EP3311093A1 - Wärmeaustauschsystem mit einer wärmeaustauschkammer in einem bodenaushub, verfahren zur herstellung des wärmeaustauschsystems und verfahren zum wärmetausch anhand des wärmeaustauschsystems - Google Patents

Wärmeaustauschsystem mit einer wärmeaustauschkammer in einem bodenaushub, verfahren zur herstellung des wärmeaustauschsystems und verfahren zum wärmetausch anhand des wärmeaustauschsystems

Info

Publication number
EP3311093A1
EP3311093A1 EP16775677.4A EP16775677A EP3311093A1 EP 3311093 A1 EP3311093 A1 EP 3311093A1 EP 16775677 A EP16775677 A EP 16775677A EP 3311093 A1 EP3311093 A1 EP 3311093A1
Authority
EP
European Patent Office
Prior art keywords
heat exchange
heat
exchange chamber
soil
transfer fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16775677.4A
Other languages
English (en)
French (fr)
Inventor
Henrik Stiesdal
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3311093A1 publication Critical patent/EP3311093A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/0052Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using the ground body or aquifers as heat storage medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/0056Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using solid heat storage material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

Definitions

  • Heat exchange system with a heat exchange chamber in a soil excavation Method for manufacturing the heat exchange system and method for exchanging heat by using the heat exchange system
  • the present invention refers to a heat exchange system with a heat exchange chamber, a method for manufacturing the heat exchange system and a method for exchanging heat by using the heat exchange system.
  • the heat ex ⁇ change chamber boundaries comprise a first opening for guid ⁇ ing an inflow of a heat transfer fluid, e.g. air, into the heat exchange chamber interior and a second opening for guid ⁇ ing out an outflow of the heat transfer fluid out of the heat exchange chamber interior.
  • the heat exchange system additionally comprises a charging unit for heating the heat transfer fluid with the aid of excess electricity.
  • the resulting hot heat transfer fluid is infused into the heat exchange chamber in ⁇ terior via one of the openings (e.g. first opening) of the heat exchange chamber boundaries. This opening defines a "hot" terminal of the heat exchange chamber.
  • the hot heat transfer fluid is guided through the heat exchange chamber interior. By the guiding of the hot heat transfer fluid through the heat exchange chamber interior a heat transfer from the heat transfer fluid to the heat storage material is caused. Heat is stored by the heat storage material.
  • the resulting hot heat transfer fluid can be used for generating steam with which a steam turbine is driven.
  • Result of the described discharging mode Heat is transformed back to electricity.
  • the discharging mode is stopped when the temperature at the cold terminal of the heat exchange storage begins to drop be ⁇ low a certain temperature.
  • the heat exchange chamber of the heat exchange system can comprises extensions of more than 100 m which requires a re ⁇ spective space with a respective impact to the environment.
  • a heat exchange system with at least one heat exchange cham- ber comprises heat ex ⁇ change chamber boundaries which surround at least one heat exchange chamber interior of the heat exchange chamber.
  • the heat exchange chamber boundaries comprise at least one first opening for guiding in an inflow of at least one heat trans- fer fluid into the heat exchange chamber interior and at least one second opening for guiding out an outflow of the heat transfer fluid out of the heat exchange chamber interi ⁇ or.
  • At least one heat storage material is arranged in the heat exchange chamber interior such that a heat exchange flow of the heat transfer fluid through the heat exchange chamber interior causes a heat exchange between the heat storage ma ⁇ terial and the heat transfer fluid.
  • the heat exchange chamber is at least partly arranged in at least one soil excavation of a soil.
  • the heat exchange chamber is at least partly bur ⁇ ied in the soil.
  • at least one of the heat exchange chamber boundaries is at least partly formed by at least one soil boundary.
  • the respective heat ex- change chamber boundary comprises the soil boundary of the soil excavation.
  • the soil boundary is formed by filled ground. The filled ground is preferably a result of digging into the soil for the providing of the soil excavation .
  • a method for manu ⁇ facturing a heat exchange system with following manufacturing steps is provided: a) providing of the soil excavation of a soil and b) arranging of the heat exchange chamber in the soil excavation of the soil.
  • different layers are arranged in the soil excavation of the soil.
  • Re ⁇ sult is a stacked heat exchange chamber which is arranged in the soil excavation.
  • the different layers comprise different functions, e.g. a support function for the heat storage material, a sealing function for avoiding a penetra ⁇ tion of water into the heat exchange chamber interior or a thermal insulation function.
  • a method for exchanging heat by using the heat exchange system is provided. In an operating mode of the heat exchange system the heat exchange flow of the heat transfer fluid is guided through the heat exchange chamber interior, wherein a heat exchange between the heat storage material and the heat transfer fluid is caused.
  • the heat exchange chamber is a space, cavity or a housing in which the heat storage material is located. Inside of the heat exchange chamber the heat exchange takes place. In order to provide an efficient heat exchange, the heat exchange chamber is preferably thermally insulated against the sur ⁇ roundings. The loss of heat is reduced by the thermal insula- tion.
  • the heat transfer fluid is guided (led) into the heat ex ⁇ change chamber interior via the first opening and is guided out of the heat exchange chamber interior via the second opening.
  • the first opening of the heat exchange chamber boundaries is an inlet opening.
  • the second opening of the heat exchange chamber boundaries is an outlet opening.
  • the operating mode of the heat exchange system is selected from the group consisting of charging mode with a heat trans- fer from the heat transfer fluid to the heat storage material and discharging mode with a heat transfer from the heat storage material to the heat transfer fluid.
  • a specific opening can have the function of an inlet opening or the function of an outlet opening.
  • the flow direction of the heat exchange flow depends on the operating mode. Preferably, during the charging mode the heat exchange flow is directed in a charging mode direc ⁇ tion, during the discharging mode the heat exchange flow is directed in a discharging mode direction and the charging mode direction and the discharging mode direction are opposed to each other (countercurrent operation) . But, a change of the directions of the heat exchange flow is not necessary. Charging mode direction and discharging mode direction com- prise the same direction (co-current operation) .
  • the heat exchange system is equipped with at least one charging unit for heating the heat transfer fluid.
  • the charging unit In the charging mode with activated charging unit, the charging unit can be located upstream of the heat exchange chamber. In contrast to that, in the discharging mode with a deactivated charging unit, the charging unit can be located downstream of the heat exchange chamber.
  • the charging unit comprises at least one electri ⁇ cal heating device which is selected from the group consist ⁇ ing of resistance heater, inductive heater, emitter of elec- tromagnetic radiation and heat pump.
  • the electromagnetic ra ⁇ diation is preferably infrared radiation.
  • a combination of different electrical heating devices is possible. With the aid of the electrical heating devices electricity is trans ⁇ formed into heat. This heat is absorbed by the heat transfer fluid and transported to the heat storage material in the heat exchange chamber interior.
  • the electrical heating device comprises a re ⁇ sistance heater.
  • This heater is located in the heat exchange inflow upstream of the heat exchange chamber.
  • the heat trans ⁇ fer fluid is heated up before it's entering of the heat ex ⁇ change chamber interior.
  • the resistance heater comprises a large heat exchange area for an efficient heat exchange from the resistance heater to the heat transfer fluid.
  • the large heat exchange area is formed by a grid of the resistance heater.
  • a meander shaped resistance heater is possible, too. With such a measure, the heat transfer to the heat transfer fluid is enhanced. In addition, the possibility of the (not desired) occurrence of hot spots within the re ⁇ sistance heater is reduced.
  • the heat exchange system is preferably equipped with at least one discharging unit for discharging the heat transfer fluid of the outflow from heat for production of electricity. Heat is removed from the heat transfer fluid. The removed heat is transformed into electricity. In a preferred embodiment, the transformation of heat into electricity is carried by a wa- ter/steam cycle for driving a turbine of a steam power plant.
  • the discharging mode can be realized when electricity prices and demand are high or when the production of renewable ener ⁇ gies is low. For that and in order to limit the costs which are connected to the invention, it is advantageous to use ex ⁇ isting power plants. So, the heat exchange system is a kind of retrofit system. For instance, well suited are CCPP (com ⁇ bined cycle power plant) since their heat recovery steam generator (HRSG) is similar to the application proposed here. Nevertheless, hard coal, oil, gas, waste incineration, wood or lignite fired power plants can be used since the charging unit can be designed for high temperatures to match the tem ⁇ peratures used in the steam generator. In a hybrid mode the fuel can be used to increase the temperature from the temper- ature level of the heat exchange system to the operating tem ⁇ perature of the original furnace or boiler design.
  • the heat exchange system is equipped with a flow adjusting element for adjusting the heat exchange flow through the heat exchange chamber interior, for adjusting the inflow into the heat exchange chamber interior and/or for adjusting the outflow out of the heat exchange chamber.
  • the flow adjusting element comprises at least one active fluid motion device which is selected from the group consisting of blower, fan and pump and/or the flow adjusting element comprises at least one passive fluid control device which is selected from the group consisting of activatable bypass pipe, nozzle, flap, damper and valve.
  • driving units of the active fluid motion devices like electrical motors and electrical equipment are located outside of the heat exchange flow with the (possibly very hot) heat transfer fluid.
  • flow adjusting elements can be arranged serially or in parallel. For instance, two flaps are arranged at two openings in order to adjust the inflows of the heat transfer fluid into the heat exchange chamber interior and consequent ⁇ ly in order to adjust the temperature distribution in the heat exchange chamber interior.
  • passive control devices are cheap.
  • passive control devices are very relia ⁇ ble.
  • active motion devices are used.
  • driving units of the active fluid mo ⁇ tion devices like electrical motors and electrical equipment are located outside of the heat exchange flow with the (pos- sibly very hot) heat transfer fluid.
  • the flow adjusting element can be arranged directly in the heat exchange chamber interior, downstream of the heat exchange chamber interior and/or upstream of the heat exchange chamber interior. The location depends - inter alia - on the kind of flow adjusting element (active fluid motion device or passive fluid control device) .
  • the heat storage material can be liquid and/or solid. For in ⁇ stance, a core of the heat storage material is solid and a coating of this solid core is liquid. Such a liquid coating can comprise ionic liquid.
  • the solid material comprises preferably bulk material. Mix ⁇ tures of different liquid materials and different solid mate ⁇ rials are possible as well as mixtures of liquid and solid materials .
  • thermo- chemical energy storage material Thermal energy can be stored via an endothermic reaction whereas thermal energy can be released via an exothermic reaction.
  • thermo chemi ⁇ cal storage material is for instance the calcium ox ⁇ ide/calcium hydroxide system.
  • the heat storage materials can be arranged in one or more specific containers made of non-reactive container material.
  • Non-reactive means that no chemical reaction between the heat storage material and the container material takes place dur ⁇ ing the heat exchange process.
  • the heat storage material comprising ⁇ es at least one chemically and/or physically stable material.
  • a physically stable ma- terial does not change its physical properties during the heat exchange.
  • the heat storage material re ⁇ mains in a solid state in the operating temperature range.
  • a chemically stable material does not change its chemical com ⁇ position during the heat exchange.
  • such a chem- ically stable material is a phase change material (PCM) .
  • a complex heat exchange system with different heat exchange chambers with different heat storage materials and/or different heat transfer fluids is possible, too.
  • a heat exchange chamber with stones as heat storage material and a heat exchange chamber with a phase change ma ⁇ terial as a heat storage material are combined together (in parallel or in series) .
  • the heat storage material comprising ⁇ es sand and/or stones.
  • the stones can be natural stones or artificial stones. Mixtures thereof are possible, too.
  • Arti ⁇ ficial stones can consist of containers which are filled with heat storage material. This heat storage material is for in ⁇ stance a phase change material or a thermo-chemical storage material (see above) .
  • the stones comprise gravel (pebbles) , rubbles and/or grit (splits).
  • the artificial material comprises pref ⁇ erably clinkers or ceramics. Again, mixtures of the mentioned materials are possible, too. In order to provide a cheap energy storage material it is ad ⁇ vantageous to use waste material. Therefore, in a preferred embodiment, the artificial material comprises at least one by-product of an industrial process. For instance, the by ⁇ product is iron silicate. Iron silicate origins from a slag of copper production.
  • heat exchange channels are embed ⁇ ded in the heat storage material for guiding of the heat ex ⁇ change flow through the heat exchange chamber interior.
  • the heat storage material forms a heat exchange bed.
  • the heat ex ⁇ change bed comprises the heat exchange channels.
  • the heat ex ⁇ change channels are embedded into the heat storage bed such that the heat exchange flow of the heat transfer fluid through the heat exchange channels causes the heat exchange between the heat storage material and the heat transfer flu ⁇ id.
  • the heat exchange channels can be formed by interspaces (gaps) of the heat storage material.
  • the heat storage material comprises stones. The stones form the heat exchange bed with the heat exchange channels.
  • the heat storage material is porous. Open pores of the heat storage material form the heat exchange channels .
  • the heat transfer fluid is selected from the group consisting of a liquid and a gas.
  • the gas is selected from the group consisting of inorganic gas and/or organic gas.
  • the inorganic gas is preferably air. Mixtures of different liquids are pos ⁇ sible as well as mixtures of different gases.
  • the heat transfer fluid comprises a gas at ambi ⁇ ent gas pressure.
  • the gas at the ambient pressure is air.
  • the ambient pressure (900 hPa to 1.100 hPa) varies such that the heat exchange flow through the heat exchange chamber interior is caused.
  • a pipe system (or channel system, ducting system) is used.
  • This pipe system can be closed (with a closed loop) or can be open (with an open loop) .
  • the heat transfer fluid is ambient air of the environment.
  • the loop is an open loop. Air from the environ ⁇ ment is introduced into the heat exchange system and air of the heat exchange system is released to the surroundings. There is an air exchange during the operation of the heat ex- change system.
  • the soil boundary which is formed by the filled ground is a ceil- ing of the heat exchange chamber. So, the heat exchange cham ⁇ ber interior with the heat storage material is covered by the filled ground.
  • the soil boundary which is formed by the filled ground is designed such that a packing (settling) of the heat storage material within the heat exchange chamber interior can be compensated.
  • the heat storage material comprises stones. During a couple of charging cycles and dis- charging cycles the stones crack. Hence, a packing of the heat storage material takes place. The packing of the heat storage material leads to a decreasing of a height of a fill ⁇ ing height of the heat storage material.
  • a height of the heat exchange chamber is decreased by the packing of the heat storage material. This packing is compensated. Additional measures for the com ⁇ pensation of the packing and hence for compensation of the change of the height of the heat exchange chamber are not necessary.
  • ballast layer with ballast material is advantageous.
  • the ceiling of the heat exchange chamber is covered by at least one ballast lay ⁇ er with sand or with soil.
  • the ballast material is sand and/or soil. Other ballast materials are possible, too.
  • the heat exchange chamber is at least partly covered by at least one foil.
  • the foil is arranged at least partly on top (of the heat exchange chamber and/or at least partly on a side of the heat exchange chamber and/or at least partly below the heat exchange cham ⁇ ber. In the latter case, a bottom of the heat exchange cham- ber comprises the foil.
  • the foil is resistant against a permeation of air and/or water.
  • the heat exchange chamber is sealed by the foil. So, water from the outside cannot penetrate into the heat exchange chamber interior. Al ⁇ so air (heat transfer fluid) cannot leave the heat exchange chamber interior uncontrolled. Thereby, the openings for the inflow of the heat transfer fluid and the openings for the outflow of the heat transfer fluid are left out. These open ⁇ ings are not sealed.
  • the stacking of different layers with different functions is advantageous.
  • This refers to the heat exchange chamber as a whole as well as specific parts of the heat exchange chamber, especially the top of the heat ex ⁇ change chamber.
  • the ceiling of the heat exchange chamber comprises a layer structure with fol- lowing layers: Thermal insulation layer and soil layer with filled ground. With the aid of the thermal insulation heat cannot leave the heat exchange chamber uncontrolled. With the aid of the soil layer the above described packing of the heat storage material can be compensated.
  • a similar layer struc- ture can refer to a side of the heat exchange chamber as well as to a bottom of the heat exchange chamber.
  • the layer structure comprises at least one ballast layer with sand and/or at least one foil layer with at least one foil.
  • the different layer can be arranged in different ways.
  • the foil layer is arranged between the thermal insulation layer and the soil layer.
  • the penetration of water into the heat exchange chamber inte ⁇ rior is a crucial problem.
  • the soil excavation is at least partly surrounded by at least one drainage system for avoiding penetration of water into the heat exchange chamber interior.
  • the soil excava- tion is completely surrounded by the drainage system.
  • the term "horizontal heat exchange chamber” implies a hori ⁇ zontal main (average) flow of the heat transfer fluid through the heat exchange chamber interior.
  • the flow direction of the horizontal main flow is essentially parallel to the average surface of the earth.
  • the horizontal direction is essentially a perpendicular direction to the direction of the gravity force which affects the heat transfer fluid.
  • Perpendicular means in this context that deviations from the perpendicular ⁇ ity of up to 20° and preferably deviations of up to 10° are possible .
  • a horizontally oriented direction of the heat exchange flow can be achieved by lateral first openings and/or lateral se ⁇ cond openings.
  • the horizontal heat exchange chamber comprises these openings in its side heat exchange chamber boundaries.
  • an active fluid motion device like a blower or a pump the heat exchange flow in the heat exchange chamber interior is caused.
  • the heat transfer fluid is blown or pumped into the heat exchange chamber interior or is pumped or sucked out of the heat exchange chamber interi ⁇ or .
  • at least two first openings are arranged vertically to each other and/or at least two second openings are arranged vertically to each other. Openings are arranged above each other.
  • thermo front a temperature distribution in the heat storage material and heat exchange chamber interior respectively.
  • Isothermal lines perpendicular to the flow direction are influenced.
  • the temperature front is defined by neighboring cold and hot areas of the heat storage material in the heat exchange cham ⁇ ber interior caused by the flow of the heat transfer fluid through the heat exchange chamber interior.
  • the temperature front is aligned perpendicular to the respective flow direc ⁇ tion of the heat exchange flow through the heat exchange chamber.
  • the heat exchange flow is directed in a charging mode direction wherein the temperature front moves along this charging mode direction.
  • the heat exchange flow is directed in the discharging mode direction (opposite to the charging mode direction) wherein the temperature front moves along the discharging mode direction.
  • the temperature front of the heat exchange chamber is migrat ⁇ ing through the heat exchange chamber to the respective hot/cold ends of the heat exchange chamber. It is to be noted that in case of countercurrent operation, the hot (hot open ⁇ ing) end remains the hot end (hot opening) , independently from the mode (charging mode or discharging mode) .
  • the temperature front is a zone of strong temperature gradi ⁇ ent in the heat storage material, i.e. high temperature dif ⁇ ference between hot and cold areas. In this application it separates the hot (charged with heat) and the cold (not charged) zone in the heat exchange chamber with the heat storage material.
  • the temperature front develops due to the transfer of heat from the heat transfer fluid to the heat storage material during the charging mode and due to the transfer of heat from the heat storage material to the heat transfer fluid during the discharging mode. Isothermal zones/lines develop ideally (e.g. without the influence of gravitation) perpendicular to the main flow direction, i.e. zones/lines of constant temperature.
  • the chamber boundary with one of the openings comprises a transition area with a tapering profile such that an opening diameter of the opening aligns to a first tapering profile diameter of the tapering profile and a chamber diame- ter of the heat exchange chamber aligns to a second tapering profile diameter of the tapering profile.
  • the transition area comprises an increasing cross section from the respective opening towards the heat exchange chamber. This is especially advantageous for the first opening for guiding the heat transfer fluid into the heat exchange chamber.
  • the diameter of the transition area expands from the opening diameter of the first opening to the diameter of the heat exchange cham ⁇ ber.
  • a capacity of the heat exchange unit (heat storage material which is locat ⁇ ed in the heat exchange chamber) can be highly exploited.
  • the efficiency of the heat exchange can be improved by adapting the heat exchange flow.
  • a diffuser can be located at the first opening, especially in the transition area.
  • an incident flow of the heat transfer fluid into the heat exchange chamber interior can be adjust- ed.
  • such a diffuser is formed by stones which are located in the transition area with the tapering profile.
  • the heat exchange chamber comprises a num ⁇ ber of first openings it is very advantageous to arrange a described transition area at that number of first openings.
  • the first openings can comprise a joint transition area or individual transition areas.
  • the transition area with the second opening for guiding the heat transfer fluid out of the heat exchange chamber interior can be tapered, too.
  • the short transition area com- prises a dimension which is less than 50% of a length of the heat exchange chamber.
  • the dimension is about 20% of the length of the heat exchange chamber.
  • the length is the dimension of the heat exchange chamber that is parallel to the main flow direction of the heat transfer fluid through the heat exchange chamber interior.
  • the dimen ⁇ sion of the transition area is dependent on a number of fea ⁇ tures of the complete heat exchange system, e.g. temperature of the heat transfer fluid, mass flow of the heat exchange flow, speed of the heat exchange flow at the relevant opening temperatures, etc.
  • the heat exchange chamber comprises a cylindri- cally shaped chamber boundary.
  • the chamber boundary which comprises the first opening is formed as a circular cylinder and/or the chamber boundary with the second opening is formed as a circular cylinder. Such shapes lead to best surface-volume ratios.
  • the horizontal heat exchange cham ⁇ ber comprises a heat exchange chamber length which is at least twice of a heat exchange chamber width of the heat ex- change chamber and/ or which is at least twice of a heat ex ⁇ change chamber height of the heat exchange chamber.
  • the heat exchange chamber length is selected from the range between 20 m and 300 m.
  • the heat exchange chamber width and/or the heat exchange chamber height are se- lected from the range of 1 m to 100 m.
  • an operating temperature of the operat- ing mode is selected from the range between 300 °C and 1000 °C, preferably selected from the range between 500 °C and 1000 °C, more preferably selected from the range between 600 °C and 1000 °C, 650 °C to 1000 °C and most preferably between 700 °C and 1000 °C.
  • a deviation of the temperature ranges is possible. In this context, very advantageous is an upper lim ⁇ it of the temperature range of 900 °C and most preferably an upper limit of the temperature range of 800 °C.
  • the heat ex ⁇ change system is a high temperature heat exchange system.
  • the proposed invention can be applied for renewable energy production as well as for conventional energy production.
  • the steam cy ⁇ cle of fossil fired power plants or nuclear power plants, etc.
  • the boiler of the steam cycle of the power plant can be operated with fuel when fuel costs are lower than electricity costs and the heat exchange system is charged in periods when electricity prices are low.
  • the charging can take place during a period of excess production of energy.
  • the heat exchange chamber is cheap. It is inexpensive, flexible and simple to built.
  • a compensation and a managing of expansion and retraction of storage material can easily be carried out.
  • the heat exchange chamber is reliable. Temperature changes during the charging and discharging modes don't affect the structure of the heat exchange chamber seriously. Temperature variation doesn't lead to cracks of the heat exchange chamber boundaries and hence doesn't lead to leakage of the heat ex ⁇ change chamber.
  • Figure 1 shows a heat exchange chamber of the heat exchange system.
  • Figure 2 shows a temperature distribution of the heat ex ⁇ change chamber of figure 1 in a charging mode.
  • FIG 3 shows the heat exchange system in a charging mode.
  • Figure 4 shows the heat exchanges system in a discharging mode .
  • Figure 5 shows a specific layer structure of a ceiling of the heat exchange chamber.
  • Figure 6 shows the dimensions of the heat exchange chamber.
  • Figure 7 show the heat exchange chamber of figure 1 in a dif- ferent view.
  • Core of this invention is a heat exchange system 1 with a heat exchange chamber 11 on a high temperature level.
  • the heat exchange chamber 11 is at least partly arranged in at least one soil excavation 160 of a soil 161.
  • Heat storage material 121 e.g. stones or sand which is lo- cated in the heat exchange chamber interior 112 of the heat exchange chamber 11 can be charged and discharged with heat via the heat transfer fluid 13. Heat is stored by the heat storage material 121 and can be released from the storage ma ⁇ terial 121.
  • the temperature level of the stored heat is significantly higher compared to methods applied so far to increase the ef ⁇ ficiency.
  • the temperature level lies between 300 °C and 1000 °C, preferably between 500 °C and 1000 °C, more preferably between 650 °C and 1000 °C and most preferably between 700 °C and 1000 °C.
  • the thermal capacity of the heat exchange system 1 lies in the range between 0.3 GWh and 100 GWh which causes a power output of 50 MW.
  • the heat exchange system 1 comprises at least one heat ex ⁇ change chamber 11 with heat exchange chamber boundaries 111 which surround at least one heat exchange chamber interior 112 of the heat exchange chamber 11.
  • the heat exchange cham- ber 11 is a horizontal heat exchange chamber 113.
  • the heat exchange chamber boundaries 111 comprise at least one first opening 1111 for guiding in an inflow 132 of at least one heat transfer fluid 131 into the heat exchange chamber interior 112 and at least one second opening 1112 for guiding an outflow 133 of the heat transfer fluid 131 out of the heat exchange chamber interior 112.
  • At least one heat storage material 121 is arranged in the heat exchange chamber interior 112 such that a heat exchange flow 13 of the heat transfer fluid 131 through the heat exchange chamber interior 112 causes a heat exchange between the heat storage material 121 and the heat transfer fluid 131.
  • the heat exchange chamber length of the horizon- tal heat exchange chamber 11 is about 200 m
  • the heat ex ⁇ change chamber height of the heat exchange chamber 11 is about 10 m
  • the heat exchange chamber width of the heat exchange chamber is about 50 m.
  • the stacking refers to the ceiling 118 of the heat exchange chamber 11.
  • the ceiling comprises at a layer structure 1181 with following layers above the heat storage material 121: Thermal insulation layer 1182 with mineral wool, foil layer 119 with an EPDM foil, ballast layer 1183 with sand and a soil layer 1184 with filled ground .
  • the manufacturing of the heat exchange chamber of the heat exchange system following manufacturing steps are carried out: a) providing of the soil excavation of a soil (re ⁇ moving soil) and b) arranging of the heat exchange chamber in the soil excavation of the soil. Thereby, different layers of the heat exchange chamber are just filled up resulting in the described layer structure. For instance, after digging the excavation different layers are arranged on the bottom of the excavation. After that, storage material is arranged on the layers and on the storage material, the ceiling with differ ⁇ ent layers is arranged.
  • thermal energy can be stored on a high temperature level during the charging mode. This stored thermal energy can be used during the discharging mode for the production of steam in a water steam cycle for reconversion into electrical energy.
  • One or more heat exchange chambers 11 are filled with solid heat storage material 121.
  • the solid heat storage material comprises stones. Alternatively, sand is used.
  • the inflow 132 of the heat transfer fluid 13 is guided into the heat exchange chamber interior 112.
  • the guided inflow 132 is distributed to a wide area of heat storage material 121.
  • a capacity of the heat exchange unit heat storage material 121 which is located in the heat exchange chamber interior 112 can be utilized in an advantageous manner .
  • the transition area 116 is short.
  • the short transition area 116 projects into the heat exchange chamber 11.
  • the result is a short transition channel for the guiding of the inflow 132 into the heat exchange chamber interior 112 of the heat ex ⁇ change chamber 11.
  • the heat exchange system 1 is additionally equipped with at least one flow adjusting element 134 for adjusting a mass flow of the heat exchange flow 13 of the heat transfer fluid 131 through the heat exchange chamber interior 11.
  • the flow adjusting element 134 is an active fluid motion device 1341 like a blower or a pump. Such a device enables a transporta ⁇ tion of the heat transfer fluid 131 through the heat exchange chamber interior 112 of the heat exchange chamber 11.
  • the blower or the pump can be installed upstream or downstream of to the heat exchange chamber 11.
  • the heat transfer fluid 131 enters the heat exchange chamber 11 through a diffuser 1164.
  • the diffus- er 1164 comprises stones 1165 and is arranged at the transi ⁇ tion area 116 of the heat exchange chamber 11.
  • the heat exchange flow 13 of the heat transfer fluid 131 is directed in the charging mode direction 135.
  • the flow adjust- ing element 134, 1341 is advantageously installed upstream of the charging unit 200, 201 (figure 3) : Relatively cold heat transfer fluid passes the flow adjusting element 134, 1341 before absorbing heat from the charging unit.
  • the heat transfer fluid 131 is heated up from ambient conditions by the electrical heating device 201 (charging unit 200) .
  • This charged (heated) heat transfer fluid is guided into the heat exchange chamber interior 112 of the heat exchange chamber 11 for charging of the heat storage material. Thereby the heat exchange between the heat transfer fluid and the heat storage material takes place.
  • the temperature front at a certain time of this charging process is shown (figure 2) .
  • the temperature gradient 2001 which results in the tempera- ture front is depicted.
  • the heat exchange system 1 comprises one or several heat exchange chambers 11 mentioned above, an active fluid motion device 1341 to circulate the heat trans ⁇ fer fluid 131 and a thermal machine for re-electrification, which can be a water/steam cycle 1003.
  • the working fluid of this cycle is water and steam.
  • the water/steam cycle 1003 has the function of a discharging unit 400.
  • Essential components of the steam turbine cycle 1003 are a steam turbine 1006 and a generator 1004.
  • the heat exchange flow of the heat transfer fluid is directed into the charging mode direction 136.
  • heat exchanger heat exchanger
  • the heat exchange system 1 comprises a closed loop 1005. Heat exchange fluid which has passed the heat exchange chamber in ⁇ terior 112 is guided back into the heat exchange chamber in- terior 112.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
EP16775677.4A 2015-09-30 2016-09-29 Wärmeaustauschsystem mit einer wärmeaustauschkammer in einem bodenaushub, verfahren zur herstellung des wärmeaustauschsystems und verfahren zum wärmetausch anhand des wärmeaustauschsystems Withdrawn EP3311093A1 (de)

Applications Claiming Priority (2)

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EP15187740 2015-09-30
PCT/EP2016/073299 WO2017055475A1 (en) 2015-09-30 2016-09-29 Heat exchange system with a heat exchange chamber in a soil excavation, method for manufacturing the heat exchange system and method for exchanging heat by using the heat exchange system

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EP3486594A1 (de) 2017-11-16 2019-05-22 Siemens Wind Power GmbH & Co. KG Anordnung zur speicherung von thermischer energie
EP3865805A1 (de) * 2020-02-12 2021-08-18 Siemens Gamesa Renewable Energy GmbH & Co. KG Wärmespeicher und verfahren und vorrichtung zur herstellung eines wärmespeichers

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Publication number Priority date Publication date Assignee Title
DE2721173A1 (de) * 1977-05-11 1978-11-16 Franz Kerner Waermespeicher
DE2949584A1 (de) * 1979-12-10 1981-06-11 Herbert Ing.(grad.) 5000 Köln Kaniut Erd-waermespeicher und erdwaerme-kollektor mit erhoehter leistung
DE19929692A1 (de) * 1999-06-28 2001-01-04 Bernd Scheuermann Wärmeenergiespeicher im Boden
DE102011107315A1 (de) * 2011-07-14 2013-01-17 Heinz Barth Hybrid-Energiespeicherelement und Vorrichtung zum Speichern von Energie

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