EP3303960A1 - Tube furnace and chemical conversion method - Google Patents
Tube furnace and chemical conversion methodInfo
- Publication number
- EP3303960A1 EP3303960A1 EP16731519.1A EP16731519A EP3303960A1 EP 3303960 A1 EP3303960 A1 EP 3303960A1 EP 16731519 A EP16731519 A EP 16731519A EP 3303960 A1 EP3303960 A1 EP 3303960A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid
- tube furnace
- heat
- volume
- heat transfer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/10—Rotary-drum furnaces, i.e. horizontal or slightly inclined internally heated, e.g. by means of passages in the wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F5/00—Elements specially adapted for movement
- F28F5/06—Hollow screw conveyors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/02—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
- F27B7/04—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type with longitudinal divisions
- F27B2007/046—Radial partitions
- F27B2007/048—Radial partitions defining an helical chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0056—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for ovens or furnaces
- F28D2021/0057—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for ovens or furnaces for melting materials
Definitions
- the invention relates to a tube furnace with a housing which contains a heat exchanger having a wall which has a first volume of a second
- volume separates, wherein the second volume is adapted to receive at least one reactant and the first
- Volume is set up for receiving a heat transfer fluid. Furthermore, the invention relates to a method for the chemical reaction of educts in a second volume, in which the process space by means of at least one heat transfer medium flowing through a heat transfer fluid heat or removed. Devices and methods of the type mentioned can be used for example for pyrolysis or for the heat treatment of solids.
- a tube furnace which contains an Archimedes spiral as a heat exchanger. Heat is supplied to the reactants by hot ash is transported in countercurrent through the Archimedes spiral. As a result, the heat remaining in the ash after combustion can be used to heat the tube furnace.
- the invention is therefore an object of the invention to provide a tube furnace and a method for its application, in which the temperature is better controlled and reliable operation is possible.
- the object is achieved by a tube furnace according to claim 1 and a method according to claim 12.
- the invention relates to a tube furnace with a housing containing a heat exchanger.
- the heat exchanger has a wall which separates a first volume from a second volume. This is to be understood that a first, self-contained volume is formed by the boundary wall of the heat exchanger and a second, self-contained volume of the
- Wall or the housing of the tube furnace on the one hand and the outer surface of the heat exchanger on the other hand is limited. This allows a heat transfer between the first
- the starting material in the tube furnace exothermic reaction and thus has a higher temperature than the heat transfer fluid, heat can be dissipated from the educt or from the process space.
- the heat carrier fluid contains at least one spherical fluid.
- a spherical fluid consists of a plurality of balls of predeterminable size and nature. In some embodiments of the invention, all of the balls of the spherical fluid can be used in the usual way
- Tolerances have an identical shape and / or size.
- the balls may have a different size or a size distribution and / or of different materials
- the ball fluid can the
- Comparison to liquids can be a spherical fluid
- the spherical fluid may have a higher heat capacity than a liquid or gaseous heat carrier fluid, so that the mass flow may be reduced.
- the heat exchanger can be made smaller, so that the tube furnace requires less overall space.
- the ball fluid further has the advantage that it does not completely fill the heat exchanger or the flow channels.
- the heat exchanger can optionally also be flowed through by a gaseous heat carrier in order to adapt the temperature of the ball fluid to predefinable setpoint values or to keep it within predefinable setpoint values.
- the spherical fluid may include spheres having a diameter of about 1 mm to about 50 mm. In other embodiments of the invention, the spherical fluid may have spheres having a diameter of about 5 mm to about 50 mm. In still other embodiments of the invention, the spherical fluid may have spheres having a diameter of about 15 mm to about 30 mm.
- spheres in the stated size range can store enough heat to be used as heat transfer fluid with technically manageable mass flows.
- balls in this size range can be multilayered be constructed, for example, contain a core of a first material and a sheath of a second material. The first and second materials may each be metals or alloys. This allows, for example, a core with high heat capacity and / or high
- the melting temperature of the enclosure may be higher than that
- Be phase change material or a latent heat storage which can provide a comparatively large amount of heat at a constant temperature at its melting temperature.
- the balls of the spherical fluid may comprise at least one chemical element having atomic numbers from 3 to 6 or atomic numbers from 11 to 14 or atomic numbers from 19 to 34 or ordinal numbers from 37 to 52 or atomic numbers from 55 to 84 or with atomic numbers from 87 to 116 included.
- the balls of the spherical fluid may contain or consist of at least one chemical element of atomic number 13 or atomic numbers from 21 to 30 or from 39 to 48 or from 57 to 80 or from 89 to 112.
- the balls of the spherical fluid may contain or consist of at least copper and / or iron and / or aluminum and / or a ceramic.
- the balls may be
- Balls can be characterized by high thermal conductivity and / or high heat capacity, so that a correspondingly large amount of heat in the process space of the tube furnace
- the housing of the tube furnace may be a substantially cylindrical one
- the screw conveyor in this case contains a wall which separates an inner screw thread as the first volume from an outer screw thread as the second volume, wherein a screw thread for receiving the at least one educt is set up and the other screw thread for receiving the heat transfer fluid
- the screw conveyor allows the
- the educts or the heat transfer fluid can in some embodiments
- Embodiments of the invention are transported in cocurrent through the tube furnace, ie, the material flow and the heat transfer fluid enter at one end and at the other end.
- the transport can take place in countercurrent, ie, the inlet side of a material flow corresponds to the outlet side of the heat transfer fluid.
- the auger may have an axis which carries the flights and about which the auger is rotatable during operation of the kiln. This avoids that the educts or products fall through the free middle part of the screw conveyor through and thereby be transported unevenly through the tube furnace. At the same time can to the axis
- Drive means are flanged particularly easy to set the screw conveyor in rotation.
- the axis may be hollow to permit recirculation of the ball fluid
- the flow and the return of the heat transfer fluid can be done on one side of the tube furnace, so that the tube furnace is easier to operate.
- multi-start screw conveyor to be a sequential screw with a plurality of different longitudinal sections.
- Longitudinal sections be connected to each other by means of a single shaft.
- different longitudinal sections may be different
- Conveying screw have a different pitch and / or a different cross-section, so that the mass flow and / or the heat transfer available area are different in different longitudinal sections. As a result, the self-adjusting temperature and / or the amount of heat transferred to the respective
- the tube furnace further includes a recuperator, in which the spherical fluid is brought into contact with a gaseous heat carrier.
- the gaseous heat transfer medium allows the ball fluid to be heated up before it enters the supply line of the heat exchanger or auger.
- the ball fluid leaves the tube furnace via a return and is then returned to the recuperator to recover heat from a hot gas stream, such as a flue gas stream formed during combustion.
- Coating are provided, these can be used simultaneously for flue gas detoxification.
- the recuperator can be used to transfer the heat from the spherical fluid to a gaseous heat carrier and
- the recuperator may also include a screw conveyor. This allows the simultaneous cooling or heating of the spherical fluid and its promotion by the recuperator or the promotion of the return of the heat exchanger to the flow of the heat exchanger of the tube furnace.
- the tube furnace may further include a heater, with which a heat flow through the wall of the cylindrical housing can be generated.
- a heat flow through the outer wall can be provided or a cooling, ie a heat transfer through the wall of the cylindrical Housing, prevented or reduced. This allows on the one hand a more accurate temperature control inside the tube furnace or the supply of a higher amount of heat to a large mass flow of educts quickly to a
- Heat exchanger of the tube furnace in addition to the ball fluid a further gaseous heat transfer medium can be supplied. This allows, for example, a post-heating of the spherical fluid when it cools on initial contact with the still cold educt. Since the supply of a gaseous heat carrier quickly
- Figure 1 is a partially sectioned view of a
- FIG. 2 shows a detail of those used as heat exchangers
- FIG. 3 shows the transition region between recuperator and tube furnace.
- FIG. 4 shows the supply of the spherical fluid according to a further embodiment.
- the tube furnace 1 comprises a housing 10 with a wall 101.
- the housing 10 has at least one approximately circular inner cross section, so that the interior has the shape of a circular cylinder.
- the illustrated embodiment the
- Wall 101 of the housing 10 uniformly thick, so that the outer shape takes the form of a circular cylinder.
- Embodiment the shape of a round tube.
- the housing 10 has a first end 11 and a second end 12. At the first end 11 is the flow of heat transfer fluid and the second end 12 is the return of the heat transfer fluid. Adjacent to the first end 11, the filling opening 15 is arranged for educts to be processed. These can be supplied to the interior of the housing 10 in particular as a solid, but alternatively also in gaseous or liquid form. Adjacent to the second end 12 is an outlet 16 for gaseous
- the screw conveyor 2 is a multi-start screw conveyor, only a heat transfer takes place, but no mass transfer between the heat transfer fluid and the reactants to be reacted.
- the screw conveyor 2 is a multiple-speed screw conveyor in which a first volume 21 and a second volume 22 are separated from one another by a wall 23.
- the second volume 22 is directly accessible via the filling opening 15.
- an inlet region 25 in which the first volume 21 is open to the outside. In order to avoid penetration of the respective other medium into the opening 25, this is separated by a baffle plate 26 from the second volume 22.
- the screw conveyor 2 rotates, wherein the educts are transported in the second volume 22 and a heat transfer fluid in the first volume 21 is transported. This allows a heat transfer via the wall 23, so that the educts in the second volume 22 are either heated or cooled, depending on whether the supplied via the opening 25 heat transfer fluid has a higher or lower temperature. Since the available surface of the wall 23 of the screw conveyor 2 is larger than the wall 101 of the housing 10, a significantly larger heat flow per unit time can be transmitted than in pure
- Heating or cooling of the housing 10 would be possible.
- an axis 24 is further seen, which is hollow and has an opening 241 on its front side.
- the interior of the hollow axle 24 may optionally be used to transport the heat transfer fluid, for example, to recirculate the fluid from the second end 12 to the first end 11.
- recuperator 3 The operation of a recuperator 3 will be explained with reference to Figures 1 and 3, which also has an approximately rohrformiges housing 30 with a conveyor screw 35 arranged therein.
- the second end 32 of the recuperator 3 is arranged lower than the second end 12 of the housing 10. Accordingly, the first end 31 of the recuperator 3 is arranged higher than the first end 11 of the housing 10th
- the recuperator is not only the supply or removal of thermal energy in the heat transfer fluid, but also the transport of the heat transfer fluid from the return to
- the transition region at the first end 11 of the housing 10 is shown in FIG. This has a reservoir or a template for the heat transfer fluid.
- the balls of the spherical fluid leaving the recuperator 3 via its first end 1 fall down from the first end 31 of the recuperator 3 and are collected by the reservoir at the first end 11 of the housing 10.
- the opening 25 is periodically immersed in the template and takes on a plurality of balls of the spherical fluid. These are subsequently conveyed through the first volume 21 of the screw conveyor 2 to the second end 12 of the tube furnace 1.
- the balls of the spherical fluid leave the conveyor screw and are supplied in an analogous manner to the recuperator 3 via its second end 32. This allows a cyclic circulation of the ball fluid used as heat transfer fluid.
- the spherical fluid can be heated or cooled so that it can be pre-set
- the required amount of heat can be introduced specifically into the reactants to be reacted.
- Balls of at least one metal, a ceramic or a salt may also be solid at higher temperatures, for example 150 to 900 ° C or between about 250 and 700 ° C. As a result, heat can be provided at a higher temperature level than, for example, with water or oil as a heat transfer fluid.
- FIG. 4 shows an alternative embodiment for supplying the heat carrier fluid. As FIG. 4 shows, this embodiment also uses a tube furnace 1
- the first volume 21 is accessible via the hollow axis 24.
- the first volume 21 is located at the end of the axis 24, which is hollow, an opening.
- Extension of the axis 24 is a one-way in the example shown feed screws 45 with a shaft 451 as part of a feed conveyor 4, which the ball fluid from a heater, such as a recuperator 3, via a template 47 in the interior of the hollow shaft 24 of the multi-start screw conveyor second promotes.
- the feed conveyor 4 may be provided with a housing 48 which may include optional cooling fins 485.
- baffle plate 245 Inside the hollow axis 24 of the multi-start screw conveyor 2 is a baffle plate 245, which deflects the spherical fluid and into the first volume 21 of the
- Feed screw 2 passes.
- the feed conveyor 4 may serve a graphite seal 41, which is acted upon via a slide bushing 42 and a biasing spring 43 with an axial biasing force. Since the first volume 21 in this embodiment has no immediate opening, such as the opening 25 in the above
- both the gas-tight separation of the tube furnace to the outside and the gas-tight separation of the first volume 21 and the second volume 22 is ensured.
- Feed screw 45 is a pipe 46 which surrounds the feed screw 45.
- This can be made of a material lower Thermal conductivity be made, for example a ceramic.
- the tube can be provided with a heat-insulating coating, for example an oxide ceramic or vermiculite. As a result, heat losses can be reduced.
- the axis 24 of the screw conveyor 2 can be extended into the feed conveyor 4.
- the tube 46 may be omitted in this case or by a heat-insulating coating of the
- Supply conveyor 4 located longitudinal portion of the axis 24 to be replaced.
- a pyrolysis of halogen-containing plastics is to be performed.
- Such processes can be used for example for the pyrolysis of phenol-formaldehyde resins, which are often used for the production of printed circuit boards.
- the printed circuit boards contain significant amounts of recyclable aluminum and copper.
- the pyrolysis temperature for such circuit boards or a granulate produced therefrom should be above 580 ° C.
- the temperature should be below 660 ° C.
- the pyrolysis must after
- the tube furnace according to the invention solves this problem, since the spherical fluid, for example, when using balls of copper or iron, can provide heat at the desired high temperature level.
- a heat exchanger acting screw conveyor 2 with their comparatively large, available for heat transfer area, a large thermal power can be delivered to the reactants.
- the formation of highly toxic, persistent polybrominated dioxin and furan compounds is prevented by the catalytic action of the copper surface, since the copper of the spherical fluid through the wall 23 is separated from the educts.
- exemplary operating parameters for a tube furnace 1 with an inner diameter of 340 mm, a heated length of 4000 mm and a pitch of the screw from 110 to 150 mm are specified.
- the screw conveyor 2 used for this purpose has a pitch of 150 mm.
- steel balls are used with an inlet temperature at the flow of 500 ° C.
- an average speed of the screw conveyor 2 of 27 h- 1 and a drive power of 0.6 W results in a mass flow of the spherical fluid of 450 kg / h and an outlet temperature of the spherical fluid of 464 ° C. , The heat output is thus 2.6 kW.
- the remaining heat output of 400 W is provided via an additional heat exchanger to the housing 10 of the tube furnace 1. This transfers heat directly through the wall 101 of the housing 10 into the interior of the tube furnace 1.
- This additional heat exchanger a mass flow of 100 kg / h of moist flue gas is fed with an inlet temperature of 500 ° C.
- the outlet temperature is then 487 ° C, so that the total heat output of the process is 3.0 kW.
- a pyrolysis temperature of 600 ° C is to be provided at a total heat output of 3.5 kW.
- the screw conveyor 2 used for this purpose has a pitch of 150 mm.
- steel balls are used with an inlet temperature at the flow of 650 ° C.
- an average speed of the screw conveyor 2 of 27 h- 1 and a drive power of 0.6 W results in a mass flow of the spherical fluid of 450 kg / h and an outlet temperature of the spherical fluid of 609 ° C. , The heat output is thus 2.9 kW.
- the remaining heat output of 600 W is provided via an additional heat exchanger on the housing 10 of the tube furnace 1. This transfers heat directly through the wall 101 of the housing 10 into the interior of the tube furnace 1.
- This additional heat exchanger a mass flow of 100 kg / h of moist flue gas is fed with an inlet temperature of 650 ° C.
- the outlet temperature is then 635 ° C, so that the total heat output of the process is 3.5 kW.
- the screw conveyor 2 used for this purpose has a pitch of 130 mm.
- steel balls are used with an inlet temperature at the flow of 500 ° C.
- an average speed of the screw conveyor 2 of 31 h- 1 and a drive power of 0.6 W results in a mass flow of the spherical fluid of 450 kg / h and an outlet temperature of the spherical fluid of 460 ° C. , The heat output is thus 2.9 kW.
- the remaining heat output of 400 W is provided via an additional heat exchanger to the housing 10 of the tube furnace 1. This transfers heat directly through the wall 101 of the housing 10 into the interior of the tube furnace 1.
- This additional heat exchanger a mass flow of 100 kg / h of moist flue gas is fed with an inlet temperature of 500 ° C.
- the outlet temperature is then 487 ° C, so that the total heat output of the process is 3.3 kW.
- a pyrolysis temperature of 450 ° C with a heat output of 4.0 kW to be provided.
- the screw conveyor 2 used for this purpose has a pitch of 150 mm.
- steel balls are used with an inlet temperature at the flow of 500 ° C.
- an average speed of the screw conveyor 2 of 27 h- 1 and a drive power of 0.6 W results in a mass flow of the spherical fluid of 450 kg / h and an outlet temperature of the spherical fluid of 483 ° C. , The heat output is thus 3.4 kW.
- the remaining heat output of 600 W is provided via an additional heat exchanger on the housing 10 of the tube furnace 1. This transfers heat directly through the wall 101 of the housing 10 in the interior of the tube furnace 1.
- This additional heat exchanger a mass flow of 100 kg / h of moist flue gas is fed with an inlet temperature of 550 ° C.
- the outlet temperature is then 535 ° C, so that the total heat output of the process is 3.5 kW.
- the screw conveyor 2 used for this purpose has a pitch of 110 mm.
- steel balls are used with an inlet temperature at the flow of 530 ° C.
- an average speed of the screw conveyor 2 of 37 h- 1 and a drive power of 0.6 W results in a mass flow of the spherical fluid of 450 kg / h and an outlet temperature of the spherical fluid of 468 ° C. ,
- the heat output is thus 4.5 kW.
- the remaining heat output of 500 W is provided via an additional heat exchanger on the housing 10 of the tube furnace 1. This transfers heat directly through the wall 101 of the housing 10 in the interior of the tube furnace 1.
- This additional heat exchanger a mass flow of 100 kg / h of moist flue gas is fed with an inlet temperature of 550 ° C.
- the outlet temperature is then 532 ° C, so that the total heat output of the process is 5.0 kW.
- the heat supplied to the spherical fluid can be obtained from a combustion process.
- the hot flue gas can be introduced directly into the recuperator 3 together with the spherical fluid. Since sufficient free spaces remain between the balls of the spherical fluid, the flue gases can flow through the ball fluid and in this way give off heat to the individual balls. If the individual balls of the spherical fluid have a catalytic coating on their outer side, they can be used simultaneously for flue gas cleaning. Due to the spatial separation of the ball fluid from those in the tube furnace 1 to be processed
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL16731519T PL3303960T3 (en) | 2015-05-27 | 2016-05-27 | Tube furnace and chemical conversion method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015209742.0A DE102015209742B4 (en) | 2015-05-27 | 2015-05-27 | Tube furnace and process for chemical reaction |
PCT/EP2016/062014 WO2016189138A1 (en) | 2015-05-27 | 2016-05-27 | Tube furnace and chemical conversion method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3303960A1 true EP3303960A1 (en) | 2018-04-11 |
EP3303960B1 EP3303960B1 (en) | 2019-11-27 |
Family
ID=56194428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16731519.1A Active EP3303960B1 (en) | 2015-05-27 | 2016-05-27 | Tube furnace and chemical conversion method |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3303960B1 (en) |
DE (1) | DE102015209742B4 (en) |
ES (1) | ES2769725T3 (en) |
PL (1) | PL3303960T3 (en) |
WO (1) | WO2016189138A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL2019553B1 (en) | 2017-09-14 | 2019-03-27 | Torrgas Tech B V | Process to prepare an activated carbon product and a syngas mixture |
NL2019552B1 (en) | 2017-09-14 | 2019-03-27 | Torrgas Tech B V | Process to prepare a char product and a syngas mixture |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE534988C (en) * | 1929-06-23 | 1931-10-05 | Otto Hardung | Rotating heat exchanger with a double-walled hollow screw arranged in a housing |
GB1440525A (en) * | 1973-08-31 | 1976-06-23 | Buttner H J | Method and apparatus for drying and heating fluent materials |
US4639217A (en) * | 1985-01-14 | 1987-01-27 | Adams D Carlos | Countercurrent heat transfer device for solid particle streams |
EP1217318A1 (en) * | 2000-12-19 | 2002-06-26 | Sea Marconi Technologies Di Wander Tumiatti S.A.S. | Plant for the thermal treatment of material and operation process thereof |
-
2015
- 2015-05-27 DE DE102015209742.0A patent/DE102015209742B4/en active Active
-
2016
- 2016-05-27 EP EP16731519.1A patent/EP3303960B1/en active Active
- 2016-05-27 PL PL16731519T patent/PL3303960T3/en unknown
- 2016-05-27 ES ES16731519T patent/ES2769725T3/en active Active
- 2016-05-27 WO PCT/EP2016/062014 patent/WO2016189138A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
ES2769725T3 (en) | 2020-06-29 |
DE102015209742B4 (en) | 2017-09-21 |
DE102015209742A1 (en) | 2016-12-01 |
EP3303960B1 (en) | 2019-11-27 |
PL3303960T3 (en) | 2020-04-30 |
WO2016189138A1 (en) | 2016-12-01 |
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