EP3259338A1 - Water-based lubricants for conveyor belts - Google Patents

Water-based lubricants for conveyor belts

Info

Publication number
EP3259338A1
EP3259338A1 EP16706523.4A EP16706523A EP3259338A1 EP 3259338 A1 EP3259338 A1 EP 3259338A1 EP 16706523 A EP16706523 A EP 16706523A EP 3259338 A1 EP3259338 A1 EP 3259338A1
Authority
EP
European Patent Office
Prior art keywords
weight
water
lubricant composition
composition according
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16706523.4A
Other languages
German (de)
French (fr)
Inventor
Martin Schweigkofler
Stefan Seemeyer
Michaela WIESBÖCK
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klueber Lubrication Muenchen GmbH and Co KG
Original Assignee
Klueber Lubrication Muenchen SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Klueber Lubrication Muenchen SE and Co KG filed Critical Klueber Lubrication Muenchen SE and Co KG
Priority claimed from PCT/EP2016/000269 external-priority patent/WO2016131543A1/en
Publication of EP3259338A1 publication Critical patent/EP3259338A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • C10M173/025Lubricating compositions containing more than 10% water not containing mineral or fatty oils for lubricating conveyor belts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • C10M129/06Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M129/08Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least 2 hydroxy groups
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/68Esters
    • C10M129/72Esters of polycarboxylic acids
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/02Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic oxygen-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol, aldehyde, ketonic, ether, ketal or acetal radical
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M155/00Lubricating compositions characterised by the additive being a macromolecular compound containing atoms of elements not provided for in groups C10M143/00 - C10M153/00
    • C10M155/02Monomer containing silicon
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M157/00Lubricating compositions characterised by the additive being a mixture of two or more macromolecular compounds covered by more than one of the main groups C10M143/00 - C10M155/00, each of these compounds being essential
    • C10M157/10Lubricating compositions characterised by the additive being a mixture of two or more macromolecular compounds covered by more than one of the main groups C10M143/00 - C10M155/00, each of these compounds being essential at least one of them being a compound containing atoms of elements not provided for in groups C10M157/02 - C10M157/08
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    • C10M161/00Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/081Inorganic acids or salts thereof containing halogen
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/085Phosphorus oxides, acids or salts
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10Compounds containing silicon
    • C10M2201/102Silicates
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/141Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/282Esters of (cyclo)aliphatic oolycarboxylic acids
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/08Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
    • C10M2209/084Acrylate; Methacrylate
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/10Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
    • C10M2219/104Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring containing sulfur and carbon with nitrogen or oxygen in the ring
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    • C10M2229/02Unspecified siloxanes; Silicones
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/38Conveyors or chain belts

Definitions

  • the invention relates to water-based lubricants for conveyor belts.
  • the invention relates to water-based lubricants for conveyor belts for the beverage industry.
  • Lubricants for conveyor belts for the beverage industry must meet high requirements, in particular with regard to their suitability for food and tolerability.
  • either lubricating oils are used or emulsions / dispersions, which are diluted to varying degrees with water, depending on the application technology.
  • WO 2007/040678 A1 describes such a concept. It is a silicone emulsion that is diluted with water. Depending on the degree of dilution one then speaks of a "wet" or "semidry” lubrication.
  • a "wet” or “semidry” lubricant typically needs to be supplemented with increased amounts of free organic acids in order to neutralize the water-hardness-related alkalinity
  • An object of the present invention was therefore to provide a tribologically highly effective lubricant formulation which is effective in very small amounts and does not need to be further diluted with water. Thus, a maximum of water savings is possible.
  • the formulation of the invention is biodegradable and applicable in the food industry.
  • the formulation is also storage stable, completely soluble in water and easy to remove from the conveyor belts.
  • the water-based lubricant composition of the invention is readily biodegradable and environmentally friendly in an aqueous environment. In addition, it is characterized by good compatibility with application-relevant materials, such as chain materials, application technology and packaging.
  • the low-temperature behavior of the aqueous lubricant composition according to the invention can be considerably increased by the addition of antifreeze, for example low molecular weight glycol or glycerol be improved.
  • additives can be added in order to specifically influence the properties of the lubricant composition according to the invention.
  • the aqueous lubricant compositions according to the invention may also be formulated foam-free.
  • the lubricant composition according to the invention comprises from 4 to 30% by weight of at least one viscosity-giving component and from 0.05 to 10% by weight of preservative substances which protect against contamination, the remainder being water.
  • the isocyanic component of the lubricant composition of the invention is selected from the group consisting of water-soluble carboxylic acid esters, or a mixture of water-soluble carboxylic acid and low molecular weight polyalkylene glycols. It is preferred to use water-soluble ethoxylated esters of dicarboxylic acids sold under the name Nycobase 618 by Nyco S.A. to be expelled.
  • the low molecular weight polyalkylene glycols used are preferably a polyethylene glycol having the average molar mass of 200-600, which are marketed by Clariant Deutschland GmbH under the name PG 200-600.
  • the lubricant composition of the invention may contain an antifreeze selected is selected from the group consisting of monohydric and / or polyhydric alcohols and / or alcohol derivatives, for example glycerol or 1,2-propanediol.
  • Neutralizing and unneutralized carboxylic acids, neutralized phosphoric acids and / or phosphoric acid derivatives, benzoic acid and / or benzoic acid derivatives, triazoles, alcohol amines, glycol amines are used as corrosion inhibitors for the lubricant composition according to the invention.
  • As a wear-protective agent water-soluble compounds containing sulfur, phosphorus and / or nitrogen, such as salts of sulfonic acid derivatives and thiols are used.
  • additives such as e.g. Polydimethylsiloxanes or polymers of acrylate derivatives can be used.
  • the lubricant composition of the present invention may contain emulsifiers and / or wetting agents such as foaming or non-foaming emulsifiers from the class of ionic (e.g., sulfonates) and nonionic (e.g., fatty alcohol ethoxylates) surfactants, alkylene oxide polymers, phosphate esters and quaternary ammonium compounds, alkoxylated silicones, and silicone derivatives as well as carboxylic acid derivatives.
  • ionic e.g., sulfonates
  • nonionic e.g., fatty alcohol ethoxylates
  • surfactants e.g., alkylene oxide polymers, phosphate esters and quaternary ammonium compounds, alkoxylated silicones, and silicone derivatives as well as carboxylic acid derivatives.
  • the lubricant composition of the present invention may contain biocides, e.g. Isothiazolone derivatives included.
  • fragrances selected from the group consisting of alcohols, aldehydes, ketones, esters, alkenes, salts, e.g. Copper salts and / or zinc sulphates.
  • the lubricant composition according to the invention comprises from 5 to 20% by weight of the viscosity-providing compound and from 0.05 to 10% by weight. preserving substances which protect against contamination, and 0.05 to 5% by weight of wear protection agent, the remainder being water.
  • the lubricant composition according to the invention comprises from 7.5 to 15% by weight of the viscosity-providing compound and from 0.05 to 10% by weight of preserving substances that protect against contamination, and from 0.1 to 1.5% by weight of anti-wear agent, the remainder Water.
  • the lubricant composition according to the invention it is ensured that the performance of the lubricant is not significantly affected by production-related Abdusche with water.
  • the lubricant composition according to the invention is further characterized by an excellent sprayability, which can also be applied in non-pressurized nozzles and the risk of clogging of nozzles is minimized.
  • the application with all common methods, such as with or without compressed air operated nozzles, brushes, sliding plates) is possible.
  • the lubricant composition of the invention also provides excellent wear protection in all common chain material packaging combinations, e.g. Pairing can plastic chain, tetrapack plastic chain, PET (disposable and reusable) plastic chain or steel chain, glass bottle plastic chain or steel chain.
  • Pairing can plastic chain, tetrapack plastic chain, PET (disposable and reusable) plastic chain or steel chain, glass bottle plastic chain or steel chain.
  • the lubricant composition according to the invention has excellent compatibility with common packaging, chain materials and application techniques. In addition, when using the lubricant composition according to the invention, a significant improvement in the storage and transport stability, with regard to the influence of temperature and vibration, is achieved.
  • the lubricant composition of the present invention is also excellent in biodegradability.
  • the preparation of the example formulations is carried out by mixing the majority of the individual components by means of a stirrer and heating to 70 ° C for 30 min and then cooling and stirring the temperature-critical constituents.
  • Viscosity-imparting component Nycobase 618 10.0%
  • Biocide Acticide MBS 0.10%
  • Viscosity-imparting component Nycobase 618 10.0%
  • Viscosity-giving component PG 200 2.5%
  • Biocide Acticide MBS 0.15%
  • Viscosity-imparting component Nycobase 618 10.0%
  • M 528 L is used, which is a mixture of various neutralized organic and inorganic acids marketed by Cortec Corporation.
  • Surtec 192 is a mixture of phosphates, silicates and amino-neutralized organic acids available from SurTec Deutschland GmbH.
  • SurTec 055 is a mixture of amines, Silicates and hydrocarbons as well as anionic and non-ionic surfactants, also from SurTec Deutschland GmbH.
  • Hydrolite 5 is a pentadiol from Symrise AG.
  • MPS is a salt of organic sulfur compounds marketed by Raschig GmbH 5.
  • Acticide MBS is a mixture of benzisothiazoles and methylisothiazolone from Firmas Thor GmbH.
  • Lubio EP1 is a salt of an organic sulfur compound from Shufer Additivsysteme GmbH.
  • ES 561 is a silicon-containing defoamer from Additivchemie Luers GmbH.
  • Glycerin is obtained from Brenntag GmbH io.
  • Redokon CDD AH and Redokon CDD B are chlorine dioxide solutions from Redokon GmbH.
  • the SRV test (vibration-friction-wear) is a common test for quantifying the wear protection effect of lubricants. This is usually done on the material pairing steel - steel. In the present case, the material pairing POM (polyoxymethylene) steel was chosen for better transferability to the application. The wear rate was evaluated after a test period of 6 hours at a load of 95 N / mm 2 .
  • Example 2 0.10 Table 1 shows that all three examples according to the present invention have significantly lower wear rates than commonly used products.
  • Good spreading behavior is essential in the case of minimum quantity lubrication for maintaining a continuous lubricating film.
  • the spreading behavior is usually determined in the context of contact angle measurements on the relevant surface. The lower the contact angle, the better the wetting of the surface.
  • Table 2 shows that the examples of the present invention have significantly better spreading performance than the commonly used Wetlube Lubostar CP.
  • the investigations were carried out on PBT, as a commonly used chain material. 3. Tests on conveyors different pairings
  • the check of the lubricity performance of the water-based example formulation was carried out on a standard Krones conveyor using various relevant material combinations at room temperature and a typical chain speed of 0.8 m / sec.
  • the Friction numbers were determined on an original sealed 1 l glass water bottle, a 1, 5 l PET disposable bottle and a 1, 5 l TetraPack.
  • the sanding on the conveyor chain 1 containers were fixed with a string on a spring balance.
  • the friction coefficients of the different material pairings should be in the range of 0.05 to 0.20.
  • Table 3 shows the good lubricity of the compositions tested.
  • Example 3 With the lubricant composition of Example 3, to demonstrate excellent performance with minimal lubricant consumption, a 1.5 I PET disposable bottle was tested over a period of 4 hours under the conditions described above. It was relubricated with 0.05 ml of lubricant every 5 minutes. The coefficient of friction was continuously 0.09 +/- 0.01 and is therefore within the ideal range for this combination of materials.
  • Example 2 2% by weight
  • Example 1 0% by weight
  • Impurities in food containers must be avoided for hygienic and cosmetic reasons. Typical impurities are normal dusts, particles of packaging, leaking food, wear particles of chain and slide strip, as well as lubricant residues.
  • Neomoscan G7 no indication of the
  • the lubricant composition according to Example 5 could be applied by means of metering via metering valve or solenoid valve and subsequent application by means of a sliding plate as well as via compressed air-operated or compressed air-operated nozzles.
  • the possibility that the composition according to Example 4 can be applied in minimal quantities by means of airless nozzles distinguishes this formulation from commonly used standard products, such as e.g. DryExx SF or P3 Lubodrive RF.

Abstract

The invention relates to water-based lubricants for conveyor belts. The invention particularly relates to water-based lubricants for conveyor belts for the beverage industry.

Description

SCHMIERSTOFFE AUF WASSERBASIS FÜR FÖRDERBÄNDER  WATER-BASED LUBRICANTS FOR CONVEYOR BELTS
Beschreibung description
Die Erfindung betrifft Schmierstoffe auf Wasserbasis für Förderbänder. Insbesondere betrifft die Erfindung Schmierstoffe auf Wasserbasis für Förderbänder für die Getränkeindustrie. Schmierstoffe für Förderbänder für die Getränkeindustrie müssen hohen Anforderungen, insbesondere hinsichtlich ihrer Lebensmitteltauglichkeit und -Verträglichkeit genügen. Zur Schmierung von Förderbändern in Abfüllstraßen der Getränkeindustrie werden, je nach Applikationstechnologie, entweder Schmieröle eingesetzt oder Emulsionen/Dispersionen, die mit Wasser unterschiedlich stark verdünnt werden. Die WO 2007/040678 A1 beschreibt ein solches Konzept. Es handelt sich dabei um eine Silikonemulsion, die mit Wasser verdünnt wird. Je nach Verdünnungsgrad spricht man dann von einer „wet"- oder „semidry"-Schmierung. Im Falle einer „wet"-Schmierung mit typischen Verdünnungen des Schmierstoffes von 1 :100 bis 1 :1000 ist der Wasserverbrauch sehr hoch. Bei einer Verdünnung kleiner 1 :100 spricht man von„semidry"-Schmierung. In beiden Fällen ist zu beachten, dass die Härte des zugesetzten Wassers entscheidenden Einfluss auf die Performance und Verträglichkeit des Schmierstoffes mit dem transportierten Verpackungsmaterial nimmt. Entsprechend müssen einem „wet"- oder „semidry' -Schmierstoff typischerweise erhöhte Mengen an freien organischen Säuren zugesetzt werden, um die Wasserhärte-bedingte Alkalität zu neutralisieren. Nachteilig an Emulsionen bzw. Suspensionen ist jedoch, dass häufig Rühraggregate beim Abmischen mit Wasser erforderlich sind und sie eine schlechtere Lagerstabilität als homogene Lösungen aufweisen. Außerdem ist es nicht möglich, einen geschlossenen Film der schmieraktiven Komponente auf die Transportkette zu realisieren, was sich nachteilig auf die tribologischen Eigenschaften auswirkt. Allen genannten Schmierstoffen gemein ist die relativ aufwendige Reinigung der Förderbänder. The invention relates to water-based lubricants for conveyor belts. In particular, the invention relates to water-based lubricants for conveyor belts for the beverage industry. Lubricants for conveyor belts for the beverage industry must meet high requirements, in particular with regard to their suitability for food and tolerability. For lubrication of conveyor belts in bottling lines of the beverage industry, either lubricating oils are used or emulsions / dispersions, which are diluted to varying degrees with water, depending on the application technology. WO 2007/040678 A1 describes such a concept. It is a silicone emulsion that is diluted with water. Depending on the degree of dilution one then speaks of a "wet" or "semidry" lubrication. In the case of a "wet" lubrication with typical dilutions of the lubricant from 1: 100 to 1: 1000, the water consumption is very high, at a dilution of less than 1: 100 it is called "semidry" lubrication. In both cases, it should be noted that the hardness of the added water has a decisive influence on the performance and compatibility of the lubricant with the transported packaging material takes. Accordingly, a "wet" or "semidry" lubricant typically needs to be supplemented with increased amounts of free organic acids in order to neutralize the water-hardness-related alkalinity However, it is a disadvantage of emulsions or suspensions that stirring aggregates are frequently required when mixed with water Moreover, it is not possible to realize a closed film of the lubricant-active component on the transport chain, which has a negative effect on the tribological properties.
Ein Ziel der vorliegenden Erfindung war es daher, eine tribologisch hochwirksame Schmierstoffformulierung bereitzustellen, die in Kleinstmengen wirksam ist und nicht weiter mit Wasser verdünnt werden muss. Damit ist ein Maximum an Wasserersparnis möglich. Darüber hinaus ist die erfindungsgemäße Formulierung biologisch abbaubar und im Lebensmittelbereich anwendbar. Die Formulierung ist des weiteren lagerstabil, in Wasser vollständig löslich und leicht von den Förderbändern zu entfernen. Diese Ziele werden durch die Bereitstellung einer wasserbasierten Schmierstoffzusammensetzung erreicht, die einen Wasseranteil von 50 bis 96 Gew.-%, 4 bis 40 Gew.-% mindestens eine viskositätsgebende Komponente und 0,05 bis 10 Gew.-% konservierende, vor Verschmutzung schützende Substanzen umfasst. Es sind keine Feststoffe und keine wasserunlöslichen Komponenten vorhanden. An object of the present invention was therefore to provide a tribologically highly effective lubricant formulation which is effective in very small amounts and does not need to be further diluted with water. Thus, a maximum of water savings is possible. In addition, the formulation of the invention is biodegradable and applicable in the food industry. The formulation is also storage stable, completely soluble in water and easy to remove from the conveyor belts. These objects are achieved by providing a water-based lubricant composition having a water content of 50 to 96% by weight, 4 to 40% by weight of at least one viscosity-providing component and 0.05 to 10% by weight of preservative, anti-pollution substances includes. There are no solids and no water-insoluble components.
Die erfindungsgemäße Schmierstoffzusammensetzung auf Wasserbasis ist in wässriger Umgebung gut biologisch abbaubar und umweltverträglich. Außerdem zeichnet sie sich durch eine gute Verträglichkeit mit anwendungsrelevanten Werkstoffen, wie Kettenmaterialien, Applikationstechnik und Verpackungen, aus. Das Tieftemperaturverhalten der erfindungsgemäßen wässriger Schmierstoffzusammensetzung kann durch Zusatz von Frostschutzmittel, z.B. niedermolekulares Glycol oder Glycerin erheblich verbessert werden. Weiterhin können Additive zugesetzt werden, um die Eigenschaften der erfindungsgemäßen Schmierstoffzusammensetzung gezielt zu beeinflussen. Falls erwünscht, können die erfindungsgemäßen wässrigen Schmierstoffzusammensetzungen auch schaumfrei formuliert werden. The water-based lubricant composition of the invention is readily biodegradable and environmentally friendly in an aqueous environment. In addition, it is characterized by good compatibility with application-relevant materials, such as chain materials, application technology and packaging. The low-temperature behavior of the aqueous lubricant composition according to the invention can be considerably increased by the addition of antifreeze, for example low molecular weight glycol or glycerol be improved. Furthermore, additives can be added in order to specifically influence the properties of the lubricant composition according to the invention. If desired, the aqueous lubricant compositions according to the invention may also be formulated foam-free.
Die erfindungsgemäße Schmierstoffzusammensetzung umfasst 4 bis 30 Gew.-% mindestens einer Viskositätsgebenden Komponente und 0,05 bis 10 Gew.-% konservierende, vor Verschmutzung schützende Substanzen, der Rest ist Wasser. The lubricant composition according to the invention comprises from 4 to 30% by weight of at least one viscosity-giving component and from 0.05 to 10% by weight of preservative substances which protect against contamination, the remainder being water.
Außerdem kann die erfindungsgemäße Schmierstoffzusammensetzung In addition, the lubricant composition of the invention
0,05 bis 15 Gew.-% Frostschutzmittel, 0.05 to 15% by weight antifreeze,
0,05 bis 15 Gew.-% Korrosionsschutzmittel, 0.05 to 15% by weight corrosion inhibitor,
0,05 bis 5 Gew.-% Entschäumer, 0.05 to 5% by weight defoamer,
0,05 bis 5 Gew.-% Netzmittel, 0.05 to 5 wt.% Wetting agent,
0,05 bis 5 Gew.-% Biozide, From 0.05% to 5% by weight of biocides,
0,005 bis 2 Gew.-% Duftstoffe 0.005 to 2 wt .-% fragrances
enthalten. contain.
Die iskositätsgebende Komponente der erfindungsgemäßen Schmierstoffzusammensetzung wird ausgewählt aus der Gruppe bestehend aus wasserlöslichen Carbonsäureestern, oder einer Mischung aus wasserlöslichen Carbonsäureesten und niedermolekularen Polyalkylenglycolen. Es werden vorzugsweise wasserlösliche ethoxylierte Ester von Dicarbonsäuren verwendet, die unter der Bezeichnung Nycobase 618 von der Firma Nyco S.A. vertrieben werden. Als niedermolekulare Polyalkylenglycole wird vorzugsweise ein Polyethlylenglycol mit der mittleren Molmasse von 200 - 600 verwendet, die von der Firma Clariant Deutschland GmbH unter der Bezeichnung PG 200 - 600 vertrieben werden. The isocyanic component of the lubricant composition of the invention is selected from the group consisting of water-soluble carboxylic acid esters, or a mixture of water-soluble carboxylic acid and low molecular weight polyalkylene glycols. It is preferred to use water-soluble ethoxylated esters of dicarboxylic acids sold under the name Nycobase 618 by Nyco S.A. to be expelled. The low molecular weight polyalkylene glycols used are preferably a polyethylene glycol having the average molar mass of 200-600, which are marketed by Clariant Deutschland GmbH under the name PG 200-600.
Bei Tieftemperaturanwendungen kann die erfindungsgemäße Schmierstoffzusammensetzung ein Frostschutzmittel enthalten, das ausgewählt wird aus der Gruppe bestehend aus ein- und/oder mehrwertigen Alkoholen und/oder Alkoholderivaten, z.B. Glycerin oder 1 ,2-Propandiol. For low temperature applications, the lubricant composition of the invention may contain an antifreeze selected is selected from the group consisting of monohydric and / or polyhydric alcohols and / or alcohol derivatives, for example glycerol or 1,2-propanediol.
Als Korrosionsschutzmittel werden für die erfindungsgemäße Schmierstoffzusammensetzung neutralisierte und nichtneutralisierte Carbonsäuren, neutralisierte Phosphorsäuren und/oder Phosphorsäurederivate, Benzoesäure und/oder Benzoesäurederivate, Triazole, Alkoholamine, Glykolamine verwendet. Als Verschleißschutzmittel werden wasserlösliche Verbindungen, die Schwefel, Phosphor und/oder Stickstoff enthalten, wie beispielsweise Salze von Sulfonsäurederivaten und Thiolen eingesetzt. Neutralizing and unneutralized carboxylic acids, neutralized phosphoric acids and / or phosphoric acid derivatives, benzoic acid and / or benzoic acid derivatives, triazoles, alcohol amines, glycol amines are used as corrosion inhibitors for the lubricant composition according to the invention. As a wear-protective agent, water-soluble compounds containing sulfur, phosphorus and / or nitrogen, such as salts of sulfonic acid derivatives and thiols are used.
Zur Verhinderung von Schaumbildung können Additive, wie z.B. Polydimethylsiloxane oder Polymere aus Acrylatderivaten verwendet werden. To prevent foaming, additives such as e.g. Polydimethylsiloxanes or polymers of acrylate derivatives can be used.
Je nach Anwendung kann die erfindungsgemäße Schmierstoffzusammensetzung Emulgatoren und/oder Netzmittel enthalten, wie beispielsweise schäumende oder nichtschäumenden Emulgatoren aus der Klasse ionischer (z.B. Sulfonate) und nicht ionischer (z.B. Fettalkoholethoxylate) Tenside, Alkylenoxidpolymere, Phosphatester und quartäre Ammoniumverbindungen, alkoxylierte Silikone und Silikonderivatesowie Carbonsäurederivate. Depending on the application, the lubricant composition of the present invention may contain emulsifiers and / or wetting agents such as foaming or non-foaming emulsifiers from the class of ionic (e.g., sulfonates) and nonionic (e.g., fatty alcohol ethoxylates) surfactants, alkylene oxide polymers, phosphate esters and quaternary ammonium compounds, alkoxylated silicones, and silicone derivatives as well as carboxylic acid derivatives.
Darüber hinaus kann erfindungsgemäße Schmierstoffzusammensetzung Biozide, wie z.B. Isothiazolonderivate enthalten. In addition, the lubricant composition of the present invention may contain biocides, e.g. Isothiazolone derivatives included.
Auch ist je nach Anwendung die Verwendung von Duftstoffe möglich, die ausgewählt werden aus der Gruppe bestehend aus Alkoholen, Aldehyden, Ketonen, Estern, Alkenen, Salze z.B. Kupfersalze und/oder Zinksulfate. Also, depending on the application, it is possible to use fragrances selected from the group consisting of alcohols, aldehydes, ketones, esters, alkenes, salts, e.g. Copper salts and / or zinc sulphates.
Vorzugsweise umfasst die erfindungsgemäße Schmiermittelzusammensetzung 5 bis 20 Gew.-% Viskositätsgebende Verbindung und 0,05 bis 10 Gew.-% konservierende, vor Verschmutzung schützende Substanzen sowie 0,05 bis 5 Gew.-% Verschleißschutzmittel, der Rest ist Wasser. Preferably, the lubricant composition according to the invention comprises from 5 to 20% by weight of the viscosity-providing compound and from 0.05 to 10% by weight. preserving substances which protect against contamination, and 0.05 to 5% by weight of wear protection agent, the remainder being water.
Insbesondere bevorzugt umfasst die erfindungsgemäße Schmiermittelzusammensetzung 7,5 bis 15 Gew.-% viskositätsgebende Verbindung und 0,05 bis 10 Gew.-% konservierende, vor Verschmutzung schützende Substanzen sowie 0, 1 bis 1 ,5 Gew.-% Verschleißschutzmittel, der Rest ist Wasser. Mit der erfindungsgemäßen Schmierstoffzusammensetzung wird sichergestellt, dass die Leistungsfähigkeit des Schmiermittels auch durch produktionsbedingte Abduschungen mit Wasser nicht wesentlich beeinträchtigt wird. More preferably, the lubricant composition according to the invention comprises from 7.5 to 15% by weight of the viscosity-providing compound and from 0.05 to 10% by weight of preserving substances that protect against contamination, and from 0.1 to 1.5% by weight of anti-wear agent, the remainder Water. With the lubricant composition according to the invention it is ensured that the performance of the lubricant is not significantly affected by production-related Abdusche with water.
Die erfindungsgemäße Schmierstoffzusammensetzung zeichnet sich des weiteren durch eine exzellente Versprühbarkeit aus, die auch in drucklosen Düsen angewendet werden kann und die Verstopfungsgefahr von Düsen minimiert wird. Außerdem ist die Applikation mit allen gängigen Verfahren, wie beispielsweise mit oder ohne Druckluft betriebene Düsen, Bürsten, Gleitplatten) möglich. The lubricant composition according to the invention is further characterized by an excellent sprayability, which can also be applied in non-pressurized nozzles and the risk of clogging of nozzles is minimized. In addition, the application with all common methods, such as with or without compressed air operated nozzles, brushes, sliding plates) is possible.
Durch die erfindungsgemäße Schmierstoffzusammensetzung wird auch ein exzellenter Verschleißschutz bei allen gängigen Kettenmaterial- Verpackungskombinationen bewirkt, z.B. Paarung Dose-Kunststoffkette, Tetrapack-Kunststoffkette, PET (Einweg und Mehrweg)-Kunststoffkette oder Stahlkette, Glasflasche-Kunststoffkette oder Stahlkette. The lubricant composition of the invention also provides excellent wear protection in all common chain material packaging combinations, e.g. Pairing can plastic chain, tetrapack plastic chain, PET (disposable and reusable) plastic chain or steel chain, glass bottle plastic chain or steel chain.
Die erfindungsgemäße Schmierstoffzusammensetzung weist eine ausgezeichnete Kompatibilität mit gängigen Verpackungen, Kettenmaterialien und Applikationstechniken auf. Darüber hinaus wird bei Verwendung der erfindungsgemäßen Schmierstoffzusammensetzung eine deutliche Verbesserung der Lager- und Transportstabilität, im Hinblick auf den Einfluss von Temperatur und Vibration, erreicht. Die erfindungsgemäße Schmierstoffzusammensetzung ist auch im Hinblick auf die biologische Abbaubarkeit ausgezeichnet. The lubricant composition according to the invention has excellent compatibility with common packaging, chain materials and application techniques. In addition, when using the lubricant composition according to the invention, a significant improvement in the storage and transport stability, with regard to the influence of temperature and vibration, is achieved. The lubricant composition of the present invention is also excellent in biodegradability.
Nachfolgend wird die erfindungsgemäße Schmierstoffzusammensetzung detailliert an Hand von Beispielen beschrieben. Hereinafter, the lubricant composition of the present invention will be described in detail by way of examples.
Beispiele Examples
Die Herstellung der Beispielformulierungen erfolgt durch Abmischen des Großteils der Einzelbestandteile mittels Rührer und Erwärmen auf 70°C für 30 min sowie anschließendes Abkühlen und Einrühren der temperaturkritischen Bestandteile.  The preparation of the example formulations is carried out by mixing the majority of the individual components by means of a stirrer and heating to 70 ° C for 30 min and then cooling and stirring the temperature-critical constituents.
Beispiel 1 : Example 1 :
Viskositätsgebende Komponente: Nycobase 618 9,27%  Viscosity-giving component: Nycobase 618 9.27%
Verschleißschutz: MPS 0,39%  Wear protection: MPS 0.39%
Deion. Wasser 90,34%  Deion. Water 90.34%
Beispiel 2: Example 2:
Viskositätsgebende Komponente: Nycobase 618 10,0%  Viscosity-imparting component: Nycobase 618 10.0%
Verschleißschutz: MPS 0,4%  Wear protection: MPS 0.4%
Biozid: Acticide MBS 0,10%  Biocide: Acticide MBS 0.10%
Entschäumer: ES 561 1 ,0%  Defoamer: ES 561 1, 0%
Korrosionsschutz: M 528 L 2,0%  Corrosion protection: M 528 L 2.0%
Deion. Wasser 86,5%  Deion. Water 86.5%
Beispiel 3: Example 3:
Viskositätsgebende Komponente: Nycobase 6 8 9,27%  Viscosity-giving component: Nycobase 6 8 9.27%
Konservierende, vor Verschmutzung  Preservative, against pollution
schützende Komponenten: SurTec 192 0,5% protective components: SurTec 192 0.5%
SurTec 055 1 ,0%  SurTec 055 1, 0%
Deion. Wasser 89,23% Beispiel 4: Deion. Water 89.23% Example 4:
Viskositätsgebende Komponente: Nycobase 618 10,0%  Viscosity-imparting component: Nycobase 618 10.0%
Viskositätsgebende Komponente: PG 200 2,5%  Viscosity-giving component: PG 200 2.5%
Verschleißschutz. Lubio EP 1 0,5%  Wear protection. Lubio EP 1 0.5%
Biozid: Acticide MBS 0,15%  Biocide: Acticide MBS 0.15%
Netzmittel: Hyd rolite 5 0,9%  Wetting agent: Hydrolite 5 0.9%
Entschäumer: ES 561 1 ,0%  Defoamer: ES 561 1, 0%
Korrosionsschutz: M 528 L 7,0%  Corrosion protection: M 528 L 7.0%
Deion. Wasser 77,95%  Deion. Water 77.95%
Beispiel 5: Example 5:
Viskositätsgebende Komponente: Nycobase 618 10,0%  Viscosity-imparting component: Nycobase 618 10.0%
Frostschutz: Glycerin 2,5%  Antifreeze: Glycerol 2.5%
Verschleißschutz: Lubio EP 1 0,5%  Wear protection: Lubio EP 1 0.5%
Biozid: Acticide MBS 0,2%  Biocide: Acticide MBS 0.2%
Entschäumer: ES 561 1 ,0%  Defoamer: ES 561 1, 0%
Deion. Wsaser 85,8%  Deion. Wsaser 85.8%
Beispiel 6: Example 6:
Viskositätsgebende Komponente: Nycobase 618 9,27%  Viscosity-giving component: Nycobase 618 9.27%
Verschleißschutz: MPS 0,39% Wear protection: MPS 0.39%
Konservierende, vor Verschmutzung  Preservative, against pollution
schützende Komponenten: Redokon CDD A-H 0,014% protective components: Redokon CDD A-H 0.014%
Redokon CDD B 0,001 %  Redokon CDD B 0.001%
Deion. Wasser 90,325%  Deion. Water 90.325%
Die verwendeten Komponenten sind, wie bereits oben erwähnt PG 200, Nycobase 618. Des weiteren wird M 528 L verwendet, hierbei handelt es sich um ein Gemisch verschiedener neutralisierter organischer und anorganischer Säuren, das von der Firma Cortec Corporation vertrieben wird. Bei Surtec 192 handelt es sich um ein Gemisch aus Phosphaten, Silikaten und aminneutralisierten organischen Säuren, das von der Firma SurTec Deutschland GmbH zu beziehen ist. SurTec 055 ist ein Gemisch aus Aminen, Silikaten und Kohlenwasserstoffen sowie anionischen und nicht-ionischen Tensiden, ebenfalls von der Firma SurTec Deutschland GmbH. Hydrolite 5 ist ein Pentadiol der Firma Symrise AG. Bei MPS handelt es sich um ein Salz von organischen Schwefelverbindungen, die von der Firma Raschig GmbH 5 vertrieben werden. Acticide MBS ist ein Gemisch aus Benzisothiazolen und Methylisothiazolon der Firmas Thor GmbH. Bei Lubio EP1 handelt es sich um ein Salz einer organischen Schwefelverbindung der Firma Schäfer Additivsysteme GmbH. ES 561 ist eine siliziumhaltiger Entschäumer der Firma Additivchemie Luers GmbH. Glycerin wird von der Firma Brenntag GmbH i o bezogen. Redokon CDD A-H und Redokon CDD B sind Chlordioxidlösungen der Firma Redokon GmbH. The components used are, as already mentioned above PG 200, Nycobase 618. Further, M 528 L is used, which is a mixture of various neutralized organic and inorganic acids marketed by Cortec Corporation. Surtec 192 is a mixture of phosphates, silicates and amino-neutralized organic acids available from SurTec Deutschland GmbH. SurTec 055 is a mixture of amines, Silicates and hydrocarbons as well as anionic and non-ionic surfactants, also from SurTec Deutschland GmbH. Hydrolite 5 is a pentadiol from Symrise AG. MPS is a salt of organic sulfur compounds marketed by Raschig GmbH 5. Acticide MBS is a mixture of benzisothiazoles and methylisothiazolone from Firmas Thor GmbH. Lubio EP1 is a salt of an organic sulfur compound from Schäfer Additivsysteme GmbH. ES 561 is a silicon-containing defoamer from Additivchemie Luers GmbH. Glycerin is obtained from Brenntag GmbH io. Redokon CDD AH and Redokon CDD B are chlorine dioxide solutions from Redokon GmbH.
Die obigen Beispielformulierungen wurden nun hinsichtlich ihrer Wirksamkeit getestet. The above example formulations have now been tested for their effectiveness.
15  15
1. Verschleißschutz  1. Wear protection
Die SRV-Prüfung (Schwing-Reib-Verschleiß) ist eine gebräuchliche Prüfung zur Quantifizierung der Verschleißschutzwirkung von Schmierstoffen. Dies wird üblicherweise an der Materialpaarung Stahl - Stahl durchgeführt. Im 0 vorliegenden Fall wurde zur besseren Übertragbarkeit auf die Anwendung die Materialpaarung POM (Polyoxymethylen) - Stahl gewählt. Ausgewertet wurde die Verschleißrate nach einer Versuchsdauer von 6 Stunden bei einer Belastung von 95 N/mm2. The SRV test (vibration-friction-wear) is a common test for quantifying the wear protection effect of lubricants. This is usually done on the material pairing steel - steel. In the present case, the material pairing POM (polyoxymethylene) steel was chosen for better transferability to the application. The wear rate was evaluated after a test period of 6 hours at a load of 95 N / mm 2 .
Tabelle 1 Table 1
5  5
Produkt Verschleißrate [mm3/h] Product wear rate [mm 3 / h]
Interflon Fin Food lube AL 0,67 Interflon Fin Food lube AL 0.67
(Drylube ölbasiert aus Mineralöl mit PTFE)  (Drylube oil based from mineral oil with PTFE)
P3 Lubodrive RF 1 ,72  P3 Lubodrive RF 1, 72
(Drylube ölbasiert aus  (Drylube oil based
Kohlenwasserstoffharz)  Hydrocarbon resin)
Neomoscan G7 0,69  Neomoscan G7 0.69
(Wetlube wasserbasiert aus Aminacetat)  (Wetlube water-based from amine acetate)
Beispiel 1 0,04  Example 1 0.04
Beispiel 2 0,10 Tabelle 1 zeigt, dass alle drei Beispiele gemäß der vorliegenden Erfindung deutlich niedrigere Verschleißraten als üblicherweise verwendete Produkte aufweisen. Example 2 0.10 Table 1 shows that all three examples according to the present invention have significantly lower wear rates than commonly used products.
2. Spreitverhalten 2. Spreading behavior
Ein gutes Spreitverhalten ist im Falle von Minimalmengenschmierung zur Aufrechterhaltung eines durchgehenden Schmierfilmes unerlässlich. Das Spreitverhalten wird üblicherweise bestimmt im Rahmen von Kontaktwinkelmessungen auf der relevanten Oberfläche. Je niedriger der Kontaktwinkel, desto besser ist die Benetzung der Oberfläche. Good spreading behavior is essential in the case of minimum quantity lubrication for maintaining a continuous lubricating film. The spreading behavior is usually determined in the context of contact angle measurements on the relevant surface. The lower the contact angle, the better the wetting of the surface.
Tabelle 2 Table 2
Tabelle 2 zeigt, dass die Beispiele der vorliegenden Erfindung ein signifikant besseres Spreitverhalten als das häufig verwendete Wetlube Lubostar CP auf weisen. Die Untersuchungen wurden auf PBT, als häufig verwendetes Kettenmaterial, durchgeführt. 3. Prüfungen auf Fördervorrichtungen verschiedene Paarungen Table 2 shows that the examples of the present invention have significantly better spreading performance than the commonly used Wetlube Lubostar CP. The investigations were carried out on PBT, as a commonly used chain material. 3. Tests on conveyors different pairings
Die Überprüfung der Schmierperformance der wasserbasierten Beispielformulierung erfolgte an einem Standardfördervorrichtung der Firma Krones unter Verwendung verschiedener relevanter Materialkombinationen bei Raumtemperatur und einer typischen Kettengeschwindigkeit von 0,8 m/sec. Die Reibzahlen wurden jeweils an einer originalverschlossenen 1 I Glas- Wasserflasche, einer 1 ,5 I PET Einwegflasche und einem 1 ,5 I TetraPack ermittelt. Die auf der Förderkette1 schleifenden Gebinde wurden mit einer Schnur an einer Federwaage fixiert. The check of the lubricity performance of the water-based example formulation was carried out on a standard Krones conveyor using various relevant material combinations at room temperature and a typical chain speed of 0.8 m / sec. The Friction numbers were determined on an original sealed 1 l glass water bottle, a 1, 5 l PET disposable bottle and a 1, 5 l TetraPack. The sanding on the conveyor chain 1 containers were fixed with a string on a spring balance.
Tabelle 3 Table 3
Üblicherweise sollen die Reibzahlen der verschiedenen Materialpaarungen im Bereich 0,05 bis 0,20 liegen. Tabelle 3 zeigt die gute Schmierwirkung der untersuchten Zusammensetzungen. Usually, the friction coefficients of the different material pairings should be in the range of 0.05 to 0.20. Table 3 shows the good lubricity of the compositions tested.
Mit der Schmierstoffzusammensetzung gemäß Beispiel 3 wurde zum Beleg der exzellenten Leistungsfähigkeit bei minimalstem Schmierstoffverbrauch eine 1 ,5 I PET Einweg Flasche über einen Zeitraum von 4 Stunden unter den oben beschriebenen Bedingungen geprüft. Dabei wurde alle 5 Minuten mit 0,05 ml Schmierstoff nachgeschmiert. Der Reibwert bewegte sich dabei durchgehend bei 0,09+/-0,01 und liegt somit im Idealbereich für diese Materialpaarung. With the lubricant composition of Example 3, to demonstrate excellent performance with minimal lubricant consumption, a 1.5 I PET disposable bottle was tested over a period of 4 hours under the conditions described above. It was relubricated with 0.05 ml of lubricant every 5 minutes. The coefficient of friction was continuously 0.09 +/- 0.01 and is therefore within the ideal range for this combination of materials.
4. Korrosionsschutz 4. Corrosion protection
Bei der Verwendung von wasserbasierten Schmierstoffen anstelle eines ölbasierten Trockenschmiermittel ist ein ausreichender Korrosionsschutz der Applikationstechnik sicherzustellen, um Bauteile, wie Zumess-Ventile oder Sprühventile, zu schützen. Typische Korrosionsschutzprüfungen erfolgen durch Einlagerung relevanter Bauteile in die Schmierstoffformulierung bei erhöhter Temperatur. Tabelle 4 When using water-based lubricants instead of an oil-based dry lubricant, ensure sufficient corrosion protection of the application technology to protect components such as Zumess valves or spray valves. Typical corrosion protection tests are carried out by incorporating relevant components into the lubricant formulation at elevated temperature. Table 4
Beständigkeit von nicht Edelstahl-Komponenten der Applikationstechnik gegen den Resistance of non-stainless steel components of the application technology against the
Schmierstoff  lubricant
Korrosionsschutzadditiv Werkstahl bei 70°C nach 14 Tagen  Corrosion protection additive steel at 70 ° C after 14 days
Einlagerung  warehousing
Beispiel 2 2 Gew.-%  Example 2 2% by weight
angemessen  reasonable
Beispiel 4 7 Gew.-%  Example 4 7% by weight
gut  Good
Beispiel 1 0 Gew.-%  Example 1 0% by weight
ungenügend  insufficient
keine Angabe des  no indication of the
Neomoscan G7 ungenügend  Neomoscan G7 insufficient
Herstellers In Tabelle 4 ist zu sehen, dass ausreichend additivierte wässrige Schmierstoffformulierungen einen angemessenen Schutz für korrosionsanfällige Applikationstechnik liefern können. 5. Reinigung  Manufacturer In Table 4 it can be seen that sufficiently additive aqueous lubricant formulations can provide adequate protection for corrosion-prone application techniques. 5. Cleaning
Verunreinigungen an Lebensmittelgebinden sind aus hygienischen und kosmetischen Gründen unbedingt zu vermeiden. Typische Verunreinigungen sind normale Stäube, Partikel von Verpackungen, ausgelaufenes Lebensmittel, Verschleißpartikel von Kette und Gleitleiste, sowie Schmierstoffrückstände. Impurities in food containers must be avoided for hygienic and cosmetic reasons. Typical impurities are normal dusts, particles of packaging, leaking food, wear particles of chain and slide strip, as well as lubricant residues.
Tabelle 5 Table 5
Additiv zur Additive to
Schutz vor Rückstandsaufbau auf Vermeidung von  Protection against residue formation on avoidance of
Conveyor-Kette  Conveyor Chain
Verschmutzung  pollution
Beispiel 3 vorhanden ausreichend  Example 3 is sufficient
Beispiel 1 nicht vorhanden ungenügend  Example 1 not available insufficient
P3 Lubodrive RF keine Angabe des  P3 Lubodrive RF not specified
ungenügend  insufficient
Herstellers  manufacturer
Neomoscan G7 keine Angabe des  Neomoscan G7 no indication of the
ungenügend  insufficient
Herstellers  manufacturer
DryExx SF keine Angabe des  DryExx SF no indication of the
(Drylube wasserbasiert) Herstellers ungenügend An den in Tabelle 5 genannten Schmiermitteln wurden sowohl im laufenden Betrieb als auch bei Laboruntersuchungen an einer Original-PBT-Kette am Testconveyor der Aufbau von Verschmutzungen durchgeführt. Überraschenderweise wurde an Beispiel 3 eine signifikante Reduzierung des Rückstandaufbaus erzielt. (Drylube water-based) manufacturer insufficient On the lubricants listed in Table 5, the build-up of soiling was carried out both on the fly and during laboratory tests on an original PBT chain on the test conveyor. Surprisingly, a significant reduction of the residue structure was achieved in Example 3.
7. Entschäumer 7. Defoamer
Eine zu starke Schaumentwicklung bei der Applikation von Conveyor- Schmierstoffen sollte aufgrund einer reduzierten tribologischen Wirksamkeit vermieden werden. Auch lassen sich schaumbildende Schmierstoffe schlechter applizieren, vor allem bei der Verwendung von Sprühdüsen. Die Verwendung eines Entschäumers in Beispielformulierung 5 zeigte visuell eine signifikante Verringerung der Schaumneigung. Too much foaming during the application of Conveyor lubricants should be avoided due to a reduced tribological effectiveness. Foaming lubricants can also be applied worse, especially when using spray nozzles. The use of a defoamer in Example Formulation 5 visually showed a significant reduction in foaming tendency.
Tabelle 7 Table 7
8. Klarheit 8. Clarity
Sämtliche Formulierungen der Beispiele 1 bis 6 sind klare Lösungen. Durch die Homogenität des Systems ergeben sich deutliche Vorteile bei der Lager- und Transportstabilität, der gleichmäßigen Applizierbarkeit ohne Verwendung von Rühraggregaten, sowie einer Vermeidung von wasserunlöslichen Rückständen auf der Förderkette im Falle von Emulsionen / Suspensionen. Tabelle 8 All formulations of Examples 1 to 6 are clear solutions. Due to the homogeneity of the system, there are clear advantages in terms of storage and transport stability, uniform applicability without the use of stirrers, and avoidance of water-insoluble residues on the conveyor chain in the case of emulsions / suspensions. Table 8
9. Abduschung mit Wasser 9. Abduschung with water
Die Reinigung von Förderketten erfordert üblicherweise einen Produktionsstillstand, da das Reibverhalten stark von der beauftragten Wassermenge beeinflusst wird und typischerweise im Falle von erhöhter Feuchtigkeit verschlechtert wird. Auch kann nicht ausgeschlossen werden, dass transportierte Wasserflaschen zerplatzen und dies zu einer örtlich begrenzten Abduschung des Schmiermittels von der Förderkette führt. Tabelle 9 The cleaning of conveyor chains usually requires a production stoppage because the frictional behavior is strongly influenced by the amount of water ordered and is typically worsened in the case of increased humidity. Also, it can not be ruled out that transported water bottles burst and this leads to a localized Abduschung the lubricant from the conveyor chain. Table 9
Überraschenderweise wurde gefunden, dass die Formulierung gemäß Beispiel 2 selbst bei Abduschung mit der 500fachen Wassermenge im Vergleich zu der auf die Kette aufgebrachten Schmierstoffmenge nur zu einer mäßigen Verschlechterung der Reibzahl von 35% führt. Dies ermöglicht den ununterbrochenen Abfüllbetrieb im Fall von Störungen oder bei der Reinigung, was im Vergleich mit einer bekannten Schmiermittelzusammensetzung nicht der Fall war, da hier die Reibzahl um 75% verschlechtert wurde. Surprisingly, it has been found that the formulation according to Example 2, even at Abkuschung with 500 times the amount of water compared to the applied lubricant to the chain only leads to a moderate deterioration of the friction coefficient of 35%. This enables the uninterrupted filling operation in the event of malfunctions or in the cleaning, which was not the case in comparison with a known lubricant composition, since the coefficient of friction was deteriorated by 75%.
10. Applizierbarkeit Die Schmierstoffzusammensetzung gemäß Beispiel 5 konnte sowohl mittels Dosierung über Zumessventil oder Magnetventil und anschließendem Auftrag mittels Gleitplatte als auch über druckluftbetriebene oder druckluftlosbetriebene Düsen appliziert werden. Insbesondere die Möglichkeit, dass die Zusammensetzung gemäß Beispiel 4 in minimalen Mengen mittels druckluftloser Düsen appliziert werden kann, unterscheidet diese Formulierung von häufig verwendeten Standardprodukten, wie z.B. DryExx SF oder P3 Lubodrive RF. 10. Applicability The lubricant composition according to Example 5 could be applied by means of metering via metering valve or solenoid valve and subsequent application by means of a sliding plate as well as via compressed air-operated or compressed air-operated nozzles. In particular, the possibility that the composition according to Example 4 can be applied in minimal quantities by means of airless nozzles distinguishes this formulation from commonly used standard products, such as e.g. DryExx SF or P3 Lubodrive RF.
11. Kompatibilität mit Verpackungen, Applikationstechnik und Kettenmaterial 11. Compatibility with packaging, application technology and chain material
Zur weiteren Überprüfung der Eigenschaften der Schmiermittelzusammensetzungen der vorliegenden Erfindung wurden Einlagerungstests an Dichtungsmaterial, Schlauchmaterial, Rohrelementen, Düsenbestandteilen, Pumpenmembranen und Magnetventilen gängiger Applikationstechnik und POM-Kettenmaterial bei 70°C über 4 Wochen mit Beispielformulierung 5 durchgeführt. Es wurden keine Materialveränderungen festgestellt. To further verify the properties of the lubricating compositions of the present invention, incorporation tests on sealing material, tubing, tubing, nozzle components, pump diaphragms and common application solenoid valves and POM chain material were carried out at 70 ° C for 4 weeks Example formulation 5 carried out. No material changes were detected.
Für die Gebindekompatibilität wurden original gefüllte 1 ,5 I PET Einwegflaschen, 1 I Glasflaschen, 0,5 I Dose und 0,5 I TetraPack für 30 sec auf eine mit Formulierung gemäß Beispiel 5 benetzte Glasoberfläche gestellt und anschließend für 72 Stunden auf einer sauberen Glasoberfläche gelagert. Dann wurde visuell auf Materialveränderung, wie Stress, Cracking oder Verfärbungen, untersucht. In keinem Fall wurden Auffälligkeiten beobachtet. 2. Biologische Abbaubarkeit For the package compatibility, originally filled 1.5 l PET disposable bottles, 1 l glass bottles, 0.5 l tin and 0.5 l TetraPack were placed on a glass surface wetted with the formulation according to Example 5 and then placed on a clean glass surface for 72 hours stored. Then was visually examined for material change, such as stress, cracking or discoloration. In no case abnormalities were observed. 2. Biodegradability
Sämtliche genannte Beispielformulierungen sind durch den hohen Wassergehalt, sowie durch die sehr gute biologische Abbaubarkeit der verwendeten Viskositätsgeber im hohen Maße umweltverträglich und biologisch abbaubar. All of the example formulations mentioned are due to the high water content, as well as by the very good biodegradability of the viscosity generator used highly environmentally friendly and biodegradable.

Claims

Patentansprüche claims
Schmiermittelzusammensetzung auf Wasserbasis für Förderbänder umfassend Water-based lubricant composition for conveyor belts comprising
4 bis 30 Gew.-% mindestens eine viskositätsgebende Komponente, 0,05 bis 10 Gew.-% konservierende, vor Verschmutzung schützende Substanzen,  From 4 to 30% by weight of at least one viscosity-providing component, from 0.05 to 10% by weight of preservative substances which protect against contamination,
ad Wasser auf 100 Gew.-%, ad water to 100% by weight,
dadurch gekennzeichnet, dass die viskositätsgebende Komponente ein wasserlöslicher Carbonsäureester oder eine Mischung aus einem wasserlöslichen Carbonsäureester und einem niedermolekularen Polyalkylenglycol ist. characterized in that the viscosity-providing component is a water-soluble carboxylic acid ester or a mixture of a water-soluble carboxylic acid ester and a low molecular weight polyalkylene glycol.
Schmiermittelzusammensetzung nach Anspruch 1 , des weiteren umfassend eine oder mehrere Komponenten ausgewählt aus der Gruppe bestehend aus The lubricant composition of claim 1, further comprising one or more components selected from the group consisting of
0,05 bis 5 Gew.-% Verschleißschutzmittel,  0.05 to 5% by weight of wear protection agent,
0,05 bis 15 Gew.-% Frostschutzmittel,  0.05 to 15% by weight antifreeze,
0,05 bis 15 Gew.-% Korrosionsschutzmittel,  0.05 to 15% by weight corrosion inhibitor,
0,05 bis 5 Gew.-% Verschleißschutzmittel,  0.05 to 5% by weight of wear protection agent,
0,05 bis 5 Gew.-% Entschäumer, 0,05 bis 5 Gew.-% Netzmittel, 0.05 to 5% by weight defoamer, 0.05 to 5 wt.% Wetting agent,
0,05 bis 5 Gew.-% Biozide,  From 0.05% to 5% by weight of biocides,
0,005 bis 2 Gew.-% Duftstoffe.  0.005 to 2 wt .-% fragrances.
Schmierstoffzusammensetzung nach Anspruch 1 , dadurch gekennzeichnet, dass als konservierende, vor Verschmutzung schützende Substanzen eine Verbindung oder Mischung ausgewählt wird aus der Gruppe bestehend aus schäumenden oder nichtschäumenden Emulatoren aus der Klasse ionischer und nicht ionischer Tenside. Lubricant composition according to claim 1, characterized in that a compound or mixture is selected from the group consisting of foaming or non-foaming emulsifiers from the class of ionic and nonionic surfactants as preserving, pollution-protective substances.
Schmierstoffzusammensetzung nach Anspruch 2, dadurch gekennzeichnet, dass als Verschleißschutzmittel eine wasserlösliche Verbindung, die Schwefel, Phosphor und/oder Stickstoff enthält, ausgewählt wird. Lubricant composition according to claim 2, characterized in that a water-soluble compound containing sulfur, phosphorus and / or nitrogen is selected as the wear protection agent.
Schmierstoffzusammensetzung nach Anspruch 2, dadurch gekennzeichnet, dass als Frostschutzmittel eine Verbindung ausgewählt aus der Gruppe bestehend aus ein- und/oder mehrwertigen Alkoholen, Alkoholderivaten verwendet wird. Lubricant composition according to claim 2, characterized in that a compound selected from the group consisting of monohydric and / or polyhydric alcohols, alcohol derivatives is used as antifreeze.
Schmierstoffzusammensetzung nach Anspruch 2, dadurch gekennzeichnet, dass als Korrosionsschutzmittel eine Verbindung ausgewählt aus der Gruppe bestehend aus neutralisierten und nicht neutralisierten Carbonsäuren, neutralisierten Phosphorsäuren und/oder Phosphorsäurederivaten, Benzoesäure und/oder Benzoesäurederivate, Triazole, Alkoholamine, Glykolamine verwendet wird. Lubricant composition according to claim 2, characterized in that a compound selected from the group consisting of neutralized and unneutralized carboxylic acids, neutralized phosphoric acids and / or phosphoric acid derivatives, benzoic acid and / or benzoic acid derivatives, triazoles, alcohol amines, glycolamines is used as a corrosion inhibitor.
Schmierstoffzusammensetzung nach Anspruch 2, dadurch gekennzeichnet, dass als Entschäumer eine Verbindung auswählt aus der Gruppe bestehend aus Polysiloxanen oder Polymeren aus Acrylatderivaten, als Netzmittel eine Verbindung ausgewählt wird aus der Gruppe bestehend aus ionischen und nicht ionischen Tensiden, als Biozid Isothiazolonderivate und als Duftstoff eine Verbindung ausgewählt aus der Gruppe bestehend aus Alkoholen, Aldehyden, Ketonen, Estern, Alkenen, Kupfer- und/oder Zinksalze verwendet werden. Verwendung der Schmiermittelzusammensetzung nach einem der vorherigen Ansprüche in unverdünnter Form oder in einer Verdünnung von 1 :1000. Lubricant composition according to claim 2, characterized in that as a defoamer, a compound selected from the group consisting of polysiloxanes or polymers of acrylate derivatives, as a wetting agent, a compound is selected from the group consisting of ionic and nonionic surfactants, as Biocide isothiazolone derivatives and used as a fragrance compound selected from the group consisting of alcohols, aldehydes, ketones, esters, alkenes, copper and / or zinc salts. Use of the lubricant composition according to one of the preceding claims in undiluted form or in a dilution of 1: 1000.
EP16706523.4A 2015-02-19 2016-02-17 Water-based lubricants for conveyor belts Withdrawn EP3259338A1 (en)

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DE102016001519.5A DE102016001519A1 (en) 2015-02-19 2016-02-10 Water-based lubricants for conveyor belts
PCT/EP2016/000269 WO2016131543A1 (en) 2015-02-19 2016-02-17 Water-based lubricants for conveyor belts

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US20050059564A1 (en) * 2002-02-11 2005-03-17 Ecolab Inc. Lubricant for conveyor system
US6855676B2 (en) * 2002-02-11 2005-02-15 Ecolab., Inc. Lubricant for conveyor system
ES2570277T3 (en) * 2003-07-24 2016-05-17 Ecolab Inc Chain lubricants
US7612024B2 (en) * 2004-12-22 2009-11-03 Ecolab Inc. Polyalkylene glycol based solutions with enhanced high temperature stability
US7727941B2 (en) * 2005-09-22 2010-06-01 Ecolab Inc. Silicone conveyor lubricant with stoichiometric amount of an acid
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