EP3268954B1 - Arrangement and field device for process measurement technology - Google Patents
Arrangement and field device for process measurement technology Download PDFInfo
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- EP3268954B1 EP3268954B1 EP16704442.9A EP16704442A EP3268954B1 EP 3268954 B1 EP3268954 B1 EP 3268954B1 EP 16704442 A EP16704442 A EP 16704442A EP 3268954 B1 EP3268954 B1 EP 3268954B1
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- arrangement
- damping element
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- frequency
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- 238000005259 measurement Methods 0.000 title claims description 7
- 238000005516 engineering process Methods 0.000 title claims description 5
- 238000000034 method Methods 0.000 title claims description 5
- 238000013016 damping Methods 0.000 claims description 50
- 238000005452 bending Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims 1
- 238000001228 spectrum Methods 0.000 description 9
- 238000002604 ultrasonography Methods 0.000 description 4
- 230000005284 excitation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012935 Averaging Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000001845 vibrational spectrum Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K1/00—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs
- G10K1/06—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs the resonating devices having the shape of a bell, plate, rod, or tube
- G10K1/062—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs the resonating devices having the shape of a bell, plate, rod, or tube electrically operated
- G10K1/066—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs the resonating devices having the shape of a bell, plate, rod, or tube electrically operated the sounding member being a tube, plate or rod
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K1/00—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs
- G10K1/06—Devices in which sound is produced by striking a resonating body, e.g. bells, chimes or gongs the resonating devices having the shape of a bell, plate, rod, or tube
- G10K1/08—Details or accessories of general applicability
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/002—Devices for damping, suppressing, obstructing or conducting sound in acoustic devices
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/02—Mechanical acoustic impedances; Impedance matching, e.g. by horns; Acoustic resonators
- G10K11/04—Acoustic filters ; Acoustic resonators
Definitions
- the present invention solves this problem by a device having the features of claim 1.
- An inventive arrangement comprises an ultrasonic transducer and a damping element, or a bandpass filter, with a longitudinal axis L.
- An ultrasonic transducer is limited in this respect not only to piezoelectric elements or other ultrasound generating elements but may also include the region of the arrangement, which the ultrasonic signal before entering the medium must cross. This may include, for example, one or more coupling layers or matching layers.
- a metallic attachment may be part of the ultrasonic transducer from which an ultrasonic signal is emitted into a gaseous or liquid medium. Particularly preferably, this metallic attachment is connected by means of a joint with the damping element.
- the damping element connects the ultrasonic transducer with a housing or Meßrohrwandung.
- this wall is not part of the arrangement.
- the transducer has an attachment with a wetted surface.
- Ultrasonic signals are emitted from the surface into a gaseous or liquid medium.
- This can be a measuring medium in the case of a flow meter or, for example, in level measurement. Air.
- the damping element has at least two annular grooves and a ring-shaped segment arranged therebetween.
- An annular segment is an annular trained circumferential projection.
- the annular mass segment always has the same wall thickness along its circumference.
- the damping element has a first natural frequency f a , in which the annular mass segment performs an axial movement parallel to the longitudinal direction of the damping element. This can also be called axial mode. If the damping element has a plurality of axial modes, then the first natural frequency is to be understood as the highest natural frequency at which the annular mass segment carries out an axial movement parallel to the longitudinal direction of the damping element.
- damping element according to the invention has a second natural frequency f r , in which the annular mass segment performs a rotational movement, preferably around its center of mass. This can also be called rotation mode. If the damping element has a plurality of rotational modes, the first natural frequency to be understood as the lowest natural frequency at which the annular mass segment carries out a rotational movement.
- the ratio of the first natural frequency f a to the second natural frequency f r is smaller than 0.75 according to the invention. This arrangement allows selection of the useful frequency over a very wide frequency range. Advantageous embodiments are the subject of the dependent claims. It is advantageous if the ratio of the first natural frequency f a to the second natural frequency f r is less than 0.55, particularly preferably less than 0.4.
- the damping element has a first mean distance r 2 from the outer wall of a hollow-cylindrical partial region to the longitudinal axis L.
- the averaging of the distance relates to a distance averaged over the circumference and the length of the annular groove. Thus, individual areas may deviate from the mean.
- the damping element has a second average distance r 1 from the inner wall of the hollow cylindrical partial region to the longitudinal axis L.
- the averaging of the distance refers to a distance of the inner wall to the longitudinal axis averaged over the circumference and the length of the annular groove.
- this term is 0.093 r 2 - r 1 1 mm + 0.0016 l 3 1 mm - 12.5 2 + 0.057 less than 0.55, and is more preferably less than 0.40.
- the data for r 1 , r 2 and l 3 must be given in millimeters.
- the ultrasonic transducer and the damping element are connected to one another in a material-locking manner.
- the damping element has less than 5 annular grooves. An increasing number of annular grooves means an increasing danger of weak points which can fail under pressure loads and under structure-borne sound vibrations.
- the length of the at least two annular grooves in the axial direction is the same length and that the length of the annular segment is greater, preferably at least 1.5 times as large as the length of one of the two annular grooves. Due to the design of the ring segment segment over a large longitudinal range of time, the structure-borne noise can be better erased and at the same time there is a better splitting between axial modes and rotational modes in the frequency spectrum. It is advantageous if the ultrasonic transducer terminally a bending plate having a surface from which the ultrasonic signal is emitted into the medium, which Bending plate edge free swinging is formed.
- the bending plate is described as a plate having the surface from which the ultrasonic signal is radiated into a medium.
- EP 1 340 964 B1 takes place in this embodiment, no edge feed of structure-borne noise by a bending plate in the damping element, but the bending plate is free swinging edge.
- the ultrasonic signal can advantageously be transmitted over a large area into the gaseous or liquid medium.
- the arrangement in a frequency range in which the ratio of the useful frequency to the first natural frequency is greater than 1.6 and in which the ratio of the useful frequency to the second natural frequency is less than 0.7 has no axial or rotational natural frequency ,
- the arrangement can not have an axial or rotational natural frequency in the range between 50,000 and 120,000 hearts.
- a field device of process measuring technology, in particular an ultrasonic flowmeter for measuring gaseous media, has a measuring tube to which an arrangement according to claim 1 is attached.
- the arrangement can also be used in a level gauge, wherein the measuring tube but usually by a storage vessel -. a tank or a silo is replaced.
- the present arrangement can be used both in level gauges and in flow meters.
- the structure, the mode of operation and the resulting advantages will be described primarily for an ultrasonic flowmeter.
- the arguments can mainly be transferred to ultrasonic level measurement.
- Ultrasonic flowmeters are widely used in process and automation technology. They allow in a simple way to determine the volume flow and / or mass flow of a medium to be measured in a pipeline.
- the known ultrasonic flowmeters often work according to the transit time difference principle.
- the transit time difference principle the different transit times of ultrasonic waves, in particular ultrasonic pulses, so-called bursts, are evaluated relative to the flow direction of the liquid.
- ultrasonic pulses at a certain angle to Tube axis sent both with and against the flow. From the transit time difference, the flow rate and thus with a known diameter of the pipe section of the volume flow can be determined.
- ultrasonic waves are generated or received with the help of so-called ultrasonic transducers.
- ultrasonic transducers are firmly connected to the pipe wall of the respective pipe section.
- This type of device is also known in professional circles as an inline ultrasonic flowmeter.
- Clamp-on ultrasonic flow measurement systems are also available which are externally attached to the measuring tube, e.g. be unbolted.
- clamp-on ultrasonic flowmeters are not the subject of the present invention
- the ultrasonic transducers normally comprise an electromechanical transducer element, e.g. one or more piezoelectric elements
- the ultrasonic transducers are arranged in a common plane on the measuring tube, either on opposite sides of the measuring tube, then the acoustic signal, projected on a tube cross-section, once along a secant through the measuring tube , or on the same side of the measuring tube, then the acoustic signal is reflected on the opposite side of the measuring tube, whereby the acoustic signal passes twice through the measuring tube along the projected on the cross section through the measuring tube secant.
- Fig. 1 In the concrete embodiment of the Fig. 1 is an arrangement with a corresponding ultrasonic transducer 1 with two superposed electromechanical transducer elements 2, in particular with two piezo elements configured.
- the ultrasonic transducer 1 also has an attachment 4 with a surface 5 in contact with the medium. At this surface 5, the ultrasonic waves generated by the one or more electromechanical transducer elements 2 are delivered to the measuring medium.
- the in Fig. 1 shown essay 4 has a base 6, which is in contact, in particular in positive contact with the electromechanical transducer elements 2. Furthermore, the article 4 on a bending plate 7 on with the medium-contacting surface 5.
- the base 6 of the attachment 4 has an interface 16 to a damping element 15.
- This damping element 15 is formed as a cylindrical body with at least two mutually parallel annular grooves 10 and 12.
- the interface 16 may e.g. be designed as a welded joint.
- a first annular mass segment 9 is arranged, which has a greater wall thickness, in particular at least twice as thick a wall thickness as the annular groove 10.
- a second ring segment 11 is also arranged, which has a greater wall thickness, in particular at least twice as thick wall thickness, as the annular grooves 10 and 12th
- the damping element 15 is essentially defined by three radii. It is provided a first radius r 1 , which extends from a longitudinal axis L of the damping element 15 to an inner wall of the cylindrical body. Furthermore, a second radius r 2 is provided, which describes the distance of the outer wall in the region of the annular grooves 10, 12 to the longitudinal axis. Finally, a third radius r 3 is provided which describes the radial distance between the longitudinal axis and the outermost point of the second annular segment 11.
- the damping element 15 is connected via an interface 17 in the region of the third radius r 3 with a housing wall 14.
- the interface 17 may be formed as a welded joint.
- the interface is in Fig. 1 arranged on radially outside of the second radius r 2 and in the region of the third radius r 3 .
- the annular grooves 10 and 12 extend over a respective longitudinal section l 1 and l 2 along the longitudinal axis L. These longitudinal sections l 1 and l 2 are in Fig. 1 the same size.
- the second ring mass segment 11 extends over a longitudinal section l 3 , which in the embodiment of the Fig. 1 is greater than the lengths l 1 and l 2 .
- the first annular mass segment 9 is connected at its radially outermost point with a ring segment 8, which extends from the interface 16 to the ring mass 9.
- This ring segment 8 has a smaller, preferably at least twice as small wall thickness as the first annular mass segment 9.
- the Ringmassesegment 9 goes over at its radially innermost point in the annular groove. As a result, upon the application of an axial force, a deflection of this force through the annular mass segment takes place from outside to inside.
- Fig. 2 shows a damping element of the prior art of EP 1 340 964 B1 , The damping behavior of this damping element was investigated and with the damping behavior of the damping behavior of the arrangement of Fig. 1 compared.
- Fig. 3 shows on the basis of the spectrum S1 with the solid line vibration spectra, the damping behavior of the arrangement of Fig. 1 in comparison with the spectrum S2 with the dashed line to the damping behavior of the arrangement of Fig. 2 ,
- a useful signal An which is needed to determine the level or the flow, is in the spectrum S1 at about 8200 Hz.
- the frequency range of the useful signal An for the arrangement of Fig. 1 be chosen in a very wide range.
- the frequency range of the useful signal can be selected arbitrarily in the range between 45,000 to about 120,000 Hz, without resulting in larger superimpositions of the useful signal An with the natural frequencies A-a1, A-a2, A-r1 of the damping element 15.
- the peaks in spectrum S1 at 28,000 and at 35,000 Hz represent axial vibrations, while the peak at about 136,000 Hz represents a rotational vibration.
- the spectrum of the damping element of the Fig. 2 true to scale implementation a whole series of natural oscillations, which overlap with a useful signal at about 82000 Hz.
- the peaks at 25000 and at 55000 Hz represent axial vibrations B-a1 and B-a2.
- the peaks at 71000 and 73000 Hz, on the other hand, represent rotational vibrations B-r1 and B-r2.
- Both the axial and the Rotational vibrations are in the in Fig. 3 variant shown below the useful frequency of 82000 Hz.
- Fig. 4 shows the vibration behavior of the damping element when transmitting and / or receiving an ultrasonic signal in the useful frequency range. It can be seen that predominantly the ultrasonic transducer 1, ie the electromechanical transducer elements 2 and 3 and the attachment 4 with the base 6 and the bending plate 7, are in vibration.
- the bending plate 7 has a radial deflection A1 during operation of the ultrasonic flow device. However, this deflection A1 is not transmitted to a subsequent damping structure, but the bending plate 7 is free-swinging and is not disturbed in its radial deflection by a damping structure. As a result, the radiated ultrasound signal is transmitted to the medium particularly well and unhindered.
- Fig. 5 shows the vibration behavior of the arrangement according to the invention in the illustrated embodiment according to Fig. 1 in the state of natural frequency A-a2 (axial mode at about 35000 Hz.).
- the annular mass segment 11 performs an axial movement between the two parallel annular grooves 10 and 12.
- the up and down movement of the ring gauge segment 11 results in a temporary deformation of the material wall in the region of the annular grooves 10 and 12 in the form of a temporary thinning or thickening.
- Fig. 6 shows the vibration behavior of the arrangement according to the invention in the illustrated embodiment according to Fig. 1 in the state of natural frequency A-r1 (rotation mode at about 137000 Hz.).
- the annular mass segment 11 performs a rotational movement between the two parallel annular grooves 10 and 12. Due to the oscillatory movement of the annular segment 11, there is a temporary material wall deformation in the region of the annular grooves 10 and 12 in the form of a wave-shaped bending of the material wall.
- Fig. 1 illustrated embodiment can be further modified within the scope of the invention.
- a prismatic basic structure is also possible, preferably with uniform prism surfaces.
- Individual segments of the basic structure, in particular also the annular mass segment 11, can be made polygonal in a two-dimensional section perpendicular to the longitudinal axis L.
- the damping element and the attachment are rotationally symmetrical and consist of metal.
- the attachment may preferably consist of stainless steel or titanium.
- the damping element is preferably made of stainless steel.
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Description
Es ist eine Anordnung eines Ultraschallwandlers mit einem Filterelement aus der
Ausgehend von diesem Stand der Technik ist es nunmehr Aufgabe der vorliegenden Erfindung eine Anordnung bereitzustellen, mit einem breiten Frequenzbereich für das Nutzsignal, ohne dass eine Kompensation eines Messfehlers notwendig ist.Based on this prior art, it is now an object of the present invention to provide an arrangement with a wide frequency range for the useful signal, without compensation of a measurement error is necessary.
Die vorliegende Erfindung löst diese Aufgabe durch eine Vorrichtung mit den Merkmalen des Anspruchs 1.The present invention solves this problem by a device having the features of
Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the dependent claims.
Eine erfindungsgemäße Anordnung umfasst einen Ultraschallwandler und ein Dämpfungselement, bzw. einen Bandpassfilter, mit einer Längsachse L. Ein Ultraschallwandler beschränkt sich diesbezüglich nicht ausschließlich auf Piezoelemente oder andere ultraschallerzeugende Elemente sondern kann auch den Bereich der Anordnung umfassen, welchen das Ultraschallsignal vor Eintritt in das Medium durchqueren muss. Dies kann z.B. eine oder mehrere Koppelschichten oder Anpassungsschichten umfassen. Besonders bevorzugt kann z.B. ein metallischer Aufsatz Teil des Ultraschallwandlers sein, von welchem aus ein Ultraschallsignal in ein gasförmiges oder flüssiges Medium ausgesandt wird. Besonders bevorzugt ist dieser metallische Aufsatz mittels einer Fügestelle mit dem Dämpfungselement verbunden.An inventive arrangement comprises an ultrasonic transducer and a damping element, or a bandpass filter, with a longitudinal axis L. An ultrasonic transducer is limited in this respect not only to piezoelectric elements or other ultrasound generating elements but may also include the region of the arrangement, which the ultrasonic signal before entering the medium must cross. This may include, for example, one or more coupling layers or matching layers. Especially preferred For example, a metallic attachment may be part of the ultrasonic transducer from which an ultrasonic signal is emitted into a gaseous or liquid medium. Particularly preferably, this metallic attachment is connected by means of a joint with the damping element.
Weiterhin erfindungsgemäß verbindet das Dämpfungselement den Ultraschallwandler mit einer Gehäuse- oder Messrohrwandung. Diese Wandung ist dabei jedoch nicht Teil der Anordnung. Der Wandler weist einen Aufsatz mit einer mediumsberührenden Oberfläche auf.Furthermore, according to the invention, the damping element connects the ultrasonic transducer with a housing or Meßrohrwandung. However, this wall is not part of the arrangement. The transducer has an attachment with a wetted surface.
Von der Oberfläche werden Ultraschallsignale in ein gasförmiges oder flüssiges Medium ausgesandt. Dies kann im Fall eines Durchflussmessgerätes ein Messmedium sein oder bei der Füllstandsmessung z.B. Luft.Ultrasonic signals are emitted from the surface into a gaseous or liquid medium. This can be a measuring medium in the case of a flow meter or, for example, in level measurement. Air.
Das Dämpfungselement weist zumindest zwei Ringnuten und ein dazwischen angeordnetes Ringmassesegment auf. Ein Ringmassesegment ist ein ringförmig ausgebildeter umlaufender Vorsprung. In einer bevorzugten Ausführungsvariante weist das Ringmassesegment entlang seines Umfangs stets die gleiche Wandstärke auf.The damping element has at least two annular grooves and a ring-shaped segment arranged therebetween. An annular segment is an annular trained circumferential projection. In a preferred embodiment, the annular mass segment always has the same wall thickness along its circumference.
Weiterhin erfindungsgemäß weist Dämpfungselement eine erste Eigenfrequenz fa aufweist, in welcher das Ringmassesegment eine Axialbewegung parallel zur Längsrichtung des Dämpfungselements ausführt. Dies kann auch Axialmode genannt werden. Falls das Dämpfungselement mehrere Axialmoden aufweist, so ist als erste Eigenfrequenz die höchste Eigenfrequenz zu verstehen, bei welcher das Ringmassesegment eine Axialbewegung parallel zur Längsrichtung des Dämpfungselements ausführt.Furthermore, according to the invention, the damping element has a first natural frequency f a , in which the annular mass segment performs an axial movement parallel to the longitudinal direction of the damping element. This can also be called axial mode. If the damping element has a plurality of axial modes, then the first natural frequency is to be understood as the highest natural frequency at which the annular mass segment carries out an axial movement parallel to the longitudinal direction of the damping element.
Zudem weist Dämpfungselement erfindungsgemäß ein zweite Eigenfrequenz fr auf, in welcher das Ringmassesegment eine Rotationsbewegung, vorzugsweise um seinen Masseschwerpunkt, ausführt. Dies kann auch Rotationsmode genannt werden. Falls das Dämpfungselement mehrere Rotationsmoden aufweist, so ist als erste Eigenfrequenz die niedrigste Eigenfrequenz zu verstehen, bei welcher das Ringmassesegment eine Rotationsbewegung ausführt.In addition, damping element according to the invention has a second natural frequency f r , in which the annular mass segment performs a rotational movement, preferably around its center of mass. This can also be called rotation mode. If the damping element has a plurality of rotational modes, the first natural frequency to be understood as the lowest natural frequency at which the annular mass segment carries out a rotational movement.
Das Verhältnis der ersten Eigenfrequenz fa zur zweiten Eigenfrequenz fr ist erfindungsgemäß kleiner als 0,75.
Diese Anordnung ermöglicht eine Auswahl der Nutzfrequenz über einen sehr breiten Frequenzbereich.
Vorteilhafte Ausgestaltungen sind Gegenstand der Unteransprüche.
Es ist von Vorteil, wenn das Verhältnis der ersten Eigenfrequenz fa zur zweiten Eigenfrequenz fr kleiner ist als 0,55, besonders bevorzugt kleiner ist als 0,4.The ratio of the first natural frequency f a to the second natural frequency f r is smaller than 0.75 according to the invention.
This arrangement allows selection of the useful frequency over a very wide frequency range.
Advantageous embodiments are the subject of the dependent claims.
It is advantageous if the ratio of the first natural frequency f a to the second natural frequency f r is less than 0.55, particularly preferably less than 0.4.
Das Dämpfungselement weist zumindest im Bereich einer ersten der zumindest zwei Ringnuten einen ersten mittleren Abstand r2 von der Außenwandung eines hohlzylindrischen Teilbereichs bis zur Längsachse L auf. Die Mittelung des Abstandes bezieht sich auf einen Abstand gemittelt über den Umfang und die Länge der Ringnut. So können einzelne Bereiche vom Mittelwert abweichen.
Das Dämpfungselement weist zumindest im Bereich der ersten der zumindest zwei Ringnuten einen zweiten mittleren Abstand r1 von der Innenwandung des hohlzylindrischen Teilbereichs bis zur Längsachse L auf. Auch hierbei bezieht sich die Mittelung des Abstandes auf einen Abstand der Innenwandung zur Längsachse gemittelt über den Umfang und die Länge der Ringnut.
Außerdem weist das Ringmassesegment zwischen den beiden Ringnuten eine gewisse Länge l3 in axialer Richtung auf. Diese Länge ist ebenfalls über die Länge und den Umfang gemittelt.
Diese Größen sind in einem mathematischen Ausdruck zusammengefasst und zueinander ins Verhältnis gesetzt. Nach der vorliegenden Erfindung ist dieser Ausdruck
Durch diese bauliche Abstimmung einzelner Segmente des Dämpfungselements kann eine weitere Optimierung des Frequenzspektrums der Anordnung erreicht werden.
Es ist zudem von Vorteil wenn der hohlzylindrische Teilbereich rotationssymmetrisch ist. Dadurch erfolgt eine gleichmäßige Belastung und Auslöschung des Körperschalls.
Es ist von Vorteil, wenn der Ultraschallwandler und das Dämpfungselement stoffschlüssig miteinander verbunden sind. Es sind zwar auch Schraubvarianten für Ultraschallwandler und Dämpfungselemente bekannt, diese können sich allerdings unter Schwingungen lösen oder verformen und sind meist keine hygienische Lösung.
Es ist weiterhin von Vorteil, wenn das Dämpfungselement weniger als 5 Ringnuten aufweist. Eine zunehmende Anzahl von Ringnuten bedeutet eine zunehmende Gefahr von Schwachstellen welche bei Druckbelastungen und unter Körperschallschwingungen versagen können.
Es ist von Vorteil, wenn die Länge der zumindest zwei Ringnuten in axialer Richtung gleich lang ist und dass die Länge des Ringmassesegments größer, vorzugsweise zumindest 1,5 mal so groß ist, wie die Länge einer der zwei Ringnuten. Durch die Ausgestaltung des Ringmassesegments über einen großen Längsbereich hinweg kann der Körperschall besser ausgelöscht werden und zugleich eine bessere Aufspaltung zwischen Axialmoden und Rotationsmoden im Frequenzspektrum erfolgen.
Es ist von Vorteil, wenn der Ultraschallwandler endständig eine Biegeplatte, welche eine Oberfläche aufweist, von welcher das Ultraschallsignal in das Medium ausgesandt wird, welche Biegeplatte randseitig frei schwingend ausgebildet ist. In der
At least in the region of the first of the at least two annular grooves, the damping element has a second average distance r 1 from the inner wall of the hollow cylindrical partial region to the longitudinal axis L. Again, the averaging of the distance refers to a distance of the inner wall to the longitudinal axis averaged over the circumference and the length of the annular groove.
In addition, the annular mass segment between the two annular grooves on a certain length l 3 in the axial direction. This length is also averaged over the length and perimeter.
These quantities are summarized in a mathematical expression and set in relation to each other. According to the present invention, this term is
By means of this constructional tuning of individual segments of the damping element, a further optimization of the frequency spectrum of the arrangement can be achieved.
It is also advantageous if the hollow cylindrical portion is rotationally symmetric. This results in a uniform load and cancellation of structure-borne noise.
It is advantageous if the ultrasonic transducer and the damping element are connected to one another in a material-locking manner. Although there are also known Schraubvarianten for ultrasonic transducers and damping elements, but they can solve under vibration or deform and are usually no hygienic solution.
It is also advantageous if the damping element has less than 5 annular grooves. An increasing number of annular grooves means an increasing danger of weak points which can fail under pressure loads and under structure-borne sound vibrations.
It is advantageous if the length of the at least two annular grooves in the axial direction is the same length and that the length of the annular segment is greater, preferably at least 1.5 times as large as the length of one of the two annular grooves. Due to the design of the ring segment segment over a large longitudinal range of time, the structure-borne noise can be better erased and at the same time there is a better splitting between axial modes and rotational modes in the frequency spectrum.
It is advantageous if the ultrasonic transducer terminally a bending plate having a surface from which the ultrasonic signal is emitted into the medium, which Bending plate edge free swinging is formed. In the
Es ist von Vorteil, wenn die Anordnung in einem Frequenzbereich, in welchem das Verhältnis der Nutzfrequenz zur ersten Eigenfrequenz größer ist als 1,6 und in welchem das Verhältnis der Nutzfrequenz zur zweiten Eigenfrequenz kleiner ist als 0,7 keine axiale oder Rotations-Eigenfrequenz aufweist. Die Anordnung kann insbesondere im Bereich zwischen 50000 und 120000 Herz keine axiale oder Rotations-Eigenfrequenz aufweisen.It is advantageous if the arrangement in a frequency range in which the ratio of the useful frequency to the first natural frequency is greater than 1.6 and in which the ratio of the useful frequency to the second natural frequency is less than 0.7 has no axial or rotational natural frequency , In particular, the arrangement can not have an axial or rotational natural frequency in the range between 50,000 and 120,000 hearts.
Ein erfindungsgemäßes Feldgerät der Prozessmesstechnik, insbesondere Ultraschall-Durchflussmessgerät zur Messung von gasförmigen Medien, weist ein Messrohr auf, an welchem eine Anordnung nach Anspruch 1 angebracht ist.A field device according to the invention of process measuring technology, in particular an ultrasonic flowmeter for measuring gaseous media, has a measuring tube to which an arrangement according to
Alternativ kann die Anordnung auch in einem Füllstandsmessgerät eingesetzt werden, wobei das Messrohr dabei jedoch meist durch ein Vorratsgefäß - z.B. einen Tank oder ein Silo ersetzt ist.Alternatively, the arrangement can also be used in a level gauge, wherein the measuring tube but usually by a storage vessel -. a tank or a silo is replaced.
Auch andere Feldgeräte aus dem Bereich der Prozessmesstechnik sind für den Einsatz der Anordnung sind denkbar.Other field devices from the field of process measuring technology are conceivable for the use of the arrangement.
Die vorliegende Erfindung wird nachfolgend anhand der beigefügten Zeichnungen näher erläutert:
Es zeigen:
-
Fig. 1 ein erfindungsgemäße Anordnung umfassend einen Ultraschallwandler und ein Dämpfungselement; -
Fig. 2 eine Anordnung gemäß dem Stand der Technik -
Fig. 3 ein Frequenzspektrum der Anordnung ausFig. 1 und der Anordnung gemäßFig. 2 -
Fig. 4 eine Darstellung des Schwingungsverhaltens der erfindungsgemäßen Anordnung bei einer Anregungsfrequenz bei der Nutzfrequenz -
Fig. 5 eine Darstellung des Schwingungsverhaltens der erfindungsgemäßen Anordnung bei einer Anregungsfrequenz im Bereich einer Axialmode; und -
Fig. 6 eine Darstellung des Schwingungsverhaltens der erfindungsgemäßen Anordnung bei einer Anregungsfrequenz im Bereich einer Rotationsmode.
Show it:
-
Fig. 1 an inventive arrangement comprising an ultrasonic transducer and a damping element; -
Fig. 2 an arrangement according to the prior art -
Fig. 3 a frequency spectrum of the arrangementFig. 1 and the arrangement according toFig. 2 -
Fig. 4 a representation of the vibration behavior of the inventive arrangement at an excitation frequency at the Nutzfrequenz -
Fig. 5 a representation of the vibration behavior of the inventive arrangement at an excitation frequency in the range of an axial mode; and -
Fig. 6 a representation of the vibration behavior of the inventive arrangement at an excitation frequency in the range of a rotational mode.
Die vorliegende Anordnung kann sowohl bei Füllstandmessgeräten als auch bei Durchflussmessgeräten eingesetzt werden. Nachfolgend wird jedoch der Aufbau, die Funktionsweise und die daraus resultierenden Vorteile vorwiegend für ein Ultraschall-Durchflussmessgerät beschrieben. Die Argumente lassen sich jedoch überwiegend auch auf die Ultraschall-Füllstandsmessung übertragen.The present arrangement can be used both in level gauges and in flow meters. In the following, however, the structure, the mode of operation and the resulting advantages will be described primarily for an ultrasonic flowmeter. However, the arguments can mainly be transferred to ultrasonic level measurement.
Ultraschall-Durchflussmessgeräte werden vielfach in der Prozess- und Automatisierungstechnik eingesetzt. Sie erlauben in einfacher Weise, den Volumendurchfluss und/oder Massendurchfluss eines Messmediums in einer Rohrleitung zu bestimmen. Die bekannten Ultraschall-Durchflussmessgeräte arbeiten häufig nach dem Laufzeitdifferenz Prinzip. Beim Laufzeitdifferenz-Prinzip werden die unterschiedlichen Laufzeiten von Ultraschallwellen, insbesondere Ultraschallimpulsen, so genannten Bursts, relativ zur Strömungsrichtung der Flüssigkeit ausgewertet. Hierzu werden Ultraschallimpulse in einem bestimmten Winkel zur Rohrachse sowohl mit als auch entgegen der Strömung gesendet. Aus der Laufzeitdifferenz lässt sich die Fliessgeschwindigkeit und damit bei bekanntem Durchmesser des Rohrleitungsabschnitts der Volumendurchfluss bestimmen.Ultrasonic flowmeters are widely used in process and automation technology. They allow in a simple way to determine the volume flow and / or mass flow of a medium to be measured in a pipeline. The known ultrasonic flowmeters often work according to the transit time difference principle. In the transit time difference principle, the different transit times of ultrasonic waves, in particular ultrasonic pulses, so-called bursts, are evaluated relative to the flow direction of the liquid. For this purpose, ultrasonic pulses at a certain angle to Tube axis sent both with and against the flow. From the transit time difference, the flow rate and thus with a known diameter of the pipe section of the volume flow can be determined.
Die Ultraschallwellen werden mit Hilfe so genannter Ultraschallwandler erzeugt bzw. empfangen. Hierfür sind Ultraschallwandler mit der Rohrwandung des betreffenden Rohrleitungsabschnitts fest verbunden. Dieser Gerätetyp ist in Fachkreisen auch als Inline-Ultraschalldurchflussmessgerät bekannt. Es sind auch Clamp-on-Ultraschall-Durchflussmesssysteme erhältlich, welche von außen an das Messrohr angebracht, z.B. aufgeschnallt, werden. Clamp-On Ultraschall-Durchflussmessgeräte sind jedoch nicht Gegenstand der vorliegenden ErfindungThe ultrasonic waves are generated or received with the help of so-called ultrasonic transducers. For this purpose, ultrasonic transducers are firmly connected to the pipe wall of the respective pipe section. This type of device is also known in professional circles as an inline ultrasonic flowmeter. Clamp-on ultrasonic flow measurement systems are also available which are externally attached to the measuring tube, e.g. be unbolted. However, clamp-on ultrasonic flowmeters are not the subject of the present invention
Die Ultraschallwandler weisen normalerweise aus einem elektromechanischen Wandlerelement, z.B. ein oder mehrere piezoelektrische Elemente aufThe ultrasonic transducers normally comprise an electromechanical transducer element, e.g. one or more piezoelectric elements
Sowohl bei Clamp-On-Systemen, als auch bei Inline-Systemen sind die Ultraschallwandler in einer gemeinsamen Ebene am Messrohr angeordnet, entweder auf gegenüberliegenden Seiten des Messrohrs, dann verläuft das akustische Signal, projiziert auf einen Rohrquerschnitt, einmal entlang einer Sekante durch das Messrohr, oder auf derselben Seite des Messrohrs, dann wird das akustische Signal an der gegenüberliegenden Seite des Messrohrs reflektiert, wodurch das akustische Signal zweimal das Messrohr entlang der auf den Querschnitt durch das Messrohr projizierten Sekante durchquert.Both in clamp-on systems and inline systems, the ultrasonic transducers are arranged in a common plane on the measuring tube, either on opposite sides of the measuring tube, then the acoustic signal, projected on a tube cross-section, once along a secant through the measuring tube , or on the same side of the measuring tube, then the acoustic signal is reflected on the opposite side of the measuring tube, whereby the acoustic signal passes twice through the measuring tube along the projected on the cross section through the measuring tube secant.
Im konkreten Ausführungsbeispiel der
Der in
Der Sockel 6 des Aufsatzes 4 weist eine Schnittstelle 16 zu einem Dämpfungselement 15 auf. Dieses Dämpfungselement 15 ist als ein zylindrischer Körper ausgebildet mit zumindest zwei parallel zueinander verlaufenden Ringnuten 10 und 12. Die Schnittstelle 16 kann z.B. als eine Schweißverbindung ausgebildet sein.The
Zwischen der Schnittstelle 16 und einer ersten der beiden Ringnuten 10 ist ein erstes Ringmassesegment 9 angeordnet, welches eine größere Wanddicke, insbesondere zumindest eine doppelt so starke Wanddicke aufweist, wie die Ringnut 10.Between the
Zwischen diesen beiden Ringnuten 10 und 12 ist zudem ein zweites Ringsegment 11 angeordnet, welches eine größere Wanddicke, insbesondere zumindest eine doppelt so starke Wanddicke aufweist, wie die Ringnuten 10 und 12.Between these two
Wie aus
Nach der zweiten Ringnut 12 wird das Dämpfungselement 15 über eine Schnittstelle 17 im Bereich des dritten Radius r3 mit einer Gehäusewandung 14 verbunden. Auch hier kann die Schnittstelle 17 als Schweißverbindung ausgebildet sein. Die Schnittstelle ist in
Die Ringnuten 10 und 12 erstrecken sich über einen jeweiligen Längenabschnitt l1 und l2 entlang der Längsachse L. Diese Längenabschnitte l1 und l2 sind in
Das erste Ringmassesegment 9 ist an seinem radial äußersten Punkt mit einem Ringsegment 8 verbunden, welches sich von der Schnittstelle 16 bis zur Ringmasse 9 erstreckt. Dieses Ringsegment 8 weist eine geringere, vorzugsweise zumindest doppelt so kleine Wanddicke auf wie das erste Ringmassesegment 9.The first
Das Ringmassesegment 9 geht an seinem radial innersten Punkt in die Ringnut über. Dadurch erfolgt bei Einwirken einer axialen Kraft eine Umlenkung dieser Kraft durch das Ringmassesegment von außen nach innen.The
Ein Nutzsignal A-n, welches zur Bestimmung des Füllstandes oder des Durchflusses benötigt wird, liegt im Spektrum S1 bei etwa 8200 Hz. Wie sich aus
Demgegenüber weist das Spektrum des Dämpfungselements der
Die in
Aufgrund der Abfolge aus Ringmassesegmente 9 und 11 und Ringnuten 10 und 12 kann eine Entkopplung des oder der Rotationsmodi von den Axialmodi erreicht werden, so dass ein breiter Frequenzbereich zwischen diesen einzelnen Eigenfrequenzen für das Nutzsignal zur Verfügung steht.Due to the sequence of annular
Insgesamt kann die Anordnung ein- oder mehrstückig aufgebaut sein. Das Dämpfungselement und der Aufsatz sind rotationssymmetrisch und bestehen aus Metall. Dabei kann der Aufsatz vorzugsweise aus Edelstahl oder Titan bestehen. Das Dämpfungselement besteht vorzugsweise aus Edelstahl.
Claims (10)
- Arrangement comprising an ultrasonic transducer (1) and a damping element (15) with a longitudinal axis (L), said damping element (15) connecting the ultrasonic transducer (1) to a housing or measuring tube wall (14), wherein the ultrasonic transducer (1) has a part (4) with a surface (5) in contact with the medium, from said surface ultrasonic signals are transmitted to a gaseous or liquid medium, and wherein the damping element (15) has at least two annular grooves (10, 12) and an annular mass segment (11) arranged between said grooves,
wherein
the damping element (15) has a first natural frequency (fa) at which the annular mass segment (11) executes an axial movement parallel to the longitudinal direction of the damping element (15),
wherein this first natural frequency is the highest frequency in the event of there being several natural frequencies at which the annular mass segment (11) executes an axial movement parallel to the longitudinal direction of the damping element (15),
and
wherein the damping element (15) has a second natural frequency (fr) at which the annular mass segment performs a rotational movement;
wherein this second natural frequency is the lowest natural frequency in the event of there being several natural frequencies at which the annular mass segment (11) executes a rotational movement,
characterized in that
the ratio of the first natural frequency (fa) to the second natural frequency (fr) is less than 0.75,
and in that the damping element (15) presents, at least in the area of a first of the at least two annular grooves (10), a first average distance τ2 from the outer wall of a hollow cylindrical subsection to the longitudinal axis (L),
wherein the damping element (15) presents, at least in the area of the first of the at least two annular grooves (10), a second average distance τ1 from the inner wall of the hollow cylindrical subsection to the longitudinal axis (L),
wherein the damping element (15) presents an average length l3 in the area of the ring mass segment (11) between the annular grooves (10, 12),
wherein the expression - Arrangement as claimed in Claim 1, characterized in that the ratio of the first natural frequency (fa) to the second natural frequency (fr) is less than 0.55, preferably less than 0.4.
- Arrangement as claimed in one of the previous claims, characterized in that the hollow cylindrical subsection is rotationally symmetrical.
- Arrangement as claimed in one of the previous claims, characterized in that the ultrasonic transducer (1) and the damping element (15) are connected to one another by means of substance-to-substance bonding.
- Arrangement as claimed in one of the previous claims, characterized in that the damping element (15) has fewer than five annular grooves (10, 12).
- Arrangement as claimed in one of the previous claims, characterized in that the lengths l1, l2 of the at least two annular grooves (10, 12) are identical in length in the axial direction and in that the length l3 of the annular mass segment (11) is greater than, preferably at least 1.5 times greater than, the length l1 or l2 of one of the two annular grooves (10, 12).
- Arrangement as claimed in one of the previous claims, characterized in that the ultrasonic transducer (1) has a bending plate (7) at its end, said plate having the surface (5) from which the ultrasonic signal is transmitted to the medium, said bending plate (7) being designed to oscillate freely at the sides.
- Arrangement as claimed in one of the previous claims, characterized in that the arrangement does not have an axial natural frequency or a rotational natural frequency in a frequency range in which the ratio of the useful frequency fn to the first natural frequency fa is greater than 1.6 and in which the ratio of the useful frequency fn to the second natural frequency fr is less than 0.7.
- Field device used in process measuring technology, particularly an ultrasonic flowmeter for the measurement of gaseous media, characterized in that the field device has a measuring tube or a supply vessel on which an arrangement as claimed in Claim 1 is fitted.
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DE102015103486.7A DE102015103486A1 (en) | 2015-03-10 | 2015-03-10 | Arrangement and field device of process measuring technology |
PCT/EP2016/053092 WO2016142127A1 (en) | 2015-03-10 | 2016-02-15 | Arrangement and field device for process measurement technology |
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EP3268954B1 true EP3268954B1 (en) | 2018-11-28 |
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US (1) | US10269336B2 (en) |
EP (1) | EP3268954B1 (en) |
CN (1) | CN107430845B (en) |
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DE102015103486A1 (en) | 2015-03-10 | 2016-09-15 | Endress + Hauser Flowtec Ag | Arrangement and field device of process measuring technology |
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DE50202211D1 (en) * | 2002-03-01 | 2005-03-17 | Sick Engineering Gmbh | Ultrasonic transducer arrangement with ultrasonic filter |
DE102004047786A1 (en) * | 2004-10-01 | 2006-04-06 | Robert Bosch Gmbh | Correction of the effect of pulses in a gas flow, especially the intake flow into a motor vehicle multi-cylinder combustion engine, by multiple filtering of input signals prior to adding in an adder circuit |
DK2073942T3 (en) * | 2006-09-28 | 2018-02-26 | 3L Ludvigsen As | Rotatable Ultrasonic Sealing Device |
US8559269B2 (en) * | 2008-07-02 | 2013-10-15 | Chevron U.S.A., Inc. | Device and method for generating a beam of acoustic energy from a borehole, and applications thereof |
DE102008033098C5 (en) * | 2008-07-15 | 2016-02-18 | Krohne Ag | ultrasound transducer |
US9504233B2 (en) * | 2009-03-06 | 2016-11-29 | Leah Stephens | Electromechanical horn for deterring animals |
US8387443B2 (en) * | 2009-09-11 | 2013-03-05 | The Board Of Trustees Of The University Of Illinois | Microcantilever with reduced second harmonic while in contact with a surface and nano scale infrared spectrometer |
DE102009046144A1 (en) * | 2009-10-29 | 2011-05-19 | Robert Bosch Gmbh | Ultrasonic transducer for use in a fluid medium |
JP5876500B2 (en) * | 2010-12-03 | 2016-03-02 | リサーチ・トライアングル・インスティチュート | Ultrasonic vibrator forming method and related apparatus |
DE102010064117A1 (en) * | 2010-12-23 | 2012-06-28 | Endress + Hauser Flowtec Ag | Ultrasonic transducer housing for use in volumetric flow meter, has attenuator comprising membrane-side end section, and sectional plane whose longitudinal axis lies monotonic to longitudinal axis of housing |
DE102011090082A1 (en) * | 2011-12-29 | 2013-07-04 | Endress + Hauser Flowtec Ag | Ultrasonic transducer for a flowmeter |
JP5919479B2 (en) * | 2012-11-08 | 2016-05-18 | パナソニックIpマネジメント株式会社 | Ultrasonic flow meter |
DE102015103486A1 (en) | 2015-03-10 | 2016-09-15 | Endress + Hauser Flowtec Ag | Arrangement and field device of process measuring technology |
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2015
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CN107430845B (en) | 2021-04-13 |
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