EP3247839A1 - Electronic plumbing fixture fitting with electronic valve having low closing force, low seal force, sequential operation, and operation modes - Google Patents
Electronic plumbing fixture fitting with electronic valve having low closing force, low seal force, sequential operation, and operation modesInfo
- Publication number
- EP3247839A1 EP3247839A1 EP16740608.1A EP16740608A EP3247839A1 EP 3247839 A1 EP3247839 A1 EP 3247839A1 EP 16740608 A EP16740608 A EP 16740608A EP 3247839 A1 EP3247839 A1 EP 3247839A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electronic valve
- electronic
- piston
- sealing member
- plumbing fixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/05—Arrangements of devices on wash-basins, baths, sinks, or the like for remote control of taps
- E03C1/055—Electrical control devices, e.g. with push buttons, control panels or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/22—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/24—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an electromagnetically-operated valve, e.g. for washing machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K19/00—Arrangements of valves and flow lines specially adapted for mixing fluids
- F16K19/006—Specially adapted for faucets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/50—Mechanical actuating means with screw-spindle or internally threaded actuating means
- F16K31/508—Mechanical actuating means with screw-spindle or internally threaded actuating means the actuating element being rotatable, non-rising, and driving a non-rotatable axially-sliding element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0025—Electrical or magnetic means
- F16K37/0041—Electrical or magnetic means for measuring valve parameters
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1393—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures characterised by the use of electric means
Definitions
- the present invention relates generally to an electronic plumbing fixture fitting with an electronic valve having a low closing force, a low seal force, sequential operation, and operation modes, such as an electronic faucet with an electronic valve having a low closing force, a low seal force, sequential operation, and operation modes.
- the present invention provides an electronic plumbing fixture fitting with an electronic valve having a low closing force, a low seal force, sequential operation, and operation modes.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat.
- the shaft is operable to attach to the piston.
- the shaft sealing member is operable to be received on the shaft.
- the shaft sealing member has an inner diameter and an outer diameter. When received on the shaft, the shaft sealing member is located upstream of the valve outlet.
- the piston is operable to interface with the seat.
- the piston includes a body and a nose.
- the piston sealing member is operable to be received on the nose of the piston.
- the piston sealing member has an inner diameter and an outer diameter. When received on the nose of the piston, the piston sealing member is located upstream of the valve outlet.
- the seat includes a body.
- the body includes a central opening extending therethrough.
- a ratio of the outer diameter of the piston sealing member to the inner diameter of the shaft sealing member is between approximately one and four tenths and three and nine tenths.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat.
- the shaft is operable to attach to the piston.
- the shaft sealing member is operable to be received on the shaft.
- the shaft sealing member has an inner diameter and an outer diameter. During operation of the electronic valve, the shaft sealing member is under pressure from a supply line.
- the piston is operable to interface with the seat.
- the piston includes a body and a nose.
- the piston sealing member is operable to be received on the nose of the piston.
- the piston sealing member has an inner diameter and an outer diameter.
- the seat includes a body.
- the body includes a central opening extending therethrough.
- a ratio of the outer diameter of the piston sealing member to the inner diameter of the shaft sealing member is between approximately one and four tenths and three and nine tenths.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a valve inlet, a valve outlet, a shaft, a shaft sealing member, a piston, a piston sealing member, and a seat.
- the shaft is operable to attach to one of the piston and the seat.
- the shaft sealing member is operable to be received on the shaft.
- the shaft sealing member has an inner diameter and an outer diameter.
- the piston is operable to interface with the seat.
- the piston includes a body and a nose.
- the piston sealing member is operable to be received on the nose of the piston.
- the piston sealing member has an inner diameter and an outer diameter.
- the seat includes a body.
- the body includes a central opening extending therethrough. With a supply line pressure of approximately sixty pounds per square inch, a force required to close the electronic valve is between approximately five tenths pounds and eleven pounds.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a motor, a piston, a seat, and a sealing member.
- One of the piston and the seat is operable to move relative to the other of the piston and the seat.
- the sealing member is operable to be received on one of the piston and the seat.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is out of the seat to open the electronic valve.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is in the seat to close the electronic valve.
- the motor Upon startup of the electronic valve, the motor is actuated a predetermined number of startup open steps causing the piston to be out of the seat.
- the predetermined number of startup open steps is greater than a maximum number of open steps required for the electronic valve to be in a completely open position.
- the motor is actuated a predetermined number of startup close steps causing the piston to be in sealing contact with the seat.
- the predetermined number of startup close steps is greater than a maximum number of close steps required for the electronic valve to be in a completely closed position.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a motor, a piston, a seat, and a sealing member.
- One of the piston and the seat is operable to move relative to the other of the piston and the seat.
- the sealing member is operable to be received on one of the piston and the seat.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is out of the seat to open the electronic valve.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is in the seat to close the electronic valve.
- the motor is actuated a predetermined number of full open steps causing the piston to be out of the seat.
- the predetermined number of full open steps is at least a maximum number of open steps required for the electronic valve to be in a completely open position.
- the motor is actuated a predetermined number of full close steps causing the piston to be in sealing contact with the seat.
- the predetermined number of full close steps is at least a maximum number of close steps required for the electronic valve to be in a completely closed position.
- the electronic plumbing fixture fitting comprises a discharge outlet and an electronic valve.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the electronic valve includes a motor, a piston, a seat, and a sealing member.
- One of the piston and the seat is operable to move relative to the other of the piston and the seat.
- the sealing member is operable to be received on one of the piston and the seat.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is out of the seat to open the electronic valve.
- the motor is operable to move one of the piston and the seat relative to the other of the piston and the seat so that the piston is in the seat to close the electronic valve.
- the motor Upon startup of the electronic valve, the motor is actuated a predetermined number of startup open steps causing the piston to be out of the seat.
- the predetermined number of startup open steps is greater than a maximum number of open steps required for the electronic valve to be in a completely open position.
- the motor is actuated a predetermined number of startup close steps causing the piston to be in sealing contact with the seat.
- the predetermined number of startup close steps is greater than a maximum number of close steps required for the electronic valve to be in a completely closed position.
- the motor is actuated a predetermined number of seal compression steps to ensure that the sealing member is compressed.
- the motor is actuated a predetermined number of full open steps causing the piston to be out of the seat.
- the predetermined number of full open steps is at least the maximum number of open steps required for the electronic valve to be in the completely open position.
- the motor is actuated a predetermined number of full close steps causing the piston to be in sealing contact with the seat.
- the predetermined number of full close steps is at least the maximum number of close steps required for the electronic valve to be in the completely closed position.
- the electronic plumbing fixture fitting comprises a discharge outlet, a hot water electronic valve, a cold water electronic valve, and an actuation device.
- the discharge outlet is operable to deliver water.
- the water electronic valve and the cold water electronic valve are operable to permit flow of water through the discharge outlet when at least one of the hot water electronic valve and the cold water electronic valve is activated and to not permit flow of water through the discharge outlet when both of the hot water electronic valve and the cold water electronic valve are deactivated.
- the actuation device is operable to indicate a desired change to at least one parameter of water flowing through the discharge outlet.
- the hot water electronic valve and the cold water electronic valve are alternately activated until desired positions of both the hot water electronic valve and the cold water electronic valve are reached.
- the electronic plumbing fixture fitting comprises a discharge outlet, a hot water electronic valve, a cold water electronic valve, and an actuation device.
- the discharge outlet is operable to deliver water.
- the water electronic valve and the cold water electronic valve are operable to permit flow of water through the discharge outlet when at least one of the hot water electronic valve and the cold water electronic valve is activated and to not permit flow of water through the discharge outlet when both of the hot water electronic valve and the cold water electronic valve are deactivated.
- the actuation device is operable to indicate a desired change to at least one parameter of water flowing through the discharge outlet.
- the electronic plumbing fixture fitting comprises a discharge outlet, a hot water electronic valve, a cold water electronic valve, and an actuation device.
- the discharge outlet is operable to deliver water.
- the water electronic valve and the cold water electronic valve are operable to permit flow of water through the discharge outlet when at least one of the hot water electronic valve and the cold water electronic valve is activated and to not permit flow of water through the discharge outlet when both of the hot water electronic valve and the cold water electronic valve are deactivated.
- the actuation device is operable to indicate a desired change to at least one parameter of water flowing through the discharge outlet.
- each of the hot water electronic valve and the cold water electronic valve is alternately activated a single time to desired positions of both the hot water electronic valve and the cold water electronic valve.
- the hot water electronic valve and the cold water electronic valve are alternately activated multiple times until desired positions of both the hot water electronic valve and the cold water electronic valve are reached.
- the electronic plumbing fixture fitting comprises a discharge outlet, an electronic valve, an activation sensor, an actuation device, and a parameter sensor.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the activation sensor is operable to activate and deactivate the electronic valve.
- the actuation device is operable to activate and deactivate the electronic valve.
- the actuation device is operable to indicate a desired change to a parameter of water flowing through the discharge outlet.
- the parameter sensor is operable to detect the desired activation and deactivation of the electronic valve by the actuation device.
- the parameter sensor is operable to detect the desired change to the parameter of water flowing through the discharge outlet.
- the parameter sensor includes an emitter and a detector.
- the activation sensor activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a sensor mode.
- the actuation device activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a manual mode.
- the sensor mode energy is transmitted from the emitter at a first rate of transmission, and energy is detected by the detector at a first rate of detection.
- the manual mode energy is transmitted from the emitter at a second rate of transmission, and energy is detected by the detector at a second rate of detection.
- the first rate of transmission is less frequent than the second rate of transmission.
- the first rate of detection is less frequent than the second rate of detection.
- the electronic plumbing fixture fitting comprises a discharge outlet, an electronic valve, an activation sensor, an actuation device, and a parameter sensor.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the activation sensor is operable to activate and deactivate the electronic valve.
- the actuation device is operable to activate and deactivate the electronic valve.
- the actuation device is operable to indicate a desired change to a parameter of water flowing through the discharge outlet.
- the parameter sensor is operable to detect the desired activation and deactivation of the electronic valve by the actuation device.
- the parameter sensor is operable to detect the desired change to the parameter of water flowing through the discharge outlet.
- the parameter sensor includes a first emitter, a second emitter, a first detector, and a second detector.
- the activation sensor activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a sensor mode.
- the actuation device activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a manual mode. In the sensor mode, energy is transmitted from the first emitter and the second emitter at a first rate of transmission, and energy is detected by the first detector and the second detector at a first rate of detection.
- energy is transmitted from the first emitter and the second emitter at a second rate of transmission, and energy is detected by the first detector and the second detector at a second rate of detection.
- the first rate of transmission is less frequent than the second rate of transmission.
- the first rate of detection is less frequent than the second rate of detection.
- the electronic plumbing fixture fitting comprises a discharge outlet, an electronic valve, an activation sensor, an actuation device, and a parameter sensor.
- the discharge outlet is operable to deliver water.
- the electronic valve is operable to permit flow of water through the discharge outlet when the electronic valve is activated and to not permit flow of water through the discharge outlet when the electronic valve is deactivated.
- the activation sensor is operable to activate and deactivate the electronic valve.
- the actuation device is operable to activate and deactivate the electronic valve.
- the actuation device is operable to indicate a desired change to a parameter of water flowing through the discharge outlet.
- the parameter sensor is operable to detect the desired activation and deactivation of the electronic valve by the actuation device.
- the parameter sensor is operable to detect the desired change to the parameter of water flowing through the discharge outlet.
- the parameter sensor includes a first emitter, a second emitter, a first detector, and a second detector.
- the activation sensor activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a sensor mode.
- the actuation device activates and deactivates the electronic valve
- the electronic plumbing fixture fitting is in a manual mode. In the sensor mode, energy is alternately transmitted from the first emitter and the second emitter, and energy is alternately detected by the first detector and the second detector.
- the manual mode energy is simultaneously transmitted from the first emitter and the second emitter, and energy is simultaneously detected by the first detector and the second detector.
- Figure 1 is a schematic illustration of an electronic plumbing fixture fitting according to an exemplary embodiment of the present invention.
- Figure 2 is a perspective view of an electronic faucet according to an exemplary embodiment of the present invention.
- Figures 3a and 3b include views of an electronic mixing valve, including a hot water electronic valve, a cold water electronic valve, and a housing, according to an exemplary embodiment of the present invention -
- Figure 3a is an exploded perspective view, and
- Figure 3b is a central cross-sectional view;
- Figures 4a-4f include views of the hot/cold water electronic valve of Figures 3a and 3b, including a piston and a seat, according to an exemplary embodiment of the present invention
- Figure 4a is a perspective view
- Figure 4b is an exploded perspective view
- Figure 4c is a front view
- Figure 4d is a top view
- Figure 4e is a bottom view
- Figure 4f is a central cross-sectional view
- Figures 5a-5g include views of the housing of Figures 3a and 3b, according to an exemplary embodiment of the present invention -
- Figure 5a is a perspective view
- Figure 5b is a front view
- Figure 5c is a left view
- Figure 5d is a right view
- Figure 5e is a top view
- Figure 5f is a bottom view
- Figure 5g is a central cross-sectional view
- Figures 6a-6e include views of the piston of Figures 4a-4f, including a body and a nose, according to an exemplary embodiment of the present invention
- Figure 6a is a perspective view
- Figure 6b is a front view
- Figure 6c is a left view
- Figure 6d is a central cross-sectional view
- Figure 6e is a detailed front view of the nose
- Figures 7a-7e include views of the seat of Figures 4a-4f, including a body and projections, according to an exemplary embodiment of the present invention
- Figure 7a is a perspective view
- Figure 7b is a front view
- Figure 7c is a top view
- Figure 7d is a central cross- sectional view
- Figure 7e is a detailed central cross-sectional view of a portion of the body
- Figures 8a-8e include central cross-sectional views of the piston and the seat of
- Figure 8a shows a completely closed position
- Figure 8b shows a cracked open position
- Figure 8c shows an open position in which flow begins to increase
- Figure 8d shows a half open position
- Figure 8e shows a completely open position
- Figures 9a-9d include views of another embodiment of a piston, including a body and a nose, according to another exemplary embodiment of the present invention -
- Figure 9a is a perspective view
- Figure 9b is a front view
- Figure 9c is a left view
- Figure 9d is a central cross-sectional view
- Figures 10a- lOd include views of another embodiment of a seat, including a body and projections, according to another exemplary embodiment of the present invention -
- Figure 10a is a perspective view
- Figure 10b is a front view
- Figure 10c is a top view
- Figure lOd is a central cross-sectional view
- Figures 1 la-1 le include central cross-sectional views of the piston and the seat of
- Figure 11a shows a completely closed position
- Figure l ib shows a cracked open position
- Figure 11c shows an open position in which flow begins to increase
- Figure l id shows a half open position
- Figure l ie shows a completely open position
- Figure 12 includes data for the hot/cold water electronic valve of Figures 4a-4f incorporating the piston and the seat of Figures 6a-6e and 7a-7e, including piston sealing member data, shaft sealing member data, and closing force data; and
- Figures 13a and 13b include views of portions of the electronic faucet of Figure 2, including a parameter sensor, according to an exemplary embodiment of the present invention -
- Figure 13a is an exploded perspective view including the parameter sensor, and
- Figure 13b is a schematic illustration of the parameter sensor.
- the present invention provides an electronic plumbing fixture fitting.
- the electronic plumbing fixture fitting is an electronic faucet.
- the electronic plumbing fixture fitting could be an electronic showering system, an electronic showerhead, an electronic handheld shower, an electronic body spray, an electronic side spray, or any other electronic plumbing fixture fitting.
- FIG. 1 An exemplary embodiment of an electronic plumbing fixture fitting 10, such as an electronic faucet 12, is illustrated in Figure 1.
- FIG. 2 An exemplary embodiment of the electronic faucet 12 is illustrated in Figure 2.
- the faucet 12 includes a hub 14, a spout 16, a flexible hose 18, a wand 20, and a handle 22.
- An upstream end of the hub 14 is connected to a mounting surface (such as a counter or sink).
- An upstream end of the spout 16 is connected to a downstream end of the hub 14.
- the spout 16 is operable to rotate relative to the hub 14.
- the flexible hose 18 extends through the hub 14 and the spout 16 and is operable to move within the hub 14 and the spout 16.
- An upstream end of the wand 20 is mounted in a downstream end of the spout 16 and is connected to a downstream end of the flexible hose 18.
- a downstream end of the wand 20 includes a discharge outlet 24 through which water is delivered from the faucet 12.
- the wand 20 is operable to be pulled away from the spout 16.
- the handle 22 covers a side opening in the hub 14 and is operable to be moved relative to the hub 14.
- the faucet 12 has been described as having a rotatable spout 16, a pull-out or pull-down wand 20, and a handle 22 mounted on the hub 14, one of ordinary skill in the art will appreciate that the spout 16 could be fixed relative to the hub 14, the faucet 12 may not include a wand 20, the handle 22 may be mounted on other locations on the faucet 12 or remote from the faucet 12, the faucet 12 could include more than one handle 22, the handle 22 may be any mechanical actuation device or user interface, and/or the faucet 12 may not include a handle 22.
- the 10 includes a hot water line 26, a cold water line 28, a mixed water line 30, and an electronic mixing valve 32.
- the electronic mixing valve 32 includes a hot water electronic valve 34 and a cold water electronic valve 36.
- An upstream end of the hot water line 26 connects to a hot water supply 38, and an upstream end of the cold water line 28 connects to a cold water supply 40.
- a downstream end of the hot water line 26 connects to the electronic mixing valve 32, and more specifically, the hot water electronic valve 34.
- a downstream end of the cold water line 28 connects to the electronic mixing valve 32 and, more specifically, the cold water electronic valve 36.
- An upstream end of the mixed water line 30 connects to the electronic mixing valve 32.
- a downstream end of the mixed water line 30 connects to the discharge outlet 24.
- the mixed water line 30 is the flexible hose 18.
- the downstream end of the flexible hose 18 connects to the upstream end of the wand 20.
- the faucet 12 has been described as including a hot water electronic valve 34 and a cold water electronic valve 36, one of ordinary skill in the art will appreciate that the faucet 12 could include one or more electronic valves and/or the faucet 12 could include one or more mechanical valves in series or in parallel with the electronic valve(s).
- the hot water electronic valve 34 and the cold water electronic valve 36 are proportional valves and, more specifically, stepper motor actuated valves.
- the electronic valves could be any type of electronic valves.
- the fitting 10 includes an activation sensor 42, such as a toggle sensor 44 and a presence sensor 46 of the faucet 12.
- the toggle sensor 44 is a proximity sensor and, in particular, an infrared sensor.
- the toggle sensor 44 is also referred to as a latching sensor and a sustained-flow sensor.
- the toggle sensor 44 is mounted on an apex of the spout 16.
- the toggle sensor 44 defines a toggle zone.
- the toggle sensor 44 is operable to activate the hot water electronic valve 34 and the cold water electronic valve 36 when an object enters the toggle zone and to deactivate the hot water electronic valve 34 and the cold water electronic valve 36 when the object exits and reenters the toggle zone.
- an "object" can be any portion of a user's body or any item used by the user to trigger the toggle sensor 44.
- the toggle zone extends generally upwardly from the toggle sensor 44. Additionally, in an exemplary embodiment, the toggle zone has a generally cone-like shape.
- the presence sensor 46 is a proximity sensor, and, in particular, an infrared sensor.
- the presence sensor 46 is also referred to as a quick-strike sensor.
- the presence sensor 46 is mounted on the upstream end of the spout 16.
- the presence sensor 46 defines a presence zone.
- the presence sensor 46 is operable to activate the hot water electronic valve 34 and the cold water electronic valve 36 when an object enters the presence zone and to deactivate the hot water electronic valve 34 and the cold water electronic valve 36 when the object exits the presence zone.
- an "object" can be any portion of a user's body or any item used by the user to trigger the presence sensor 46.
- the presence zone extends generally horizontally from the presence sensor 46. Additionally, in an exemplary embodiment, the presence zone has a generally cone-like shape.
- the toggle sensor 44 and the presence sensor 46 are proximity sensors and, in particular, infrared sensors.
- Proximity sensors are sensors that detect the presence of an object without any physical contact.
- the toggle sensor 44 and the presence sensor 46 could be any type of electronic sensors that can be triggered, including, but not limited to, other proximity sensors, touch sensors, and image sensors.
- Exemplary electronic sensors include, but are not limited to, electromagnetic radiation sensors (such as optical sensors and radar sensors), capacitance sensors, inductance sensors, piezo-electric sensors, and multi-pixel optical sensors (such as camera sensors).
- the toggle sensor 44 and the presence sensor 46 may not be the same type of sensor.
- the toggle sensor 44 is mounted on the apex of the spout 16 and the presence sensor 46 is mounted on the upstream end of the spout 16.
- the toggle sensor 44 and the presence sensor 46 could be mounted in any location on the faucet 12 or in a location remote from the faucet 12.
- the toggle sensor 44 and the presence sensor 46 may be located in close proximity to each other or fairly remote from each other.
- the sensors are a toggle sensor 44 and a presence sensor 46.
- the toggle sensor 44 and the presence sensor 46 could be any type of sensors that provide information useful in determining whether to activate or deactivate the hot water electronic valve 34 and the cold water electronic valve 36, including, but not limited to, flow sensors, pressure sensors, temperature sensors, and position sensors.
- the toggle sensor 44 and the presence sensor 46 may be the same type of sensor.
- the fitting 10 includes a parameter sensor 48.
- the parameter sensor 48 is operable to detect movement of the handle 22 and to provide information to set at least one parameter of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36 based on the movement of the handle 22.
- the parameter sensor 48 is operable to detect movement of the handle 22 either directly or indirectly.
- the parameter sensor 48 based on the movement of the handle 22, provides information to set a temperature and/or a volume of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36.
- the handle 22 operates as it would with a standard faucet. In other words, the handle 22 can be moved between various positions to indicate a desired temperature and volume of water discharged from the faucet 12.
- the handle 22 can be rotated about a longitudinal axis of the side opening in the hub 14. At one extent of a range of rotation, the position of the handle 22 indicates all hot water (a full hot position). At the other extent of the range of rotation, the position of the handle 22 indicates all cold water (a full cold position). In between the extents of the range of rotation, the position of the handle 22 indicates a mix of hot and cold water (mixed temperature positions) with hotter temperature water as the position nears the full hot extent of the range of rotation and colder temperature water as the position nears the full cold extent of the range of rotation.
- the handle 22 can be moved toward and away from the side opening in the hub 14. At one extent of a range of movement, the position of the handle 22 indicates no volume of water (a full closed position). At the other extent of the range of movement, the position of the handle 22 indicates full volume of water (a full open position). In between the extents of the range of movement, the position of the handle 22 indicates an intermediate volume of water (less than full open positions) with reduced volume water as the position nears the full closed extent of the range of movement and increased volume water as the position nears the full open extent of the range of movement.
- the electronic faucet 12 includes a flow module 50, an electronics module 52, and a power module 54.
- the flow module 50 includes a number of inlets and outlets and a number of flow passages. These inlets/outlets and flow passages enable the easy management of the flow between the incoming supplies (i.e., the hot water supply 38 and the cold water supply 40) and the wand 20.
- the hot water electronic valve 34 and the cold water electronic valve 36 are located inside the flow module 50.
- the electronics module 52 includes a number of electronic components. These components enable the activation and deactivation of the hot water electronic valve 34 and the cold water electronic valve 36.
- the electronics module 52 is connected to the flow module 50.
- the power module 54 provides electrical power to electronic components of the faucet 12.
- the fitting 10 includes an electronic control 56.
- the electronic control 56 receives information (such as signals) from the toggle sensor 44 and the presence sensor 46 to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36.
- the electronic control 56 receives information (such as signals) from the parameter sensor 48 to set parameters (such as the temperature and the volume) of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36.
- at least a portion of the electronic control 56 is located inside the electronics module 52.
- the electronic mixing valve 32 includes the hot water electronic valve 34, the cold water electronic valve 36, and a housing 58.
- the housing 58 includes a hot water inlet 60, a cold water inlet 62, a hot water electronic valve chamber 64, a cold water electronic valve chamber 66, a mixing chamber 68, and an outlet 70.
- the hot water electronic valve 34 is operable to be received in the hot water electronic valve chamber 64
- the cold water electronic valve 36 is operable to be received in the cold water electronic valve chamber 66.
- the hot water electronic valve 34 and the cold water electronic valve 36 are the same type of valve, i.e., a proportional valve and, more specifically, a stepper motor actuated valve.
- the following description of the electronic valve applies to both the hot water electronic valve 34 and the cold water electronic valve 36.
- the hot/cold water electronic valve 34/36 includes a stepper motor 72, an upper housing 74, a lower housing 76h/76c, a piston 78, a seat 80, and various sealing members 82, such as O-rings.
- the motor 72 includes a shaft 84.
- the piston 78 includes a body 86 and a nose 88.
- the body 86 is generally cylindrical shaped. More specifically, the body 86 is a hexagonal prism.
- the body 86 includes a recess 90 that is operable to receive a portion of the shaft 84.
- the nose 88 includes a sealing member groove 92, a first conical portion 94, a cylindrical portion 96, and a second conical portion 98.
- the sealing member groove 92 is operable to receive the sealing member 82, such as an O-ring.
- the nose 88 of the piston 78 has been described as including specific portions, one of ordinary skill in the art will appreciate that the nose 88 of the piston 78 does not need to include each of these portions. For example, the nose 88 of the piston 78 may not include a second conical portion 98.
- the seat 80 includes a body 100 and a plurality of projections 102 extending therefrom.
- the body 100 is generally cylindrical shaped.
- the seat 80 includes four projections 102 extending from the body 100.
- the projections 102 are operable to connect the seat 80 to the lower housing 76h/76c.
- the body 100 includes a central opening 104 extending therethrough.
- the central opening 104 in the body 100 includes an inlet portion 106, a first cylindrical portion 108, a conical portion 110, a second cylindrical portion 112, and an outlet portion 114.
- the nose 88 of the piston 78 is operable to be received in and move in and out of the central opening 104 in the seat 80.
- the central opening 104 in the seat 80 has been described as including specific portions, one of ordinary skill in the art will appreciate that the central opening 104 in the seat 80 does not need to include each of these portions.
- the central opening 104 in the seat 80 may not include a first cylindrical portion 112 and an outlet portion 114.
- the hot/cold water electronic valve 34/36 moves from a completely closed position to a completely open position. In the completely closed position, no fluid flows through the hot/cold water electronic valve 34/36. In the completely open position, a maximum amount of fluid flows through the hot/cold water electronic valve 34/36. Between the completely closed position and the completely open position, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
- the sealing member 82 on the piston 78 is in sealing contact with the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 interface with the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result of the sealing contact between the sealing member 82 on the piston 78 and the inlet portion 106 of the seat 80, no fluid flows through the hot/cold water electronic valve 34/36.
- the sealing member 82 on the piston 78 loses sealing contact with the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 move away from the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result of the sealing member 82 on the piston 78 losing sealing contact with the inlet portion 106 of the seat 80, fluid starts to flow through the hot/cold water electronic valve 34/36.
- the sealing member 82 on the piston 78 is furthest away from the inlet portion 106 of the seat 80. Additionally, the first conical portion 94 and the cylindrical portion 96 of the piston 78 are furthest away from the conical portion 110 and the second cylindrical portion 112 of the seat 80. As a result, the maximum amount of fluid flows through the hot/cold water electronic valve 34/36.
- the hot/cold water electronic valve 34/36 has been described with the sealing member 82 on the piston 78 interfacing with the inlet portion 106 of the seat 80, one of ordinary skill in the art will appreciate that the sealing member 82 could be on the seat 80 and interface with the nose 88 of the piston 78. Additionally, although the hot/cold water electronic valve 34/36 has been described as including a sealing member 82, such as an O-ring, in the sealing member groove 92 on the piston 78, one of ordinary skill in the art will appreciate that the sealing member 82 could be integrally formed with the piston 78 (or the seat 80 if the sealing member 82 is on the seat 80). Further, one of ordinary skill in the art will appreciate that the piston 78 (or the seat 80 if the sealing member 82 is on the seat 80) does not need to include a sealing member groove 92.
- a sealing member 82 such as an O-ring
- the piston 78' includes a body 86' and a nose 88'.
- the body 86' is generally cylindrical shaped. More specifically, the body 86' is a hexagonal prism.
- the body 86' includes a recess 90' that is operable to receive a portion of the shaft 84.
- the nose 88' includes a sealing member groove 92' and a dome-shaped portion 122.
- the sealing member groove 92' is operable to receive the sealing member 82, such as an O-ring.
- the seat 80' includes a body 100' and a plurality of projections 102' extending therefrom.
- the body 100' is generally cylindrical shaped.
- the seat 80' includes four projections 102' extending from the body 100'.
- the projections 102' are operable to connect the seat 80' to the lower housing 76h/76c.
- the body 100' includes a central opening 104' extending therethrough.
- the central opening 104' in the body 100' includes an inlet portion 106', a rounded portion 124, and an outlet portion 114'.
- the nose 88' of the piston 78' is operable to be received in and move in and out of the central opening 104' in the seat 80' .
- the central opening 104' in the seat 80' has been described as including specific portions, one of ordinary skill in the art will appreciate that the central opening 104' in the seat 80' does not need to include each of these portions.
- the central opening 104' in the seat 80' may not include an outlet portion 114' .
- the hot/cold water electronic valve 34/36 moves from a completely closed position to a completely open position. In the completely closed position, no fluid flows through the hot/cold water electronic valve 34/36. In the completely open position, a maximum amount of fluid flows through the hot/cold water electronic valve 34/36. Between the completely closed position and the completely open position, an increasing amount of fluid flows through the hot/cold water electronic valve 34/36.
- the sealing member 82 on the piston 78' is in sealing contact with the inlet portion 106' of the seat 80' . Additionally, the dome-shaped portion 122 of the piston 78' interfaces with the rounded portion 124 of the seat 80' . As a result of the sealing contact between the sealing member 82 on the piston 78' and the inlet portion 106' of the seat 80', no fluid flows through the hot/cold water electronic valve 34/36.
- the sealing member 82 on the piston 78' is furthest away from the inlet portion 106' of the seat 80'. Additionally, the dome-shaped portion 122 of the piston 78' is furthest away from the rounded portion 124 of the seat 80' . As a result, the maximum amount of fluid flows through the hot/cold water electronic valve 34/36.
- the hot/cold water electronic valve 34/36 has been described with the sealing member 82 on the piston 78' interfacing with the inlet portion 106' of the seat 80', one of ordinary skill in the art will appreciate that the sealing member 82 could be on the seat 80' and interface with the nose 88' of the piston 78' . Additionally, although the hot/cold water electronic valve 34/36 has been described as including a sealing member 82, such as an O-ring, in the sealing member groove 92' on the piston 78', one of ordinary skill in the art will appreciate that the sealing member 82 could be integrally formed with the piston 78' (or the seat 80' if the sealing member 82 is on the seat 80'). Further, one of ordinary skill in the art will appreciate that the piston 78' (or the seat 80' if the sealing member 82 is on the seat 80') does not need to include a sealing member groove 92'.
- a sealing member 82 such as an O-ring
- the electronic plumbing fixture fitting 10 has been described as including an electronic mixing valve 32 and the electronic mixing valve 32 has been described as including a hot water electronic valve 34 and a cold water electronic valve 36, one of ordinary skill in the art will appreciate that the electronic valve could be used as a shutoff valve in addition to or in place of the mixing valve. Additionally, when the electronic valve is used as a shutoff valve, the seat 80/80' could be integrated into the valve housing.
- the hot/cold water electronic valve 34/36 moves between a completely closed position and a completely open position.
- the sealing member 82 on the piston 78 is in sealing contact with the inlet portion 106 of the seat 80.
- the shaft 84 moves the piston 78 out of the seat 80.
- a lower portion of the shaft 84 and an upper portion of the piston 78 are in a pressurized fluid chamber 176 (see Figure 4f).
- the pressure in the fluid chamber 176 affects an amount of force needed to move the shaft 84 and, in turn, the piston 78.
- a lower amount of force to move the shaft 84 and the piston 78 is desired because it requires a lower amount of power.
- the sealing member groove 92 is operable to receive the piston sealing member, specifically referenced as 82a (see Figure 4f), such as an O-ring.
- the shaft 84 is operable to receive a shaft sealing member, specifically referenced as 82b (see Figure 4f), such as an O-ring.
- the upper housing 74 is operable to receive an upper housing sealing member, specifically referenced as 82c (see Figure 4f), such as an O-ring.
- the seat 80 is operable to receive a seat sealing member, specifically referenced as 82d (see Figure 4f), such as an O-ring.
- the pressurized fluid chamber 176 is created by the piston sealing member 82a, the shaft sealing member 82b, the upper housing sealing member 82c, and the seat sealing member 82d.
- the piston sealing member 82a has an inner diameter.
- the inner diameter of the piston sealing member 82a for various standard size O-rings is provided in column P2 of Figure 12.
- the piston sealing member 82a has an outer diameter.
- the outer diameter of the piston sealing member 82a for various standard size O-rings is provided in column PI of Figure 12.
- the piston sealing member 82a has a cross-section that is equal to one-half the difference between the outer diameter and the inner diameter (1/2 (OD - ID)).
- the cross-section of the piston sealing member 82a for various standard size O-rings is provided in column P3 of Figure 12.
- the piston sealing member 82a has a seal area that is equal to pi times one-half the outer diameter squared (pi * ((1/2 OD) squared)).
- the seal area of the piston sealing member 82a for various standard size O-rings is provided in column P4 of Figure 12.
- the shaft sealing member 82b has an inner diameter.
- the inner diameter of the shaft sealing member 82b is provided in column S2 of Figure 12.
- the shaft sealing member 82b has an outer diameter.
- the outer diameter of the shaft sealing member 82b is provided in column SI of Figure 12.
- the shaft sealing member 82b has a cross-section that is equal to one- half the difference between the outer diameter and the inner diameter (1/2 (OD - ID)).
- the cross-section of the shaft sealing member 82b is provided in column S3 of Figure 12.
- the shaft sealing member 82b has a seal area that is equal to pi times one-half the inner diameter squared (pi * ((1/2 ID) squared)).
- the seal area of the shaft sealing member 82b is provided in column S4 of Figure 12.
- the hot/cold water electronic valve 34/36 has a force to close at a specified line pressure that is equal to the line pressure times the difference between the seal area of the piston sealing member 82a and the seal area of the shaft sealing member 82b (line pressure * (piston seal area - shaft seal area)).
- line pressure * iston seal area - shaft seal area
- the force to close at a line pressure of one-hundred fifty pounds per square inch (150 psi) for various standard size O-rings is provided in column Fl of Figure 12.
- the force to close at a line pressure of sixty pounds per square inch (60 psi) for various standard size O-rings is provided in column F2 of Figure 12.
- the hot/cold water electronic valve 34/36 has a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b.
- the ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b for various standard size O-rings is provided in column Rl of Figure 12.
- the hot/cold water electronic valve 34/36 has a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b.
- the ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b for various standard size O-rings is provided in column R2 of Figure 12.
- the hot/cold water electronic valve 34/36 has a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b.
- the ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b for various standard size O-rings is provided in column R3 of Figure 12.
- the piston sealing member 82a and the shaft sealing member 82b are upstream of the outlet 70 of the hot/cold water electronic valve 34/36.
- the piston sealing member 82a and the shaft sealing member 82b are under pressure from a supply line, such as hot water line 26 or cold water line 28.
- a force required to close the hot/cold water electronic valve 34/36 is between approximately five tenths pounds and eleven pounds (0.5 lbs. -11 lbs.).
- a force required to close the hot/cold water electronic valve 34/36 is between approximately nine tenths pounds and six pounds (0.9 lbs. -6 lbs.).
- a force required to close the hot/cold water electronic valve 34/36 is between approximately nine tenths pounds and two and one-half pounds (0.9 lbs. -2.5 lbs.).
- a force required to close the hot/cold water electronic valve 34/36 is approximately one and forty-seven hundredths pounds (1.47 lbs.).
- the outer diameter of the piston sealing member 82a is between approximately fifteen hundredths inches and fifty-five hundredths inches (0.15 in. -0.55 in.). In an exemplary embodiment, as best shown in column PI of Figure 12, the outer diameter of the piston sealing member 82a is between approximately two tenths inches and four tenths inches (0.2 in. -0.4 in.). In an exemplary embodiment, as best shown in column PI of Figure 12, the outer diameter of the piston sealing member 82a is between approximately two tenths inches and twenty-five hundredths inches (0.2 in. -0.25 in.). In an exemplary embodiment, as best shown in column PI of Figure 12, the outer diameter of the piston sealing member 82a is approximately seven thirty-seconds inches (0.21875 in.).
- the outer diameter of the piston sealing member 82a is approximately equal to the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns PI and S2 of Figure 12, the outer diameter of the piston sealing member 82a is slightly greater than the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns PI and S2 of Figure 12, the outer diameter of the piston sealing member 82a is greater than the inner diameter of the shaft sealing member 82b. In an exemplary embodiment, as best shown in columns PI and S2 of Figure 12, the outer diameter of the piston sealing member 82a is approximately two times the inner diameter of the shaft sealing member 82b.
- a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is between approximately one and four tenths and three and nine tenths (1.4-3.9). In an exemplary embodiment, as best shown in column R2 of Figure 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately one and one half and three (1.5-3.0). In an exemplary embodiment, as best shown in column R2 of Figure 12, a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is between approximately one and one half and two (1.5-2.0).
- a ratio of the outer diameter of the piston sealing member 82a to the inner diameter of the shaft sealing member 82b is approximately one and seven tenths (1.7).
- a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately six tenths and one and nine tenths (0.6-1.9).
- a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately seven tenths and one and six tenths (0.7-1.6).
- a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is between approximately seven tenths and one (0.7-1.0). In an exemplary embodiment, as best shown in column R3 of Figure 12, a ratio of the outer diameter of the piston sealing member 82a to the outer diameter of the shaft sealing member 82b is approximately eight-one hundredths (0.81).
- a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and sixteen (2.0-16.0). In an exemplary embodiment, as best shown in column Rl of Figure 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and four tenths and nine (2.4-9). In an exemplary embodiment, as best shown in column Rl of Figure 12, a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is between approximately two and four tenths and four (2.4-4).
- a ratio of the seal area of the piston sealing member 82a to the seal area of the shaft sealing member 82b is approximately two and eighty-eight hundredths (2.88).
- the electronic control 56 receives information (such as signals) from the toggle sensor 44 and the presence sensor 46 to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36. Moreover, the electronic control 56 receives information (such as signals) from the parameter sensor 48 to set parameters (such as the temperature and the volume) of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36. In an exemplary embodiment, the electronic control 56 activates and deactivates the hot/cold water electronic valve 34/36 and sets parameters of water flowing through the hot/cold water electronic valve 34/36 by actuating the motor 72 of the hot/cold water electronic valve 34/36.
- the motor 72 Upon startup of the hot/cold water electronic valve 34/36, the motor 72 is actuated a predetermined number of startup open steps causing the piston 78/78' to move out of the seat 80/80'.
- the predetermined number of startup open steps is greater than a maximum number of open steps required to move the piston 78/78' as far away from the seat 80/80' as possible and ensures that the hot/cold water electronic valve 34/36 is in a completely open position with a maximum flow.
- the predetermined number of startup open steps is two hundred (200) steps and the maximum number of open steps is eighty (80) steps.
- the motor 72 After the motor 72 has been actuated the predetermined number of startup open steps, the motor 72 is actuated a predetermined number of startup close steps causing the piston 78/78' to move into sealing contact with the seat 80/80' .
- the predetermined number of startup close steps is greater than a maximum number of close steps required to move the piston 78/78' into sealing contact with the seat 80/80' and ensures that the hot/cold water electronic valve 34/36 is in a completely closed position with no flow.
- the predetermined number of startup close steps is one hundred eighty (180) steps and the maximum number of close steps is eighty (80) steps.
- the motor 72 starts at a minimum speed, is accelerated to a maximum speed, and is decelerated to the minimum speed.
- the motor 72 reaches the minimum speed.
- the motor 72 is accelerated and decelerated at a predetermined rate of acceleration and deceleration.
- the predetermined rate of acceleration and deceleration is a rate of acceleration and deceleration per step and is measured as a percentage of the minimum speed when the motor 72 starts.
- the motor 72 starts at two hundred fifty (250) steps per second, is accelerated to five hundred (500) steps per second, and is decelerated to two hundred fifty (250) steps per second.
- the predetermined rate of acceleration and deceleration is between approximately one percent and one hundred percent (1%-100%).
- the predetermined rate of acceleration and declaration is between approximately three percent and eighty percent (3%-80%).
- the predetermined rate of acceleration and deceleration is approximately six percent (6%).
- the motor 72 is accelerated and decelerated fifteen (15) steps per step (six percent (6%) of two hundred fifty (250) steps).
- the motor 72 is actuated at a first power level.
- the first power level is determined by specifications for the motor 72.
- the motor 72 After the motor 72 has been actuated the predetermined number of startup close steps, the motor 72 is actuated a predetermined number of seal compression steps to ensure that the piston sealing member 82 is compressed.
- the predetermined number of seal compression steps is large enough to ensure that the piston sealing member 82 is compressed.
- the predetermined number of seal compression steps is four (4) steps.
- the motor 72 is actuated at the minimum speed.
- the minimum speed is two hundred fifty (250) steps per second.
- the motor 72 is actuated at a second power level.
- the second power level is less than the first power level.
- the motor 72 is actuated a predetermined number of full open steps causing the piston 78/78' to move out of the seat 80/80'.
- the predetermined number of full open steps is at least the maximum number of open steps required to move the piston 78/78' as far away from the seat 80/80' as possible and ensures that the hot/cold water electronic valve 34/36 is in the completely open position with the maximum flow.
- the predetermined number of full open steps is the maximum number of open steps required to move the piston 78/78' as far away from the seat 80/80' as possible and ensures that the hot/cold water electronic valve 34/36 is in the completely open position with the maximum flow.
- the predetermined number of full open steps and the maximum number of open steps are eighty (80) steps.
- the motor 72 is actuated a predetermined number of full close steps causing the piston 78/78' to move into sealing contact with the seat 80/80'.
- the predetermined number of full close steps is at least the maximum number of close steps required to move the piston 78/78' into sealing contact with the seat 80/80' and ensures that the hot/cold water electronic valve 34/36 is in the completely closed position with no flow.
- the predetermined number of full close steps is the maximum number of close steps required to move the piston 78/78' into sealing contact with the seat 80/80' and ensures that the hot/cold water electronic valve 34/36 is in the completely closed position with no flow.
- the predetermined number of full close steps and the maximum number of close steps are eighty (80) steps.
- the motor 72 prior to the piston 78/78' moving into sealing contact with the seat 80/80', the motor 72 reaches the minimum speed.
- the motor 72 is accelerated and decelerated at the predetermined rate of acceleration and deceleration.
- the predetermined rate of acceleration and deceleration is a rate of acceleration and deceleration per step and is measured as a percentage of the minimum speed when the motor 72 starts.
- the motor 72 starts at two hundred fifty (250) steps per second, is accelerated to five hundred (500) steps per second, and is decelerated to two hundred fifty (250) steps per second.
- the predetermined rate of acceleration and deceleration is between approximately one percent and one hundred percent (1%-100%).
- the predetermined rate of acceleration and declaration is between approximately three percent and eighty percent (3%-80%).
- the predetermined rate of acceleration and deceleration is approximately six percent (6%).
- the motor 72 is accelerated and decelerated fifteen (15) steps per step (six percent (6%) of two hundred fifty (250) steps).
- the motor 72 is actuated at the first power level.
- the first power level is determined by specifications for the motor 72.
- the motor 72 is actuated the predetermined number of seal compression steps to ensure that the piston sealing member 82 is compressed.
- the predetermined number of seal compression steps is large enough to ensure that the piston sealing member 82 is compressed.
- the hot/cold water electronic valve 34/36 including the piston 78 and the seat 80 the predetermined number of seal compression steps is four (4) steps.
- the motor 72 is actuated at the minimum speed.
- the minimum speed is two hundred fifty (250) steps per second.
- the motor 72 is actuated at the second power level.
- the second power level is less than the first power level.
- the motor 72 is actuated at a decelerated speed and/or at a reduced power level during the steps that cause the piston 78/78' to move into sealing contact with the seat 80/80' (i.e., a portion of the predetermined number of startup close steps and a portion of the predetermined number of full close steps) and the steps that cause the piston sealing member to compress (i.e., the predetermined number of seal compression steps), the force exerted on the piston 78/78' when the piston 78/78' is moving into sealing contact with the seat 80/80' and the piston sealing member is compressed is reduced.
- the force exerted on the piston 78/78' when the piston 78/78' is moving into sealing contact with the seat 80/80' and the piston sealing member is compressed is between approximately one-half pound and thirty pounds (0.5 lbs. -30 lbs.). In an exemplary embodiment, the force exerted on the piston 78/78' when the piston 78/78' is moving into sealing contact with the seat 80/80' and the piston sealing member is compressed is between approximately two pounds and twenty pounds (2 lbs. -20 lbs.).
- the force exerted on the piston 78/78' when the piston 78/78' is moving into sealing contact with the seat 80/80' and the piston sealing member is compressed is between approximately three pounds and ten pounds (3 lbs. -10 lbs.). In an exemplary embodiment, the force exerted on the piston 78/78' when the piston 78/78' is moving into sealing contact with the seat 80/80' and the piston sealing member is compressed is approximately four pounds (4 lbs.).
- the electronic control 56 receives information (such as signals) from the toggle sensor 44 and the presence sensor 46 to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36. Moreover, the electronic control 56 receives information (such as signals) from the parameter sensor 48 to set parameters (such as the temperature and the volume) of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36. In an exemplary embodiment, the electronic control 56 activates and deactivates the hot/cold water electronic valve 34/36 and sets parameters of water flowing through the hot/cold water electronic valve 34/36 by actuating the motor 72 of the hot/cold water electronic valve 34/36.
- the handle 22 is moved to indicate a desired change to at least one parameter of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36 and eventually discharged from the faucet 12.
- the handle 22 is moved to indicate a desired change to a temperature and/or a volume of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36 and eventually discharged from the faucet 12.
- a desired change to the water requires opening and/or closing of only one of the hot water electronic valve 34 and the cold water electronic valve 36
- the appropriate hot/cold water electronic valve 34/36 is activated to accomplish the desired change.
- An exemplary desired change to the water that would require opening and/or closing of only one of the hot water electronic valve 34 and the cold water electronic valve 36 is a change in a volume of the water when a temperature of the water is all hot or all cold.
- both the hot water electronic valve 34 and the cold water electronic valve 36 need to be activated to accomplish the desired change.
- Exemplary desired changes to the water that would require opening and/or closing of both the hot water electronic valve 34 and the cold water electronic valve 36 are a change in a volume of the water when a temperature of the water is mixed and constant and a change in a temperature of the water when a volume of the water is constant. A temperature of the water is mixed when the water is not all hot and not all cold.
- both the hot water electronic valve 34 and the cold water electronic valve 36 need to be activated to accomplish the desired change, both the hot water electronic valve 34 and the cold water electronic valve 36 are not activated at the same time. Rather, the hot water electronic valve 34 and the cold water electronic valve 36 are alternately activated until desired positions of both the hot water electronic valve 34 and the cold water electronic valve 36 are reached and the desired change is accomplished.
- each of the hot water electronic valve 34 and the cold water electronic valve 36 is alternately activated a single time to desired positions of both the hot water electronic valve 34 and the cold water electronic valve 36.
- the hot water electronic valve 34 and the cold water electronic valve 36 are alternately activated multiple times until desired positions of both the hot water electronic valve 34 and the cold water electronic valve 36 are reached.
- a speed of rotation of the handle 22 when a speed of rotation of the handle 22 is more than fifty degrees per second (50°/s), the handle 22 is considered to be moved quickly. In an exemplary embodiment, when a speed of rotation of the handle 22 is more than seventy-five degrees per second (75°/s), the handle 22 is considered to be moved quickly. In an exemplary embodiment, when a speed of rotation of the handle 22 is more than one-hundred degrees per second (100°/s), the handle 22 is considered to be moved quickly. In an exemplary embodiment, when a speed of rotation of the handle 22 is more than one-hundred twenty-five degrees per second (125°/s), the handle 22 is considered to be moved quickly.
- the handle 22 is less than or equal to fifty degrees per second (50°/s), the handle 22 is considered to be moved slowly. In an exemplary embodiment, when a speed of rotation of the handle 22 is less than or equal to seventy-five degrees per second (75°/s), the handle 22 is considered to be moved slowly. In an exemplary embodiment, when a speed of rotation of the handle 22 is less than or equal to one-hundred degrees per second (100°/s), the handle 22 is considered to be moved slowly. In an exemplary embodiment, when a speed of rotation of the handle 22 is less than or equal to one-hundred twenty-five degrees per second (125°/s), the handle 22 is considered to be moved slowly.
- the power module 54 includes a battery
- steps should be taken to extend a life of the battery. Simultaneously activating the hot water electronic valve 34 and the cold water electronic valve 36 creates a higher peak current draw on the battery than alternately activating the hot water electronic valve 34 and the cold water electronic valve 36. Since a higher peak current draw on the battery reduces the life of the battery, alternately activating the hot water electronic valve 34 and the cold water electronic valve 36 extends the life of the battery.
- the electronic control 56 receives information (such as signals) from the toggle sensor 44 and the presence sensor 46 to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36. Moreover, the electronic control 56 receives information (such as signals) from the parameter sensor 48 to set parameters (such as the temperature and the volume) of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36. In an exemplary embodiment, the electronic control 56 activates and deactivates the hot/cold water electronic valve 34/36 and sets parameters of water flowing through the hot/cold water electronic valve 34/36 by actuating the motor 72 of the hot/cold water electronic valve 34/36.
- the toggle sensor 44 and the presence sensor 46 can be used to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36.
- the toggle sensor 44 and/or the presence sensor 46 are used to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36, the electronic faucet 12 is in a sensor mode.
- the handle 22 can be used to activate and deactivate the hot water electronic valve 34 and the cold water electronic valve 36.
- the electronic faucet 12 is in a manual mode.
- the handle 22 in the sensor mode, can be used to control a temperature of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36.
- the handle 22 cannot be used to control a volume of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36.
- the handle 22 in the manual mode, can be used to control both the temperature and the volume of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36.
- the parameter sensor 48 is operable to detect movement of the handle 22 and to provide information to set at least one parameter of water flowing through the hot water electronic valve 34 and/or the cold water electronic valve 36 based on the movement of the handle 22. In an exemplary embodiment, based on the movement of the handle 22, the parameter sensor 48 provides information to set the temperature and/or the volume of water flowing through the hot water electronic valve 34 and the cold water electronic valve 36.
- An exemplary embodiment of a parameter sensor is disclosed in U.S. Patent App. No.
- the parameter sensor 48 includes a first emitter 178, a second emitter 180, a first detector 182, and a second detector 184.
- the first emitter 178 and the second emitter 180 emit infrared light
- the first detector 182 and the second detector 184 detect the infrared light.
- the first emitter 178 and the second emitter 180 could emit any type of energy, including, but not limited to, visible light, acoustic energy (both ultrasonic and audible), and compressed air.
- the first detector 182 and the second detector 184 would detect whatever type of energy is emitted from the first emitter 178 and the second emitter 180.
- the parameter sensor 48 is operable to detect an intensity of energy transmitted from the first emitter 178 and the second emitter 180 to the first detector 182 and the second detector 184.
- energy is transmitted from the first emitter 178 and the second emitter 180 at a first rate of transmission, and energy is detected by the first detector 182 and the second detector 184 at a first rate of detection.
- energy is transmitted from the first emitter 178 and the second emitter 180 at a second rate of transmission, and energy is detected by the first detector 182 and the second detector 184 at a second rate of detection.
- the first rate of transmission is less frequent than the second rate of transmission
- the first rate of detection is less frequent than the second rate of detection.
- energy in the sensor mode, energy is alternately transmitted from the first emitter 178 and the second emitter 180, and energy is alternately detected by the first detector 182 and the second detector 184.
- energy in the manual mode, energy is simultaneously transmitted from the first emitter 178 and the second emitter 180, and energy is simultaneously detected by the first detector 182 and the second detector 184.
- the first rate of transmission and the first rate of detection in the sensor mode is less frequent than the second rate of transmission and the second rate of detection in the manual mode, less power is required in the sensor mode and more power is required in the manual mode. Similarly, since energy is alternately transmitted and alternately detected in the sensor mode and simultaneously transmitted and simultaneously detected in the manual mode, less power is required in the sensor mode and more power is required in the manual mode.
- the parameter sensor 48 has been described as including a first emitter 178, a second emitter 180, a first detector 182, and a second detector 184, one of ordinary skill in the art will appreciate that the parameter sensor 48 could include any number of emitters and any number of detectors and/or the parameter sensor 48 could include a different number of emitters and detectors.
- the present invention provides an electronic plumbing fixture fitting with an electronic valve having a low closing force, a low seal force, sequential operation, and operation modes, such as an electronic faucet with an electronic valve having a low closing force, a low seal force, sequential operation, and operation modes.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Domestic Plumbing Installations (AREA)
- Electrically Driven Valve-Operating Means (AREA)
Abstract
Description
Claims
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201562105171P | 2015-01-19 | 2015-01-19 | |
US201562105173P | 2015-01-19 | 2015-01-19 | |
US201562105177P | 2015-01-19 | 2015-01-19 | |
US201562105170P | 2015-01-19 | 2015-01-19 | |
PCT/US2016/013960 WO2016118528A1 (en) | 2015-01-19 | 2016-01-19 | Electronic plumbing fixture fitting with electronic valve having low closing force, low seal force, sequential operation, and operation modes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3247839A1 true EP3247839A1 (en) | 2017-11-29 |
EP3247839A4 EP3247839A4 (en) | 2018-11-14 |
Family
ID=56417659
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16740608.1A Withdrawn EP3247839A4 (en) | 2015-01-19 | 2016-01-19 | Electronic plumbing fixture fitting with electronic valve having low closing force, low seal force, sequential operation, and operation modes |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3247839A4 (en) |
CA (1) | CA2973876C (en) |
WO (1) | WO2016118528A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10301801B2 (en) | 2014-12-18 | 2019-05-28 | Delta Faucet Company | Faucet including capacitive sensors for hands free fluid flow control |
US11078652B2 (en) | 2014-12-18 | 2021-08-03 | Delta Faucet Company | Faucet including capacitive sensors for hands free fluid flow control |
US10082216B1 (en) * | 2017-07-21 | 2018-09-25 | Johnson Controls Technology Company | Adaptive valve control system |
CA3070788C (en) * | 2017-08-08 | 2023-11-28 | Unova Limited | Electronically controllable valves and mixing valves |
CN113513614B (en) * | 2021-05-15 | 2023-06-20 | 台州半城暖通科技有限公司 | Water mixing unit composed of constant-temperature and pressure-difference combined valves |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2146930A (en) * | 1937-02-23 | 1939-02-14 | Bendix Home Appliances Inc | Liquid-proportioning device |
US3904167A (en) * | 1973-07-02 | 1975-09-09 | Joseph Touch | Electric water faucet |
US20030080194A1 (en) * | 2001-10-25 | 2003-05-01 | O'hara Sean M. | Biometric water mixing valve |
DE10161388A1 (en) * | 2001-12-14 | 2003-07-03 | Bayer Ag | Valve |
US20100051846A1 (en) * | 2007-06-19 | 2010-03-04 | Kazuhiro Aoki | Shaft sealing device and valve structure using the same |
EP2218840B1 (en) * | 2009-02-17 | 2012-10-10 | Kwc Ag | Sanitary fitting with joystick control |
JP5738029B2 (en) * | 2011-03-25 | 2015-06-17 | 株式会社不二工機 | Compound valve |
-
2016
- 2016-01-19 CA CA2973876A patent/CA2973876C/en active Active
- 2016-01-19 EP EP16740608.1A patent/EP3247839A4/en not_active Withdrawn
- 2016-01-19 WO PCT/US2016/013960 patent/WO2016118528A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2016118528A1 (en) | 2016-07-28 |
CA2973876A1 (en) | 2016-07-28 |
EP3247839A4 (en) | 2018-11-14 |
CA2973876C (en) | 2021-11-02 |
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