EP3374069A1 - Device and corresponding method for the dispersion of gas in liquids - Google Patents
Device and corresponding method for the dispersion of gas in liquidsInfo
- Publication number
- EP3374069A1 EP3374069A1 EP16820326.3A EP16820326A EP3374069A1 EP 3374069 A1 EP3374069 A1 EP 3374069A1 EP 16820326 A EP16820326 A EP 16820326A EP 3374069 A1 EP3374069 A1 EP 3374069A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- phase fluid
- mixing element
- area
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000006185 dispersion Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000012071 phase Substances 0.000 claims abstract description 145
- 239000012530 fluid Substances 0.000 claims abstract description 141
- 239000007789 gas Substances 0.000 claims abstract description 113
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 43
- 239000007791 liquid phase Substances 0.000 claims abstract description 30
- 239000007792 gaseous phase Substances 0.000 claims abstract description 21
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
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- 239000003638 chemical reducing agent Substances 0.000 description 2
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/232—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles
- B01F23/2323—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles by circulating the flow in guiding constructions or conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4337—Mixers with a diverging-converging cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/44—Mixers in which the components are pressed through slits
- B01F25/441—Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits
- B01F25/4413—Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits the slits being formed between opposed conical or cylindrical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/44—Mixers in which the components are pressed through slits
- B01F25/442—Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation
- B01F25/4422—Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation the surfaces being maintained in a fixed but adjustable position, spaced from each other, therefore allowing the slit spacing to be varied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/44—Mixers in which the components are pressed through slits
- B01F25/442—Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation
- B01F25/4423—Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation the surfaces being part of a valve construction, formed by opposed members in contact, e.g. automatic positioning caused by spring pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2113—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
Definitions
- the present invention relates in general to the technical field of the mixing and dispersion of gas in liquids and more particularly its object is an innovative device and a corresponding method, both intended to improve the mixing and/or the dispersion of gas or mixtures of gas in liquids, with the latter to be considered in the broader sense of the term therefore comprising, purely by way of a non-limiting example, drinks, process liquids, effluent, sludge, food pastes and other types, mousses, foams, etc.
- the device and the method of the invention allow the gaseous phase to be distributed and dispersed finely and homogeneously, in the form of gas bubbles with dimensions of the order of ⁇ , in the liquid phase, so as to obtain a high surface of interface between liquid and gas and therefore encourage the subsequent transfer of material between the two phases.
- the device and the method of the invention can be advantageously applied, without thereby wanting to limit the field of application thereof or their general nature, in order to mix:
- carbon dioxide i.e. C02
- water or drinks in general whether non-alcoholic or alcoholic, as preliminary stage of carbonation or gassing of these drinks;
- a gas constituted for example by oxygen, or a mixture of gases in a liquid, as preliminary stage for their subsequent solubilisation
- these methods can be based on the use of static mixers, as described by the patents US 3,923,288 and EP 0 121 342 A2, or can be intended to create mainly effects of turbulence, in the flow of the two-phase fluid, in turn obtained by sudden lowerings of pressure due to special geometries and configurations of the areas traversed by the same flow of the two-phase liquid, as described by the patents US 2008/0140261 Al, DE 20209039 Ul, US 3,179,385 A, EP 1359997 A2, EP 2492002 Al .
- a first object of the present invention is to propose and make a device and a corresponding method, for the dispersion and mixing of gas in liquids, which meet the aforesaid needs felt in the industry, and in particular allow, in the most widely differing working conditions wherein the device and the method are applied, an easy regulation and control of the dimensions of the gas bubbles and of their homogeneous mixing in the liquid phase.
- a second object, in any case connected to the first, of the present invention is also that of proposing and making a device and a corresponding method for the dispersion and mixing of gas in liquids which significantly improves the results that can be obtained with respect to the devices and methods currently known and in use, in particular in terms of a higher degree of micronisation of the gas bubbles in the liquid.
- the present invention achieves and improves the dispersion and mixing of a gas in a liquid through the activation in the two- phase fluid, i.e. gas-liquid, both of turbulent movements and of a system of shear stresses and forces, in turn produced by one or more sudden lowerings, or jumps, of pressure, and also by particular geometric configurations of the mechanical components and parts in contact with the flow of the two-phase fluid.
- the starting point of the present invention is the consideration that if the value or the values of the jump or jumps in pressure, whereto the flow of the two-phase fluid is subject, remains/remain constant albeit in the presence of variations in the rate of flow of the two-phase fluid, the energy also does not vary and therefore remains substantially constant, per unit of two-phase fluid, which is associated with the variation of pressure present in the same flow of the two-phase fluid and is transferred to the unit of two-phase fluid.
- the device and the method of the invention allow advantageously this jump in pressure ⁇ to be maintained constant, also when the rate of the two-phase flow varies, without resorting to the usual and conventional systems and rings of regulation, adopted in the prior art, usually achieved by means of measurements of the pressure of the two-phase fluid and the actuation, on the basis of the pressure values measured, of electric-pneumatic valves, with the consequent negative effects and the relative problems due to the inevitable transient regimes of regulation.
- the device and the method of the invention being apt to keep effectively under control the features of mixing of the gas in the liquid also in the presence of variations of the liquid-gas two- phase flow, allow the elimination or at least the minimisation of the effects of the transient regimes which occur when regulations are performed.
- the device and the method of the invention can find an advantageous application in many industrial processes, including, merely by way of a non-limiting example, mention of carbonation and subsequent bottling of drinks, wherein the faults during filling of the bottles can also be frequent and reflect in effects and actions which vary the flow rate, also suddenly, of the gassed drink which feeds the bottling system.
- the device and the method of the invention by appropriately controlling the jump in pressure ⁇ and in particular maintaining it constantly conforming to a given value, as specified previously, allow advantageously the maintaining and the effectively keeping under control of the constancy of the features of the gas bubbles, i.e. of C02, which are mixed and dispersed in the drink, therefore also the constancy of the optimal conditions of mixing, so as to control also the features of the end product.
- Fig. 1 is a generic diagram which shows a device, in accordance with the present invention, inserted in a wider working context in which the device of the invention receives and is traversed by a two-phase fluid, i.e. comprising a liquid phase and a gaseous phase, and operates in order to improve the mixing and the dispersion of the gaseous phase in the liquid phase in the flow of the two-phase fluid through the device;
- a two-phase fluid i.e. comprising a liquid phase and a gaseous phase
- Fig. 2 is a schematic view, partial but more detailed, which shows in longitudinal section the device of the invention of Fig. 1 , aimed at improving the mixing and the dispersion of gas in liquids;
- Fig. 3 is a schematic and partial view which shows in cross section, along line III- III of Fig. 2, the device of the invention;
- Fig. 4 is a schematic view, in longitudinal section, aimed at showing the forces which act on a mixing element included in the device of the invention and govern the functioning thereof;
- Fig. 4A is a schematic view which shows on enlarged scale the area of a passage opening or section defined between a head of the mixing element and an inner surface of an internal conduit, of the device, in which the two-phase fluid flows;
- Fig. 5 is a schematic view which illustrates a further part of the device of the invention apt to regulate and maintain constant the jump in pressure between an upstream area and a downstream area of the mixing element included in the device of the invention, during the variation in the working conditions and in particular in the flow rate of the liquid and of the gas which flows through the device;
- Fig. 6 shows schematically, in longitudinal section, a variant of the device of the invention for the mixing of gas in liquids
- Figs. 7, 8, 9 and 10 show in schematic form some variants of the configuration of the area of the mixing element included in the device of the invention.
- Fig. 11 is a working block diagram which illustrates the functioning of the device, according to the present invention, for improving the mixing and dispersion of gas in liquids;
- a device, according to the present invention, intended to improve the dispersion and mixing of gas in liquids, is denoted overall by 10.
- the device 10 of the invention is part of and is inserted in a wider working or plant context, as part whereof the device 10 operates and receives a flow of a two-phase fluid denoted by (L+G), that is comprising a liquid or liquid phase L and a gas or gaseous phase G which is fed in the liquid phase L in an upstream area of the device 10, as indicated by an arrow, so as to form the two-phase fluid (L+G).
- L+G a two-phase fluid denoted by (L+G)
- a preliminary mixing stage MP where a first mixing of the gas G takes place in the liquid L, of known features, i.e. made up of elements in themselves known such as, by way of a non-limiting example, static mixers of normal use, candles or porous baffles, tubes of the Venturi type, injectors, etc.
- this preliminary mixing stage MP is provided to receive from the feed conduit CA the two-phase flow (L+G), i.e. the liquid L after it has received along the feed conduit CA the gas G, and to supply, downstream of the preliminary mixing stage MP, the two-phase flow (L+G) to the mixer device 10, the object of the present invention, where a further and definitive mixing and dispersion of the gas G in the liquid L take place;
- this generic utility UT can be constituted, by way of a non-limiting example, by a storage tank or by an actual apparatus or plant, such as a bottling plant, which receives and uses the flow of the two-phase fluid (L+G)'; and
- this regulation member OR which is placed, along the feed conduit CA of the liquid L, just before the area in which the feed conduit CA receives the gas G, upstream of the preliminary mixing stage MP, wherein this regulation member OR has the function of regulating the flow rate of the liquid L, as a function of possible requests by the use stage UT.
- the use stage UT can be constituted, as already specified, by a plant for bottling gassed drinks, which receives and uses the flow of the two-phase fluid (L+G)' supplied by the device 10 of the invention, wherein, for the purpose of proper functioning of the bottling plant, the regulation member OR is used to regulate appropriately the feeding of the liquid L so as to maintain constant or in general keep under control the level of the drink in the use stage UT, where the gassed drink is bottled.
- the regulation member OR can also be positioned downstream of the preliminary mixing stage MP or of the mixer device 10 of the invention.
- the preliminary mixing stage MP represents only one possibility and is therefore to be referred to one of the many possible applications of the invention, also not being possibly necessary according, mainly, to the viscosity, density and surface tension of the liquid L, and the features of the two-phase fluid required.
- the function of the preliminary mixing stage MP is essentially that of mixing the gas G in the liquid L in a preliminary and coarse way, with the formation of bubbles also of medium-large dimensions, up to a few mm, provided they are distributed in a sufficiently homogeneous manner in the liquid L, for the sole purpose of allowing the mixer device 10, the object of the invention, to operate in optimal conditions.
- this preliminary mixing stage MP provided to perform a preliminary mixing of the gas in the liquid, has the purpose of avoiding the undesired pulsations of a part, constituted by a mixing element and configured as a piston sliding axially, of the device 10 of the invention, as will be illustrated in greater detail here below, when describing the functioning thereof.
- a single device 10 of the invention is shown and indicated, even if two or even more devices 10 may be required and necessary, placed in series, as a function of the specific application and of the features of the liquid L and of the flow of the two-phase fluid, similarly to how it is already specified in relation to the preliminary mixing stage MP.
- Fig. 2 shows in greater detail the parts of the device 10 of the invention.
- the device 10 of the invention is apt to receive in input the flow of the two-phase fluid, shown with an arrow and denoted by (L+G), comprising therefore a liquid phase L and a gaseous phase G dispersed in the liquid phase L and for example coming from a preliminary mixing stage MP as described previously with reference to Fig. 1 , and to supply at the outlet a corresponding flow of two-phase fluid, again indicated by an arrow and denoted by (L+G)', wherein the gaseous phase G has been appropriately dispersed and micronized in the liquid phase L during the passage of the two-phase fluid (L+G) through the device 10, as described in greater detail here below.
- the device 10 of the invention comprises:
- a mixer housed in the body 11 of the device 10 between an inlet section and an outlet section of the conduit 11 ', comprising a mixing member or element 13, sliding along the axis X of the body 10, in order to intercept and co-operate with the two-phase fluid (L+G) which flows through the conduit 11 '.
- the outer body 11, defining the conduit 11 ', extends in a longitudinal direction along the main axis X of the device 10 and is composed of two parts, 11-1 and 11-2 respectively, each one constituted by a single part, connected one to the other at the head in a known manner, for example by means of a threaded sleeve 11-3.
- the first part 11-1 of the body 11 is in turn made up of a first portion 11-1 a, with hollow truncated cylinder shape, corresponding to the inlet area of the device 10; a second union portion 11-lb, with conical shape along an angle a; and a third portion 11-1 c, again with hollow truncated cylinder shape, of greater diameter than the first portion 11-1 a.
- the second part 11-2 of the body 11 in turn is constituted by a first portion 1 l-2a, with hollow truncated cylinder shape, directly connected to the third portion 11-1 c of the first part 11-1 of the body 11 by means of the threaded sleeve 11-3; a second union portion 11 -2b, with conical shape; and a third portion 11 -2c, corresponding to the outlet area of the device 10, again with hollow truncated cylinder shape, of smaller diameter than the first portion 1 l-2a.
- connection means denoted by 15, for example in the form of threaded sleeves, apt to connect tightly the body 11 of the device 10, on the one side, with the feed conduit CA which feeds the flow of the two-phase fluid (L+G) to the device 10, and, on the other side, with the conduit which receives the flow of the two- phase fluid (L+G)', after it has been appropriately mixed by passing through the device 10, to convey it towards the utility UT.
- the mixing element 13 of the mixer 12 is in turn constituted by a head 13 a, apt to receive and intercept the two-phase fluid (L+G) which enters and flows in the conduit 1 ⁇ , and a piston 13b, in one part and integral with the head 13a, wherein this piston 13b is housed and axially sliding, along the axis X of the device 10, in a guide 14 defined by the body 11.
- a head 13 a apt to receive and intercept the two-phase fluid (L+G) which enters and flows in the conduit 1 ⁇
- a piston 13b in one part and integral with the head 13a, wherein this piston 13b is housed and axially sliding, along the axis X of the device 10, in a guide 14 defined by the body 11.
- the head 13a of the mixing element 13, shown schematically in Fig. 2 with a cylindrical body of diameter greater than the diameter of the piston 13b, is apt to cooperate, sliding axially, with the inner conical surface, denoted by 11 -lb', of the second conical portion 11-lb of the first part 11-1 of the outer body 11 of the device 10, so as to define a passage opening or section, denoted by B, of the two-phase fluid (L+G) from the upstream area to that downstream of the same head 13 a.
- This passage opening or section B defined between the head 13a of the mixing element 13 and the inner conical surface 11- lb' of the conduit 1 ⁇ , is such as to entail a jump in pressure in the flow of two-phase fluid (L+G) through the device 10, as explained in greater detail here below describing the functioning of the device 10.
- the configuration of the device 10 further comprises a passage, denoted by 17 and shown in Figs. 2 and 3, part of the conduit 11 ' defined inside the body 11, wherein this passage 17 places in communication the inlet area and the outlet area of the same conduit 11 ' so as to ensure an adequate flow of the two-phase fluid (L+G) through the device 10; and a further and other passage, denoted by 18, having the function of placing in communication the area of the guide 14, which houses slidably the piston 13b of the mixing element 13, with further and essential parts, described here below, of the device 10.
- the head 13a and the piston 13b which make up the mixing element 13 are configured so as to be subjected, from one side, in the flow direction of the two-phase fluid (L+G) through the device 10, to a first pressure, denoted by PI, present in the two-phase fluid (L+G) in the area, denoted by Al, immediately upstream of the head 13a of the mixing element 13, and, from another side and in the opposite direction, both to a second pressure, denoted by P2, present in the two-phase fluid (L+G) in the area, denoted by A2, immediately downstream of the head 13a of the mixing element 13, and to a third pressure or force, denoted by Pp, acting on a face of the piston 13b of the mixing element 13, in the area, denoted by A3, of the guide 14.
- Detection or sensor means are also provided, schematised with a small ball in Fig. 2, apt to detect the pressure PI present in the flow of the two-phase fluid (L+G) in the upstream area Al of the head 13a of the mixing element 13, the pressure P2 present in the flow of the two-phase fluid (L+G) in the downstream area A2 of the same head 13 a, and the pressure Pp present in the area A3 adjacent to and limited by the guide 14 which houses slidably the piston 13b.
- Fig. 4 shows schematically the forces Fl, F2, Fp which, through the effect respectively of the pressures PI, P2 present in the two-phase fluid (L+G) respectively in the upstream area Al and downstream area A2 of the head 13a, co- operating with the inner conical surface 11-1 b' of the portion 11 -lb of the body 11, and of the pressure Pp present in the area A3 of the guide 14 which houses slidably the piston 13b, act in opposite directions along the axis X on the mixing element 13 and therefore govern the functioning of the device 10 of the invention.
- the forces Fl and F2 act on opposite sides on the head 13a of the mixing element 13, the first in the same direction of the flow of the two- phase fluid (L+G) through the device 10 and the second in the opposite direction, while the force Fp acts, on the face of the piston 13b facing the guide 14, in the direction opposite to that of the flow of the two-phase fluid (L+G).
- the device 10 of the invention acquires the capacity to improve and increase the dispersion and mixing of the gaseous phase G in the liquid phase L of the two-phase fluid (L+G) which flows through the conduit 11 ' of the device 10 and thereby reduce the size of the gas bubbles dispersed in this two-phase fluid, as will be explained in greater detail here below when describing the functioning of the device 10.
- control means 20 are made up of a mechanism or device, schematised in Fig. 5, which completes the configuration of the device 10 and allows proper functioning thereof in order to improve and increase the dispersion of the gaseous phase G in the liquid phase L of the two-phase fluid (L+G) which flows through the same device 10, wherein this mechanism 20 is composed of:
- conduits 23 and 24 allow and have the function of feeding and extracting selectively the gas Gl into or from the box 21, so as to maintain in the same box 21 a pressure value suitable for the proper functioning of the device 10 in order to control the dispersion of the gaseous phase G in the liquid phase of the two-phase fluid (L+G) which flows through the device 10.
- the gas Gl which fills the box 21 can also be the same gas G that is dispersed and mixed in the liquid L by means of the device 10 of the invention.
- the device 10 for improving the dispersion and mixing of the gaseous phase G in the liquid phase L of the two-phase fluid (L+G) which flows through the same device 10, is based and depends in turn, as already anticipated and will be made clear here below by the description, on the proper control of the mixing element 13 by control means 20, so as to maintain constant or at least within a given range of variation, during variation of the operating conditions wherein the device 10 operates, for example during variation of the flow rate of the two-phase fluid (L+G) and/or of the pressure P2 in the downstream area of the head 13a of the mixing element 13, the difference in pressure between the pressure PI present in the two-phase fluid (L+G) in the upstream area Al of the head 13a of the mixing element 13, that is upstream of the passage opening or section B of the two-phase fluid (L+G) defined between the head 13a of the mixing element 13 and the inner surface 11-lb' of the conduit 11 ', and the pressure P2 present in the two-phase fluid (L+G) in the downstream area A
- the mixing element 12 being hit by the flow of the two-phase fluid (L+G), is subject to slide axially with the piston 12b in the guide 14.
- this sliding of the piston 13b along the respective guide 14 also varies the position of the head 13a of the mixing element 13 with respect to the inner surface, denoted by 11-lb' in Figs. 2 and 4, of the conical union 11-lb of the body 11, i.e. of the conduit 11 ', and this variation varies also the breadth of the passage section B, between the head 13a and this inner surface 11-lb' of the conical union 11-lb, which is traversed by the two-phase fluid (L+G) coming from the area Al upstream of the head 13 a.
- L+G two-phase fluid
- FIG. 4A shows schematically the area of this passage opening or section B, defined between the head 13a of the mixing element 13 and the inner surface 11-lb' of the conical union 11-lb, i.e. of the conduit 11 ', wherein the axial sliding of the head 13a along the axis X which determines the variation of the passage opening B is indicated by a double arrow and shown with dotted and dashed line.
- the head 13a of the mixing element 13 takes on a position, with respect to the conical union 11-lb, such that the various forces applied to the mixing element 13 are balanced, that is the resultant of the forces applied to the mixing element 13 is equal to zero, wherein this position of equilibrium, assumed by the mixing element 13, corresponds to a given free section, between the head 13a and the conical surface 11-lb', which allows the passage of the flow of two-phase fluid (L+G) coming from the upstream area Al of the head 13a.
- the mixing element 13 is subject to the following three forces, which are balanced, acting along the axis X of the device 10, that is in the direction of the axial movement of the mixing element 13:
- F2 resultant of the force exerted, through the effect of the pressure P2 present in the two-phase fluid (L+G) in the downstream area A2 of the head 13 a, on the rear section or face, denoted by S2, of the head 13 a, again along the axis X of the mixing element 13 but in the opposite direction to that of the flow of the two-phase fluid (L+G);
- Fp force exerted on the section or face Sp of the piston 13b in the area A3 adjacent to the respective guide 14, in the same direction of the force F2 and therefore in the direction opposite to that of the flow of the two-phase fluid (L+G) through the device 10.
- SI ' P2 x (Sl ' - Sp') + Pp x Sp' (c)
- SI ' is the area of the front face SI of the head 13a which is hit by the flow of the two-phase fluid (L+G), in the upstream area Al of the head 13a
- Sp' is the area of the face Sp of the piston 13b, facing onto the area A3, so that (Sl '-Sp') is the area of the rear face S2 of the head 13a whereon the pressure P2 acts in the downstream area A2 of the head 13 a.
- this mechanism 20 comprising, as described previously, a box 21 of appropriate capacity, which contains a gas Gl such as for example air and is connected by means of the conduits 18 and 22, formed in continuation one of the other, to the area A3 of the guide 14 in which the mixing element 13 slides, controls appropriately the pressure Pp by the feeding/extraction of gas into /from the box 21.
- a gas Gl such as for example air
- the feeding of gas in the box 21 is performed by means of the conduit 23, associated with the pressure reducer 26, while the extraction of gas from the box 21 is performed via the conduit 24, associated with the overflow valve 27, wherein these two conduits 23 and 24 can be associated with further members of regulation and control in themselves known.
- control means 20 perform the function of controlling the pressure Pp of the gas Gl, acting on the piston 13b in the area A3 of the guide 14, so as to maintain constant and conforming to a given value, appropriately established, the difference between the pressure Pp and the pressure P2 of the two-phase fluid (L+G) in the downstream area A2 of the head 13, or at least so as to maintain this difference, within a given range of variation defined by the tolerance which is allowed and admissible in order to obtain further a good and optimal degree of solubilisation, that is of dispersion and mixing of the gaseous phase in the liquid phase of the two-phase fluid which flows through the device 10.
- control means 20 activate selectively, on the basis of the values of the pressure PI and P2 which is present in the two-phase fluid (L+G) which flows in the areas Al and A2 respectively upstream and downstream of the head 13a of the mixing element 13, and on the basis of the value of the pressure Pp which is present in the area A3 adjacent to the guide 14, as detected by the special pressure sensors included in the device 10, the valves 26 and 27, associated with the conduits 23 and 24, so as to feed or extract the gas Gl from the box 21 and consequently control the pressure Pp, in the area A3 of the guide 14, so as to maintain the difference (Pp-P2) within the required range, as illustrated previously.
- ⁇ (P1-P2)
- control means 20 in practice never have to intervene except, solely, to maintain constant the value of the pressure Pp of the gas Gl in the area of the guide 14 which houses slidably the piston 13b.
- the device 10 can be applied and operate in different working contexts and situations, in which the functioning of the device 10 is governed by the formulas illustrated previously.
- the device 10 can be associated with an isobaric bottling plant of gassed drinks, where the pressure in the utility UT, as schematised in Fig. 1 and coinciding with the head of the bottling machine, remains constant during operation, or the device 10 can be used for the extraction or stripping of gases dissolved in a liquid, wherein in this application the utility UT fed by the device 10 is made up of a tank kept at constant pressure.
- the sealed sliding coupling between the piston 13b and the respective slide guide 14 can be advantageously formed, using known methods and techniques, such as to allow the device 10 to operate without the intervention of the pressure regulators 26, 27.
- Fig. 6 shows a variant or second preferred embodiment, denoted by 110, of the mixer device of the invention, wherein the parts corresponding to those included in the first preferred embodiment 10, previously described and shown in Fig. 2, will be denoted for reasons of clarity with the same reference numerals.
- this second embodiment 110 of the device of the invention corresponding also to a second mode of functioning with respect to that already described with reference to the device 10, the force which is applied to the piston 13b, in the area A3 limited by the respective guide 14, is determined, instead of the mechanism 20, that is by the pressure of a gas, by a spring, denoted by 50, which is housed in the area of this guide 14 and is configured so as to vary, during the axial movement of sliding of the piston 13b along the guide 14, the intensity of the force applied by the same spring 50 to the piston 13 b, in order to allow the proper functioning of the device 110 to improve the mixing and the dispersion of the gas G in the liquid L of the two-phase fluid (L+G) which flows through the device 110.
- the mechanism 20 that is by the pressure of a gas, by a spring, denoted by 50, which is housed in the area of this guide 14 and is configured so as to vary, during the axial movement of sliding of the piston 13b along the guide 14, the intensity of the force applied by the same spring 50
- this second embodiment 110 shown in Fig. 6, by appropriately dimensioning the spring 50 and selecting its elastic characteristic, as also by configuring in an appropriate manner the geometry of the device 110, it is possible to succeed in obtaining the same working features and performances of the first embodiment 10 of the device of the invention, shown in Figs. 2 and 4, in order to improve the mixing and dispersion of gas G in a liquid L in a flow of a two-phase fluid (L+G).
- the spring 50 is selected and dimensioned in such a way that, during the functioning of the device 110, the value of the elasticity constant of the spring 50 multiplied by the stroke of the sliding piston 13b is such as to entail a corresponding variation of the elastic force applied by the spring 50 on the same piston 13b within the range required, so as to ensure the proper functioning of the device 110 to improve the dispersion of the gaseous phase G in the two-phase liquid (L+G) which flows through the device 110.
- this second embodiment 110 of the device of the invention comprises a perforated ring nut, denoted by 51 in Fig. 6, which is coupled to the guide 14 by means of a threading or with other similar systems, in which this threaded coupling has the function of allowing the regulation, by screwing varyingly the ring nut in the guide 14, of the length of the spring 50 when assembling the device 110, and therefore of regulating the force applied by the same spring 50 to the piston 13b.
- the hole formed in the ring nut 51 has the purpose of allowing the free circulation, during the axial movements of the piston 13b, of the two-phase fluid (L+G) between the area A3 of the guide 14 which houses the spring 50 and the area wherein the two-phase fluid (L+G) flows through the device 110.
- the present invention achieves in full the objects set, and in particular provides a new and innovative device, which can be integrated in a wider working context, apt to receive a flow of a two-phase fluid, that is comprising a liquid phase and a gaseous phase, and to improve and keep effectively under control the mixing and dispersion, in this two-phase flow, of the gaseous phase in the liquid one.
- the head 13a of the mixing element 13 has been, for reasons of simplicity, schematised with a body of cylindrical shape, yet naturally other shapes and configurations are possible, always coming within the concept of the invention, both of this head and of the surface 11-lb' of the internal conduit 11 ', defined by the body 11 of the device 10, with which it cooperates in order to define the passage section B of the two-phase fluid (L+G) from the upstream area to the downstream area of the head 13 a.
- the sliding mixing element head has geometric features such as sharp edges or various rough parts, apt to encourage turbulence, the shear forces and the dispersion of the gas in the liquid.
- FIGs. 7 and 8 show in detail the device 10 in the area of the head 13a of the mixing element 13, and in particular two different embodiments of this area and of the head 13a, in turn co-operating with the inner surface 11-lb' of the conduit 11 ' defined by the body 11 of the device 10, wherein these two embodiments of the head 13a are denoted respectively by 13a' and 13a" in Figs. 7 and 8.
- the head 13a' of the mixing element 13 has a conical shape apt to co-operate with the inner conical surface of the second portion 11-lb of the first part 11-1 of the body 1. Moreover this head 13 a' exhibits, along a circumferential area at the base of its conical shape, a plurality of geometrical rough parts, denoted by 25, of various types, for example in the form of grooves, knurls, cuts, etc., which have the function of encouraging the turbulence of the two-phase fluid which flows through the device 10 and the shear forces whereto the same two-phase fluid is subject, and therefore improve the dispersion and mixing of the gas in the liquid.
- the head 13a" of the mixing element 13 has again a conical shape, yet which is smooth and without grooves and other geometrical rough parts, and is also apt to co-operate with an edge defined by the inner surface of the conduit 11 ' along which the two-phase fluid (L+G) flows through the device 10.
- Figs. 9 and 10 show two further variants in which, without undermining the general nature of the concept of the invention, the mixing element 13 is specifically composed of two heads, denoted by 13c' and 13c", which are placed along the axis of the piston 13b of the mixing element 13, wherein these two heads 13' and 13c" are apt to co- operate by sliding axially, in a similar manner to how it is illustrated for the preceding embodiments, with the inner conical surface of the conduit 11 ' wherein the two-phase fluid (L+G) flows.
- the two heads 13c' and 13c" of the mixing element 13 co-operate with a common conical surface 11-lb' defined by the conduit 11 ' , that is by the conical portion 11 - 1 b of the body 11.
- the two heads 13c' and 13c" of the mixing element 13 co-operate with two respective conical surfaces, separate, denoted by 11-ld' and 11-ld", defined by the conduit 11'. Therefore these two variants shown in Figs. 9 and 10 are configured so as to divide the total or overall jump in pressure APtot into two separate areas along the conduit 11 ', that is between the two upstream and downstream areas of the first head 13c' and between the two upstream and downstream areas of the second head 13c".
- Fig. 9 has such a geometry and such a configuration whereby, during the functioning of the device 10, the passage openings or sections B and Bl, between the two heads 13c' and 13c" and the conical surface 11-lb' of the conduit 11 ' with which the two heads 13c' and 13c" co-operate, are different one from the other, wherein the difference between these two openings B and Bl depends on the distance dl between the two heads 13c' and 13c" along the axis of the mixing element 13.
- Fig. 10 has a geometry and a configuration in which the two heads 13c' and 13c" are identical, as also the conicities of the inner surfaces 11-ld' and 11-ld", so as to define identical passage openings or sections B and Bl.
- the device of the invention for the dispersion of gas in liquids can advantageously be associated with systems of insulation having the function of isolating it thermally in an appropriate manner with respect to the surrounding environment.
- the device of the invention can be associated with an electronic control system, for example of the type comprising a PLC or a similar electronic unit, aimed at governing and controlling automatically the various phases of the functioning of the device for dispersing a gas in a liquid.
- an electronic control system for example of the type comprising a PLC or a similar electronic unit, aimed at governing and controlling automatically the various phases of the functioning of the device for dispersing a gas in a liquid.
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Abstract
Description
Claims
Priority Applications (1)
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SI201631492T SI3374069T1 (en) | 2015-11-09 | 2016-11-08 | Device and corresponding method for the dispersion of gas in liquids |
Applications Claiming Priority (2)
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ITUB2015A005366A ITUB20155366A1 (en) | 2015-11-09 | 2015-11-09 | DEVICE AND CORRESPONDING METHOD FOR THE DISPERSION OF GAS IN LIQUIDS |
PCT/IB2016/056721 WO2017081608A1 (en) | 2015-01-02 | 2016-11-08 | Device and corresponding method for the dispersion of gas in liquids |
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EP3374069A1 true EP3374069A1 (en) | 2018-09-19 |
EP3374069B1 EP3374069B1 (en) | 2021-12-29 |
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EP16820326.3A Active EP3374069B1 (en) | 2015-11-09 | 2016-11-08 | Device and corresponding method for the dispersion of gas in liquids |
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EP (1) | EP3374069B1 (en) |
ES (1) | ES2906165T3 (en) |
IT (1) | ITUB20155366A1 (en) |
SI (1) | SI3374069T1 (en) |
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US3179385A (en) * | 1961-11-17 | 1965-04-20 | Manton Gaulin Mfg Company Inc | Method and apparatus for processing fluids |
US6502979B1 (en) * | 2000-11-20 | 2003-01-07 | Five Star Technologies, Inc. | Device and method for creating hydrodynamic cavitation in fluids |
DE20209039U1 (en) * | 2002-06-11 | 2003-10-16 | Hasit Trockenmörtel GmbH & Co KG, 85356 Freising | Mixing device especially for mixing of dry mortar and mixing water has after-mixer with variable section gap for passage of mixed material and formed in after-mixer between after-mixing chamber and inlet piece of after-mixing chamber |
EP1930069B1 (en) * | 2006-12-09 | 2010-09-15 | Haldor Topsoe A/S | Method and apparatus for mixing two or more fluid streams |
WO2011049215A1 (en) * | 2009-10-22 | 2011-04-28 | エウレカ・ラボ株式会社 | Treatment device for dispersing, dissolving, compatibilizing, or emusifying gas/liquid or liquid/liquid |
-
2015
- 2015-11-09 IT ITUB2015A005366A patent/ITUB20155366A1/en unknown
-
2016
- 2016-11-08 EP EP16820326.3A patent/EP3374069B1/en active Active
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ES2906165T3 (en) | 2022-04-13 |
SI3374069T1 (en) | 2022-04-29 |
EP3374069B1 (en) | 2021-12-29 |
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