EP3237760B1 - Diffuser for a centrifugal compressor - Google Patents

Diffuser for a centrifugal compressor Download PDF

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Publication number
EP3237760B1
EP3237760B1 EP15823510.1A EP15823510A EP3237760B1 EP 3237760 B1 EP3237760 B1 EP 3237760B1 EP 15823510 A EP15823510 A EP 15823510A EP 3237760 B1 EP3237760 B1 EP 3237760B1
Authority
EP
European Patent Office
Prior art keywords
diffuser
pressure
side wall
blade
duct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15823510.1A
Other languages
German (de)
French (fr)
Other versions
EP3237760A1 (en
Inventor
Christian Kreienkamp
Armin Reichl
Daniel Rusch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB Schweiz AG
Original Assignee
ABB Turbo Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102014119558.2A external-priority patent/DE102014119558A1/en
Priority claimed from DE102014119562.0A external-priority patent/DE102014119562A1/en
Application filed by ABB Turbo Systems AG filed Critical ABB Turbo Systems AG
Publication of EP3237760A1 publication Critical patent/EP3237760A1/en
Application granted granted Critical
Publication of EP3237760B1 publication Critical patent/EP3237760B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • F04D29/441Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
    • F04D29/444Bladed diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0207Surge control by bleeding, bypassing or recycling fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/582Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
    • F04D29/5846Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps cooling by injection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/68Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
    • F04D29/681Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/50Inlet or outlet
    • F05D2250/52Outlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/15Load balancing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/60Fluid transfer
    • F05D2260/606Bypassing the fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/60Fluid transfer
    • F05D2260/607Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles

Definitions

  • the present invention relates to a diffuser for a radial compressor.
  • the term radial compressor in the following also includes so-called mixed-flow compressors with an axial inflow and a radial outflow of the compressor impeller.
  • the scope of the present invention also extends to compressors with a purely radial or diagonal inflow or outflow of the compressor impeller.
  • the present invention relates to a diffuser for a radial compressor, wherein the radial compressor can be used in a turbocharger, and wherein the turbocharger can have an axial turbine or a radial or a so-called mixed flow turbine.
  • Diffusers for use in radial compressors for turbocharger applications are known from the prior art.
  • a fluid eg air
  • a fluid eg air
  • Energy is supplied to the fluid in the form of pressure, temperature and kinetic energy.
  • High flow velocities prevail at the outlet of the compressor wheel.
  • the accelerated, compressed air leaves the compressor wheel tangentially in the direction of the diffuser.
  • the kinetic energy of the accelerated air is converted into pressure in the diffuser. This is done by delaying the flow in the diffuser.
  • the radial cross section of the diffuser is enlarged by radial expansion. This delays the fluid and builds up pressure.
  • the diffusers used therein can be equipped with blading.
  • An example of a bladed diffuser is shown in DE102008044505 .
  • the diffusers with blading known from the prior art are generally designed as radial parallel-walled diffusers with blading, as for example in FIG US4131389 shown.
  • the flow in the diffuser can be decelerated more. This reduces the flow velocities in the spiral, which reduces the wall friction losses and improves the efficiency of the compressor stage.
  • the use of diffusers with radial side wall divergence allows a greater delay with the same overall length compared to parallel-walled diffusers.
  • the delay or pressure increase that can be achieved in the diffuser by means of a geometry variation for a given operating point is limited, since the delay is too great Flow instabilities due to boundary layer detachments in the diffuser comes.
  • the limits of the stable operating range of the diffuser thus determine the position of the surge limit of the compressor in the compressor map. If a diffuser with side wall divergence is used instead of a parallel-walled diffuser - such a diffuser is for example in the WO 2012/116880 A1 and GB2041149 A described - although the efficiency increases with the same compressor pressure ratios, at the same time, however, for a given compressor pressure ratio the pump limit shifts to larger mass flows compared to the compressor with a parallel-walled diffuser. This effect is undesirable.
  • One solution is to fluidly connect a diffuser channel section of a bladed diffuser to an annular channel via pressure equalization openings in order to enable pressure equalization between individual diffuser passages of the diffuser, which are formed by adjacent diffuser blades.
  • pressure equalization openings the problem can arise that the ring channel and / or the individual pressure equalization openings become blocked, for example due to residues and deposits from a compressor cleaning or due to particles which are in oil-containing intake air. This has a negative impact on the surge limit of the compressor and, in extreme cases, can mean that a motor connected to the diffuser can no longer be operated.
  • the present invention has for its object to develop a bladed diffuser with radial side wall convergence for radial compressors in such a way that the efficiency compared to parallel-walled diffusers is improved and at the same time the flow in the diffuser is stabilized in order to improve the pumping behavior of the compressor.
  • Another object of the present invention is to avoid or reduce premature boundary layer detachments on the diffuser vanes and on the side walls of the diffuser in individual diffuser passages due to excessive delays.
  • it is a further object of the present invention to ensure that the function of the diffuser is not impaired even in the event of possible contamination due to deposits and residues from the intake air containing oil from the compressor.
  • the object is achieved by a diffuser for a radial compressor, the diffuser comprising a diffuser channel section which is formed by a first side wall and a second side wall, the first side wall and the second Sidewall are at least partially divergent from each other in the flow direction.
  • the diffuser comprises a blade ring with a number of blades, the blades being arranged at least partially in the diffuser channel section, each of the blades having a pressure side and a suction side, and wherein
  • the diffuser comprises a number of pressure compensation openings, which are incorporated in at least one of the two side walls of the diffuser channel section, each of the number of pressure compensation openings being arranged between the pressure side of a blade and the suction side of the adjacent blade of the blade ring.
  • the diffuser comprises a first ring channel, which is arranged behind the pressure compensation openings, the first ring channel being fluidically connected to the diffuser channel section via at least two of the pressure compensation openings, as a result of which a number of diffuser passages of the diffuser can be fluidly connected to one another, a region between two being used as the diffuser passage adjacent blades of the blade ring in the diffuser channel section is referred to, the number of pressure equalization openings which are incorporated in at least one of the two side walls of the diffuser channel section being arranged in a region of the respective side wall in which the first side wall and second side wall are arranged to be divergent to one another in the flow direction ,
  • the first ring channel can be connected to a pressure plenum via a connecting channel, as a result of which a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
  • the bladed diffuser channel section of the diffuser has pressure compensation openings which are incorporated in at least one of the two side walls of the diffuser channel section, and the diffuser channel section of the diffuser being fluidly connected to a first ring channel and wherein the first ring channel can be connected to a pressure plenum via a connecting channel, whereby a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.
  • Another advantage of the present invention is that a pressure equalization can take place in the ring channel, which causes flow separation in the diffuser blades in the bladed diffuser channel section due to excessive flow delays counteracts and compensates for a flow separation.
  • a diffuser passage is defined as a space or a section between two adjacent diffuser blades. Uneven loads on individual diffuser passages in the diffuser channel section arise, for example, from asymmetries in the compressor housing and air intake port of the compressor and the resulting non-rotationally symmetrical pressure field in the outflow area of the diffuser, manufacturing and installation tolerances, and through transient flow effects.
  • the pressure compensation makes it possible to compensate for instabilities in individual diffuser passages, by using the stability reserves of other, still stable, diffuser passages.
  • the stable working area of the diffuser and the compressor is expanded as a whole until all diffuser passages come into the area of the unstable flow.
  • the consequence of this is that the pump limit of the compressor shifts towards lower volume flows and the usable area of the compressor map increases.
  • the pressure plenum is connected to a fluid source, the fluid source being designed to provide fluid for the pressure plenum.
  • the fluid source is designed as a charge air cooler, the charge air cooler being designed to provide fluid, and the fluid being able to be introduced from the charge air cooler into the pressure plenum.
  • the fluid from the charge air cooler which is designed, for example, as a flushing medium, can also or additionally be used for cooling a compressor wheel of the radial compressor.
  • a filter system for cleaning the fluid is installed between the pressure plenum and the fluid source.
  • a turbocharger arrangement which comprises a diffuser.
  • the first ring channel is incorporated in one of the two side walls of the diffuser channel section.
  • the pressure compensation openings are each designed as a bore and / or as a slot. Alternatively, however, a pressure compensation opening could also be formed from several individual bores or slots.
  • the orientation of each of the pressure equalization openings in the respective side wall of the diffuser channel section is determined by an angle of attack, which is defined as the angle of attack of the respective pressure equalization opening to the surface of this side wall facing the diffuser channel section.
  • the first ring channel is divided by separating means into a number of individual, sub-channel areas of the first ring channel that are separated from one another. In this way, pressure equalization between diffuser passages within a subchannel area can be limited locally.
  • each sub-channel region of the first ring channel comprises at least two pressure compensation openings.
  • the pressure compensation openings do not have to be an integral part of the ring channel.
  • At least one second ring channel is incorporated in one of the side walls with pressure compensation openings in the diffuser channel section, as a result of which the diffuser passages of two non-adjacent blades of the blade ring can be fluidly connected to one another.
  • the first or second side wall of the diffuser channel section is designed as a diffuser plate, the number of pressure compensation openings and at least one ring channel being incorporated in the diffuser plate.
  • One embodiment of the present invention includes a radial compressor with a diffuser.
  • Fig. 1 shows a diffuser 1 with blading for a radial compressor 100 according to a first embodiment of the present invention.
  • the diffuser 1 comprises a diffuser channel section 2, which is formed by a first side wall 3 and a second side wall 4.
  • the diffuser channel section 2 extends from the compressor wheel until it enters the compressor spiral (not shown).
  • the first side wall 3 and the second side wall 4 are at least partially divergent from one another in the flow direction.
  • the diffuser 1 comprises in the Figure 1 a blade ring 5 with a number of individual blades 6, 6 ', the blades 6, 6' being at least partially arranged in the diffuser channel section 2. This means that in the diffuser 1 there can be both bladed and non-bladed areas within the diffuser channel section 2.
  • a number of pressure compensation openings 7, 7 ' are incorporated in the second side wall 4, wherein in the side view of the Figure 1 only one pressure compensation opening 7, 7 'is shown.
  • the second side wall 4 of the diffuser 1 is in the embodiment of FIG Figure 1 on a side facing a turbine wheel (not shown), the turbine wheel being part of a turbocharger arrangement (not shown) which also includes the radial compressor 100.
  • the diffuser 1 comprises a first ring channel 10, which is arranged behind or after the pressure compensation openings 7, 7 '.
  • the first ring channel 10 is designed as an essentially annular continuous channel, which can also be referred to as an open channel. The pressure equalization takes place over the entire circumference of the open channel.
  • the pressure equalization ensures that the flow between the diffuser passages in the diffuser channel section 2 is stabilized by using stability reserves from adjacent or non-adjacent diffuser passages to stabilize the flow in individual diffuser passages that are already operated in the unstable area.
  • a space or an area or a section between two adjacent diffuser blades is referred to as a diffuser passage.
  • the first ring channel 10 can be integrated as a component of the side wall 3, 4 directly into one or both of the side walls 3, 4, provided that it is ensured that the ring channel 10 is always installed behind the pressure compensation openings 7, 7 '.
  • an annular channel is installed in each of the side walls 3, 4 and is fluidically connected to the diffuser channel section 2 via pressure compensation openings 7, 7 '(not shown).
  • the first ring channel 10 is incorporated in a third side wall 15, the third side wall 15 being arranged behind or after the second side wall 4 of the diffuser channel section 2 and the pressure equalization openings 7, 7 'being incorporated in the second side wall 4.
  • the third side wall 15 can also be designed as a so-called partition, which is arranged between the compressor side and the turbine side of a turbocharger arrangement.
  • the ring channel 10 and thus also the pressure compensation openings 7, 7 'could also be a component of the second side wall 4 or the first side wall 3 of the diffuser channel section 2 (not shown), so that the third side wall 15 would be omitted.
  • the pressure compensation openings 7, 7 'and the first ring channel 10 would then be incorporated in a one-piece component, one surface of this component forming the first side wall 3 or the second side wall 4.
  • the ring channel 10 would be arranged behind the pressure equalization openings 7, 7 ', so that it is ensured that the ring channel 10 is fluidly connected to the diffuser channel section 2 via the pressure equalization openings 7, and thereby at the same time it is achieved that the number the flow cross sections of the diffuser 1 are fluidly connected to one another.
  • the ring channel 10 is fluidly connected to the diffuser channel section 2 via at least two of the pressure compensation openings 7, 7 '.
  • Each of the pressure equalization openings 7, 7 ' which are incorporated in at least one of the two side walls 3, 4 of the diffuser channel section 2, are arranged in all embodiments of the invention in a region of the respective side wall 3, 4, in which the first side wall 3 and second side wall 4 are arranged divergent to each other in the flow direction.
  • the pressure compensation openings 7, 7 ' can each be designed as a bore and / or as a slot.
  • a pressure equalization opening could also be composed of a plurality of openings, that is to say for example of a plurality of individual bores or slots or a combination of both shapes.
  • another form of the pressure compensation opening in the diffuser 1 could also be realized.
  • the pressure compensation openings 7, 7 ' are also arranged in the bladed diffuser channel section 2 of the diffuser 1. This has the advantage that flow separations in this area - the bladed diffuser area - are compensated for due to excessive delays.
  • the pressure compensation openings 7, 7 'could also be arranged in a non-bladed diffuser channel section 2, which means that a number of individual pressure compensation openings 7, 7' are incorporated in at least one of the two side walls 3, 4 and in this area of the Diffuser channel section 2, which is formed by the two side walls 3, 4, no diffuser blades 6, 6 'are arranged.
  • the radial compressor 100 with the diffuser 1 according to the invention also comprises a compressor wheel 40, a compressor housing 42 and a bearing housing 44. However, additional or further components of the compressor are not shown in the figure for reasons of clarity.
  • Figure 2 shows a profile view of a partial section of a diffuser 1 with blading for a radial compressor 100 according to a second embodiment of the present invention.
  • the Figure 2 shows a diffuser 1 which in the diffuser channel section 2 has a number of diffuser blades 6, 6 'of the blade ring 5 (not completely in FIG Figure 2 shown).
  • the second side wall 4 of the diffuser 1 is shown.
  • pressure equalization openings 7, 7 ' are incorporated, in which Figure 2 only one pressure equalization opening is shown in the profile view.
  • An annular channel 10 is arranged in the side wall 4 directly behind the pressure compensation opening 7, 7 '.
  • the ring channel 10 is thus in the embodiment shown Figure 2 Part of the second side wall 4.
  • the ring channel 10 enables pressure equalization between individual diffuser blades 6, 6 ', which are at least partially arranged within the side wall divergent diffuser channel section 2. A flow separation on the individual diffuser blades 6, 6 ′ of the blade ring 5 of the diffuser 1 can thereby be compensated for. Flow separations occur when the pump limit of the diffuser 1 is approached initially in individual heavily loaded diffuser passages, that is to say in areas of two adjacent diffuser blades 6, 6 ', which are loaded unevenly due to asymmetries, such as in the compressor housing.
  • the illustrated pressure compensation opening 7, 7 'of Figure 2 connects the first ring channel 10 to the flow cross sections of the diffuser 1.
  • the second side wall 4 of the diffuser 1 is in the in Figure 2
  • the illustrated embodiment of the diffuser 1 is part of a diffuser plate 12.
  • the diffuser plate 12 comprises the individual pressure compensation openings 7, 7 'and the first ring channel 10, the first ring channel 10 being arranged behind the pressure compensation openings 7, 7'.
  • FIG 3 shows a top view of a diffuser 1.
  • the diffuser 1 comprises a diffuser plate 12.
  • the diffuser plate 12 comprises a number of pressure compensation openings 7, 7 ', each of which fluidly connects the flow cross sections of the diffuser 1 to a first ring channel 10.
  • the first ring channel 10 is arranged behind the pressure compensation openings 7, 7 '.
  • the first ring channel 10 is, as in the Figure 3 shown, designed as a so-called continuous annulus.
  • the first ring channel 10 can, as already in the Figure 1 and the Figure 2 illustrated, either be integrated directly into the diffuser plate 12, or alternatively, can be incorporated into a separate wall, the separate wall being arranged behind the diffuser plate 12.
  • Each of the pressure equalization openings 7, 7 'in Figure 3 The diffuser plate 12 shown is arranged between two adjacent blades 6, 6 '.
  • Each of the blades 6, 6 ′ comprises a pressure side 22 and a suction side 23, the pressure side 22 and the suction side 23 of each blade 6, 6 ′ from a blade leading edge 8 and from a blade leading edge 8 'of this blade 6, 6' are limited.
  • the blade 6 ′ in FIG Figure 3 a blade leading edge 8 and a blade leading edge 8 ', which respectively limit the pressure side 22 and the suction side 23 of this blade 6'.
  • Each of the number of pressure equalization openings 7, 7 ' is arranged between the pressure side 22 of one blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5.
  • the one in the Figure 3 arranged in the diffuser passage between the blade 6 and the blade 6 'pressure equalization opening 7 such that it is arranged between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5.
  • the individual pressure equalization openings 7, 7 ' are in the Figure 3 formed as slots.
  • the individual pressure compensation openings 7, 7 ' can each be designed as a bore and / or slot.
  • the first ring channel 10 is divided by separating means 13 into a number of individual subchannel regions 11, 11 'which are separated from one another.
  • two diffuser passages are assigned to each of the sub-channel regions 11, 11 ′ of the first ring channel 10.
  • the pressure compensation openings 7, 7 ' are not an integral part of the first ring channel 10.
  • the subdivision of the first ring channel 10 into individual sub-channel areas ensures that pressure equalization takes place only between adjacent blades 6, 6 'of a sub-channel area 11, 11'. In this way, the pressure equalization between blades within a sub-channel area can be limited locally. So-called closed subchannel areas result from the individual subchannel areas.
  • a pressure equalization takes place in the Figure 3 embodiment no longer takes place over the complete first ring channel 10, as is the case in the embodiments of FIG Figure 1 and the Figure 2 is the case with a continuous ring channel.
  • the separating means 13 can be designed, for example, as partitions.
  • the individual partition walls 13 are located on the side of the diffuser 1 facing away from the flow.
  • the subdivision of the first ring channel 10 into individual subchannel regions that are independent of one another in terms of flow technology can contribute to increased stability and an improvement in the efficiency of the diffuser 1.
  • the individual subchannel areas 11, 11 'within the first ring channel 10 can be produced, for example, by so-called additive manufacturing methods. Alternatively, it would also be possible to divide the first ring channel 10 into individual sub-channel regions 11, 11 'by abutment on an adjacent component, such as a bearing housing of the radial compressor 100 (not shown).
  • Figure 4 shows a top view of a further embodiment of the diffuser 1 according to the invention.
  • Figure 4 shows the diffuser plate 12 of the diffuser 1.
  • a number of pressure compensation openings 7, 7 ', 7 " are incorporated, each of which fluidly connects the narrowest flow cross sections of the diffuser 1 with the ring channel 10, the first ring channel 10 behind the pressure compensation openings 7, 7 ', 7 "is arranged.
  • the illustrated embodiment of the diffuser 1 differs from that in FIG Figure 3 Embodiment shown in that each of the individual subchannel regions 11, 11 'comprises three pressure compensation openings 7, 7', 7 "with the three blades 6, 6 ', 6".
  • the partial channel region 11 of the first ring channel 10 is provided with corresponding reference numerals.
  • designs can also be implemented in which, by appropriate separation, more than three blades divide a partial channel area of the first ring channel 10.
  • Figure 5 shows a further embodiment of the diffuser 1 according to the invention with a diffuser plate 12 of the diffuser 1 in plan view.
  • the diffuser plate 12 shown in this embodiment Figure 5 is in principle with that in the Figure 3 illustrated embodiment of the diffuser 1 identical.
  • the embodiment of the Figure 5 differs from the embodiment of Figure 3 only in that in the diffuser plate 12 Figure 5 in addition to a first ring channel 10, a second ring channel 20 is provided.
  • the second ring channel 20 in the diffuser plate 12 has the task of fluidly connecting the diffuser passages from non-adjacent blades.
  • the ring channel 20 connects the blades of the partial channel area 11 with the blades of the partial channel area 11 ".
  • the second ring channel 20 can be in the diffuser plate 12 into which the first ring channel 10 is also worked in. Alternatively, the second ring channel 20 can be worked into a separate wall which is arranged behind the diffuser plate 12 if the diffuser plate 12 has pressure equalization openings of the side walls 3, 4 with pressure compensation openings 7, 7 'of the diffuser channel section 2 or in the third side wall 15, which is located behind one of the side walls 3, 4 with pressure compensation openings 7, 7'.
  • two diffuser passages can be fluidically mite inander connect, the two diffuser passages are not arranged directly next to each other and adjacent.
  • a diffuser passage which comprises the pressure compensation opening 7
  • a diffuser passage which comprises the pressure compensation opening 7
  • a diffuser passage which comprises the pressure compensation opening 7 ′′.
  • pressure compensation between blades or diffuser passages from non-adjacent subchannel regions can take place
  • Application can also be incorporated in the diffuser 1 more than two ring channels.
  • Fig. 6 shows a section of a diffuser plate 12 with examples of possible alignments of pressure compensation openings in a diffuser passage between two adjacent blades 6, 6 '.
  • the embodiment of the Figure 6 differs from the embodiments of FIG Figures 3 . 4 and 5 only in that the in Figure 6 pressure equalization openings 7-1 and 7-2 shown as examples within a diffuser passage of two adjacent diffuser blades 6, 6 'can each have different orientations with respect to the diffuser plate 12 or positions.
  • Each of the blades 6, 6 'of the Figure 6 each comprises a pressure side 22 and a suction side 23.
  • the pressure side 22 and the suction side 23 of each blade 6, 6 ' are delimited by a blade leading edge 8 and a blade leading edge 8' of the respective blade 6, 6 '.
  • the pressure compensation opening 7-1 located in the diffuser passage between the blade 6 and the blade 6 ' is arranged or aligned such that, for example, the pressure compensation opening 7-1 between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5 is arranged.
  • Fig. 7 shows an example of an orientation or a possible position of a pressure compensation opening 7, 7 'within a diffuser plate 12 and with respect to the main flow direction 52 of the fluid in the diffuser channel section 2.
  • the diffuser channel section is formed by the side wall 3 and the side wall 4, the side wall 4 being a component of the diffuser plate 12.
  • the pressure equalization opening 7, 7 ' is in the embodiment of the Figure 7 incorporated in the diffuser plate 12 and is connected to the first ring channel 10.
  • the Figure 7 additionally shows the direction of flow of the fluid in the diffuser channel section 2, which is represented by a vector 52.
  • the orientation of the in the Figure 7 shown pressure equalization opening 7, 7 ', which is incorporated in the side wall 4 of the diffuser channel section 2, is determined by an angle of attack 54, which is defined as the angle of attack 54 of the pressure compensation opening 7, 7' to the surface of the side wall 4 facing the diffuser channel section 2.
  • the angle of attack 54 in the embodiment of FIG Figure 7 can preferably be in a range between greater than 0 degrees and approximately less than 180 degrees in order to reduce fluid losses in the diffuser channel section 2.
  • Fig. 8 shows a schematic illustration of a turbocharger arrangement 150 with a bladed diffuser 2.
  • the turbocharger arrangement 150 comprises a diffuser 2, which is fluidly connected to a first ring channel 10 via pressure compensation openings 7, 7 '(not shown).
  • the diffuser 2 is connected to a compressor wheel 101, the compressor wheel 101 being driven by a turbine 151 via a shaft 153.
  • the diffuser 2 and the compressor wheel 101 are components of a radial compressor 100.
  • the first ring channel 10 is connected via a connecting channel 30 to a pressure plenum 31, which is also referred to as a ring channel plenum.
  • a fluid is fed into the pressure plenum 31 as a flushing agent or as a flushing medium, which fluid is preferably designed as flushing air and which, however, can also or additionally be used for cooling.
  • the fluid in the embodiment of the Figure 8 is provided by a fluid source 35.
  • This fluid source 35 which can also be referred to as a pressure source, can preferably be designed as a charge air cooler.
  • the charge air cooler is supplied with compressed air by the radial compressor 100 and cools the compressed air of the radial compressor 100 down to a certain temperature before it is supplied to an engine (not shown).
  • the fluid from the charge air cooler which is designed as a flushing agent, is then fed to the pressure plenum 31.
  • the pressure plenum 31 is in the embodiment shown Figure 8 additionally connected to the compressor wheel 101 via a channel 154, so that part of the flushing agent from the charge air cooler 35 can also be used to cool the compressor wheel 101. In this way, compressor wheel cooling can be implemented.
  • the first ring channel 10 is flushed with the flushing agent from the fluid source 35, the flushing agent being storable in the pressure plenum 31.
  • the connecting channel 30 is preferably designed as a bore with a defined diameter. However, the connecting channel 30 does not necessarily have to be designed as a bore with a specific diameter D, but can also be designed as an angular or otherwise shaped passage. Alternatively, the connection channel 30 can also be formed from a number of individual passages.
  • the geometric configuration of the connecting channel 30 is important in this respect, since it determines the pressure with which the detergent is passed through the connecting channel 30 into the first ring channel 10.
  • the amount of pressure in the first ring channel 10 should be minimally higher than a pressure which is formed in the diffuser channel section 2, so that Intended pressure equalization in the first ring channel 10 is not impaired.
  • the geometric configuration of the connecting channel 30 thus allows the pressure with which the washing-up liquid in the connecting channel 30 is transported to the first ring channel 10 to be set.
  • the flushing agent conveyed into the first ring channel 10 with a specific, set pressure ensures that the first ring channel 10 is flushed with flushing agent.
  • the flushing prevents contamination of the first ring channel 10 and clogging of the pressure equalization openings 7, 7 ', 7 ", 7"''by deposits of oil-containing particles, such as the air from the diffuser channel section 2, so that the flushing medium with a defined pressure can be introduced into the first ring channel 10, a defined pressure should be formed in the fluid source 35 and in the pressure plenum 31, which is greater in amount than a pressure in the first ring channel 10 and a pressure in the diffuser 2.
  • the pressure in the The amount of the fluid source 35 should be greater than a pressure in the pressure plenum 31 and a pressure in the ring channel 10 and a pressure in the diffuser channel section 2.
  • the fluid source 35 can also be designed as a compressed air network, in which case the fluid source 35 can also consist of a plurality of fluid sources which provide fluid for the pressure plenum 31.
  • a filter system 39 can be provided, which is installed between the pressure plenum 31 and the fluid source 35 in order to clean the detergent or fluid.
  • the fluid from the fluid source 35 can be used to rinse a second ring channel in addition to the first ring channel 10 if a corresponding connection is established between the pressure plenum 31 and the second ring channel (not shown).
  • Fig. 9 shows a diffuser 2 with blading and pressure plenum 31 for a radial compressor.
  • the embodiment of the Figure 9 differs from the embodiment of Figure 1 in that the first ring channel 10 is connected to a pressure plenum 31 via a connecting channel 30.
  • a fluid under pressure is introduced from the pressure plenum 31, which is connected to the fluid source 35, via the connecting channel 30 into the first ring channel 10.
  • This has the effect that the first ring channel 10 is flushed with the flushing agent designed as a fluid from the fluid source 35 in order to loosen or close deposits and particle residues in the ring channel 10 and in the pressure compensation openings 7, 7 ', 7 ", 7"' prevent.
  • Another difference from the embodiment of the Figure 1 consists in that a compressor wheel cooling for cooling the compressor wheel 101 is additionally realized by the fluid from the pressure plenum 31 being conducted via a connecting channel 154 to the compressor wheel 101.

Description

TECHNISCHES GEBIET DER ERFINDUNGTECHNICAL FIELD OF THE INVENTION

Die vorliegende Erfindung betrifft einen Diffusor für einen Radialverdichter. Die Bezeichnung Radialverdichter umfasst im Folgenden auch sogenannte Mixed-Flow-Verdichter mit einer axialen Zuströmung und einer radialen Abströmung des Verdichterlaufrades. Der Anwendungsbereich dere vorliegenden Erfindung erstreckt sich zudem auch auf Verdichter mit einer rein radialen oder diagonalen Zu- oder Abströmung des Verdichterlaufrades. Weiterhin betrifft die vorliegende Erfindung einen Diffusor für einen Radialverdichter, wobei der Radialverdichter in einem Turbolader einsetzbar ist, und wobei der Turbolader eine Axialturbine oder eine Radial- oder eine sogenannte Mixed Flow-Turbine aufweisen kann.The present invention relates to a diffuser for a radial compressor. The term radial compressor in the following also includes so-called mixed-flow compressors with an axial inflow and a radial outflow of the compressor impeller. The scope of the present invention also extends to compressors with a purely radial or diagonal inflow or outflow of the compressor impeller. Furthermore, the present invention relates to a diffuser for a radial compressor, wherein the radial compressor can be used in a turbocharger, and wherein the turbocharger can have an axial turbine or a radial or a so-called mixed flow turbine.

STAND DER TECHNIKSTATE OF THE ART

Aus dem Stand der Technik sind Diffusoren für den Einsatz in Radialverdichtern für Turboladeranwendungen bekannt. In einem Radialverdichter wird zunächst über ein dem Diffusor vorgeschaltetes Verdichterrad ein Fluid (z.B. Luft) axial angesaugt und im Verdichterrad beschleunigt und vorverdichtet. Dem Fluid wird dabei Energie zugeführt, die in Form von Druck, Temperatur, und kinetischer Energie vorliegt. Am Austritt des Verdichterrades herrschen hohe Strömungsgeschwindigkeiten. Die beschleunigte, verdichtete Luft verlässt das Verdichterrad tangential in Richtung des Diffusors. Im Diffusor wird die kinetische Energie der beschleunigten Luft in Druck umgesetzt. Dies geschieht durch eine Verzögerung der Strömung im Diffusor. Durch radiale Aufweitung wird Strömungsquerschnitts des Diffusors vergrössert. Das Fluid wird damit verzögert und Druck wird aufgebaut. Um in einem Turbolader mit Radialverdichter möglichst hohe Druckverhältnisse zu erreichen, können die darin verwendeten Diffusoren mit einer Beschaufelung versehen werden. Ein Beispiel für einen beschaufelten Diffusor zeigt die DE102008044505 . Die aus dem Stand der Technik bekannten Diffusoren mit Beschaufelung sind im allgemeinen als radiale parallelwandige Diffusoren mit Beschaufelung ausgebildet, wie zum Beispiel in der US4131389 gezeigt. Um bei gegebenem Gesamtdruckverhältnis einen höheren Verdichterwirkungsgrad zu erreichen, kann die Strömung im Diffusor stärker verzögert werden. Die Strömungsgeschwindigkeiten in der Spirale werden dadurch reduziert, wodurch die Wandreibungsverluste abnehmen und der Wirkungsgrad der Verdichterstufe verbessert wird. Aus dem Stand der Technik ist bekannt, dass der Einsatz von Diffusoren mit radialer Seitenwanddivergenz eine stärkere Verzögerung bei gleicher Baulänge gegenüber parallelwandigen Diffusoren erlaubt.Diffusers for use in radial compressors for turbocharger applications are known from the prior art. In a radial compressor, a fluid (eg air) is first drawn in axially via a compressor wheel upstream of the diffuser and accelerated and precompressed in the compressor wheel. Energy is supplied to the fluid in the form of pressure, temperature and kinetic energy. High flow velocities prevail at the outlet of the compressor wheel. The accelerated, compressed air leaves the compressor wheel tangentially in the direction of the diffuser. The kinetic energy of the accelerated air is converted into pressure in the diffuser. This is done by delaying the flow in the diffuser. The radial cross section of the diffuser is enlarged by radial expansion. This delays the fluid and builds up pressure. In order to achieve the highest possible pressure ratios in a turbocharger with a radial compressor, the diffusers used therein can be equipped with blading. An example of a bladed diffuser is shown in DE102008044505 , The diffusers with blading known from the prior art are generally designed as radial parallel-walled diffusers with blading, as for example in FIG US4131389 shown. In order to achieve a higher compressor efficiency for a given total pressure ratio, the flow in the diffuser can be decelerated more. This reduces the flow velocities in the spiral, which reduces the wall friction losses and improves the efficiency of the compressor stage. It is known from the prior art that the use of diffusers with radial side wall divergence allows a greater delay with the same overall length compared to parallel-walled diffusers.

Die im Diffusor durch Geometrievariation erreichbare Verzögerung bzw. Druckerhöhung für einen gegebenen Betriebspunkt ist jedoch begrenzt, da es bei zu starker Verzögerung zu Strömungsinstabilitäten aufgrund von Grenzschichtablösungen im Diffusor kommt. Die Grenzen des stabilen Betriebsbereichs des Diffusors bestimmen damit die Lage der Pumpgrenze des Verdichters im Verdichterkennfeld. Wird anstelle eines parallelwandigen Diffusors also ein Diffusor mit Seitenwanddivergenz eingesetzt - ein solcher Diffusor ist zum Beispiel in der WO 2012/116880 A1 und GB2041149 A beschrieben - so erhöht sich zwar der Wirkungsgrad bei gleichen Verdichterdruckverhältnissen, gleichzeitig verschiebt sich jedoch für ein gegebenes Verdichterdruckverhältnis die Pumpgrenze gegenüber dem Verdichter mit parallelwandigem Diffusor zu grösseren Massenströmen. Dieser Effekt ist unerwünscht. Die Verdichter-Kennfeldbreite wird dadurch reduziert und die Verwendbarkeit der Verdichterstufe für Anwednungen im Turbolader wird dadurch eingeschränkt. Eine Lösung besteht darin, einen Diffusorkanalabschnitt eines beschaufelten Diffusors über Druckausgleichsöffnungen mit einem Ringkanal fluidisch zu verbinden, um einen Druckausgleich zwischen einzelnen Diffusorpassagen des Diffusors, welche von benachbarten Diffusorschaufeln gebildet werden, zu ermöglichen. Jedoch kann bei dieser Lösung unter Verwendung von Druckausgleichsöffnungen das Problem entstehen, dass der Ringkanal und / oder die einzelnen Druckausgleichsöffnungen verstopfen, beispielsweise aufgrund von Rückständen und Ablagerungen aus einer Verdichterreinigung oder durch Partikel, welche sich in ölhaltiger Ansaugluft befinden. Dies hat negativen Einfluss auf die Pumpgrenze des Verdichters und kann im Extremfall dazu führen, dass ein an den Diffusor angeschlossener Motor nicht mehr betrieben werden kann.However, the delay or pressure increase that can be achieved in the diffuser by means of a geometry variation for a given operating point is limited, since the delay is too great Flow instabilities due to boundary layer detachments in the diffuser comes. The limits of the stable operating range of the diffuser thus determine the position of the surge limit of the compressor in the compressor map. If a diffuser with side wall divergence is used instead of a parallel-walled diffuser - such a diffuser is for example in the WO 2012/116880 A1 and GB2041149 A described - although the efficiency increases with the same compressor pressure ratios, at the same time, however, for a given compressor pressure ratio the pump limit shifts to larger mass flows compared to the compressor with a parallel-walled diffuser. This effect is undesirable. This reduces the compressor map width and limits the usability of the compressor stage for applications in the turbocharger. One solution is to fluidly connect a diffuser channel section of a bladed diffuser to an annular channel via pressure equalization openings in order to enable pressure equalization between individual diffuser passages of the diffuser, which are formed by adjacent diffuser blades. However, with this solution using pressure equalization openings, the problem can arise that the ring channel and / or the individual pressure equalization openings become blocked, for example due to residues and deposits from a compressor cleaning or due to particles which are in oil-containing intake air. This has a negative impact on the surge limit of the compressor and, in extreme cases, can mean that a motor connected to the diffuser can no longer be operated.

ZUSAMMENFASSUNG DER ERFINDUNGSUMMARY OF THE INVENTION

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen beschaufelten Diffusor mit radialer Seitenwandivergenz für Radialverdichter derart weiterzubilden, dass der Wirkungsgrad gegenüber parallwandigen Diffusoren verbessert wird und gleichzeitig die Strömung im Diffusor stabilisiert wird, um das Pumpverhalten des Verdichters zu verbessern. Eine weitere Aufgabe der vorliegenden Erfindung besteht darin, frühzeitige Grenzschichtablösungen an den Diffusorschaufeln und an den Seitenwänden des Diffusors in einzelnen Diffusorpassagen infolge zu starker Verzögerungen zu vermeiden oder zu verringern. Ausserdem besteht eine weitere Aufgabe der vorliegenden Erfindung darin, sicherzustellen, dass der Diffusor auch bei möglichen Verunreinigungen aufgrund von Ablagerungen und Rückständen aus ölhaltiger Ansaugluft aus dem Verdichter in seiner Funktionsweise nicht beeinträchtigt wird.The present invention has for its object to develop a bladed diffuser with radial side wall convergence for radial compressors in such a way that the efficiency compared to parallel-walled diffusers is improved and at the same time the flow in the diffuser is stabilized in order to improve the pumping behavior of the compressor. Another object of the present invention is to avoid or reduce premature boundary layer detachments on the diffuser vanes and on the side walls of the diffuser in individual diffuser passages due to excessive delays. Furthermore, it is a further object of the present invention to ensure that the function of the diffuser is not impaired even in the event of possible contamination due to deposits and residues from the intake air containing oil from the compressor.

Die Aufgabe wird durch die Merkmale des unabhängigen Patentanspruches 1 gelöst.The object is achieved by the features of independent claim 1.

Insbesondere wird die Aufgabe durch einen Diffusor für einen Radialverdichter gelöst, wobei der Diffusor einen Diffusorkanalabschnitt umfasst, welcher von einer ersten Seitenwand und einer zweiten Seitenwand gebildet wird, wobei die erste Seitenwand und die zweite Seitenwand in Strömungsrichtung zumindest teilweise zueinander divergent angeordnet sind. Weiterhin umfasst der Diffusor einen Schaufelkranz mit einer Anzahl von Schaufeln, wobei die Schaufeln zumindest teilweise im Diffusorkanalabschnitt angeordnet sind, wobei jede der Schaufeln eine Druckseite und eine Saugseite aufweist, und wobeiIn particular, the object is achieved by a diffuser for a radial compressor, the diffuser comprising a diffuser channel section which is formed by a first side wall and a second side wall, the first side wall and the second Sidewall are at least partially divergent from each other in the flow direction. Furthermore, the diffuser comprises a blade ring with a number of blades, the blades being arranged at least partially in the diffuser channel section, each of the blades having a pressure side and a suction side, and wherein

die Druckseite und die Saugseite einer jeden Schaufel von einer Schaufeleintrittskante und von einer Schaufelaustrittskante dieser Schaufel begrenzt werden. Weiterhin umfasst der Diffusor eine Anzahl von Druckausgleichsöffnungen, welche in zumindest eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, wobei jede der Anzahl von Druckausgleichsöffnungen zwischen der Druckseite einer Schaufel und der Saugseite der benachbarten Schaufel des Schaufelkranzes angeordnet ist. Weiterhin umfasst der Diffusor einen ersten Ringkanal, welcher hinter den Druckausgleichsöffnungen angeordnet ist, wobei der erste Ringkanal mit dem Diffusorkanalabschnitt über mindestens zwei der Druckausgleichsöffnungen fluidisch verbunden ist, wodurch eine Anzahl von Diffusorpassagen des Diffusors miteinander fluidisch verbindbar sind, wobei als Diffusorpassage ein Bereich zwischen zwei benachbarten Schaufeln des Schaufelkranzes im Diffusorkanalabschnitt bezeichnet wird, wobei die Anzahl von Druckausgleichsöffnungen, welche in zumindest eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, in einem Bereich der jeweiligen Seitenwand angeordnet sind, in welchem die erste Seitenwand und zweite Seitenwand in Strömungsrichtung zueinander divergent angeordnet sind. Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal über einen Verbindungskanal mit einem Druckplenum verbindbar, wodurch ein Fluid aus dem Druckplenum in den ersten Ringkanal strömen kann, damit der erste Ringkanal mit dem Fluid gespült wird.the pressure side and the suction side of each blade are delimited by a blade leading edge and by a blade leading edge of this blade. Furthermore, the diffuser comprises a number of pressure compensation openings, which are incorporated in at least one of the two side walls of the diffuser channel section, each of the number of pressure compensation openings being arranged between the pressure side of a blade and the suction side of the adjacent blade of the blade ring. Furthermore, the diffuser comprises a first ring channel, which is arranged behind the pressure compensation openings, the first ring channel being fluidically connected to the diffuser channel section via at least two of the pressure compensation openings, as a result of which a number of diffuser passages of the diffuser can be fluidly connected to one another, a region between two being used as the diffuser passage adjacent blades of the blade ring in the diffuser channel section is referred to, the number of pressure equalization openings which are incorporated in at least one of the two side walls of the diffuser channel section being arranged in a region of the respective side wall in which the first side wall and second side wall are arranged to be divergent to one another in the flow direction , In one embodiment of the present invention, the first ring channel can be connected to a pressure plenum via a connecting channel, as a result of which a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.

Der dieser Ausführungsform zugrunde liegende Kerngedanke besteht darin, dass bei einem Diffusor mit Seitenwanddivergenz, der beschaufelte Diffusorkanalabschnitt des Diffusors über Druckausgleichsöffnungen verfügt, welche in zumindest in eine der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet sind, und wobei der Diffusorkanalabschnitt des Diffusors mit einem ersten Ringkanal fluidisch verbunden ist und wobei der erste Ringkanal über einen Verbindungskanal mit einem Druckplenum verbindbar ist, wodurch ein Fluid aus dem Druckplenum in den ersten Ringkanal strömen kann, damit der erste Ringkanal mit dem Fluid gespült wird.The core idea on which this embodiment is based is that in the case of a diffuser with side wall divergence, the bladed diffuser channel section of the diffuser has pressure compensation openings which are incorporated in at least one of the two side walls of the diffuser channel section, and the diffuser channel section of the diffuser being fluidly connected to a first ring channel and wherein the first ring channel can be connected to a pressure plenum via a connecting channel, whereby a fluid can flow from the pressure plenum into the first ring channel so that the first ring channel is flushed with the fluid.

Dies bewirkt den Vorteil, dass über das als Spülmedium ausgebildete Fluid, welches aus dem Druckplenum in den ersten Ringkanal strömt, um den Ringkanal mit Fluid zu spülen, mögliche Ablagerungen und Rückstände aus Verkokung durch ölhaltige Ansaugluft, welche den Ringkanal und die Druckausgleichsöffnungen verstopfen könnte, aus dem Ringkanal und damit auch aus den Druckausgleichsöffnungen gespült werden. Auf diese Weise kann verhindert werden, dass die Druckausgleichsöffnungen durch Ablagerungen verschlossen werden und das Volumen des Ringkanals stark reduziert wird.This has the advantage that possible deposits and residues from coking caused by oil-containing suction air, which could clog the ring channel and the pressure compensation openings, via the fluid designed as a flushing medium, which flows from the plenum of pressure into the first ring channel in order to flush the ring channel with fluid. be flushed out of the ring channel and thus also out of the pressure compensation openings. In this way it can be prevented that the pressure compensation openings are closed by deposits and the volume of the ring channel is greatly reduced.

Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass im Ringkanal ein Druckausgleich stattfinden kann, welcher einer Strömungsablösung bei den Diffusorschaufeln im beschaufelten Diffusorkanalabschnitt aufgrund zu starker Strömungsverzögerungen entgegenwirkt und eine Strömungsablösung damit ausgleicht.Another advantage of the present invention is that a pressure equalization can take place in the ring channel, which causes flow separation in the diffuser blades in the bladed diffuser channel section due to excessive flow delays counteracts and compensates for a flow separation.

Ein weiterer Vorteil der vorliegenden Erfindung besteht darin, dass durch den Druckausgleich, welcher im Ringkanal erfolgt, zugleich auch ein Druckausgleich zwischen den einzelnen Passagen des Diffusors im Diffusorkanalabschnitt stattfindet, was wiederum zu einer Reduktion der ungleichmässigen Belastung von einzelnen Diffusorpassagen im Diffusorkanalabschnitt führt. Eine Diffusorpassage wird dabei definiert als ein Raum oder ein Abschnitt zwischen zwei benachbarten Diffusorschaufeln. Ungleichmässige Belastungen von einzelnen Diffusorpassagen im Diffusorkanalabschnitt entstehen beispielsweise durch Asymmetrien von Verdichtergehäuse und Luftsaugstutzen des Verdichters und das dadurch hervorgerufene nicht rotationssymmetrische Druckfeld im Abströmbereich des Diffusors, Fertigungs und Einbautoleranzen sowie durch instationäre Strömungseffekte. Der Druckausgleich ermöglicht es, beginnende Instabilitäten in einzelnen Diffusorpassagen auszugleichen, indem die Stabilitätsreserven von anderen, noch stabil laufenden Diffusorpassagen genutzt werden. Dadurch wird der stabile Arbeitsbereich des Diffusors und des Verdichters insgesamt soweit erweitert, bis alle Diffusorpassagen in den Bereich der instabilen Strömung kommen. Die Folge davon ist, dass sich die Pumpgrenze des Verdichters zu geringeren Volumenströmen hin verschiebt und sich der nutzbare Bereich des Verdichterkennfelds vergrössert.Another advantage of the present invention is that the pressure equalization that takes place in the ring channel also results in a pressure equalization between the individual passages of the diffuser in the diffuser channel section, which in turn leads to a reduction in the uneven loading of individual diffuser passages in the diffuser channel section. A diffuser passage is defined as a space or a section between two adjacent diffuser blades. Uneven loads on individual diffuser passages in the diffuser channel section arise, for example, from asymmetries in the compressor housing and air intake port of the compressor and the resulting non-rotationally symmetrical pressure field in the outflow area of the diffuser, manufacturing and installation tolerances, and through transient flow effects. The pressure compensation makes it possible to compensate for instabilities in individual diffuser passages, by using the stability reserves of other, still stable, diffuser passages. As a result, the stable working area of the diffuser and the compressor is expanded as a whole until all diffuser passages come into the area of the unstable flow. The consequence of this is that the pump limit of the compressor shifts towards lower volume flows and the usable area of the compressor map increases.

Bei einer Ausführungsform der vorliegenden Erfindung ist das Druckplenum mit einer Fluidquelle verbunden, wobei die Fluidquelle ausgebildet ist, Fluid für das Druckplenum bereitzustellen.In one embodiment of the present invention, the pressure plenum is connected to a fluid source, the fluid source being designed to provide fluid for the pressure plenum.

Bei einer Ausführungsform der vorliegenden Erfindung ist die Fluidquelle als ein Ladeluftkühler ausgebildet, wobei der Ladeluftkühler ausgebildet ist, Fluid bereitzustellen, und wobei das Fluid aus dem Ladeluftkühler in das Druckplenum einleitbar ist.In one embodiment of the present invention, the fluid source is designed as a charge air cooler, the charge air cooler being designed to provide fluid, and the fluid being able to be introduced from the charge air cooler into the pressure plenum.

Hierbei soll angemerkt werden, dass das Fluid aus dem Ladeluftkühler, welches beispielsweise als Spülmedium ausgebildet ist, auch beziehungsweise zusätzlich zur Kühlung eines Verdichterrads des Radialverdichters verwendbar ist.It should be noted here that the fluid from the charge air cooler, which is designed, for example, as a flushing medium, can also or additionally be used for cooling a compressor wheel of the radial compressor.

Bei einer Ausführungsform der vorliegenden Erfindung ist zwischen dem Druckplenum und der Fluidquelle ein Filtersystem zur Reinigung des Fluids installiert.In one embodiment of the present invention, a filter system for cleaning the fluid is installed between the pressure plenum and the fluid source.

Bei einer Ausführungsform der vorliegenden Erfindung ist eine Turboladeranordnung vorgesehen, welche einen Diffusor umfasst.In one embodiment of the present invention, a turbocharger arrangement is provided which comprises a diffuser.

Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal in einer der beiden Seitenwände des Diffusorkanalabschnitts eingearbeitet.In one embodiment of the present invention, the first ring channel is incorporated in one of the two side walls of the diffuser channel section.

Bei einer Ausführungsform der vorliegenden Erfindung sind die Druckausgleichsöffnungen jeweils als Bohrung oder/und als Schlitz ausgebildet. Alternativ könnte eine Druckausgleichsöffnung jedoch auch aus mehreren einzelnen Bohrungen oder Schlitzen ausgebildet sein.In one embodiment of the present invention, the pressure compensation openings are each designed as a bore and / or as a slot. Alternatively, however, a pressure compensation opening could also be formed from several individual bores or slots.

Bei einer Ausführungsform der vorliegenden Erfindung ist die Ausrichtung jeder der Druckausgleichsöffnungen in der jeweiligen Seitenwand des Diffusorkanalabschnitts durch einen Anstellwinkel bestimmt wird, der als der Anstellwinkel der jeweiligen Druckausgleichsöffnung zu der dem Difffusorkanalabschnitt zugewandten Fläche dieser Seitenwand definiert ist.In one embodiment of the present invention, the orientation of each of the pressure equalization openings in the respective side wall of the diffuser channel section is determined by an angle of attack, which is defined as the angle of attack of the respective pressure equalization opening to the surface of this side wall facing the diffuser channel section.

Bei einer Ausführungsform der vorliegenden Erfindung ist der erste Ringkanal durch Trennmittel in eine Anzahl von einzelnen, gegeneinander abgetrennte Teilkanalbereiche des ersten Ringkanals unterteilt. Auf diese Weise kann ein Druckausgleich zwischen Diffusorpassagen innerhalb eines Teilkanalbereichs lokal begrenzt werden.In one embodiment of the present invention, the first ring channel is divided by separating means into a number of individual, sub-channel areas of the first ring channel that are separated from one another. In this way, pressure equalization between diffuser passages within a subchannel area can be limited locally.

Bei einer Ausführungsform der vorliegenden Erfindung umfasst jeder Teilkanalbereich des ersten Ringkanals mindestens zwei Druckausgleichsöffnungen. Hierbei ist jedoch allgemein zu beachten, dass die Druckausgleichsöffnungen nicht integraler Bestandteil des Ringkanals sein müssen.In one embodiment of the present invention, each sub-channel region of the first ring channel comprises at least two pressure compensation openings. However, it should be noted in general that the pressure compensation openings do not have to be an integral part of the ring channel.

Bei einer Ausführungsform der vorliegenden Erfindung ist in einer der Seitenwände mit Druckausgleichsöffnungen des Diffusorkanalabschnitts, mindestens ein zweiter Ringkanal eingearbeitet, wodurch die Diffusorpassagen von zwei nicht benachbarten Schaufeln des Schaufelkranzes fluidisch miteinander verbindbar sind.In one embodiment of the present invention, at least one second ring channel is incorporated in one of the side walls with pressure compensation openings in the diffuser channel section, as a result of which the diffuser passages of two non-adjacent blades of the blade ring can be fluidly connected to one another.

Bei einer Ausführungsform der vorliegenden Erfindung ist die erste oder zweite Seitenwand des Diffusorkanalabschnitts als eine Diffusorplatte ausgebildet, wobei in der Diffusorplatte die Anzahl der Druckausgleichsöffnungen und mindestens ein Ringkanal eingearbeitet sind.In one embodiment of the present invention, the first or second side wall of the diffuser channel section is designed as a diffuser plate, the number of pressure compensation openings and at least one ring channel being incorporated in the diffuser plate.

Eine Ausführungsform der vorliegenden Erfindung umfasst einen Radialverdichter mit einem Diffusor.One embodiment of the present invention includes a radial compressor with a diffuser.

KURZE BESCHREIBUNG DER ZEICHNUNGENBRIEF DESCRIPTION OF THE DRAWINGS

Nachfolgend wird die Erfindung anhand von Ausführungsbeispielen beschrieben, die anhand von Zeichnungen näher erläutert werden. Hierbei zeigen:

  • Fig. 1 zeigt einen Diffusor mit Beschaufelung für einen Radialverdichter gemäss einer ersten Ausführungsform der vorliegenden Erfindung;
  • Fig. 2 zeigt einen Teilausschnitt eines Diffusors mit Beschaufelung für einen Radialverdichter gemäss einer zweiten Ausführungsform der vorliegenden Erfindung;
  • Fig. 3 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und mit einer Anzahl voneinander abgetrennter Teilkanalbereiche gemäss einer dritten Ausführungsform der vorliegenden Erfindung;
  • Fig. 4 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und mit einer Anzahl voneinander abgetrennter Teilkanalbereiche gemäss einer vierten Ausführungsform der vorliegenden Erfindung;
  • Fig. 5 zeigt eine Diffusorplatte mit Druckausgleichsöffnungen und einer Verbindung von nicht benachbarten Diffusorpassagen gemäss einer fünften Ausführungsform der vorliegenden Erfindung;
  • Fig. 6 zeigt einen Ausschnitt einer Diffusorplatte mit Beispielen für mögliche Ausrichtungen von Druckausgleichsöffnungen zwischen benachbarten Schaufeln in einer Diffusorpassage;
  • Fig. 7 zeigt ein Beispiel für eine Ausrichtung einer Druckausgleichsöffnung in einer Diffusorplatte;
  • Fig. 8 zeigt einen beschaufelten Diffusor für einen Radialverdichter mit Ringkanal und Druckplenum für einen Radialverdichter zur Anwendung in einer Turboladeranordnung gemäss einer sechsten Ausführungsform der vorliegenden Erfindung;
  • Fig. 9 zeigt in einer alternativen schematischen Abbildung einen beschaufelten Diffusor mit Ringkanal und Druckplenum für einen Radialverdichter gemäss einer siebten Ausführungsform der vorliegenden Erfindung.
The invention is described below using exemplary embodiments which are explained in more detail with reference to drawings. Here show:
  • Fig. 1 shows a diffuser with blading for a radial compressor according to a first embodiment of the present invention;
  • Fig. 2 shows a partial section of a diffuser with blading for a radial compressor according to a second embodiment of the present invention;
  • Fig. 3 shows a diffuser plate with pressure equalization openings and with a number of separated subchannel areas according to a third embodiment of the present invention;
  • Fig. 4 shows a diffuser plate with pressure equalization openings and with a number of separated sub-channel areas according to a fourth embodiment of the present invention;
  • Fig. 5 shows a diffuser plate with pressure equalization openings and a connection of non-adjacent diffuser passages according to a fifth embodiment of the present invention;
  • Fig. 6 shows a section of a diffuser plate with examples of possible orientations of pressure equalization openings between adjacent blades in a diffuser passage;
  • Fig. 7 shows an example of an alignment of a pressure compensation opening in a diffuser plate;
  • Fig. 8 shows a bladed diffuser for a radial compressor with an annular channel and pressure plenum for a radial compressor for use in a turbocharger arrangement according to a sixth embodiment of the present invention;
  • Fig. 9 shows an alternative schematic illustration of a bladed diffuser with ring channel and pressure plenum for a radial compressor according to a seventh embodiment of the present invention.

In der nachfolgenden Beschreibung werden für gleiche und gleich wirkende Teile identische Bezugszeichen verwendet.In the following description, identical reference numerals are used for identical and identically functioning parts.

AUSFÜHRLICHE BESCHREIBUNG DER ZEICHNUNGENDETAILED DESCRIPTION OF THE DRAWINGS

Fig. 1 zeigt einen Diffusor 1 mit Beschaufelung für einen Radialverdichter 100 gemäss einer ersten Ausführungsform der vorliegenden Erfindung. Der Diffusor 1 umfasst einen Diffusorkanalabschnitt 2, welcher von einer ersten Seitenwand 3 und einer zweiten Seitenwand 4 gebildet wird. Der Diffusorkanalabschnitt 2 erstreckt sich vom Verdichterrad bis zum Eintritt in die Verdichterspirale (nicht dargestellt). Die erste Seitenwand 3 und die zweite Seitenwand 4 sind in Strömungsrichtung zumindest teilweise zueinander divergent angeordnet. Der Diffusor 1 umfasst in der Figur 1 einen Schaufelkranz 5 mit einer Anzahl von einzelnen Schaufeln 6, 6', wobei die Schaufeln 6, 6' zumindest teilweise im Diffusorkanalabschnitt 2 angeordnet sind. Dies bedeutet, dass es in dem Diffusor 1 sowohl beschaufelte als auch unbeschaufelte Bereiche innerhalb des Diffusorkanalabschnitts 2 geben kann. In der Ausführungsform der Figur 1 sind in der zweiten Seitenwand 4 eine Anzahl von Druckausgleichsöffnungen 7, 7' eingearbeitet, wobei in der Seitenansicht der Figur 1 nur eine Druckausgleichsöffnung 7, 7' dargestellt ist. Die zweite Seitenwand 4 des Diffusors 1 befindet sich in der Ausführungsform der Figur 1 auf einer einem Turbinenrad (nicht dargestellt) zugewandten Seite, wobei das Turbinenrad ein Bestandteil einer Turboladeranordnung ist (nicht dargestellt), welche auch den Radialverdichter 100 umfasst. Der Diffusor 1 umfasst einen ersten Ringkanal 10, welcher hinter beziehungsweise nach den Druckausgleichsöffnungen 7, 7' angeordnet ist. Der erste Ringkanal 10 ist dabei als ein im wesentlichen ringförmiger durchgehender Kanal ausgebildet, welcher auch als ein offener Kanal bezeichnet werden kann. Der Druckausgleich erfolgt bei dem offenen Kanal also über dessen gesamten Umfang. Durch den Druckausgleich wird erreicht, dass die Strömung zwischen den Diffusorpassagen im Diffusorkanalabschnitt 2 stabilisiert wird, indem Stabilitätsreserven von benachbarten oder nicht benachbarten Diffusorpassagen genutzt werden können, um die Strömung in einzelnen Diffusorpassagen zu stabilisieren, welche bereits im instabilen Bereich betrieben werden. Als Diffusorpassage wird ein Raum oder ein Bereich oder ein Abschnitt zwischen zwei benachbarten Diffusorschaufeln bezeichnet. Fig. 1 shows a diffuser 1 with blading for a radial compressor 100 according to a first embodiment of the present invention. The diffuser 1 comprises a diffuser channel section 2, which is formed by a first side wall 3 and a second side wall 4. The diffuser channel section 2 extends from the compressor wheel until it enters the compressor spiral (not shown). The first side wall 3 and the second side wall 4 are at least partially divergent from one another in the flow direction. The diffuser 1 comprises in the Figure 1 a blade ring 5 with a number of individual blades 6, 6 ', the blades 6, 6' being at least partially arranged in the diffuser channel section 2. This means that in the diffuser 1 there can be both bladed and non-bladed areas within the diffuser channel section 2. In the embodiment of the Figure 1 a number of pressure compensation openings 7, 7 'are incorporated in the second side wall 4, wherein in the side view of the Figure 1 only one pressure compensation opening 7, 7 'is shown. The second side wall 4 of the diffuser 1 is in the embodiment of FIG Figure 1 on a side facing a turbine wheel (not shown), the turbine wheel being part of a turbocharger arrangement (not shown) which also includes the radial compressor 100. The diffuser 1 comprises a first ring channel 10, which is arranged behind or after the pressure compensation openings 7, 7 '. The first ring channel 10 is designed as an essentially annular continuous channel, which can also be referred to as an open channel. The pressure equalization takes place over the entire circumference of the open channel. The pressure equalization ensures that the flow between the diffuser passages in the diffuser channel section 2 is stabilized by using stability reserves from adjacent or non-adjacent diffuser passages to stabilize the flow in individual diffuser passages that are already operated in the unstable area. A space or an area or a section between two adjacent diffuser blades is referred to as a diffuser passage.

Der erste Ringkanal 10 kann als ein Bestandteil der Seitenwand 3, 4 direkt in eine oder in beide der Seitenwände 3, 4 integriert sein, sofern sichergestellt ist, dass der Ringkanal 10 stets hinter den Druckausgleichsöffnungen 7, 7' installiert ist. Möglich wäre jedoch auch eine Ausführungsform, in welcher in jeder der Seitenwände 3, 4 jeweils ein Ringkanal installiert ist, welcher über Druckausgleichsöffnungen 7, 7' mit dem Diffusorkanalabschnitt 2 fluidisch verbunden ist (nicht dargestellt).The first ring channel 10 can be integrated as a component of the side wall 3, 4 directly into one or both of the side walls 3, 4, provided that it is ensured that the ring channel 10 is always installed behind the pressure compensation openings 7, 7 '. However, an embodiment would also be possible in which an annular channel is installed in each of the side walls 3, 4 and is fluidically connected to the diffuser channel section 2 via pressure compensation openings 7, 7 '(not shown).

In der Ausführungsform der Figur 1 ist der erste Ringkanal 10 in einer dritten Seitenwand 15 eingearbeitet, wobei die dritte Seitenwand 15 hinter beziehungsweise nach der zweiten Seitenwand 4 des Diffusorkanalabschnitts 2 angeordnet ist und wobei in der zweiten Seitenwand 4 die Druckausgleichsöffnungen 7, 7' eingearbeitet sind. Die dritte Seitenwand 15 kann dabei auch als eine sogenannte Zwischenwand ausgebildet sein, welche zwischen der Verdichterseite und der Turbinenseite einer Turboladeranordnung angeordnet ist.In the embodiment of the Figure 1 the first ring channel 10 is incorporated in a third side wall 15, the third side wall 15 being arranged behind or after the second side wall 4 of the diffuser channel section 2 and the pressure equalization openings 7, 7 'being incorporated in the second side wall 4. The third side wall 15 can also be designed as a so-called partition, which is arranged between the compressor side and the turbine side of a turbocharger arrangement.

Jedoch könnte der Ringkanal 10 und damit auch die Druckausgleichsöffnungen 7, 7' auch ein Bestandteil der zweiten Seitenwand 4 beziehungsweise der ersten Seitenwand 3 des Diffusorkanalabschnitts 2 sein (nicht dargestellt), so dass die dritte Seitenwand 15 entfallen würde. Die Druckausgleichsöffnungen 7, 7' und der erste Ringkanal 10 wären dann in einem einstückgefertigten Bauteil eingearbeitet, wobei eine Fläche dieses Bauteils die erste Seitenwand 3 oder die zweite Seitenwand 4 bilden würde. Auch in dieser Ausführungsform wäre der Ringkanal 10 jedoch hinter den Druckausgleichsöffnungen 7, 7' angeordnet, so dass sichergestellt ist, dass der Ringkanal 10 über die Druckausgleichsöffnungen 7, 7' mit dem Diffusorkanalabschnitt 2 fluidisch verbunden ist und wodurch zugleich erreicht wird, dass die Anzahl der Strömungsquerschnitte des Diffusors 1 miteinander fluidisch verbunden sind. In der Ausführungsform der Figur 1 ist es sinnvoll, dass der Ringkanal 10 über mindestens zwei der Druckausgleichsöffnungen 7, 7' mit dem Diffusorkanalabschnitt 2 fluidisch verbunden ist. Jede der Druckausgleichsöffnungen 7, 7', welche in zumindest eine der beiden Seitenwände 3, 4 des Diffusorkanalabschnitts 2 eingearbeitet sind, sind in allen Ausführungsformen der Erfindung in einem Bereich der jeweiligen Seitenwand 3, 4 angeordnet, in welchem die erste Seitenwand 3 und zweite Seitenwand 4 in Strömungsrichtung zueinander divergent angeordnet sind.However, the ring channel 10 and thus also the pressure compensation openings 7, 7 'could also be a component of the second side wall 4 or the first side wall 3 of the diffuser channel section 2 (not shown), so that the third side wall 15 would be omitted. The pressure compensation openings 7, 7 'and the first ring channel 10 would then be incorporated in a one-piece component, one surface of this component forming the first side wall 3 or the second side wall 4. In this embodiment too, however, the ring channel 10 would be arranged behind the pressure equalization openings 7, 7 ', so that it is ensured that the ring channel 10 is fluidly connected to the diffuser channel section 2 via the pressure equalization openings 7, and thereby at the same time it is achieved that the number the flow cross sections of the diffuser 1 are fluidly connected to one another. In the embodiment of the Figure 1 it makes sense that the ring channel 10 is fluidly connected to the diffuser channel section 2 via at least two of the pressure compensation openings 7, 7 '. Each of the pressure equalization openings 7, 7 ', which are incorporated in at least one of the two side walls 3, 4 of the diffuser channel section 2, are arranged in all embodiments of the invention in a region of the respective side wall 3, 4, in which the first side wall 3 and second side wall 4 are arranged divergent to each other in the flow direction.

Die Druckausgleichsöffnungen 7, 7' können dabei jeweils als eine Bohrung und/oder als Schlitz ausgebildet sein. Alternativ könnte sich eine Druckausgleichsöffnung jedoch auch aus einer Mehrzahl von Oeffnungen zusammensetzen, also beispielsweise aus einer Mehrzahl von einzelnen Bohrungen oder Schlitzen oder eine Kombination von beiden Formen. Jedoch wäre auch eine andere Form der Druckausgleichsöffnung im Diffusor 1 realisierbar. In der Figur 1 sind die Druckausgleichsöffnungen 7, 7' zudem im beschaufelten Diffusorkanalabschnitt 2 des Diffusors 1 angeordnet. Damit lässt sich der Vorteil erzielen, dass Strömungsablösungen in diesem Bereich - dem beschaufelten Diffusorbereich - infolge zu starker Verzögerungen ausgeglichen werden. Alternativ oder zusätzlich könnten die Druckausgleichsöffnungen 7, 7' jedoch auch in einem unbeschaufelten Diffusorkanalabschnitt 2 angeordnet sein, dass heisst, dass eine Anzahl von einzelnen Druckausgleichsöffnungen 7, 7' in zumindest eine der beiden Seitenwände 3, 4 eingearbeitet sind und wobei in diesem Bereich des Diffusorkanalabschnitts 2, der von den beiden Seitenwänden 3, 4 gebildet wird, keine Diffusorschaufeln 6, 6' angeordnet sind. In der Ausführungsform der Figur 1 umfasst der Radialverdichter 100 mit dem erfindungsgemässen Diffusor 1 ausserdem ein Verdichterrad 40, ein Verdichtergehäuse 42 und ein Lagergehäuse 44. Zusätzliche oder weitere Bestandteile des Verdichters sind in der Figur aus Gründen der Uebersichtlichkeit jedoch nicht dargestellt. Figur 2 zeigt eine Profilansicht eines Teilausschnitts eines Diffusors 1 mit Beschaufelung für einen Radialverdichter 100 gemäss einer zweiten Ausführungsform der vorliegenden Erfindung. Die Figur 2 zeigt dabei einen Diffusor 1, welcher im Diffusorkanalabschnitt 2 eine Anzahl von Diffusorschaufeln 6, 6' des Schaufelkranzes 5 (nicht vollständig in Figur 2 dargestellt) umfasst. In der Ansicht der Figur 2 ist lediglich die zweite Seitenwand 4 des Diffusors 1 dargestellt. In der zweiten Seitenwand 4 sind Druckausgleichsöffnungen 7, 7' eingearbeitet, wobei in der Figur 2 in der Profilansicht nur eine Druckausgleichsöffnung dargestellt ist. In der Seitenwand 4 ist direkt hinter der Druckausgleichsöffnung 7, 7' ein Ringkanal 10 angeordnet. Der Ringkanal 10 ist also in der gezeigten Ausführungsform der Figur 2 Bestandteil der zweiten Seitenwand 4. Der Ringkanal 10 ermöglicht einen Druckausgleich zwischen einzelnen Diffusorschaufeln 6, 6', welche zumindesten teilweise innerhalb des seitenwanddivergenten Diffusorkanalabschnitts 2 angeordnet sind. Dadurch kann eine Strömungsablösung auf den einzelnen Diffusorschaufeln 6, 6' des Schaufelkranzes 5 des Diffusors 1 ausgeglichen werden. Strömungsablösungen treten bei Annäherung zur Pumpgrenze des Diffusors 1 zunächst in einzelnen stark belasteten Diffusorpassagen, also in Bereichen von zwei benachbarten Diffusorschaufeln 6, 6', auf, welche, bedingt durch Asymmetrien wie etwa im Verdichtergehäuse, ungleichmässig belastet werden. Die dargestellte Druckausgleichsöffnung 7, 7' der Figur 2 verbindet den ersten Ringkanal 10 mit den Strömungsquerschnitten des Diffusors 1.The pressure compensation openings 7, 7 'can each be designed as a bore and / or as a slot. As an alternative, however, a pressure equalization opening could also be composed of a plurality of openings, that is to say for example of a plurality of individual bores or slots or a combination of both shapes. However, another form of the pressure compensation opening in the diffuser 1 could also be realized. In the Figure 1 the pressure compensation openings 7, 7 'are also arranged in the bladed diffuser channel section 2 of the diffuser 1. This has the advantage that flow separations in this area - the bladed diffuser area - are compensated for due to excessive delays. As an alternative or in addition, the pressure compensation openings 7, 7 'could, however, also be arranged in a non-bladed diffuser channel section 2, which means that a number of individual pressure compensation openings 7, 7' are incorporated in at least one of the two side walls 3, 4 and in this area of the Diffuser channel section 2, which is formed by the two side walls 3, 4, no diffuser blades 6, 6 'are arranged. In the embodiment of the Figure 1 The radial compressor 100 with the diffuser 1 according to the invention also comprises a compressor wheel 40, a compressor housing 42 and a bearing housing 44. However, additional or further components of the compressor are not shown in the figure for reasons of clarity. Figure 2 shows a profile view of a partial section of a diffuser 1 with blading for a radial compressor 100 according to a second embodiment of the present invention. The Figure 2 shows a diffuser 1 which in the diffuser channel section 2 has a number of diffuser blades 6, 6 'of the blade ring 5 (not completely in FIG Figure 2 shown). In the view of the Figure 2 only the second side wall 4 of the diffuser 1 is shown. In the second side wall 4 pressure equalization openings 7, 7 'are incorporated, in which Figure 2 only one pressure equalization opening is shown in the profile view. An annular channel 10 is arranged in the side wall 4 directly behind the pressure compensation opening 7, 7 '. The ring channel 10 is thus in the embodiment shown Figure 2 Part of the second side wall 4. The ring channel 10 enables pressure equalization between individual diffuser blades 6, 6 ', which are at least partially arranged within the side wall divergent diffuser channel section 2. A flow separation on the individual diffuser blades 6, 6 ′ of the blade ring 5 of the diffuser 1 can thereby be compensated for. Flow separations occur when the pump limit of the diffuser 1 is approached initially in individual heavily loaded diffuser passages, that is to say in areas of two adjacent diffuser blades 6, 6 ', which are loaded unevenly due to asymmetries, such as in the compressor housing. The illustrated pressure compensation opening 7, 7 'of Figure 2 connects the first ring channel 10 to the flow cross sections of the diffuser 1.

Die zweite Seitenwand 4 des Diffusors 1 ist in der in Figur 2 dargestellten Ausführungsform des Diffusors 1 Bestandteil einer Diffusorplatte 12. Die Diffusorplatte 12 umfasst die einzelnen Druckausgleichsöffnungen 7, 7' sowie den ersten Ringkanal 10, wobei der erste Ringkanal 10 hinter den Druckausgleichsöffnungen 7, 7' angeordnet ist.The second side wall 4 of the diffuser 1 is in the in Figure 2 The illustrated embodiment of the diffuser 1 is part of a diffuser plate 12. The diffuser plate 12 comprises the individual pressure compensation openings 7, 7 'and the first ring channel 10, the first ring channel 10 being arranged behind the pressure compensation openings 7, 7'.

Figur 3 zeigt in Draufsicht einen Diffusor 1. Der Diffusor 1 umfasst eine Diffusorplatte 12. Die Diffusorplatte 12 umfasst eine Anzahl von Druckausgleichsöffnungen 7, 7', welche jeweils die Strömungsquerschnitte des Diffusors 1 mit einem ersten Ringkanal 10 fluidisch verbinden. Der erste Ringkanal 10 ist hinter den Druckausgleichsöffnungen 7, 7' angeordnet. Der erste Ringkanal 10 ist, wie in der Figur 3 gezeigt, als ein sogenannter durchgehender Ringraum ausgebildet. Der erste Ringkanal 10 kann dabei, wie bereits in der Figur 1 und der Figur 2 dargestellt, entweder direkt in der Diffusorplatte 12 integriert sein, oder alternativ, in einer separaten Wand eingearbeitet sein, wobei die separate Wand hinter der Diffusorplatte 12 angeordnet ist. Jede der Druckausgleichsöffnungen 7, 7' der in Figur 3 dargestellten Diffusorplatte 12 ist zwischen zwei benachbarten Schaufeln 6, 6' angeordnet. Jede der Schaufeln 6, 6' umfasst eine Druckseite 22 und eine Saugseite 23, wobei die Druckseite 22 und die Saugseite 23 einer jeden Schaufel 6, 6' von einer Schaufeleintrittskante 8 und von einer Schaufelaustrittskante 8' dieser Schaufel 6, 6' begrenzt werden. So umfasst beispielsweise die Schaufel 6' in der Figur 3 eine Schaufeleintrittskante 8 und eine Schaufelaustrittskante 8', welche jeweils die Druckseite 22 und die Saugseite 23 dieser Schaufel 6' begrenzen. Jede der Anzahl von Druckausgleichsöffnungen 7, 7' ist zwischen der Druckseite 22 einer Schaufel 6 und der Saugseite 23 der benachbarten Schaufel 6' des Schaufelkranzes 5 angeordnet ist. So ist beispielsweise die in der Figur 3 in der Diffusorpassage zwischen der Schaufel 6 und der Schaufel 6' liegende Druckausgleichsöffnung 7 derart angeordnet, dass diese zwischen der Druckseite 22 der Schaufel 6 und der Saugseite 23 der benachbarten Schaufel 6' des Schaufelkranzes 5 angeordnet ist. Figure 3 shows a top view of a diffuser 1. The diffuser 1 comprises a diffuser plate 12. The diffuser plate 12 comprises a number of pressure compensation openings 7, 7 ', each of which fluidly connects the flow cross sections of the diffuser 1 to a first ring channel 10. The first ring channel 10 is arranged behind the pressure compensation openings 7, 7 '. The first ring channel 10 is, as in the Figure 3 shown, designed as a so-called continuous annulus. The first ring channel 10 can, as already in the Figure 1 and the Figure 2 illustrated, either be integrated directly into the diffuser plate 12, or alternatively, can be incorporated into a separate wall, the separate wall being arranged behind the diffuser plate 12. Each of the pressure equalization openings 7, 7 'in Figure 3 The diffuser plate 12 shown is arranged between two adjacent blades 6, 6 '. Each of the blades 6, 6 ′ comprises a pressure side 22 and a suction side 23, the pressure side 22 and the suction side 23 of each blade 6, 6 ′ from a blade leading edge 8 and from a blade leading edge 8 'of this blade 6, 6' are limited. For example, the blade 6 ′ in FIG Figure 3 a blade leading edge 8 and a blade leading edge 8 ', which respectively limit the pressure side 22 and the suction side 23 of this blade 6'. Each of the number of pressure equalization openings 7, 7 'is arranged between the pressure side 22 of one blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5. For example, the one in the Figure 3 arranged in the diffuser passage between the blade 6 and the blade 6 'pressure equalization opening 7 such that it is arranged between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5.

Die einzelnen Druckausgleichsöffnungen 7, 7' sind in der Figur 3 als Schlitze ausgebildet. Alternativ können die einzelnen Druckausgleichsöffnungen 7, 7' jeweils als Bohrung oder/und Schlitz ausgebildet sein. Denkbar wäre es jedoch, auch mehrere Bohrungen oder Schlitze vorzusehen, welche dann jeweils eine Druckausgleichsöffnung 7, 7' bilden.The individual pressure equalization openings 7, 7 'are in the Figure 3 formed as slots. Alternatively, the individual pressure compensation openings 7, 7 'can each be designed as a bore and / or slot. However, it would also be conceivable to provide a plurality of bores or slots, which then each form a pressure compensation opening 7, 7 '.

In der dargestellten Ausführungsform des Diffusors 1 der Figur 3 ist der erste Ringkanal 10 durch Trennmittel 13 in eine Anzahl von einzelnen, gegeneinander abgetrennter Teilkanalbereiche 11, 11' unterteilt. Jedem der Teilkanalbereiche 11, 11' des ersten Ringkanals 10 sind in der dargestellen Ausführungsform zwei Diffusorspassagen zugeordnet. Es soll jedoch verdeutlicht werden, dass die Druckausgleichsöffnungen 7, 7' nicht integraler Bestandteil von dem ersten Ringkanal 10 sind. Durch die Unterteilung des ersten Ringkanals 10 in einzelne Teilkanalbereiche wird erreicht, dass ein Druckausgleich nur zwischen jeweils benachbarten Schaufeln 6, 6' eines Teilkanalbereiches 11, 11' erfolgt. Auf diese Weise kann der Druckausgleich zwischen Schaufeln innerhalb eines Teilkanalbereichs lokal begrenzt werden. Durch die einzelnen Teilkanalbereiche entstehen sogenannte geschlossene Teilkanalbereiche. Ein Druckausgleich findet also in der Figur 3 dargestellten Ausführungsform nicht mehr über den kompletten ersten Ringkanal 10 statt, wie dies in den Ausführungsformen der Figur 1 und der Figur 2 bei einem durchgehenden Ringkanal der Fall ist. Die Trennmittel 13 können beispielsweise als Trennwände ausgebildet sein. Die einzelnen Trennwände 13 befinden sich dabei auf der strömungsabgewandten Seite des Diffusors 1. Die Unterteilung des ersten Ringkanals 10 in einzelne, voneinander strömungstechnisch unabhängige Teilkanalbereiche kann zu einer erhöhten Stabilität und einer Wirkungsgradverbesserung des Diffusors 1 beitragen. Die einzelnen Teilkanalbereiche 11, 11' innerhalb des ersten Ringkanals 10 lassen sich beispielsweise durch sogenannte additive Fertigungsmethoden herstellen. Alternativ wäre es auch möglich, den ersten Ringkanal 10 durch Anschlag an einem benachbarten Bauteil wie zum Beispiel einem Lagergehäuse des Radialverdichters 100 in einzelne Teilkanalbereiche 11, 11' aufzuteilen (nicht dargestellt).In the illustrated embodiment of the diffuser 1 Figure 3 the first ring channel 10 is divided by separating means 13 into a number of individual subchannel regions 11, 11 'which are separated from one another. In the embodiment shown, two diffuser passages are assigned to each of the sub-channel regions 11, 11 ′ of the first ring channel 10. However, it should be clarified that the pressure compensation openings 7, 7 'are not an integral part of the first ring channel 10. The subdivision of the first ring channel 10 into individual sub-channel areas ensures that pressure equalization takes place only between adjacent blades 6, 6 'of a sub-channel area 11, 11'. In this way, the pressure equalization between blades within a sub-channel area can be limited locally. So-called closed subchannel areas result from the individual subchannel areas. A pressure equalization takes place in the Figure 3 embodiment no longer takes place over the complete first ring channel 10, as is the case in the embodiments of FIG Figure 1 and the Figure 2 is the case with a continuous ring channel. The separating means 13 can be designed, for example, as partitions. The individual partition walls 13 are located on the side of the diffuser 1 facing away from the flow. The subdivision of the first ring channel 10 into individual subchannel regions that are independent of one another in terms of flow technology can contribute to increased stability and an improvement in the efficiency of the diffuser 1. The individual subchannel areas 11, 11 'within the first ring channel 10 can be produced, for example, by so-called additive manufacturing methods. Alternatively, it would also be possible to divide the first ring channel 10 into individual sub-channel regions 11, 11 'by abutment on an adjacent component, such as a bearing housing of the radial compressor 100 (not shown).

Figur 4 zeigt in Draufsicht eine weitere Ausführungsform des erfindungsgemässen Diffusors 1. Figur 4 zeigt dabei die Diffusorplatte 12 des Diffusors 1. In die Diffusorplatte 12 sind eine Anzahl von Druckausgleichsöffnungen 7, 7', 7" eingearbeitet, welche jeweils die engsten Strömungsquerschnitte des Diffusors 1 mit dem Ringkanal 10 fluidisch verbinden, wobei der erste Ringkanal 10 hinter den Druckausgleichsöffnungen 7, 7', 7" angeordnet ist. Die in der Figur 4 dargestellte Ausführungsform des Diffusors 1 unterscheidet sich von der in der Figur 3 gezeigten Ausführungsform darin, dass jeder der einzelnen Teilkanalbereiche 11, 11' drei Druckausgleichsöffnungen 7, 7', 7" mit den drei Schaufeln 6, 6', 6" umfasst. Aus Gründen der besseren Übersicht ist in der Figur 4 lediglich der Teilkanalbereich 11 des ersten Ringkanals 10 mit entsprechenden Bezugszeichen versehen. Alternativ sind auch Ausführungen realisierbar, bei welchen sich durch entsprechende Abtrennung mehr als drei Schaufeln einen Teilkanalbereich des ersten Ringkanals 10 teilen. Denkbar wäre auch, dass es Teilkanalbereiche innerhalb des ersten Ringkanals 10 gibt, welche jeweils eine unterschiedliche Anzahl von Schaufeln umfassen, also zum Beispiel ein Teilkanalbereich, welcher sich über zwei Schaufeln erstreckt und ein Teilkanalbereich, welcher drei Schaufeln umfasst. In der Ausführungsform der Figur 4 ist zudem durch den Richtungsvektor 52 exemplarisch die Hauptströmungsrichtung des Fluids in einer Diffusorpassage dargestellt, welche von der Schaufel 6 und der Schaufel 6' gebildet wird. Figure 4 shows a top view of a further embodiment of the diffuser 1 according to the invention. Figure 4 shows the diffuser plate 12 of the diffuser 1. In the diffuser plate 12, a number of pressure compensation openings 7, 7 ', 7 "are incorporated, each of which fluidly connects the narrowest flow cross sections of the diffuser 1 with the ring channel 10, the first ring channel 10 behind the pressure compensation openings 7, 7 ', 7 "is arranged. The in the Figure 4 The illustrated embodiment of the diffuser 1 differs from that in FIG Figure 3 Embodiment shown in that each of the individual subchannel regions 11, 11 'comprises three pressure compensation openings 7, 7', 7 "with the three blades 6, 6 ', 6". For the sake of a better overview is in the Figure 4 only the partial channel region 11 of the first ring channel 10 is provided with corresponding reference numerals. As an alternative, designs can also be implemented in which, by appropriate separation, more than three blades divide a partial channel area of the first ring channel 10. It would also be conceivable that there are sub-channel areas within the first ring channel 10, each of which comprises a different number of blades, for example a sub-channel area which extends over two blades and a sub-channel area which comprises three blades. In the embodiment of the Figure 4 is also exemplified by the direction vector 52 of the main flow direction of the fluid in a diffuser passage, which is formed by the blade 6 and the blade 6 '.

Figur 5 zeigt eine weitere Ausführungsform des erfindungsgemässen Diffusors 1 mit einer Diffusorplatte 12 des Diffusors 1 in Draufsicht. Die in dieser Ausführungsform dargestellte Diffusorplatte 12 der Figur 5 ist im Prinzip mit der in der Figur 3 dargestellten Ausführungsform des Diffusors 1 identisch. Die Ausführungsform der Figur 5 unterscheidet sich von der Ausführungsform der Figur 3 lediglich darin, dass in der Diffusorplatte 12 der Figur 5 neben einem ersten Ringkanal 10 ein zweiter Ringkanal 20 vorgesehen ist. Der zweite Ringkanal 20 in der Diffusorplatte 12 hat dabei die Aufgabe, die Diffusorpassagen von nicht benachbarten Schaufeln fluidisch miteinander zu verbinden. In der Ausführungsform der Figur 5 verbindet der Ringkanal 20 die Schaufeln des Teilkanalbereichs 11 mit den Schaufeln des Teilkanalbereichs 11". Auf diese Weise kann ein Druckausgleich zwischen nicht benachbarten Schaufeln realisiert werden, welche sich jeweils in unterschiedlichen Teilkanalbereichen der Diffusorplatte 1 befinden. Der zweite Ringkanal 20 kann in der Diffusorplatte 12 eingearbeitet sein, in welcher auch der erste Ringkanal 10 eingearbeitet ist. Alternativ kann der zweite Ringkanal 20 in einer separaten Wand eingearbeitet sein, welche hinter der Diffusorplatte 12 angeordnet ist, wenn die Diffusorplatte 12 über Druckausgleichsöffnungen verfügt. Alternativ kann der zweite Ringkanal 20 in einer der Seitenwände 3, 4 mit Druckausgleichsöffnungen 7, 7' des Diffusorkanalabschnitts 2 oder in der dritten Seitenwand 15, welche sich hinter einer der Seitenwände 3, 4 mit Druckausgleichsöffnungen 7, 7' befindet, eingearbeitet sein. Auf diese Weise lassen sich beispielsweise zwei Diffusorpassagen fluidisch miteinander verbinden, wobei die beiden Diffusorpassagen nicht unmittelbar nebeneinander und benachbart angeordnet sind. Anhand der Figur 5 veranschaulicht bedeutet dies, dass zum Beispiel eine Diffusorpassage, welche die Druckausgleichsöffnung 7 umfasst, fluidisch mit einer Diffusorpassage verbunden ist, welche die Druckausgleichsöffnung 7"' umfasst. Auf diese Weise kann ein Druckausgleich zwischen Schaufeln beziehungsweise von Diffusorpassagen von nicht benachbarten Teilkanalbereichen erfolgen. Je nach Anwendung können auch mehr als zwei Ringkanäle im Diffusor 1 eingearbeitet sein. Figure 5 shows a further embodiment of the diffuser 1 according to the invention with a diffuser plate 12 of the diffuser 1 in plan view. The diffuser plate 12 shown in this embodiment Figure 5 is in principle with that in the Figure 3 illustrated embodiment of the diffuser 1 identical. The embodiment of the Figure 5 differs from the embodiment of Figure 3 only in that in the diffuser plate 12 Figure 5 in addition to a first ring channel 10, a second ring channel 20 is provided. The second ring channel 20 in the diffuser plate 12 has the task of fluidly connecting the diffuser passages from non-adjacent blades. In the embodiment of the Figure 5 The ring channel 20 connects the blades of the partial channel area 11 with the blades of the partial channel area 11 ". In this way, pressure equalization can be realized between non-adjacent blades, which are each located in different partial channel areas of the diffuser plate 1. The second ring channel 20 can be in the diffuser plate 12 into which the first ring channel 10 is also worked in. Alternatively, the second ring channel 20 can be worked into a separate wall which is arranged behind the diffuser plate 12 if the diffuser plate 12 has pressure equalization openings of the side walls 3, 4 with pressure compensation openings 7, 7 'of the diffuser channel section 2 or in the third side wall 15, which is located behind one of the side walls 3, 4 with pressure compensation openings 7, 7'. In this way, for example, two diffuser passages can be fluidically mite inander connect, the two diffuser passages are not arranged directly next to each other and adjacent. Based on Figure 5 Illustrated, this means that, for example, a diffuser passage, which comprises the pressure compensation opening 7, is fluidly connected to a diffuser passage, which comprises the pressure compensation opening 7 ″. In this way, pressure compensation between blades or diffuser passages from non-adjacent subchannel regions can take place Application can also be incorporated in the diffuser 1 more than two ring channels.

Fig. 6 zeigt einen Ausschnitt einer Diffusorplatte 12 mit Beispielen für mögliche Ausrichtungen von Druckausgleichsöffnungen in einer Diffusorpassage zwischen zwei benachbarten Schaufeln 6, 6'. Die Ausführungsform der Figur 6 unterscheidet sich von den Ausführungsformen der Figuren 3, 4 und 5 lediglich darin, dass die in Figur 6 exemplarisch dargestellten Druckausgleichsöffnungen 7-1 und 7-2 innerhalb einer Diffusorpassage von zwei benachbarten Diffusorschaufeln 6, 6' jeweils unterschiedliche Ausrichtungen gegenüber der Diffusorplatte 12 beziehungsweise Positionen einnehmen können. Jede der Schaufeln 6, 6' der Figur 6 umfasst jeweils eine Druckseite 22 und eine Saugseite 23. Die Druckseite 22 und die Saugseite 23 einer jeden Schaufel 6, 6' werden dabei von einer Schaufeleintrittskante 8 und einer Schaufelaustrittskante 8' der jeweiligen Schaufel 6, 6' begrenzt. In der Figur 6 ist die in der Diffusorpassage zwischen der Schaufel 6 und der Schaufel 6' liegende Druckausgleichsöffnung 7-1 derart angeordnet beziehungsweise ausgerichtet, dass beispielsweise die Druckausgleichsöffnung 7-1 zwischen der Druckseite 22 der Schaufel 6 und der Saugseite 23 der benachbarten Schaufel 6' des Schaufelkranzes 5 angeordnet ist. Gleiches gilt für Anordnung der in der Figur 6 dargestellten Druckausgleichsöffnung 7-2. Fig. 6 shows a section of a diffuser plate 12 with examples of possible alignments of pressure compensation openings in a diffuser passage between two adjacent blades 6, 6 '. The embodiment of the Figure 6 differs from the embodiments of FIG Figures 3 . 4 and 5 only in that the in Figure 6 pressure equalization openings 7-1 and 7-2 shown as examples within a diffuser passage of two adjacent diffuser blades 6, 6 'can each have different orientations with respect to the diffuser plate 12 or positions. Each of the blades 6, 6 'of the Figure 6 each comprises a pressure side 22 and a suction side 23. The pressure side 22 and the suction side 23 of each blade 6, 6 'are delimited by a blade leading edge 8 and a blade leading edge 8' of the respective blade 6, 6 '. In the Figure 6 the pressure compensation opening 7-1 located in the diffuser passage between the blade 6 and the blade 6 'is arranged or aligned such that, for example, the pressure compensation opening 7-1 between the pressure side 22 of the blade 6 and the suction side 23 of the adjacent blade 6' of the blade ring 5 is arranged. The same applies to the arrangement of the Figure 6 shown pressure equalization opening 7-2.

In der Ausführungsform der Figur 6 befindet sich in der Diffusorpassage zwischen den zueinander benachbarten Diffusorschaufeln 6, 6' eine Druckausgleichsöffnung, also entweder die Druckausgleichsöffnung 7-1 oder die Druckausgleichsöffnung 7-2. Es wäre jedoch auch möglich, dass innerhalb einer Diffusorpassage mehrere Druckausgleichsöffnungen angeordnet sind, wobei die Lage und die Position der Mehrzahl von Druckausgleichsöffnungen innerhalb der Diffusorpassage voneinander verschieden sein kann.In the embodiment of the Figure 6 there is a pressure equalization opening in the diffuser passage between the mutually adjacent diffuser blades 6, 6 ′, that is to say either the pressure equalization opening 7-1 or the pressure equalization opening 7-2. However, it would also be possible for a plurality of pressure compensation openings to be arranged within a diffuser passage, the position and the position of the plurality of pressure compensation openings within the diffuser passage being able to differ from one another.

Fig. 7 zeigt ein Beispiel für eine Ausrichtung beziehungsweise einer möglichen Lage einer Druckausgleichsöffnung 7, 7' innerhalb einer Diffusorplatte 12 und in Bezug auf die Hauptströmungsrichtung 52 des Fluids in dem Diffusorkanalabschnitt 2. In der Figur 7 wird der Diffusorkanalabschnitt von der Seitenwand 3 und der Seitenwand 4 gebildet, wobei die Seitenwand 4 ein Bestandteil der Diffusorplatte 12 ist. Die Druckausgleichsöffnung 7, 7' ist in der Ausführungsform der Figur 7 in der Diffusorplatte 12 eingearbeitet und ist mit dem ersten Ringkanal 10 verbunden. Zur Veranschaulichung ist in der Figur 7 zusätzlich die Strömungsrichtung des Fluids im Diffusorkanalabschnitt 2 gezeigt, welche durch einen Vektor 52 abgebildet wird. Die Ausrichtung der in der Figur 7 dargestellten Druckausgleichsöffnung 7, 7', welche in der Seitenwand 4 des Diffusorkanalabschnitts 2 eingearbeitet ist, wird durch einen Anstellwinkel 54 bestimmt, welcher als der Anstellwinkel 54 der Druckausgleichsöffnung 7, 7' zu der dem Difffusorkanalabschnitt 2 zugewandten Fläche dieser Seitenwand 4 definiert ist. Der Anstellwinkel 54 in der Ausführungsform der Figur 7 kann dabei vorzugsweise in einem Bereich zwischen grösser 0 Grad und ungefähr kleiner 180 Grad liegen, um Fluidverluste im Diffusorkanalabschnitt 2 zu reduzieren. Fig. 7 shows an example of an orientation or a possible position of a pressure compensation opening 7, 7 'within a diffuser plate 12 and with respect to the main flow direction 52 of the fluid in the diffuser channel section 2. In the Figure 7 the diffuser channel section is formed by the side wall 3 and the side wall 4, the side wall 4 being a component of the diffuser plate 12. The pressure equalization opening 7, 7 'is in the embodiment of the Figure 7 incorporated in the diffuser plate 12 and is connected to the first ring channel 10. For illustration, see the Figure 7 additionally shows the direction of flow of the fluid in the diffuser channel section 2, which is represented by a vector 52. The orientation of the in the Figure 7 shown pressure equalization opening 7, 7 ', which is incorporated in the side wall 4 of the diffuser channel section 2, is determined by an angle of attack 54, which is defined as the angle of attack 54 of the pressure compensation opening 7, 7' to the surface of the side wall 4 facing the diffuser channel section 2. The angle of attack 54 in the embodiment of FIG Figure 7 can preferably be in a range between greater than 0 degrees and approximately less than 180 degrees in order to reduce fluid losses in the diffuser channel section 2.

Fig. 8 zeigt in schematischer Abbildung eine Turboladeranordnung 150 mit einem beschaufelten Diffusor 2. In der Ausführungsform der Figur 8 umfasst die Turboladeranordnung 150 einen Diffusor 2, welcher über Druckausgleichsöffnungen 7, 7' (nicht dargestellt) mit einem ersten Ringkanal 10 fluidisch verbunden ist. Der Diffusor 2 ist mit einem Verdichterrad 101 verbunden, wobei das Verdichterrad 101 über eine Welle 153 von einer Turbine 151 angetrieben wird. Der Diffusor 2 und das Verdichterrad 101 sind Bestandteile eines Radialverdichters 100. Der erste Ringkanal 10 ist über einen Verbindungskanal 30 mit einem Druckplenum 31, welches auch als Ringkanalplenum bezeichnet wird, verbunden. In das Druckplenum 31 wird als Spülmittel oder als Spülmedium ein Fluid geleitet, welches vorzugsweise als Spülluft ausgebildet ist und welches jedoch auch beziehungsweise zusätzlich zur Kühlung verwendbar ist. Das Fluid in der Ausführungsform der Figur 8 wird von einer Fluidquelle 35 bereitgestellt. Diese Fluidquelle 35, welche auch als Druckquelle bezeichnet werden kann, kann vorzugsweise als ein Ladeluftkühler ausgebildet sein. Der Ladeluftkühler wird vom Radialverdichter 100 mit verdichteter Luft gespeist und kühlt die verdichtete Luft des Radialverdichters 100 auf eine bestimmte Temperatur herab, bevor diese einem Motor zugeführt wird (nicht dargestellt). Das als Spülmittel ausgebildete Fluid aus dem Ladeluftkühler wird dann dem Druckplenum 31 zugeführt. Das Druckplenum 31 ist in der dargestellten Ausführungsform der Figur 8 zusätzlich über einen Kanal 154 mit dem Verdichterrad 101 verbunden, so dass ein Teil des Spülmittels aus dem Ladeluftkühler 35 auch zur Kühlung des Verdichterrads 101 eingesetzt werden kann. Auf diese Weise kann eine Verdichterradkühlung realisiert werden. Der erste Ringkanal 10 wird mit dem Spülmittel aus der Fluidquelle 35 gespült, wobei das Spülmittel im Druckplenum 31 speicherbar ist. Der Verbindungskanal 30 ist vorzugsweise als eine Bohrung mit einem definierten Durchmesser ausgebildet. Der Verbindungskanal 30 muss dabei jedoch nicht zwangsläufig als Bohrung mit einem bestimmten Durchmesser D ausgebildet sein, sondern kann auch als ein eckig oder anderweitig geformter Durchgang ausgebildet sein. Alternativ kann der Verbindungskanal 30 auch aus einer Anzahl von einzelnen Durchgängen gebildet sein. Die geometrische Ausgestaltung des Verbindungskanals 30 ist dabei insofern von Bedeutung, da diese bestimmt, mit welchem Druck das Spülmittel durch den Verbindungskanal 30 in den ersten Ringkanal 10 geleitet wird. Der Druck im ersten Ringkanal 10 sollte betragsmässig minimal höher sein, als ein Druck, welcher im Diffusorkanalabschnitt 2 ausgebildet ist, damit ein beabsichtigter Druckausgleich im ersten Ringkanal 10 nicht beeinträchtigt wird. Ausserdem soll vermieden werden, dass es zu einer massiven Ausblasung von Luft von dem ersten Ringkanal 10 in den Diffusorkanalabschnitt 2 kommt. Durch die geometrische Ausgestaltung des Verbindungskanals 30 lässt sich also der Druck einstellen mit welcher das Spülmittel im Verbindungskanal 30 zum ersten Ringkanal 10 transportiert wird. Durch das mit einem bestimmten, eingestellten Druck in den ersten Ringkanal 10 beförderte Spülmittel wird erreicht, dass der erste Ringkanal 10 von Spülmittel gespült wird. Die Spülung beugt einer Verschmutzung des ersten Ringkanals 10 und einer Verstopfung der Druckausgleichsöffnungen 7, 7', 7", 7''' durch Ablagerungen von ölhaltigen Partikeln, wie sie die Luft aus dem Diffusorkanalabschnitt 2 enthalten kann, vor. Damit das Spülmedium mit einem definierten Druck in den ersten Ringkanal 10 eingeleitet werden kann, sollte bereits in der Fluidquelle 35 und in dem Druckplenum 31 ein definierter Druck ausgebildet sein, welcher betragsmässig grösser ist als ein Druck im ersten Ringkanal 10 und ein Druck im Diffusor 2. Der Druck in der Fluidquelle 35 sollte dabei betragsmässig grösser sein, als ein Druck im Druckplenum 31 und ein Druck im Ringkanal 10 und ein Druck im Diffusorkanalabschnitt 2. Die Fluidquelle 35 kann dabei auch als ein Druckluftnetz ausgebildet sein. Die Fluidquelle 35 kann dabei auch aus einer Mehrzahl von Fluidquellen bestehen, welche Fluid für das Druckplenum 31 bereitstellen. Zusätzlich kann in der Ausführungsform der Figur 8 und Figur 9 ein Filtersystem 39 vorgesehen sein, welches zwischen dem Druckplenum 31 und der Fluidquelle 35 installiert ist, um das Spülmittel oder Fluid zu reinigen. Ganz allgemein kann auch vorgesehen sein, dass das Fluid aus der Fluidquelle 35 verwendet werden kann, um neben dem ersten Ringkanal 10 auch einen zweiten Ringkanal zu spülen, wenn eine entsprechende Verbindung zwischen dem Druckplenum 31 und dem zweiten Ringkanal hergestellt wird (nicht dargestellt). Fig. 8 shows a schematic illustration of a turbocharger arrangement 150 with a bladed diffuser 2. In the embodiment of FIG Figure 8 The turbocharger arrangement 150 comprises a diffuser 2, which is fluidly connected to a first ring channel 10 via pressure compensation openings 7, 7 '(not shown). The diffuser 2 is connected to a compressor wheel 101, the compressor wheel 101 being driven by a turbine 151 via a shaft 153. The diffuser 2 and the compressor wheel 101 are components of a radial compressor 100. The first ring channel 10 is connected via a connecting channel 30 to a pressure plenum 31, which is also referred to as a ring channel plenum. A fluid is fed into the pressure plenum 31 as a flushing agent or as a flushing medium, which fluid is preferably designed as flushing air and which, however, can also or additionally be used for cooling. The fluid in the embodiment of the Figure 8 is provided by a fluid source 35. This fluid source 35, which can also be referred to as a pressure source, can preferably be designed as a charge air cooler. The charge air cooler is supplied with compressed air by the radial compressor 100 and cools the compressed air of the radial compressor 100 down to a certain temperature before it is supplied to an engine (not shown). The fluid from the charge air cooler, which is designed as a flushing agent, is then fed to the pressure plenum 31. The pressure plenum 31 is in the embodiment shown Figure 8 additionally connected to the compressor wheel 101 via a channel 154, so that part of the flushing agent from the charge air cooler 35 can also be used to cool the compressor wheel 101. In this way, compressor wheel cooling can be implemented. The first ring channel 10 is flushed with the flushing agent from the fluid source 35, the flushing agent being storable in the pressure plenum 31. The connecting channel 30 is preferably designed as a bore with a defined diameter. However, the connecting channel 30 does not necessarily have to be designed as a bore with a specific diameter D, but can also be designed as an angular or otherwise shaped passage. Alternatively, the connection channel 30 can also be formed from a number of individual passages. The geometric configuration of the connecting channel 30 is important in this respect, since it determines the pressure with which the detergent is passed through the connecting channel 30 into the first ring channel 10. The amount of pressure in the first ring channel 10 should be minimally higher than a pressure which is formed in the diffuser channel section 2, so that Intended pressure equalization in the first ring channel 10 is not impaired. In addition, it should be avoided that there is a massive blowout of air from the first ring channel 10 into the diffuser channel section 2. The geometric configuration of the connecting channel 30 thus allows the pressure with which the washing-up liquid in the connecting channel 30 is transported to the first ring channel 10 to be set. The flushing agent conveyed into the first ring channel 10 with a specific, set pressure ensures that the first ring channel 10 is flushed with flushing agent. The flushing prevents contamination of the first ring channel 10 and clogging of the pressure equalization openings 7, 7 ', 7 ", 7"''by deposits of oil-containing particles, such as the air from the diffuser channel section 2, so that the flushing medium with a defined pressure can be introduced into the first ring channel 10, a defined pressure should be formed in the fluid source 35 and in the pressure plenum 31, which is greater in amount than a pressure in the first ring channel 10 and a pressure in the diffuser 2. The pressure in the The amount of the fluid source 35 should be greater than a pressure in the pressure plenum 31 and a pressure in the ring channel 10 and a pressure in the diffuser channel section 2. The fluid source 35 can also be designed as a compressed air network, in which case the fluid source 35 can also consist of a plurality of fluid sources which provide fluid for the pressure plenum 31. Additionally, in the embodiment of the Figure 8 and Figure 9 a filter system 39 can be provided, which is installed between the pressure plenum 31 and the fluid source 35 in order to clean the detergent or fluid. In general, it can also be provided that the fluid from the fluid source 35 can be used to rinse a second ring channel in addition to the first ring channel 10 if a corresponding connection is established between the pressure plenum 31 and the second ring channel (not shown).

Fig. 9 zeigt einen Diffusor 2 mit Beschaufelung und Druckplenum 31 für einen Radialverdichter. Die Ausführungsform der Figur 9 unterscheidet von der Ausführungsform der Figur 1 darin, dass der erste Ringkanal 10 über einen Verbindungskanal 30 mit einem Druckplenum 31 verbunden ist. Wie bereits zu der Ausführungsform der Figur 8 erläutert, wird aus dem Druckplenum 31, welcher mit der Fluidquelle 35 verbunden ist, ein Fluid unter Druck über den Verbindungskanal 30 in den ersten Ringkanal 10 eingeleitet. Dadurch wird die Wirkung erzielt, dass der erste Ringkanal 10 mit dem als Fluid ausgebildeten Spülmittel aus der Fluidquelle 35 gespült wird, um Ablagerungen und Partikelrückstände im Ringkanal 10 und in den Druckausgleichsöffnungen 7, 7', 7", 7"' zu lösen beziehungsweise zu verhindern. Ein weiterer Unterschied zur Ausführungsform der Figur 1 besteht darin, dass zusätzlich eine Verdichterradkühlung zur Kühlung des Verdichterrads 101 realisiert wird, indem das Fluid aus dem Druckplenum 31 über einen Verbindungskanal 154 zum Verdichterrad 101 geleitet wird. Fig. 9 shows a diffuser 2 with blading and pressure plenum 31 for a radial compressor. The embodiment of the Figure 9 differs from the embodiment of Figure 1 in that the first ring channel 10 is connected to a pressure plenum 31 via a connecting channel 30. As already for the embodiment of the Figure 8 explained, a fluid under pressure is introduced from the pressure plenum 31, which is connected to the fluid source 35, via the connecting channel 30 into the first ring channel 10. This has the effect that the first ring channel 10 is flushed with the flushing agent designed as a fluid from the fluid source 35 in order to loosen or close deposits and particle residues in the ring channel 10 and in the pressure compensation openings 7, 7 ', 7 ", 7"' prevent. Another difference from the embodiment of the Figure 1 consists in that a compressor wheel cooling for cooling the compressor wheel 101 is additionally realized by the fluid from the pressure plenum 31 being conducted via a connecting channel 154 to the compressor wheel 101.

LISTE DER BEZUGSZEICHENLIST OF REFERENCES

11
Diffusordiffuser
22
DiffusorkanalabschnittDiffuser duct section
33
Erste SeitenwandFirst side wall
44
Zweite SeitenwandSecond side wall
55
Schaufelkranzblade ring
6, 6', 6", 6'''6, 6 ', 6 ", 6' ''
Schaufel des SchaufelkranzesShovel of the shovel ring
7, 7', 7", 7''', 7-1, 7-27, 7 ', 7 ", 7' '', 7-1, 7-2
DruckausgleichsöffnungPressure equalization port
88th
Schaufeleintrittskante einer SchaufelBlade leading edge of a blade
8'8th'
Schaufelaustrittskante einer SchaufelBlade leading edge of a blade
1010
Erster RingkanalFirst ring channel
11, 11', 11"11, 11 ', 11 "
TeilkanalbereichSubchannel area
1212
Diffusorplattediffuser plate
1313
Trennmittelrelease agent
1515
SeitenwandSide wall
2020
Zweiter RingkanalSecond ring channel
2222
Druckseite einer DiffusorschaufelPressure side of a diffuser blade
2323
Saugseite einer DiffusorschaufelIntake side of a diffuser blade
3030
Verbindungskanalconnecting channel
3131
DruckplenumDelivery plenum
3535
Fluidquellefluid source
3939
Filtersystemfilter system
4040
Verdichterradcompressor
4242
Verdichtergehäuse (turbinenseitig)Compressor housing (turbine side)
4444
Lagergehäusebearing housing
5252
Richtungsvektor der Hauptströmungsrichtung des Fluids im DiffusorkanalabschnittDirection vector of the main flow direction of the fluid in the diffuser channel section
5454
Anstellwinkelangle of attack
100100
Radialverdichtercentrifugal compressors
101101
Verdichterradcompressor
150150
Turboladeranordnungturbocharger assembly
151151
Turbineturbine
153153
Wellewave
154154
VerdichterradkühlungleitungVerdichterradkühlungleitung

Claims (14)

  1. Diffuser for a radial compressor (100), comprising:
    a diffusor duct portion (2) which is formed by a first side wall (3) and a second side wall (4), wherein the first side wall (3) and the second side wall (4) are arranged so as to diverge at least partially from one another in the direction of flow,
    a blade ring (5) having a number of blades (6, 6'), wherein the blades (6, 6') are arranged at least partially in the diffusor duct portion (2), wherein each of the blades (6, 6') has a pressure side (22) and a suction side (23), and wherein the pressure side (22) and the suction side (23) of each blade (6, 6') are delimited by a blade leading edge (8) and by a blade trailing edge (8') of said blade (6, 6'),
    a number of pressure equalizing openings (7, 7') which are incorporated in at least one of the two side walls (3, 4) of the diffuser duct portion (2), wherein each of the number of pressure equalizing openings (7, 7') is arranged between the pressure side (22) of one blade (6) and the suction side (23) of the adjacent blade (6') of the blade ring (5),
    a first annular duct (10), which is arranged behind the pressure equalizing openings (7, 7'), wherein the first annular duct (10) is fluidically connected to the diffuser duct portion (2) via at least two of the pressure equalizing openings (7, 7'), with the result that a number of diffuser passages of the diffuser (1) are fluidically connectable together, wherein a region between two adjacent blades (6, 6') of the blade ring (5) in the diffuser duct portion (2) is denoted diffuser passage, and wherein the diffuser is characterized in that
    the number of pressure equalizing openings (7, 7') which are incorporated in at least one of the two side walls (3, 4) of the diffuser duct portion (2) are arranged in a region of the respective side wall (3, 4) in which the first side wall (3) and second side wall (4) are arranged so as to diverge at least partially from one another in the direction of flow.
  2. Diffuser according to Claim 1, wherein the first annular duct (10) is incorporated in one of the two side walls (3, 4) of the diffuser duct portion (2).
  3. Diffuser according to either of the preceding claims, wherein the pressure equalizing openings (7, 7') are each configured as a bore and/or as a slot.
  4. Diffuser according to one of the preceding claims, wherein the orientation of each of the pressure equalizing openings (7, 7') in the respective side wall (3, 4) of the diffuser duct portion (2) is determined by a setting angle (54) which is defined as the setting angle (54) of the respective pressure equalizing opening (7, 7') to that face of this side wall (3, 4) that faces the diffuser duct portion (2).
  5. Diffuser according to one of the preceding claims, wherein the first annular duct (10) is subdivided by separating means (13) into a number of individual, mutually separate duct subregions (11, 11') of the first annular duct (10).
  6. Diffuser according to Claim 5, wherein each duct subregion (11, 11') of the first annular duct (10) comprises at least two pressure equalizing openings (7, 7').
  7. Diffuser according to one of the preceding claims, wherein at least one second annular duct (20) is incorporated in one of the side walls (3, 4) with pressure equalizing openings (7, 7') of the diffuser duct portion (2), with the result that the diffuser passages of two nonadjacent blades (6, 6") of the blade ring (5) are fluidically connectable together.
  8. Diffuser according to one of the preceding claims, wherein the first or second side wall (3, 4) of the diffuser duct portion (2) is configured as a diffuser plate (12), wherein the number of pressure equalizing openings (7, 7') and at least one annular duct (10, 20) are incorporated in the diffuser plate (12).
  9. Diffuser according to Claim 1, wherein the first annular duct (10) is connectable to a pressure plenum (31) via a connecting duct (30), with the result that a fluid can flow from the pressure plenum (31) into the first annular duct (10) in order that the first annular duct (10) is flushed with the fluid.
  10. Diffuser according to Claim 9, wherein the pressure plenum (31) is connected to a fluid source (35), wherein the fluid source (35) is configured to provide fluid for the pressure plenum (31).
  11. Diffuser according to Claim 10, wherein the fluid source (35) is configured as a charge air cooler, wherein the charge air cooler is configured to provide fluid and wherein the fluid is introducible into the pressure plenum (31) from the charge air cooler.
  12. Diffuser according to one of Claims 10 to 11, wherein a filter system (39) for cleaning the fluid is installed between the pressure plenum (31) and the fluid source (35).
  13. radial compressor (100) having a diffuser (1) according to one of Claims 1 to 12.
  14. Turbocharger arrangement (150) comprising a radial compressor according to Claim 13.
EP15823510.1A 2014-12-23 2015-12-22 Diffuser for a centrifugal compressor Active EP3237760B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102014119558.2A DE102014119558A1 (en) 2014-12-23 2014-12-23 Diffuser for a centrifugal compressor
DE102014119562.0A DE102014119562A1 (en) 2014-12-23 2014-12-23 Diffuser for a centrifugal compressor
PCT/EP2015/081037 WO2016102594A1 (en) 2014-12-23 2015-12-22 Diffuser for a radial compressor

Publications (2)

Publication Number Publication Date
EP3237760A1 EP3237760A1 (en) 2017-11-01
EP3237760B1 true EP3237760B1 (en) 2020-02-05

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Application Number Title Priority Date Filing Date
EP15823510.1A Active EP3237760B1 (en) 2014-12-23 2015-12-22 Diffuser for a centrifugal compressor

Country Status (6)

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US (1) US10473115B2 (en)
EP (1) EP3237760B1 (en)
JP (1) JP7105563B2 (en)
KR (1) KR102511426B1 (en)
CN (1) CN107110178B (en)
WO (1) WO2016102594A1 (en)

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DE102017114007A1 (en) 2017-06-23 2018-12-27 Abb Turbo Systems Ag Diffuser for a centrifugal compressor
DE102017118950A1 (en) * 2017-08-18 2019-02-21 Abb Turbo Systems Ag Diffuser for a centrifugal compressor
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GB202213999D0 (en) * 2022-09-26 2022-11-09 Rolls Royce Plc Dynamic sealing assembly

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Also Published As

Publication number Publication date
WO2016102594A1 (en) 2016-06-30
KR102511426B1 (en) 2023-03-17
CN107110178A (en) 2017-08-29
US20170284401A1 (en) 2017-10-05
JP2018500502A (en) 2018-01-11
KR20170096636A (en) 2017-08-24
JP7105563B2 (en) 2022-07-25
EP3237760A1 (en) 2017-11-01
CN107110178B (en) 2020-03-10
US10473115B2 (en) 2019-11-12

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