiment of the diffuser 22 with integrated overpressure protection 9, which is here in the closed position.
- a complementary representation of the overpressure safety device 9 in the open position is given in FIG. 8a.
- the overpressure safety device is entrained and closes the outlet above the diffuser openings 221.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Gasket Seals (AREA)
- Pressure Vessels And Lids Thereof (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Switches Operated By Changes In Physical Conditions (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016125866.0A DE102016125866A1 (en) | 2016-12-29 | 2016-12-29 | Improved antistatic pressure tank |
PCT/DE2017/101069 WO2018121812A1 (en) | 2016-12-29 | 2017-12-13 | Improved anti-static pressure tank |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3374685A1 true EP3374685A1 (en) | 2018-09-19 |
EP3374685B1 EP3374685B1 (en) | 2020-08-12 |
Family
ID=60953512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17826416.4A Active EP3374685B1 (en) | 2016-12-29 | 2017-12-13 | Improved anti-static pressure tank |
Country Status (13)
Country | Link |
---|---|
US (1) | US11226069B2 (en) |
EP (1) | EP3374685B1 (en) |
JP (1) | JP6987140B2 (en) |
KR (1) | KR102439957B1 (en) |
CN (1) | CN110312891B (en) |
AR (1) | AR110688A1 (en) |
AU (1) | AU2017389266B2 (en) |
CA (1) | CA3048293A1 (en) |
DE (2) | DE102016125866A1 (en) |
PH (1) | PH12019550104A1 (en) |
PT (1) | PT3374685T (en) |
SA (1) | SA518400698B1 (en) |
WO (1) | WO2018121812A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10753474B2 (en) * | 2017-11-07 | 2020-08-25 | Hexagon Technology As | Blind boss fitting with redundant seal |
CN109140223B (en) * | 2018-09-29 | 2020-11-03 | 亚普汽车部件股份有限公司 | High-pressure composite container |
CN110843233B (en) * | 2019-11-01 | 2024-03-22 | 浙江富铭工业机械有限公司 | Composite material gas-liquid pressure tank with filler on cylinder section |
DE102020114892A1 (en) * | 2020-06-04 | 2021-12-09 | A. u. K. Müller GmbH & Co KG. | Valve body |
KR102427108B1 (en) * | 2020-10-06 | 2022-07-29 | 한국항공우주연구원 | Gas injection apparatus for propellant tank of rocket |
IT202100006806A1 (en) * | 2021-03-22 | 2022-09-22 | Carbon Cylinder S R L | HIGH PRESSURE CYLINDER WITH PLASTIC CORE AND COMPOSITE LINING AND RELATED PRODUCTION METHOD |
KR102630143B1 (en) * | 2022-01-20 | 2024-01-30 | 한국브렌슨 주식회사 | Support for pressure welding of high pressure tank liner |
KR102630142B1 (en) * | 2022-01-20 | 2024-01-30 | 한국브렌슨 주식회사 | Manufacturing mathod of high pressure tank liner using blow molding |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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CA910157A (en) * | 1970-02-20 | 1972-09-19 | W. Swain Leonard | Anti-static valve |
JPS5258817U (en) * | 1975-10-28 | 1977-04-28 | ||
US4105555A (en) * | 1976-12-06 | 1978-08-08 | Tolo, Incorporated | Multi-port valve |
JP3559145B2 (en) * | 1996-06-12 | 2004-08-25 | 松下電器産業株式会社 | Filling method and structure of combustible gas and supporting gas |
US6416036B2 (en) * | 2000-01-31 | 2002-07-09 | Teijin Limited | Sealing arrangement between flow regulator and shut-off valve attached to oxygen cylinder |
JP2005180496A (en) * | 2003-12-17 | 2005-07-07 | Toyota Motor Corp | Valve device for high-pressure tank and fuel cell system having it |
NO328047B1 (en) | 2004-03-19 | 2009-11-16 | Ragasco As | Apparatus and method for reducing or preventing build-up of electrostatic voltage field in fluid container. |
AU2010203557B2 (en) * | 2009-01-09 | 2014-05-29 | Hexagon Technology As | Pressure vessel boss and liner interface |
EP2440834B1 (en) * | 2009-06-08 | 2019-04-24 | C.T.S. S.P.A | Collar for high-pressure bottles and process for its construction |
US8186536B2 (en) | 2009-11-04 | 2012-05-29 | GM Global Technology Operations LLC | Molding process of liner with divided boss adapter |
WO2011152732A1 (en) * | 2010-05-31 | 2011-12-08 | Ragasco As | Inlet/outlet system for composite pressure container |
PL2726774T3 (en) | 2011-06-28 | 2017-01-31 | Hexagon Ragasco As | Boss for composite pressure container |
DE102011111406A1 (en) * | 2011-08-30 | 2013-02-28 | Amir R. Shubbar | Pressure tank with plug-in and welded connection for the connection piece |
JP2014020440A (en) * | 2012-07-17 | 2014-02-03 | Jfe Container Co Ltd | Container for storing hydrogen |
JP2017096319A (en) * | 2015-11-19 | 2017-06-01 | 八千代工業株式会社 | Pressure vessel |
-
2016
- 2016-12-29 DE DE102016125866.0A patent/DE102016125866A1/en not_active Withdrawn
-
2017
- 2017-12-13 US US16/474,618 patent/US11226069B2/en active Active
- 2017-12-13 AU AU2017389266A patent/AU2017389266B2/en not_active Ceased
- 2017-12-13 WO PCT/DE2017/101069 patent/WO2018121812A1/en unknown
- 2017-12-13 KR KR1020197022242A patent/KR102439957B1/en active IP Right Grant
- 2017-12-13 EP EP17826416.4A patent/EP3374685B1/en active Active
- 2017-12-13 PT PT178264164T patent/PT3374685T/en unknown
- 2017-12-13 CN CN201780086925.4A patent/CN110312891B/en active Active
- 2017-12-13 JP JP2019536204A patent/JP6987140B2/en active Active
- 2017-12-13 CA CA3048293A patent/CA3048293A1/en active Pending
- 2017-12-13 DE DE112017006695.6T patent/DE112017006695A5/en active Pending
- 2017-12-28 AR ARP170103700A patent/AR110688A1/en unknown
-
2018
- 2018-12-19 SA SA518400698A patent/SA518400698B1/en unknown
-
2019
- 2019-06-27 PH PH12019550104A patent/PH12019550104A1/en unknown
Also Published As
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KR102439957B1 (en) | 2022-09-06 |
JP2020504800A (en) | 2020-02-13 |
WO2018121812A1 (en) | 2018-07-05 |
DE102016125866A1 (en) | 2018-07-05 |
AU2017389266A1 (en) | 2019-07-18 |
BR112019013630A2 (en) | 2020-01-21 |
PH12019550104A1 (en) | 2020-06-01 |
CA3048293A1 (en) | 2018-07-05 |
KR20190099315A (en) | 2019-08-26 |
PT3374685T (en) | 2020-09-29 |
CN110312891B (en) | 2021-08-24 |
AU2017389266B2 (en) | 2023-03-16 |
US20190346083A1 (en) | 2019-11-14 |
JP6987140B2 (en) | 2021-12-22 |
DE112017006695A5 (en) | 2019-09-19 |
US11226069B2 (en) | 2022-01-18 |
AR110688A1 (en) | 2019-04-24 |
SA518400698B1 (en) | 2021-10-24 |
EP3374685B1 (en) | 2020-08-12 |
CN110312891A (en) | 2019-10-08 |
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