EP3237760B1 - Diffuser for a centrifugal compressor - Google Patents
Diffuser for a centrifugal compressor Download PDFInfo
- Publication number
- EP3237760B1 EP3237760B1 EP15823510.1A EP15823510A EP3237760B1 EP 3237760 B1 EP3237760 B1 EP 3237760B1 EP 15823510 A EP15823510 A EP 15823510A EP 3237760 B1 EP3237760 B1 EP 3237760B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- diffuser
- pressure
- side wall
- blade
- duct
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000012530 fluid Substances 0.000 claims description 55
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 230000001934 delay Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000034958 pharyngeal pumping Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
- F04D29/444—Bladed diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0207—Surge control by bleeding, bypassing or recycling fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
- F04D29/5846—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps cooling by injection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/68—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
- F04D29/681—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/40—Application in turbochargers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/15—Load balancing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/60—Fluid transfer
- F05D2260/606—Bypassing the fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/60—Fluid transfer
- F05D2260/607—Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
Definitions
- the present invention relates to a diffuser for a radial compressor.
- the term radial compressor in the following also includes so-called mixed-flow compressors with an axial inflow and a radial outflow of the compressor impeller.
- the scope of the present invention also extends to compressors with a purely radial or diagonal inflow or outflow of the compressor impeller.
- the present invention relates to a diffuser for a radial compressor, wherein the radial compressor can be used in a turbocharger, and wherein the turbocharger can have an axial turbine or a radial or a so-called mixed flow turbine.
- Diffusers for use in radial compressors for turbocharger applications are known from the prior art.
- a fluid eg air
- a fluid eg air
- Energy is supplied to the fluid in the form of pressure, temperature and kinetic energy.
- High flow velocities prevail at the outlet of the compressor wheel.
- the accelerated, compressed air leaves the compressor wheel tangentially in the direction of the diffuser.
- the kinetic energy of the accelerated air is converted into pressure in the diffuser. This is done by delaying the flow in the diffuser.
- the radial cross section of the diffuser is enlarged by radial expansion. This delays the fluid and builds up pressure.
- the diffusers used therein can be equipped with blading.
- An example of a bladed diffuser is shown in DE102008044505 .
- the diffusers with blading known from the prior art are generally designed as radial parallel-walled diffusers with blading, as for example in FIG US4131389 shown.
- the flow in the diffuser can be decelerated more. This reduces the flow velocities in the spiral, which reduces the wall friction losses and improves the efficiency of the compressor stage.
- the use of diffusers with radial side wall divergence allows a greater delay with the same overall length compared to parallel-walled diffusers.
- the delay or pressure increase that can be achieved in the diffuser by means of a geometry variation for a given operating point is limited, since the delay is too great Flow instabilities due to boundary layer detachments in the diffuser comes.
- the limits of the stable operating range of the diffuser thus determine the position of the surge limit of the compressor in the compressor map. If a diffuser with side wall divergence is used instead of a parallel-walled diffuser - such a diffuser is for example in the WO 2012/116880 A1 and GB2041149 A described - although the efficiency increases with the same compressor pressure ratios, at the same time, however, for a given compressor pressure ratio the pump limit shifts to larger mass flows compared to the compressor with a parallel-walled diffuser. This effect is undesirable.
- One solution is to fluidly connect a diffuser channel section of a bladed diffuser to an annular channel via pressure equalization openings in order to enable pressure equalization between individual diffuser passages of the diffuser, which are formed by adjacent diffuser blades.
- pressure equalization openings the problem can arise that the ring channel and / or the individual pressure equalization openings become blocked, for example due to residues and deposits from a compressor cleaning or due to particles which are in oil-containing intake air. This has a negative impact on the surge limit of the compressor and, in extreme cases, can mean that a motor connected to the diffuser can no longer be operated.
- the present invention has for its object to develop a bladed diffuser with radial side wall convergence for radial compressors in such a way that the efficiency compared to parallel-walled diffusers is improved and at the same time the flow in the diffuser is stabilized in order to improve the pumping behavior of the compressor.
- Another object of the present invention is to avoid or reduce premature boundary layer detachments on the diffuser vanes and on the side walls of the diffuser in individual diffuser passages due to excessive delays.
- it is a further object of the present invention to ensure that the function of the diffuser is not impaired even in the event of possible contamination due to deposits and residues from the intake air containing oil from the compressor.
- the object is achieved by a diffuser for a radial compressor, the diffuser comprising a diffuser channel section which is formed by a first side wall and a second side wall, the first side wall and the second Sidewall are at least partially divergent from each other in the flow direction.
- the diffuser comprises a blade ring with a number of blades, the blades being arranged at least partially in the diffuser channel section, each of the blades having a pressure side and a suction side, and wherein
- the diffuser comprises a number of pressure compensation openings, which are incorporated in at least one of the two side walls of the diffuser channel section, each of the number of pressure compensation openings being arranged between the pressure side of a blade and the suction side of the adjacent blade of the blade ring.
- the diffuser comprises a first ring channel, which is arranged behind the pressure compensation openings, the first ring channel being fluidically connected to the diffuser channel section via at least two of the pressure compensation openings, as a result of which a number of diffuser passages of the diffuser can be fluidly connected to one another, a region between two being used as the diffuser passage adjacent blades of the blade ring in the diffuser channel section is referred to, the number of pressure equalization openings which are incorporated in at least one of the two side walls of the diffuser channel section being arranged in a region of the respective side wall in which the first side wall and second side wall are arranged to be divergent to one another in the flow direction ,
- the first ring channel can be connected to a pressure plenum via a connecting channel, as a result of which a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
- the bladed diffuser channel section of the diffuser has pressure compensation openings which are incorporated in at least one of the two side walls of the diffuser channel section, and the diffuser channel section of the diffuser being fluidly connected to a first ring channel and wherein the first ring channel can be connected to a pressure plenum via a connecting channel, whereby a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
- Another advantage of the present invention is that a pressure equalization can take place in the ring channel, which causes flow separation in the diffuser blades in the bladed diffuser channel section due to excessive flow delays counteracts and compensates for a flow separation.
- a diffuser passage is defined as a space or a section between two adjacent diffuser blades. Uneven loads on individual diffuser passages in the diffuser channel section arise, for example, from asymmetries in the compressor housing and air intake port of the compressor and the resulting non-rotationally symmetrical pressure field in the outflow area of the diffuser, manufacturing and installation tolerances, and through transient flow effects.
- the pressure compensation makes it possible to compensate for instabilities in individual diffuser passages, by using the stability reserves of other, still stable, diffuser passages.
- the stable working area of the diffuser and the compressor is expanded as a whole until all diffuser passages come into the area of the unstable flow.
- the consequence of this is that the pump limit of the compressor shifts towards lower volume flows and the usable area of the compressor map increases.
- the pressure plenum is connected to a fluid source, the fluid source being designed to provide fluid for the pressure plenum.
- the fluid source is designed as a charge air cooler, the charge air cooler being designed to provide fluid, and the fluid being able to be introduced from the charge air cooler into the pressure plenum.
- the fluid from the charge air cooler which is designed, for example, as a flushing medium, can also or additionally be used for cooling a compressor wheel of the radial compressor.
- a filter system for cleaning the fluid is installed between the pressure plenum and the fluid source.
- a turbocharger arrangement which comprises a diffuser.
- the first ring channel is incorporated in one of the two side walls of the diffuser channel section.
- the pressure compensation openings are each designed as a bore and / or as a slot. Alternatively, however, a pressure compensation opening could also be formed from several individual bores or slots.
- the orientation of each of the pressure equalization openings in the respective side wall of the diffuser channel section is determined by an angle of attack, which is defined as the angle of attack of the respective pressure equalization opening to the surface of this side wall facing the diffuser channel section.
- the first ring channel is divided by separating means into a number of individual, sub-channel areas of the first ring channel that are separated from one another. In this way, pressure equalization between diffuser passages within a subchannel area can be limited locally.
- each sub-channel region of the first ring channel comprises at least two pressure compensation openings.
- the pressure compensation openings do not have to be an integral part of the ring channel.
- At least one second ring channel is incorporated in one of the side walls with pressure compensation openings in the diffuser channel section, as a result of which the diffuser passages of two non-adjacent blades of the blade ring can be fluidly connected to one another.
- the first or second side wall of the diffuser channel section is designed as a diffuser plate, the number of pressure compensation openings and at least one ring channel being incorporated in the diffuser plate.
- One embodiment of the present invention includes a radial compressor with a diffuser.
- Fig. 1 shows a diffuser 1 with blading for a radial compressor 100 according to a first embodiment of the present invention.
- the diffuser 1 comprises a diffuser channel section 2, which is formed by a first side wall 3 and a second side wall 4.
- the diffuser channel section 2 extends from the compressor wheel until it enters the compressor spiral (not shown).
- the first side wall 3 and the second side wall 4 are at least partially divergent from one another in the flow direction.
- the diffuser 1 comprises in the Figure 1 a blade ring 5 with a number of individual blades 6, 6 ', the blades 6, 6' being at least partially arranged in the diffuser channel section 2. This means that in the diffuser 1 there can be both bladed and non-bladed areas within the diffuser channel section 2.
- a number of pressure compensation openings 7, 7 ' are incorporated in the second side wall 4, wherein in the side view of the Figure 1 only one pressure compensation opening 7, 7 'is shown.
- the second side wall 4 of the diffuser 1 is in the embodiment of FIG Figure 1 on a side facing a turbine wheel (not shown), the turbine wheel being part of a turbocharger arrangement (not shown) which also includes the radial compressor 100.
- the diffuser 1 comprises a first ring channel 10, which is arranged behind or after the pressure compensation openings 7, 7 '.
- the first ring channel 10 is designed as an essentially annular continuous channel, which can also be referred to as an open channel. The pressure equalization takes place over the entire circumference of the open channel.
- the pressure equalization ensures that the flow between the diffuser passages in the diffuser channel section 2 is stabilized by using stability reserves from adjacent or non-adjacent diffuser passages to stabilize the flow in individual diffuser passages that are already operated in the unstable area.
- a space or an area or a section between two adjacent diffuser blades is referred to as a diffuser passage.
- the first ring channel 10 can be integrated as a component of the side wall 3, 4 directly into one or both of the side walls 3, 4, provided that it is ensured that the ring channel 10 is always installed behind the pressure compensation openings 7, 7 '.
- an annular channel is installed in each of the side walls 3, 4 and is fluidically connected to the diffuser channel section 2 via pressure compensation openings 7, 7 '(not shown).
- the first ring channel 10 is incorporated in a third side wall 15, the third side wall 15 being arranged behind or after the second side wall 4 of the diffuser channel section 2 and the pressure equalization openings 7, 7 'being incorporated in the second side wall 4.
- the third side wall 15 can also be designed as a so-called partition, which is arranged between the compressor side and the turbine side of a turbocharger arrangement.
- the ring channel 10 and thus also the pressure compensation openings 7, 7 'could also be a component of the second side wall 4 or the first side wall 3 of the diffuser channel section 2 (not shown), so that the third side wall 15 would be omitted.
- the pressure compensation openings 7, 7 'and the first ring channel 10 would then be incorporated in a one-piece component, one surface of this component forming the first side wall 3 or the second side wall 4.
- the ring channel 10 would be arranged behind the pressure equalization openings 7, 7 ', so that it is ensured that the ring channel 10 is fluidly connected to the diffuser channel section 2 via the pressure equalization openings 7, and thereby at the same time it is achieved that the number the flow cross sections of the diffuser 1 are fluidly connected to one another.
- the ring channel 10 is fluidly connected to the diffuser channel section 2 via at least two of the pressure compensation openings 7, 7 '.
- Each of the pressure equalization openings 7, 7 ' which are incorporated in at least one of the two side walls 3, 4 of the diffuser channel section 2, are arranged in all embodiments of the invention in a region of the respective side wall 3, 4, in which the first side wall 3 and second side wall 4 are arranged divergent to each other in the flow direction.
- the pressure compensation openings 7, 7 ' can each be designed as a bore and / or as a slot.
- a pressure equalization opening could also be composed of a plurality of openings, that is to say for example of a plurality of individual bores or slots or a combination of both shapes.
- another form of the pressure compensation opening in the diffuser 1 could also be realized.
- the pressure compensation openings 7, 7 ' are also arranged in the bladed diffuser channel section 2 of the diffuser 1. This has the advantage that flow separations in this area - the bladed diffuser area - are compensated for due to excessive delays.
- the pressure compensation openings 7, 7 'could also be arranged in a non-bladed diffuser channel section 2, which means that a number of individual pressure compensation openings 7, 7' are incorporated in at least one of the two side walls 3, 4 and in this area of the Diffuser channel section 2, which is formed by the two side walls 3, 4, no diffuser blades 6, 6 'are arranged.
- the radial compressor 100 with the diffuser 1 according to the invention also comprises a compressor wheel 40, a compressor housing 42 and a bearing housing 44. However, additional or further components of the compressor are not shown in the figure for reasons of clarity.
- Figure 2 shows a profile view of a partial section of a diffuser 1 with blading for a radial compressor 100 according to a second embodiment of the present invention.
- the Figure 2 shows a diffuser 1 which in the diffuser channel section 2 has a number of diffuser blades 6, 6 'of the blade ring 5 (not completely in FIG Figure 2 shown).
- the second side wall 4 of the diffuser 1 is shown.
- pressure equalization openings 7, 7 ' are incorporated, in which Figure 2 only one pressure equalization opening is shown in the profile view.
- An annular channel 10 is arranged in the side wall 4 directly behind the pressure compensation opening 7, 7 '.
- the ring channel 10 is thus in the embodiment shown Figure 2 Part of the second side wall 4.
- the ring channel 10 enables pressure equalization between individual diffuser blades 6, 6 ', which are at least partially arranged within the side wall divergent diffuser channel section 2. A flow separation on the individual diffuser blades 6, 6 ′ of the blade ring 5 of the diffuser 1 can thereby be compensated for. Flow separations occur when the pump limit of the diffuser 1 is approached initially in individual heavily loaded diffuser passages, that is to say in areas of two adjacent diffuser blades 6, 6 ', which are loaded unevenly due to asymmetries, such as in the compressor housing.
- the illustrated pressure compensation opening 7, 7 'of Figure 2 connects the first ring channel 10 to the flow cross sections of the diffuser 1.
- the second side wall 4 of the diffuser 1 is in the in Figure 2
- the illustrated embodiment of the diffuser 1 is part of a diffuser plate 12.
- the diffuser plate 12 comprises the individual pressure compensation openings 7, 7 'and the first ring channel 10, the first ring channel 10 being arranged behind the pressure compensation openings 7, 7'.
- FIG 3 shows a top view of a diffuser 1.
- the diffuser 1 comprises a diffuser plate 12.
- the diffuser plate 12 comprises a number of pressure compensation openings 7, 7 ', each of which fluidly connects the flow cross sections of the diffuser 1 to a first ring channel 10.
- the first ring channel 10 is arranged behind the pressure compensation openings 7, 7 '.
- the first ring channel 10 is, as in the Figure 3 shown, designed as a so-called continuous annulus.
- the first ring channel 10 can, as already in the Figure 1 and the Figure 2 illustrated, either be integrated directly into the diffuser plate 12, or alternatively, can be incorporated into a separate wall, the separate wall being arranged behind the diffuser plate 12.
- Each of the pressure equalization openings 7, 7 'in Figure 3 The diffuser plate 12 shown is arranged between two adjacent blades 6, 6 '.
- Each of the blades 6, 6 ′ comprises a pressure side 22 and a suction side 23, the pressure side 22 and the suction side 23 of each blade 6, 6 ′ from a blade leading edge 8 and from a blade leading edge 8 'of this blade 6, 6' are limited.
- the blade 6 ′ in FIG Figure 3 a blade leading edge 8 and a blade leading edge 8 ', which respectively limit the pressure side 22 and the suction side 23 of this blade 6'.
- Each of the number of pressure equalization openings 7, 7 ' is arranged between the pressure side 22 of one blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5.
- the one in the Figure 3 arranged in the diffuser passage between the blade 6 and the blade 6 'pressure equalization opening 7 such that it is arranged between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5.
- the individual pressure equalization openings 7, 7 ' are in the Figure 3 formed as slots.
- the individual pressure compensation openings 7, 7 ' can each be designed as a bore and / or slot.
- the first ring channel 10 is divided by separating means 13 into a number of individual subchannel regions 11, 11 'which are separated from one another.
- two diffuser passages are assigned to each of the sub-channel regions 11, 11 ′ of the first ring channel 10.
- the pressure compensation openings 7, 7 ' are not an integral part of the first ring channel 10.
- the subdivision of the first ring channel 10 into individual sub-channel areas ensures that pressure equalization takes place only between adjacent blades 6, 6 'of a sub-channel area 11, 11'. In this way, the pressure equalization between blades within a sub-channel area can be limited locally. So-called closed subchannel areas result from the individual subchannel areas.
- a pressure equalization takes place in the Figure 3 embodiment no longer takes place over the complete first ring channel 10, as is the case in the embodiments of FIG Figure 1 and the Figure 2 is the case with a continuous ring channel.
- the separating means 13 can be designed, for example, as partitions.
- the individual partition walls 13 are located on the side of the diffuser 1 facing away from the flow.
- the subdivision of the first ring channel 10 into individual subchannel regions that are independent of one another in terms of flow technology can contribute to increased stability and an improvement in the efficiency of the diffuser 1.
- the individual subchannel areas 11, 11 'within the first ring channel 10 can be produced, for example, by so-called additive manufacturing methods. Alternatively, it would also be possible to divide the first ring channel 10 into individual sub-channel regions 11, 11 'by abutment on an adjacent component, such as a bearing housing of the radial compressor 100 (not shown).
- Figure 4 shows a top view of a further embodiment of the diffuser 1 according to the invention.
- Figure 4 shows the diffuser plate 12 of the diffuser 1.
- a number of pressure compensation openings 7, 7 ', 7 " are incorporated, each of which fluidly connects the narrowest flow cross sections of the diffuser 1 with the ring channel 10, the first ring channel 10 behind the pressure compensation openings 7, 7 ', 7 "is arranged.
- the illustrated embodiment of the diffuser 1 differs from that in FIG Figure 3 Embodiment shown in that each of the individual subchannel regions 11, 11 'comprises three pressure compensation openings 7, 7', 7 "with the three blades 6, 6 ', 6".
- the partial channel region 11 of the first ring channel 10 is provided with corresponding reference numerals.
- designs can also be implemented in which, by appropriate separation, more than three blades divide a partial channel area of the first ring channel 10.
- Figure 5 shows a further embodiment of the diffuser 1 according to the invention with a diffuser plate 12 of the diffuser 1 in plan view.
- the diffuser plate 12 shown in this embodiment Figure 5 is in principle with that in the Figure 3 illustrated embodiment of the diffuser 1 identical.
- the embodiment of the Figure 5 differs from the embodiment of Figure 3 only in that in the diffuser plate 12 Figure 5 in addition to a first ring channel 10, a second ring channel 20 is provided.
- the second ring channel 20 in the diffuser plate 12 has the task of fluidly connecting the diffuser passages from non-adjacent blades.
- the ring channel 20 connects the blades of the partial channel area 11 with the blades of the partial channel area 11 ".
- the second ring channel 20 can be in the diffuser plate 12 into which the first ring channel 10 is also worked in. Alternatively, the second ring channel 20 can be worked into a separate wall which is arranged behind the diffuser plate 12 if the diffuser plate 12 has pressure equalization openings of the side walls 3, 4 with pressure compensation openings 7, 7 'of the diffuser channel section 2 or in the third side wall 15, which is located behind one of the side walls 3, 4 with pressure compensation openings 7, 7'.
- two diffuser passages can be fluidically mite inander connect, the two diffuser passages are not arranged directly next to each other and adjacent.
- a diffuser passage which comprises the pressure compensation opening 7
- a diffuser passage which comprises the pressure compensation opening 7
- a diffuser passage which comprises the pressure compensation opening 7 ′′.
- pressure compensation between blades or diffuser passages from non-adjacent subchannel regions can take place
- Application can also be incorporated in the diffuser 1 more than two ring channels.
- Fig. 6 shows a section of a diffuser plate 12 with examples of possible alignments of pressure compensation openings in a diffuser passage between two adjacent blades 6, 6 '.
- the embodiment of the Figure 6 differs from the embodiments of FIG Figures 3 . 4 and 5 only in that the in Figure 6 pressure equalization openings 7-1 and 7-2 shown as examples within a diffuser passage of two adjacent diffuser blades 6, 6 'can each have different orientations with respect to the diffuser plate 12 or positions.
- Each of the blades 6, 6 'of the Figure 6 each comprises a pressure side 22 and a suction side 23.
- the pressure side 22 and the suction side 23 of each blade 6, 6 ' are delimited by a blade leading edge 8 and a blade leading edge 8' of the respective blade 6, 6 '.
- the pressure compensation opening 7-1 located in the diffuser passage between the blade 6 and the blade 6 ' is arranged or aligned such that, for example, the pressure compensation opening 7-1 between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5 is arranged.
- Fig. 7 shows an example of an orientation or a possible position of a pressure compensation opening 7, 7 'within a diffuser plate 12 and with respect to the main flow direction 52 of the fluid in the diffuser channel section 2.
- the diffuser channel section is formed by the side wall 3 and the side wall 4, the side wall 4 being a component of the diffuser plate 12.
- the pressure equalization opening 7, 7 ' is in the embodiment of the Figure 7 incorporated in the diffuser plate 12 and is connected to the first ring channel 10.
- the Figure 7 additionally shows the direction of flow of the fluid in the diffuser channel section 2, which is represented by a vector 52.
- the orientation of the in the Figure 7 shown pressure equalization opening 7, 7 ', which is incorporated in the side wall 4 of the diffuser channel section 2, is determined by an angle of attack 54, which is defined as the angle of attack 54 of the pressure compensation opening 7, 7' to the surface of the side wall 4 facing the diffuser channel section 2.
- the angle of attack 54 in the embodiment of FIG Figure 7 can preferably be in a range between greater than 0 degrees and approximately less than 180 degrees in order to reduce fluid losses in the diffuser channel section 2.
- Fig. 8 shows a schematic illustration of a turbocharger arrangement 150 with a bladed diffuser 2.
- the turbocharger arrangement 150 comprises a diffuser 2, which is fluidly connected to a first ring channel 10 via pressure compensation openings 7, 7 '(not shown).
- the diffuser 2 is connected to a compressor wheel 101, the compressor wheel 101 being driven by a turbine 151 via a shaft 153.
- the diffuser 2 and the compressor wheel 101 are components of a radial compressor 100.
- the first ring channel 10 is connected via a connecting channel 30 to a pressure plenum 31, which is also referred to as a ring channel plenum.
- a fluid is fed into the pressure plenum 31 as a flushing agent or as a flushing medium, which fluid is preferably designed as flushing air and which, however, can also or additionally be used for cooling.
- the fluid in the embodiment of the Figure 8 is provided by a fluid source 35.
- This fluid source 35 which can also be referred to as a pressure source, can preferably be designed as a charge air cooler.
- the charge air cooler is supplied with compressed air by the radial compressor 100 and cools the compressed air of the radial compressor 100 down to a certain temperature before it is supplied to an engine (not shown).
- the fluid from the charge air cooler which is designed as a flushing agent, is then fed to the pressure plenum 31.
- the pressure plenum 31 is in the embodiment shown Figure 8 additionally connected to the compressor wheel 101 via a channel 154, so that part of the flushing agent from the charge air cooler 35 can also be used to cool the compressor wheel 101. In this way, compressor wheel cooling can be implemented.
- the first ring channel 10 is flushed with the flushing agent from the fluid source 35, the flushing agent being storable in the pressure plenum 31.
- the connecting channel 30 is preferably designed as a bore with a defined diameter. However, the connecting channel 30 does not necessarily have to be designed as a bore with a specific diameter D, but can also be designed as an angular or otherwise shaped passage. Alternatively, the connection channel 30 can also be formed from a number of individual passages.
- the geometric configuration of the connecting channel 30 is important in this respect, since it determines the pressure with which the detergent is passed through the connecting channel 30 into the first ring channel 10.
- the amount of pressure in the first ring channel 10 should be minimally higher than a pressure which is formed in the diffuser channel section 2, so that Intended pressure equalization in the first ring channel 10 is not impaired.
- the geometric configuration of the connecting channel 30 thus allows the pressure with which the washing-up liquid in the connecting channel 30 is transported to the first ring channel 10 to be set.
- the flushing agent conveyed into the first ring channel 10 with a specific, set pressure ensures that the first ring channel 10 is flushed with flushing agent.
- the flushing prevents contamination of the first ring channel 10 and clogging of the pressure equalization openings 7, 7 ', 7 ", 7"''by deposits of oil-containing particles, such as the air from the diffuser channel section 2, so that the flushing medium with a defined pressure can be introduced into the first ring channel 10, a defined pressure should be formed in the fluid source 35 and in the pressure plenum 31, which is greater in amount than a pressure in the first ring channel 10 and a pressure in the diffuser 2.
- the pressure in the The amount of the fluid source 35 should be greater than a pressure in the pressure plenum 31 and a pressure in the ring channel 10 and a pressure in the diffuser channel section 2.
- the fluid source 35 can also be designed as a compressed air network, in which case the fluid source 35 can also consist of a plurality of fluid sources which provide fluid for the pressure plenum 31.
- a filter system 39 can be provided, which is installed between the pressure plenum 31 and the fluid source 35 in order to clean the detergent or fluid.
- the fluid from the fluid source 35 can be used to rinse a second ring channel in addition to the first ring channel 10 if a corresponding connection is established between the pressure plenum 31 and the second ring channel (not shown).
- Fig. 9 shows a diffuser 2 with blading and pressure plenum 31 for a radial compressor.
- the embodiment of the Figure 9 differs from the embodiment of Figure 1 in that the first ring channel 10 is connected to a pressure plenum 31 via a connecting channel 30.
- a fluid under pressure is introduced from the pressure plenum 31, which is connected to the fluid source 35, via the connecting channel 30 into the first ring channel 10.
- This has the effect that the first ring channel 10 is flushed with the flushing agent designed as a fluid from the fluid source 35 in order to loosen or close deposits and particle residues in the ring channel 10 and in the pressure compensation openings 7, 7 ', 7 ", 7"' prevent.
- Another difference from the embodiment of the Figure 1 consists in that a compressor wheel cooling for cooling the compressor wheel 101 is additionally realized by the fluid from the pressure plenum 31 being conducted via a connecting channel 154 to the compressor wheel 101.
Description
Die vorliegende Erfindung betrifft einen Diffusor für einen Radialverdichter. Die Bezeichnung Radialverdichter umfasst im Folgenden auch sogenannte Mixed-Flow-Verdichter mit einer axialen Zuströmung und einer radialen Abströmung des Verdichterlaufrades. Der Anwendungsbereich dere vorliegenden Erfindung erstreckt sich zudem auch auf Verdichter mit einer rein radialen oder diagonalen Zu- oder Abströmung des Verdichterlaufrades. Weiterhin betrifft die vorliegende Erfindung einen Diffusor für einen Radialverdichter, wobei der Radialverdichter in einem Turbolader einsetzbar ist, und wobei der Turbolader eine Axialturbine oder eine Radial- oder eine sogenannte Mixed Flow-Turbine aufweisen kann.The present invention relates to a diffuser for a radial compressor. The term radial compressor in the following also includes so-called mixed-flow compressors with an axial inflow and a radial outflow of the compressor impeller. The scope of the present invention also extends to compressors with a purely radial or diagonal inflow or outflow of the compressor impeller. Furthermore, the present invention relates to a diffuser for a radial compressor, wherein the radial compressor can be used in a turbocharger, and wherein the turbocharger can have an axial turbine or a radial or a so-called mixed flow turbine.
Aus dem Stand der Technik sind Diffusoren für den Einsatz in Radialverdichtern für Turboladeranwendungen bekannt. In einem Radialverdichter wird zunächst über ein dem Diffusor vorgeschaltetes Verdichterrad ein Fluid (z.B. Luft) axial angesaugt und im Verdichterrad beschleunigt und vorverdichtet. Dem Fluid wird dabei Energie zugeführt, die in Form von Druck, Temperatur, und kinetischer Energie vorliegt. Am Austritt des Verdichterrades herrschen hohe Strömungsgeschwindigkeiten. Die beschleunigte, verdichtete Luft verlässt das Verdichterrad tangential in Richtung des Diffusors. Im Diffusor wird die kinetische Energie der beschleunigten Luft in Druck umgesetzt. Dies geschieht durch eine Verzögerung der Strömung im Diffusor. Durch radiale Aufweitung wird Strömungsquerschnitts des Diffusors vergrössert. Das Fluid wird damit verzögert und Druck wird aufgebaut. Um in einem Turbolader mit Radialverdichter möglichst hohe Druckverhältnisse zu erreichen, können die darin verwendeten Diffusoren mit einer Beschaufelung versehen werden. Ein Beispiel für einen beschaufelten Diffusor zeigt die
Die im Diffusor durch Geometrievariation erreichbare Verzögerung bzw. Druckerhöhung für einen gegebenen Betriebspunkt ist jedoch begrenzt, da es bei zu starker Verzögerung zu Strömungsinstabilitäten aufgrund von Grenzschichtablösungen im Diffusor kommt. Die Grenzen des stabilen Betriebsbereichs des Diffusors bestimmen damit die Lage der Pumpgrenze des Verdichters im Verdichterkennfeld. Wird anstelle eines parallelwandigen Diffusors also ein Diffusor mit Seitenwanddivergenz eingesetzt - ein solcher Diffusor ist zum Beispiel in der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen beschaufelten Diffusor mit radialer Seitenwandivergenz für Radialverdichter derart weiterzubilden, dass der Wirkungsgrad gegenüber parallwandigen Diffusoren verbessert wird und gleichzeitig die Strömung im Diffusor stabilisiert wird, um das Pumpverhalten des Verdichters zu verbessern. Eine weitere Aufgabe der vorliegenden Erfindung besteht darin, frühzeitige Grenzschichtablösungen an den Diffusorschaufeln und an den Seitenwänden des Diffusors in einzelnen Diffusorpassagen infolge zu starker Verzögerungen zu vermeiden oder zu verringern. Ausserdem besteht eine weitere Aufgabe der vorliegenden Erfindung darin, sicherzustellen, dass der Diffusor auch bei möglichen Verunreinigungen aufgrund von Ablagerungen und Rückständen aus ölhaltiger Ansaugluft aus dem Verdichter in seiner Funktionsweise nicht beeinträchtigt wird.The present invention has for its object to develop a bladed diffuser with radial side wall convergence for radial compressors in such a way that the efficiency compared to parallel-walled diffusers is improved and at the same time the flow in the diffuser is stabilized in order to improve the pumping behavior of the compressor. Another object of the present invention is to avoid or reduce premature boundary layer detachments on the diffuser vanes and on the side walls of the diffuser in individual diffuser passages due to excessive delays. Furthermore, it is a further object of the present invention to ensure that the function of the diffuser is not impaired even in the event of possible contamination due to deposits and residues from the intake air containing oil from the compressor.
Die Aufgabe wird durch die Merkmale des unabhängigen Patentanspruches 1 gelöst.The object is achieved by the features of
Insbesondere wird die Aufgabe durch einen Diffusor für einen Radialverdichter gelöst, wobei der Diffusor einen Diffusorkanalabschnitt umfasst, welcher von einer ersten Seitenwand und einer zweiten Seitenwand gebildet wird, wobei die erste Seitenwand und die zweite Seitenwand in Strömungsrichtung zumindest teilweise zueinander divergent angeordnet sind. Weiterhin umfasst der Diffusor einen Schaufelkranz mit einer Anzahl von Schaufeln, wobei die Schaufeln zumindest teilweise im Diffusorkanalabschnitt angeordnet sind, wobei jede der Schaufeln eine Druckseite und eine Saugseite aufweist, und wobeiIn particular, the object is achieved by a diffuser for a radial compressor, the diffuser comprising a diffuser channel section which is formed by a first side wall and a second side wall, the first side wall and the second Sidewall are at least partially divergent from each other in the flow direction. Furthermore, the diffuser comprises a blade ring with a number of blades, the blades being arranged at least partially in the diffuser channel section, each of the blades having a pressure side and a suction side, and wherein
die Druckseite und die Saugseite einer jeden Schaufel von einer Schaufeleintrittskante und von einer Schaufelaustrittskante dieser Schaufel begrenzt werden. Weiterhin umfasst der Diffusor eine Anzahl von Druckausgleichsöffnungen, welche in zumindest eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, wobei jede der Anzahl von Druckausgleichsöffnungen zwischen der Druckseite einer Schaufel und der Saugseite der benachbarten Schaufel des Schaufelkranzes angeordnet ist. Weiterhin umfasst der Diffusor einen ersten Ringkanal, welcher hinter den Druckausgleichsöffnungen angeordnet ist, wobei der erste Ringkanal mit dem Diffusorkanalabschnitt über mindestens zwei der Druckausgleichsöffnungen fluidisch verbunden ist, wodurch eine Anzahl von Diffusorpassagen des Diffusors miteinander fluidisch verbindbar sind, wobei als Diffusorpassage ein Bereich zwischen zwei benachbarten Schaufeln des Schaufelkranzes im Diffusorkanalabschnitt bezeichnet wird, wobei die Anzahl von Druckausgleichsöffnungen, welche in zumindest eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, in einem Bereich der jeweiligen Seitenwand angeordnet sind, in welchem die erste Seitenwand und zweite Seitenwand in Strömungsrichtung zueinander divergent angeordnet sind. Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal über einen Verbindungskanal mit einem Druckplenum verbindbar, wodurch ein Fluid aus dem Druckplenum in den ersten Ringkanal strömen kann, damit der erste Ringkanal mit dem Fluid gespült wird.the pressure side and the suction side of each blade are delimited by a blade leading edge and by a blade leading edge of this blade. Furthermore, the diffuser comprises a number of pressure compensation openings, which are incorporated in at least one of the two side walls of the diffuser channel section, each of the number of pressure compensation openings being arranged between the pressure side of a blade and the suction side of the adjacent blade of the blade ring. Furthermore, the diffuser comprises a first ring channel, which is arranged behind the pressure compensation openings, the first ring channel being fluidically connected to the diffuser channel section via at least two of the pressure compensation openings, as a result of which a number of diffuser passages of the diffuser can be fluidly connected to one another, a region between two being used as the diffuser passage adjacent blades of the blade ring in the diffuser channel section is referred to, the number of pressure equalization openings which are incorporated in at least one of the two side walls of the diffuser channel section being arranged in a region of the respective side wall in which the first side wall and second side wall are arranged to be divergent to one another in the flow direction , In one embodiment of the present invention, the first ring channel can be connected to a pressure plenum via a connecting channel, as a result of which a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
Der dieser Ausführungsform zugrunde liegende Kerngedanke besteht darin, dass bei einem Diffusor mit Seitenwanddivergenz, der beschaufelte Diffusorkanalabschnitt des Diffusors über Druckausgleichsöffnungen verfügt, welche in zumindest in eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, und wobei der Diffusorkanalabschnitt des Diffusors mit einem ersten Ringkanal fluidisch verbunden ist und wobei der erste Ringkanal über einen Verbindungskanal mit einem Druckplenum verbindbar ist, wodurch ein Fluid aus dem Druckplenum in den ersten Ringkanal strömen kann, damit der erste Ringkanal mit dem Fluid gespült wird.The core idea on which this embodiment is based is that in the case of a diffuser with side wall divergence, the bladed diffuser channel section of the diffuser has pressure compensation openings which are incorporated in at least one of the two side walls of the diffuser channel section, and the diffuser channel section of the diffuser being fluidly connected to a first ring channel and wherein the first ring channel can be connected to a pressure plenum via a connecting channel, whereby a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
Dies bewirkt den Vorteil, dass über das als Spülmedium ausgebildete Fluid, welches aus dem Druckplenum in den ersten Ringkanal strömt, um den Ringkanal mit Fluid zu spülen, mögliche Ablagerungen und Rückstände aus Verkokung durch ölhaltige Ansaugluft, welche den Ringkanal und die Druckausgleichsöffnungen verstopfen könnte, aus dem Ringkanal und damit auch aus den Druckausgleichsöffnungen gespült werden. Auf diese Weise kann verhindert werden, dass die Druckausgleichsöffnungen durch Ablagerungen verschlossen werden und das Volumen des Ringkanals stark reduziert wird.This has the advantage that possible deposits and residues from coking caused by oil-containing suction air, which could clog the ring channel and the pressure compensation openings, via the fluid designed as a flushing medium, which flows from the plenum of pressure into the first ring channel in order to flush the ring channel with fluid. be flushed out of the ring channel and thus also out of the pressure compensation openings. In this way it can be prevented that the pressure compensation openings are closed by deposits and the volume of the ring channel is greatly reduced.
Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass im Ringkanal ein Druckausgleich stattfinden kann, welcher einer Strömungsablösung bei den Diffusorschaufeln im beschaufelten Diffusorkanalabschnitt aufgrund zu starker Strömungsverzögerungen entgegenwirkt und eine Strömungsablösung damit ausgleicht.Another advantage of the present invention is that a pressure equalization can take place in the ring channel, which causes flow separation in the diffuser blades in the bladed diffuser channel section due to excessive flow delays counteracts and compensates for a flow separation.
Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass durch den Druckausgleich, welcher im Ringkanal erfolgt, zugleich auch ein Druckausgleich zwischen den einzelnen Passagen des Diffusors im Diffusorkanalabschnitt stattfindet, was wiederum zu einer Reduktion der ungleichmässigen Belastung von einzelnen Diffusorpassagen im Diffusorkanalabschnitt führt. Eine Diffusorpassage wird dabei definiert als ein Raum oder ein Abschnitt zwischen zwei benachbarten Diffusorschaufeln. Ungleichmässige Belastungen von einzelnen Diffusorpassagen im Diffusorkanalabschnitt entstehen beispielsweise durch Asymmetrien von Verdichtergehäuse und Luftsaugstutzen des Verdichters und das dadurch hervorgerufene nicht rotationssymmetrische Druckfeld im Abströmbereich des Diffusors, Fertigungs und Einbautoleranzen sowie durch instationäre Strömungseffekte. Der Druckausgleich ermöglicht es, beginnende Instabilitäten in einzelnen Diffusorpassagen auszugleichen, indem die Stabilitätsreserven von anderen, noch stabil laufenden Diffusorpassagen genutzt werden. Dadurch wird der stabile Arbeitsbereich des Diffusors und des Verdichters insgesamt soweit erweitert, bis alle Diffusorpassagen in den Bereich der instabilen Strömung kommen. Die Folge davon ist, dass sich die Pumpgrenze des Verdichters zu geringeren Volumenströmen hin verschiebt und sich der nutzbare Bereich des Verdichterkennfelds vergrössert.Another advantage of the present invention is that the pressure equalization that takes place in the ring channel also results in a pressure equalization between the individual passages of the diffuser in the diffuser channel section, which in turn leads to a reduction in the uneven loading of individual diffuser passages in the diffuser channel section. A diffuser passage is defined as a space or a section between two adjacent diffuser blades. Uneven loads on individual diffuser passages in the diffuser channel section arise, for example, from asymmetries in the compressor housing and air intake port of the compressor and the resulting non-rotationally symmetrical pressure field in the outflow area of the diffuser, manufacturing and installation tolerances, and through transient flow effects. The pressure compensation makes it possible to compensate for instabilities in individual diffuser passages, by using the stability reserves of other, still stable, diffuser passages. As a result, the stable working area of the diffuser and the compressor is expanded as a whole until all diffuser passages come into the area of the unstable flow. The consequence of this is that the pump limit of the compressor shifts towards lower volume flows and the usable area of the compressor map increases.
Bei einer Ausführungsform der vorliegenden Erfindung ist das Druckplenum mit einer Fluidquelle verbunden, wobei die Fluidquelle ausgebildet ist, Fluid für das Druckplenum bereitzustellen.In one embodiment of the present invention, the pressure plenum is connected to a fluid source, the fluid source being designed to provide fluid for the pressure plenum.
Bei einer Ausführungsform der vorliegenden Erfindung ist die Fluidquelle als ein Ladeluftkühler ausgebildet, wobei der Ladeluftkühler ausgebildet ist, Fluid bereitzustellen, und wobei das Fluid aus dem Ladeluftkühler in das Druckplenum einleitbar ist.In one embodiment of the present invention, the fluid source is designed as a charge air cooler, the charge air cooler being designed to provide fluid, and the fluid being able to be introduced from the charge air cooler into the pressure plenum.
Hierbei soll angemerkt werden, dass das Fluid aus dem Ladeluftkühler, welches beispielsweise als Spülmedium ausgebildet ist, auch beziehungsweise zusätzlich zur Kühlung eines Verdichterrads des Radialverdichters verwendbar ist.It should be noted here that the fluid from the charge air cooler, which is designed, for example, as a flushing medium, can also or additionally be used for cooling a compressor wheel of the radial compressor.
Bei einer Ausführungsform der vorliegenden Erfindung ist zwischen dem Druckplenum und der Fluidquelle ein Filtersystem zur Reinigung des Fluids installiert.In one embodiment of the present invention, a filter system for cleaning the fluid is installed between the pressure plenum and the fluid source.
Bei einer Ausführungsform der vorliegenden Erfindung ist eine Turboladeranordnung vorgesehen, welche einen Diffusor umfasst.In one embodiment of the present invention, a turbocharger arrangement is provided which comprises a diffuser.
Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal in einer der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet.In one embodiment of the present invention, the first ring channel is incorporated in one of the two side walls of the diffuser channel section.
Bei einer Ausführungsform der vorliegenden Erfindung sind die Druckausgleichsöffnungen jeweils als Bohrung oder/und als Schlitz ausgebildet. Alternativ könnte eine Druckausgleichsöffnung jedoch auch aus mehreren einzelnen Bohrungen oder Schlitzen ausgebildet sein.In one embodiment of the present invention, the pressure compensation openings are each designed as a bore and / or as a slot. Alternatively, however, a pressure compensation opening could also be formed from several individual bores or slots.
Bei einer Ausführungsform der vorliegenden Erfindung ist die Ausrichtung jeder der Druckausgleichsöffnungen in der jeweiligen Seitenwand des Diffusorkanalabschnitts durch einen Anstellwinkel bestimmt wird, der als der Anstellwinkel der jeweiligen Druckausgleichsöffnung zu der dem Difffusorkanalabschnitt zugewandten Fläche dieser Seitenwand definiert ist.In one embodiment of the present invention, the orientation of each of the pressure equalization openings in the respective side wall of the diffuser channel section is determined by an angle of attack, which is defined as the angle of attack of the respective pressure equalization opening to the surface of this side wall facing the diffuser channel section.
Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal durch Trennmittel in eine Anzahl von einzelnen, gegeneinander abgetrennte Teilkanalbereiche des ersten Ringkanals unterteilt. Auf diese Weise kann ein Druckausgleich zwischen Diffusorpassagen innerhalb eines Teilkanalbereichs lokal begrenzt werden.In one embodiment of the present invention, the first ring channel is divided by separating means into a number of individual, sub-channel areas of the first ring channel that are separated from one another. In this way, pressure equalization between diffuser passages within a subchannel area can be limited locally.
Bei einer Ausführungsform der vorliegenden Erfindung umfasst jeder Teilkanalbereich des ersten Ringkanals mindestens zwei Druckausgleichsöffnungen. Hierbei ist jedoch allgemein zu beachten, dass die Druckausgleichsöffnungen nicht integraler Bestandteil des Ringkanals sein müssen.In one embodiment of the present invention, each sub-channel region of the first ring channel comprises at least two pressure compensation openings. However, it should be noted in general that the pressure compensation openings do not have to be an integral part of the ring channel.
Bei einer Ausführungsform der vorliegenden Erfindung ist in einer der Seitenwände mit Druckausgleichsöffnungen des Diffusorkanalabschnitts, mindestens ein zweiter Ringkanal eingearbeitet, wodurch die Diffusorpassagen von zwei nicht benachbarten Schaufeln des Schaufelkranzes fluidisch miteinander verbindbar sind.In one embodiment of the present invention, at least one second ring channel is incorporated in one of the side walls with pressure compensation openings in the diffuser channel section, as a result of which the diffuser passages of two non-adjacent blades of the blade ring can be fluidly connected to one another.
Bei einer Ausführungsform der vorliegenden Erfindung ist die erste oder zweite Seitenwand des Diffusorkanalabschnitts als eine Diffusorplatte ausgebildet, wobei in der Diffusorplatte die Anzahl der Druckausgleichsöffnungen und mindestens ein Ringkanal eingearbeitet sind.In one embodiment of the present invention, the first or second side wall of the diffuser channel section is designed as a diffuser plate, the number of pressure compensation openings and at least one ring channel being incorporated in the diffuser plate.
Eine Ausführungsform der vorliegenden Erfindung umfasst einen Radialverdichter mit einem Diffusor.One embodiment of the present invention includes a radial compressor with a diffuser.
Nachfolgend wird die Erfindung anhand von Ausführungsbeispielen beschrieben, die anhand von Zeichnungen näher erläutert werden. Hierbei zeigen:
-
Fig. 1 zeigt einen Diffusor mit Beschaufelung für einen Radialverdichter gemäss einer ersten Ausführungsform der vorliegenden Erfindung; -
Fig. 2 zeigt einen Teilausschnitt eines Diffusors mit Beschaufelung für einen Radialverdichter gemäss einer zweiten Ausführungsform der vorliegenden Erfindung; -
Fig. 3 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und mit einer Anzahl voneinander abgetrennter Teilkanalbereiche gemäss einer dritten Ausführungsform der vorliegenden Erfindung; -
Fig. 4 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und mit einer Anzahl voneinander abgetrennter Teilkanalbereiche gemäss einer vierten Ausführungsform der vorliegenden Erfindung; -
Fig. 5 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und einer Verbindung von nicht benachbarten Diffusorpassagen gemäss einer fünften Ausführungsform der vorliegenden Erfindung; -
Fig. 6 zeigt einen Ausschnitt einer Diffusorplatte mit Beispielen für mögliche Ausrichtungen von Druckausgleichsöffnungen zwischen benachbarten Schaufeln in einer Diffusorpassage; -
Fig. 7 zeigt ein Beispiel für eine Ausrichtung einer Druckausgleichsöffnung in einer Diffusorplatte; -
Fig. 8 zeigt einen beschaufelten Diffusor für einen Radialverdichter mit Ringkanal und Druckplenum für einen Radialverdichter zur Anwendung in einer Turboladeranordnung gemäss einer sechsten Ausführungsform der vorliegenden Erfindung; -
Fig. 9 zeigt in einer alternativen schematischen Abbildung einen beschaufelten Diffusor mit Ringkanal und Druckplenum für einen Radialverdichter gemäss einer siebten Ausführungsform der vorliegenden Erfindung.
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Fig. 1 shows a diffuser with blading for a radial compressor according to a first embodiment of the present invention; -
Fig. 2 shows a partial section of a diffuser with blading for a radial compressor according to a second embodiment of the present invention; -
Fig. 3 shows a diffuser plate with pressure equalization openings and with a number of separated subchannel areas according to a third embodiment of the present invention; -
Fig. 4 shows a diffuser plate with pressure equalization openings and with a number of separated sub-channel areas according to a fourth embodiment of the present invention; -
Fig. 5 shows a diffuser plate with pressure equalization openings and a connection of non-adjacent diffuser passages according to a fifth embodiment of the present invention; -
Fig. 6 shows a section of a diffuser plate with examples of possible orientations of pressure equalization openings between adjacent blades in a diffuser passage; -
Fig. 7 shows an example of an alignment of a pressure compensation opening in a diffuser plate; -
Fig. 8 shows a bladed diffuser for a radial compressor with an annular channel and pressure plenum for a radial compressor for use in a turbocharger arrangement according to a sixth embodiment of the present invention; -
Fig. 9 shows an alternative schematic illustration of a bladed diffuser with ring channel and pressure plenum for a radial compressor according to a seventh embodiment of the present invention.
In der nachfolgenden Beschreibung werden für gleiche und gleich wirkende Teile identische Bezugszeichen verwendet.In the following description, identical reference numerals are used for identical and identically functioning parts.
Der erste Ringkanal 10 kann als ein Bestandteil der Seitenwand 3, 4 direkt in eine oder in beide der Seitenwände 3, 4 integriert sein, sofern sichergestellt ist, dass der Ringkanal 10 stets hinter den Druckausgleichsöffnungen 7, 7' installiert ist. Möglich wäre jedoch auch eine Ausführungsform, in welcher in jeder der Seitenwände 3, 4 jeweils ein Ringkanal installiert ist, welcher über Druckausgleichsöffnungen 7, 7' mit dem Diffusorkanalabschnitt 2 fluidisch verbunden ist (nicht dargestellt).The
In der Ausführungsform der
Jedoch könnte der Ringkanal 10 und damit auch die Druckausgleichsöffnungen 7, 7' auch ein Bestandteil der zweiten Seitenwand 4 beziehungsweise der ersten Seitenwand 3 des Diffusorkanalabschnitts 2 sein (nicht dargestellt), so dass die dritte Seitenwand 15 entfallen würde. Die Druckausgleichsöffnungen 7, 7' und der erste Ringkanal 10 wären dann in einem einstückgefertigten Bauteil eingearbeitet, wobei eine Fläche dieses Bauteils die erste Seitenwand 3 oder die zweite Seitenwand 4 bilden würde. Auch in dieser Ausführungsform wäre der Ringkanal 10 jedoch hinter den Druckausgleichsöffnungen 7, 7' angeordnet, so dass sichergestellt ist, dass der Ringkanal 10 über die Druckausgleichsöffnungen 7, 7' mit dem Diffusorkanalabschnitt 2 fluidisch verbunden ist und wodurch zugleich erreicht wird, dass die Anzahl der Strömungsquerschnitte des Diffusors 1 miteinander fluidisch verbunden sind. In der Ausführungsform der
Die Druckausgleichsöffnungen 7, 7' können dabei jeweils als eine Bohrung und/oder als Schlitz ausgebildet sein. Alternativ könnte sich eine Druckausgleichsöffnung jedoch auch aus einer Mehrzahl von Oeffnungen zusammensetzen, also beispielsweise aus einer Mehrzahl von einzelnen Bohrungen oder Schlitzen oder eine Kombination von beiden Formen. Jedoch wäre auch eine andere Form der Druckausgleichsöffnung im Diffusor 1 realisierbar. In der
Die zweite Seitenwand 4 des Diffusors 1 ist in der in
Die einzelnen Druckausgleichsöffnungen 7, 7' sind in der
In der dargestellten Ausführungsform des Diffusors 1 der
In der Ausführungsform der
- 11
- Diffusordiffuser
- 22
- DiffusorkanalabschnittDiffuser duct section
- 33
- Erste SeitenwandFirst side wall
- 44
- Zweite SeitenwandSecond side wall
- 55
- Schaufelkranzblade ring
- 6, 6', 6", 6'''6, 6 ', 6 ", 6' ''
- Schaufel des SchaufelkranzesShovel of the shovel ring
- 7, 7', 7", 7''', 7-1, 7-27, 7 ', 7 ", 7' '', 7-1, 7-2
- DruckausgleichsöffnungPressure equalization port
- 88th
- Schaufeleintrittskante einer SchaufelBlade leading edge of a blade
- 8'8th'
- Schaufelaustrittskante einer SchaufelBlade leading edge of a blade
- 1010
- Erster RingkanalFirst ring channel
- 11, 11', 11"11, 11 ', 11 "
- TeilkanalbereichSubchannel area
- 1212
- Diffusorplattediffuser plate
- 1313
- Trennmittelrelease agent
- 1515
- SeitenwandSide wall
- 2020
- Zweiter RingkanalSecond ring channel
- 2222
- Druckseite einer DiffusorschaufelPressure side of a diffuser blade
- 2323
- Saugseite einer DiffusorschaufelIntake side of a diffuser blade
- 3030
- Verbindungskanalconnecting channel
- 3131
- DruckplenumDelivery plenum
- 3535
- Fluidquellefluid source
- 3939
- Filtersystemfilter system
- 4040
- Verdichterradcompressor
- 4242
- Verdichtergehäuse (turbinenseitig)Compressor housing (turbine side)
- 4444
- Lagergehäusebearing housing
- 5252
- Richtungsvektor der Hauptströmungsrichtung des Fluids im DiffusorkanalabschnittDirection vector of the main flow direction of the fluid in the diffuser channel section
- 5454
- Anstellwinkelangle of attack
- 100100
- Radialverdichtercentrifugal compressors
- 101101
- Verdichterradcompressor
- 150150
- Turboladeranordnungturbocharger assembly
- 151151
- Turbineturbine
- 153153
- Wellewave
- 154154
- VerdichterradkühlungleitungVerdichterradkühlungleitung
Claims (14)
- Diffuser for a radial compressor (100), comprising:a diffusor duct portion (2) which is formed by a first side wall (3) and a second side wall (4), wherein the first side wall (3) and the second side wall (4) are arranged so as to diverge at least partially from one another in the direction of flow,a blade ring (5) having a number of blades (6, 6'), wherein the blades (6, 6') are arranged at least partially in the diffusor duct portion (2), wherein each of the blades (6, 6') has a pressure side (22) and a suction side (23), and wherein the pressure side (22) and the suction side (23) of each blade (6, 6') are delimited by a blade leading edge (8) and by a blade trailing edge (8') of said blade (6, 6'),a number of pressure equalizing openings (7, 7') which are incorporated in at least one of the two side walls (3, 4) of the diffuser duct portion (2), wherein each of the number of pressure equalizing openings (7, 7') is arranged between the pressure side (22) of one blade (6) and the suction side (23) of the adjacent blade (6') of the blade ring (5),a first annular duct (10), which is arranged behind the pressure equalizing openings (7, 7'), wherein the first annular duct (10) is fluidically connected to the diffuser duct portion (2) via at least two of the pressure equalizing openings (7, 7'), with the result that a number of diffuser passages of the diffuser (1) are fluidically connectable together, wherein a region between two adjacent blades (6, 6') of the blade ring (5) in the diffuser duct portion (2) is denoted diffuser passage, and wherein the diffuser is characterized in thatthe number of pressure equalizing openings (7, 7') which are incorporated in at least one of the two side walls (3, 4) of the diffuser duct portion (2) are arranged in a region of the respective side wall (3, 4) in which the first side wall (3) and second side wall (4) are arranged so as to diverge at least partially from one another in the direction of flow.
- Diffuser according to Claim 1, wherein the first annular duct (10) is incorporated in one of the two side walls (3, 4) of the diffuser duct portion (2).
- Diffuser according to either of the preceding claims, wherein the pressure equalizing openings (7, 7') are each configured as a bore and/or as a slot.
- Diffuser according to one of the preceding claims, wherein the orientation of each of the pressure equalizing openings (7, 7') in the respective side wall (3, 4) of the diffuser duct portion (2) is determined by a setting angle (54) which is defined as the setting angle (54) of the respective pressure equalizing opening (7, 7') to that face of this side wall (3, 4) that faces the diffuser duct portion (2).
- Diffuser according to one of the preceding claims, wherein the first annular duct (10) is subdivided by separating means (13) into a number of individual, mutually separate duct subregions (11, 11') of the first annular duct (10).
- Diffuser according to Claim 5, wherein each duct subregion (11, 11') of the first annular duct (10) comprises at least two pressure equalizing openings (7, 7').
- Diffuser according to one of the preceding claims, wherein at least one second annular duct (20) is incorporated in one of the side walls (3, 4) with pressure equalizing openings (7, 7') of the diffuser duct portion (2), with the result that the diffuser passages of two nonadjacent blades (6, 6") of the blade ring (5) are fluidically connectable together.
- Diffuser according to one of the preceding claims, wherein the first or second side wall (3, 4) of the diffuser duct portion (2) is configured as a diffuser plate (12), wherein the number of pressure equalizing openings (7, 7') and at least one annular duct (10, 20) are incorporated in the diffuser plate (12).
- Diffuser according to Claim 1, wherein the first annular duct (10) is connectable to a pressure plenum (31) via a connecting duct (30), with the result that a fluid can flow from the pressure plenum (31) into the first annular duct (10) in order that the first annular duct (10) is flushed with the fluid.
- Diffuser according to Claim 9, wherein the pressure plenum (31) is connected to a fluid source (35), wherein the fluid source (35) is configured to provide fluid for the pressure plenum (31).
- Diffuser according to Claim 10, wherein the fluid source (35) is configured as a charge air cooler, wherein the charge air cooler is configured to provide fluid and wherein the fluid is introducible into the pressure plenum (31) from the charge air cooler.
- Diffuser according to one of Claims 10 to 11, wherein a filter system (39) for cleaning the fluid is installed between the pressure plenum (31) and the fluid source (35).
- radial compressor (100) having a diffuser (1) according to one of Claims 1 to 12.
- Turbocharger arrangement (150) comprising a radial compressor according to Claim 13.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014119558.2A DE102014119558A1 (en) | 2014-12-23 | 2014-12-23 | Diffuser for a centrifugal compressor |
DE102014119562.0A DE102014119562A1 (en) | 2014-12-23 | 2014-12-23 | Diffuser for a centrifugal compressor |
PCT/EP2015/081037 WO2016102594A1 (en) | 2014-12-23 | 2015-12-22 | Diffuser for a radial compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3237760A1 EP3237760A1 (en) | 2017-11-01 |
EP3237760B1 true EP3237760B1 (en) | 2020-02-05 |
Family
ID=55129819
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15823510.1A Active EP3237760B1 (en) | 2014-12-23 | 2015-12-22 | Diffuser for a centrifugal compressor |
Country Status (6)
Country | Link |
---|---|
US (1) | US10473115B2 (en) |
EP (1) | EP3237760B1 (en) |
JP (1) | JP7105563B2 (en) |
KR (1) | KR102511426B1 (en) |
CN (1) | CN107110178B (en) |
WO (1) | WO2016102594A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017114007A1 (en) | 2017-06-23 | 2018-12-27 | Abb Turbo Systems Ag | Diffuser for a centrifugal compressor |
DE102017118950A1 (en) * | 2017-08-18 | 2019-02-21 | Abb Turbo Systems Ag | Diffuser for a centrifugal compressor |
US11143201B2 (en) * | 2019-03-15 | 2021-10-12 | Pratt & Whitney Canada Corp. | Impeller tip cavity |
US11268536B1 (en) | 2020-09-08 | 2022-03-08 | Pratt & Whitney Canada Corp. | Impeller exducer cavity with flow recirculation |
GB202213999D0 (en) * | 2022-09-26 | 2022-11-09 | Rolls Royce Plc | Dynamic sealing assembly |
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2015
- 2015-12-22 WO PCT/EP2015/081037 patent/WO2016102594A1/en active Application Filing
- 2015-12-22 EP EP15823510.1A patent/EP3237760B1/en active Active
- 2015-12-22 CN CN201580070803.7A patent/CN107110178B/en active Active
- 2015-12-22 JP JP2017534235A patent/JP7105563B2/en active Active
- 2015-12-22 KR KR1020177020542A patent/KR102511426B1/en active IP Right Grant
-
2017
- 2017-06-22 US US15/630,938 patent/US10473115B2/en active Active
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Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
WO2016102594A1 (en) | 2016-06-30 |
KR102511426B1 (en) | 2023-03-17 |
CN107110178A (en) | 2017-08-29 |
US20170284401A1 (en) | 2017-10-05 |
JP2018500502A (en) | 2018-01-11 |
KR20170096636A (en) | 2017-08-24 |
JP7105563B2 (en) | 2022-07-25 |
EP3237760A1 (en) | 2017-11-01 |
CN107110178B (en) | 2020-03-10 |
US10473115B2 (en) | 2019-11-12 |
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