EP3344379B1 - Method and device for continuously treating a mixture - Google Patents

Method and device for continuously treating a mixture Download PDF

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Publication number
EP3344379B1
EP3344379B1 EP16777711.9A EP16777711A EP3344379B1 EP 3344379 B1 EP3344379 B1 EP 3344379B1 EP 16777711 A EP16777711 A EP 16777711A EP 3344379 B1 EP3344379 B1 EP 3344379B1
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EP
European Patent Office
Prior art keywords
transducers
tube
mixture
phase
stages
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EP16777711.9A
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German (de)
French (fr)
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EP3344379A1 (en
Inventor
Guillaume Gillet
Justine GATEAUX
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Genialis SAS
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Genialis SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/411Emulsifying using electrical or magnetic fields, heat or vibrations
    • B01F23/4111Emulsifying using electrical or magnetic fields, heat or vibrations using vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/414Emulsifying characterised by the internal structure of the emulsion
    • B01F23/4145Emulsions of oils, e.g. fuel, and water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/80Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations
    • B01F31/84Mixing by means of high-frequency vibrations above one kHz, e.g. ultrasonic vibrations for material continuously moving through a tube, e.g. by deforming the tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • B01F33/811Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • B01F33/8212Combinations of dissimilar mixers with consecutive receptacles with moving and non-moving stirring devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0436Operational information
    • B01F2215/0454Numerical frequency values

Definitions

  • the invention relates to a method for continuously treating a mixture and a device for such treatment.
  • the invention relates to a method for treating a mixture by high-frequency piezoelectric vibration.
  • US 4,071,225 discloses a method according to the preamble of claim 1 and a device according to the preamble of claim 11.
  • the invention thus aims to solve this drawback.
  • the invention relates to a process for treating a mixture according to claim 1.
  • the treatment method according to the invention makes it possible to treat the mixture continuously, while allowing incorporation of a large dispersed, aqueous or lipid phase, in a controlled manner and without degradation of materials.
  • a dispersion is obtained, in particular a rapid emulsification of the mixture.
  • the dispersion of 20% by weight of oil in water requires sixteen hours to obtain a final volume of 500 mL with an already known emulsion preparation process such as that described in the patent FR 2 947 186 .
  • an already known emulsion preparation process such as that described in the patent FR 2 947 186 .
  • the invention also relates to a device for treating a mixture according to claim 11.
  • the cross section of the tube wall is polygonal. According to one embodiment, the polygonal section comprising an odd number of sides p.
  • the figure 1 represents an embodiment of a device 1 configured to implement the method for processing a mixture 2 according to the invention.
  • Mixture 2 comprises at least a first phase 2a and a second phase 2b.
  • the first phase 2a and the second phase 2b are in particular fluid products, in particular liquid or in powder form.
  • the first phase 2a and the second phase 2b are not mutually miscible. By immiscible, it is therefore understood that the first phase 2a and the second phase 2b cannot be mixed, in particular at ambient temperature (ie approximately twenty degrees Celsius), to obtain a completely homogeneous mixture.
  • ambient temperature ie approximately twenty degrees Celsius
  • the first phase 2a can be an aqueous phase, while the second phase 2b is a lipid phase, or vice versa.
  • lipid phase designates all oily substances, liquid at the temperature of implementation of the process, natural, vegetable or animal, or synthetic having or not having one or more proven biological activities, and insoluble in the water (less than 2% by weight at room temperature).
  • lipid phases designates all oily substances, liquid at the temperature of implementation of the process, natural, vegetable or animal, or synthetic having or not having one or more proven biological activities, and insoluble in the water (less than 2% by weight at room temperature).
  • vegetable oils oil
  • rapeseed peanut, mixtures of vegetable oils, etc.
  • animal oils fish, etc.
  • butters butters.
  • Mention may also be made, as an example of a lipid phase, in particular for dermatology and cosmetics, of avocado, argan and other vegetable oils, essential oils, mineral oils.
  • aqueous (or hydrophilic) phase denotes any phase containing water and/or alcohol. Mention may be made of water that is softened or not, distilled or not, mineral or not, spring water, ultra-pure water, floral waters, fruit waters.
  • mixture 2 may comprise one or more additives.
  • An additive can be added to one of the first or second phases 2a, 2b, depending on whether it is fat-soluble or water-soluble. If necessary, such an additive can be solubilized beforehand in a solvent.
  • a biomolecule of interest can be added in the aqueous phase (peptides, vitamins, flavonoids, etc.) or in the lipid phase (triacylglycerols, fatty acids, aromas, etc. ).
  • the composition of mixture 2 typically depends on the intended end use of mixture 2 once treated by the process.
  • mixture 2 does not include an emulsifier or compound suitable for facilitating the dispersion of the first phase 2a in the second phase 2b during the treatment of mixture 2.
  • mixture 2 does not include an emulsifier, surfactant, stabilizer, or any other additive of any kind suitable for preventing or slowing down the separation of the dispersion of the first phase 2a and of the second phase 2b of the mixture 2.
  • mixture 2 may comprise an emulsifier such as phospholipids.
  • the device 1 comprises at least one tube 3.
  • tube 3 there is understood a conduit which is not necessarily cylindrical, but which may have other shapes as will be described below.
  • the tube 3 comprises a wall 4 delimiting an interior space 5 in which the mixture 2 is intended to circulate continuously. By continuous, it should be understood that the treatment of mixture 2 is carried out when mixture 2 circulates in tube 3.
  • the wall 4 is thin, in practice 1 to 2 mm, for a useful section of the tube of several cm 2 , in practice for example between 2 cm 2 and 30 cm 2 , typically between 5 cm 2 and 15 cm 2 .
  • the wall 4 is thin and fully transmits the ultrasonic vibrations; the wall 4 produces no attenuation or amplification because its main natural frequencies are much lower than those of the forced excitation.
  • the tube 3 extends more particularly between an inlet portion 3a and an outlet portion 3b. This defines a direction of circulation Sc of the mixture 2 in the tube 3 going from the inlet portion 3a to the outlet portion 3b.
  • the tube 3 is straight between the inlet portion 3a and the outlet portion 3b as shown in the figure 1 .
  • This also defines a circulation direction Dc of the mixture 2 in the tube 3.
  • the tube 3 can be placed vertically.
  • the inlet portion 3a of the tube 3 is located downwards while the outlet portion 3b is located upwards (the terms “top” and “bottom” to be understood according to their current meanings).
  • this embodiment is not limiting and the tube 3 can also be arranged horizontally, for example as shown in the figures 1 and 2 , or according to any other inclination.
  • the tube 3 may further comprise at least one or more curved portions.
  • the tube 3 can then have the shape of a serpentine, a spiral or be corrugated, in order to minimize the space occupied by the device 1.
  • the wall 4 of the tube 3 can be made of stainless steel, glass, Plexiglas, plastic or other materials.
  • the tube 3 is made of stainless steel and/or a plastic material.
  • the wall 4 of the tube is thin with regard to the length of each side and/or the useful passage section of the treated product.
  • the material of the wall 4 of the tube 3 is neutral, or inert, with respect to the mixture 2.
  • the material of the wall 4 of the tube 3 is not degraded in contact with the mixture 2.
  • a tube 3 made of polytetrafluoroethylene (PTFE) is not degraded on contact with essential oils.
  • the wall 4 of the tube 3 is advantageously of substantially polygonal section.
  • the wall 4 of the tube 3 may in particular comprise slightly rounded corners between its different faces as shown in the Figure 1A .
  • the wall 4 of the tube 3 is of regular polygonal section (all its faces having the same dimension) over at least one length L.
  • the polygonal wall 4 of the tube 3 preferably comprises an odd number of faces.
  • the polygonal section includes an odd number of sides p.
  • the figures 9A to 9D show examples of realization in perspective of the tube 3 whose sections of the wall 4 are respectively triangular, pentagonal, heptagonal and enneagonal.
  • the device 1 also comprises transducer elements 6. These transducers 6 make it possible to apply vibratory energy to the mixture 2 in a determined frequency range.
  • the transducers 6 chosen are more particularly of the piezoelectric type, in particular ceramic. Such transducers are suitable for stable operation in the chosen frequency range and their manufacturing technology is well mastered.
  • the transducers 6 can have various shapes, in particular in the form of a disc or more or less elongated and extended elements.
  • the transducers 6 are arranged on the wall 4 of the tube 3.
  • the transducers 6 are in particular fixed to the wall 4 of the tube 3, by glue, a joint or any other fixing element.
  • the transducers 6 can be placed on the wall 4 inside the tube 3, that is to say in the interior space 5 delimited by the tube 3.
  • the transducers 6 can be advantageously placed outside outside the tube 3 on the wall 4, that is to say outside the interior space 5 delimited by the tube 3.
  • the vibrations emitted by the transducers 6 then cross the wall 4 of the tube 3 to reach the mixture 2
  • Such an arrangement makes it possible not to put the transducers 6 directly in contact with the mixture 2 and to keep the interior space 5 of the tube, for example sterile, which may be necessary for cosmetic and pharmaceutical applications of the mixture 2.
  • This also facilitates the cleaning of the tube 3 and limits the possible contamination of the mixture 2 by a degradation of the elements fixing the transducers 6 to the wall 4.
  • each of the transducers 6 can be arranged in a cavity passing through the wall 4. A seal lets nsuite sealing the cavity once the transducer disposed inside thereof.
  • the transducers 6 are arranged against the wall 4 of the tube 3, the transducers 6 being for example in the form of discs, one of the faces of which is applied to the wall 4 of the tube 3.
  • the energy vibration emitted by the transducers 6 has a component perpendicular to the wall 4 of the tube 3, and in particular perpendicular to the direction of circulation Dc of the mixture 2.
  • part or all of the transducers 6 can also be inclined with respect to the wall 4 of the tube 3, so that the vibratory energy emitted presents, in addition to its component perpendicular to the direction of circulation Dc of the mixture 2, a component parallel to the direction of circulation Dc and oriented for example in the opposite direction to the direction of circulation Sc.
  • This positioning of the transducers 6 can indeed make it possible to increase the efficiency of the method.
  • the transducers 6, in particular all the transducers 6, are suitable for operating in a so-called high-frequency frequency range, that is to say greater than 900 kHz, or even greater than 1000 kHz.
  • the transducers 6, in particular all the transducers 6, are adapted to operate in a range of frequencies comprised between 900 kHz and 3 MHz, more preferably between 900 kHz and 2000 kHz, even more preferably between 1400 and 1800kHz.
  • the application of high frequency vibratory energy by means of transducers 6 has the advantage of eliminating the phenomenon of cavitation generally used for its shear intensity.
  • This cavitation shears the mixture 2 which allows rapid emulsification but causes the physico-chemical and biochemical alteration of the mixture 2.
  • the use of high frequencies in accordance with the present invention does not cause such alterations and preserves the mixture 2, by making it possible to obtain stable dispersions.
  • the transducers 6 do not all operate at the same frequency.
  • the use of several different frequencies, while remaining in the high frequency range (this term to be understood as previously), can make it possible to obtain more stable emulsions and in which the quantity of dispersed phase is greater while reducing the required treatment time.
  • the transducers 6 can for example operate according to three different frequencies F1, F2, F3, the transducers 6 being arranged in an order of increasing frequency. In other words, the transducers 6 having the lowest frequency F1 are located close to the inlet portion 3a of the tube 3.
  • the transducers 6, in particular the active transducers (that is to say which emit vibrational energy during the treatment of the mixture 2), are arranged discretely on the polygonal wall 4 of the tube 3 by "floor".
  • a stage is defined by a plane of section transverse to the wall 4 of the tube 3.
  • a plane of section transverse to the wall 4 of the tube 3 defining a stage passes in particular through the center of the transducers 6 of this stage. It can also be said that a stage is provided with transducers situated in the plane transverse to the direction of local circulation of the product to be treated.
  • nine stages of transducers 6 can be arranged on the tube 3.
  • all the transducers 6 represented on the figures 9A to 9D are not necessarily active, and some may be inactive as will be explained below.
  • two consecutive stages of transducers 6 are spaced apart by a distance d of less than 30 centimeters, in particular of the order of 10 centimeters.
  • the stages of transducers 6 are not all necessarily spaced apart by the same distance d.
  • the distance d is more particularly measured between the centers of two transducers 6 arranged on the same face of the tube 3 and belonging respectively to two consecutive stages.
  • the transducers 6 are arranged on the faces of the polygonal wall 4 of the tube 3.
  • the arrangement of the transducers in different stages forms a "pattern" or a succession of patterns capable of responding to determined construction rules in order to optimize the treatment of the mixture 2.
  • two transducers 6 of a stage are not arranged facing each other.
  • two transducers 6 are not arranged facing directly parallel to each other.
  • the interaction of the vibratory waves emitted by two face-to-face transducers is capable of causing the appearance of a stationary wave of the mixture 2 creating zones without treatment in the tube 3 during the process.
  • the device 1 also comprises a container 7 in fluid communication with the inlet portion 3a of the tube 3.
  • the container 7 is intended to contain the mixture 2 before its circulation in the tube 3.
  • the first phase 2a and the second phase 2b can initially be simply combined without prior mixing in container 7.
  • the first phase 2a and the second phase 2b can also be the subject of a premix.
  • a mechanical or membrane mixing device 8 can be used in the container 7.
  • the pre-mixing can be carried out by applying vibrational energy to the mixture 2 using transducers, in particular low frequencies .
  • This mixing device 8 allows rapid shearing of the first phase 2a in the second phase 2b which makes it possible to shorten the subsequent stage of treatment of the mixture 2 without, however, allowing a stable mixture 2 to be obtained alone.
  • a pump can also be used to introduce one of the phases gradually into the container 7 during this pre-mixing.
  • several pumps can also be used to introduce each phase 2a, 2b and possibly other additives, of the mixture 2 into the container 7.
  • a heating system 9 makes it possible to heat the mixture 2 (or one of the phases 2a, 2b) beforehand or during its treatment according to the method.
  • the mixture 2 can thus be heated, insofar as this does not lead to a degradation of the materials of the wall 4 of the tube 3 or of the other elements of the device 1.
  • a cooling system 10 makes it possible to cool the mixture 2 beforehand or during the treatment according to the method. This makes it possible in particular to treat the mixture 2 cold, to easily limit the losses and/or degradations of the mixture 2 linked to an excessively high temperature.
  • the heating 9 and/or cooling 10 systems make it possible in particular, for specific implementation or fragility needs, to keep the temperature of the treated phases 2a, 2b constant throughout the process.
  • a pH control system 11, or possibly several systems 11 distributed over the tube 3, make it possible to regulate the pH of the mixture 2 during its treatment.
  • the treatment of the mixture is likely to lead to an acidification of the treated mixture 2, due to the specific organization of the HO - ions induced by the process in the mixture 2.
  • a pH-stat coupled to a soda pump mounted on the tube 3 make it possible, for example, to regulate the pH of the mixture 2 to a determined value during the treatment.
  • the device can also comprise a pump 12, in particular peristaltic, adapted to allow the circulation of the mixture 2 in the tube 3.
  • a pump 12 in particular peristaltic, adapted to allow the circulation of the mixture 2 in the tube 3.
  • the circulation of the mixture is carried out by the effect of gravity, in particular when the tube 3 is vertical or inclined in the device 1.
  • the treatment of the mixture 2 is carried out continuous manner by circulation of the mixture 2 in the tube 3 on the wall 4 of which the transducers 6 are arranged.
  • the flow rate of the mixture 2 in the tube 3 is for example between 10 g/min and 2 kg/min, or even between 50 g / min and 900 g / min, in some special cases of the order of 60 g / min.
  • a vibratory energy is then applied to the mixture 2 during its circulation in the tube 3.
  • the tube 3 does not include any free interior space, in order to limit the exchanges between the mixture 2 and the air which would be contained in this free space and which would be liable to lead to the dissolution of gas in mixture 2 or losses of volatile compounds.
  • the mixture 2 can circulate continuously in a tube 3 which can comprise several wall portions 4 of polygonal section as shown in the figure 2 .
  • the tube 3 can thus have different configurations, and can in particular have a length adapted to the mixture 2 to be treated.
  • mixture 2 outlets or diversion passages may be provided located at different places on the tube 3 of the device 1 in order to adapt the duration of the treatment of the mixture 2.
  • the mixture 2 can also circulate several times in a tube 3 in a recurring manner by a closed-loop system, until the desired treatment of the mixture 2 is obtained.
  • the processing times given in the embodiments described below relate to the time during which the mixture 2 circulates in a closed loop in the device 1.
  • the dimensions and the shape of the tube can vary according to the type of mixture 2 as well as the volume to be treated.
  • the tube 3 may have an equilateral triangular section over a length L equal to one hundred and twenty centimeters. Each side p of the section of the tube 3 is then equal to five centimeters and the transducers 6 have the shape of a disc of the order of approximately two centimeters in diameter.
  • the method thus makes it possible to treat the mixture 2 in order to obtain a dispersion of the first phase 2a in the second phase 2b.
  • a dispersion can be obtained by mixing 2 at the micrometric, submicron or nanometric scale of the first phase 2a in the second phase 2b in the form of droplets or particles.
  • the first phase 2a then constitutes the dispersed phase while the second phase 2b constitutes the continuous phase.
  • the treatment of the mixture 2 does not lead to any alteration or chemical modification of the first and second phases 2a, 2b.
  • the generic terms “direct dispersion” or “oil-in-water dispersion” designate a dispersed mixture in which a lipid phase is dispersed in an aqueous phase (also denoted O/W).
  • the generic terms “inverse dispersion” or “water-in-oil dispersion” denote a dispersed mixture in which an aqueous phase is dispersed in a lipid phase (also denoted W/O).
  • the mixture is recovered after obtaining the desired final particle size of the first phase 2a, or more simply when the maximum dispersion of the first phase 2a is reached.
  • the average particle size of the first phase 2a in the second phase 2b after treatment is less than 50 micrometers, more preferably less than 20 micrometers.
  • the method is all the more rapid when it comprises a large number of stages of transducers 6.
  • the processing time of the method also depends on the percentage by mass of the first phase 2a with respect to the second phase 2b.
  • the method makes it possible to obtain an emulsion. It is thus possible to obtain a simple, direct or inverse emulsion, or a multiple emulsion.
  • the method can also make it possible to obtain a structured mixture.
  • the process makes it possible to obtain mixtures structured in monolayer, such as micelles or colloidosomes, in bilayer such as vesicles, simple liposome, membranes, or else in multilayer such as multilamellar liposomes.
  • Liposomes are in the form of lamellar capsules, whose layers consist alternately of lipid phase and aqueous phase.
  • a lipid phase allowing such structuring can be chosen from glycerides, phospholipids, glycolipids, terpenoids, essential oils and/or polar lipids.
  • the structuring of mixture 2 can also make it possible to obtain a vectorization of active principles or of molecules of interest, cosmetics and pharmaceuticals, such as coenzyme Q10.
  • Liposomes allow for example the nano-encapsulation of active agents in the dispersed phase in order to protect these active agents from possible degradation during the storage of the mixture.
  • the principles thus vectorized are more effective and more bioavailable when they are released into living organisms.
  • Liposomes are particularly suitable for use in the food industry as a controlled release system for active agents because they are easily made, adaptable, they are biocompatible and are generally considered safe ( Generally Recognized As Safe - GRAS - by the United States Food and Drug Administration (FDA)).
  • Liposomes are also widely used in the cosmetics and health sectors for the stabilization and vectorization of active ingredients.
  • the process according to the invention also makes it possible to obtain a maximum electrostatic charge on the surface of the liposome in order to obtain a satisfactory stability of the mixture 2 over time.
  • the treated mixture 2 obtained is stable.
  • the stability of mixture 2, that is to say the macroscopic non-separation of the first phase 2a and the second phase 2b from each other, can last two weeks, several months, two years, or more and is therefore suitable for a industrial use.
  • Mixture 2, once treated, can be used as it is or can be incorporated into other lipid or aqueous phases.
  • Construction rules have been established on the basis of analyzes and measurements in order to determine the configuration of the transducers emitting vibratory energy, or the pattern formed by the transducers and the number of stages on the wall 4 of the tube 3 during the implementation of the process. These rules have been established in particular for a tube 3 of triangular section, although these apply or can be transposed to the walls of tubes having other polygonal shapes.
  • the construction rules can be combined with each other, by selectively choosing some of them or taking them into account in total, in order to form an optimal configuration of transducers 6 arranged on the tube 3.
  • the configuration of the transducers 6 in stages of a pattern is noted as follows: (nc 1 , nc 2 , nc 3 , nc 4 , etc.).
  • the configuration noted (2, 3, 2, 2) thus comprises two transducers on the first stage, three transducers on the second stage, and two transducers on the third and fourth stages.
  • each stage comprises at most one transducer 6 on each face of the polygon constituting the section of the tube in which the mixture circulates.
  • the maximum number of transducers at a given stage is therefore equal to the number of sides p of the polygon. In other words, nc i ⁇ p.
  • At least one stage comprises transducers 6 not regularly distributed around the periphery of the tube 3 More precisely, according to the invention, there are several successive processing stages along the tube and on at least one particular stage, there is an arrangement of active transducers not regularly distributed around the periphery of the tube 3 (in other words the stage has no active transducers regularly distributed/spaced around its periphery).
  • a first face comprises an active transducer, and the other two faces do not contain an active transducer;
  • a first face comprises an active transducer and a second face comprises an active transducer, but the third face does not contain an active transducer (it is in fact absent or passive/non-active).
  • n 1 0.
  • At least the first stage comprises two transducers.
  • nc 1 2.
  • This third construction rule differs in particular from known transducer configurations which generally seek to maximize the number of transducers for each of the stages in order to allow a greater vibratory shear applied to the mixture.
  • the number of transducers on each stage is at least equal to the number of transducers on the previous stage. In other words, nc i+1 ⁇ nc i . Increasing the number of transducers on the last stages of a pattern makes it possible to accelerate the process and to process large volumes of mixture.
  • the number of successive stages comprising the same number k of transducers is decreasing.
  • n k+1 ⁇ n k is decreasing.
  • This fifth rule of construction also differs from known transducer configurations which seek to have stages have more transducers and apply more vibrational energy to the mix to speed up mixing processing.
  • certain stages comprise two transducers and certain stages comprise three transducers. Between 50% and 75% of the stages include 2 transducers.
  • the distance d between consecutive floors can be variable.
  • the distance d is in particular less than thirty centimeters, preferably between ten and twenty centimeters.
  • a stage without a transducer can be considered as a spacing between two adjacent stages.
  • the figure 10A to 10M represent possible configurations established from the construction rules described above.
  • the transducers represented in white are active while the transducers represented in dark and in dotted lines are then inactive, that is to say that they do not emit vibrational energy during the treatment of the mixture 2 (which corresponds de facto to an absence of transducer).
  • a 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius and 860 g of mint essential oil at twenty degrees Celsius.
  • the pre-mixing of the emulsion is done by sonication. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 10 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • the emulsion circulates in the pilot at a speed of 60 g/min.
  • the emulsion produced shows no phase separation after 30 days. storage at room temperature.
  • transducer configuration comprising stages of two and three transducers in alternating five stages (2, 3, 2, 3, 2), approximately 6% of the emulsified oil separated from the emulsion after 30 days of storage at room temperature, which therefore exhibits phase separation.
  • transducer configuration comprising stages of two and three transducers out of five stages but with the first stages comprising 3 transducers, (3, 3, 2, 2, 2), approximately 25% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature, which therefore exhibits phase separation.
  • a 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius to which is gradually added 860 g of sunflower oil at twenty degrees Celsius.
  • a membrane emulsification system allows the addition of oil during processing.
  • the emulsion is processed for four hours by piezoelectric transducers placed on the faces of a stainless steel tube with a triangular section. The transducer stages are 10 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 7.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • the oil is added at a rate of 10 g/min.
  • the emulsion circulates in the pilot at a speed of 900 g/min.
  • the emulsion produced shows no phase separation after 30 days of storage at ambient temperature.
  • a configuration comprising at least four stages of transducers makes it possible to obtain better stability of the mixture treated in accordance with the sixth construction rule specified above.
  • An emulsion is made with 1500 g of demineralized water at seventy degrees Celsius to which is gradually added 1500 g of shea butter at 70 degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 8 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at 70 degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • a mechanical pre-mixing system is used upstream of the tube.
  • the butter is gradually added to the level of the premix at a rate of 10 g/min.
  • the mixture circulates in the device at a speed of 900 g/min.
  • the emulsion produced shows no phase separation after 30 days of storage at room temperature, this being stable.
  • the emulsion produced shows a significant phase separation after 30 days of storage at room temperature.
  • approximately 45% of the emulsified shea butter separates from the emulsion.
  • the emulsion produced shows a significant phase separation after 30 days of storage at room temperature.
  • approximately 72% of the emulsified shea butter separates from the emulsion.
  • a 30% emulsion is produced with 2000 g of demineralized water at twenty degrees Celsius and 860 g of rapeseed oil at twenty degrees Celsius.
  • the pre-mixing of the emulsion is done via a high pressure homogenizer. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 6 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • the emulsion circulates in the pilot at a speed of 60 g/min.
  • the emulsion produced shows no phase separation after 30 days of storage at room temperature, which is stable.
  • the emulsion produced shows no phase separation after 30 days of storage at room temperature, which is stable.
  • the emulsion produced shows a significant phase separation after 30 days of storage at room temperature.
  • about 7% of the emulsified oil separates from the emulsion.
  • a 30% emulsion in continuous phase is produced with 2000 g of demineralised water at twenty degrees Celsius to which is gradually added 860 g of liquid paraffin oil, very apolar, at twenty degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 20 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • a mechanical pre-mixing system and a peristaltic pump allowing the addition of oil during the treatment are used upstream of the transducers. The oil is added at a rate of 10 g/min.
  • the emulsion circulates in the pilot at a speed of 60 g/min.
  • the emulsion produced shows no phase separation after 30 days of storage at ambient temperature.
  • the emulsion produced does not shows no phase separation after 30 days storage at room temperature.
  • two consecutive stages comprising transducers are 18 centimeters apart.
  • the emulsion produced exhibits significant phase separation after 30 days of storage at room temperature.
  • about 75% of the emulsified oil separates from the emulsion.
  • two consecutive stages comprising transducers are 28 centimeters apart.
  • a 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius to which is gradually added 860 g of olive oil at twenty degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 1.5 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • a mechanical pre-mixing system and a peristaltic pump allowing the addition of oil during the treatment are used upstream of the transducers. The oil is added at a rate of 10 g/min.
  • the emulsion circulates in the pilot at a speed of 60 g/min.
  • the emulsion produced shows no phase separation after 30 days of storage at room temperature. .
  • the emulsion produced shows no phase separation. after 30 days of storage at room temperature.
  • the emulsion produced shows no phase separation. after 30 days of storage at room temperature.
  • approximately 43% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature.
  • the duration of treatment as well as the number of stages of transducers influence the stability of the mixture treated in accordance with the tenth rule of construction specified above.
  • a 90% emulsion in continuous phase is produced with 900 g of demineralized water at twenty degrees Celsius to which is added 100 g of phospholipids at twenty degrees Celsius. It is processed for two hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section.
  • the configuration implemented includes stages with two transducers and three transducer stages on four stages (2, 2, 3, 3). Each of the transducer stages are 6 centimeters apart.
  • the pH of the mixture is maintained at 6.5 during the treatment.
  • a cryostat set at ten degrees Celsius keeps the temperature of the mixture constant during the treatment.
  • a mechanical premix is carried out prior to the circulation of the phases in the tube 3. The dispersion circulates in the tube at a speed of 60 g/min.
  • FIG. 11B a microscopic observation as represented on the figure 11B reveals the presence of liposomes in the mixture 2 having a diameter of the order of 200 nanometers.
  • the figure 11A represents in particular the particle size distribution of these liposomes in the mixture 2.
  • the mixture 2 produced shows no phase separation.
  • a 15% continuous phase emulsion is produced with 1800g of demineralised water at twenty degrees Celsius and a mixture of 167g of rapeseed oil and 33g of coenzyme Q10 at twenty degrees Celsius.
  • the pre-mixing of the emulsion is done via a high pressure homogenizer. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section.
  • the implemented configuration includes stages of two transducers and three transducers on four stages (2, 2, 3, 3). Each of the transducer stages are 6 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • the emulsion circulates in the pilot at a speed of 60 g/min.
  • Such an emulsion thus makes it possible to obtain a vectorization of coenzyme Q10, having all the properties, in particular antioxidant, of the molecule of interest. After 30 days of storage at room temperature, the emulsion produced shows no phase separation. .
  • a 5% suspension in continuous phase is produced with 1425 g of demineralised water at twenty degrees Celsius and a mixture of 75 g of an iron oxide powder at twenty degrees Celsius.
  • the pre-mixing of the emulsion is done via a mechanical agitation system. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section.
  • the implemented configuration includes stages of two transducers and three transducers on four stages (2, 2, 3, 3). Each of the floors of transducers are 8 centimeters apart.
  • a pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8.
  • a cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment.
  • the emulsion circulates in the pilot at a speed of 600 g/min.
  • the figures 3 to 6 illustrate the particle size dispersion of the water droplets which remain suspended in the lipid phase thus forming an inverse emulsion.
  • inverse emulsions can be characterized by dynamic light diffraction.
  • the figure 7 represents the particle size distribution of water droplets (5%) in inverse emulsion (W/O) in olive oil (95%) after six hours of treatment according to the process.
  • the droplets have a diameter of less than 500 nanometers and 90% of the population has a diameter of less than 314 nanometers.
  • the average droplet diameter of this emulsion is 175 nanometers.
  • FIG. 8 shows the particle size distribution of the particles of the emulsion measured just after its treatment (curve in solid line) as well as measured after its storage for two years (in dotted line).
  • the measurement of the particle size distribution of the emulsion two years after its treatment shows that the water droplets have slightly increased in size, which reflects a very slight phenomenon of coalescence after the long storage period of the emulsion.
  • this emulsion does not show any phase separation phenomenon and the average size of the droplets remains of the order of 100 nm to 200 nanometers.
  • the emulsion stored for a period of two years does not show any apparent phenomenon of destabilization, phase separation, or decantation of water.
  • the process is of general application in all sectors of industry, and finds a particularly interesting application when the use of emulsifiers in a mixture can pose problems of comfort, irritation, allergy or intolerance. such as in the agri-food, dermatology, cosmetics, relaxation products and pharmacy sectors. Other interesting sectors are, for example, paint or polymers.
  • emulsifiers make it possible to reduce costs, and therefore has an appeal in all the preparations of emulsions on an industrial scale.
  • the mixtures treated by the process according to the invention can be creams, lotions, sprays and any other form of distribution of pharmaceutical and/or cosmetic product.
  • the mixture 2 can be treated first of all in a first container in which the transducer(s) operate at a frequency F1 and then be transferred into a second container in which the transducer(s) operate at a frequency F2 different from the frequency F1, and so on continue if necessary until the complete treatment of the mixture.
  • F1 the first container in which the transducer(s) operate at a frequency F1
  • F2 the frequency of the transducer

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Description

L'invention concerne un procédé pour traiter en continu un mélange et un dispositif pour un tel traitement.The invention relates to a method for continuously treating a mixture and a device for such treatment.

Plus particulièrement, l'invention concerne un procédé de traitement d'un mélange par vibration piézo-électrique à haute fréquence.More particularly, the invention relates to a method for treating a mixture by high-frequency piezoelectric vibration.

On connait déjà des procédés de préparation d'émulsion stable comprenant une phase lipidique dans une phase aqueuse à l'aide de transducteurs piézoélectriques. En particulier, le brevet FR 2 947 186 décrit un procédé de préparation d'une émulsion huile dans eau réalisée dans un récipient dans lequel est immergé un transducteur piézoélectrique opérant à hautes fréquences, notamment supérieure à 900 kHz. Ce procédé de préparation présente de nombreux avantages, en particulier l'absence d'utilisation de tensioactif ou d'émulsifiant, l'absence de dégradation des composés sensibles du mélange lors du procédé, ainsi qu'une faible consommation énergétique du procédé pour préparer l'émulsion.Methods for preparing a stable emulsion comprising a lipid phase in an aqueous phase using piezoelectric transducers are already known. In particular, the patent FR 2 947 186 describes a method for preparing an oil-in-water emulsion produced in a container in which is immersed a piezoelectric transducer operating at high frequencies, in particular greater than 900 kHz. This preparation process has many advantages, in particular the absence of use of surfactant or emulsifier, the absence of degradation of the sensitive compounds of the mixture during the process, as well as low energy consumption of the process to prepare the 'emulsion.

Toutefois, bien qu'un tel procédé apporte satisfaction, celui-ci requiert un temps de préparation qui est généralement long, en particulier pour la préparation d'important volume d'émulsion ou d'émulsion contenant une proportion élevée de phase dispersée, notamment supérieure à 30%.However, although such a process is satisfactory, it requires a preparation time which is generally long, in particular for the preparation of a large volume of emulsion or emulsion containing a high proportion of dispersed phase, in particular greater than at 30%.

US 4 071 225 divulgue un procédé selon le préambule de la revendication 1 et un dispositif selon le préambule de la revendication 11. US 4,071,225 discloses a method according to the preamble of claim 1 and a device according to the preamble of claim 11.

L'invention vise ainsi à résoudre cet inconvénient.The invention thus aims to solve this drawback.

Ainsi, l'invention concerne un procédé de traitement d'un mélange selon la revendication 1.Thus, the invention relates to a process for treating a mixture according to claim 1.

Le procédé de traitement selon l'invention permet de traiter le mélange de manière continue, tout en permettant une incorporation d'une phase dispersée, aqueuse ou lipidique, importante, de façon maitrisée et sans dégradation de matières.The treatment method according to the invention makes it possible to treat the mixture continuously, while allowing incorporation of a large dispersed, aqueous or lipid phase, in a controlled manner and without degradation of materials.

En outre on obtient une dispersion, notamment une émulsification rapide du mélange. Par exemple, la dispersion de 20% en masse d'huile dans de l'eau nécessite seize heures pour obtenir un volume final de 500 mL avec un procédé de préparation d'émulsion déjà connu tel que celui décrit dans le brevet FR 2 947 186 . Avec le procédé selon l'invention, on peut obtenir un débit continu de mélange traité de 750 mL/min comme cela sera décrit ci-après plus en détails.In addition, a dispersion is obtained, in particular a rapid emulsification of the mixture. For example, the dispersion of 20% by weight of oil in water requires sixteen hours to obtain a final volume of 500 mL with an already known emulsion preparation process such as that described in the patent FR 2 947 186 . With the method according to the invention, it is possible to obtain a continuous flow rate of treated mixture of 750 mL/min as will be described below in more detail.

Dans divers modes de réalisation selon la présente invention, on peut éventuellement avoir recours en outre à l'une et/ou à l'autre des dispositions suivantes, prises séparément ou en combinaison, selon lesquelles :

  • au moins un étage est tel qu'il est dépourvu de deux transducteurs disposés face à face et parallèles l'un de l'autre ; autrement dit, sur un étage ou même plusieurs étages, on évite la configuration où deux transducteurs seraient disposés en vis-à-vis respectivement sur deux parois parallèles encadrant du produit à traiter; grâce à cette disposition, on évite la formation d'ondes stationnaires (transducteurs face-à-face) qui seraient contre-productives pour le résultat recherché ;
  • l'application de l'énergie vibratoire est adaptée pour former une émulsion et/ou des liposomes et/ou des éléments de vectorisation de principe actif ;
  • le mélange ne contient pas d'émulsifiant ajouté ;
  • le mélange une fois traité est stable pendant au moins deux semaines, voire au moins deux ans à température ambiante ;
  • la première phase est une phase aqueuse tandis que la seconde phase est une phase lipidique, ou inversement ;
  • la section transversale de la paroi du tube est polygonale, la section polygonale comprenant un nombre impair de côtés ;
  • la paroi délimite un espace intérieur dans lequel on fait circuler le mélange, les transducteurs étant disposés sur la paroi en dehors de l'espace intérieur ;
  • les transducteurs sont disposés selon plusieurs positions discrètes correspondant chacune à un plan de section transversal à la paroi du tube ;
  • les transducteurs sont adaptés pour opérer à des fréquences différentes, les transducteurs étant disposés dans un ordre de fréquence croissant sur le tube ; et
  • le mélange circule de façon répétée dans le tube jusqu'à ce que la première phase présente une granulométrie micrométrique ou nanométrique, de préférence monodisperse,
  • le nombre de transducteurs à chaque étage est supérieur ou égal au nombre de transducteurs de l'étage précédent.
In various embodiments according to the present invention, one and/or the other of the following arrangements, taken separately or in combination, according to which:
  • at least one stage is such that it does not have two transducers arranged face to face and parallel to each other; in other words, on one floor or even several floors, the configuration is avoided where two transducers would be arranged facing each other respectively on two parallel walls framing the product to be treated; thanks to this arrangement, the formation of standing waves (face-to-face transducers) which would be counter-productive for the desired result is avoided;
  • the application of vibrational energy is suitable for forming an emulsion and/or liposomes and/or active principle vectorization elements;
  • the mixture contains no added emulsifier;
  • the mixture, once treated, is stable for at least two weeks, or even at least two years at ambient temperature;
  • the first phase is an aqueous phase while the second phase is a lipid phase, or vice versa;
  • the cross section of the tube wall is polygonal, the polygonal section comprising an odd number of sides;
  • the wall delimits an interior space in which the mixture is circulated, the transducers being arranged on the wall outside the interior space;
  • the transducers are arranged in several discrete positions, each corresponding to a section plane transverse to the wall of the tube;
  • the transducers are adapted to operate at different frequencies, the transducers being arranged in an order of increasing frequency on the tube; and
  • the mixture circulates repeatedly in the tube until the first phase has a micrometric or nanometric particle size, preferably monodisperse,
  • the number of transducers in each stage is greater than or equal to the number of transducers in the previous stage.

L'invention concerne également un dispositif pour un traitement d'un mélange selon la revendication 11.The invention also relates to a device for treating a mixture according to claim 11.

La section transversale de la paroi du tube est polygonale. Selon une réalisation, la section polygonale comprenant un nombre impair de côtés p.The cross section of the tube wall is polygonal. According to one embodiment, the polygonal section comprising an odd number of sides p.

Bien entendu les différentes caractéristiques, variantes et/ou formes de réalisation de la présente invention peuvent être associées les unes avec les autres selon diverses combinaisons dans la mesure où elles ne sont pas incompatibles ou exclusives les unes des autres.Of course, the different characteristics, variants and/or embodiments of the present invention can be associated with each other in various combinations insofar as they are not incompatible or exclusive of each other.

La présente invention sera mieux comprise et d'autres caractéristiques et avantages apparaîtront encore à la lecture de la description détaillée qui suit comprenant des modes de réalisation donnés à titre illustratif en référence avec les figures annexées, présentés à titre d'exemples non limitatifs, qui pourront servir à compléter la compréhension de la présente invention et l'exposé de sa réalisation et, le cas échéant, contribuer à sa définition, sur lesquelles :

  • la figure 1 est une vue schématique du dispositif pour mettre en œuvre le procédé de traitement d'un mélange selon l'invention ;
  • la figure 1A représente une vue en coupe de la paroi du tube de la figure 1 selon le plan de section IA ;
  • la figure 2 est une vue schématique d'une autre réalisation du dispositif pour mettre en œuvre le procédé de traitement d'un mélange selon l'invention ;
  • la figure 3 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans beurre de karité (95%) après six heures de traitement par le procédé selon l'invention ;
  • la figure 4 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans Matière Grasse Laitière Anhydre (MGLA ; 95%) après six heures de traitement par le procédé selon l'invention ;
  • la figure 5 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans huile essentielle d'origan (95%) après quatre heures de traitement par le procédé selon l'invention ;
  • la figure 6 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans huile d'olive (95%) après cinq heures de traitement par le procédé selon l'invention ;
  • la figure 7 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans huile d'olive (95%) après six heures de traitement par le procédé selon l'invention ;
  • la figure 8 représente la répartition granulométrique des gouttelettes d'eau dans une émulsion eau (5%) dans huile d'olive (95%) après cinq heures de traitement par le procédé selon l'invention après stockage à température ambiante pendant une durée de deux ans ;
  • les figures 9A à 9D représentent différentes réalisation du tube du dispositif selon l'invention ; et
  • les figures 10A à 10M représentent différentes configurations de transducteurs sur le tube du dispositif selon l'invention ; et
  • les figures 11A et 11B représentent respectivement la répartition granulométrique d'un mélange comprenant des liposomes après quatre heures de traitement par le procédé selon l'invention et une vue d'halos de lumière de nanoliposomes obtenues par diffusion dynamique de lumière avec un grossissement de 10000.
The present invention will be better understood and other characteristics and advantages will become apparent on reading the following detailed description comprising embodiments given by way of illustration with reference to the appended figures, presented by way of non-limiting examples, which may be used to complete the understanding of the present invention and the presentation of its realization and, if necessary, contribute to its definition, on which:
  • the figure 1 is a schematic view of the device for implementing the process for treating a mixture according to the invention;
  • the Figure 1A shows a sectional view of the tube wall of the figure 1 according to section plan IA;
  • the figure 2 is a schematic view of another embodiment of the device for implementing the process for treating a mixture according to the invention;
  • the picture 3 represents the particle size distribution of the water droplets in a water (5%) in shea butter (95%) emulsion after six hours of treatment by the method according to the invention;
  • the figure 4 represents the particle size distribution of the water droplets in a water emulsion (5%) in Anhydrous Dairy Fat (MGLA; 95%) after six hours of treatment by the process according to the invention;
  • the figure 5 represents the particle size distribution of the water droplets in an emulsion of water (5%) in essential oil of oregano (95%) after four hours of treatment by the process according to the invention;
  • the figure 6 represents the particle size distribution of the water droplets in a water (5%) in olive oil (95%) emulsion after five hours of treatment by the process according to the invention;
  • the figure 7 represents the particle size distribution of the water droplets in a water (5%) in olive oil (95%) emulsion after six hours of treatment by the process according to the invention;
  • the figure 8 represents the particle size distribution of the water droplets in a water (5%) in olive oil (95%) emulsion after five hours of treatment by the method according to the invention after storage at room temperature for a period of two years;
  • the figures 9A to 9D represent different embodiments of the tube of the device according to the invention; and
  • the figures 10A to 10M represent different configurations of transducers on the tube of the device according to the invention; and
  • the figures 11A and 11B respectively represent the particle size distribution of a mixture comprising liposomes after four hours of treatment by the method according to the invention and a view of halos of light of nanoliposomes obtained by dynamic light scattering with a magnification of 10000.

Ci-après un exposé détaillé de plusieurs modes de réalisation de l'invention assorti d'exemples et de référence aux dessins.Below is a detailed description of several embodiments of the invention accompanied by examples and reference to the drawings.

La figure 1 représente un mode de réalisation d'un dispositif 1 configuré pour mettre en œuvre le procédé de traitement d'un mélange 2 selon l'invention.The figure 1 represents an embodiment of a device 1 configured to implement the method for processing a mixture 2 according to the invention.

Le mélange 2 comprend au moins une première phase 2a et une seconde phase 2b. La première phase 2a et la seconde phase 2b sont notamment des produits fluides, en particulier liquides ou sous forme de poudre. La première phase 2a et la seconde phase 2b ne sont pas miscibles entre elles. Par non-miscible, on comprend donc que la première phase 2a et la seconde phase 2b ne peuvent pas être mélangées, notamment à température ambiante (soit environ vingt degrés Celsius), pour obtenir un mélange totalement homogène. Sauf indication contraire, les pourcentages de première phase 2a ou de seconde phase 2b dans les exemples de réalisation décrit ci-après sont des pourcentages massiques.Mixture 2 comprises at least a first phase 2a and a second phase 2b. The first phase 2a and the second phase 2b are in particular fluid products, in particular liquid or in powder form. The first phase 2a and the second phase 2b are not mutually miscible. By immiscible, it is therefore understood that the first phase 2a and the second phase 2b cannot be mixed, in particular at ambient temperature (ie approximately twenty degrees Celsius), to obtain a completely homogeneous mixture. Unless specified On the contrary, the percentages of first phase 2a or of second phase 2b in the embodiments described below are mass percentages.

La première phase 2a peut être une phase aqueuse, tandis que la seconde phase 2b est une phase lipidique, ou inversement.The first phase 2a can be an aqueous phase, while the second phase 2b is a lipid phase, or vice versa.

Le terme phase lipidique (ou lipophile ou hydrophobe) désigne toutes les substances huileuses, liquides à la température de mise en œuvre du procédé, naturelles, végétales ou animales, ou synthétiques ayant ou non une ou plusieurs activités biologiques avérées, et insolubles dans l'eau (moins de 2% en poids à température ambiante). A titre illustratif et non limitatif de ces phases lipidiques, on peut notamment citer pour l'agroalimentaire les huiles végétales (olive, tournesol, colza, arachide, mélanges d'huiles végétales, etc.), les huiles animales (poisson, etc.), les beurres. On peut également citer comme exemple de phase lipidique, notamment pour la dermatologie et la cosmétique, les huiles d'avocat, d'argan et autres huiles végétales, les huiles essentielles, les huiles minérales.The term lipid phase (or lipophilic or hydrophobic) designates all oily substances, liquid at the temperature of implementation of the process, natural, vegetable or animal, or synthetic having or not having one or more proven biological activities, and insoluble in the water (less than 2% by weight at room temperature). By way of non-limiting illustration of these lipid phases, mention may in particular be made, for the food industry, of vegetable oils (olive, sunflower, rapeseed, peanut, mixtures of vegetable oils, etc.), animal oils (fish, etc.) , butters. Mention may also be made, as an example of a lipid phase, in particular for dermatology and cosmetics, of avocado, argan and other vegetable oils, essential oils, mineral oils.

Le terme phase aqueuse (ou hydrophile) désigne toute phase contenant de l'eau et/ou de l'alcool. On peut citer l'eau adoucie ou non, distillée ou non, minérale ou non, l'eau de source, l'eau ultra-pure, les eaux florales, les eaux de fruits.The term aqueous (or hydrophilic) phase denotes any phase containing water and/or alcohol. Mention may be made of water that is softened or not, distilled or not, mineral or not, spring water, ultra-pure water, floral waters, fruit waters.

Par ailleurs, le mélange 2 peut comprendre un ou plusieurs additifs. Un additif peut être ajouté à l'une des première ou seconde phases 2a, 2b, selon qu'il est liposoluble ou hydrosoluble. Le cas échéant, on pourra au préalable solubiliser un tel additif dans un solvant. A titre d'exemple non exhaustif, dans le secteur alimentaire, une biomolécule d'intérêt peut être ajoutée dans la phase aqueuse (peptides, vitamines, flavonoïdes, etc.) ou dans la phase lipidique (triacylglycérols, acides gras, arômes, etc.). De façon générale, la composition du mélange 2 dépend typiquement de l'utilisation finale visée du mélange 2 une fois traité par le procédé.Furthermore, mixture 2 may comprise one or more additives. An additive can be added to one of the first or second phases 2a, 2b, depending on whether it is fat-soluble or water-soluble. If necessary, such an additive can be solubilized beforehand in a solvent. By way of non-exhaustive example, in the food sector, a biomolecule of interest can be added in the aqueous phase (peptides, vitamins, flavonoids, etc.) or in the lipid phase (triacylglycerols, fatty acids, aromas, etc. ). In general, the composition of mixture 2 typically depends on the intended end use of mixture 2 once treated by the process.

De préférence, le mélange 2 ne comprend pas d'émulsifiant ou de composé adapté pour faciliter la dispersion de la première phase 2a dans la seconde phase 2b lors du traitement du mélange 2. En particulier, le mélange 2 ne comprend pas d'émulsifiant, de tensioactif, de stabilisant, ni aucun autre additif de toute sorte adapté pour empêcher ou ralentir la séparation de la dispersion de la première phase 2a et de la seconde phase 2b du mélange 2. Toutefois, dans certaines réalisations spécifiques du procédé, notamment pour former des liposomes comme cela sera décrit par la suite, le mélange 2 peut comprendre un émulsifiant tel que des phospholipides.Preferably, mixture 2 does not include an emulsifier or compound suitable for facilitating the dispersion of the first phase 2a in the second phase 2b during the treatment of mixture 2. In particular, mixture 2 does not include an emulsifier, surfactant, stabilizer, or any other additive of any kind suitable for preventing or slowing down the separation of the dispersion of the first phase 2a and of the second phase 2b of the mixture 2. However, in certain specific embodiments of the method, in particular to form liposomes as will be described later, mixture 2 may comprise an emulsifier such as phospholipids.

Comme représenté sur la figure 1, le dispositif 1 comprend au moins un tube 3. Par tube 3, on comprend une conduite non nécessairement cylindrique, mais pouvant avoir d'autres formes comme cela sera décrit ci-après. Le tube 3 comprend une paroi 4 délimitant un espace intérieur 5 dans lequel le mélange 2 est destiné à circuler en continu. Par continu, il faut comprendre que le traitement du mélange 2 est réalisé lorsque le mélange 2 circule dans le tube 3.As shown on the figure 1 , the device 1 comprises at least one tube 3. By tube 3, there is understood a conduit which is not necessarily cylindrical, but which may have other shapes as will be described below. The tube 3 comprises a wall 4 delimiting an interior space 5 in which the mixture 2 is intended to circulate continuously. By continuous, it should be understood that the treatment of mixture 2 is carried out when mixture 2 circulates in tube 3.

La paroi 4 est peu épaisse, en pratique 1 à 2 mm, pour une section utile du tube de plusieurs cm2, en pratique par exemple entre 2 cm2 et 30 cm2, typiquement entre 5 cm2 et 15 cm2. La paroi 4 est mince et transmet intégralement les vibrations ultrasonores ; la paroi 4 ne produit d'atténuation ou d'amplification car ses fréquences propres principales sont très inférieures à celles de l'excitation forcée.The wall 4 is thin, in practice 1 to 2 mm, for a useful section of the tube of several cm 2 , in practice for example between 2 cm 2 and 30 cm 2 , typically between 5 cm 2 and 15 cm 2 . The wall 4 is thin and fully transmits the ultrasonic vibrations; the wall 4 produces no attenuation or amplification because its main natural frequencies are much lower than those of the forced excitation.

Le tube 3 s'étend plus particulièrement entre une portion d'entrée 3a et une portion de sortie 3b. On définit ainsi un sens de circulation Sc du mélange 2 dans le tube 3 allant de la portion d'entrée 3a vers la portion de sortie 3b.The tube 3 extends more particularly between an inlet portion 3a and an outlet portion 3b. This defines a direction of circulation Sc of the mixture 2 in the tube 3 going from the inlet portion 3a to the outlet portion 3b.

Selon une réalisation, le tube 3 est rectiligne entre la portion d'entrée 3a et la portion de sortie 3b comme représenté sur la figure 1. On définit ainsi également une direction de circulation Dc du mélange 2 dans le tube 3. Le tube 3 peut être placé de façon verticale. Ainsi, la portion d'entrée 3a du tube 3 est située vers le bas tandis que la portion de sortie 3b est située vers le haut (les termes « haut » et « bas » devant être compris selon leur sens courants). Toutefois, cette réalisation n'est pas limitative et le tube 3 peut également être disposé de façon horizontale par exemple comme représenté sur les figures 1 et 2, ou selon toute autre inclinaison.According to one embodiment, the tube 3 is straight between the inlet portion 3a and the outlet portion 3b as shown in the figure 1 . This also defines a circulation direction Dc of the mixture 2 in the tube 3. The tube 3 can be placed vertically. Thus, the inlet portion 3a of the tube 3 is located downwards while the outlet portion 3b is located upwards (the terms “top” and “bottom” to be understood according to their current meanings). However, this embodiment is not limiting and the tube 3 can also be arranged horizontally, for example as shown in the figures 1 and 2 , or according to any other inclination.

Selon une autre réalisation non représentée, le tube 3 peut en outre comprendre au moins une ou plusieurs portions courbées. Le tube 3 peut alors avoir la forme d'un serpentin, d'une spirale ou être ondulé, ceci afin de minimiser l'espace occupé par le dispositif 1.According to another embodiment not shown, the tube 3 may further comprise at least one or more curved portions. The tube 3 can then have the shape of a serpentine, a spiral or be corrugated, in order to minimize the space occupied by the device 1.

La paroi 4 du tube 3 peut être en acier inoxydable, en verre, en plexiglas, en matériaux plastiques ou autres. De préférence, le tube 3 est en acier inoxydable et/ou en un matériau plastique. La paroi 4 du tube est mince au regard de la longueur de chaque côté et/ou de la section utile de passage du produit traité.The wall 4 of the tube 3 can be made of stainless steel, glass, Plexiglas, plastic or other materials. Preferably, the tube 3 is made of stainless steel and/or a plastic material. The wall 4 of the tube is thin with regard to the length of each side and/or the useful passage section of the treated product.

De préférence, le matériau de la paroi 4 du tube 3 est neutre, ou inerte, vis-à-vis du mélange 2. En particulier, le matériau de la paroi 4 du tube 3 n'est pas dégradé au contact du mélange 2. A titre d'exemple, un tube 3 en polytétrafluoroéthylène (PTFE) n'est pas dégradé au contact d'huiles essentielles.Preferably, the material of the wall 4 of the tube 3 is neutral, or inert, with respect to the mixture 2. In particular, the material of the wall 4 of the tube 3 is not degraded in contact with the mixture 2. By way of example, a tube 3 made of polytetrafluoroethylene (PTFE) is not degraded on contact with essential oils.

La paroi 4 du tube 3 est avantageusement de section substantiellement polygonale. Ainsi, la paroi 4 du tube 3 peut notamment comporter des angles légèrement arrondis entre ses différentes faces comme représenté sur la figure 1A. En particulier, la paroi 4 du tube 3 est de section polygonale régulière (toutes ses faces ayant la même dimension) sur au moins une longueur L. La paroi polygonale 4 du tube 3 comprend de préférence un nombre impair de faces. Autrement dit, la section polygonale comprend un nombre impair de côtés p. Les figures 9A à 9D montrent des exemples de réalisation en perspective du tube 3 dont les sections de la paroi 4 sont respectivement triangulaire, pentagonale, heptagonale et ennéagonale.The wall 4 of the tube 3 is advantageously of substantially polygonal section. Thus, the wall 4 of the tube 3 may in particular comprise slightly rounded corners between its different faces as shown in the Figure 1A . In particular, the wall 4 of the tube 3 is of regular polygonal section (all its faces having the same dimension) over at least one length L. The polygonal wall 4 of the tube 3 preferably comprises an odd number of faces. In other words, the polygonal section includes an odd number of sides p. The figures 9A to 9D show examples of realization in perspective of the tube 3 whose sections of the wall 4 are respectively triangular, pentagonal, heptagonal and enneagonal.

Le dispositif 1 comprend également des éléments transducteurs 6. Ces transducteurs 6 permettent d'appliquer une énergie vibratoire au mélange 2 dans une gamme de fréquence déterminée. Les transducteurs 6 choisis sont plus particulièrement du type piézoélectrique, notamment céramique. De tels transducteurs sont adaptés pour un fonctionnement stable dans la gamme de fréquence choisie et leur technologie de fabrication est bien maîtrisée. Les transducteurs 6 peuvent avoir des formes variées, notamment sous forme de disque ou d'éléments plus ou moins allongés et étendus.The device 1 also comprises transducer elements 6. These transducers 6 make it possible to apply vibratory energy to the mixture 2 in a determined frequency range. The transducers 6 chosen are more particularly of the piezoelectric type, in particular ceramic. Such transducers are suitable for stable operation in the chosen frequency range and their manufacturing technology is well mastered. The transducers 6 can have various shapes, in particular in the form of a disc or more or less elongated and extended elements.

Les transducteurs 6 sont disposés sur la paroi 4 du tube 3. Les transducteurs 6 sont notamment fixés sur la paroi 4 du tube 3, par de la colle, un joint ou tout autre élément de fixation.The transducers 6 are arranged on the wall 4 of the tube 3. The transducers 6 are in particular fixed to the wall 4 of the tube 3, by glue, a joint or any other fixing element.

Les transducteurs 6 peuvent être placés sur la paroi 4 à l'intérieur du tube 3, c'est-à-dire dans l'espace intérieur 5 délimité par le tube 3. En variante, les transducteurs 6 peuvent être avantageusement placés à l'extérieur du tube 3 sur la paroi 4, c'est-à-dire en dehors de l'espace intérieur 5 délimité par le tube 3. Les vibrations émises par les transducteurs 6 traversent alors la paroi 4 du tube 3 pour atteindre le mélange 2. Un tel agencement permet de ne pas mettre les transducteurs 6 directement au contact du mélange 2 et de conserver l'espace intérieur 5 du tube par exemple stérile, ce qui peut être nécessaire pour des applications cosmétique et pharmaceutique du mélange 2. Cela facilite également le nettoyage du tube 3 et limite les contaminations possibles du mélange 2 par une dégradation des éléments fixant les transducteurs 6 à la paroi 4. Selon encore une autre variante, chacun des transducteurs 6 peut être disposé dans une cavité traversant la paroi 4. Un joint permet ensuite de sceller de façon étanche la cavité une fois le transducteur disposé à l'intérieur de celle-ci.The transducers 6 can be placed on the wall 4 inside the tube 3, that is to say in the interior space 5 delimited by the tube 3. Alternatively, the transducers 6 can be advantageously placed outside outside the tube 3 on the wall 4, that is to say outside the interior space 5 delimited by the tube 3. The vibrations emitted by the transducers 6 then cross the wall 4 of the tube 3 to reach the mixture 2 Such an arrangement makes it possible not to put the transducers 6 directly in contact with the mixture 2 and to keep the interior space 5 of the tube, for example sterile, which may be necessary for cosmetic and pharmaceutical applications of the mixture 2. This also facilitates the cleaning of the tube 3 and limits the possible contamination of the mixture 2 by a degradation of the elements fixing the transducers 6 to the wall 4. According to yet another variant, each of the transducers 6 can be arranged in a cavity passing through the wall 4. A seal lets nsuite sealing the cavity once the transducer disposed inside thereof.

Selon une réalisation, les transducteurs 6 sont disposés contre la paroi 4 du tube 3, les transducteurs 6 se présentant par exemple sous la forme de disques dont l'une des faces est appliquée sur la paroi 4 du tube 3. Ainsi, l'énergie vibratoire émise par les transducteurs 6 présente une composante perpendiculaire à la paroi 4 du tube 3, et notamment perpendiculaire à la direction de circulation Dc du mélange 2.According to one embodiment, the transducers 6 are arranged against the wall 4 of the tube 3, the transducers 6 being for example in the form of discs, one of the faces of which is applied to the wall 4 of the tube 3. Thus, the energy vibration emitted by the transducers 6 has a component perpendicular to the wall 4 of the tube 3, and in particular perpendicular to the direction of circulation Dc of the mixture 2.

Selon une autre réalisation, une partie ou la totalité des transducteurs 6 peuvent également être inclinés par rapport à la paroi 4 du tube 3, de sorte que l'énergie vibratoire émise présente, en plus de sa composante perpendiculaire à la direction de circulation Dc du mélange 2, une composante parallèle à la direction de circulation Dc et orientée par exemple dans le sens inverse au sens de circulation Sc. Ce positionnement des transducteurs 6 peut en effet permettre d'augmenter l'efficacité du procédé.According to another embodiment, part or all of the transducers 6 can also be inclined with respect to the wall 4 of the tube 3, so that the vibratory energy emitted presents, in addition to its component perpendicular to the direction of circulation Dc of the mixture 2, a component parallel to the direction of circulation Dc and oriented for example in the opposite direction to the direction of circulation Sc. This positioning of the transducers 6 can indeed make it possible to increase the efficiency of the method.

Les transducteurs 6, en particulier tous les transducteurs 6, sont adaptés pour opérer dans une plage de fréquences, dite de haute fréquence, c'est-à-dire supérieure à 900 kHz, voire supérieure à 1000 kHz. En particulier, les transducteurs 6, en particulier tous les transducteurs 6, sont adaptés pour opérer dans une gamme de fréquences comprises entre 900 kHz et 3 MHz, de manière plus préférée entre 900 kHz et 2000 kHz, de manière encore plus préférée entre 1400 et 1800 kHz. L'application d'une énergie vibratoire haute fréquence au moyen de transducteurs 6 présente l'avantage de faire disparaître le phénomène de cavitation généralement utilisé pour son intensité de cisaillement. En effet, les gammes de fréquence classiquement employées comprises entre 20 et 200 kHz, et généralement inférieures à 80 kHz, conduisent à la formation de bulles de cavitation dans le mélange 2, dans lesquelles la température locale s'accroît jusqu'à plusieurs centaines de degrés Celsius et où la pression augmente fortement. Cette cavitation cisaille le mélange 2 ce qui permet une émulsification rapide mais provoque l'altération physico-chimique et biochimique du mélange 2. L'utilisation de fréquences hautes conformément à la présente invention n'entraine pas de telles altérations et préserve le mélange 2, en permettant l'obtention de dispersions stables.The transducers 6, in particular all the transducers 6, are suitable for operating in a so-called high-frequency frequency range, that is to say greater than 900 kHz, or even greater than 1000 kHz. In particular, the transducers 6, in particular all the transducers 6, are adapted to operate in a range of frequencies comprised between 900 kHz and 3 MHz, more preferably between 900 kHz and 2000 kHz, even more preferably between 1400 and 1800kHz. The application of high frequency vibratory energy by means of transducers 6 has the advantage of eliminating the phenomenon of cavitation generally used for its shear intensity. Indeed, the frequency ranges conventionally used between 20 and 200 kHz, and generally less than 80 kHz, lead to the formation of cavitation bubbles in the mixture 2, in which the local temperature increases up to several hundreds of degrees Celsius and where the pressure rises sharply. This cavitation shears the mixture 2 which allows rapid emulsification but causes the physico-chemical and biochemical alteration of the mixture 2. The use of high frequencies in accordance with the present invention does not cause such alterations and preserves the mixture 2, by making it possible to obtain stable dispersions.

Selon une réalisation, les transducteurs 6 n'opèrent pas tous à la même fréquence. L'utilisation de plusieurs fréquences différentes, tout en restant dans la gamme des hautes fréquences (ce terme devant être compris tel que précédemment), peut permettre l'obtention d'émulsions plus stables et dont la quantité de phase dispersée est plus importante tout en réduisant la durée de traitement nécessaire. A cet effet, les transducteurs 6 peuvent par exemple fonctionner selon trois fréquences différentes F1, F2, F3, les transducteurs 6 étant disposés dans un ordre de fréquence croissant. Autrement dit, les transducteurs 6 ayant la fréquence la moins élevée F1 sont situés proches de la portion d'entrée 3a du tube 3.According to one embodiment, the transducers 6 do not all operate at the same frequency. The use of several different frequencies, while remaining in the high frequency range (this term to be understood as previously), can make it possible to obtain more stable emulsions and in which the quantity of dispersed phase is greater while reducing the required treatment time. For this purpose, the transducers 6 can for example operate according to three different frequencies F1, F2, F3, the transducers 6 being arranged in an order of increasing frequency. In other words, the transducers 6 having the lowest frequency F1 are located close to the inlet portion 3a of the tube 3.

Les transducteurs 6, en particulier les transducteurs actifs (c'est-à-dire qui émettent une énergie vibratoire lors du traitement du mélange 2), sont disposés de façon discrète sur la paroi 4 polygonale du tube 3 par « étage ». On définit un étage par un plan de section transversal à la paroi 4 du tube 3. Un plan de section transversal à la paroi 4 du tube 3 définissant un étage passe en particulier par le centre des transducteurs 6 de cet étage. On peut dire aussi qu'un étage est muni de transducteurs situés dans le plan transversal à la direction de circulation locale du produit à traiter.The transducers 6, in particular the active transducers (that is to say which emit vibrational energy during the treatment of the mixture 2), are arranged discretely on the polygonal wall 4 of the tube 3 by "floor". A stage is defined by a plane of section transverse to the wall 4 of the tube 3. A plane of section transverse to the wall 4 of the tube 3 defining a stage passes in particular through the center of the transducers 6 of this stage. It can also be said that a stage is provided with transducers situated in the plane transverse to the direction of local circulation of the product to be treated.

Comme représenté sur les figures 9A à 9D et 10A à 10M, neuf étages de transducteurs 6 peuvent être disposés sur le tube 3. En particulier, tous les transducteurs 6 représentés sur les figures 9A à 9D ne sont pas nécessairement actifs, et certains peuvent être inactifs comme cela sera expliqué ci-après.As shown on the figures 9A to 9D and 10A to 10M , nine stages of transducers 6 can be arranged on the tube 3. In particular, all the transducers 6 represented on the figures 9A to 9D are not necessarily active, and some may be inactive as will be explained below.

Selon une réalisation, deux étages consécutifs de transducteurs 6 sont espacés d'une distance d inférieure à 30 centimètres, notamment de l'ordre de 10 centimètres. Les étages de transducteurs 6 ne sont toutefois pas tous nécessairement espacés de la même distance d. La distance d est plus particulièrement mesurée entre les centres de deux transducteurs 6 disposés sur une même face du tube 3 et appartenant respectivement à deux étages consécutifs. Dans un étage, les transducteurs 6 sont disposés sur les faces de la paroi polygonale 4 du tube 3. Comme cela sera décrit ci-après, la disposition des transducteurs en différents étages forment un « motif » ou une succession de motifs susceptibles de répondre à des règles de construction déterminée afin d'optimiser le traitement du mélange 2.According to one embodiment, two consecutive stages of transducers 6 are spaced apart by a distance d of less than 30 centimeters, in particular of the order of 10 centimeters. However, the stages of transducers 6 are not all necessarily spaced apart by the same distance d. The distance d is more particularly measured between the centers of two transducers 6 arranged on the same face of the tube 3 and belonging respectively to two consecutive stages. In one stage, the transducers 6 are arranged on the faces of the polygonal wall 4 of the tube 3. As will be described below, the arrangement of the transducers in different stages forms a "pattern" or a succession of patterns capable of responding to determined construction rules in order to optimize the treatment of the mixture 2.

De préférence, du fait de la forme polygonal impaire de la paroi 4 du tube 3, deux transducteurs 6 d'un étage ne sont pas disposés face à face l'un de l'autre. Autrement dit, deux transducteurs 6 ne sont pas disposés en regard directement parallèle l'un de l'autre. En effet l'interaction des ondes vibratoires émises par deux transducteurs face à face est susceptible d'entrainer l'apparition d'une onde stationnaire du mélange 2 créant des zones sans traitement dans le tube 3 lors du procédé.Preferably, due to the odd polygonal shape of the wall 4 of the tube 3, two transducers 6 of a stage are not arranged facing each other. In other words, two transducers 6 are not arranged facing directly parallel to each other. In fact, the interaction of the vibratory waves emitted by two face-to-face transducers is capable of causing the appearance of a stationary wave of the mixture 2 creating zones without treatment in the tube 3 during the process.

Le dispositif 1 comprend également un récipient 7 en communication fluidique avec la portion d'entrée 3a du tube 3. Le récipient 7 est destiné à contenir le mélange 2 avant sa circulation dans le tube 3. Ainsi, la première phase 2a et la seconde phase 2b peuvent initialement être simplement combinées sans mélange préalable dans le récipient 7.The device 1 also comprises a container 7 in fluid communication with the inlet portion 3a of the tube 3. The container 7 is intended to contain the mixture 2 before its circulation in the tube 3. Thus, the first phase 2a and the second phase 2b can initially be simply combined without prior mixing in container 7.

En variante, la première phase 2a et la seconde phase 2b peuvent également faire l'objet d'un pré-mélange. A cet effet, un dispositif de mélange 8 mécanique ou membranaire peut être utilisé dans le récipient 7. En variante, le pré-mélange peut être réalisé par application d'une énergie vibratoire au mélange 2 à l'aide de transducteurs, notamment basses fréquences. Ce dispositif de mélange 8 permet un cisaillement rapide de la première phase 2a dans la seconde phase 2b ce qui permet de raccourcir l'étape de traitement du mélange 2 ultérieure sans pour autant permettre seul l'obtention d'un mélange 2 stable. Une pompe peut en outre être utilisée pour introduire une des phases progressivement dans le récipient 7 lors de ce pré-mélange. Par ailleurs, plusieurs pompes peuvent également être utilisées pour introduire chaque phase 2a, 2b et éventuellement d'autres additifs, du mélange 2 dans le récipient 7.As a variant, the first phase 2a and the second phase 2b can also be the subject of a premix. For this purpose, a mechanical or membrane mixing device 8 can be used in the container 7. As a variant, the pre-mixing can be carried out by applying vibrational energy to the mixture 2 using transducers, in particular low frequencies . This mixing device 8 allows rapid shearing of the first phase 2a in the second phase 2b which makes it possible to shorten the subsequent stage of treatment of the mixture 2 without, however, allowing a stable mixture 2 to be obtained alone. A pump can also be used to introduce one of the phases gradually into the container 7 during this pre-mixing. Furthermore, several pumps can also be used to introduce each phase 2a, 2b and possibly other additives, of the mixture 2 into the container 7.

Selon une réalisation, un système de chauffage 9 permet de chauffer le mélange 2 (ou une des phases 2a, 2b) préalablement ou lors de son traitement selon le procédé. Le mélange 2 peut ainsi être chauffé, dans la mesure où cela n'entraine pas une dégradation des matériaux de la paroi 4 du tube 3 ou des autres éléments du dispositif 1.According to one embodiment, a heating system 9 makes it possible to heat the mixture 2 (or one of the phases 2a, 2b) beforehand or during its treatment according to the method. The mixture 2 can thus be heated, insofar as this does not lead to a degradation of the materials of the wall 4 of the tube 3 or of the other elements of the device 1.

Selon une autre réalisation, un système de refroidissement 10 permet de refroidir le mélange 2 préalablement ou lors du traitement selon le procédé. Cela permet notamment de traiter le mélange 2 à froid, pour limiter aisément les pertes et/ou dégradations du mélange 2 liées à une température trop élevée.According to another embodiment, a cooling system 10 makes it possible to cool the mixture 2 beforehand or during the treatment according to the method. This makes it possible in particular to treat the mixture 2 cold, to easily limit the losses and/or degradations of the mixture 2 linked to an excessively high temperature.

Les systèmes de chauffage 9 et/ou de refroidissement 10 permettent notamment, pour des besoins spécifiques de mise en œuvre ou de fragilité, de maintenir la température des phases 2a, 2b traitées constante tout au long du procédé.The heating 9 and/or cooling 10 systems make it possible in particular, for specific implementation or fragility needs, to keep the temperature of the treated phases 2a, 2b constant throughout the process.

Selon une autre réalisation, un système de contrôle du pH 11, ou éventuellement plusieurs systèmes 11 répartis sur le tube 3, permettent de réguler le pH du mélange 2 lors de son traitement. En effet, le traitement du mélange est susceptible d'entrainer une acidification du mélange 2 traité, du fait de l'organisation spécifique des ions HO- induite par le procédé dans le mélange 2. Un pH-stat couplé à une pompe à soude montée sur le tube 3 permettent par exemple de réguler le pH du mélange 2 à une valeur déterminée au cours du traitement.According to another embodiment, a pH control system 11, or possibly several systems 11 distributed over the tube 3, make it possible to regulate the pH of the mixture 2 during its treatment. Indeed, the treatment of the mixture is likely to lead to an acidification of the treated mixture 2, due to the specific organization of the HO - ions induced by the process in the mixture 2. A pH-stat coupled to a soda pump mounted on the tube 3 make it possible, for example, to regulate the pH of the mixture 2 to a determined value during the treatment.

Une fois le mélange 2 comprenant la première phase 2a et la seconde phase 2b contenue dans le récipient 7, éventuellement pré-mélangé, on fait ensuite circuler le mélange dans le tube 3 entre la portion d'entrée 3a et la portion de sortie 3b. A cet effet, le dispositif peut comprendre également une pompe 12, notamment péristaltique, adaptée pour permettre la circulation du mélange 2 dans le tube 3. En fonction de la configuration du dispositif 1, en particulier de la longueur du tube 3 et du nombre de transducteurs 6, le réglage du débit de la pompe 12 permet de contrôler la vitesse du mélange 2 lors du procédé et la durée de traitement nécessaire. En variante, la circulation du mélange est réalisée par effet de la gravité, notamment lorsque le tube 3 est vertical ou incliné dans le dispositif 1. Le traitement du mélange 2 est réalisé de manière continue par circulation du mélange 2 dans le tube 3 sur la paroi 4 duquel sont disposés les transducteurs 6. Le débit du mélange 2 dans le tube 3 est par exemple compris entre 10 g/min et 2 kg/min, voire entre 50 g/min et 900 g/min, dans certains cas particuliers de l'ordre de 60 g/min.Once the mixture 2 comprising the first phase 2a and the second phase 2b contained in the container 7, optionally pre-mixed, the mixture is then circulated in the tube 3 between the inlet portion 3a and the outlet portion 3b. For this purpose, the device can also comprise a pump 12, in particular peristaltic, adapted to allow the circulation of the mixture 2 in the tube 3. Depending on the configuration of the device 1, in particular the length of the tube 3 and the number of transducers 6, adjusting the flow rate of the pump 12 makes it possible to control the speed of the mixture 2 during the process and the necessary treatment time. As a variant, the circulation of the mixture is carried out by the effect of gravity, in particular when the tube 3 is vertical or inclined in the device 1. The treatment of the mixture 2 is carried out continuous manner by circulation of the mixture 2 in the tube 3 on the wall 4 of which the transducers 6 are arranged. The flow rate of the mixture 2 in the tube 3 is for example between 10 g/min and 2 kg/min, or even between 50 g / min and 900 g / min, in some special cases of the order of 60 g / min.

On applique alors une énergie vibratoire au mélange 2 lors de sa circulation dans le tube 3.A vibratory energy is then applied to the mixture 2 during its circulation in the tube 3.

Lorsque le procédé est mis en œuvre, la totalité de l'espace intérieur 5 du tube 3 est de préférence occupé par le mélange 2. Ainsi, le tube 3 ne comprend pas d'espace intérieur libre, ceci afin de limiter les échanges entre le mélange 2 et l'air qui serait contenu dans cet espace libre et qui seraient susceptibles d'entrainer la dissolution de gaz dans le mélange 2 ou des pertes de composés volatiles.When the method is implemented, all of the interior space 5 of the tube 3 is preferably occupied by the mixture 2. Thus, the tube 3 does not include any free interior space, in order to limit the exchanges between the mixture 2 and the air which would be contained in this free space and which would be liable to lead to the dissolution of gas in mixture 2 or losses of volatile compounds.

Le mélange 2 peut circuler en continu dans un tube 3 pouvant comprendre plusieurs portions de paroi 4 de section polygonale comme cela est représenté sur la figure 2. Le tube 3 peut ainsi avoir différentes configurations, et peut notamment avoir une longueur adaptée au mélange 2 à traiter. A cet effet, il peut être prévu des sorties du mélange 2 ou des passages de dérivation situés à différents endroits sur le tube 3 du dispositif 1 afin d'adapter la durée du traitement du mélange 2.The mixture 2 can circulate continuously in a tube 3 which can comprise several wall portions 4 of polygonal section as shown in the figure 2 . The tube 3 can thus have different configurations, and can in particular have a length adapted to the mixture 2 to be treated. For this purpose, mixture 2 outlets or diversion passages may be provided located at different places on the tube 3 of the device 1 in order to adapt the duration of the treatment of the mixture 2.

En variante comme pour les exemples qui sont décrit ci-après, le mélange 2 peut également circuler plusieurs fois dans un tube 3 de façon récurrente par un système en boucle fermée, jusqu'à l'obtention du traitement du mélange 2 désiré. Ainsi, les durées de traitement données dans les exemples de réalisation décrits ci-après concernent la durée pendant laquelle le mélange 2 circule en boucle fermée dans le dispositif 1.As a variant, as for the examples which are described below, the mixture 2 can also circulate several times in a tube 3 in a recurring manner by a closed-loop system, until the desired treatment of the mixture 2 is obtained. Thus, the processing times given in the embodiments described below relate to the time during which the mixture 2 circulates in a closed loop in the device 1.

De façon générale, les dimensions et la forme du tube peuvent varier en fonction du type de mélange 2 ainsi que du volume à traiter. A titre d'exemple non limitatif, le tube 3 peut avoir une section triangulaire équilatérale sur une longueur L égale à cent vingt centimètres. Chaque côté p de la section du tube 3 est alors égal à cinq centimètres et les transducteurs 6 ont une forme de disque de l'ordre de deux centimètres de diamètre environ.In general, the dimensions and the shape of the tube can vary according to the type of mixture 2 as well as the volume to be treated. By way of non-limiting example, the tube 3 may have an equilateral triangular section over a length L equal to one hundred and twenty centimeters. Each side p of the section of the tube 3 is then equal to five centimeters and the transducers 6 have the shape of a disc of the order of approximately two centimeters in diameter.

Le procédé permet ainsi de traiter le mélange 2 afin d'obtenir une dispersion de la première phase 2a dans la seconde phase 2b. Une telle dispersion peut être obtenue par le mélange 2 à l'échelle micrométrique, submicronique ou nanométrique de la première phase 2a dans la seconde phase 2b sous forme de gouttelettes ou de particules. La première phase 2a constitue alors la phase dispersée tandis que la seconde phase 2b constitue la phase continue. De préférence, le traitement du mélange 2 n'entraine pas d'altération ou de modification chimique des première et seconde phases 2a, 2b.The method thus makes it possible to treat the mixture 2 in order to obtain a dispersion of the first phase 2a in the second phase 2b. Such a dispersion can be obtained by mixing 2 at the micrometric, submicron or nanometric scale of the first phase 2a in the second phase 2b in the form of droplets or particles. The first phase 2a then constitutes the dispersed phase while the second phase 2b constitutes the continuous phase. Of Preferably, the treatment of the mixture 2 does not lead to any alteration or chemical modification of the first and second phases 2a, 2b.

Dans la suite, les termes génériques « dispersion directe » ou « dispersion huile-dans-eau » désignent un mélange dispersé dans lequel une phase lipidique est dispersée dans une phase aqueuse (noté également H/E). A l'inverse, les termes génériques « dispersion inverse » ou « dispersion eau-dans-huile » désignent un mélange dispersé dans lequel une phase aqueuse est dispersée dans une phase lipidique (noté également E/H).In the following, the generic terms “direct dispersion” or “oil-in-water dispersion” designate a dispersed mixture in which a lipid phase is dispersed in an aqueous phase (also denoted O/W). Conversely, the generic terms “inverse dispersion” or “water-in-oil dispersion” denote a dispersed mixture in which an aqueous phase is dispersed in a lipid phase (also denoted W/O).

Des mélanges multiples ou multiphasiques peuvent également être obtenus par plusieurs applications successives du procédé selon l'invention (noté également H/E/H ou E/H/E par exemple).Multiple or multiphase mixtures can also be obtained by several successive applications of the process according to the invention (also denoted O/W/O or W/O/W for example).

Le mélange est récupéré après l'obtention de la granulométrie finale désirée de la première phase 2a, ou plus simplement lorsque la dispersion maximale de la première phase 2a est atteinte. En particulier, la taille moyenne des particules de la première phase 2a dans la seconde phase 2b après traitement est inférieure à 50 micromètres, de manière plus préférée inférieure à 20 micromètres.The mixture is recovered after obtaining the desired final particle size of the first phase 2a, or more simply when the maximum dispersion of the first phase 2a is reached. In particular, the average particle size of the first phase 2a in the second phase 2b after treatment is less than 50 micrometers, more preferably less than 20 micrometers.

Des durées de traitement plus courtes produisent des particules de la première phase 2a plus grandes avec une large distribution de tailles alors que les durées de traitement plus longues produisent des particules de la première phase 2a plus petites avec des distributions de taille très étroite ; ainsi la stabilité du mélange traité 2 est plus grande. Le procédé est d'autant plus rapide qu'il comporte un nombre élevé d'étages de transducteurs 6. La durée de traitement du procédé dépend également du pourcentage en masse de la première phase 2a par rapport à la seconde phase 2b.Shorter treatment times produce larger first phase 2a particles with a broad size distribution while longer treatment times produce smaller first phase 2a particles with very narrow size distributions; thus the stability of the treated mixture 2 is greater. The method is all the more rapid when it comprises a large number of stages of transducers 6. The processing time of the method also depends on the percentage by mass of the first phase 2a with respect to the second phase 2b.

Selon une réalisation, le procédé permet d'obtenir une émulsion. On peut ainsi obtenir une émulsion simple, directe ou inverse, ou une émulsion multiple.According to one embodiment, the method makes it possible to obtain an emulsion. It is thus possible to obtain a simple, direct or inverse emulsion, or a multiple emulsion.

Le procédé peut également permettre d'obtenir un mélange structuré. En particulier, le procédé permet d'obtenir des mélanges structurés en monocouche, telles que des micelles ou des colloïdosomes, en bicouche telles que des vésicules, liposome simples, membranes, ou encore en multicouche telles que des liposomes multilamellaires.The method can also make it possible to obtain a structured mixture. In particular, the process makes it possible to obtain mixtures structured in monolayer, such as micelles or colloidosomes, in bilayer such as vesicles, simple liposome, membranes, or else in multilayer such as multilamellar liposomes.

Le procédé selon l'invention permet en particulier d'obtenir des mélanges structurés sous forme de liposomes. Les liposomes se présentent sous la forme de capsules lamellaires, dont les couches sont constituées alternativement de phase lipidique et de phase aqueuse. Une phase lipidique permettant une telle structuration peut être choisie parmi les glycérides, les phospholipides, les glycolipides, les terpénoïdes, les huiles essentielles et/ou les lipides polaires.The process according to the invention makes it possible in particular to obtain structured mixtures in the form of liposomes. Liposomes are in the form of lamellar capsules, whose layers consist alternately of lipid phase and aqueous phase. A lipid phase allowing such structuring can be chosen from glycerides, phospholipids, glycolipids, terpenoids, essential oils and/or polar lipids.

La structuration du mélange 2 peut également permettre d'obtenir une vectorisation de principes actifs ou de molécules d'intérêt, cosmétiques et pharmaceutiques, tels que la coenzyme Q10. Les liposomes permettent par exemple la nano-encapsulation d'agents actifs dans la phase dispersée afin de protéger ces agents actifs d'une dégradation éventuelle pendant le stockage du mélange. Les principes ainsi vectorisés sont plus efficaces et davantage biodisponibles lorsqu'ils sont relargués dans des organismes vivants. Les liposomes sont particulièrement adaptés à une utilisation en industrie alimentaire en tant que système de libération contrôlé d'agents actifs car ils sont facilement réalisables, adaptables, ils sont biocompatibles et sont généralement considérés comme sans danger (Generally Recognized As Safe - GRAS - par l'Administration des aliments et des médicaments des États-Unis (FDA)). Les liposomes sont aussi très utilisés dans les secteurs de la cosmétique et de la santé pour la stabilisation et la vectorisation d'actifs. Le procédé selon l'invention permet en outre d'obtenir une charge électrostatique maximale à la surface du liposome afin d'obtenir une stabilité satisfaisante du mélange 2 au cours du temps.The structuring of mixture 2 can also make it possible to obtain a vectorization of active principles or of molecules of interest, cosmetics and pharmaceuticals, such as coenzyme Q10. Liposomes allow for example the nano-encapsulation of active agents in the dispersed phase in order to protect these active agents from possible degradation during the storage of the mixture. The principles thus vectorized are more effective and more bioavailable when they are released into living organisms. Liposomes are particularly suitable for use in the food industry as a controlled release system for active agents because they are easily made, adaptable, they are biocompatible and are generally considered safe ( Generally Recognized As Safe - GRAS - by the United States Food and Drug Administration (FDA)). Liposomes are also widely used in the cosmetics and health sectors for the stabilization and vectorization of active ingredients. The process according to the invention also makes it possible to obtain a maximum electrostatic charge on the surface of the liposome in order to obtain a satisfactory stability of the mixture 2 over time.

A la sortie du procédé, le mélange traité 2 obtenue est stable. La stabilité du mélange 2, c'est-à-dire la non-séparation macroscopique de la première phase 2a et de la seconde phase 2b entre elles, peut durer deux semaines, plusieurs mois, deux ans, ou plus et convient donc pour un usage industriel. Le mélange 2 une fois traité peut être utilisé tel quel ou bien être incorporé dans d'autres phases lipidiques ou aqueuses.At the end of the process, the treated mixture 2 obtained is stable. The stability of mixture 2, that is to say the macroscopic non-separation of the first phase 2a and the second phase 2b from each other, can last two weeks, several months, two years, or more and is therefore suitable for a industrial use. Mixture 2, once treated, can be used as it is or can be incorporated into other lipid or aqueous phases.

Des règles de construction ont été établies sur la base d'analyses et de mesures afin de déterminer la configuration des transducteurs émettant une énergie vibratoire, ou le motif formé par les transducteurs et le nombre d'étages sur la paroi 4 du tube 3 lors de la mise en œuvre du procédé. Ces règles ont été établies en particulier pour un tube 3 de section triangulaire, bien que celles-ci s'appliquent ou sont transposables à des parois de tubes ayant d'autres formes polygonales. Les règles de construction peuvent être combinées les unes avec les autres, en choisissant sélectivement certaines d'entre elles ou les prenant en compte en totalité, afin de former une configuration optimale de transducteurs 6 disposés sur le tube 3.Construction rules have been established on the basis of analyzes and measurements in order to determine the configuration of the transducers emitting vibratory energy, or the pattern formed by the transducers and the number of stages on the wall 4 of the tube 3 during the implementation of the process. These rules have been established in particular for a tube 3 of triangular section, although these apply or can be transposed to the walls of tubes having other polygonal shapes. The construction rules can be combined with each other, by selectively choosing some of them or taking them into account in total, in order to form an optimal configuration of transducers 6 arranged on the tube 3.

A cet effet, on définit préalablement les éléments ci-dessous :

  • p : nombre de côtés de la section polygonale du tube dans lequel circule le mélange à traiter ;
  • e : nombre d'étages de transducteurs sur le tube dans lequel circule le mélange ;
  • i : indice de l'étage de transducteur sur le tube dans lequel circule le mélange. Par convention, on définit les étages en partant depuis la portion d'entrée 3a puis en allant vers la portion de sortie 3b du tube 3, le premier étage étant donc celui qui est situé le plus proche de la portion d'entrée ;
  • nci : nombre de transducteurs placés sur les parois du tube dans lequel circule le mélange au ième étage ; et
  • nk : nombre d'étages successifs comportant un même nombre k de transducteurs. Ainsi, nci = k pour nk étages successifs.
For this purpose, we first define the following elements:
  • p: number of sides of the polygonal section of the tube in which the mixture to be treated circulates;
  • e: number of transducer stages on the tube in which the mixture circulates;
  • i: index of the transducer stage on the tube in which the mixture circulates. By convention, the stages are defined starting from the inlet portion 3a then going towards the outlet portion 3b of the tube 3, the first stage therefore being the one which is located closest to the inlet portion;
  • nc i : number of transducers placed on the walls of the tube in which the mixture circulates at the ith stage; and
  • n k : number of successive stages comprising the same number k of transducers. Thus, n ci =k for n k successive stages.

On note la configuration des transducteurs 6 en étage d'un motif de la façon suivante : (nc1, nc2, nc3, nc4, etc.). A titre d'exemple, la configuration notée (2, 3, 2, 2) comprend ainsi deux transducteurs au premier étage, trois transducteurs au deuxième étage, et deux transducteurs aux troisième et quatrième étages.The configuration of the transducers 6 in stages of a pattern is noted as follows: (nc 1 , nc 2 , nc 3 , nc 4 , etc.). By way of example, the configuration noted (2, 3, 2, 2) thus comprises two transducers on the first stage, three transducers on the second stage, and two transducers on the third and fourth stages.

Selon une première règle de construction, et selon l'invention, chaque étage comprend au plus un transducteur 6 sur chaque face du polygone constituant la section du tube dans lequel circule le mélange. Le nombre maximal de transducteur à un étage donné est donc égal au nombre de côtés p du polygone. Autrement dit, nci ≤ p.According to a first construction rule, and according to the invention, each stage comprises at most one transducer 6 on each face of the polygon constituting the section of the tube in which the mixture circulates. The maximum number of transducers at a given stage is therefore equal to the number of sides p of the polygon. In other words, nc i ≤ p.

Au moins un étage comprend des transducteurs 6 non régulièrement répartis sur le pourtour du tube 3 Plus précisément, selon l'invention, il y a plusieurs étages successifs de traitement le long du tube et sur un étage particulier au moins, on trouve une disposition de transducteurs actifs non régulièrement répartis sur le pourtour du tube 3 (autrement dit l'étage est dépourvu de transducteurs actifs régulièrement répartis/espacés sur son pourtour).At least one stage comprises transducers 6 not regularly distributed around the periphery of the tube 3 More precisely, according to the invention, there are several successive processing stages along the tube and on at least one particular stage, there is an arrangement of active transducers not regularly distributed around the periphery of the tube 3 (in other words the stage has no active transducers regularly distributed/spaced around its periphery).

Par exemple, sur une section triangulaire, selon une première configuration, une première face comprend un transducteur actif, et les deux autres faces ne contiennent pas de transducteur actif ; selon une deuxième configuration, une première face comprend un transducteur actif et une deuxième face comprend un transducteur actif, mais la troisième face ne contient pas de transducteur actif (il est en fait absent ou passif / non-actif).For example, on a triangular section, according to a first configuration, a first face comprises an active transducer, and the other two faces do not contain an active transducer; according to a second configuration, a first face comprises an active transducer and a second face comprises an active transducer, but the third face does not contain an active transducer (it is in fact absent or passive/non-active).

Même si sur l'étage en question on trouve la présence d'autant de transducteurs que de faces, au moins un des transducteurs n'est pas activé ce qui permet d'obtenir la caractéristique particulière d'absence de répartition régulière sur le pourtour.Even if on the stage in question there is the presence of as many transducers as there are faces, at least one of the transducers is not activated which makes it possible to obtain the particular characteristic of absence of regular distribution on the periphery.

Cette caractéristique particulière d'absence de répartition régulière sur le pourtour donne de façon inattendue des résultats meilleurs que ceux obtenus avec une répartition régulière.This particular characteristic of the absence of regular distribution on the periphery unexpectedly gives better results than those obtained with a regular distribution.

Selon une deuxième règle de construction, et selon l'invention, il n'y a pas d'étage comportant un seul transducteur.According to a second construction rule, and according to the invention, there is no stage comprising a single transducer.

Autrement dit, n1 = 0.In other words, n 1 = 0.

Selon une troisième règle de construction, au moins le premier étage comprend deux transducteurs. Autrement dit, nc1 = 2. Cette troisième règle de construction diffère en particulier des configurations de transducteurs connus qui cherchent en général à maximiser le nombre de transducteurs pour chacun des étages afin de permettre un cisaillement vibratoire plus important appliqué au mélange.According to a third construction rule, at least the first stage comprises two transducers. In other words, nc 1 =2. This third construction rule differs in particular from known transducer configurations which generally seek to maximize the number of transducers for each of the stages in order to allow a greater vibratory shear applied to the mixture.

Selon une quatrième règle de construction, le nombre de transducteurs à chaque étage est au moins égal au nombre de transducteur de l'étage précédent. Autrement dit, nci+1 ≥ nci. L'augmentation du nombre de transducteurs sur les derniers étages d'un motif permet d'accélérer le procédé et de traiter des volumes important de mélange.According to a fourth construction rule, the number of transducers on each stage is at least equal to the number of transducers on the previous stage. In other words, nc i+1 ≥ nc i . Increasing the number of transducers on the last stages of a pattern makes it possible to accelerate the process and to process large volumes of mixture.

Selon une cinquième règle de construction, le nombre d'étages successifs comportant un même nombre k de transducteurs est décroissant. Autrement dit, nk+1 ≤ nk. Cette cinquième règle de construction diffère également des configurations de transducteurs connus qui cherchent à ce que les étages comportent plus de transducteurs et appliquent plus d'énergie vibratoire au mélange pour accélérer le traitement du mélange.According to a fifth construction rule, the number of successive stages comprising the same number k of transducers is decreasing. In other words, n k+1 ≤ n k . This fifth rule of construction also differs from known transducer configurations which seek to have stages have more transducers and apply more vibrational energy to the mix to speed up mixing processing.

Selon une sixième règle de construction, Il doit y avoir au moins quatre étages sur le tube 3.According to a sixth construction rule, there must be at least four floors on tube 3.

Autrement dit, e = n k = 1 p n k 4

Figure imgb0001
In other words, and = not k = 1 p not k 4
Figure imgb0001

Selon une septième règle de construction, pour deux étages successifs ayant le même nombre de transducteurs, ceux-ci sont placés sur les mêmes faces du polygone constituant la section du tube dans lequel circule le mélange à traiter.According to a seventh construction rule, for two successive stages having the same number of transducers, these are placed on the same faces of the polygon constituting the section of the tube in which the mixture to be treated circulates.

Selon une huitième règle de construction, et selon l'invention, certains étages comprennent deux transducteurs et certains étages comprennent trois transducteurs. Entre 50% et 75% des étages comprennent 2 transducteurs.According to an eighth rule of construction, and according to the invention, certain stages comprise two transducers and certain stages comprise three transducers. Between 50% and 75% of the stages include 2 transducers.

Selon une neuvième règle de construction, la distance d entre les étages consécutifs peut être variable. La distance d est notamment inférieure à trente centimètres, préférentiellement comprise entre dix et vingt centimètres.According to a ninth construction rule, the distance d between consecutive floors can be variable. The distance d is in particular less than thirty centimeters, preferably between ten and twenty centimeters.

Selon une dixième règle de construction, il est possible de multiplier le nombre de transducteurs 6 d'un motif pour diminuer la durée du traitement du mélange 2. Dans la suite, un étage sans transducteur peut être considéré comme un espacement entre deux étages adjacents.According to a tenth construction rule, it is possible to multiply the number of transducers 6 of a pattern to reduce the processing time of the mixture 2. In the following, a stage without a transducer can be considered as a spacing between two adjacent stages.

Les figures 10A à 10M représentent des configurations possibles établis à partir des règles de construction décrites ci-dessus. Sur ces figures, les transducteurs représentés en blanc sont actifs tandis que les transducteurs représentés en foncé et en pointillé sont alors inactifs, c'est-à-dire qu'ils n'émettent pas d'énergie vibratoire lors du traitement du mélange 2 (ce qui correspond de facto à une absence de transducteur).The figure 10A to 10M represent possible configurations established from the construction rules described above. In these figures, the transducers represented in white are active while the transducers represented in dark and in dotted lines are then inactive, that is to say that they do not emit vibrational energy during the treatment of the mixture 2 ( which corresponds de facto to an absence of transducer).

Exemples des règles de configurations des transducteursExamples of transducer configuration rules Exemple comparatif concernant la troisième règle de constructionComparative example concerning the third construction rule

Une émulsion à 30% en phase continue est réalisée avec 2000 g d'eau déminéralisée à vingt degrés Celsius et 860 g d'huile essentielle de menthe à vingt degrés Celsius. Le pré-mélange de l'émulsion est fait par sonication. Elle est ensuite traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. Les étages de transducteurs sont distants de 10 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. L'émulsion circule dans le pilote à une vitesse de 60 g/min.A 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius and 860 g of mint essential oil at twenty degrees Celsius. The pre-mixing of the emulsion is done by sonication. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 10 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. The emulsion circulates in the pilot at a speed of 60 g/min.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages mais dont les premiers étages comprennent 2 transducteurs, (2, 2, 2, 3, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante.With a configuration of transducers comprising stages of two and three transducers over five stages but whose first stages comprise 2 transducers, (2, 2, 2, 3, 3), the emulsion produced shows no phase separation after 30 days. storage at room temperature.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages en alternance (2, 3, 2, 3, 2), environ 6% de l'huile émulsionnée se sépare de l'émulsion après 30 jours de stockage à température ambiante, qui présente donc une séparation de phase.With a transducer configuration comprising stages of two and three transducers in alternating five stages (2, 3, 2, 3, 2), approximately 6% of the emulsified oil separated from the emulsion after 30 days of storage at room temperature, which therefore exhibits phase separation.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages mais dont les premiers étages comprennent 3 transducteurs, (3, 3, 2, 2, 2), environ 25% de l'huile émulsionnée se sépare de l'émulsion après 30 jours de stockage à température ambiante, qui présente donc une séparation de phase.With a transducer configuration comprising stages of two and three transducers out of five stages but with the first stages comprising 3 transducers, (3, 3, 2, 2, 2), approximately 25% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature, which therefore exhibits phase separation.

Ainsi, une configuration commençant par des étages comprenant deux transducteurs permet d'obtenir une meilleure stabilité du mélange traité conformément à la troisième règle de construction précisée ci-dessus.Thus, a configuration starting with stages comprising two transducers makes it possible to obtain better stability of the mixture treated in accordance with the third construction rule specified above.

Exemple comparatif concernant la sixième règle de constructionComparative example concerning the sixth construction rule

Une émulsion à 30% en phase continue est réalisée avec 2000 g d'eau déminéralisée à vingt degrés Celsius à laquelle est ajouté progressivement 860 g d'huile de tournesol à vingt degrés Celsius. Un système d'émulsification membranaire permet l'ajout de l'huile au cours du traitement. L'émulsion est traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les faces d'un tube inox à section triangulaire. Les étages de transducteurs sont distants de 10 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 7. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. L'huile est ajoutée à une vitesse de 10 g/min. L'émulsion circule dans le pilote à une vitesse de 900 g/min.A 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius to which is gradually added 860 g of sunflower oil at twenty degrees Celsius. A membrane emulsification system allows the addition of oil during processing. The emulsion is processed for four hours by piezoelectric transducers placed on the faces of a stainless steel tube with a triangular section. The transducer stages are 10 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 7. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. The oil is added at a rate of 10 g/min. The emulsion circulates in the pilot at a speed of 900 g/min.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur quatre étages (2, 2, 3, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante.With a configuration of transducers comprising stages of two and three transducers on four stages (2, 2, 3, 3), the emulsion produced shows no phase separation after 30 days of storage at ambient temperature.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur trois étages (2, 2, 3), environ 22% de l'huile émulsionnée se sépare de l'émulsion après 30 jours de stockage à température ambiante, et présente donc une séparation de phase.With a transducer configuration comprising stages of two and three transducers on three stages (2, 2, 3), approximately 22% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature, and therefore presents a phase separation.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur deux étages (2, 3), environ 61% de l'huile émulsionnée se sépare de l'émulsion après 30 jours de stockage à température ambiante, et présente donc une séparation de phase.With a transducer configuration comprising two-stage and three-stage two-stage transducers (2, 3), approximately 61% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature, and therefore exhibits separation phase.

Ainsi, une configuration comprenant au moins quatre étages de transducteurs permet d'obtenir une meilleure stabilité du mélange traité conformément à la sixième règle de construction précisée ci-dessus.Thus, a configuration comprising at least four stages of transducers makes it possible to obtain better stability of the mixture treated in accordance with the sixth construction rule specified above.

Exemple comparatif concernant la huitième règle de constructionComparative example concerning the eighth construction rule

Une émulsion est réalisée avec 1500 g d'eau déminéralisée à soixante-dix degrés Celsius à laquelle est ajouté progressivement 1500 g de beurre de karité à 70 degrés Celsius. Elle est traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. Les étages de transducteurs sont distants de 8 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à 70 degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. Un système de pré-mélange mécanique est utilisé en amont du tube. Le beurre est ajouté progressivement au niveau du pré-mélange à une vitesse de 10 g/min. Le mélange circule dans le dispositif à une vitesse de 900 g/min.An emulsion is made with 1500 g of demineralized water at seventy degrees Celsius to which is gradually added 1500 g of shea butter at 70 degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 8 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at 70 degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. A mechanical pre-mixing system is used upstream of the tube. The butter is gradually added to the level of the premix at a rate of 10 g/min. The mixture circulates in the device at a speed of 900 g/min.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages (2, 2, 2, 3, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante, celle-ci étant stable.With a configuration of transducers comprising stages of two and three transducers on five stages (2, 2, 2, 3, 3), the emulsion produced shows no phase separation after 30 days of storage at room temperature, this being stable.

Avec une configuration mise en œuvre comprenant uniquement des étages de deux transducteurs sur cinq étages (2, 2, 2, 2, 2), l'émulsion réalisée présente une importante séparation de phase après 30 jours de stockage à température ambiante. En particulier, environ 45% du beurre de karité émulsionné se sépare de l'émulsion.With a configuration implemented comprising only stages of two transducers out of five stages (2, 2, 2, 2, 2), the emulsion produced shows a significant phase separation after 30 days of storage at room temperature. In particular, approximately 45% of the emulsified shea butter separates from the emulsion.

Avec une configuration mise en œuvre comprenant uniquement des étages de trois transducteurs sur cinq étages (3, 3, 3, 3, 3), l'émulsion réalisée présente une importante séparation de phase après 30 jours de stockage à température ambiante. En particulier, environ 72% du beurre de karité émulsionné se sépare de l'émulsion.With a configuration implemented comprising only stages of three transducers out of five stages (3, 3, 3, 3, 3), the emulsion produced shows a significant phase separation after 30 days of storage at room temperature. In particular, approximately 72% of the emulsified shea butter separates from the emulsion.

Ainsi, une configuration comprenant à la fois des étages de deux transducteurs et des étages de trois transducteurs permet d'obtenir une meilleure stabilité du mélange traité conformément à la huitième règle de construction précisée ci-dessus.Thus, a configuration comprising both stages of two transducers and stages of three transducers makes it possible to obtain better stability of the mixture treated in accordance with the eighth construction rule specified above.

Une émulsion à 30% est réalisée avec 2000 g d'eau déminéralisée à vingt degrés Celsius et 860 g d'huile de colza à vingt degrés Celsius. Le pré-mélange de l'émulsion est fait via un homogénéisateur haute pression. Elle est ensuite traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. Les étages de transducteurs sont distants de 6 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. L'émulsion circule dans le pilote à une vitesse de 60 g/min.A 30% emulsion is produced with 2000 g of demineralized water at twenty degrees Celsius and 860 g of rapeseed oil at twenty degrees Celsius. The pre-mixing of the emulsion is done via a high pressure homogenizer. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 6 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. The emulsion circulates in the pilot at a speed of 60 g/min.

Avec une configuration de transducteurs comprenant 50% d'étages de deux transducteurs et 50% d'étages de trois transducteurs sur quatre étages (2, 2, 3, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante, celle-ci étant stable.With a configuration of transducers comprising 50% of stages of two transducers and 50% of stages of three transducers on four stages (2, 2, 3, 3), the emulsion produced shows no phase separation after 30 days of storage at room temperature, which is stable.

Avec une configuration de transducteurs comprenant 75% d'étages de deux transducteurs et 25% d'étages de trois transducteurs sur quatre étages (2, 2, 2, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante, celle-ci étant stable.With a configuration of transducers comprising 75% of stages of two transducers and 25% of stages of three transducers on four stages (2, 2, 2, 3), the emulsion produced shows no phase separation after 30 days of storage at room temperature, which is stable.

Avec une configuration de transducteurs comprenant 25% d'étages de deux transducteurs et 75% d'étages de trois transducteurs sur quatre étages (2, 3, 3, 3), l'émulsion réalisée présente une importante séparation de phase après 30 jours de stockage à température ambiante. En particulier, environ 7% de l'huile émulsionnée se sépare de l'émulsion.With a configuration of transducers comprising 25% of stages of two transducers and 75% of stages of three transducers on four stages (2, 3, 3, 3), the emulsion produced shows a significant phase separation after 30 days of storage at room temperature. In particular, about 7% of the emulsified oil separates from the emulsion.

Ainsi, une configuration comprenant au moins 50% d'étages de deux transducteurs permet d'obtenir une meilleure stabilité du mélange traité conformément à la huitième règle de construction précisée ci-dessus.Thus, a configuration comprising at least 50% of stages of two transducers makes it possible to obtain better stability of the mixture treated in accordance with the eighth construction rule specified above.

Exemple comparatif concernant la neuvième règle de constructionComparative example concerning the ninth construction rule

Une émulsion à 30% en phase continue est réalisée avec 2000 g d'eau déminéralisée à vingt degrés Celsius à laquelle est ajouté progressivement 860 g d'huile de paraffine liquide, très apolaire, à vingt degrés Celsius. Elle est traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. Les étages de transducteurs sont distants de 20 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. Un système de pré-mélange mécanique et une pompe péristaltique permettant l'ajout d'huile au cours du traitement sont utilisés en amont des transducteurs. L'huile est ajoutée à une vitesse de 10 g/min. L'émulsion circule dans le pilote à une vitesse de 60 g/min.A 30% emulsion in continuous phase is produced with 2000 g of demineralised water at twenty degrees Celsius to which is gradually added 860 g of liquid paraffin oil, very apolar, at twenty degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 20 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. A mechanical pre-mixing system and a peristaltic pump allowing the addition of oil during the treatment are used upstream of the transducers. The oil is added at a rate of 10 g/min. The emulsion circulates in the pilot at a speed of 60 g/min.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages (2, 2, 2, 3, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante.With a configuration of transducers comprising stages of two and three transducers over five stages (2, 2, 2, 3, 3), the emulsion produced shows no phase separation after 30 days of storage at ambient temperature.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages en alternance avec des étages ne comprenant aucun transducteurs (2, 0, 2, 0, 2, 0, 3, 0, 3), l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante. Selon cette configuration, deux étages consécutifs comprenant des transducteurs sont distants de 18 centimètres.With a configuration of transducers comprising stages of two and three transducers over five stages alternating with stages comprising no transducers (2, 0, 2, 0, 2, 0, 3, 0, 3), the emulsion produced does not shows no phase separation after 30 days storage at room temperature. According to this configuration, two consecutive stages comprising transducers are 18 centimeters apart.

Avec une configuration de transducteurs comprenant des étages de deux et trois transducteurs sur cinq étages en alternance avec des étages ne comprenant aucun transducteurs (2, 0, 0, 2, 0, 0, 2, 0, 0, 3, 0, 0, 3), l'émulsion réalisée présente une importante séparation de phase après 30 jours de stockage à température ambiante. En particulier, environ 75% de l'huile émulsionnée se sépare de l'émulsion. Selon cette configuration, deux étages consécutifs comprenant des transducteurs sont distants de 28 centimètres.With a transducer configuration comprising stages of two and three transducers over five stages alternating with stages comprising no transducers (2, 0, 0, 2, 0, 0, 2, 0, 0, 3, 0, 0, 3), the emulsion produced exhibits significant phase separation after 30 days of storage at room temperature. In particular, about 75% of the emulsified oil separates from the emulsion. According to this configuration, two consecutive stages comprising transducers are 28 centimeters apart.

Ainsi, une variation de la distance d entre les étages de transducteurs n'influe pas sur la stabilité du mélange traité conformément à la neuvième règle de construction précisée ci-dessus. Il est toutefois nécessaire que les étages de transducteurs 6 restent suffisamment rapprochés et notamment séparés d'une distance d inférieure à vingt-huit centimètres.Thus, a variation of the distance d between the stages of transducers does not influence the stability of the mixture treated in accordance with the ninth rule of construction specified above. It is however necessary that the stages of transducers 6 remain sufficiently close together and in particular separated by a distance d of less than twenty-eight centimeters.

Exemple comparatif concernant la dixième règle de constructionComparative example concerning the tenth construction rule

Une émulsion à 30% en phase continue est réalisée avec 2000 g d'eau déminéralisée à vingt degrés Celsius à laquelle est ajouté progressivement 860 g d'huile d'olive à vingt degrés Celsius. Elle est traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. Les étages de transducteur sont distants de 1,5 centimètre. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. Un système de pré-mélange mécanique et une pompe péristaltique permettant l'ajout d'huile au cours du traitement sont utilisés en amont des transducteurs. L'huile est ajoutée à une vitesse de 10 g/min. L'émulsion circule dans le pilote à une vitesse de 60 g/min.A 30% emulsion in continuous phase is produced with 2000 g of demineralized water at twenty degrees Celsius to which is gradually added 860 g of olive oil at twenty degrees Celsius. It is processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The transducer stages are 1.5 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. A mechanical pre-mixing system and a peristaltic pump allowing the addition of oil during the treatment are used upstream of the transducers. The oil is added at a rate of 10 g/min. The emulsion circulates in the pilot at a speed of 60 g/min.

Avec une configuration comprenant des étages de deux et trois transducteurs sur quatre étages (2, 2, 3, 3) et une durée de traitement de quatre heures, l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante.With a configuration comprising stages of two and three transducers on four stages (2, 2, 3, 3) and a processing time of four hours, the emulsion produced shows no phase separation after 30 days of storage at room temperature. .

Avec une configuration comprenant des étages de deux et trois transducteurs sur huit étages (2, 2, 3, 3, 2, 2, 3, 3) et une durée de traitement de deux heures, l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante. Avec une configuration comprenant des étages de deux et trois transducteurs sur huit étages (2, 2, 2, 2, 3, 3, 3, 3) et une durée de traitement de deux heures, l'émulsion réalisée ne présente aucune séparation de phase après 30 jours de stockage à température ambiante. Avec une configuration comprenant des étages de deux et trois transducteurs sur quatre étages (2, 2, 3, 3) et une durée de traitement de deux heures, Environ 43% de l'huile émulsionnée se sépare de l'émulsion après 30 jours de stockage à température ambiante.With a configuration comprising stages of two and three transducers on eight stages (2, 2, 3, 3, 2, 2, 3, 3) and a treatment time of two hours, the emulsion produced shows no phase separation. after 30 days of storage at room temperature. With a configuration comprising stages of two and three transducers on eight stages (2, 2, 2, 2, 3, 3, 3, 3) and a treatment time of two hours, the emulsion produced shows no phase separation. after 30 days of storage at room temperature. With a configuration comprising two and three transducer stages on four stages (2, 2, 3, 3) and a treatment time of two hours, approximately 43% of the emulsified oil separates from the emulsion after 30 days of storage at room temperature.

Ainsi, la durée de traitement ainsi que le nombre d'étages de transducteurs influent sur la stabilité du mélange traité conformément à la dixième règle de construction précisée ci-dessus.Thus, the duration of treatment as well as the number of stages of transducers influence the stability of the mixture treated in accordance with the tenth rule of construction specified above.

Exemple de mélangeExample of mixture

On décrit ci-après des exemples de mélange traité selon le procédé de l'invention.Examples of mixture treated according to the process of the invention are described below.

Réalisation de liposomes dans une phase aqueuseRealization of liposomes in an aqueous phase

Une émulsion à 90% en phase continue est réalisée avec 900 g d'eau déminéralisée à vingt degrés Celsius à laquelle est ajoutée 100 g de phospholipides à vingt degrés Celsius. Elle est traitée durant deux heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. La configuration mise en œuvre comprend des étages à deux transducteurs et des étages à trois transducteurs sur quatre étages (2, 2, 3, 3). Chacun des étages de transducteurs sont distants de 6 centimètres. Le pH du mélange est maintenu à 6,5 durant le traitement. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température du mélange durant le traitement. Un pré-mélange mécanique est réalisé préalablement à la mise en circulation des phases dans le tube 3. La dispersion circule dans le tube à une vitesse de 60 g/min.A 90% emulsion in continuous phase is produced with 900 g of demineralized water at twenty degrees Celsius to which is added 100 g of phospholipids at twenty degrees Celsius. It is processed for two hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The configuration implemented includes stages with two transducers and three transducer stages on four stages (2, 2, 3, 3). Each of the transducer stages are 6 centimeters apart. The pH of the mixture is maintained at 6.5 during the treatment. A cryostat set at ten degrees Celsius keeps the temperature of the mixture constant during the treatment. A mechanical premix is carried out prior to the circulation of the phases in the tube 3. The dispersion circulates in the tube at a speed of 60 g/min.

A l'issue du traitement, une observation microscopique telle que représentée sur la figure 11B révèle la présence de liposomes dans le mélange 2 ayant un diamètre de l'ordre de 200 nanomètres. La figure 11A représente notamment la répartition granulométrique de ces liposomes dans le mélange 2. Après 30 jours de stockage à température ambiante, le mélange 2 réalisée ne présente aucune séparation de phase.At the end of the treatment, a microscopic observation as represented on the figure 11B reveals the presence of liposomes in the mixture 2 having a diameter of the order of 200 nanometers. The figure 11A represents in particular the particle size distribution of these liposomes in the mixture 2. After 30 days of storage at room temperature, the mixture 2 produced shows no phase separation.

Réalisation de vecteurs de coenzyme Q10Production of coenzyme Q10 vectors

Une émulsion à 15% en phase continue est réalisée avec 1800g d'eau déminéralisée à vingt degrés Celsius et un mélange de 167 g d'huile de colza de 33g de coenzyme Q10 à vingt degrés Celsius. Le pré-mélange de l'émulsion est fait via un homogénéisateur haute pression. Elle est ensuite traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. La configuration mise en œuvre comprend des étages de deux transducteurs et de trois transducteurs sur quatre étages (2, 2, 3, 3). Chacun des étages de transducteurs sont distants de 6 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. L'émulsion circule dans le pilote à une vitesse de 60 g/min.A 15% continuous phase emulsion is produced with 1800g of demineralised water at twenty degrees Celsius and a mixture of 167g of rapeseed oil and 33g of coenzyme Q10 at twenty degrees Celsius. The pre-mixing of the emulsion is done via a high pressure homogenizer. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The implemented configuration includes stages of two transducers and three transducers on four stages (2, 2, 3, 3). Each of the transducer stages are 6 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. The emulsion circulates in the pilot at a speed of 60 g/min.

Une telle émulsion permet ainsi d'obtenir une vectorisation de coenzyme Q10, disposant de toutes les propriétés, notamment anti-oxydante, de la molécule d'intérêt Après 30 jours de stockage à température ambiante, l'émulsion réalisée ne présente aucune séparation de phase.Such an emulsion thus makes it possible to obtain a vectorization of coenzyme Q10, having all the properties, in particular antioxidant, of the molecule of interest. After 30 days of storage at room temperature, the emulsion produced shows no phase separation. .

Réalisation d'une suspension de poudreProduction of a powder suspension

Une suspension à 5% en phase continue est réalisée avec 1425 g d'eau déminéralisée à vingt degrés Celsius et un mélange de 75 g d'un oxyde de fer en poudre à vingt degrés Celsius. Le pré-mélange de l'émulsion est fait via un système d'agitation mécanique. Elle est ensuite traitée durant quatre heures par des transducteurs piézoélectriques disposés sur les trois faces d'un tube inox à section triangulaire. La configuration mise en œuvre comprend des étages de deux transducteurs et de trois transducteurs sur quatre étages (2, 2, 3, 3). Chacun des étages de transducteurs sont distants de 8 centimètres. Un pH-stat ainsi qu'une pompe à soude (0.1% en masse) permettent de maintenir le pH de l'émulsion à 8. Un cryostat réglé à dix degrés Celsius permet de maintenir constante la température de l'émulsion durant le traitement. L'émulsion circule dans le pilote à une vitesse de 600 g/min.A 5% suspension in continuous phase is produced with 1425 g of demineralised water at twenty degrees Celsius and a mixture of 75 g of an iron oxide powder at twenty degrees Celsius. The pre-mixing of the emulsion is done via a mechanical agitation system. It is then processed for four hours by piezoelectric transducers arranged on the three sides of a stainless steel tube with a triangular section. The implemented configuration includes stages of two transducers and three transducers on four stages (2, 2, 3, 3). Each of the floors of transducers are 8 centimeters apart. A pH-stat and a caustic pump (0.1% by mass) make it possible to maintain the pH of the emulsion at 8. A cryostat set at ten degrees Celsius makes it possible to keep the temperature of the emulsion constant during the treatment. The emulsion circulates in the pilot at a speed of 600 g/min.

Après 30 jours de stockage à température ambiante, la suspension réalisée ne présente aucune séparation de phase.After 30 days of storage at room temperature, the suspension produced shows no phase separation.

Réalisation d'émulsions inversesRealization of inverse emulsions

Plusieurs essais ont été effectués avec différentes huiles : beurre anhydre et huile d'olive pour le secteur alimentaire, beurre de karité et huile essentielle d'origan pour la cosmétique.Several tests have been carried out with different oils: anhydrous butter and olive oil for the food sector, shea butter and essential oil of oregano for cosmetics.

Les mélanges 2 ont été faits comme suit : Référence Mélange (%) Durée d'émulsification (heure) Fig. 1 95% de beurre de karité + 5% d'eau distillée 6h 3 2 95% de MGLA+ 5% d'eau distillée 6h 4 3 95% d'huile essentielle d'origan + 5% d'eau distillée 4h 5 4 95% d'huile d'olive + 5% d'eau distillée 5h 6 Mixes 2 were made as follows: Reference Mixed (%) Emulsification time (hour) Fig. 1 95% shea butter + 5% distilled water 6am 3 2 95% MGLA+ 5% distilled water 6am 4 3 95% oregano essential oil + 5% distilled water 4h 5 4 95% olive oil + 5% distilled water 5am 6

Les figures 3 à 6 illustrent la dispersion granulométrique des gouttelettes d'eau qui restent en suspension dans la phase lipidique formant ainsi une émulsion inverse.The figures 3 to 6 illustrate the particle size dispersion of the water droplets which remain suspended in the lipid phase thus forming an inverse emulsion.

Par ailleurs, les émulsions inverses peuvent être caractérisées par diffraction dynamique de la lumière. En particulier, la figure 7 représente la répartition granulométrique de gouttelettes d'eau (5%) en émulsion inverse (E/H) dans de l'huile d'olive (95%) après six heures de traitement selon le procédé. Comme cela est visible sur cette figure 7, les gouttelettes ont un diamètre inférieur à 500 nanomètres et 90% de la population présente un diamètre inférieur à 314 nanomètres. Le diamètre moyen des gouttelettes de cette émulsion est de 175 nanomètres.Furthermore, inverse emulsions can be characterized by dynamic light diffraction. In particular, the figure 7 represents the particle size distribution of water droplets (5%) in inverse emulsion (W/O) in olive oil (95%) after six hours of treatment according to the process. As can be seen in this figure 7 , the droplets have a diameter of less than 500 nanometers and 90% of the population has a diameter of less than 314 nanometers. The average droplet diameter of this emulsion is 175 nanometers.

Etude de stabilitéStability study

Une émulsion d'eau dans de l'huile d'olive telle que réalisée référencé 4 ci-dessus a été stockée à température ambiante pendant une durée de deux ans. La figure 8 montre ainsi la répartition granulométrique des particules de l'émulsion mesurée juste après son traitement (courbe en trait plein) ainsi que mesurée suite à son stockage de deux ans (en trait pointillé). La mesure de la répartition granulométrique de l'émulsion deux ans après son traitement montre que les gouttelettes d'eau ont légèrement augmenté de taille ce qui traduit un très léger phénomène de coalescence après la longue durée de stockage de l'émulsion. Cependant, cette émulsion ne montre pas de phénomène de séparation de phase et la taille moyenne des gouttelettes reste de l'ordre de 100nm à 200 nanomètres. En outre, l'émulsion stockée pendant une durée de deux ans ne montre pas de phénomène apparent de déstabilisation, de séparation de phase, ni de décantation de l'eau.An emulsion of water in olive oil as produced referenced 4 above was stored at room temperature for a period of two years. The figure 8 thus shows the particle size distribution of the particles of the emulsion measured just after its treatment (curve in solid line) as well as measured after its storage for two years (in dotted line). The measurement of the particle size distribution of the emulsion two years after its treatment shows that the water droplets have slightly increased in size, which reflects a very slight phenomenon of coalescence after the long storage period of the emulsion. However, this emulsion does not show any phase separation phenomenon and the average size of the droplets remains of the order of 100 nm to 200 nanometers. In addition, the emulsion stored for a period of two years does not show any apparent phenomenon of destabilization, phase separation, or decantation of water.

Le procédé est d'application générale dans tous les secteurs de l'industrie, et trouve une application particulièrement intéressante lorsque l'utilisation d'émulsifiants dans un mélange peut poser des problèmes de confort, d'irritation, d'allergie ou d'intolérance comme par exemple dans les secteurs de l'agroalimentaire, la dermatologie, la cosmétique, les produits de relaxation et la pharmacie. D'autres secteurs intéressants sont par exemple la peinture ou les polymères. Bien entendu, la suppression d'émulsifiants permet de réduire les coûts, et présente donc un attrait dans toutes les préparations d'émulsions à l'échelle industrielle. Les mélanges traités par le procédé selon l'invention peuvent être des crèmes, des lotions, des sprays et toute autre forme de distribution de produit pharmaceutique et/ou cosmétique.The process is of general application in all sectors of industry, and finds a particularly interesting application when the use of emulsifiers in a mixture can pose problems of comfort, irritation, allergy or intolerance. such as in the agri-food, dermatology, cosmetics, relaxation products and pharmacy sectors. Other interesting sectors are, for example, paint or polymers. Of course, the elimination of emulsifiers makes it possible to reduce costs, and therefore has an appeal in all the preparations of emulsions on an industrial scale. The mixtures treated by the process according to the invention can be creams, lotions, sprays and any other form of distribution of pharmaceutical and/or cosmetic product.

Bien évidemment, l'invention n'est pas limitée aux modes de réalisation décrits précédemment et fournis uniquement à titre d'exemple. Elle englobe diverses modifications, formes alternatives et autres variantes que pourra envisager l'homme du métier dans le cadre de la présente invention et notamment toutes combinaisons des différents modes de fonctionnement décrits précédemment, pouvant être pris séparément ou en association.Obviously, the invention is not limited to the embodiments described above and provided solely by way of example. It encompasses various modifications, alternative forms and other variants that a person skilled in the art may consider in the context of the present invention and in particular all combinations of the various modes of operation described previously, which may be taken separately or in combination.

Ainsi, on peut également envisager de traiter le mélange, non pas par traitement continu dans un tube, mais par des étapes de traitement successives dans plusieurs récipients comprenant chacun un ou plusieurs transducteurs opérant à hautes fréquences. En particulier, le mélange 2 peut être traité tout d'abord dans un premier récipient dans lequel le ou les transducteurs opèrent à une fréquence F1 puis être transféré ensuite dans un deuxième récipient dans lequel le ou les transducteurs opèrent à une fréquence F2 différente de la fréquence F1, et ainsi de suite si nécessaire jusqu'au traitement complet du mélange. Cela permet d'obtenir ainsi un mélange stable par l'application successive d'énergie vibratoire selon différentes fréquences F1, F2.Thus, it is also possible to envisage treating the mixture, not by continuous treatment in a tube, but by successive treatment steps in several containers each comprising one or more transducers operating at high frequencies. In particular, the mixture 2 can be treated first of all in a first container in which the transducer(s) operate at a frequency F1 and then be transferred into a second container in which the transducer(s) operate at a frequency F2 different from the frequency F1, and so on continue if necessary until the complete treatment of the mixture. This thus makes it possible to obtain a stable mixture by the successive application of vibratory energy according to different frequencies F1, F2.

Claims (12)

  1. Method for treating a mixture (2) comprising at least a first phase (2a) and a second phase (2b) which cannot be mixed with one another, the method comprising the steps of:
    - circulating the mixture (2) in a tube (3) comprising a wall (4) and extending between an inlet portion (3a) and an outlet portion (3b), the tube having a polygonal section, and
    - applying vibratory energy to the mixture (2) by means of a plurality of transducers (6) arranged on the wall (4) of the tube (3) and operating at a frequency greater than 900 kHz, the vibratory energy making it possible to disperse the first phase (2a) in the second phase (2b), the transducers (6) being arranged in a plurality of positions forming a plurality of successive treatment stages along the tube (3),
    characterized in that each stage comprises at most one transducer on each surface of the polygonal section;
    in that, at least in one stage, the active transducers are not evenly distributed over the circumference of the tube (3);
    in that there are at least two transducers per stage;
    in that there are stages having two transducers and stages having three transducers; and
    in that the number of transducers in 50% to 75% of stages is two.
  2. Method according to claim 1, wherein the first phase (2a) is an aqueous phase while the second phase (2b) is a lipid phase, or vice versa.
  3. Method according to claim 1, wherein at least one stage is such that it is devoid of two transducers (6) arranged opposite and in parallel with one another.
  4. Method according to any of the preceding claims, wherein the polygonal section comprises an odd number of sides (p).
  5. Method according to any of the preceding claims, wherein the application of vibratory energy is suitable for forming an emulsion and/or liposomes and/or elements for vectorization of the active principle.
  6. Method according to any of the preceding claims, wherein the mixture (2) does not include an added emulsifier.
  7. Method according to any of the preceding claims, wherein the mixture (2), once treated, is stable for at least two weeks, or even at least two years at room temperature.
  8. Method according to any of the preceding claims, wherein the number of transducers in each stage is greater than or equal to the number of transducers in the previous stage.
  9. Method according to any of the preceding claims, wherein the wall (4) delimits an internal space (5) in which the mixture (2) is circulated, the transducers (6) being arranged on the wall (4) outside the interior space (5).
  10. Method according to any of the preceding claims, wherein the transducers (6) are suitable for operating at different frequencies (F1, F2, F3), the transducers (6) being arranged in order of increasing frequency on the tube (3).
  11. Device (1) for treating a mixture (2) comprising at least a first phase (2a) and a second phase (2b) which cannot be mixed with one another, the device (1) comprising a tube (3) having a wall (4) and extending between an inlet portion (3a) and an outlet portion (3b), the tube having a polygonal section, and transducers (6) operating at a frequency greater than 900 kHz being arranged on the wall (4) of the tube (3) in a plurality of positions forming a plurality of successive treatment stages along the tube (3) so as to apply vibratory energy to the mixture (2),
    characterized in that each stage comprises at most one transducer on each surface of the polygonal section;
    the transducers are configured so that, at least in one stage, the active transducers are not evenly distributed around the circumference of the tube (3), in that there are at least two transducers per stage, in that there are stages having two transducers and stages having three transducers and in that the number of transducers in 50% to 75% of stages is two.
  12. Device (1) according to claim 11, wherein the cross section of the wall (4) of the tube (3) is polygonal, the polygonal section comprising an odd number of sides (p).
EP16777711.9A 2015-08-31 2016-08-29 Method and device for continuously treating a mixture Active EP3344379B1 (en)

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FR1558061A FR3040312B1 (en) 2015-08-31 2015-08-31 PROCESS FOR CONTINUOUSLY PROCESSING A MIXTURE
PCT/FR2016/052135 WO2017037372A1 (en) 2015-08-31 2016-08-29 Method and device for continuously treating a mixture

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FR3098732B1 (en) 2019-07-15 2022-08-12 Genialis METHOD FOR IMPROVING THE BIOAVAILABILITY OF HYDROPHILIC COMPOUNDS IN AN AQUEOUS SOLUTION
FR3118869A1 (en) 2021-01-20 2022-07-22 Genialis METHOD FOR IMPROVING THE ANTIOXIDANT ACTIVITY OF VITAMIN C IN AQUEOUS SOLUTION

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US6465015B1 (en) * 1998-02-24 2002-10-15 Arch Chemicals, Inc. Sonic method of enhancing chemical reactions to provide uniform, non-agglomerated particles
US6506584B1 (en) * 2000-04-28 2003-01-14 Battelle Memorial Institute Apparatus and method for ultrasonic treatment of a liquid
WO2005051511A1 (en) * 2003-11-28 2005-06-09 Mitsubishi Chemical Corporation Method for producing fine organic compound particles
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ES2913242T3 (en) 2022-06-01
FR3040312A1 (en) 2017-03-03
WO2017037372A1 (en) 2017-03-09
DK3344379T3 (en) 2022-05-09
EP3344379A1 (en) 2018-07-11
FR3040312B1 (en) 2019-06-07

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