EP3365122A1 - Manufacturing system for manufacturing workpieces from sheet metal - Google Patents
Manufacturing system for manufacturing workpieces from sheet metalInfo
- Publication number
- EP3365122A1 EP3365122A1 EP16781462.3A EP16781462A EP3365122A1 EP 3365122 A1 EP3365122 A1 EP 3365122A1 EP 16781462 A EP16781462 A EP 16781462A EP 3365122 A1 EP3365122 A1 EP 3365122A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- support
- bending tool
- tool
- adjusting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0272—Deflection compensating means
Definitions
- the invention relates to a manufacturing plant for the production of workpieces made of sheet metal, in particular by forming, by means of a bending machine.
- Each of the adjusting elements is formed by a hydraulic cylinder, wherein the hydraulic cylinders are so hydraulically connected to each other that sets a substantially uniform contact pressure on the workpiece during the forming process along the tool. In this adjustment system could only be carried out an adjustment of the tool in the direction of its width or height in a parallel direction with respect to the bending cheek.
- a bending machine and a method for compensating the deflection of parts of the bending machine have become known.
- the compensation of the deflection of the bending machine relates in particular to the table and / or the plunger and / or tools thereof, wherein relatively movable wedges are shifted more or less relative to each other depending on the extent of the desired compensation or the crowning.
- a force is exerted before the displacement by which at least one of the wedges is relieved or lifted and that thereafter carried out the relative displacement and then the relief or lifting force is reduced or canceled or turned off.
- the disadvantage here is that a separate lifting system for relieving the individual wedges must be provided in order to then adjust the relative position of the wedges to each other with a further adjustment.
- DE 10 2006 047 108 AI describes a bending machine for bending flat material, which comprises a machine frame, a top cheek, a lower cheek and a bending cheek pivoting about a geometric axis relative to the upper cheek and the lower cheek and carrying a bending tool. Between the upper beam and the lower beam, the sheet is clamped to bending. In order to improve the deflection of the bending beam during the bending process, it is proposed here that this has a support cheek extending over at least the entire bending beam length and a tool carrier cheek carrying the bending tool.
- the tool support cheek is constantly supported by two support bearings on the support cheek.
- the support bearings are arranged at a smaller distance from each other than a total distance between end sides of the tool carrier cheek.
- the object of the present invention was to overcome the disadvantages of the prior art and to provide a device by means of which a user is able to provide a mutually differently curved longitudinal course of the working edge of the bending tool by a simple adjusting movement , Furthermore, the adjusting movement should be carried out with less effort to deform the working edge.
- the production plant according to the invention is used for the production of workpieces made of sheet metal, in particular by forming, and this comprises a bending machine, in particular folding machine, with a fixed machine frame and with a bending unit, which bending unit comprises at least one bending tool held on a tool carrier,
- At least one adjusting device for displacing the at least one bending tool relative to the tool carrier, starting from a working edge of the bending tool extending rectilinearly in a starting position toward a curved or cambered longitudinal course of the working edge
- the at least one adjusting device comprises at least one support element, at least one adjusting element and at least one actuator, and
- the at least one actuating element is displaceable relative to the at least one support element of the tool carrier in the direction of the longitudinal extent of the working edge by means of the at least one actuator, and
- the at least one adjusting element is displaceable both in a first adjustment direction and in a second adjustment direction directed counter to it
- the working edge of the bending tool, starting from the rectilinear starting position with respect to a in particular vertically extending machine plane is displaced by means of the adjusting device such that their distance in a central region of the longitudinal extension of the bending tool in the direction perpendicular to the machine plane is smaller than in at least one of the two end regions of the bending tool,
- the working edge of the bending tool is displaced starting from the rectilinear starting position with respect to the particular vertically aligned machine plane such that their distance in the central region of the longitudinal extent of the bending tool in the vertical direction to the machine level is greater as in at least one of the two end areas of the bending tool.
- the advantage achieved in this way is that a simple adjustment device can be created in which, depending on the selected adjustment direction, a mutually different deformation of the working edge of the bending tool in the direction of its longitudinal extension can be achieved.
- a corresponding adjusting force can be applied to the bending tool in the longitudinal sections provided in order to be able to set and adjust the curved longitudinal course of the working edge of the bending tool for the respective bending process.
- the adjustment of the one or more adjusting elements takes place by means of the actuator in a simple relative mostly rectilinear adjustment, which has an orientation which is aligned in the direction of the longitudinal extension of the bending tool. Furthermore, so can be found even with low adjustment paths Ausmaschine.
- the bending tool prefferably has at least one free position on its flat side facing the tool carrier, and to form a first contact surface and a second contact surface on both sides of the relief, and the second contact surface is formed in the region of an end that is distanced from the working edge and that the bending tool is supported with its first contact surface on the actuator and its second contact surface on the support member or the bending tool is supported with its first contact surface on the support member and its second contact surface on the tool carrier and the displacement of the working edge of the bending tool by a pivoting movement of the working edge of the bending tool takes place about a pivot radius, the pivot center point is arranged in the region of the second contact surface.
- a combined, superimposed adjustment movement of the working edge can be achieved by this pivoting movement.
- a spatial curvature of the bending tool can be achieved in the region of its working edge, whereby both an adjustment in the "X" direction and at the same time an additional adjustment in the "Y” direction can be achieved.
- first support surfaces and a plurality of second support surfaces are arranged or formed on the at least one actuating element and on the at least one support element on respectively facing and oppositely disposed surface sections, and that each of the first support surfaces has a first and a second support surface section each of the second support surfaces having a third and a fourth support surface portion, wherein both the first and second support surface portion and the third and fourth support surface portion seen in the adjustment direction of the adjusting element are arranged immediately adjacent to each other, and that each of the first and second support surface portion below a first Angle and / or the respective third and fourth support surface portion at a second angle inclined to each other are aligned.
- a further embodiment provides that at least some of the first and second support surface portions of the first support surfaces on the at least one actuating element in the direction of the longitudinal extension of the bending tool with a different inclination direction be ⁇ lie lent the machine plane running.
- the extent of the relative displacement of the bending tool and thus the working edge can be determined.
- Another embodiment is characterized in that the first support surface sections are aligned in a central region of the longitudinal extension of the bending tool approximately parallel with respect to the machine plane.
- a further preferred embodiment is characterized in that the first support surface sections, starting from the central region of the bending tool in each case in the direction of both end regions of the bending tool with increasing distance include a larger inclination angle with the machine plane. This can be increased in accordance with selected adjustment direction with increasing distance or distance from the central region, the extent of deformation and the associated curvature.
- the second support surface sections in the two end regions of the bending tool are aligned approximately parallel with respect to the machine plane.
- the possibility is also created here to be able to perform a mutually parallel adjustment between the actuator and the support member at a correspondingly selected adjustment only.
- Another alternative embodiment is characterized in that the second support surface sections, starting from the two end regions of the bending tool in the direction of the central region, enclose a greater inclination angle with the machine plane with increasing distance.
- the extent of deformation of the bending tool and, associated therewith, a greater curvature can likewise be achieved starting from the two end regions in the direction of the middle region, again with a correspondingly selected adjustment direction of the adjusting element or elements.
- Another possible and optionally alternative embodiment has the features that the angle of inclination between the first support surface sections and the machine plane has a value selected from a range between 0 ° and 3 °, in particular between 0 ° and 1.5 °. So can by the choice of the angle of inclination on the one hand the applied adjusting force and on the other hand the extent of the displacement are determined.
- a further embodiment provides that the angle of inclination between the second support surface sections and the machine plane in each case has a value which is selected from a range between 0 ° and 3 °, in particular between 0 ° and 1.5 °.
- the desired deformation value of the working edge of the bending tool can also be predetermined here.
- first and second support surface sections include a first angle between them, which has a value which is smaller than 180 °. This can be achieved between immediately adjacent support surface sections a kink and thus the formation of a ramp.
- a further preferred embodiment is characterized in that at least some of the third and fourth support surface portions each include a second angle therebetween having a value equal to or less than 180 °.
- the third and fourth contact surface sections each include a second angle between them, which has a value that is greater than 180 °. This can be created in intermediate areas between the central region and the two left and right end regions another variant leadership.
- Another embodiment is characterized in that the adjusting device seen in the direction of the longitudinal extent of the working edge on both sides of the at least one adjusting element each comprises a fixed in the direction of the longitudinal extent of the tool carrier first and second support member.
- the adjusting device seen in the direction of the longitudinal extent of the working edge on both sides of the at least one adjusting element each comprises a fixed in the direction of the longitudinal extent of the tool carrier first and second support member.
- a further embodiment provides that each of the adjusting devices in the longitudinal extension of the bending tool at least two successively arranged adjusting elements and two consecutively arranged second support elements comprises and each have their first and second support surfaces to each other an opposite direction of inclination with respect to the machine plane. This in turn creates the possibility, depending on the selected adjustment either to deform the central region of the bending tool or at least one of the two end portions.
- the bending tool is supported in the starting position with still undeformed, rectilinear working edge at least in the region of the second support elements in the vertical direction with respect to the machine plane via at least one spacer element directly on the bending beam. This can be achieved in each case a safer and stable zero position of the bending tool and associated rectilinear alignment of the working edge.
- a further possible and optionally alternative embodiment has the features that the adjusting device further comprises a plurality of rolling elements with a rotationally symmetrical spatial form, wherein the rolling elements between or facing surface sections of the at least one actuating element and the support element or the support elements is or are arranged.
- the rolling elements By providing rolling elements between the respective relatively displaceable support surfaces, their support surface sections or even the longitudinal guide surfaces, the friction can be reduced. Furthermore, this also reduces the adjustment and, moreover, the possibility can still be created to be able to carry out an adjustment of the actuating element relative to the support element or elements during operation.
- the spatial form of the rolling elements from the group of ball, cylinder, hollow cylinder, cone, truncated cone is selected.
- Another embodiment is characterized, when seen in cross-section, which are arranged curved or curved on the one or more adjusting elements and / or the support elements or trained support surfaces and / or longitudinal guide surfaces. As a result, an even more targeted longitudinal guidance can be achieved in the area of the rolling bodies on the surface sections facing them.
- a further preferred embodiment is characterized in that the rolling elements each arranged between the at least one adjusting element and the at least one supporting element are held in a separate cage. As a result, the rolling elements can always be held and guided relative to one another in a positioned position.
- the bending tool in its longitudinal extent several times on the bending beam, in particular the at least one support element is fixed. In order for a stable attachment of the bending tool on the bending beam and / or the tool carrier can be created on the one hand and on the other hand, an adjustment for lateral deformation are still possible.
- FIG. 1 shows a manufacturing plant with a bending machine and remote support table and remote manipulation device, in front view.
- the production plant of Figure 1 with support table and manipulation device, in side view.
- the partial section of the bending unit of Figure 3 with indicated lateral displacement of the working edge of the bending tool.
- a manufacturing plant 1 is shown in a highly schematically simplified representation, which is formed in the present case in particular for the swivel bending or swing bending of sheet metal to be produced workpieces 2.
- a metallic material is usually used, which can be referred to in its undeformed state as a flat material or flat element.
- the manufacturing plant 1 used in the present case for bending and described in more detail comprises a bending machine 3, in particular a folding machine, which is designed for clamping the workpieces 2 or workpieces to be produced from the sheet metal between a clamping tool 4 which is adjustable relative to one another.
- the clamping tool 4 comprises at least one, but preferably a plurality of lower clamping jaws 5 and at least one, but preferably a plurality of upper jaws 6 cooperating therewith.
- the lower jaw (s) 5 can also be part of the lower cheek and the upper one or more Jaws 6 may also be referred to as part of the upper beam.
- a press or bending press as the bending machine 3.
- the coordinate system 3 is generally referred to as the "-" direction, which runs in a horizontal plane and in a vertical orientation with respect to the longitudinal extent of the clamping jaws 5, 6.
- the at least one upper clamping jaw 6 is arranged above the workpiece 2 to be manufactured on the bending machine 3 and held there accordingly, in particular clamped. Also, the at least one lower jaw 5 is held on the bending machine 3, in particular clamped.
- a machine frame 7 of the bending machine 3 comprises, for example, vertically upstanding from a base plate 8 and mutually parallel side cheeks 9, 10. These are preferably interconnected by a solid, formed for example of a sheet metal part cross member 11 at their spaced from the bottom plate 8 end regions ,
- the machine frame 7 is usually a solid, preferably on a flat hall floor fixed component of the bending machine 3.
- the shape shown here has been chosen only as an example for a variety of other possible training.
- the side cheeks 9, 10 may be formed to form a clearance for the forming of the workpiece 2 preferably in approximately C-shaped, wherein attached to front end faces 12 of bottom flanges of the side cheeks 9, 10 a fixed, in particular on the bottom plate 8 upstanding lower clamping bar 13 is, which can also be referred to as a pressing bar.
- This preferably stationary arranged and fixed lower clamping bar 13 may also be referred to as a clamping table or as a lower beam, are arranged on the parts of the clamping tool 4 and also held thereon.
- At Frontstirnfiamba 14 is at the leg remote from the bottom plate 8 in clamping bar guides 15 to the lower clamping bar 13 relatively adjustable further upper clamping bar 16, in particular a pressure bar, guided guided.
- the clamping bar guides 15 are usually designed as linear guides in various embodiments. Also, this further clamping bar 16 may be referred to as a press beam or as a top beam, which, however, relative to the machine frame 7 is displaceably guided on this. On opposite, mutually parallel end surfaces 17, 18 of the two clamping bars 13, 16 can jaw receiving 19, 20 are arranged for assembly with the clamping tools 4. The clamping tool or tools 4 can also be held on the jaw receptacles 19, 20 with the interposition of an adapter (not shown).
- the bending machine 3 shown has as drive arrangement 21 for the adjustable upper clamping bar 16, namely the pressure bar, at least one drive means 22 powered by electrical energy, which are line-connected to a control device 24 fed from a power grid 23.
- the operation of the bending machine 3 can be controlled via a line-connected input terminal 25 connected to the control device 24.
- the drive means 22 are preferably electromotively operated spindle drives 26, as they are generally known, of which adjusting means 27 for a reversible
- drive means 22 known from the prior art, such as e.g. Cylinder piston assemblies, stepper motors, rack drives or the like can be used.
- the adjustment plane or the machine plane 28 preferably runs centrally with respect to the clamping bars 13, 16 or the clamping jaw receptacles 19, 20 arranged on them.
- a vertically aligned plane is understood here.
- the adjustment plane or the machine plane 28 can also be referred to as the reference plane for the bending tool 37 located in its vertical orientation.
- the machine level 28 forms but also subsequently a Referenzating. Reference plane for a bending tool 37 of a bending unit 35th
- the two jaws 5, 6 form a clamping region 29 between them at mutually facing ends.
- Mutually facing lower and upper clamping surfaces 30, 31 of the two clamping jaws 5, 6 are preferably aligned at right angles with respect to the adjustment plane or the machine plane 28. These clamping surfaces 30, 31 serve to keep the sheet, depending on its wall thickness for carrying out the bending operation between the two jaws 5, 6 positioned.
- An additional support table 32 with its bearing surface 33 defining a support surface is preferably arranged in the region of the front of the bending machine 3, which is indicated in simplified form only in FIG.
- the support plane 33 can also be referred to as a support plane. It should be noted that the support surface need not be formed over the entire surface but can also be formed from several in the feed direction of the sheet to be processed next to each other and / or successively arranged support part surfaces.
- the bearing surface 33 defined by the support surface is preferably arranged in the same plane as the lower clamping surface 30 of the lower jaw 5. This is used in larger sheets as additional support to avoid accidental kinking, especially with thinner sheets.
- a bending region 34 is understood here to be that region which serves to form the workpiece 2 to be produced from the sheet, which is usually still flat, or to further process an already pre-formed workpiece 2 by forming at least one additional fold or bend.
- the bending region 34 is usually spaced from the machine plane 28 of the clamping bar 13, 16 and is formed by mutually facing end portions of at least one, but preferably both jaws 5, 6.
- the bending region 34 is arranged on the side of the clamping bars 13, 16 facing away from the support table 32 or an operator not shown in detail.
- the bending region 34 is arranged to extend within the machine frame 7.
- the bending region 34 usually forms a preferably rectilinear bending line on the workpiece 2 to be produced, with legs forming on both sides of the bending region 34 as a result of the bending process performed.
- One of the legs of the workpiece 2 is held in clamping position between the two clamping surfaces 30, 31 of the jaws 5, 6, wherein the at least one further leg outside of the clamping surfaces 30, 31 is arranged.
- the two legs enclose between them a bending angle. This bending angle is measured in a reference plane aligned perpendicular to the bending line.
- the reference plane for its part, is furthermore preferably also aligned with respect to the machine plane 28 in the vertical direction.
- the machine frame 7 of the bending machine 3 is shown only in a very simplified manner, wherein it is also possible to use different embodiments thereof. So could e.g. the machine frame 7 and the machine body may be formed with a free stator passage. In this case, the jaw receivers 19, 20 could be received between the side walls 9, 10 and side panels. In another embodiment of the machine frame 7 or of the machine body, no free stator passage is possible, as a result of which the clamping jaw receptacles 19, 20 can not be received between the side cheeks 9, 10 or side parts.
- the bending machine 3 of the production plant 1 also comprises a bending unit 35, which can also be referred to as a bending unit or forming unit.
- a bending unit 35 which can also be referred to as a bending unit or forming unit.
- FIG. 1 omits the illustration of the bending unit 35 and its components.
- the lower clamping jaw 5 or the upper clamping jaw 6 forms the bending area and thus the bending area 34.
- the lower clamping jaw 5 forms or has a first forming edge.
- the upper jaw 6 forms or has a second forming edge.
- the two clamping surfaces 30, 31 of the clamping jaws 5, 6 described above define a workpiece support plane 36 for the workpiece 2 to be produced.
- the workpiece support plane 36 is arranged in the vertical direction at the same height as the support plane 33 defined by the support table 32 ,
- the two planes are aligned plane-parallel to each other and arranged in a common plane.
- the bending unit 35 may have one or more bending tools 37, which may be arranged on a unspecified tool carrier of a bending beam 38, in particular be held thereto.
- the bending beam 38 may be adjustable relative to the machine frame 7 to non-illustrated bending beam guides by means of a bending beam drive, as indicated in Fig. 2 with a double arrow.
- the main adjustment direction runs in the vertical direction and predominantly parallel with respect to the vertically aligned machine plane 28. This corresponds to a displacement in the direction of the "Y" direction described above take place by means of the bending beam 38 in the direction of the jaws 5, 6, which corresponds to an adjustment in the "X" direction.
- the manufacturing plant 1 may also include a manipulation device 39 with at least one manipulator 40, indicated in simplified fashion, for the usual manipulation of the sheet or the workpiece 2 to be produced in the front or operating area of the bending machine 3.
- the manipulation of the sheet or of the workpiece 2 to be produced therefrom takes place in the region of the support table 32 preferably by the manipulator 40, of which only a first holding element 41 is shown on a part of a manipulator arm.
- the first holding element 41 or the first holding elements 41 may be formed, for example, as a suction element and / or as a magnet, with which the sheet is held on its side facing away from the support plane 33 of the support table 32 and subsequently moved relative to the clamping tool 4 and with respect the bending region 34 can be positioned. But it would also be possible to form the first holding element 41 as a gripper with cooperating gripping rings.
- the bending tool (s) 37 are preferably continuous at least over the longitudinal extent of the bending region 34, in particular in one piece, and define an ideally rectilinear working edge 42 on their region facing the sheet or the workpiece 2 to be produced.
- the working edge 42 is in the unloaded state, so long as no bending operation is performed, to be considered to be rectilinear. Furthermore, the working edge 42 in the unloaded state should have a parallel orientation with respect to the machine plane 28 or the bending region 34 defined by the clamping jaws 5 or 6.
- This rectilinear course of the working edge 42 is changed in the course of the bending operation and the associated action of the bending tool or tools 37 as a result of the elastic deformation of the bending beam 38, in particular of the tool carrier arranged thereon. Thus, no straight course of the bending edge to be produced can be achieved on the workpiece 2.
- the bending tool 37 in the direction of its longitudinal extent - that is viewed in the direction of its working edge 42 - deformed or adjusted so that at least partially a cambered or curved longitudinal profile of the working edge 42 even before the beginning of the bending process and / or can also be set or achieved during the bending process.
- the term "crowning" or "curved longitudinal course” means a desired, predetermined pre-curvature of the bending unit. zeugs 37 understood in its rest position and possibly also during the bending process.
- the cambering or the adjustment to the curved longitudinal course takes place starting from an undeformed, straight longitudinal course of the working edge 42 and a preferably parallel longitudinal course of flat sides of the bending tool 37 with respect to the machine plane 28 in the workpiece support plane 36 or an output plane parallel thereto.
- This lateral deformation can take place starting from the rectilinear course of the working edge 42 as well as the vertical orientation of the bending tool 37 in the initial state before the beginning of the bending operation by a kind of pivotal movement and optionally an associated at least partially elastic deformation of the bending tool 37 in the area of the tool carrier, as this is shown schematically in Figs. 3 and 4.
- FIG. 3 shows the undeformed starting position in a side view
- FIG. 4 also showing in a side view the adjustment or displacement with a pivoting radius 43 and a new position of the working edge 42 in a longitudinal section of the bending tool 37.
- An adjustment device 44 is provided in the region of the tool carrier for this displacement of the working edge 42 of the bending tool 37 that extends in a straight line in the starting position toward a curved and / or cambered longitudinal course of the working edge 42.
- the adjusting device 44 comprises at least one support element 45, at least one adjusting element 46 cooperating therewith, at least one adjusting element not shown in greater detail.
- a plurality of rolling elements 47 may be arranged, each having a rotationally symmetrical spatial shape.
- the rolling elements 47 may be provided, but need not be provided.
- the at least one actuating element 46 is displaceable relative to the at least one support element 45 of the tool carrier in mutually different adjustment direction by means of the at least one actuator, these being indicated in the following FIGS. 5 to 7 each with an arrow.
- the rolling elements 47 are also provided and shown so as to keep as small as possible to be overcome in the respective adjustment friction force.
- the bending tool 37 seen in cross-section, ie in a plane aligned in the vertical direction with respect to the longitudinal extent, at least one side or flat side thereof on the tool carrier or the bending beam 38, in particular the support element 45 Preferably two, exemptions or recesses, whereby in the contact region of the actuating element 46, a first bearing surface 68 is formed.
- One of the exemptions extends from the first abutment surface 68 in the direction of the end facing away from the working edge 42 and also ends there before forming a second abutment surface 69.
- this is located approximately halfway up the bending tool 37 the two contact surfaces 68, 69 are arranged in a common plane.
- the bending tool 37 may further be at least partially supported in the region of its side facing away from the working edge 42 or oppositely arranged narrow side surface 72 on the tool carrier, in the present embodiment on a support member 45 formed or arranged support shoulder 73, fitting.
- a support and transmission of forces in the "Y" direction can be achieved starting from the working edge 42 on the tool carrier, in particular the bending beam 38.
- Due to the arrangement and design of the second contact surface 69 and the narrow side surface 72 can also the transition region or the corner region between the second contact surface 69 and the narrow side surface 72 form the pivot center or the base of the pivoting range for the pivot radius 43.
- the exemption or the exemptions preferably extend over the entire longitudinal extension of the bending tool 37.
- the two contact surfaces 68, 69 are formed over the entire longitudinal extension of the bending tool 37 and thus stand for the mutual contact and support of the bending tool 37 on the tool carrier, its actuating element 46 and / or the bending beam 38, in particular the support member 45 is available. That release, which is arranged or illustrated between the first contact surface 68 and the working edge 42, may be omitted.
- the simplified indicated fastening means may be formed, for example, by a screw, in particular an expansion screw. This can be further distanced from the working edge 42 arranged second contact surface 69 or the corner region in the lower base of the bending tool 37 form the pivot center of the previously described pivoting radius 43. In addition to the lateral displacement of the working edge 42, an adjusting movement superimposed in the "Y" direction - ie in parallel to the machine plane 28 - can also be achieved by the lateral pivoting movement about the pivoting radius 43. However, this displacement movement is in its Extent to be considered rather low.
- the lateral displacement movement in the "X" direction may be in the range of between 0.0 mm and 1.0 mm, preferably up to 0.6 mm, and the additional displacement movement in the "Y" direction may be a degree to to 0.2 mm, preferably 0.1 mm.
- the relative adjustment of the at least one adjusting element 46 relative to the at least one supporting element 45 takes place in the direction of the longitudinal extension of the working edge 42, this starting from an undeformed starting position of the working edge 42- as shown in FIG. 5 - depending on the selected adjustment direction leads to the respectively indicated longitudinal course of the working edge 42 according to the examples shown in FIGS. 6 and 7.
- the at least one adjusting element 46 can be displaced relative to the support element 45 starting from a basic position both in a first adjustment direction and in a second adjustment direction oppositely directed or extending thereto.
- the longitudinal course of the working edge 42 is rectilinear and can optionally be deformed depending on the direction of inclination of the cooperating support or support surfaces of the support element 45 and the adjusting element 46.
- the spatial form of the rolling elements 47 may be selected from the group of sphere, cylinder, hollow cylinder, cone, truncated cone. In the present embodiment, the spherical shape has been selected and displayed as a spatial form.
- a plurality of first support surfaces 48 and of the at least one support element 45 are a plurality of second on each facing and oppositely disposed surface portions of the at least one actuating element 46 Support surfaces 49 arranged or formed. The respectively oppositely arranged first and second support surfaces 48, 49 may serve to bear the or of the rolling element 47.
- a plurality of rolling elements 47 arranged at a distance from each other are preferably provided with the associated first and second support surfaces 48, 49.
- Each of the rolling elements 47 is in turn supported on a first and a second contact region 50, 51 thereon.
- first supporting surfaces 48 can be supported directly adjacent to the second supporting surfaces 49. Then, during one of the adjustment movements, in each case the first support surface 48 slides directly on the second support surface 49.
- a lubricant and / or lubricant can be introduced between the respectively adjoining first and second support surfaces 48, 49.
- the bending tool 37 or the bending tools 37 are fastened by means of fastening means, in particular screws, shown in a simplified manner on the support element 45 of the tool carrier.
- each of the first support surfaces 48 of the adjusting element 46 has a first and a second support surface section 52, 53.
- Each of the second support surfaces 49 of the support member 45 in turn has a third and a fourth support surface portion 54, 55. Furthermore, both the first and second support surface portion 52, 53 and the third and fourth support surface portion 54, 55 seen in the adjustment direction of the adjusting element 46 immediately adjacent to each other, in particular one behind the other, arranged.
- Each of the rolling elements 47 has a rolling axis 56.
- the respective support surface portions 52 to 55 are aligned parallel to each other depending on the mutual arrangement.
- the bending tool 37 in particular the bending rail held or fastened to the support element 45 or to the bending beam 38 in the region of the tool carrier, has a longitudinal extent, which extends mostly over the entire working range of the bending machine 3. In about half of the longitudinal extent of the bending tool 37 is a central region 57, wherein the bending tool 37 in its longitudinal extent spaced apart end portions 58, 59 has. These may also be referred to as first and second end regions or left and right end regions.
- first and second support surface sections 52, 53 may be aligned at a first angle 60 inclined to each other.
- third and fourth support surface sections 54, 55 may also be aligned at a second angle 61 so as to be inclined towards one another. Due to the inclined arrangement and alignment of the respective support surface portions 52, 53 or 54, 55 to each other formed on the actuator 46 and / or on the support member 45 either ramps or parallel with respect to the machine plane 28 aligned Neurai inhabit, at each of which the rolling elements 47 in the course of the displacement movement of the adjusting element 46 can roll relative to the support element 45.
- the angle 60 included by the first and second support surface portions 52 and 53 of the adjusting element 46 may have a value that is less than 180 °.
- the value of the angle 60 is preferably between 179.5 ° and 177 °, in particular approximately 178.5 °. Depending on the desired extent of the displacement and the deflection direction of the displacement of the working edge 42 with respect to the respective longitudinal position of the respective rolling body 47 in the direction of the longitudinal extent of the bending tool 37, the value of the angle 60 could also be greater than 180 °.
- the choice of a value for an angle 61, which is included at least between some of the third and fourth support surface portions 54, 55, may also be chosen to be less than 180 °.
- the value of the angle 61 is preferably between 179.5 ° and 177 °, in particular approximately 178.5 °.
- the third and fourth support surface sections 54, 55 located in the middle region 57 and in the two mutually spaced end regions 58, 59 can be formed with such angle values.
- the value of between some of the third and fourth support surface sections 54, 55 enclosed or formed angle 61 is equal to 180 ° or possibly even greater than 180 °.
- the value of the angle 61 may be, for example, between 180.5 ° and 183 °, in particular 181.5 °.
- the working edge 42 of the bending tool 37 is to be displaced starting from the rectilinear starting position with respect to the vertically oriented machine plane 28, its distance in the central region 57 of the longitudinal extension of the bending tool 37 in the vertical direction to the machine plane 28 is greater than in the two end regions 58, 59, a direction of adjustment of the adjusting element 46 opposite thereto to select the same adjustment direction thereof.
- a longitudinal course of the working edge 42 can be formed, as shown in FIG. 7.
- the one or more adjusting elements 46 have been displaced relative to the one or more support elements 45 in accordance with the arrow in the direction of the right end portion 59.
- the desired deformation of the bending tool 37 can be adjusted with its working edge 42 with a simple adjustment depending on the selected adjustment.
- These indications of the direction of inclination refer to a vertical arrangement of the machine plane 28 and an approximately parallel arrangement in the starting position of the bending tool 37 formed substantially from a flat profile. The viewing direction for this is chosen as a top view, and thus from above.
- the first support surface sections 52 enclose a greater angle of inclination with the machine plane 28 with increasing distance. The largest inclination angle is at This embodiment is enclosed in each case in the region of the two end regions 58, 59 of the bending tool 37 between the first support surface sections 52 and the machine plane 28.
- the second support surface portions 53 are aligned in the two end regions 58, 59 of the bending tool 37 approximately parallel with respect to the machine plane 28. Furthermore, the second support surface sections 53, each starting from the two end regions 58, 59 of the bending tool 37 in the direction of the central region 57, can enclose a greater angle of inclination with the machine plane 28 with increasing distance.
- the inclination angle enclosed between the first support surface sections 52 and the machine plane 28 can have a value which comprises a range between 0 ° and 3 °, in particular between 0 ° and 1.5 °, is selected.
- the included inclination angle between the second support surface sections 53 and the machine plane 28 can also have a value which is selected from a range between 0 ° and 3 °, in particular between 0 ° and 1.5 °.
- the adjusting element 46 can be displaced relative to the support element 45 and thus by means of the actuator with lower adjustment forces be adjusted relative to the tool carrier. Thus, only a relatively small displacement or a degree of displacement of the working edge 42 in the region of each rolling element 47 can be achieved.
- a corresponding guidance of the adjusting element 46 on the support element 45 and / or on the bending tool 37 may additionally be provided.
- the here rather flat profile-like bending tool 37 may be repeatedly secured in the longitudinal extension of the support member 45.
- a screw is indicated here.
- a rolling element 47 with the support surface sections 52 to 55 aligned with the longitudinal extension with respect to the longitudinal extension is preferably arranged on each side of the fastening means.
- the fastening of the bending tool 37 preferably takes place in a section distanced from the working edge 42 in the direction of the width or the height of the bending tool 37.
- the adjusting device 44 seen in the vertical direction can be arranged between the working edge 42 and the fastening means.
- the adjustment force exerted by the adjusting device 44 - according to the registered arrow 63 in FIG. 4 - the previously described displacement of the working edge 42 can be achieved.
- This is preferably done by an elastic deformation of the bending tool 37 and / or a pivoting movement of the bending tool 37 about its side facing away from the working edge 42 lower end portion. This pivoting movement can also be made possible by the elasticity of the respective fastening means.
- the extent of the displacement of the working edge 42 may be, for example, 0.4 mm to 1.0 mm, preferably 0.6 mm in the horizontal direction, ie in the direction parallel to the workpiece support plane 36.
- the adjustment can, for example, a degree between 0.05 mm and 0.5 mm, in particular 0.1 mm. It is advantageous that a smooth adjustment process of the actuating element 46 is made possible by the choice of the rolling elements 47. It can be done during the operation before the start of the bending process as well as even during the same adjustment become. Thus, in the short term, it is possible to respond to deviations in the straightness of the bending region or the bending edge on the workpiece 2 to be produced. As already described above, but can be dispensed with the rolling elements 47, in which case the respective support surface portions 52 to 55 depending on their arrangement and orientation on the support member 45 and the actuator 46 directly abut each other and form these sliding surfaces.
- FIGS. 9 and 10 show a further embodiment of the adjusting device 44 of the bending unit 35, which is possibly independent of itself, wherein the same reference numerals or component designations are used again for the same parts as in the preceding FIGS. 1 to 8. To avoid unnecessary repetition, reference is made to the detailed description in the preceding Figs. 1 to 8 or reference.
- Curvature or the cambered longitudinal course of the working edge 42 are formed starting from the rectilinear longitudinal course. It should also be noted that between the support members 45 and the one or more actuators 46 and rolling elements 47 are shown and described, and in this embodiment, the possibility is to let the components slide directly against each other and to dispense with the arrangement of the rolling elements 47 entirely , Therefore, the rolling elements 47 have been indicated in dashed lines.
- the pivoting of the bending tool 37 with its working edge 42 to the pivot radius 43 is also located in the lower corner or in the region of the base of the bending tool 37. This can also be arranged in the region of the second abutment surface 69 arranged at a distance from the working edge 42 and the narrow side surface 72 of the bending tool 37.
- the pivoting range or form the pivot center for the pivot radius 43 Due to the inclination of the fastening means and the formation of the bending beam 38, in particular the corner region of the bending tool 37, which faces the tool carrier or the bending beam 38 and is distanced in the starting position farthest from the working edge 42 in the "Y" direction, the pivoting range or form the pivot center for the pivot radius 43.
- the orientation of the fastening means formed here as a screw may be selected such that that this seen in the cross section of the bending tool 37, passes through the most spaced from the working edge 42 arranged and the bending beam facing corner area.
- this embodiment shown here is a multiple side-by-side arrangement of support members 45 fixedly arranged in the direction of the longitudinal extent of the tool carrier.
- an actuating element 46 is arranged, whereby the relative adjustment of at least one adjusting element 46 in the direction of Longitudinal extension of the working edge 42 can take place, as described above.
- the bending tool 37 held on the tool carrier of the bending unit 35 can again be held and fastened by means of fastening means. This may be the bending beam 38 in the present embodiment.
- FIG. 10 Of the Verstellvomchtung 44 and the bending beam 38 with the tool carrier and the bending tool 37 is shown in FIG. 10 only half seen in the direction of the longitudinal extent. In this case, the left half, starting from the left end region 58 to the middle region 57, is shown schematically. The right half of the bending beam 38 with the bending tool 37 may be formed gegenrete same. The further spaced from the bending tool 37 arranged first support member 45 may on
- Bending beam 38 to be supported.
- the bending tool 37 immediately adjacent second or further support member 45 is supported on the bending tool 37 from.
- the actuator 46 is arranged between the two support members 45.
- those first and second support surfaces 48, 49 are arranged, which each include a first inclination angle 70 and a second inclination angle 71 with the preferably vertically aligned machine plane 28.
- Both immediately adjacent and facing each other first and second support surfaces 48, 49 are preferably formed parallel to each other and in its longitudinal course rectilinearly.
- the first inclination angle 70 when viewed from above, that is to say in a plan view, tapers in the direction of the machine plane 28.
- the second counter-aligning second inclination angle The angle of inclination 71 extends in a view from above, starting from the left end portion 58 widening with respect to the machine plane 28, but tapering from the central region 57 to the left end portion 58 in the direction of the machine plane 28. It is further shown that in the direction of the longitudinal extent of Bending tool 37 seen several actuators 46 can be arranged or provided one behind the other. The same also applies to the second or further support elements 45.
- the two adjusting elements 46 shown here can be connected to one another in terms of movement by means of an unspecified connecting piece or coupled to one another.
- the inclination direction of the first and second support surfaces 48, 49 is also selected in opposite directions relative to the machine plane 28 in the successively arranged adjusting elements 46 and the second or further support elements 45.
- first and second longitudinal guide surfaces 64, 65 are arranged or formed on respectively surface sections facing each other. These preferably have a longitudinal course parallel thereto relative to the machine plane 28 or the undeformed longitudinal course of the working edge 42.
- the two possible adjustment directions of the adjusting elements 46 in the direction of the longitudinal extension of the working edge 42 or of the bending tool 37 are indicated by a double arrow.
- the adjustment of the adjusting elements 46 shown here preferably takes place together, wherein the representation of the actuator or has been omitted. Due to the oppositely chosen gradients or the first and second angles of inclination 70, 71, the first and second support surfaces 48, 49 on the successively arranged actuators 46 and the other or second support members 45, the below or next to the bending tool 37 shown different longitudinal profiles Working edge 42 can be achieved.
- the usually vertical machine plane 28 is also indicated.
- the adjusting elements 46 are displaced or moved to the left in the opposite adjustment direction from the undeformed starting position, the corresponding displacement of the working edge 42 takes place in the left end region 58, as shown in the longitudinal direction of the lowermost working edge 42. In the central region 57, no displacement takes place.
- the arrangement and design of the support elements 45 and adjusting elements 46 can also take place between the middle region 57 and the right end region 59 analogously, as has been described above. This can be seen over the entire longitudinal course of the working edge 42, which are adjusted with respect to the machine plane 28 different distances for carrying out the bending operation in the bending tool 37.
- These may in principle be designed to be similar to each other, wherein the drive members may preferably be arranged on the outside of the mutually averted sides of the bending unit 35. Also their independent drive can be advantageous.
- the distance or the distance in the vertical direction to the machine plane 28 can be made smaller than in the central region 57.
- FIG. 9 also shows that the bending tool 37 can be supported directly on the bending beam 38 in the direction of its longitudinal course, and also via at least one spacer element 66.
- This support takes place in the undeformed starting position and the starting position of the working edge 42 in the vertical direction with respect to the machine plane 28 and serves that in any case a minimum distance and associated support of the bending tool 37 is also given on the bending beam 38, if depending on the selected Adjustment in one of the adjusting elements 46 by the inclined longitudinal course of the first and second support surfaces 48, 49 no support would be given more.
- the selected angle of inclination between the vertically oriented machine plane 28 and the first or second support surfaces 48, 49 can be chosen to be relatively small, since the amount of displacement is also rather small. It would thus be possible for the angle of inclination to have a value which is selected from a range between 0 ° and 3 °, in particular between 0 ° and 1.5 °. Preferably, the value of the angle of inclination may be 0.51 °.
- adjusting devices 44 can also be provided one after the other in the longitudinal extent of the bending tool 37. These can also each be independently adjustable. This allows an even better and tailored to the particular requirements longitudinal profile of the working edge 42 can be adjusted.
- FIG. 11 shows a further embodiment of the spatial form or the cross section of the longitudinal profile of the support surfaces 48, 49, in particular their support surface sections 52 to 55, again with identical reference numerals and component designations as in FIG Previous FIGS. 1 to 10 are used. To avoid unnecessary repetition, reference is made to the detailed description in the preceding Figs. 1 to 10 or reference.
- the rolling elements 47 are provided, the rolling elements 47 arranged in each case between the at least one adjusting element 46 and the at least one or the support elements 45 arranged on both sides can be held in a separate cage 67.
- the provision of the cage 67 for guiding and the possible return of the individual rolling elements 47 can also be carried out in the embodiment of the adjusting device 44 previously described in FIGS. 3 to 8.
- the cage or cages 67 may also be held in the region of or centrally of the support elements 45 arranged adjusting elements 46 by means of a spring element relative to the respective actuating element 46.
- the support surfaces 48, 49 and / or longitudinal guide surfaces 64, 65 arranged or formed on the actuating element 46 and / or the support elements 45 can also be curved be designed to run.
- this embodiment described here can also be used in each case in the support surface sections 52 to 55.
- the oppositely disposed longitudinal guide surfaces 64, 65 and / or the support surfaces 48, 49 each have such an arcuate, converging curvature that each of the individual rolling elements 47 at two first contact areas 50 on the actuator 46 and two second contact areas 51 is supported on the support member 45.
- the radius of the individual arcuately extending longitudinal guide surfaces 64, 65 and / or support surfaces 48, 49 is selected to be greater than a radius of the rolling body 47.
- the rolling elements 47 the spatial shape of a ball.
- the two first contact areas 50 enclose an angle of approximately 90 ° between them.
- the two second contact regions 51 are each arranged diametrically opposite to the two first contact regions 50, the contact regions 50, 51 being determined by the position and orientation of the individual arcuately extending longitudinal guide surfaces 64, 65 and / or support surfaces 48, 49.
- End face 48 first support surface
- Control device 54 third support surface portion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50895/2015A AT517888B1 (en) | 2015-10-20 | 2015-10-20 | Production plant for the production of workpieces made of sheet metal |
PCT/EP2016/074694 WO2017067850A1 (en) | 2015-10-20 | 2016-10-14 | Manufacturing system for manufacturing workpieces from sheet metal |
Publications (2)
Publication Number | Publication Date |
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EP3365122A1 true EP3365122A1 (en) | 2018-08-29 |
EP3365122B1 EP3365122B1 (en) | 2019-07-31 |
Family
ID=57133216
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16781462.3A Not-in-force EP3365122B1 (en) | 2015-10-20 | 2016-10-14 | Manufacturing system for manufacturing workpieces from sheet metal |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3365122B1 (en) |
AT (1) | AT517888B1 (en) |
WO (1) | WO2017067850A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018104776B4 (en) | 2018-03-02 | 2023-09-21 | Universität Siegen | Device for swiveling a sheet metal |
DE102019123308A1 (en) * | 2019-08-30 | 2021-03-04 | Universität Siegen | Device and method for swivel bending a workpiece |
CN112792186B (en) * | 2021-01-04 | 2024-01-12 | 马鞍山嘉力机械制造有限公司 | Simple pneumatic flanging machine |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2914744A1 (en) * | 1979-04-11 | 1980-10-30 | Weinbrenner Paul Maschbau | Folding press dishing device - has wedge-section slide working together with adjustable slat and laterally adjustable wedge element |
FR2523483B1 (en) * | 1982-03-19 | 1985-09-27 | Pauzin Alexis | FLAT FOLDING TOOL |
US4426873A (en) * | 1982-04-16 | 1984-01-24 | Canron Corporation | Deflection compensating means for press brakes and the like |
FR2626802B1 (en) * | 1988-02-05 | 1993-12-17 | Colly Ets A | ADJUSTABLE BOMB TABLE FOR FOLDING PRESS, MARBLE OR THE LIKE |
US5062283A (en) * | 1988-07-19 | 1991-11-05 | Yamazaki Mazak Kabushiki Kaisha | Press brake and a workpiece measuring method in the press brake |
US5009098A (en) * | 1989-11-27 | 1991-04-23 | Machinefabriek Wila B.V. | Press and curve-forming means therefor |
JP2662858B2 (en) * | 1995-05-24 | 1997-10-15 | 株式会社エナミ精機 | Press machine |
DE19640124A1 (en) * | 1996-09-28 | 1998-04-09 | Reinhardt Gmbh Maschbau | Bending machine |
DE19736987A1 (en) * | 1997-08-26 | 1999-03-11 | Reinhardt Gmbh Maschbau | Bending machine |
US6018979A (en) * | 1998-07-08 | 2000-02-01 | Acro Industries, Inc. | Tool working height adjustment for press brake |
US6725702B2 (en) * | 2001-10-26 | 2004-04-27 | Ariel Financing Ltd. | Apparatus and method for overcoming angular deviations in a workpiece |
DE102008025351A1 (en) * | 2008-05-27 | 2009-12-03 | Hans Schröder Maschinenbau GmbH | forming machine |
CN102172681B (en) * | 2010-12-31 | 2015-08-19 | 江苏亚威机床股份有限公司 | A kind of bender lower die anti-deflection device and processing method thereof |
-
2015
- 2015-10-20 AT ATA50895/2015A patent/AT517888B1/en not_active IP Right Cessation
-
2016
- 2016-10-14 EP EP16781462.3A patent/EP3365122B1/en not_active Not-in-force
- 2016-10-14 WO PCT/EP2016/074694 patent/WO2017067850A1/en active Application Filing
Also Published As
Publication number | Publication date |
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WO2017067850A1 (en) | 2017-04-27 |
AT517888A1 (en) | 2017-05-15 |
AT517888B1 (en) | 2017-09-15 |
EP3365122B1 (en) | 2019-07-31 |
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