EP3310197B1 - Helm und verfahren zum zusammenbau des helms - Google Patents

Helm und verfahren zum zusammenbau des helms

Info

Publication number
EP3310197B1
EP3310197B1 EP16735776.3A EP16735776A EP3310197B1 EP 3310197 B1 EP3310197 B1 EP 3310197B1 EP 16735776 A EP16735776 A EP 16735776A EP 3310197 B1 EP3310197 B1 EP 3310197B1
Authority
EP
European Patent Office
Prior art keywords
liner
inner liner
damper
helmet
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16735776.3A
Other languages
English (en)
French (fr)
Other versions
EP3310197A1 (de
Inventor
Robert Weber
Robert Daniel Reisinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
6d Helmets LLC
Original Assignee
6d Helmets LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 6d Helmets LLC filed Critical 6d Helmets LLC
Publication of EP3310197A1 publication Critical patent/EP3310197A1/de
Application granted granted Critical
Publication of EP3310197B1 publication Critical patent/EP3310197B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/06Impact-absorbing shells, e.g. of crash helmets
    • A42B3/062Impact-absorbing shells, e.g. of crash helmets with reinforcing means
    • A42B3/063Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures
    • A42B3/064Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures with relative movement between layers

Definitions

  • This application is directed to a helmet and a method of assembling the helmet.
  • One or more embodiments of the present invention generally relate to safety equipment, and more particularly for example, to protective helmets that protect the human head against repetitive impacts, moderate impacts and severe impacts so as to significantly reduce the likelihood of both translational and rotational brain injury and concussions.
  • Action sports e . g ., skateboarding, snowboarding, bicycle motocross (BMX), downhill mountain biking, and the like
  • motorsports e . g ., off-road and on-road motorcycle riding and racing
  • traditional contact sports e . g ., football and hockey
  • Current "state of the art” helmets are not keeping pace with the evolution of sports and the capabilities of athletes.
  • science is providing alarming data related to the traumatic effects of both repetitive but moderate, and severe impacts to the head. While concussions are at the forefront of current concerns, rotational brain injuries from the same concussive impacts are no less of a concern, and in fact, are potentially more troublesome.
  • US 2015/157082 A1 discloses a safety helmet, wherein the inner and outer liners thereof are coupled to each other so as to form an internal subassembly by the use of a plurality of resilient structures.
  • a head-side insert comprises an elevation which projects into the region of a shell-side insert.
  • the elevation is surrounded by a damping means which is compressed during a blow from the front, while the head side insert rotates backwards together with the outer shell.
  • US 2001/032351 A1 discloses a helmet including a shell and a shock absorbing liner that is split into an outer liner and an inner liner.
  • the outer liner and the inner liner have respective dents or recesses, opposite to each other.
  • a layer of an absorbent elastic body stuck to the outer liner and the inner liner.
  • US 2013/247284 A1 discloses a head protection. There is a shell and two layers of liner material. A device is placed therebetween. The device comprises a liquid or gel like material in a bladder that flexible inner and outer walls to float or slide relative to one another.
  • Omnidirectional impact energy management systems are provided for protective helmets that can significantly reduce both rotational and linear forces generated from impacts to the helmets over a broad spectrum of energy levels.
  • Embodiments enable the production of hard-shelled safety helmets that can provide a controlled internal omnidirectional relative displacement capability, including relative rotation and translation, between the internal components thereof.
  • the systems enhance modern helmet designs for the improved safety and well-being of athletes and recreational participants in sporting activities in the event of any type of impact to the wearer's head.
  • These designs specifically address, among other things, the management, control, and reduction of angular acceleration forces, while simultaneously reducing linear impact forces acting on the wearer's head during such impacts.
  • omnidirectional impact energy management systems for helmets are provided that can significantly reduce both rotational and linear forces generated from impacts imparted to the helmets.
  • the systems enable a controlled internal omnidirectional relative displacement capability, including relative rotational and translational movement, between the internal components of a hard shelled safety helmet.
  • One or more embodiments disclosed herein are particularly well suited to helmets that can provide improved protection from both potentially catastrophic impacts and repetitive impacts of varying force that, while not causing acute brain injury, can cause cumulative harm.
  • the problem of cumulative brain injury i.e ., Second Impact Syndrome (SIS)
  • SIS Second Impact Syndrome
  • helmets are configured with dampers of specific flex and compression characteristics to manage a wide range of repetitive and severe impacts from all directions, thus addressing the multitude of different risks associated with diverse sports, such as football, baseball, bicycle riding, motorcycle riding, skateboarding, rock climbing, hockey, snowboarding, snow skiing, auto racing, and the like.
  • Head injuries result from two types of mechanical forces - contact and non-contact. Contact injuries arise when the head strikes or is struck by another object. Non-contact injuries are occasioned by cranial accelerations or decelerations caused by forces acting on the head other than through contact with another object, such as whiplash-induced forces. Two types of cranial acceleration are recognized, which can act separately or in combination with each other. “Translational” acceleration occurs when the brain's center of gravity (CG), located approximately at the pineal gland, moves in a generally straight line. “Rotational” or angular acceleration occurs when the head turns about its CG without linear movement of the CG.
  • CG center of gravity
  • Fig. 1 is a cross-sectional view of an example of a helmetuseful for understanding the invention.
  • the helmet of Fig. 1 includes at least two layers and is designed to absorb both translational and rotational forces.
  • Helmet 800 of Fig. 1 includes an outer liner 802, an inner liner 804, a substrate 806, isolation damper 822, and insert 824.
  • the outer liner 802 may be disposed of or contained within an outer shell (not shown) of the helmet 800.
  • the outer shell may be a relatively hard outer shell (i.e., harder than the liners of the helmet 800) and may be made from, for example, polycarbonate, ABS plastic, PVC plastic, nylon, fiberglass, carbon fiber, carbon fiber reinforced plastic, other plastics, wood, metals, or other suitable materials.
  • the outer shell may contain the various components highlighted in Fig. 1 .
  • the outer liner 802 may be bonded to the outer shell, attached to the outer shell through mechanical fasteners such as screws, rivets, and mechanical attachment features on one or both of the outer shell and the outer liner 802, and/or placed inside the outer shell and allowed to translate and/or rotate.
  • the outer liner 802 may be disposed between the outer shell and any inner liners, dampers, or other components.
  • the outer liner 802 may be formed of any suitable material, including energy absorbing materials of the types commonly used in the industry, such as expanded polystyrene (EPS) or expanded polypropylene (EPP).
  • EPS expanded polystyrene
  • EPP expanded polypropylene
  • the outer liner 802 may also include various features that may absorb force.
  • the outer liner 802 may include the lug 808.
  • the lug 808 may be a protrusion from a side of the outer liner 802.
  • the lug 808 may be on the outside (i.e., the side closer to the outer shell) or may be on the inside (i.e., the side closer to the inner liner 804) of the outer liner 802.
  • the lug 808 may deform when subjected to a force.
  • the force may be an axial force, a lateral force, a rotational motion, another type of force, or a combination of such forces.
  • the lug 808 may be molded from the same material as the outer liner 802 and may be a part of the outer liner 802 (that is, for example, manufactured from the same mold).
  • the inner liner 804 may include a surface for the lug 808 to contact.
  • the lug 808 may contact the inner liner 804 or there may be, when the helmet 800 is in a normal operating condition or a resting position (i.e., not absorbing a force), a space separating the lug 808 from the inner liner 804.
  • the helmet may smoothly ramp up resistance force of the liners by allowing the lug 808 to contact or engage the inner liner 804 at certain stages of deformation of the inner liner 804.
  • the outer liner 802 or the inner liner 804 may include a plurality of lugs, such as more than 2, more than 10, more than 20, more than 30, or more than 40 lugs.
  • the lugs may all be the same height, or the various lugs may be a plurality of different heights.
  • the height, the material, and the quantity of lugs at any specific height may be selected to allow the resistance force of the liners to smoothly ramp.
  • the inner liner 804 of Fig. 1 may not include detents or cup-like features to contact and/or locate the lug 808, the inner liner 804 may include such features or there may be a separate layer with such features.
  • the inner liner 804 may be disposed of or contained within the outer liner 802.
  • the inner liner 804 may, similar to the outer liner 802, be formed of any suitable material, including energy absorbing materials of the types commonly used in the industry, such as expanded polystyrene (EPS) or expanded polypropylene (EPP).
  • EPS expanded polystyrene
  • EPP expanded polypropylene
  • the inner liner 804 may also be bonded, attached via mechanical fasteners such as screws, rivets, and mechanical attachment features, and/or placed inside the outer liner 802 and allowed to translate and/or rotate.
  • the inner liner 804 may also be attached to the outer shell.
  • the inner liner 804 may include a lug or a plurality of lugs.
  • the lugs may be similar to the lug 808.
  • a component the lug 808 may be configured to contact, such as the outer liner 802, the outer shell, or an intermediate liner, may not include detents or cup-like features to contact and/or locate the lug.
  • Such components may include such features or there may be a separate layer with such features.
  • the substrate 806 may be an intermediate layer between the outer liner 802 and the inner liner 804.
  • the substrate 806 may be a support for the isolation damper 822 or a plurality of isolation dampers.
  • the isolation damper 822 may be an elastomeric structure and be designed to absorb shock and/or allow controlled movement of the inner liner 804 relative to the outer liner 802.
  • the isolation damper 822 may allow the inner liner 804 to translate and/or rotate relative to the outer liner 802.
  • the isolation damper 822 may allow omnidirectional movement of the inner liner 804 relative to the outer liner 802, or vice versa. Such allowed movement may better absorb translation and/or rotational movement of a helmet wearer's head and thus offer improved protection.
  • the isolation damper 822 may be formed of a wide variety of elastomeric materials, including MCU (micro-cellular urethane), EPU, natural rubber, synthetic rubbers, foamed elastomers of various chemical constituents, solid cast elastomers of various chemical constituents, encased liquids, gels or gasses providing flexible structures, and any flexible assembly of any other kind that will provide the desired degree of omnidirectional movement.
  • MCU micro-cellular urethane
  • EPU natural rubber
  • synthetic rubbers synthetic rubbers
  • foamed elastomers of various chemical constituents solid cast elastomers of various chemical constituents
  • encased liquids gels or gasses providing flexible structures
  • any flexible assembly of any other kind that will provide the desired degree of omnidirectional movement.
  • the isolation damper 822 may include one or more protrusions.
  • the protrusions may be optional features.
  • the protrusions may include features to, for example, absorb shock or couple various components together.
  • the isolation damper 822 may also include conical, spherical, partially spherical or conical, rectangular, or other such geometric features.
  • Features and/or with corresponding geometries e.g., configured to receive a conical or spherical shape
  • the isolation damper 822 may not include protrusions and/or may be substantially cylindrical in profile.
  • the isolation damper 822 may be a part of an assembly to couple together the outer liner 802 and the inner liner 804.
  • the isolation damper 822 may, for example, mechanically couple to one or both of the outer liner 802 or the inner liner 804.
  • the isolation damper 822 may also, alternatively or in addition to, be coupled to the substrate 806.
  • the substrate 806 may then be coupled to one or both of the outer liner 802 and the inner liner 804.
  • the isolation damper 822 may be coupled to the substrate 806 on one end and the outer liner 802 on another end.
  • the substrate 806 may then be coupled to the inner liner 804.
  • the outer liner 802 may include the insert 824 to receive the isolation damper 822.
  • the insert 824 may be a recess or aperture within the inner liner 804 and/or outer liner 802.
  • the recess or aperture may be fitted with inserts or cup-like inserts that locate and retain the isolation dampers 822 in place, provide additional support for the isolation dampers 822 within the liners, and/or help to manage and disburse impact forces acting on the helmet 800.
  • the insert 824 may be configured with any suitable geometry and can include flanges of appropriate sizes and/or shapes to distribute forces over a larger area of a corresponding one of the liners.
  • the insert(s) respectively disposed on the inner and/or outer liners 804 and/or 802 may be over-molded into the associated liner for attachment purposes, and may utilize a circumferential flange or multiple circumferential flanges in various sizes and configurations to help retain and distribute forces within the material of the associated liner.
  • the insert 824 may be held in the associated liner by, for example, friction, or alternatively, by any other suitable means, including adhesives, heat bonding and/or welding, and similarly, the respective ends of the isolation damper 822 may be held in the corresponding insert 824 by friction, or alternatively, be fixed in the insert 824 by any other suitable method or means.
  • the insert 824 may be made of any suitable material, including thermosetting or thermoforming plastics, such as acrylonitrile butadiene styrene (ABS), polyvinylchloride (PVC), polyurethane (PU), polycarbonates, nylon, various alloys of metals, and the like.
  • the helmet 800 may also include features to improve comfort.
  • the inner liner 804 may include a vent 820 to improve ventilation within the helmet 800.
  • the vent 820 may be a cutout of various geometries within the inner liner 804 to allow air to flow through the inner liner 804. Vents may also be present on the outer liner, on intermediate liners, or on other components within the helmet 800.
  • the substrate 806 may be coupled to the inner liner 804 through various different methods and components.
  • Fig. 2 illustrates one such method.
  • Fig. 2 is another view of the example helmet of Fig. 1 .
  • the helmet 800 in Fig. 2 includes the outer liner 802, the inner liner 804, the substrate 806, isolation damper 822, and attachment feature 826.
  • the various components in Fig. 2 may be similar to their respective components in Fig. 1 .
  • the outer liner 802 may be shown in an unfolded configuration.
  • the unfolded configuration may be similar to or the same as how the outer liner 802 is manufactured.
  • the outer liner 802 may be manufactured in a substantially flat pattern.
  • the outer liner 802, as well as other components described herein, may include cutouts to allow the outer liner 802 and other components to fold into a cup-like shape that would substantially conform to a wearer's head.
  • the helmet 800 in Fig. 2 also includes the attachment feature 826.
  • the attachment feature 826 may be a pin, a bolt, a nut configured to engage a bolt, a stand-off, an adhesive, welding, tape or Velcro, or other suitable fastener.
  • the attachment feature 826 may be a pin that may be inserted into the inner liner 804 to couple the substrate 806 to the inner liner 804.
  • the portion of the inner liner 804 that may receive the pin may include features to prevent the pin from easily backing out.
  • the inner liner 804 may include a hole configured to receive the pin and the hole may include a raised surface around at least a portion of the circumference of the hole. The raised surface may then contact the pin or features on the pin designed to receive the raised surface and may prevent the pin from backing out of the hole.
  • the pin may instead include such features instead of the hole or the hole and pin may both include such features.
  • the attachment feature 826 may also be other features.
  • the attachment features 826 may be a stand-off or pin rising from the inner liner 804.
  • the substrate 806 may include a feature, such as a hole, that may receive the stand-off or pin. The stand-off or pin may then be inserted into the hole.
  • the substrate 806 may include multiple holes and the inner liner 804 may include a corresponding number of stand-offs or pins. The substrate 806 may be stretched over the stand-offs or pins of the inner liner 804 during assembly.
  • the substrate 806 may then be contained on the inner liner 804 through the shape of the substrate 806 alone, through fasteners such as screws, bolts, adhesives, or Velcro, or through a combination of multiple different methods of securing the substrate 806 to the inner liner 804.
  • Figs. 3-7 show examples of such possible configurations.
  • Figs. 3A and 3B are isometric and cross-sectional views of an impact absorbing system of a helmet useful for understanding the invention.
  • the impact absorbing system 900 includes an outer liner 902, an inner liner 904, a damper array 910, and an outer shell 918.
  • the outer liner 902, the inner liner 904, and the outer shell 918 may be similar to their respective components described in Fig. 1 .
  • the damper array 910 may include a first substrate 912, dampers 914, and a second substrate 916.
  • the outer shell 918, the outer liner 902, and the second substrate 916 may be see-through to allow a better view of the dampers 914.
  • the first substrate 912 may be a substrate made from the same material as the damper 914 or may be made from a different material.
  • the first substrate may be harder than the damper 914 and may be, for example, polycarbonate, nylon, ABS plastic, PVC plastic, graphite, wood, metal, fiberglass, carbon fiber, Kevlar, or other suitable materials.
  • Dampers 914 may be bonded or coupled to the first substrate 912.
  • the dampers 914 may be bonded through an adhesive such as glue or through mechanical fasteners such as screws and push-pins.
  • the first substrate 912 may aid in more evenly distributing force to the dampers 914 and/or to a substrate.
  • the first substrate 912 may also be coupled to the inner liner 904 through any appropriate way.
  • the first substrate 912 may be bonded to, molded, or fastened to the inner liner 904.
  • the damper 914 may be an impact absorbing damper and may include any or all features of an isolation damper.
  • the damper 914 may allow for omnidirectional movement of the inner liner 904 relative to the outer liner 902 and/or the outer shell 918 and may be of any appropriate material or geometry.
  • suitable materials include MCU (micro-cellular urethane), EPU, natural rubber, synthetic rubbers, foamed elastomers of various chemical constituents, solid cast elastomers of various chemical constituents, encased liquids, gels or gasses providing flexible structures, and any flexible assembly of any other kind that will provide the desired degree of omnidirectional movement.
  • the suitable materials may be isotropic or anisotropic.
  • the number of dampers 914 may be varied depending on the desired deformation characteristics. Including a plurality of dampers may more evenly distribution force across the dampers and, thus, reduce the likelihood of damage, such as tearing, permanent deformation, or other gouges, to the dampers 914, the first substrate 912, the second substrate 916, the inner liner 904, and/or the outer liner 902.
  • the damper 914 may be of a geometry shaped to absorb shock.
  • the damper 914 may include a generally circular disk having a concave, e . g ., generally spherical, recess disposed in a lower surface thereof, a correspondingly shaped convex protrusion extending from an upper surface thereof, and a flange extending around the circumference thereof.
  • the damper 914 may include elongated cylindrical members.
  • Helmets may have all of the dampers be a certain shape or may include dampers with a plurality of different shapes, sizes, and/or materials. Different dampers designs may be used for specific applications and may be effectively "tuned” to manage the anticipated rotational and translational forces applied.
  • the dampers may be variously configured to control the amount of rotational force that will cause displacement of the various liners of the helmet and may be configured such that they will tend to cause the inner liner 904 to return to its original position relative to the outer liner 902 after the force of an impact is removed from the helmet.
  • Limits or "stops” may be designed into and between the liners to prevent over-rotation or over-displacement between the layers during an impact incident.
  • Other helmets may use other features of the helmet to act as stops.
  • There may be dampers of various different heights or geometries. As the inner liner 902 compresses further from its normal resting position, relative to the outer shell 918, the dampers may smoothly ramp up resistance force. For example, a certain helmet may only have 40% of the damper engaging and offering resistance to movement at the normal resting position, but as the inner liner 902 compresses, additional dampers may engage and offer resistance to movement.
  • the dampers 914 may also be of multiple different geometries to allow for the rate that their resistance force ramps up to vary depending on the amount of displacement of the inner liner 904. For example, the dampers 914 may include grooves and flares for such purposes.
  • the damper 914 may be coupled to the second substrate 916.
  • the second substrate 916 may be a substrate made from the same material as the first substrate 912 and/or the damper 914 or may be made from a different material.
  • the second substrate 916 may be bonded or coupled to at least a portion of the dampers 914 and/or the outer liner 916.
  • Certain helmets may not include one or both of the first substrate 912 or the second substrate 916.
  • the dampers may be coupled to the one substrate at one end and at least a portion of the dampers may contact or engage the liner at another end.
  • the dampers may be coupled to at least one of the liners or may be molded into at least one of the liners.
  • FIGs. 4A and 4B are isometric and cross-sectional views of another impact absorbing system of a helmet useful for understanding the invention.
  • the impact absorbing system 1000 of Figs. 4A and 4B includes an outer liner 1002, an inner liner 1004, and a damper array 1010.
  • the damper array 1010 may include a first substrate 1012, ball 1030, housings 1032, and a second substrate 1016.
  • the outer liner 1002 and the second substrate 1016 may be see-through to allow a better view of the balls 1030 and the housings 1032.
  • the balls 1030 and the housings 1032 may allow for movement of the inner liner 1004 relative to the outer liner 1002.
  • the balls 1030 may allow for movement in all directions.
  • the balls 1030 may, be made of an elastomeric material and may compress if subjected to a force. While certain helmets may allow the balls 1030 to roll freely, other helmets may couple the balls 1030 to one, some or all of the inner liner 1004, the outer liner 1002, the first substrate 1012, and the second substrate 1016.
  • the housings 1032 may each enclose a ball or a plurality of balls.
  • the housings 1032 may provide a limit of movement for the inner liner 1004 relative to the outer liner 1002.
  • the housings 1032 may be made from an elastomeric material.
  • the first substrate 1012 and/or the second substrate 1016 may be substrates made from a relatively firm material, such as polycarbonate, to allow the balls 1030 to translate.
  • the material of the first substrate 1012 and/or the second substrate 1016 may be tuned to offer a resistance to the translation of the balls 1030.
  • the first substrate 1012 and/or the second substrate 1016 may be made from an elastomeric material so that, in a resting position, the substrate may deform where the ball 1030 contacts the substrate and thus offer a resisting force to movement of the ball 1030.
  • certain helmets may not include the housings 1032.
  • the balls 1030 may be allowed to freely roll or substrates and/or the liners may include features to contain the balls 1030 that serve the same function as the housings 1032, such as limiting the movement of the balls 1030 or ramping up resistance force to movement of the balls 1030 when the balls 1030 move away from a "center" position.
  • Figs. 5A and 5B are isometric and cross-sectional views of a further impact absorbing system of a helmet useful for understanding the invention.
  • the impact absorbing system 1100 of Figs. 5A and 5B includes an outer liner 1102, an inner liner 1104, compression dampers 1134, and cylindrical dampers 1136.
  • the compression dampers 1134 and the cylindrical dampers 1136 may replace the damper array.
  • the outer liner 1102 may be see-through.
  • the compression damper 1134 may be an off the shelf vibration compression damper. Alternatively, the compression damper 1134 may be a custom shape.
  • the cylindrical damper 1136 may be coupled to the compression damper 1134 or may be molded as the same part as the compression damper 1134.
  • the cylindrical damper 1136 may be bonded or coupled to the outer liner 1102 or the inner liner 1104. There may be multiple cylindrical dampers coupled to the compression damper 1134 and the cylindrical dampers may be coupled to both the inner liner and the outer liner.
  • Figs. 6A and 6B are isometric and cross-sectional views of yet another impact absorbing system of a helmet useful for understanding the invention.
  • the impact absorbing system 1200 of Figs. 6A and 6B includes an outer liner 1202, an inner liner 1204, and a damper array 1238.
  • the outer liner 1202 may be see-through to allow a better view of the damper array 1238.
  • the damper array 1238 may be a sheet of compressible material with internal void areas.
  • the sheet may be designed to compress and shear when subjected to a force.
  • the damper array 1238 may shear and/or compress in any direction.
  • the damper array 1238 may be shaped into thin cross sections.
  • the damper array 1238 may compress or deform linearly or may be configured to smoothly ramp resistance to compression or deformation in any force curve that may be beneficial. While the damper array 1238 includes void areas that are rectangular in shape, variations of the damper array 1238 may include void areas that are of other shapes, such as circular, hexagonal, and other geometric shapes.
  • the percentage of the damper array 1238 that is made up of the void area may be varied depending on the desired compression characteristics.
  • damper array 1238 of the helmet 1200 does not include a substrate
  • other variations of the damper array 1238 may include a first substrate and/or a second substrate.
  • the substrates may serve to equalize the distribution of force.
  • Figs. 7A and 7B are isometric and cross-sectional views of an alternative to the impact absorbing system of Figs. 3A and 3B .
  • the impact absorbing system 1300 of Figs. 7A and 7B includes only a first substrate 1312.
  • the dampers 1314 may directly contact the outer liner 1302 instead of counting a second substrate. Further variations may not include the first substrate 1312.
  • the dampers may be bonded, attached, or be molded into or from the same part as either the inner liner 1304 and/or the outer liner 1302. Where the dampers are bonded or attached to a liner or multiple liners, the dampers may be the same material as the liners, or may be a different impact-absorbing material.
  • Fig. 8 is a partial cross-sectional view of a helmet with an impact absorbing system in accordance with an embodiment of the invention.
  • Fig. 8 illustrates a helmet 1400 with an outer liner 1402, an inner liner 1404, a substrate 1406, an attachment damper 1440, an isolation damper 1442, and a sliding disc 1444.
  • the substrate 1406 may, in certain embodiments, provide support for one or more of the attachment damper 1440 and/or isolation damper 1442.
  • the substrate 1406 may be coupled to the inner liner 1404, the outer liner 1402, and/or another component of the helmet 1400.
  • the attachment damper 1440 is coupled to the inner liner 1404, the outer liner 1402, and/or another component of the helmet 1400 (e.g., the substrate 1406).
  • the attachment damper 1440 couples and positions the inner liner 1404 relative to the position of the outer liner 1402.
  • the attachment damper 1440 may be coupled to the inner liner 1404, the outer liner 1402, the substrate 1406, and/or other component of the helmet 1400 through adhesives (e.g., glues), through mechanical fasteners (e.g., pins, bolts, rivets, or other mechanical attachment components), and/or through friction or other attachment techniques (e.g., molded to or within such other components).
  • the inner liner 1404 may move relative to the outer liner 1402 or vice versa.
  • the attachment damper 1440 may then, after movement of the inner liner 1404 relative to the outer liner 1402, return the inner liner 1404 and/or the outer liner 1402 to the original position or substantially the position before movement.
  • the attachment damper 1440 may also be configured to receive forces imparted to the helmet and absorb the forces. Such forces may include oblique angle forces.
  • the isolation damper 1442 is coupled to the sliding disc 1444.
  • the isolation damper 1442 may be bonded, mechanically fastened, friction fit, or coupled through other techniques to the sliding disc 1444.
  • the sliding disc 1444 is configured to move relative to (e.g., slide on) the inner liner 1404 and/or the outer liner 1402. For example, if the helmet 1400 is subjected to an oblique force, the inner liner 1404 may move relative to the outer liner 1402 and thus the isolation damper 1442 and the sliding disc 1444 may move relative to inner liner 1404 and/or the outer liner 1402.
  • the helmet 1400 also includes attachment dampers 1440 that may then reposition the inner liner 1404 relative to the outer liner 1402 after an impact.
  • Fig. 9 illustrates certain components of the helmet of Fig. 8 in accordance with an embodiment.
  • Fig. 9 illustrates the inner liner 1404, the substrate 1406, the attachment dampers 1440, and the sliding disc 1444 of the helmet 1400.
  • the substrate 1406 may be a frame that various components of the helmet 1400 (e.g., the isolation dampers 1442 shown in Fig. 8 ) may be coupled to.
  • the isolation dampers 1442 may be coupled to the substrate 1406.
  • the substrate 1406 may then be coupled to the inner liner 1404 and/or the outer liner 1402 via the attachment dampers 1440.
  • the inner liner 1404, the outer liner 1402, and/or the substrate 1406 may include an opening that may receive a portion of the attachment damper 1440.
  • the attachment damper 1440 may then be inserted through the opening to couple together the inner liner 1404, the outer liner 1402, and/or the substrate 1406.
  • one or more of the openings may be sized to be a friction fit with the corresponding attachment damper 1440.
  • the inner liner 1404, the outer liner 1402, the substrate 1406, and/or the attachment damper 1440 may then be coupled together without the need for adhesives.
  • the attachment damper 1440, the isolation damper 1442, and/or other components may be molded into one or more of the inner liner 1404, the other liner 1402, and/or the substrate 1406.
  • the single attachment damper 1440 shown in Fig. 9 may be replaced with a plurality of components.
  • the sliding discs 1444 may be configured to slide on one or more of the inner liner 1404 and/or the outer liner 1402.
  • the sliding discs 1444 may include a sliding surface that may be of a greater surface area than that of the isolation dampers 1442 attached to the sliding discs 1444.
  • the sliding surface may be low friction, due to the material of the sliding disc 1444 and/or due to a coating applied to the surface.
  • the sliding discs 1444 may be coupled to the isolation dampers 1442 through adhesives, mechanical fasteners, and/or through friction or other attachment techniques.
  • Fig. 10 is a partial cross-sectional view of an additional impact absorbing system of the helmet of Fig. 8 in accordance with an embodiment.
  • Fig. 10 shows the sliding disc 1444, the isolation damper 1442, the substrate 1406, and the inner liner 1404.
  • the isolation damper 1442 may be configured to deflect when subjected to a force (e.g., a force from an impact).
  • the isolation damper 1442 may be configured to primarily receive forces applied in a direction normal to a surface of the inner liner 1404. Oblique forces may result in sliding of the isolation damper 1442 and the sliding disc 1444.
  • the isolation damper 1442 is coupled to the inner liner 1404, and/or the outer liner 1402 and may be coupled to another component of the helmet 100. Additionally, the isolation damper 1442 may be coupled to the substrate 1406. Additionally, as shown in Fig. 10 , the sliding disc 1444 may include features to aid in the coupling of the sliding disc 1444 to the isolation damper 1442. The embodiment shown in Fig. 10 includes, for example, locating features to aid in positioning the sliding disc 1444 relative to the isolation damper 1442 and vice versa.
  • Fig. 11 is a partial cross-sectional view illustrating additional embodiments of an impact absorbing system in accordance with an embodiment. While certain embodiments of the isolation damper 1442 may include one shock absorbing features, the embodiment shown in Fig. 11 may include a plurality of shock absorbing features.
  • Fig. 11 illustrates portions of a helmet 1500 with an outer liner 1502, an inner liner 1504, and an attachment damper 1540.
  • the attachment damper 1540 may be similar to other attachment dampers described herein. As such, the attachment damper 1540 may aid in the positioning of the inner liner 1504 relative to the outer liner 1502 and/or another component of the helmet 1500.
  • the outer liner 1502 may include a lug 1550 and a secondary damper 1552.
  • the lug 1550 may extend from a first surface of, for example, the outer liner 1502 and may be configured to absorb force from an impact. Additionally, the lug 1550 may also include a sliding surface.
  • the sliding surface may allow the lug 1550 to slide along a surface of the inner liner 1504 and/or another component upon contact, thus allowing for greater movement of the inner liner 1504 relative to the outer liner 1502. While the lug 1550 is shown to be disposed on the outer liner 1502 in the embodiment in Fig. 11 , other embodiments may dispose the lug 1550 on the inner liner 1504 and/or on both the inner liner 1504 and the outer liner 1502. In certain embodiments, the outer liner 1502 may include a recess on the side of the outer liner 1502 opposite that of the lug 1550. Other embodiments may not include such a recess or may include isolation dampers (e.g., isolation damper 1442) that may include one or more such recesses.
  • isolation dampers e.g., isolation damper 1442
  • Certain embodiments may include the secondary damper 1552.
  • the secondary damper 1552 may be disposed within the recess (e.g., within the recess opposite the lug 1550 and/or within a recess of the isolation damper 1442), but other embodiments may dispose the secondary damper 1552 elsewhere (e.g., on another portion of the outer liner 1502 and/or the inner liner 1504).
  • certain other embodiments may include a through-hole within the outer liner 1502 (e.g., at the location of the lug 1550) and the secondary damper 1552 may be disposed within the through-hole or a portion of the through-hole.
  • the lug 1550 and/or the outer liner 1502 may be made from a material with a first rate (e.g., elasticity or spring rate).
  • the secondary damper 1552 may be made from a material with a second rate.
  • the lugs 1550 and the secondary damper 1552 may each be tuned to provide protection at different forces and/or impact velocities.
  • Fig. 11 shows an embodiment of a variable spring rate impact absorbing system.
  • one or both of the lug 1550 and the secondary damper 1552 may be made from a non-Newtonian material. Such non-Newtonian materials may, for example, be different rates at different forces and/or impact velocities.
  • certain embodiments may not include the secondary damper 1552 and may, instead, only have a non-Newtonian lug 1550 that may be tuned to respond differently at different forces and/or impact velocities while other embodiments may include the lug 1550 and the secondary damper 1552, as well as possibly other impact absorbing components.
  • one or more of the lug 1550 and the secondary damper 1552 may be made from non-Newtonian materials.
  • the lug 1550 may be configured to engage before the secondary damper 1552 and/or vice versa. As such, for the example of Fig. 11 , an impact may first result in deflection of the inner liner 1504. For a portion of the movement, the inner liner 1504 does not contact the lug 1550. After a set amount of deflection, the inner liner 1504 may contact and/or "engage" the lug 1550. As such, the lug 1550 may then provide additional resistance towards movement of the inner liner 1504. When the lug 1550 is initially engaged, the secondary damper 1552 may not contact a component of the helmet 1500 (e.g., an outer shell or another contact).
  • a component of the helmet 1500 e.g., an outer shell or another contact.
  • the secondary damper 1552 may not be resisting movement of the inner liner 1504. After additional deflection, the secondary damper 1552 may then engage and the resistance towards movement of the inner liner 1504 may then increase due to the engagement of the secondary damper 1552 (assuming the rates of the lug 1550 and the secondary damper 1552 are constant). The combined spring rate of the lug 1550 and the secondary damper 1552 may be higher than that of just the lug 1550 itself.
  • Figs. 12-13 illustrate components of the helmet utilizing the impact absorbing system of Fig. 11 in accordance with an embodiment.
  • Helmet 1600 illustrated in Figs. 12-13 may be a further embodiment of the helmets 1400 and 1500 described herein.
  • Helmet 1600 may include an outer liner 1602, an inner liner 1604, a substrate 1606, attachment damper 1640A and snap base 1640B, lug 1650, and sliding disc 1644.
  • the substrate 1606 of Figs. 12-13 may couple to the outer liner 1602 and/or the inner liner 1604 along an edge of the outer liner 1602 and/or the inner liner 1604.
  • the substrate 1606 may include a plurality of the attachment dampers 1640A and snap base 1640B. In the embodiment shown in Figs. 12-13 , no isolation dampers may be coupled to the substrate 1606. However, the attachment dampers 1640A may be configured to couple to the outer liner 1602.
  • the snap base 1640B may be coupled to the inner liner 1604. In certain embodiments, the snap base 1640B may be coupled to the inner liner 1604 (e.g., molded within the inner liner 1604 and/or coupled through other adhesive, mechanical, or other techniques).
  • the snap base 1640B may be configured to receive a pin that may also be coupled to the substrate 1606.
  • the attachment damper 1640A may be coupled to the substrate 1606 and thus the attachment dampers 1640, the snap base 1640B, the substrate 1606, and any pins may position the outer liner 1602 relative to the inner liner 1604 (and vice versa).
  • certain lugs 1650 may include a sliding disc 1644 coupled to the lugs 1650.
  • Other lugs 1650 may not include sliding discs 1644.
  • some lugs 1650 may include sliding discs 1644 while others may not, both sliding disc 1644 equipped lugs 1650 and non-sliding disc equipped lugs 1650 may be configured to slide on the inner liner 1604.
  • Figs 14-15 illustrate various features of certain embodiments of an impact absorbing system in accordance with an embodiment.
  • Fig. 14 illustrates two different embodiments of band 1940.
  • the band 1940 may be, for example, an elastic cord.
  • the band 1940 may be inserted into a receptacle of the inner liner at one end.
  • the receptacle may hold the band 1940 via a friction fit or features of the inner liner (e.g., openings that may encase the band 1940).
  • the other end of the band 1940 may be coupled to the outer liner via a mechanical cap.
  • the first end of the band 1940 may be received by a feature of the inner liner so that a portion of the band 1940 is flush or below a surface of the inner liner.
  • the band 1940 is an elastic cord
  • elasticity of the band 1940 may allow for movement of the inner liner 1904A relative to the outer liner 1902A from a first position while still returning the inner liner 1904A and the outer liner 1902A to the first position.
  • the band 1940 may allow for greater deflection of the inner liner 1904A relative to the outer liner 1902A during an impact while still retaining the ability to return the liners 1902A and 1904B back to their original positions.
  • the isolation damper 1442A may include a cone 1442-1, a recess 1442-2, and a sliding disc 1444.
  • the cone 1442-1 may be configured to contact an inner liner and/or an outer liner.
  • the geometry of the cone 1442-1 may be determined according to the rate desired for the isolation damper 1442A.
  • the cone 1442-1 may allow for the isolation damper 1442A to be variable rate.
  • the recess 1442-2 may or may not be filled with an additional material. Certain such materials may include impact absorbing properties that are different from that of the isolation damper 1442.
  • the isolation damper 1442B may include a first recess 1442-3, a second recess 1442-4, and a sliding disc 1444.
  • One or both of the first recess 1442-3 and the second recess 1442-4 may be filled or partially filled with an additional material.
  • the additional material may include properties similar to or different from that of the main portion of the isolation damper 1442B.
  • Certain embodiments may include additional recesses that may also be filled with materials of different properties.
  • Fig. 15 illustrates isolation dampers with cones and recesses, other embodiments may include, for example, lugs and/or liners with such cones and recesses.
  • Fig. 16 is a flowchart detailing an assembly process of a helmet.
  • an outer liner is disposed within an outer shell.
  • the outer liner is then coupled to the outer shell via, for example, bonding, adhesives, mechanical fasteners, mold-in, or other techniques.
  • the outer liner may be molded within the outer shell and thus disposing and coupling the outer liner to the outer shell may occur substantially simultaneously.
  • an aligner is disposed within and coupled to the outer liner.
  • the aligner may be coupled to the outer liner via, for example, bonding, adhesives, mechanical fasteners, mold-in, or other techniques described herein.
  • the aligner may be molded into the outer liner.
  • an inner liner is disposed within the outer liner.
  • the inner liner is then coupled to the aligner in block 3208 so that the outer liner, the aligner, and the inner liner may be coupled. Coupling may be via, for example, bonding, adhesives, mechanical fasteners, mold-in, or other techniques described herein.
  • the aligner may control the distance between portions of the outer liner and portions of the inner liner and may be configured to allow the distance to change upon receiving an impact.
  • the inner liner, the outer liner, the aligner, and/or another components may include one or more isolation dampers and/or lugs. In embodiments where another component includes one or more isolation dampers and/or lugs, such a component may also be disposed within and/or coupled to the outer shell, the outer liner, and/or the inner liner.
  • Other embodiments of the impact absorbing system may include any of the impact absorbing system configurations detailed herein in various safety helmets (e.g., sports helmets, construction helmets, racing helmets, helmets worn by armed forces personnel, helmets for the protection of people such as toddlers, bicycle helmets, pilot helmets, and other helmets) as well as in various other safety equipment designed to protect a wearer.
  • safety helmets e.g., sports helmets, construction helmets, racing helmets, helmets worn by armed forces personnel, helmets for the protection of people such as toddlers, bicycle helmets, pilot helmets, and other helmets
  • body armor such as vests, jackets, and full body suits, gloves, elbow pads, shin pads, hip pads, shoes, helmet protection equipment, and knee pads.
  • the liners and any other layers can be formed from materials with distinct flexibility, compression, and crush characteristics, and the isolation dampers can be formed from various types of elastomers or other appropriate energy absorbing materials, such as MCU.
  • MCU energy absorbing materials

Landscapes

  • Helmets And Other Head Coverings (AREA)

Claims (6)

  1. Ein Helm (1400, 1500), der Folgendes beinhaltet:
    eine äußere Schale;
    eine äußere Auskleidung (1402; 1502), die in der äußeren Schale angeordnet und damit gekoppelt ist;
    eine innere Auskleidung (1404; 1504), die in der äußeren Auskleidung angeordnet und damit gekoppelt ist;
    einen Ausrichter (1440; 1540), der mit der äußeren Auskleidung und der inneren Auskleidung gekoppelt und konfiguriert ist, um die äußere Auskleidung relativ zu der inneren Auskleidung zu positionieren; und
    einen Dämpfer (1442), der zwischen der äußeren Auskleidung (1402; 1502) und der inneren Auskleidung (1404; 1504) angeordnet und konfiguriert ist, um eine omnidirektionale Bewegung der inneren Auskleidung relativ zu der äußeren Auskleidung und der äußeren Schale zu ermöglichen,
    dadurch gekennzeichnet, dass:
    der Dämpfer (1442) einen Isolationsdämpfer (1442) beinhaltet, der mit einer von der inneren Auskleidung (1404) oder der äußeren Auskleidung (1402) gekoppelt ist, und eine Gleitscheibe (1444) mit dem Isolationsdämpfer (1442) gekoppelt ist, wobei die Gleitscheibe (1444) konfiguriert ist, um sich relativ zu der anderen von der inneren Auskleidung (1404) oder der äußeren Auskleidung (1402) zu bewegen.
  2. Helm gemäß Anspruch 1, wobei der Isolationsdämpfer (1442) so konfiguriert ist, dass er abgelenkt wird, wenn er eine in einer zu einer Oberfläche der inneren Auskleidung (1404) senkrechten Richtung ausgeübte Kraft erfährt.
  3. Helm gemäß Anspruch 1 oder 2, wobei der Isolationsdämpfer (1442) eine erste Vertiefung (1442-3) und eine zweite Vertiefung (1442-4) beinhaltet, wobei die erste Vertiefung (1442-3) und/oder die zweite Vertiefung (1442-4) mindestens teilweise mit einem zusätzlichen Material gefüllt ist.
  4. Helm gemäß Anspruch 1, wobei der Ausrichter (1440; 1540) konfiguriert ist, um die innere Auskleidung (1404; 1504) relativ zu der äußeren Auskleidung (1402; 1502) nach einem Aufprall neu zu positionieren.
  5. Helm gemäß Anspruch 1, der ferner ein Substrat (1406) beinhaltet, das mit der äußeren Auskleidung (1402) und/oder der inneren Auskleidung (1404) gekoppelt und konfiguriert ist, um den Isolationsdämpfer (1442) zu stützen.
  6. Ein Verfahren zum Zusammenbauen des Helms gemäß Anspruch 1, wobei das Verfahren Folgendes beinhaltet:
    Anordnen und Koppeln der äußeren Auskleidung (1402; 1502) in der äußeren Schale;
    Anordnen des Ausrichters (1440, 1540) in der äußeren Auskleidung (1402; 1502);
    Koppeln des Ausrichters (1440, 1540) mit der äußeren Auskleidung (1402; 1502);
    Koppeln des Isolationsdämpfers (1442) mit einer von der inneren Auskleidung (1404; 1504) oder der äußeren Auskleidung (1402; 1502);
    Koppeln der Gleitscheibe (1444) mit dem Isolationsdämpfer (1442);
    Anordnen der inneren Auskleidung (1404; 1504) in der äußeren Auskleidung (1402; 1502), wobei der Ausrichter (1440, 1540) und der Dämpfer (1442) zwischen der inneren Auskleidung (1404; 1504) und der äußeren Auskleidung (1402; 1502) angeordnet sind; und
    Koppeln der inneren Auskleidung (1404; 1504) mit dem Ausrichter (1440, 1540).
EP16735776.3A 2015-06-17 2016-06-17 Helm und verfahren zum zusammenbau des helms Active EP3310197B1 (de)

Applications Claiming Priority (3)

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US201562181121P 2015-06-17 2015-06-17
US201562188598P 2015-07-03 2015-07-03
PCT/US2016/038259 WO2016209740A1 (en) 2015-06-17 2016-06-17 Helmet omnidirectional energy management systems and methods

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EP3310197B1 true EP3310197B1 (de) 2025-08-06

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WO2018138551A1 (en) * 2017-01-27 2018-08-02 Donald Edward Morgan Compressible damping system for head protection
US10306943B2 (en) 2016-05-06 2019-06-04 Juan N. Walterspiel Shock absorbing system
CN107080316B (zh) * 2017-06-08 2020-11-13 中国科学院长春应用化学研究所 一种使用蜂窝增强筋的镁合金头盔
EP3479713B1 (de) * 2017-11-07 2021-04-14 Locatelli S.p.A. Schutzhelm
GB201800255D0 (en) 2018-01-08 2018-02-21 Mips Ab Helmet
CN108825830A (zh) * 2018-07-24 2018-11-16 徐燕 一种双向抗爆阀
CN109965438B (zh) * 2019-02-26 2021-09-10 古正煇 头盔的防护装置
US11849793B2 (en) * 2019-03-29 2023-12-26 Bell Sports, Inc. Flexible slip plane for helmet energy management liner
WO2022229876A1 (en) 2021-04-29 2022-11-03 George Tfe Scp Cellular energy-absorbing structure fastening device
EP4082372B1 (de) 2021-04-29 2025-10-29 George TFE SCP Befestigungsvorrichtung für zellulare energieabsorbierende struktur
EP4082373B1 (de) 2021-04-29 2024-06-26 George TFE SCP Befestigungsvorrichtung für zellulare energieabsorbierende struktur
EP4305990B1 (de) 2022-07-11 2025-12-17 SQlab GmbH Fahrradhelm

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JP3765377B2 (ja) * 2000-04-04 2006-04-12 本田技研工業株式会社 ヘルメット
EP2428129B1 (de) * 2010-09-09 2013-04-03 Oliver Schimpf Schutzhelm; Verfahren zur Verminderung oder Verhinderung einer Kopfverletzung
CN103635112B (zh) * 2011-02-09 2015-12-23 6D头盔有限责任公司 头盔全向能量管理系统
US10306942B2 (en) * 2012-01-12 2019-06-04 University Of Ottawa Head protection for reducing angular accelerations

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CN107847002A (zh) 2018-03-27
CN107847002B (zh) 2023-01-31
WO2016209740A1 (en) 2016-12-29

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