EP3356072A1 - Multi-wire frame and method for cutting blocks of stone material into slabs - Google Patents
Multi-wire frame and method for cutting blocks of stone material into slabsInfo
- Publication number
- EP3356072A1 EP3356072A1 EP16797984.8A EP16797984A EP3356072A1 EP 3356072 A1 EP3356072 A1 EP 3356072A1 EP 16797984 A EP16797984 A EP 16797984A EP 3356072 A1 EP3356072 A1 EP 3356072A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wire
- wire frame
- cutting
- block
- wires
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/0007—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 using saw wires
- B23D57/0023—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 using saw wires with a plurality of saw wires or saw wires having plural cutting zones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/003—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
- B23D57/0069—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of devices for tensioning saw wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/08—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
Definitions
- Multi-wire frame and method for cutting blocks of stone material into slabs
- the present invention relates to a multi-wire frame and a method for cutting blocks of stone material into slabs.
- the multi-wire frames according to the prior art comprise at least two multi-pulley rollers or two multi-groove drums, between which the diamond wires used for cutting travel.
- a multi-pulley roller a plurality of pulleys are arranged grouped together, while in the case of a multi-groove drum a single element is provided with a plurality of grooves arranged adjacent to each other.
- the number of diamond wires which are usually mounted on the grooves of the drums are relatively numerous and may even be as many as eighty, depending on the width of the block to be cut and the thickness of the slabs to be formed.
- the main technological developments in these machines relate to the adjustment of the tensioning of each diamond wire and therefore in the present state of the art different methods for tensioning diamond wires are known.
- An arch-like structure is arranged between the two slides, provided with a plurality of tensioning rollers, one for each diamond wire, the movements thereof in the vertical direction being independent.
- the tensioning roller is positioned inside the ring formed by the diamond wire. Therefore, when it moves in the vertical direction;
- a second example of a multi-wire frame configuration is that shown in Italian patent No. 1369929.
- the drums have a diameter greater than in the configuration described above, in particular greater than the height of the stone block which must be cut.
- the frame comprises a cross-member which connects the top ends of the columns on which the slides travel.
- the column is provided with wire-tensioning jockey wheel for each diamond wire.
- the position in the vertical direction of each jockey wheel may be separately varied in order to adjust the tension of each cutting wire.
- the jockey wheel is located on the outside of the ring defined by the diamond wire and in particular is situated above the wire so as to press on the wire in a vertical direction downwards. Therefore, when it moves in a vertical direction;
- frame configurations such as frames which have four drums which are smaller in size than in the configuration described above and arranged at the four corners of a rectangle.
- tensioning of each wire is performed with a roller arranged along one of the two vertical sections of the wire situated between the two drums located on the same column, moving it in a direction perpendicular to the direction of the wire.
- Multi-wire frames irrespective of the arrangement and the number of drums, often also have two wire -guiding rollers or cylinders situated at the ends of the cutting section of the diamond wire, in the vicinity of the corresponding drums.
- the position of the wire- guiding rollers may be adjusted so as to be able to move as close as possible towards the block to be cut and reduce the span of the diamond wire between the wire -guiding rollers as far as possible.
- Wire -guiding rollers of this type are described for example in Italian patent application TV2014A000029 mentioned further above.
- cutting section is used to indicate the section of diamond wire which at a given time instant is situated between two wire -guiding rollers and which with a portion thereof performs cutting of the block.
- the cutting wires for performing cutting must exert a given pressure on the block to be cut. For this reason, along the cutting section, the diamond wire has a convex section with its concavity directed towards the block to be cut.
- camber is understood as meaning the maximum vertical displacement of the diamond wire with respect to the horizontal rest position.
- the camber is necessary, in order to be able to generate vertical forces on the diamond granules of the tool and consequently a pressure on the stone material able to cause incision thereof.
- the pressure of the wires on the block to be cut is increased or decreased by adjusting the speed of movement of the slides along the columns, also called lowering speed of the diamond wires.
- camber although necessary, must nevertheless be contained within certain limits since the greater the camber, the greater is the pressure exerted by the wires on the block, with the result of possible deviations during cutting or damaging of the tool.
- the limits depend on many factors including, for example the length of the block, the relative distance of the two wire -guiding rollers, the hardness of the material to be cut, the tensioning of the wires, the cutting speed (sliding speed of the wires on the block) and the lowering speed of the diamond wires.
- the lowering speed is regulated manually by an operator who, once operation has been initiated, starting from a slow lowering speed, gradually increases its value so as to increase gradually the camber until the value considered to be optimum by the operator is reached.
- the operator could also use other systems to determine the moment in which the lowering speed considered optimum is reached, for example detecting the power consumption of the motors needed for cutting. It is clear in fact that, with an increase in the camber, the power consumption of the motors also increases. However, this value also depends on other parameters, so that the system which is used is that of visually assessing the camber, which depends in particular on the experience of the operator.
- the operator no matter how experienced, may make an error of judgement, which may also be substantial in nature.
- the adjustment made is very subjective and, in particular, the adjustment made by an operator could differ, even substantially, from the adjustment made by another operator.
- the object of the present invention is therefore to overcome at least partially the drawbacks of the prior art.
- a first task of the present invention is therefore to provide a multi-wire frame in which the lowering speed may be set and adjusted automatically, without the need for continuous monitoring by the operator.
- a second task of the present invention is to provide a multi-wire frame in which the lowering speed may be kept at the optimum value in accordance with the characteristics of the block to be cut, in particular when there is a variation in the dimensions of the block, the type of material and the hardness inside the block itself.
- a task of the present invention is to provide a multi-wire frame which may be used without requiring continuous supervision by an operator.
- the object and tasks are achieved with a multi-wire frame according to Claim 1 and a method according to Claim 13.
- Fig. 1 shows a schematic perspective view of a multi-wire frame according to the present invention
- Fig. 2 shows a schematic front view of the multi-wire frame according to Fig. 1 in the rest condition and therefore with the diamond wires arranged substantially in a horizontal direction;
- Fig. 3 shows a schematic front view of the multi-wire frame according to Fig. 1 in the operating condition, where for illustrative purposes the camber of one of the diamond wires is shown on a larger scale;
- Fig. 4 shows a schematic side view of a wire -guiding roller and its support structure according to the present invention
- Fig. 5 shows a schematic front view of the multi-wire frame part shown in Fig. 4
- Fig. 6 shows a schematic, perspective, bottom view of the multi-wire frame part shown in Fig. 4;
- Fig. 7 shows an enlarged view of a detail shown in Fig. 6;
- Fig. 8 shows a schematic perspective view of the multi-wire frame part shown in Fig.
- Fig. 9 shows an enlarged view of a detail shown in Fig. 8.
- Fig. 10 shows a schematic, partially exploded, perspective view of the multi-wire frame part shown in Fig. 4.
- Fig. 11 shows a schematic perspective view of the multi-wire frame part shown in Fig. 4 in a second operating configuration.
- FIGS 1-3 show a multi-wire frame according to the present invention indicated generally by the reference number 12.
- the multi-wire frame 12 for cutting blocks of stone material comprises two columns 14, 16 on each of which a slide 18, 20, designed to move along the respective column 14, 16, is arranged.
- a top cross-member 22 may be provided between the two columns 14, 16 so as to connect together the two top ends of the columns 14 and make the frame structure rigid.
- the slides 18, 20 may be of the type known per se to the person skilled in the art and are equipped with at least one drum 24, 26, one of them being motor-driven and the others of the idle transmission type.
- the speed of travel of the diamond wires may be kept in the range of between 27-32 m/min.
- the drums 24, 26 are designed to engage a plurality of cutting wires which extend between them, inside a plurality of grooves, in a manner known per se to the person skilled in the art and therefore will not be further described.
- Figures 1-3 show for illustrative purposes two diamond wires 28, 30, it being understood that in machines of this type there may be a large number of diamond wires, for example eighty wires.
- the diamond-wire frame shown in Figures 1-3 comprises a plurality of tensioning devices, indicated by the reference 32, one for each diamond wire.
- the tensioning device 32 may be an idle pulley, mounted on a movable support 34.
- the tensioning devices may be mounted on a cross-member 36 arranged between the slides 18, 20.
- a wire -guiding roller 38, 40 is arranged in the vicinity of each drum 24, 26.
- the wire- guiding rollers 38, 40 are provided with a series of grooves positioned so as to be able to seat the diamond wires and are designed to guide the diamond wires along the cutting section.
- the wire -guiding rollers may consist of a single cylinder provided with a plurality of grooves or a series of pulleys grouped together.
- positioning of the diamond wires may be varied depending on the desired thickness of the slabs to be cut, normally one centimetre at a time starting from a minimum thickness of about 2 centimetres.
- the wire -guiding rollers have the same length as the drums 24, 26 so that their grooves are aligned in a vertical plane and therefore correspond.
- Figure 3 shows in schematic form the multi-wire frame during cutting of a block of stone material indicated by the reference number 42.
- a camber F to which the diamond wires are subject is indicated for illustrative purposes.
- the multi-wire frame comprises movement means 44, 46 for adjusting the position of at least one of the wire -guiding rollers 38, 40.
- movement means 44, 46 for adjusting the position of at least one of the wire -guiding rollers 38, 40.
- both the wire -guiding rollers 38, 40 are provided with movement means 44, 46.
- the movement means 44, 46 comprise a mechanism which allows the movement of at least one wire -guiding roller 38, 40 towards or away from the respective drum 24, 26.
- the movement means 44 may comprise two support structures 48, 50.
- the support structures 48, 50 may be fixed to the corresponding slide 18, 20 or may be provided on the respective column 14, 16 slidably and be independent of the slide 18, 20.
- the support structure 48, 50 may comprise a fixing plate 52, 54 which may be fixed to the slide 18, 20 by means of bolts (as shown in the attached figures) or alternatively by means of welding.
- a fixing plate 52, 54 which may be fixed to the slide 18, 20 by means of bolts (as shown in the attached figures) or alternatively by means of welding.
- other fixing systems per se easily imaginable by the person skilled in the art are possible.
- the supports 48, 50 further each comprise a sliding seat 56 (not visible in Figure 4, but visible in Figures 5, 6, 8, 10) having an elongated form.
- An arm 58, 60 slides inside the two sliding seats 56.
- a bush or bearing (not shown in the attached figures) may be provided between arm
- a bracket 62, 64 is provided at one end of each arm 58, 60 in order to support the ends 66, 68 of the wire -guiding roller 40.
- the movement of the arms 58, 60 may be performed by means of linear actuators 70, 72.
- the actuators 70, 72 may comprise a threaded stem 74 which engages with a threaded seat 75 provided on the free end of the respective arm 58, 60.
- the arms are therefore movable between two positions:
- the two arms may be arranged horizontally or may be inclined downwards.
- a single actuator or a single electric motor may be provided for each wire -guiding roller.
- the present invention is characterized in that it comprises means for detecting the force applied to the multi-wire frame during the cutting action.
- said means are designed to detect the force applied to at least one of the wire -guiding rollers 38, 40 during the cutting action.
- said means are designed to detect the force applied to both the wire -guiding rollers 38, 40 during the cutting action.
- the present invention is characterized in that it comprises means for detecting the vertical force applied to the multi-wire frame during the cutting action.
- FIG. 9 shows a block 80 with a circular seat 82 which may receive, inserted inside it, one of the ends 66, 68 of the spindle about which the wire -guiding roller 38, 40 rotates idly, for example via bearings.
- the block 80 may be mounted with play between a top projection 84 and a bottom projection 86 provided on the brackets 62, 64.
- a degree of play may be present between the block 80 and the top projection 84 and between the block 80 and the bottom projection 86.
- the play may range between 1 and 3 mm.
- the block 80 may be fixed to the bottom projection 86 by means of two load cells 88, 90 arranged in between.
- the bottom end of the two load cells 88, 90 is rigidly fixed to the bottom projection 86, while the top of the two load cells 88, 90 is fixed to two lugs 92, 94 projecting from the block 80.
- the top and bottom projections 84, 86 comprise two circular seats 81, 83 for pins 85, 87 designed to cooperate with corresponding seats 89, 91 provided on the block 80, in order to limit oscillations of the block with respect to the vertical axis.
- the block 80 may be fixed to the top projection 84 by means of two load cells 88, 90 arranged in between.
- the top side of the two load cells 88, 90 is rigidly fixed to the top projection 84, while the bottom of the two load cells 88, 90 is fixed to two lugs 92, 94 projecting from the block 80.
- the load cell is an electronic component which is used to measure the force applied to a mechanical component, by means of measurement of an electric signal which varies because of the deformation which this force produces on the component.
- the wiring required is not shown in the attached figures and will not be described since it may be easily imagined by the person skilled in the art.
- the load cells 88, 90 have a substantially circular shape with two staggered grooves substantially parallel to the axis of the wire -guiding roller 38, 40, so as to form a kind of "S".
- the block rests on very rigid elastic elements formed by the load cells 88, 90.
- two load cells 88, 90 may be provided for each end 66, 68 of the wire -guiding roller.
- the multi-wire frame may therefore be provided with four load cells for each wire -guiding roller.
- the multi-wire frame according to the present invention may comprise eight load cells, i.e. four for each wire -guiding roller, and therefore two for each end of the wire -guiding roller.
- the force detection means may be present on only one wire -guiding roller.
- embodiments are possible where only one load cell for each end of the wire -guiding roller is provided.
- the detection means may be provided on the circular seat 82 of the block 80, 84.
- the multi-wire frame further comprises a control unit (not shown in the attached figures).
- the control unit may be for example an electronic processor for managing and controlling operation of the multi-wire frame.
- control unit is connected by means of suitable wiring to the force detection means described further above.
- control unit may be connected to the load cells for reception of the data and subsequent processing thereof.
- the amount of the force measured depends not only on the aforementioned parameters (block length, relative distance of wire -guiding rollers, cross-section and number of diamond wires, initial tensioning), but also on the nature of the material and the cutting parameters (cutting speed of the wires and lowering speed) as well as other parameters such as amount of sprayed water, inclination of the axes of the wire -guiding rollers in the horizontal plane (since one end of the wire -guiding roller may be closer to the block than the other end) .
- the control unit based on the force measured, is designed to establish and set the optimum lowering speed by means of an algorithm and knowing the various working conditions.
- control unit may be designed to calculate during machining, the optimum lowering speed at predetermined time intervals.
- the lowering speed not only such that the cutting speed may be reduced, but also such that there is less wear of the rubber lining the grooves inside the diamond wires slide, or such that a longer working life of the wire may be obtained.
- the lowering speed may be adjusted at regular intervals during machining by means of the programmable control unit.
- the lowering speed may be set so as to achieve the desired result which may consist in the reduction of the cutting time, less wear of the rubber protecting the grooves inside which the diamond wires slide, greater working life of the diamond wire, etc.
- the multi-wire frame could have different configurations, for example as already mentioned, instead of providing two drums, four drums may be provided at the four corners of a rectangle, or two columns could be provided instead of four columns.
- load cells it being understood, as will be obvious to the person skilled in the art, that other devices, such as strain gauges, may also be provided. Moreover the detection means could be provided for example also on the tensioning
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITUB2015A003924A ITUB20153924A1 (en) | 2015-09-28 | 2015-09-28 | Multi-wire frame and method for cutting slabs of stone material blocks |
PCT/IB2016/055790 WO2017056009A1 (en) | 2015-09-28 | 2016-09-28 | Multi-wire frame and method for cutting blocks of stone material into slabs |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3356072A1 true EP3356072A1 (en) | 2018-08-08 |
Family
ID=55070037
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16797984.8A Withdrawn EP3356072A1 (en) | 2015-09-28 | 2016-09-28 | Multi-wire frame and method for cutting blocks of stone material into slabs |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3356072A1 (en) |
IT (1) | ITUB20153924A1 (en) |
WO (1) | WO2017056009A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201700091951A1 (en) * | 2017-08-08 | 2019-02-08 | Paolo Antonio Di | Machine for cutting blocks of stone material |
IT201900022743A1 (en) | 2019-12-02 | 2021-06-02 | Pedrini Spa Ad Unico Socio | MULTI-WIRE MACHINE FOR CUTTING STONE BLOCKS WITH WIRES DISTANCE CONTROL. |
CN116238047B (en) * | 2023-02-28 | 2023-11-10 | 湖南省桃江县金桥石业有限公司 | Granite special-shaped edge forming processing platform and residual material recycling assembly thereof |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2633539A1 (en) * | 1988-07-04 | 1990-01-05 | Stricot Francois | Tension generator |
CN100594086C (en) * | 2005-11-29 | 2010-03-17 | 佩莱格里尼机械股份公司 | Multiple wire machine for cutting stone materials |
IT1398075B1 (en) * | 2010-02-19 | 2013-02-07 | Barsanti Macchine S P A | EQUIPMENT FOR THE CONTROL AND ADJUSTMENT OF THE TENSION OF CUTTING WIRES IN TOOL MACHINES FOR STONE MATERIALS |
ITTV20140029A1 (en) * | 2014-02-24 | 2015-08-25 |
-
2015
- 2015-09-28 IT ITUB2015A003924A patent/ITUB20153924A1/en unknown
-
2016
- 2016-09-28 WO PCT/IB2016/055790 patent/WO2017056009A1/en active Application Filing
- 2016-09-28 EP EP16797984.8A patent/EP3356072A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
WO2017056009A1 (en) | 2017-04-06 |
ITUB20153924A1 (en) | 2017-03-28 |
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