EP3218086A1 - Process for removing a small-molecule contaminant from a chlorine compound stream - Google Patents
Process for removing a small-molecule contaminant from a chlorine compound streamInfo
- Publication number
- EP3218086A1 EP3218086A1 EP15790942.5A EP15790942A EP3218086A1 EP 3218086 A1 EP3218086 A1 EP 3218086A1 EP 15790942 A EP15790942 A EP 15790942A EP 3218086 A1 EP3218086 A1 EP 3218086A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chlorine compound
- small
- stream
- chlorine
- adsorbent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 150000001805 chlorine compounds Chemical class 0.000 title claims abstract description 140
- 239000000356 contaminant Substances 0.000 title claims abstract description 102
- 150000003384 small molecules Chemical class 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 74
- 239000003463 adsorbent Substances 0.000 claims abstract description 96
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910001868 water Inorganic materials 0.000 claims abstract description 60
- 238000001179 sorption measurement Methods 0.000 claims abstract description 45
- 238000003795 desorption Methods 0.000 claims abstract description 42
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000000460 chlorine Substances 0.000 claims abstract description 36
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 36
- 239000007792 gaseous phase Substances 0.000 claims abstract description 20
- 239000007791 liquid phase Substances 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 27
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 16
- 239000002808 molecular sieve Substances 0.000 claims description 12
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 12
- 238000009833 condensation Methods 0.000 claims description 11
- 230000005494 condensation Effects 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 239000012223 aqueous fraction Substances 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 2
- 229910010272 inorganic material Inorganic materials 0.000 claims description 2
- 239000011147 inorganic material Substances 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 229910021536 Zeolite Inorganic materials 0.000 claims 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N dichloromethane Substances ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 24
- 239000000047 product Substances 0.000 description 20
- 230000008929 regeneration Effects 0.000 description 19
- 238000011069 regeneration method Methods 0.000 description 19
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229950005499 carbon tetrachloride Drugs 0.000 description 5
- 229960001701 chloroform Drugs 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- -1 CH Chemical compound 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000012264 purified product Substances 0.000 description 3
- XMIIGOLPHOKFCH-UHFFFAOYSA-N 3-phenylpropionic acid Chemical compound OC(=O)CCC1=CC=CC=C1 XMIIGOLPHOKFCH-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000010795 gaseous waste Substances 0.000 description 2
- 150000004677 hydrates Chemical class 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001804 chlorine Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- KKFFNQXCJMNXHI-UHFFFAOYSA-L magnesium;diperchlorate;hydrate Chemical compound O.[Mg+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O KKFFNQXCJMNXHI-UHFFFAOYSA-L 0.000 description 1
- ACXCKRZOISAYHH-UHFFFAOYSA-N molecular chlorine hydrate Chemical compound O.ClCl ACXCKRZOISAYHH-UHFFFAOYSA-N 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/10—Selective adsorption, e.g. chromatography characterised by constructional or operational features
- B01D15/20—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to the conditioning of the sorbent material
- B01D15/203—Equilibration or regeneration
Definitions
- the present invention pertains to a process for removing a small-molecule contaminant from a chlorine compound stream, in particular a chlorine stream or a chloromethane stream.
- product streams are often formed which contain small-molecule contaminants, i.e. contaminants which have a molecular size which is below the molecular size of the chlorine compound.
- small-molecule contaminants are water, O2, H 2 , N 2 , CO2, CH3OH, CH , HCI, and CO. These contaminants are to be removed from the chlorine compound stream.
- the small-molecule contaminant according to the present invention is water.
- DE-A-19955142 describes a process for removing water from a continuously obtained liquid mixture comprising 1 ,2-dichloromethane, HCI, and water, by passing the stream over a molecular sieve at a temperature below 60°C and a pressure of 1 .5 bar, to effect adsorptive drying.
- the adsorbent may be regenerated by contacting it with nitrogen or air.
- DD-B-209182 describes a regeneration process using a nitrogen gas at different temperatures.
- US 5,269,834 discloses a process for treating liquid chlorine to remove inert gases therefrom, such as H 2 , N 2 , O 2 , CO2, and CO.
- the chlorine is contacted in the liquid phase with a molecular sieve, which acts as adsorbent.
- the adsorbent is periodically regenerated by heating, vacuum evacuating the column in which the sieve is present, and purging the molecular sieve with a gas to flush out impurities, followed by a further vacuum evaporation of the column.
- a disadvantage of the process according to US 5,269,834 is that the system includes a storage tank which stores, under pressure, the liquid chlorine that needs to be purified.
- the present invention pertains to a process for removing a small-molecule contaminant from a chlorine-compound stream, the process comprising an adsorption sequence comprising the steps of
- a chlorine compound stream comprising small molecule contaminant in the gaseous phase from the adsorbent, wherein the chlorine compound stream used in the desorption sequence is derived from the purified chlorine compound stream obtained in the adsorption sequence.
- small-molecule contaminants are adsorbed from the chlorine-compound stream when the chlorine compound stream is in the liquid phase using an adsorbent.
- the adsorbent is regenerated by contacting the adsorbent onto which small-molecule contaminants have been adsorbed with a chlorine compound stream in the gaseous phase, wherein the chlorine compound stream is derived from the stream resulting from the purified chlorine compound stream obtained in the adsorption sequence.
- the adsorbent is regenerated using part of the product stream.
- the process has a high flexibility, because the amount of regeneration gas required can be easily varied.
- the use of separate regeneration gases is always accompanied by the risk of introducing additional contaminants which can cross over to the product stream. This risk is also prevented in the process according to the invention. Further advantages of the process according to the invention and specific embodiments will become clear from the further specification.
- Figure 1 illustrates a first embodiment of the process according to the invention.
- Figure 2 illustrates a second embodiment of the process according to the invention.
- Figure 3 illustrates a third embodiment of the process according to the invention.
- Figure 4 illustrates a fourth embodiment of the process according to the invention.
- the starting material is a chlorine compound stream which is a chlorine stream or a chloromethane stream.
- the chlorine stream if used, generally comprises at least 95 wt.% of chlorine, in particular at least 98 wt.% of chlorine, more in particular at least 99 wt.% of chlorine. It further comprises small-molecule contaminants, such as one or more of water, O2, H 2 , N 2 , CO2, CH 3 OH, CH 4 , HCI, and CO. In particular, water may be present as small-molecule contaminant, e.g., in an amount of 5-2000 ppm, depending on origin, temperature, and pressure of the chlorine stream, in particular 20-1000 ppm, more in particular 50-500 ppm.
- oxygen is present in the chlorine stream, whether or not in combination with water in the ranges indicated above.
- Oxygen may, e.g., be present in an amount of 10-7500 ppm, depending on origin, temperature, and pressure of the chlorine stream.
- the chlorine stream comprises water, oxygen, or water and oxygen in the ranges stipulated above.
- chloromethane There are of course four types of chloromethane, namely monochloromethane, dichloromethane, trichloromethane, and tetrachloromethane. Unless specified otherwise, the term chloromethane as used in the present specification encompasses all compounds, and mixtures thereof.
- the chloromethane stream if used, generally comprises at least 95 wt.% of chloromethane, in particular at least 98 wt.% of chloromethane, more in particular at least 99 wt.% of chloromethane. It further comprises small- molecule contaminants, such as one or more of water, O2, H 2 , N 2 , CO2, CH 3 OH, CH , HCI, and CO. In particular, water may be present as small-molecule contaminant, e.g., in an amount of 5-3000 ppm, depending on origin, temperature, and pressure of the chloromethane stream, in particular 20-2000 ppm, more in particular 100-2000 ppm. The present invention is of particular relevancy to monochloromethane streams.
- the chlorine compound stream is a monochloromethane stream, which generally comprises at least 95 wt.% of monochloromethane, in particular at least 98 wt.% of monochloromethane, more in particular at least 99 wt.% of monochloromethane, in combination with the small-molecule contaminants specified above.
- Small-molecule contaminants which can be removed by the process according to the invention include water, O 2 , H 2 , N 2 , CO 2 , CH 3 OH, CH 4 , HCI, and CO.
- the process according to the invention is of particular interest for removing water from water-containing chlorine compound streams. This process can also be indicated as a drying process.
- the chlorine compound stream comprising a small-molecule contaminant is contacted in the liquid phase with an adsorbent for the small-molecule contaminant.
- the contacting takes place in the liquid phase. This means that temperature and pressure have to be selected such that the chlorine compound stream is liquid.
- Chlorine hydrate is a solid crystal the formation of which can interfere with the adsorption of water by the adsorbent. It can also lead to clogging of the equipment, and result in a corrosion issue.
- Condensation temperature i.e., the maximum temperature at which the composition is liquid, is dependent on pressure. With increasing pressure, the condensation temperature increases. The temperature at which hydrate formation takes place is not dependent on pressure. In consequence, at higher pressures, the difference between the condensation temperature and the hydration temperature increases, making for a wider temperature range at which the invention can be employed.
- suitable conditions include, for example, a pressure in the range of 8.44 to 20 bar, in combination with a temperature of 28.3 to 60°C. A pressure of at least 9 bar, in particular at least 10 bar may be preferred.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, in combination with a temperature of -50 to 60°C.
- a pressure in the range of 0.5 to 20 bar, in combination with a temperature of -50 to 60°C.
- the term "comprises water” means that the chlorine compound stream comprises at least 1 ppm of water.
- the wording "does not comprise water” means that the chlorine compound stream comprises less than 1 ppm of water.
- suitable conditions include, for example, a pressure in the range of 5 to 20 bar, in combination with a temperature of 21 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, in combination with a temperature of -40 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of 1 .6 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of -40 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of 1 .6 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of -40 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of 1 .45 to 60°C.
- suitable conditions include, for example, a pressure in the range of 0.5 to 20 bar, preferably 1 -5 bar, in combination with a temperature of -20 to 60°C.
- the liquid chlorine compound stream is contacted with an adsorbent for the small-molecule contaminant.
- the adsorbent is selected such that it has high affinity for the small-molecule adsorbent to be removed, but only limited affinity for the chlorine compound.
- the adsorbent is a porous material, in particular a porous inorganic material, the pore size of which is such that the small-molecule contaminant can enter the pores while the chlorine compound cannot.
- suitable adsorbents are molecular sieves, such as zeolites. The selection of the adsorbent depends on the nature of the chlorine compound and on the nature of the contaminant. It is within the scope of the skilled person to select a suitable adsorbent, where necessary using routine experimentation.
- preferred adsorbents for the removal of small-molecule contaminants from chlorine streams include molecular sieves 3A, 4A, and 5A.
- Further adsorbents that may be suitable include calcium chloride, calcium sulphate, silica, magnesium perchlorate hydrate, magnesium sulphate, potassium carbonate, and sodium sulphate.
- molecular sieves 3A, 4A, and 5A are all suitable. Where the contaminants are larger, such as methanol, methane, or hydrochloric acid, molecular sieves of type 4A or 5A may be more suitable.
- the adsorbent can be combined with materials known in the art to form a composition suitable for practical use. Suitable materials which can be combined with the adsorbent include binders, to bond the adsorbent particles together to form larger particles. Combinations of different types of adsorbent can also be used in this context.
- the adsorbent can, e.g., be present in the form of particles with a diameter of 0.5-10 mm, in particular 1 -5 mm, although other sizes may also be suitable.
- the reactor containing the adsorbent can have any form conventionally used in the art.
- the use of an adsorption column, wherein the adsorbent is present in a column with the feed being provided to one end of the column and the product being withdrawn from the other end of the column is considered preferred.
- Other embodiments include, e.g., fluidized bed adsorption and moving bed adsorption. These are considered less suitable here.
- the purified chlorine compound stream resulting from the adsorbent has a reduced concentration of small molecule contaminants as compared to the chlorine compound stream before it is contacted with the adsorbent.
- the amount of small-molecule contaminant present in the stream resulting from the adsorbent is at most 20% of the amount present in the chlorine compound stream before it is contacted with the adsorbent.
- the amount of small-molecule contaminant present in the stream resulting from the adsorbent is at most 10% of the amount present in the chlorine compound stream before it is contacted with the adsorbent, more in particular at most 5%.
- the small-molecule contaminant is water and the chlorine compound stream is a chlorine stream
- the small-molecule contaminant is water and the chlorine compound stream is a monochloromethane stream
- the monochloromethane product stream it is preferred for the monochloromethane product stream to have a water content below 100 ppm.
- the small-molecule contaminant is water and the chlorine compound stream is a dichloromethane stream, a trichloromethane stream, or a tetrachloromethane stream
- the product stream it is preferred for the product stream to have a water content below 100 ppm.
- the adsorbent is regenerated by contacting it with a gaseous chlorine compound stream which is derived from the purified chlorine compound stream resulting from the adsorbent.
- the amount used to regenerate the adsorbent is at most 40% of the purified chlorine compound stream resulting from the adsorbent, in particular at most 35%, even more in particular at most 25%, still more in particular at most 15%.
- at least 2% of the purified chlorine compound stream to regenerate the adsorbent e.g., at least 5%, in particular at least 10%.
- part of the liquid purified chlorine compound stream is converted to the gaseous phase to be used for regeneration of the adsorbent. Conversion to the gaseous phase can be carried out by increasing the temperature and/or decreasing the pressure, as will be evident to the skilled person.
- the part of the liquid purified chlorine compound stream to be used in regenerating the adsorbent is converted to the gaseous phase by increasing its temperature to a value of at least 50°C, more in particular at least 80°C, e.g. in the range of 90-120°C. In one embodiment this is done without the pressure being changed.
- a gaseous chlorine compound stream by increasing temperature and at the same time increasing pressure, as long as the temperature increase is sufficient to ensure that a gaseous phase is obtained.
- the adsorbent is contacted with a chlorine compound stream in the gaseous phase. This leads to desorption of the small-molecule contaminant from the adsorbent, and incorporation thereof in the gaseous chlorine compound stream, which is then withdrawn from the adsorbent.
- the temperature and pressure in the desorption step are not critical, as long as the chlorine compound stream is in the gaseous form. Suitable temperatures include a temperature in the range of 20-150°C, in particular 50-150°C, more in particular 80-120°C.
- Suitable pressures include a pressure in the range of 8.44- 15 bar in case Where the chlorine compound is chlorine; a pressure in the range of 5.1 -15 bar in case the chlorine compound is monochloromethane; and a pressure in the range of 1 -5 bar in case of other chlorine compounds.
- Temperature regulation can be carried out in a manner known in the art, applying external or internal heating or cooling as desired.
- no vacuum is applied during the desorption step. In this way, the formation of a low pressure chlorine compound containing waste stream is prevented, avoiding the significant costs associated with recompression and/or compression of this stream.
- the process for removing a small-molecule contaminant from a chlorine-compound stream comprises:
- the adsorbent containing small-molecule contaminant contacting the adsorbent containing small-molecule contaminant with a chlorine compound stream in the gaseous phase, and withdrawing a chlorine compound stream comprising small molecule contaminant in the gaseous phase from the adsorbent, wherein the chlorine compound stream used in the desorption sequence is derived from the purified chlorine compound stream obtained in the adsorption section. and wherein the desorption sequence is carried out at a pressure which is at least such that upon cooling to 0 ° C (at that same pressure), a liquid would be formed.
- the pressure preferably lies within the range of 8.44-15 bar for CI2, within the range of 5.1 -15 bar for CH 3 CI and for other chlorine compounds according to the present invention it lies within the range of 1 -5 bar.
- the desorption sequence is carried out at a pressure which is at least such that upon cooling to 15 C (at that same pressure), and most preferably at 30 C (at that same pressure), a liquid will be formed.
- all process steps are carried out at substantially the same pressure, i.e. no specific measures are carried out to ensure pressure difference between the various process steps.
- heaters and coolers are used to convert the various streams from the gaseous to liquid phase and vice versa, rather than compressors and decompressors, which are more cost-intensive apparatus.
- pressure drop will occur over the columns. This pressure drop can be compensated for by installing a pump after the chlorine drying column to increase the pressure of the outgoing chlorine compound stream.
- a liquid chlorine compound stream (1 ) is provided to a reactor (2) comprising an adsorbent.
- Purified stream (3) is removed from the adsorbent, and withdrawn through line (4).
- liquid compound stream (1 ) is discontinued and part of the purified stream (3) is provided through line (5) to a evaporator (7) where the liquid stream is converted to a gaseous stream (8) by increasing the temperature and/or decreasing the pressure.
- Gaseous chlorine compound stream (8) is provided to the adsorbent, to remove small-molecule contaminants therefrom.
- a gaseous chlorine compound stream comprising small molecule contaminant (9) is then withdrawn from the adsorbent.
- the liquid chlorine compound stream (1 ) processed in the adsorption stage and the gaseous stream (8) used in the desorption stage enter the reactor at the same side (concurrent adsorption/regeneration).
- the process according to the invention is by no means limited to this. In fact, it may be preferred for the adsorption/regeneration to be carried out countercurrently, wherein the chlorine compound stream which is used in the desorption sequence is provided to the reactor at the location where the purified chlorine compound stream is withdrawn from the reactor.
- This embodiment is presented in Figure 2.
- the gaseous chlorine compound stream comprising small molecule contaminants (2) withdrawn from the adsorbent in the regeneration step is provided to a condenser (1 1 1 ) to form a liquid stream (1 12), which is combined with the liquid chlorine compound stream (1 ).
- Condenser (1 1 1 ) also yields a gaseous waste stream (1 13) which contains most small-molecule contaminants, and optionally a liquid aqueous stream (1 14).
- the small-molecule contaminant is or comprises water
- it can be removed through gaseous waste stream (1 13) and/or through a liquid aqueous stream (1 14).
- a liquid aqueous stream (1 14) will not be formed.
- the process according to the invention is integrated in a two-step process for effecting removal of small- molecule contaminants, in particular water, from chlorine compound streams.
- the invention pertains to a process comprising the following steps:
- condensation step opens up the possibility of recycling the chlorine compound stream used to regenerate the adsorbent.
- at least part of the chlorine compound stream comprising small-molecule contaminant that is withdrawn in the gaseous phase from the adsorbent in the desorption step is provided to the condensation step.
- a starting gaseous chlorine compound stream comprising small- molecule contaminants (10) is provided to a condenser (1 1 ).
- pressure is increased and/or temperature is decreased, to form a liquid chlorine compound stream, which is withdrawn through line (1 ).
- a liquid water fraction may be formed, which is withdrawn through line (12).
- the liquid chlorine compound stream and the water fraction form separate phases.
- a gaseous small molecule contaminant fraction can be formed, which is withdrawn through line (13).
- the liquid chlorine compound stream (1 ) is provided to a reactor (2) comprising an adsorbent.
- Purified stream (3) is removed from the adsorbent, and withdrawn through line (4).
- liquid compound stream (1 ) is discontinued and part of the purified stream (3) is provided through line (5) to an evaporator (7) where the liquid stream is converted to a gaseous stream (8) by increasing the temperature and/or decreasing the pressure.
- Gaseous chlorine compound stream (8) is provided to the adsorbent.
- a gaseous chlorine compound stream comprising small molecule contaminant (9) is then withdrawn from the adsorbent, and recycled to condenser (1 1 ), in the figure by being combined with gaseous chlorine compound stream comprising small-molecule contaminants (10).
- the process according to the invention is carried out using at least two reactors, at least one of which is operated in adsorption mode while at least a further reactor is operated in desorption mode.
- An attractive way to carry out the invention is illustrated in Figure 4.
- two reactors (21 ) (22) comprising adsorbent are present, one of which is operated in adsorption mode, while the other is operated in desorption mode. Both reactors are connected to feed line (1 ) through lines (1 1 1 ) and (1 12), respectively, but only the line connected to the unit operating in adsorption mode is open. The feed line connected to the unit operating in desorption mode is closed.
- the feed stream (1 1 1 ) provides liquid chlorine compound stream to adsorption reactor (21 ).
- the purified product is removed through line (31 ). Part of the product is withdrawn through line (41 ). Another part of the product is provided to evaporator (71 ), and converted to the gaseous phase.
- the gaseous stream (81 ) thus obtained is provided to reactor (22), and results in desorption of small molecule contaminant from the adsorbent, and formation of a gaseous chlorine compound stream (91 ) comprising small molecule contaminant.
- Stream (91 ) can be recycled to condenser (1 1 ).
- reactor (21 ) switches from adsorption mode to desorption mode, and reactor (22) switches from desorption mode to adsorption mode.
- Feedstream (1 1 1 ) to reactor (21 ) is closed, and feedstream (1 12) to reactor (22) is opened.
- Purified product is withdrawn from reactor (22) through line (32). Part of the product is withdrawn through line (42). Another part of the product is provided to evaporator (72), and converted to the gaseous phase.
- the gaseous stream (82) thus obtained is provided to reactor (21 ), and results in desorption of small molecule contaminant from the adsorbent, and formation of a gaseous chlorine compound stream (92) comprising small molecule contaminant.
- Stream (92) can be recycled to condenser (1 1 ).
- Example 1 Water removal from a chlorine stream - computer model example
- a chlorine stream with a chlorine content of 99 wt.% and a water content of 1 wt.% is provided through line (10) to an operation as presented in Figure 4.
- the feed has a pressure of 8.5 bar (or higher) and a temperature of 100°C. The pressure is maintained during the entire operation.
- the condenser (1 1 ) the temperature is reduced to 28-30°C, depending on the pressure.
- a liquid water fraction is formed, and removed through line (12).
- a liquid chlorine stream is formed which contains about 300 ppm water.
- the stream is provided through line (1 1 1 ) to reactor (21 ), operating in adsorbent mode.
- the reactor contains an adsorbent, more specifically a 3A molecular sieve, and is at a temperature of 28-30°C.
- the product withdrawn from the reactor through line (31 ) has a temperature of 28-30°C, is at a pressure of 8.5 bar or higher, and has a water content of less than 10 ppm.
- the major fraction of the product (85%) is withdrawn from the process through line (41 ).
- a minor fraction (15%) is provided to evaporator (71 ) through line (51 ). In evaporator (71 ) the temperature of the fraction is increased to a value of 100°C, with the pressure being maintained at a value of at least 8.5 bar.
- the gaseous fraction is provided through line (81 ) to reactor (22), where it is contacted with an adsorbent being regenerated.
- the gaseous effluent withdrawn from reactor (22) through line (91 ) is chlorine with a water content of up to a number of 70 wt.% at a pressure of at least 8.5 bar 8 bar and a temperature of somewhat below 100°C. This stream is provided to condenser (1 1 ).
- reactor (21 ) Once the adsorbent in reactor (21 ) is saturated and the adsorbent in reactor (22) has been regenerated, reactor (21 ) will be operated in regeneration/desorption mode, while reactor (22) will be operating in adsorption mode. This means the product from condenser (1 1 ) is provided through line (1 12) to reactor (22), operating in adsorption mode. The rest of the process will be analogous to what has been described above.
- Example 2 Water removal from a monochloromethane (MCM) stream - computer model example
- a MCM stream with a MCM content of 80 wt.% and a water content of 20 wt.% is provided through line (10) to an operation as presented in Figure 4.
- the feed has a pressure of 5 bar and a temperature of 100°C. The pressure of 5 bar is maintained during the entire operation.
- the temperature is reduced to 20-30°C.
- a liquid water fraction is formed, and removed through line (12).
- a liquid MCM stream is formed which contains about 2000 ppm water.
- the stream is provided through line (1 1 1 ) to reactor (21 ), operating in absorbent mode.
- the reactor contains an adsorbent, more specifically a molecular sieve, e.g., molecular sieve 3A and is at a temperature of 20-30°C.
- the product withdrawn from the reactor through line (31 ) has a temperature of 20-30°C, is at a pressure of 5 bar, and has a water content of less than 10 ppm.
- the major fraction of the product (65%) is withdrawn from the process through line (41 ).
- a minor fraction (35%) is provided to evaporator (71 ) through line (51 ).
- the temperature of the fraction is increased to a value of 100°C, with the pressure being maintained at 5 bar.
- the gaseous fraction is provided through line (81 ) to reactor (22), where it is contacted with an adsorbent being regenerated.
- the gaseous effluent withdrawn from reactor (22) through line (91 ) is MCM with about 5700 ppm water at a pressure of 5 bar and a temperature of 100°C. This stream is provided to condenser (1 1 ).
- Figure 5 shows the adsorption breakthrough curves for the three adsorption cycles, indicated as, respectively, CSS A1 , CSS A2, and CSS A3. From the adsorption breakthrough results it can be seen that the behavior of the bed is the same for all three cases, proving that the column is regenerated completely under the experimental conditions applied.
- FIG 6 shows the water outlet concentrations during the desorption steps D1 and D2. It can be seen that the desorption steps give substantially the same results.
- Figure 7 shows the temperature and loading profiles during cyclic operation.
- the switch from adsorption to desorption cycle and vice versa is at the dashed vertical lines. It can be seen that the adsorption and desorption profile of the various cycles are quite similar. This means that the regeneration process is effective, and that a stable process is obtained.
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Abstract
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14192535 | 2014-11-10 | ||
| PCT/EP2015/075871 WO2016075033A1 (en) | 2014-11-10 | 2015-11-06 | Process for removing a small-molecule contaminant from a chlorine compound stream |
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| Publication Number | Publication Date |
|---|---|
| EP3218086A1 true EP3218086A1 (en) | 2017-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP15790942.5A Withdrawn EP3218086A1 (en) | 2014-11-10 | 2015-11-06 | Process for removing a small-molecule contaminant from a chlorine compound stream |
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| EP (1) | EP3218086A1 (en) |
| WO (1) | WO2016075033A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109289452A (en) * | 2018-10-25 | 2019-02-01 | 肖江江 | A kind of environment-friendly type chlorine production dehumidification device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119059875A (en) * | 2024-11-04 | 2024-12-03 | 安徽国星生物化学有限公司 | A chloromethane tail gas recovery process |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4440548A (en) * | 1982-04-19 | 1984-04-03 | Calgon Carbon Corporation | Pressure swing absorption system |
| EP0262849B1 (en) * | 1986-10-01 | 1992-07-29 | Imperial Chemical Industries Plc | Desulphurisation |
| US5269834A (en) * | 1992-10-13 | 1993-12-14 | Olin Corporation | Process for removal of inert gases from liquid chlorine and system therefor |
| DE19955142A1 (en) * | 1999-11-17 | 2001-05-31 | Krupp Uhde Gmbh | Process for drying product stream containing 1,2-dichloroethane from direct chlorination and/or oxychlorination of ethylene uses acid-resistant molecular sieve, e.g. type A zeolite |
| US6576138B2 (en) * | 2000-12-14 | 2003-06-10 | Praxair Technology, Inc. | Method for purifying semiconductor gases |
-
2015
- 2015-11-06 EP EP15790942.5A patent/EP3218086A1/en not_active Withdrawn
- 2015-11-06 WO PCT/EP2015/075871 patent/WO2016075033A1/en not_active Ceased
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| See also references of WO2016075033A1 * |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109289452A (en) * | 2018-10-25 | 2019-02-01 | 肖江江 | A kind of environment-friendly type chlorine production dehumidification device |
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