EP3198151B1 - Segmented fan wheel - Google Patents
Segmented fan wheel Download PDFInfo
- Publication number
- EP3198151B1 EP3198151B1 EP15770449.5A EP15770449A EP3198151B1 EP 3198151 B1 EP3198151 B1 EP 3198151B1 EP 15770449 A EP15770449 A EP 15770449A EP 3198151 B1 EP3198151 B1 EP 3198151B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fan wheel
- segments
- ring
- ring section
- vii
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005304 joining Methods 0.000 claims description 116
- 238000003466 welding Methods 0.000 claims description 48
- 230000007704 transition Effects 0.000 claims description 17
- 230000000295 complement effect Effects 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 229920001169 thermoplastic Polymers 0.000 claims description 9
- 239000004416 thermosoftening plastic Substances 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 5
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 description 38
- 239000000853 adhesive Substances 0.000 description 29
- 230000001070 adhesive effect Effects 0.000 description 29
- 230000008569 process Effects 0.000 description 28
- 238000004519 manufacturing process Methods 0.000 description 25
- 238000001746 injection moulding Methods 0.000 description 24
- 210000002105 tongue Anatomy 0.000 description 23
- 230000002787 reinforcement Effects 0.000 description 18
- 239000000463 material Substances 0.000 description 14
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- 239000000835 fiber Substances 0.000 description 10
- 230000008901 benefit Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000012783 reinforcing fiber Substances 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 239000011664 nicotinic acid Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 230000001154 acute effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 229920000965 Duroplast Polymers 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- -1 Polypropylene Polymers 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920006393 polyether sulfone Polymers 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000004638 Duroplast Substances 0.000 description 3
- 239000004760 aramid Substances 0.000 description 3
- 229920003235 aromatic polyamide Polymers 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 240000000491 Corchorus aestuans Species 0.000 description 2
- 235000011777 Corchorus aestuans Nutrition 0.000 description 2
- 235000010862 Corchorus capsularis Nutrition 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 240000006240 Linum usitatissimum Species 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- 241001442654 Percnon planissimum Species 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 2
- 235000009120 camo Nutrition 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 235000005607 chanvre indien Nutrition 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000011487 hemp Substances 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000002356 laser light scattering Methods 0.000 description 2
- GTUJJVSZIHQLHA-XPWFQUROSA-N pApA Chemical compound C1=NC2=C(N)N=CN=C2N1[C@@H]([C@@H]1O)O[C@H](COP(O)(O)=O)[C@H]1OP(O)(=O)OC[C@H]([C@@H](O)[C@H]1O)O[C@H]1N1C(N=CN=C2N)=C2N=C1 GTUJJVSZIHQLHA-XPWFQUROSA-N 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920003208 poly(ethylene sulfide) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920006375 polyphtalamide Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229920001431 Long-fiber-reinforced thermoplastic Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
- F04D19/022—Multi-stage pumps with concentric rows of vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/325—Rotors specially for elastic fluids for axial flow pumps for axial flow fans
- F04D29/326—Rotors specially for elastic fluids for axial flow pumps for axial flow fans comprising a rotating shroud
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/388—Blades characterised by construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/62—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
- F04D29/624—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/626—Mounting or removal of fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/50—Building or constructing in particular ways
- F05D2230/51—Building or constructing in particular ways in a modular way, e.g. using several identical or complementary parts or features
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
- F05D2260/36—Retaining components in desired mutual position by a form fit connection, e.g. by interlocking
Definitions
- Fan wheels can generally be understood to mean radial fan wheels, diagonal fan wheels, axial fan wheels, but also upstream guide or trailing guide wheels (stators) of fans.
- Fan wheels are made of different materials. For example, they can be made in one piece from fiber-reinforced plastics. Such a fan wheel manufacture has proven itself up to a certain outer diameter. For larger sizes, however, the required investment in injection molding tools and the price of parts increases so much due to the high machine sets for large injection molding machines that implementation is no longer profitable. In addition, the cylinders of the injection molding machines are usually not able to heat more than 15 kilograms of molten fiber-reinforced plastic to sufficiently high temperatures. For this reason it is also known to manufacture such fan wheels from several parts.
- Fan wheels are also known in which the blades are detachably connected to a hub with which the fan wheel sits on a drive shaft ( DE 10 2009 008 508 A1 ).
- Fan wheels are also known ( WO 20012/131617A1 ), in which the wings are designed in the form of hollow segments. They are placed together and then held together by a washer and cap that attaches to the top and bottom of the assembled wing segments. Such fan wheels can only be manufactured and assembled with great effort. The wing segments must first be assembled and positioned. Only then are the disk and the cap placed on the two sides of the assembled wing segments and fastened to them.
- Fan wheels are also known ( US2003/0235502A ) composed of block-shaped segments.
- Such fan wheels are very heavy and are only suitable for special applications.
- the invention is based on the object of designing the generic fan wheel in such a way that it can be produced inexpensively and easily.
- the fan wheel should only have a low weight and be able to withstand high loads, in particular high speeds.
- the area of the joining areas is enlarged by the protruding form-fitting part and the associated depression, as a result of which the fan wheel composed of the segments is given a high degree of stability and strength.
- a design that enlarges the joining areas differs from a conventional design in that the cross section through the joining areas does not approximately have the shape of one of the two walls of the ring has a short, straight connecting stretch that is approximately perpendicular to the walls. If the segments are connected to one another by means of adhesive, the adhesive surface is increased by the design that increases the joint surface, which leads to an increase in the strength of the fan wheel. This also applies if adjacent segments are welded to one another over a large area at the joining areas.
- this design which enlarges the joining surfaces, forms an additional form-fitting connection between adjacent segments, as a result of which the segments are prevented from shifting relative to one another transversely to the circumferential direction.
- such a configuration can make it easier to join the segments together in the manufacturing process, since the guide elements form an additional guide for adjacent segments relative to one another.
- the interlocking parts and the indentations form a tongue and groove connection, which leads to a secure connection of the segments.
- adjacent segments are joined together axially or radially or a combination of axially and radially, so that the protruding form-fitting part reaches the recess of the subsequent ring section section of the adjacent segment.
- the joining surface is increased considerably without increasing the wall thickness of the ring sections.
- the manufacturing process of the fan wheels according to the invention can be designed very economically, quickly and precisely.
- one-piece segments which have ring sections and fan blades or fan blade sections.
- the ring sections run essentially transversely to the fan blades or fan blade sections and extend with a directional component in the circumferential direction of the fan wheel.
- the edges of the ring sections lying transversely to the circumferential direction of the fan wheel form the joining areas when the fan wheel is assembled.
- the adjacent segments are connected to the joint areas such that despite the low Wall thickness of the ring sections a sufficiently strong connection between the segments is possible.
- the ring sections of the segments together form one or more rings.
- Rings can in particular be hub rings or cover rings which connect the vanes at their lateral ends to one another in the circumferential direction, or intermediate rings which are connected to the vanes in their intermediate regions between their lateral ends.
- the hub ring is advantageously used to connect the fan wheel to a drive motor.
- the cover ring is advantageously used to attach the stator to another device.
- the form-fitting part tapers towards its free end. This greatly simplifies the joining of adjacent segments.
- the indentation is arranged in the area between the upper side and the lower side of the ring section.
- the depression and accordingly also the form-fitting part can be provided approximately in half the thickness of the ring section.
- the recess is open to the top or bottom of the ring section.
- Such a design enables a simple and problem-free joining process when manufacturing the fan wheel. Since the recess is open on one side of the edge section, adjacent segments can be very easily placed together in the axial direction of the fan wheel during manufacture.
- edge of the ring sections having the form-fitting part and the recess is advantageously of stepped design.
- Such elements can be produced very simply in terms of manufacturing technology.
- the depression has a depth which is approximately 0.7 to 2.5 times the wall thickness of the ring section.
- the form-fitting part rests with at least one of its side faces on the side wall of the depression. It is advantageous if the form-fitting part bears against the side walls of the depression with both side faces. Then adjacent segments are securely connected to each other.
- the spacing of the form-fitting part from the side walls and/or from the bottom of the depression leads to a free space into which, for example, a viscous adhesive can be introduced.
- This adhesive can be introduced into the recess before the segments are joined together.
- the transition of at least one side surface of the form-fitting part into the edge of the ring section is curved, preferably with a radius that is approximately 0.05 to 0.3 times the wall thickness of the ring section.
- the transition is advantageously bionic, i.e. without a constant radius.
- the bionic design has the advantage that the transition with regard to the flow of forces from the form-fitting part into the ring section of the respective segment can be designed in such a way that cracking is reliably avoided. In this way, the transition can be optimally adapted to the loads occurring when using the fan wheel.
- the areas of the ring section between the side walls of the recess and the top and bottom of the ring section are approximately the same thickness.
- the ring section can also be designed in such a way that these areas between the side walls of the recess and the top and bottom of the ring section have different thicknesses. In this case, the area that makes little or no contribution to power transmission when the fan wheel is in use can be made thinner than the opposite area.
- one side surface of the positive-locking part is larger than the opposite side surface.
- the wall thickness of the ring section in the area of the depression is advantageously greater than the wall thickness in the area outside of the depression.
- the segments are designed at least approximately the same. All segments preferably have the same shape, so that only a single injection molding tool is required for their production, which keeps the production costs low.
- the cover, hub and intermediate ring sections of adjacent segments are preferably designed in such a way that their edges lying transversely to the circumferential direction lie essentially congruently on one another and form joint areas in pairs, with which adjacent segments lie flat on one another. This ensures a simple yet secure connection of the segments lying against one another.
- joining areas can lie in a plane spanned by the fan wheel axis and a radial plane.
- the joining areas of adjacent segments can also be designed so that they enclose an angle with the respective spanned by the fan wheel axis and the radial plane. The angle can be between 0° and about 80°.
- Adjacent segments can be connected to one another at the joining areas by means of gluing and/or welding.
- a particularly advantageous embodiment of the fan wheel is that the inflow and outflow ends of the blades are at a distance from the joint areas of the fan wheel. In this case, only the edges of the ring sections running transversely to the circumferential direction of the fan wheel serve as connecting surfaces.
- the segments are advantageously injection molded parts that can be produced easily and inexpensively.
- Thermoplastics are advantageously used as the material for the segments.
- thermoplastics advantageously contain reinforcement parts, preferably reinforcement fibers.
- the reinforcing fibers advantageously have lengths of approximately 10 ⁇ m to over 15 mm, preferably lengths of approximately 200 ⁇ m to approximately 10 mm. Reinforcement fibers of this type can be easily incorporated into the plastic and ensure high strength.
- 1- or 2-component adhesives or solvent systems can be considered as adhesives for connecting the segments to one another.
- a further advantageous connection possibility consists in connecting the segments to one another by means of laser welding, induction welding or hot gas welding.
- an advantageous embodiment consists in wrapping at least one ring around the fan wheel with at least one reinforcing band. It also holds the segments firmly together so that the fan wheel can also be used at higher speeds or under other high loads.
- the reinforcement band can consist of thermoplastic or duroplastic and advantageously contain reinforcement parts, preferably reinforcement fibers.
- Glass, carbon, aramid, thermoplastic or natural fibers are advantageously considered as reinforcing fibers.
- the reinforcement band can be easily attached to the circumference of one or more rings of the fan wheel, in particular by welding or gluing.
- a further advantageous embodiment consists in attaching the reinforcement band to the circumference of one or more rings of the fan wheel by wrapping it with a hardening duroplast.
- the reinforcement strip is wound onto the fan wheel under pretension.
- the fan wheel obtained in this way is characterized by high strength.
- a such a fan wheel can be used at high limiting speeds.
- the prestressing of the reinforcement band is in the range between about 10N and about 10kN, preferably between about 10 and 100 N per mm 2 cross-sectional area of the band.
- Reliable fastening of the reinforcement strip on the fan wheel is ensured if the fan wheel is provided with a circumferential groove for receiving the reinforcement strip on the rings to be provided with reinforcement strip.
- the reinforcement band can be accommodated in it in such a way that it cannot slip off the fan wheel.
- the fan wheel according to the invention can be a radial, an axial or a diagonal fan wheel as well as an inlet guide wheel or rear guide wheel (stator).
- the number of segments that make up a fan wheel according to the invention preferably corresponds to the number of fan wheel blades.
- a segment can also contain two or more blades, as a result of which the number of segments is reduced.
- Only one injection molding tool is required for all segments of the fan wheel, particularly if the segments are of identical design. If the segments are similar to each other, then usually only a single injection molding tool is sufficient.
- the different design features of the similar segments among one another can then be achieved either by interchangeable mold inserts in the injection molding tool or by subsequent processing of some injection-molded segments or the assembled fan wheel.
- the design of the segments and in particular the vanes can be very flexible, since an injection mold for a segment can be designed with significantly fewer restrictions compared to an injection mold for a complete wheel. So for example, a complicated slide mechanism often has to be used for an injection molding tool for producing a fan wheel in complete casting in order to be able to demould the blade channels, which is not necessary with an injection molding tool for producing a segment in advantageous embodiments. As a result, hollow wings can also be easily designed to save weight.
- the individual segments are connected to one another using suitable joining methods to form the respective fan wheel. Bonding methods, laser welding methods, friction welding methods, induction welding methods, hot gas welding methods or ultrasonic welding methods are preferably considered as joining methods.
- the joining areas between the adjacent segments can be selected relatively freely with regard to the operating voltages to be expected when using the fan wheel.
- the connection between the segments can be produced solely by the joining method described. However, it is advantageous if there is also a positive connection between the adjacent segments, which can serve both for additional strength and for guidance during the manufacturing process.
- the fan wheel according to 1 is a radial fan wheel and is made up of segments I to VII. 2 shows one of these segments. there in 2 the segment is shown only in plan view, is related to the spatial configuration of the segment 12 referenced, which shows a different design of the segment, but which shows the basic three-dimensional design of the segment. In the embodiment according to FIG 1 all segments I to VII are of the same design, so that they can be produced in the same injection molding tool.
- the segment has a cover ring section 1, which has a curved outer edge 2 and a curved inner edge running parallel thereto Edge 3 has. Both ends of the edges 2 , 3 are connected to one another by edges 4 , 5 . Seen in an axial top view, the edge 4 adjoins the outer edge 2 approximately at right angles. The opposite edge 5 adjoins the outer edge 2 at an acute angle, as seen in an axial plan view. The edge 5 also connects to the inner edge 3 of the cover ring section 1 at an obtuse angle and the edge 4 at an acute angle.
- the bezel section is how 12 shows, is curved over its radial width in such a way that the radially inner edge 3 has a greater axial distance than the radially outer edge 2 from a hub ring section 6 .
- the hub ring section 6 also has a radially outer edge 7 and a radially inner edge 8. Both edges 7, 8 are curved and connected to one another at their ends by edges 9, 10.
- the hub ring section 6 protrudes radially inwards beyond the cover ring section 1 . Seen in an axial plan view, the outer edge 7 of the hub ring section 6 is congruent with the outer edge 2 of the cover ring section 1.
- the outer edge 7 of the hub ring section 6 can also be offset and/or or at an angle to the outer edge 2 of the cover ring section 1.
- the edges 9, 10, seen in an axial top view of the segment, are congruent with the edges 4, 5 of the cover ring section 1 over part of their length. This property enables a particularly simple joining process. In other embodiments according to the invention, such a congruent configuration of the edges 9, 10 is not possible, for example if the wing is strongly sickled or twisted.
- a wing 11 extends between the cover ring section 1 and the hub ring section 6, which in the exemplary embodiment is curved over its length and has the profile of a hydrofoil in cross section.
- the vane 11 is connected to the cover ring section 1 with its cover ring-side end 91 and connected to the hub ring 6 with its hub ring-side end 96 .
- the downstream end 12 of the Wing 11 runs out at an acute angle, while the inflow-side end 13, seen in plan view, is rounded in an arc ( 2 ).
- the wing 11 extends with its outflow end 12 close to the edge 5 of the cover ring section 1. With its inflow end 13, the wing 11 protrudes, seen in an axial top view, over the cover ring section 1 and ends at a small distance from the edge 9 of the over the area of the hub ring section 6 protruding from the cover ring section 1.
- the wing 11 can also have a different cross-sectional configuration and/or a different extension.
- the wing 11 can not only be curved over its length, but also be designed to be wound over its length.
- the hub ring section 6 has at least one passage opening 14 near its inner edge 8 . It is advantageously approximately half the width of the protruding hub ring section 6 and is used for the passage of fastening screws with which the fan wheel can be fastened to a hub of a drive motor in the installed position.
- the hub ring section 6 can be flat. However, it is also possible, for example from 12 shows that the hub ring section 6 is angled or bent at the outer end. In other embodiments according to the invention, in particular diagonal gears, the hub ring section 6 can also run conically or curved over its entire or part of its extent.
- edges 4 and 5 of the respective cover ring sections and the edges 9 and 10 of the respective hub ring sections When assembled to form an impeller ( figure 1 ) are of adjacent segments, the edges 4 and 5 of the respective cover ring sections and the edges 9 and 10 of the respective hub ring sections together. Regarding the entire impeller form Pairs of contiguous edges 4 and 5 joining areas 15 (on the cover side) and pairs of contiguous edges 9 and 10 joining areas 16 (on the hub side). In order to ensure that edges 4 and 5 and 9 and 10 lie together without gaps to form joining areas 15 or 16, the curvatures of edges 4 and 5 and edges 9 and 10 of the respective adjacent segments must be essentially identical.
- the joining areas 15 and 16 extend transversely to the circumferential direction. In the exemplary embodiment of a radial fan wheel shown, the joining areas 15 and 16 also extend transversely to the axis of the fan wheel.
- the fan wheel which in 16 shown in perspective is an axial fan wheel with cover ring 1*, hub ring 6* and an intermediate ring 71* and is also composed of segments I to VII.
- the construction of segments is the same as that of the radial fan wheel according to the essential points that mainly characterize the invention 1 .
- the segment I shown has a cover ring section 1 which has a curved edge 2 lying downstream with respect to the main flow direction of the axial fan and an edge 3 running parallel thereto and offset axially upstream. Both ends of the edges 2,3 are connected to each other by edges 4,5.
- the hub ring section 6 also has a downstream edge 7 and an upstream edge 8. Both edges 7, 8 are curved and connected to one another at their ends by edges 9, 10.
- the hub ring section 6 lies radially completely within the cover ring section 1.
- the axial extent of the hub ring 6* and cover ring 1* is identical in the embodiment shown, but can also be different in other embodiments of axial fan wheels, depending on the blade geometry.
- an intermediate ring 71* is also present.
- Such an intermediate ring helps to achieve even greater strength of the assembled fan wheel.
- an intermediate ring can also be used to achieve advantages in terms of air performance, efficiency and the acoustics of the fan.
- One or more intermediate rings 71* can be present in all types of fan wheels, such as radial fans, diagonal fans or inlet or outlet guide wheels. Due to the production method from segments, the realization of intermediate rings is possible with less effort in terms of tool design than with production in complete casting.
- the segment I shown accordingly has an intermediate ring section 71 which has a curved edge 72 lying downstream with respect to the main flow direction of the axial fan and an edge 73 running parallel thereto and offset axially upstream. Both ends of the rims 72,73 are connected to each other by rims 74,75.
- the edges 74, 75 of the intermediate ring sections 71 of the respective segments form joining areas 85 ( 16 ), which extend transversely to the circumferential direction of the fan wheel and with which adjacent segments I to VII abut one another. Since the wing 11 ends at a distance from these joining areas 85, no additional ones arise on the wing 11 as a result of the intermediate ring 71* Burrs, edges and the like.
- the intermediate ring sections 71 of segments I to VII form the entire intermediate ring 71* when the fan wheel is assembled.
- a wing 11 extends, which in the embodiment of figure 16 with segments according to figure 17 is curved and twisted along its length and has the profile of an airfoil in cross-section.
- the end 12 of the wing 11 on the outflow side runs out at an acute angle, as in the previous embodiment, while the end 13 on the inflow side, seen in cross section through the wing 11, is rounded in an arc, as in the exemplary embodiment according to FIG 2 is shown.
- the wing 11 of the segmented embodiment according to FIG 17 extends with its downstream end 12 close to the edge 2 of the cover ring section 1. With its upstream end 13 the vane 11 extends close to the edge 3 of the cover ring section 1.
- the wing 11 can also have a different cross-sectional configuration and/or a different extension.
- the hub ring section 6 has the impeller segment I according to 17 no device that serves to attach the impeller to an engine.
- the fan wheel formed from such segments 16 can be attached to an engine by pressing, clamping, gluing, welding or the like.
- holes or the like can be provided, which serve to later attach the fan wheel to a motor.
- the hub ring section 6, the cover ring section 1 and the intermediate ring section 71 can be cylindrical, particularly in the case of an axial fan wheel. However, it is also possible, similar to the exemplary embodiment according to FIG 20 shown by means of the cover ring 1* that the hub ring section 6 and/or the cover ring section 1 and/or the intermediate ring section 71 follows a more complicated, three-dimensional contour which can be better adapted in particular to the flow conditions.
- FIG 23 an axial fan wheel according to the invention is shown, which consists of segments according to figure 24 is made.
- wings 111 extend between cover ring 1* and intermediate ring 71*, which differ in shape and/or position and/or number of wings 112, which differ between intermediate ring 71 * and hub ring 6* extend.
- the number of blades and the blade geometry can be better adapted to the respective flow conditions.
- even more variability can be brought into the design of the wings.
- This in 24 shown segment of the axial fan according to 23 has the top ring portion 1, the intermediate ring portion 71 and the hub ring portion 6, from which the top ring 1*, the intermediate ring 71* and the hub ring 6* are manufactured.
- This segment has two wings 111 connecting the cover ring section 1 to the intermediate ring section 71 and one wing 112 connecting the intermediate ring section 71 to the hub ring section 6 .
- an axial fan wheel which 18 is shown in perspective, is an axial fan wheel without a cover ring and without an intermediate ring and is also composed of the identical segments I to VII, of which in 19 the segment I is shown.
- the construction from segments is similar to the construction according to the embodiment already described 16 .
- This axial fan wheel does not have a cover ring, as is often the case with axial fans, in order to save weight and reduce the flow resistance. For this reason, only the joining areas 16 on the hub ring 6* remain as joining areas, which have to absorb a higher load in this embodiment.
- the segment I has the hub ring section 6 and the wing 11.
- the embodiment according to 20 with the segments according to 21 is a fan wheel (stator) that is in operation.
- Stators can be vanes or vanes in a fan. With regard to the construction from segments, however, there are no significant differences. In many applications, stators are also highly stressed parts to which the fan is attached with its motor and which are particularly stressed by the oscillations and vibrations of the fan during operation.
- the stator according to 20 is composed of 11 identical segments I to XI according to 21 constructed in the manner of the invention.
- the edges 4, 5, 9, 10 of the cover and hub ring sections 1, 6, which extend mainly in the axial direction, have a more complicated course, which has inner edges and corners.
- the hub ring 6* is also provided with a flat flange 61* on the outflow side, which is formed by flange sections 61 of segments I to XI and to which the fan motor can later be attached. Holes are not yet provided in the segments, since in the exemplary embodiment a stator is made up of 11 segments, which would mean too many holes. The holes can be drilled in the flange 61* after assembly in this embodiment.
- intermediate rings 71* in the circumferential direction in addition to the cover ring and hub ring 1*, 6* in fan wheels according to the invention.
- One or more such additional rings can be located in the area between cover ring 1* and hub ring 6*.
- Their design with edges in the segments and joint areas in the assembled wheel is equivalent to the design of the cover ring and hub ring 1*, 6* according to the exemplary embodiments described.
- Intermediate rings 71* can provide additional stability, but can also have a positive effect on the flow (efficiency, acoustics).
- Such additional intermediate rings 71* can be realized from segments with comparatively little effort due to the manufacturing principle.
- segments I to VII are initially arranged in a star shape ( 15 ) and then pushed together roughly radially inwards until the edges 4 and 5, 9 and 10, 74 and 75 of segments I to VII are in contact with one another.
- the segments I to VII are firmly connected to one another in the manner described, for example glued or welded.
- High pressure is advantageously exerted on segments I to VII or on joining areas 15, 16, 85 during the gluing or welding process, so that segments I to VII lying against one another are firmly connected to one another.
- Fan wheels with more than seven segments are manufactured in a similar way.
- the segments can be produced in simple injection molding tools, so that the production costs can be kept low.
- the known materials customary for the injection molding of fan wheels can be considered as the material for segments I to VII.
- Examples are short or long fiber reinforced thermoplastics such as polyamide (PA6, PA66, PA66/6, PAPA, PPA, PA 4.6, PA 12) or Polyester (PBT, PET), Polypropylene (PP), PPS, PES, PESU, PEEK, ABS, PC, ASA.
- Polyamide, polypropylene or polyester are preferably used as materials for the segments.
- Glass, carbon, aramid, thermoplastic (PET, PA) or natural fibers such as flax, hemp, sisal, jute or coconut can be considered as reinforcing fibers for these materials.
- the plastic used must be highly transparent for the laser light used.
- a plastic that is highly transparent to the wavelength of the laser light is used as the polymer. This can be achieved by special color pigments in the plastic.
- special reinforcing fibers in particular glass fibers are advantageously used which have little or no light refraction at the transition from polymer to reinforcing fiber.
- segment adhesives can be used for this purpose, such as polyurethane, acrylic, methacrylate or silicone. Solvent systems can also be used for bonding.
- segments I to VII are laser-welded to one another at the joining areas 15, 16, 85, then diode lasers, CO2 lasers or NdYAG lasers can advantageously be used for this purpose.
- connection of the segments I to VII at the joining areas 15, 16, 85 can also be produced by friction welding, vibration welding or ultrasonic welding.
- connection of the segments I to VII at the joining areas 15, 16, 85 can also be carried out by means of induction welding or hot gas welding. Air, nitrogen or CO2, for example, can be considered as the hot gas.
- the plastic is softened in the area of the joining areas 15, 16, 85. Under the pressure under which the segments I to VII are pressed against one another at the joining areas 15, 16, 85, this results in a cohesive connection between adjacent segments, which leads to a secure connection of the segments after the joining areas have cooled.
- the fan wheel can be manufactured easily, quickly and inexpensively.
- the fan wheel according to 3 is designed similarly to the fan wheel according to FIG 1 and consists of segments I to VII.
- the blades 11 of the fan wheel are in turn arranged in such a way that the joining areas 15, 16 run at a distance from the blades 11. This prevents the formation of burrs, edges or the like on the wings 11, so that complex reworking can be omitted.
- segments I to VII are connected to one another exclusively by a material connection or by an adhesive connection with regard to loads that act in the circumferential direction
- segments I to VII are in the exemplary embodiment according to FIG 3 additionally also connected to each other in a form-fitting manner with regard to such loads.
- This form fit is provided in the area of the edges 4, 5 of the cover ring sections 1 and the edges 9, 10 of the hub ring sections 6 of segments I to VII.
- the radially inwards Areas of the hub ring sections 6 protruding beyond the cover ring sections 1 are of the same design as in the embodiment according to FIG Fig.1 .
- the form fit between adjacent segments I to VII is designed in such a way that the segments cannot be separated from one another in the circumferential direction. In the non-adhered or non-welded state, the segments can only be detached from one another by displacing adjacent segments in relation to one another in the axial direction of the fan wheel.
- an opening 17 with an approximately mushroom-shaped outline.
- the opposite edge 4 of the cover ring section 1 and the area of the edge 9 of the hub ring section 6 lying underneath it, seen in the axial direction, are provided with a protruding mushroom-shaped projection 18 which engages in the opening 17 of the adjacent segment.
- the openings 17 and the projections 18 are designed to be complementary to one another, so that their edges lie against one another. Due to the mushroom-shaped design, the openings 17 and also the projections 18, seen in the circumferential direction, are each provided with an undercut. Deviating from the mushroom-shaped design, the positive connections can also have other outline shapes. You only have to be designed in such a way that the adjacent segments I to VII cannot be separated from one another in the circumferential direction of the fan wheel.
- the openings 17 and the projections 18 are provided on the cover ring sections 1 and the hub ring sections 6, respectively. They can also be provided only on the cover ring sections or only on the hub ring sections, depending on where high loads are to be expected on the respective fan wheel. There can also be several on an edge 4, 9 or 5, 10 along its length Perforations 17 and complementary projections 18 may be provided.
- the wings 11 are arranged on segments I to VII in such a way that they are at a distance from the openings 17 and the projections 18 .
- a projection 18 is a protruding form-fit part and an opening 17 is an at least approximately complementary depression on an edge 4, 9, 74 or 5, 10, 75.
- the one-piece segments I to VII are identical to one another, so that only a single injection molding tool is required for the segments.
- the positive-locking elements 17, 18 offer additional guidance when segments I to VII are joined together and also ensure additional dimensional stability when the fan impeller is subjected to loads in the circumferential direction. Due to the form-fitting elements 17, 18, the segments I to VII are not joined together in a star shape to form the fan wheel, but rather in the axial direction.
- the adjacent segments I to VII are not only connected in a form-fitting manner at the joining areas 15, 16, but also via an adhesive connection, a welded connection or the like, as has been described with reference to the previous embodiment.
- the adjacent segments I to VII are advantageously pressed firmly against one another, so that the connection at the joining areas 15, 16 is optimal.
- adjacent segments can be firmly connected to one another via the adhesive or welded connection.
- positive-locking connections in the circumferential direction can be carried out in an equivalent manner to the embodiment described 3 can also be implemented with axial fans, diagonal fans or stators. Such positive locking can also be implemented in the case of the intermediate ring sections 71 will. In these cases, too, there are restrictions with regard to the joining process, ie the segments cannot be brought together in the circumferential direction relative to one another.
- the fan wheel according to 4 in the example also has the one-piece segments I to VII. They are in turn of the same design, so that they can be manufactured with just one injection molding tool. Similar to the embodiment according to 1 the segments I to VII are designed in such a way that they can be arranged in a star shape and then pushed together, similar to what is shown in 15 is shown.
- Segments I to VII are designed in such a way that, in addition to the joining areas 15, 16 on the cover ring 1* and the hub ring 6*, further joining areas 86 ( 4 ) arise in the area of the wings 11. This has the advantage that the adhesive or welding area for joining adjacent segments is increased compared to the previous embodiments.
- the segments I to VII are designed in such a way that complete wings 11 are formed only by assembling adjacent segments.
- figure 5 12 shows one of these segments in a bottom view from the side of the hub ring section 6.
- FIG. It has the curved outer edge 7 and the curved inner edge 8.
- the edge 10 connecting one end of the edges 7, 8 is curved, viewed in the axial direction.
- the opposite edge 9, which connects the other ends of the two edges 7, 8, is also curved over its length, seen in the axial direction of the fan wheel, with a largely identical curvature as edge 10, so that adjacent, identical segments can be joined together without a gap.
- a wing part 11a, 11b extends in direct connection with the two edges 9, 10 in each case.
- the wing parts 11a, 11b extend between the hub ring portion 6 and the (in figure 5 completely covered by the hub ring section 6) cover ring section 1.
- the wing parts 11a, 11b lie against each other with their edges 19, 20 and in this way form the wing 11, which in this case is hollow.
- the edges 19 and 20 of adjacent segments lying against one another when the impeller is assembled form an additional joining area 86.
- the vane 11 is otherwise of the same design as in the embodiments according to FIGS 1 or 3 .
- the vane 11 is also arranged in the same way as in these exemplary embodiments in relation to the cover ring 1* and the hub ring 6* of the fan wheel.
- adjacent segments I to VII are connected to one another by an adhesive connection, then the adhesive is not only provided in the joining areas 15, 16 of the rings, but also in the joining area 86 of the wings 11. This results in a very large adhesive surface, which ensures a firm and connection between adjacent segments I to VII that can withstand high loads. If adjacent segments to VII are connected to one another by a welded connection, the welding area around the area of the joining area 86 of the wings 11 is enlarged in this embodiment, which leads to an increased load-bearing capacity.
- the fan wheel Since the wings 11 are hollow, the fan wheel has a relatively low weight.
- the hollow vanes 11 have the advantage that they can be used to design channels for targeted secondary flows in a simple manner in terms of flow technology.
- edges, burrs or the like can be present in the area of the joining areas 86 of the wings 11, but these can easily be removed in a conventional manner.
- the segments I to VII are identical to each other and have a center line 21 in the axial top view, the curvature of which is identical to the curvature of the edges 9, 10 in an axial top view.
- the width of the segment measured in the circumferential direction increases from the outer edge 2, 7 in the direction of the inner edge 8 in such a way that the segment has the greatest circumferential width in the area of the outer edge 2, 7 and the smallest circumferential width in the area of the inner edge 8.
- the segments I to VII, as shown by 15 is shown schematically, push together in a star shape and press against each other in the circumferential direction, so that the segments I to VII at the joint areas 15, 16, 86 lie firmly against one another.
- the tracks on which the segments are brought together in a rotationally symmetrical manner during the joining process must be carefully selected depending on the course of the joining areas 15, 16, 86 in order to avoid undesirable collisions. In particular, curved paths are necessary in some embodiments.
- FIG. 5 shows the segment viewed from below, only the inner edge 3 of the cover ring section 1 can be seen.
- the other edges 2, 4, 5 of the cover ring section 1, seen in plan view of the segment, are congruent over their length to the edges 7, 9, 10 of the hub ring section 6.
- Fig.6 shows, in plan view of the hub ring section 6, a segment which is designed similarly to the segment according to FIG 2 .
- the blade 11 is provided on the segment in such a way that its two outflow and inflow ends 12, 13 are at a distance from the edges 4, 5, 9, 10.
- the wing 11 protrudes as in the embodiment 2 radially slightly above the inner edge 3 of the cover ring section 1.
- the wing 11 is hollow.
- the wing 11 is not continuously hollow.
- the cavity ends in the area of the cover ring section 1, so that this is not broken through by the cavity.
- the hollow formation of the wing 11 is achieved in the injection mold with the help of a core slide. Because of this core slide, the wing 11 is open in the area of the hub ring section 6 .
- the blade 11 is advantageously closed with a cover or the like after injection molding or after the assembly process of the entire fan wheel, or is filled with a material, for example with foamed material.
- the cover can be glued, welded or attached to the hub ring section 6 in some other suitable manner.
- This closure piece is advantageously designed in such a way that its outside lies flush with the outside of the hub ring section 1 . In order to achieve this, a depression must be provided on the injection-molded part in the region of the cavity on the hub ring section 6, into which the closure piece can be introduced flush with the surface.
- FIG 7 shows a segment that is basically the same as the segment according to FIG 6 .
- the difference is that inside the hollow wing 11 at least one stiffener 22 is provided inside the hollow wing 11 at least one stiffener 22 is provided inside the hollow wing 11 .
- the reinforcement 22 is in the form of a web which extends between opposite side walls 23, 24 of the wing 11.
- the reinforcement 22 advantageously extends over the entire axial height of the wing 11.
- the reinforcement 22 provides additional strength for the wing 11.
- two core slides are provided to produce the web-shaped reinforcement 22, which are located next to one another at a small distance, so that when the plastic is injected, the web 22 is formed between the core slides.
- the joining areas 15, 16 are the joining areas 15, 16 between the segments I to VII not on a radial, seen in the axial direction of the fan wheel.
- the joining areas 15, 16 are at an angle ⁇ to this radial 60.
- the angle ⁇ increases in the direction from the inner edge 8 to the outer edge 2 too.
- the segments I to VII can also be designed in such a way that the joining areas 15, 16 lie on the radial line 60, so that the angle ⁇ is 0°.
- the angle ⁇ can be up to about 80°, depending on the design of segments I to VII. This angular range is independent of the way in which segments I to VII are connected to one another.
- FIG. 25 shows a non-inventive embodiment of cross sections through joining areas 15, 16, 85, with which no effect of enlarging the joining area is achieved. It shows, by way of example and in an enlarged representation, a section AA through a joining area 15, 16, 85 with adjoining segment edges 4, 9, 74 and 5, 10, 75 (see 1 , 3 , 16 , 18 , 20 ).
- the profile of the joining region 15, 16, 85 is essentially that of a straight line on average, which connects the inside 30 with the outside 31 of the ring sections 1, 6, 71 by the shortest possible route.
- the joining area 15, 16, 85 or the edges 4, 9, 74 and 5, 10, 75 of segments I and II run approximately perpendicular to the inside 30 and to the outside 31.
- This design is the simplest design for a cross section of a joining area .
- the associated tool design for the injection molding tool is simple and inexpensive.
- a joining area designed in this way also makes it possible for the segments I and II to be joined to one another in a direction transverse to the ring sections 1, 6, 71, as is the case, for example, for the embodiment according to FIG figure 3 necessary is.
- the joining area 15, 16, 85 has a rather small area for gluing or welding, and there is none additional positive locking in the axial or radial direction between the segments. Also, no additional guidance is achieved during the joining process.
- Figures 8-10 and 14 show embodiments of the invention. These figures each show, as an example and in an enlarged representation, a section AA through a joining region 15, 16, 85 with adjacent segment edges 4, 9, 74 and 5, 10, 75 (see 1 , 3 , 16 , 18 , 20 ).
- the joining surfaces are designed to increase the size, which not only leads to an increase in the adhesive/weld surface, but also ensures increased dimensional stability of the segments that are joined together.
- this special design of the joining areas 15, 16, 85 when assembling the segments I to VII to form the fan wheel also results in a guide that facilitates the assembly of the segments to form the fan wheel.
- the manufacturing process of fan wheels according to the invention can be made considerably more economical, faster and more precise.
- an edge 4,9,74 of segment I has a protruding tongue 25 which extends at least partially the length (perpendicular to the plane of the drawing) of edge 4,9,74.
- An edge 4, 9, 74 can also have a plurality of springs 25 distributed over its length. The spring 25 tapers towards its free end and is approximately half the thickness of the ring section 1, 6, 71.
- An opposite edge 5, 10, 75 of a segment II is at least provided with a corresponding groove 26, in which the spring 25 of the respective adjacent segment engages.
- the groove 26 is complementary to the respective tongue 25 and is also approximately half the thickness of the ring section 1 , 6 , 71 .
- the joint area 15, 16, 85 formed by the two edges 4, 9, 74 and 5, 10, 75 of respectively adjacent segments has a very thin surface shape.
- An adhesive is introduced in the joining region 15, 16, 85 between the edges 4, 9, 74 and the edges 5, 10, 75.
- a tongue 25 is a protruding form-fit part and a groove 26 is an at least approximately complementary depression on an edge 4, 9, 74 or 5, 10, 75.
- the tongue 25 and the groove 26 are formed in such a way that the ring sections 1, 6, 71 of the segments I, II abut one another, so that no gap is formed on the outside and inside of the joined rings 1*, 6*, 71* .
- the tongue 25 is formed in such a way that it has a small distance from the side walls and from the bottom of the groove 26.
- a free space 27 is formed in the joining region 15, 16, 85, into which a viscous adhesive 28 can be introduced.
- the joining region 15, 16, 85 has a rather voluminous shape due to the free space 27 that is completely or partially filled with adhesive 28.
- This adhesive can be introduced into the groove 26 before the two segments I, II are joined.
- the size of the free space 27 after merging has taken place of segments I and II is present, is ensured by a stop 98, i.e.
- segments I and II are moved towards one another until at least in the area of stop 98 there is direct contact between segment edges 4, 9, 74 and 5, 10, 75 is made.
- the adhesive is advantageously also applied to the areas of the stop 98, so that the segments I, II lying against one another are firmly connected to one another over a large area by the corresponding adhesive.
- FIG. 10 shows a tongue and groove connection, in which the connection of the segments I, II lying against one another with their edges 4, 9, 74 and 5, 10, 75 is made via a rather linear weld in the area of the inner side 30 or the outer side 31 of the ring sections 1, 6, 71 is made.
- the weld is identified by weld beads 29.
- the welded connection is provided in the area outside the groove 26, so that the segments I, II lie against one another in the area of the stop 98 with their end faces lying outside the groove 26.
- the tongue 25 can be glued into the groove 26, as shown in FIG Fig. 8 or 9 has been described.
- each segment edge 4, 9, 74 and 5, 10, 75 of the segments I, II are stepped.
- each segment edge 4, 9, 74 and 5, 10, 75 consists of a protruding form-fitting part 25* and a depression 26* complementary to the protruding form-fitting part 25* of the adjacent segment.
- the gradations of the two edges 4, 9, 74 and 5, 10, 75 are designed to be complementary to one another, so that the segments I, II lie flat against one another at the joining area 15, 16, 85.
- the joining area 15 , 16 , 85 has, seen in section, an end face area 32 , 33 adjoining the inside 30 and the outside 31 of the ring sections 1 , 6 , 71 perpendicularly, which are connected to one another by a wall area 34 . It advantageously runs at a slight angle with respect to the inside 30 and the outside 31 of segments I, II.
- the sloping wall area 34 facilitates the joining of the adjacent segments I, II.
- the transitions between the end face areas 32, 33 and the wall area 34 is rounded in order to avoid cracking.
- An adhesive is applied to the end face areas 32, 33 and the wall area 34, so that the two segments I, II are reliably bonded to one another over a large area at the joining area 15, 16, 85.
- the stepped design of the joining areas 15, 16, 85 is advantageously provided over their entire length.
- the stepped design of the joining areas 15, 16, 85 also enables a simple and problem-free joining process when manufacturing the fan wheel.
- the effect of enlarging the joining surfaces is achieved in that the joining region 15, 16, 85, seen in cross section, forms acute angles ⁇ or ⁇ * with the inside 30 or the outside 31 of the ring sections 1, 6, 71, which are significantly smaller than 90°, advantageously between 70° and 30°. If the joining region 15, 16, 85 runs straight, viewed in cross section, ⁇ and ⁇ * have approximately the same amount. However, the joining area 15, 16, 85 can also be curved when viewed in section, as a result of which the amounts of the two angles ⁇ and ⁇ * can also differ significantly from one another.
- cross-sectional training in particular according to Figures 8, 11 , 25 and 26 are also excellently suited for embodiments in which the segments I, II are connected to one another by a planar weld will.
- Based on 14 is an advantageous embodiment of the tongue and groove connection similar to that 8 explains in detail how it is particularly well suited for welded joints with laser welding, friction welding, vibration welding, hot gas welding or induction welding.
- the ring sections 1, 6, 71 have a wall thickness D, which can range from about 3 mm to about 12 mm. An advantageous range is between about 4 mm and about 8 mm. A particularly preferred wall thickness D is about 6 mm.
- the groove 26 has a depth t ranging from about (0.7 to 2.5)•D. Advantageously, the groove depth is about twice the wall thickness D.
- the spring 25 tapers in its cross-section in the direction of its free end 35. As a result, the spring 25 has a self-centering effect during the joining process. In addition, this cross-sectional tapering is advantageous for strength. Near the free end 35, the spring 25 has the thickness d2, while near the stop 98 it has the greater thickness d1.
- the tongue 25 rests with its side walls flat against the side walls of the groove 26 .
- the end face 35 of the tongue 25 has a small distance from the bottom 36 of the groove 26. This ensures that the two segments I, II can be joined together in such a way that the flanks 39 and 40 of the tongue 25 lie flat against the groove and that on the Inside 30 and the outside 31 of the rings 1*, 6*, 71* no gaps arise.
- the tongue 25 is very heavily loaded, so that the area 37, 38 surrounding the groove of segment II can be correspondingly weak.
- the wedge angle between the two flanks 39, 40 of the spring 25 is advantageously in a range between approximately 0.5° and approximately 8°.
- the transition between the flanks 39, 40 of the spring 25 and the stop 98 is rounded off on segment I with the radius R1.
- This radius R1 is advantageously about (0.05 to 0.3) • D.
- the same value or a slightly larger value can be selected for the complementary radius R1 on segment II in order to prevent a premature collision of segments I and II in the range from R1 to be safely avoided during the joining process. This would result in a very small (in 14 not shown) gap arise.
- the course of the curvature of the transition is designed in such a way that the radius of curvature at the stop 98 is small and becomes steadily larger in the direction of the flanks 39, 40.
- the bionic design of the transition has the advantage that it can be designed with regard to the flow of force from the spring 25 into the ring section 1, 6, 71 of segment 1 in such a way that cracking is avoided.
- the transition from the side walls of the groove 26 to the bottom side 36 of the groove 26 is rounded off with the radius R2. It is advantageously (0.05 to 0.3)•D. So that the power flow can be optimally guaranteed, the rounding in the transition area is bionic in a particularly advantageous manner, ie no constant radius is provided. As a result, this rounded transition can be optimally adapted to the loads occurring when the fan wheel is used in such a way that crack formation is avoided in any case.
- the curvature of the transition is designed in such a way that the radius of curvature at the bottom 36 of the groove is small and gradually increases in the direction of the flanks 39, 40.
- a laser-absorbing liquid is applied to the edges 4, 9, 74 and/or 5, 10, 75 before the joining process.
- the laser light which penetrates the specially used material of ring sections 1, 6, 71 that is transparent to the laser light used, is converted into heat in this area during the welding process, causing adjacent material to melt and bond. Since the absorbing liquid absorbs only part of the laser light or becomes laser-transparent as a result of the welding process itself, welding can be carried out simultaneously in the area of both flanks 39 and 40 of the spring 25 using a single laser light source.
- a special plastic that is largely transparent for lasers used in welding is advantageously used as the material for segments I to VII.
- the segments I-VII are not machined, particularly in the area of their edges 4, 9, 74 and 5, 10, 75 and their immediate surroundings after the injection molding process, since the surfaces otherwise absorb, reflect and/or absorb laser light to a high degree. or have laser light scattering properties.
- a special liquid that absorbs laser light is applied to the points to be welded, essentially the edges 4, 9, 74 and/or 5, 10, 75, in the manner described before the welding process. It ensures that the energy of the laser light is converted into heat at exactly the desired point, so that the plastic melts locally in this area.
- This laser technology makes it possible to weld not only on the outer surface of the ring 1*, 6*, 71* in the area of the inside 30 and the outside 31, but also in the inner areas of the joining areas 15, 16, 85 of the material of the fan wheel to perform.
- the segments I-VII have a particularly smooth surface in the area of the inside 31 and/or the outside 30 in the immediate vicinity of the joining areas 15, 16, 85. This can be achieved, for example, by polishing the relevant areas of the injection molding tool. As a result, these surfaces have laser light-absorbing, laser-light-reflecting and/or laser-light-scattering properties to an even lesser extent, which has an advantageous effect on the coupling of the laser light into the joining regions 15, 16, 85 during the laser welding process.
- FIG. 27a Based on Figure 27a an advantageous embodiment of the tongue and groove connection between adjacent segments I, II is explained, which is similar to the embodiment according to FIG 14 .
- the embodiment according to Figure 27a is particularly well suited for laser welded connections between the two segments I, II.
- Segment I has the spring 25 as a form-fitting part, the flank 39 of which facing the upper side 30 of the ring section 1, 6, 71 is firmly welded to the side wall of the groove 26 in the ring section 1, 6, 71 of segment II.
- This design is advantageous when welding on the flank 40 of the spring 25 remote from the laser light source is not possible or only possible with difficulty, for example due to insufficient laser light transparency of the plastic used. The result of this is that on the flank 40 no or only a weakly load-bearing welded connection can be achieved by laser welding. A large part or even the entire power transmission therefore takes place via the flank 39 .
- the flank 39 is equipped with a larger area than the opposite flank 40.
- the spring 25, in contrast to the exemplary embodiments according to FIG Figures 8 to 10 and 14 has not symmetrical but asymmetrical cross-section.
- the asymmetrical cross-sectional design of the spring 25 means that the areas 37, 38 of the ring section 1, 6, 71 of the segment II lying on both sides of the spring 25 are asymmetrically designed, in section according to Figure 27a seen.
- a large part or the entire power transmission takes place via the area 37 belonging to the larger flank 39 .
- this area 37 has a significantly greater thickness than the opposite area 38, which is also significantly shorter than the area 37, measured transversely to the thickness direction of the segments.
- the spring 25 in cooperation with the groove 26 fulfills the function of self-centering of the segments I and II when they are assembled to form the fan wheel. Due to the wedge angle between the two flanks 39, 40, the contact pressure required for laser welding is achieved in the region of the flank 39 when they are joined together. For the rest, also apply to this embodiment with regard to the exemplary embodiment according to FIG 14 statements made.
- the flank 39 adjoins the stop 98 at an obtuse angle, while the flank 40 adjoins the stop 98' of the segment I or its edge section 1, 6, 71 approximately at right angles.
- the two stops 98, 98' are offset from one another transversely to the thickness direction of the segments I, II, as shown in FIG Figure 27a emerges.
- segments I and II are moved towards one another until they come into contact with one another in the area of stops 98, 98'.
- An adhesive can be provided in the area of the stops 98, 98', so that the joined segments I, II are firmly connected to one another not only by laser beam welding, but also by an adhesive connection.
- the two stops 98, 98' each connect at right angles to the upper side 30 and the lower side 31 of segment I.
- the groove 26 as a recess in the segment II is designed to be approximately complementary to the tongue 25, so that the segments I, II that are plugged together can be reliably and firmly connected to one another. This also ensures perfect power transmission.
- the stops 98, 98' of segment I form the joining area 15, 16, 85 with the corresponding counter-stops of segment II.
- Figure 27b shows a similar design of the tongue and groove connection as Figure 27a .
- This connection is also particularly well suited in particular for laser welded connections.
- the wall thickness in the area of the joining area 15, 16, 85 is greater than in the area outside of this joining area.
- the underside 31 of the ring section 1, 6, 71 of the segment I is designed to run in a bent manner, while the upper side 30 runs flat.
- the underside 31 of the ring section 1, 6, 71 of the segment II is bent in the joining area, as a result of which the wall thickness in the joining area increases.
- the segments I, II In the area outside the joining area the segments I, II have the wall thickness D.
- the wall thickness D max of the segments I, II is greater than the wall thickness D in the area outside the joining area.
- the wall thickness D max is advantageously in the range of 1.05 to 1.2 times the wall thickness D.
- the area 38 of segment II which is only used for centering and for applying the contact pressure during the joining process, protrudes beyond the rest of the underside 31 .
- the design of the tongue and groove connection described makes it possible to increase the contact pressure on the flank 39 of the tongue 25 in the joining process by applying pressure or a force to one side on the upper side 30 in the joining area 15 , 16 , 85 .
- the segments I, II are clamped at a distance from the joining area 15, 16, 85.
- this embodiment is designed in the same way as the exemplary embodiment according to FIG. Figure 27a .
- FIG. 12 shows a perspective view of a further embodiment of a segment for producing the fan wheel.
- Out of 12 shows the basic structure of the previously described segments.
- the one-piece segment has the wing 11 extending between the bezel portion 1 and the hub ring portion 6 .
- the bezel portion 1 has the curved outer edge 2 and the curved inner edge 3 seen in plan.
- the outer edge 2 is provided with a bend 41 which extends over the circumferential length of the cover ring section 1.
- the cover ring section 1 is curved upwards at a distance from the bend 41 in such a way that the inner edge 3 has a greater axial distance from the hub ring section 6 than the outer edge 2 .
- the cover ring section 1 has the two edges 4 , 5 .
- the hub ring portion 6 has the curved outer rim 7 and the inner curved rim 8.
- the rims 7, 8 are connected to each other by the rims 9, 10 at both ends thereof.
- the hub ring section 6 is angled slightly opposite to the cover ring section 1 .
- the boss ring portion 6 is flat.
- edges 4, 9 are provided with the springs 25, as is based on the Figures 8 - 10 and 14 has already been described.
- the edges 5, 10 are provided with the grooves 26 accordingly.
- the tongues 25 are interrupted by recesses 42, the grooves 26 are also interrupted by areas 43 that are complementary to the recesses 42.
- the mutually complementary recesses and areas 42, 43 are designed in such a way that assembly is facilitated.
- the recesses 42 and areas 43 achieve an additional form fit in the longitudinal direction of the joining area 15, 16.
- the recesses and areas 42, 43 due to their sloping shape, ensure that adjacent segments are correctly positioned relative to one another during the joining process (centering effect).
- FIG. 22 shows a section of a segment edge 4, 9, 74 in a lateral plan view and in an enlarged representation Figures 8 - 10 and 14 described can be designed.
- the edge 4, 9, 74 there are interruptions 44 at approximately constant intervals between the springs 25 present.
- the groove (not shown) of the neighboring segment can be designed to be continuous, ie without interruptions.
- the technical advantage that is achieved with these interruptions is that the flexibility of the springs 25 with regard to small displacements transverse to the ring sections 1, 6, 71 is greater, which is important during the joining process to compensate for tolerances in the direction transverse to the ring sections 1, 6, 71 benefits.
- the distance a between two interruptions 44 in the longitudinal direction is advantageously between 0.5 times the spring depth t and 5 times t.
- a rounding between two adjacent springs 25 is advantageously provided, which can be a full rounding or also bionic, ie can be designed with a non-constant radius.
- FIG. 13 finally shows in axial section one half of a radial fan wheel. It is reinforced by three bands 54 to 56 running around its circumference.
- the strips are advantageously applied to the fan wheel under pretension.
- the pretension can be in a range between about 10 N and about 10 kN, preferably about 10 to 100 N/mm 2 cross-sectional area of the strip.
- the fan wheel has three bands 54 to 56. Depending on the size of the fan wheel, only one, two or more than three bands can also be provided. The number of bands can be between 1 and 10.
- Thermoplastics are preferably used for belts 54 to 56, such as polyamide (PA6, PA66, PA66/6, PAPA, PPA, PA 4.6, PA12), polyester (PBT, PET), polypropylene (PP), PPS, PES, PESU, PEEK, ABS, PC, ASA and the like.
- a polyamide, a polypropylene or a polyester is preferably used as the material for the tapes.
- Duroplasts can also be used for the bands 54 to 56, such as epoxy resin, urea resin or phenolic resin.
- An epoxy or phenolic resin system is preferably used as the duroplast.
- the bands 54 to 56 are advantageously reinforced with fibers, regardless of whether they are made of a thermoplastic or a thermoset. Glass, carbon, aramid, thermoplastic (PET, PA) or natural fibers such as flax, hemp, sisal, jute or coconut can be used as reinforcing fibers.
- the fibers are preferably continuous fibers, which are easy to manufacture and inexpensive. They can be introduced into the plastic mass of the bands 54 to 56 without any problems.
- the bands 54 to 56 extend over the circumference of the fan wheel and are attached to it in a suitable manner.
- the bands 54 to 56 can be connected to the fan wheel by welding.
- Diode lasers but also other laser systems, can be used for the welding process.
- a laser-absorbing liquid is applied in the area of the strips 54 to 56 to be welded on before the laser welding. Ultrasound can also be used for welding. It is also possible to produce a fixed connection between the bands and the fan wheel by friction in the circumferential direction.
- adhesive methods can also be considered.
- 1-component or 2-component adhesives such as polyurethane, acrylic, methacrylate or silicone, or solvent systems come into consideration as adhesives.
- connection between the bands 54 to 56 and the fan wheel can also take place in that they are wrapped with a hardening duroplast, which hardens after being wrapped around. This achieves a secure, firm connection between the respective band 54 to 56 and the fan wheel.
- the cover ring 1* is provided along its outer edge 2 with a circumferential groove 57 into which the band 55 is inserted.
- the groove 57 is thus present on the outside diameter of the cover ring 1*.
- the hub ring 6* is provided with a circumferential groove 59 for the band 56 on the outer diameter.
- All grooves 57 to 59 are open in the circumferential direction of the fan wheel. As a result, the strips 54 to 56 can be easily inserted into the grooves 57 to 59.
- the grooves 57 to 59 can already be provided during the injection molding of the segments I to VII.
- Each of these segments then has the corresponding annular groove sections in its cover ring section 1 or hub ring section 6, which form the annular grooves running around the circumference of the fan wheel when segments I to VII are joined together.
- the groove side walls guide the bands 54 to 56 in the axial direction so that they cannot slip off the fan wheel.
- the strips 54 to 56 can be wound several times around the circumference of the fan wheel.
- the strips 54 to 56 are advantageously wound over the circumference of the fan wheel so often that the grooves 57 to 59 are completely filled with the strip.
- the respective band 54 to 56 is wound only once over the circumference of the fan wheel, with the two ends of the band overlapping one another.
- the overlap is advantageously at least 10 bandwidths up to a maximum of 20% of the circumference.
- the respective band 54 to 56 has a width that corresponds to the width of the groove.
- the segments I to VII are held firmly together by the bands 54 to 56, so that even under high loads, for example at high speeds and large diameters of the fan wheel, there is no risk of the segments becoming detached from one another.
- the fan wheels are provided with the endless fiber-reinforced strips 54 to 56 described, the fan wheels can be operated at higher limiting speeds.
- the bands can also be provided for fan wheels that are not made from segments as according to the invention, but are formed in one piece.
- the strips 54 to 56 advantageously wound onto the fan wheel with pretension have an advantageous effect, in particular with regard to increasing the limit speed of the fan wheel.
- the proportion of fibers in the bands 54 to 56 can advantageously be between 10 and 65 percent by volume, preferably between 25 and 60 percent by weight.
- Axial impellers, diagonal impellers or stators can also be advantageously reinforced in the manner described with strips 54 to 56 on cover ring 1* and/or hub ring 6* and/or intermediate rings 76*.
- the segments are designed in such a way that they can be brought together in the same or similar movement during the assembly process.
- 15 segments I to VII are shown in the left figure in their initial state.
- the motion arrows for each segment show that they perform the same merge motion. This greatly simplifies and facilitates the assembly process.
- this type of merging is only possible with segments that have edges 4, 9, 74; 5, 10, 75 do not have any protruding form-fitting elements that cause a form-fitting connection in the circumferential direction, as is the case in 3 is shown.
- the segments must be joined because of the projection 18 and the opening 17 in the axial direction.
- the common direction of movement of the segments can be the axial movement.
- the fan wheel can still be machined after the joining process. This is important, for example, when high concentricity is required in certain areas of the fan wheel. This is the case, for example, for grooves 57 to 59 ( 13 ) for bands 54 to 56. Post-processing is also necessary, for example with regard to the centering diameter and the outer diameter of the cover ring 1* or the hub ring 6*.
- the grooves 57 to 59 can also initially not be provided in the segments I to VII and can be machined after the segments have been joined.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Threshing Machine Elements (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
Description
Die Erfindung betrifft ein Lüfterrad nach dem Oberbegriff des Anspruches 1. Unter Lüfterrädern können allgemein Radiallüfterräder, Diagonallüfterräder, Axiallüfterräder, aber auch Vorleit- oder Nachleiträder (Statoren) von Lüftern verstanden werden.The invention relates to a fan wheel according to the preamble of
Lüfterräder werden aus unterschiedlichen Materialen hergestellt. Beispielsweise lassen sie sich aus faserverstärkten Kunststoffen in einem Stück fertigen. Bis zu einem gewissen Außendurchmesser hat sich eine solche Lüfteradfertigung bewährt. Für größere Baugrößen steigt allerdings die benötigte Investition in Spritzgusswerkzeuge sowie auch der Teilepreis aufgrund von hohen Maschinensätzen für große Spritzgussmaschinen so stark an, dass eine Umsetzung nicht mehr rentabel ist. Außerdem sind die Zylinder der Spritzgussmaschinen in der Regel nicht in der Lage, mehr als 15 Kilogramm geschmolzenen faserverstärkten Kunststoff auf ausreichend hohe Temperaturen aufzuheizen. Aus diesem Grunde ist es auch bekannt, solche Lüfterräder aus mehreren Teilen zu fertigen. So ist es bekannt (
Es sind auch Lüfterräder bekannt, bei denen die Flügel lösbar mit einer Nabe verbunden sind, mit der das Lüfterrad auf einer Antriebswelle sitzt (
Es sind weiter Lüfterräder bekannt (
Es sind weiter Lüfterräder bekannt (
Aus der
Der Erfindung liegt die Aufgabe zugrunde, das gattungsgemäße Lüfterrad so auszubilden, dass es kostengünstig und einfach hergestellt werden kann. Dabei soll das Lüfterrad nur geringes Gewicht haben und hohen Belastungen, insbesondere hohen Drehzahlen, standhalten können.The invention is based on the object of designing the generic fan wheel in such a way that it can be produced inexpensively and easily. The fan wheel should only have a low weight and be able to withstand high loads, in particular high speeds.
Diese Aufgabe wird beim gattungsgemäßen Lüfterrad erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruches 1 gelöst.This object is achieved according to the invention with the characterizing features of
Beim erfindungsgemäßen Lüfterrad werden die Fügebereiche durch den vorstehenden Formschlussteil und die zugehörige Vertiefung flächenmäßig vergrößert, wodurch das aus den Segmenten zusammengesetzte Lüfterrad eine hohe Stabilität und Festigkeit erhält. Eine Fügeflächen vergrößernde Gestaltung unterscheidet sich von einer herkömmlichen Gestaltung dadurch, dass der Querschnitt durch die Fügebereiche nicht in etwa die Gestalt einer die beiden Wände des Rings auf kurzem Wege verbindenden, zu den Wänden in etwa senkrechten, geraden Verbindungsstrecke hat. Werden die Segmente mittels Klebemittel miteinander verbunden, dann wird durch die Fügefläche vergrößernde Gestaltung die Klebefläche vergrößert, was zur Erhöhung der Festigkeit des Lüfterrades führt. Dies gilt genauso, wenn benachbarte Segmente an den Fügebereichen flächig miteinander verschweißt werden. Zusätzlich wird durch diese die Fügeflächen vergrößernde Gestaltung eine zusätzliche Formschlussverbindung zwischen benachbarten Segmenten gebildet, wodurch Verschiebungen der Segmente zueinander quer zur Umfangsrichtung verhindert werden. Außerdem kann durch eine solche Gestaltung das Zusammenfügen der Segmente im Fertigungsprozess erleichtert werden, da die Führungselemente eine zusätzliche Führung benachbarter Segmente relativ zueinander bilden. Die Formschlussteile und die Vertiefungen bilden eine Feder-Nut-Verbindung, die zu einer sicheren Verbindung der Segmente führt. Benachbarte Segmente werden beim Fertigungsprozess axial bzw. radial oder einer Mischform aus axial und radial zusammengefügt, damit der vorstehende Formschlussteil in die Vertiefung des jeweils anschließenden Ringabschnittschnittes des benachbarten Segments gelangt. Mit der erfindungsgemäßen Ausbildung wird die Fügefläche erheblich vergrößert, ohne dass die Wandstärke der Ringabschnitte vergrößert wird. Infolge der erfindungsgemäßen Ausbildung kann der Fertigungsprozess der erfindungsgemäßen Lüfterräder sehr wirtschaftlich, schnell und präzise gestaltet werden.In the case of the fan wheel according to the invention, the area of the joining areas is enlarged by the protruding form-fitting part and the associated depression, as a result of which the fan wheel composed of the segments is given a high degree of stability and strength. A design that enlarges the joining areas differs from a conventional design in that the cross section through the joining areas does not approximately have the shape of one of the two walls of the ring has a short, straight connecting stretch that is approximately perpendicular to the walls. If the segments are connected to one another by means of adhesive, the adhesive surface is increased by the design that increases the joint surface, which leads to an increase in the strength of the fan wheel. This also applies if adjacent segments are welded to one another over a large area at the joining areas. In addition, this design, which enlarges the joining surfaces, forms an additional form-fitting connection between adjacent segments, as a result of which the segments are prevented from shifting relative to one another transversely to the circumferential direction. In addition, such a configuration can make it easier to join the segments together in the manufacturing process, since the guide elements form an additional guide for adjacent segments relative to one another. The interlocking parts and the indentations form a tongue and groove connection, which leads to a secure connection of the segments. During the manufacturing process, adjacent segments are joined together axially or radially or a combination of axially and radially, so that the protruding form-fitting part reaches the recess of the subsequent ring section section of the adjacent segment. With the design according to the invention, the joining surface is increased considerably without increasing the wall thickness of the ring sections. As a result of the design according to the invention, the manufacturing process of the fan wheels according to the invention can be designed very economically, quickly and precisely.
Beim erfindungsgemäßen Lüfterrad werden einstückig ausgebildete Segmente verwendet, die Ringabschnitte sowie Lüfterflügel oder Lüfterflügelabschnitte aufweisen. Die Ringabschnitte verlaufen im Wesentlichen quer zu den Lüfterflügeln oder Lüfterflügelabschnitten und erstrecken sich mit einer Richtungskomponente in Umfangsrichtung des Lüfterrades. Die quer zur Umfangsrichtung des Lüfterrades liegenden Ränder der Ringabschnitte bilden beim zusammengefügten Lüfterrad die Fügebereiche. Die aneinander liegenden Segmente werden an den Fügebereichen derart miteinander verbunden, dass trotz der geringen Wandstärke der Ringabschnitte eine ausreichend feste Verbindung zwischen den Segmenten möglich ist. Im zusammengefügten Zustand bilden die Ringabschnitte der Segmente insgesamt einen oder mehrere Ringe. Ringe können insbesondere Nabenringe oder Deckringe sein, welche die Flügel an deren seitlichen Enden mit-einander in Umfangsrichtung verbinden, oder Zwischenringe, welche mit den Flügeln in deren Zwischenbereichen zwischen deren seitlichen Enden verbunden sind. Der Nabenring dient vorteilhafterweise dazu, das Lüfterrad mit einem Antriebsmotor zu verbinden. Bei Statoren dient vorteilhafterweise der Deckring dazu, den Stator an einer anderen Vorrichtung zu befestigen.In the case of the fan wheel according to the invention, one-piece segments are used which have ring sections and fan blades or fan blade sections. The ring sections run essentially transversely to the fan blades or fan blade sections and extend with a directional component in the circumferential direction of the fan wheel. The edges of the ring sections lying transversely to the circumferential direction of the fan wheel form the joining areas when the fan wheel is assembled. The adjacent segments are connected to the joint areas such that despite the low Wall thickness of the ring sections a sufficiently strong connection between the segments is possible. In the assembled state, the ring sections of the segments together form one or more rings. Rings can in particular be hub rings or cover rings which connect the vanes at their lateral ends to one another in the circumferential direction, or intermediate rings which are connected to the vanes in their intermediate regions between their lateral ends. The hub ring is advantageously used to connect the fan wheel to a drive motor. In the case of stators, the cover ring is advantageously used to attach the stator to another device.
Der Formschlussteil verjüngt sich in Richtung auf sein freies Ende. Dadurch wird das Zusammenfügen benachbarter Segmente erheblich vereinfacht.The form-fitting part tapers towards its free end. This greatly simplifies the joining of adjacent segments.
Bei einer vorteilhaften Ausführungsform ist die Vertiefung im Bereich zwischen der Oberseite und der Unterseite des Ringabschnittes angeordnet. Vorteilhaft können die Vertiefung und dementsprechend auch der Formschlussteil etwa in halber Dicke des Ringabschnittes vorgesehen sein.In an advantageous embodiment, the indentation is arranged in the area between the upper side and the lower side of the ring section. Advantageously, the depression and accordingly also the form-fitting part can be provided approximately in half the thickness of the ring section.
Bei einer nicht beanspruchten Variante ist die Vertiefung zur Ober- oder zur Unterseite des Ringabschnittes offen. Eine solche Ausbildung ermöglicht einen einfachen und problemlosen Fügeprozess bei der Herstellung des Lüfterrades. Da die Vertiefung nach einer Seite des Randabschnittes offen ist, können benachbarte Segmente sehr einfach in Achsrichtung des Lüfterrades bei der Fertigung aneinander gesetzt werden.In a variant not claimed, the recess is open to the top or bottom of the ring section. Such a design enables a simple and problem-free joining process when manufacturing the fan wheel. Since the recess is open on one side of the edge section, adjacent segments can be very easily placed together in the axial direction of the fan wheel during manufacture.
In einem solchen Fall ist der den Formschlussteil sowie die Vertiefung aufweisende Rand der Ringabschnitte vorteilhaft gestuft ausgebildet. Solche Elemente lassen sich fertigungstechnisch sehr einfach herstellen.In such a case, the edge of the ring sections having the form-fitting part and the recess is advantageously of stepped design. Such elements can be produced very simply in terms of manufacturing technology.
Von Vorteil ist es, wenn die Vertiefung eine Tiefe hat, die das etwa 0,7 bis 2,5fache der Wandstärke des Ringabschnittes beträgt.It is advantageous if the depression has a depth which is approximately 0.7 to 2.5 times the wall thickness of the ring section.
Der Formschlussteil liegt bei einer bevorzugten Ausführungsform mit wenigstens einer seiner Seitenflächen an der Seitenwand der Vertiefung an. Vorteilhaft ist es, wenn der Formschlussteil mit beiden Seitenflächen an den Seitenwänden der Vertiefung anliegt. Dann sind benachbarte Segmente sicher fest miteinander verbunden.In a preferred embodiment, the form-fitting part rests with at least one of its side faces on the side wall of the depression. It is advantageous if the form-fitting part bears against the side walls of the depression with both side faces. Then adjacent segments are securely connected to each other.
Grundsätzlich ist es aber auch möglich, dass zwischen den Seitenflächen und/oder der Stirnseite des Formschlussteiles und den Seitenwänden und/oder dem Boden der Vertiefung ein Freiraum besteht.In principle, however, it is also possible for there to be a free space between the side surfaces and/or the end face of the form-fitting part and the side walls and/or the base of the depression.
Der Abstand des Formschlussteiles von den Seitenwänden und/oder vom Boden der Vertiefung führt zum Freiraum, in den beispielsweise ein zähflüssiges Klebemittel eingebracht werden kann. Dieses Klebemittel kann vor dem Zusammenfügen der Segmente in Vertiefung eingebracht werden.The spacing of the form-fitting part from the side walls and/or from the bottom of the depression leads to a free space into which, for example, a viscous adhesive can be introduced. This adhesive can be introduced into the recess before the segments are joined together.
Erfindungsgemäß erfolgt der Ubergang zumindest der einen Seitenfläche des Formschlussteiles in den Rand des Ringabschnittes gekrümmt, vorzugweise mit einem Radius, der etwa dem 0,05 bis 0,3fachen der Wandstärke des Ringabschnittes beträgt. Der Übergang erfolgt in vorteilhafterweise bionisch, d.h. ohne konstanten Radius. Die bionische Gestaltung hat den Vorteil, dass der Übergang im Hinblick auf den Kraftfluss vom Formschlussteil in den Ringabschnitt des jeweiligen Segmentes so gestaltet sein kann, dass eine Rissbildung zuverlässig vermieden wird. Auf diese Weise kann der Übergang optimal an die beim Einsatz des Lüfterrades auftretenden Belastungen angepasst werden.According to the invention, the transition of at least one side surface of the form-fitting part into the edge of the ring section is curved, preferably with a radius that is approximately 0.05 to 0.3 times the wall thickness of the ring section. The transition is advantageously bionic, i.e. without a constant radius. The bionic design has the advantage that the transition with regard to the flow of forces from the form-fitting part into the ring section of the respective segment can be designed in such a way that cracking is reliably avoided. In this way, the transition can be optimally adapted to the loads occurring when using the fan wheel.
Bei einer vorteilhaften Ausführungsform sind die Bereiche des Ringabschnittes zwischen den Seitenwänden der Vertiefung und der Ober- sowie Unterseite des Ringabschnittes etwa gleich dick.In an advantageous embodiment, the areas of the ring section between the side walls of the recess and the top and bottom of the ring section are approximately the same thickness.
Der Ringabschnitt kann aber auch so gestaltet sein, dass diese Bereiche zwischen den Seitenwänden der Vertiefung sowie der Ober- und der Unterseite des Ringabschnittes unterschiedlich dick sind. In diesem Falle kann der Bereich, der im Einsatz des Lüfterrades nicht oder nur wenig zur Kraftübertragung beiträgt, dünner ausgebildet sein als der gegenüberliegende Bereich.However, the ring section can also be designed in such a way that these areas between the side walls of the recess and the top and bottom of the ring section have different thicknesses. In this case, the area that makes little or no contribution to power transmission when the fan wheel is in use can be made thinner than the opposite area.
Um eine sichere Verbindung benachbarter Segmente ohne Beeinträchtigung der Festigkeit des aus den Segmenten zusammengesetzten Lüfterrades zu erreichen, ist es vorteilhaft, wenn die eine Seitenfläche des Formschlussteiles größer ist als die gegenüberliegende andere Seitenfläche.In order to achieve a secure connection between adjacent segments without impairing the strength of the fan wheel composed of the segments, it is advantageous if one side surface of the positive-locking part is larger than the opposite side surface.
Um den die Kraft beim Zusammenfügen der Segmente zum Lüfterrad übertragenden Bereich weiter zu vergrößern, ist vorteilhaft die Wandstärke des Ringabschnittes im Bereich der Vertiefung größer als die Wandstärke im Bereich außerhalb der Vertiefung.In order to further increase the area that transmits the force when the segments are joined to the fan wheel, the wall thickness of the ring section in the area of the depression is advantageously greater than the wall thickness in the area outside of the depression.
Die Segmente sind zumindest annähernd gleich ausgebildet. Bevorzugt haben alle Segmente die gleiche Form, so dass zu ihrer Herstellung nur ein einziges Spritzgusswerkzeug erforderlich ist, was die Herstellungskosten gering hält.The segments are designed at least approximately the same. All segments preferably have the same shape, so that only a single injection molding tool is required for their production, which keeps the production costs low.
Die Deck-, Naben- und Zwischenringabschnitte benachbarter Segmente sind bevorzugt so ausgebildet, dass ihre quer zur Umfangsrichtung liegenden Ränder im Wesentlichen deckungsgleich aneinander liegen und jeweils paarweise Fügebereiche bilden, mit denen benachbarte Segmente flächig aneinander liegen. Dadurch ist eine einfache und dennoch sichere Verbindung der aneinander liegenden Segmente gewährleistet.The cover, hub and intermediate ring sections of adjacent segments are preferably designed in such a way that their edges lying transversely to the circumferential direction lie essentially congruently on one another and form joint areas in pairs, with which adjacent segments lie flat on one another. This ensures a simple yet secure connection of the segments lying against one another.
Diese Fügebereiche können in einer von der Lüfterradachse und einer Radialen aufgespannten Ebene liegen. Je nach Einsatzfall und Anforderungsprofil können die Fügebereiche benachbarter Segmente auch so ausgebildet sein, dass sie mit der jeweiligen von der Lüfterradachse und der Radialen aufgespannten Ebene einen Winkel einschließen. Dabei kann der Winkel zwischen 0° und etwa 80° liegen.These joining areas can lie in a plane spanned by the fan wheel axis and a radial plane. Depending on the application and requirement profile, the joining areas of adjacent segments can also be designed so that they enclose an angle with the respective spanned by the fan wheel axis and the radial plane. The angle can be between 0° and about 80°.
Benachbarte Segmente können mittels Kleben und/oder Schweißen an den Fügebereichen miteinander verbunden sein.Adjacent segments can be connected to one another at the joining areas by means of gluing and/or welding.
Eine besonders vorteilhafte Ausführung des Lüfterrades besteht darin, dass die zuström- und abströmseitigen Enden der Flügel Abstand von den Fügebereichen des Lüfterrades haben. In diesem Falle dienen als Verbindungsflächen ausschließlich die quer zur Umfangsrichtung des Lüfterrades verlaufenden Ränder der Ringabschnitte.A particularly advantageous embodiment of the fan wheel is that the inflow and outflow ends of the blades are at a distance from the joint areas of the fan wheel. In this case, only the edges of the ring sections running transversely to the circumferential direction of the fan wheel serve as connecting surfaces.
Es ist aber auch möglich, dass zusätzliche Fügebereiche zwischen benachbarten Segmenten durch die Flügel verlaufen. In diesem Falle werden die vollständigen Flügel erst durch das Zusammenfügen der Segmente gebildet. In diesem Falle bilden auch die Stoßfugen der Flügelabschnitte Fügebereiche, die zusätzlich zu den Rändern der Ringabschnitte vorgesehen sind. Auf diese Weise kann die feste Verbindung zwischen den Segmenten verbessert werden.However, it is also possible that additional joining areas between adjacent segments run through the vanes. In this case, the complete wings are only formed by joining the segments. In this case, the butt joints of the wing sections also form joining areas which are provided in addition to the edges of the ring sections. In this way, the firm connection between the segments can be improved.
Die Segmente sind vorteilhaft Spritzgussteile, die einfach und kostengünstig hergestellt werden können.The segments are advantageously injection molded parts that can be produced easily and inexpensively.
Als Material für die Segmente werden vorteilhaft Thermoplaste eingesetzt.Thermoplastics are advantageously used as the material for the segments.
Zur Erhöhung der Festigkeit der Segmente und damit des Lüfterrades enthalten die Thermoplaste vorteilhaft Verstärkungsteile, vorzugsweise Verstärkungsfasern.To increase the strength of the segments and thus of the fan wheel, the thermoplastics advantageously contain reinforcement parts, preferably reinforcement fibers.
Die Verstärkungsfasern haben vorteilhaft Längen von etwa 10µ bis über 15 mm, vorzugsweise Längen von etwa 200µ bis etwa 10mm. Solche Verstärkungsfasern lassen sich einfach in den Kunststoff einarbeiten und gewährleisten eine hohe Festigkeit.The reinforcing fibers advantageously have lengths of approximately 10 μm to over 15 mm, preferably lengths of approximately 200 μm to approximately 10 mm. Reinforcement fibers of this type can be easily incorporated into the plastic and ensure high strength.
Als Klebemittel zur Verbindung der Segmente untereinander kommen beispielsweise 1- oder 2K Klebstoffe oder Lösungsmittelsysteme in Betracht.For example, 1- or 2-component adhesives or solvent systems can be considered as adhesives for connecting the segments to one another.
Eine weitere vorteilhafte Verbindungmöglichkeit besteht darin, die Segmente mittels Laserschweißen, Induktionsschweißen oder Heißgasschweißen miteinander zu verbinden.A further advantageous connection possibility consists in connecting the segments to one another by means of laser welding, induction welding or hot gas welding.
Insbesondere bei großen Durchmessern des Lüfterrades besteht eine vorteilhafte Ausbildung darin, das Lüfterrad an wenigstens einem Ring mit wenigstens einem Verstärkungsband zu umwickeln. Es hält die Segmente zusätzlich fest zusammen, so dass das Lüfterrad auch bei höherer Drehzahl oder sonstigen hohen Belastungen eingesetzt werden kann.Particularly in the case of large diameters of the fan wheel, an advantageous embodiment consists in wrapping at least one ring around the fan wheel with at least one reinforcing band. It also holds the segments firmly together so that the fan wheel can also be used at higher speeds or under other high loads.
Das Verstärkungsband kann aus Thermoplast oder Duroplast bestehen und vorteilhaft Verstärkungsteile, vorzugsweise Verstärkungsfasern, enthalten.The reinforcement band can consist of thermoplastic or duroplastic and advantageously contain reinforcement parts, preferably reinforcement fibers.
Als Verstärkungsfasern kommen vorteilhaft Glas, Kohlenstoff, Aramid, Thermoplast oder Naturfasern in Betracht.Glass, carbon, aramid, thermoplastic or natural fibers are advantageously considered as reinforcing fibers.
Das Verstärkungsband lässt sich einfach am Umfang eines oder mehrerer Ringe des Lüfterrades befestigen, insbesondere durch Schweißen oder Kleben.The reinforcement band can be easily attached to the circumference of one or more rings of the fan wheel, in particular by welding or gluing.
Eine weitere vorteilhafte Ausbildung besteht darin, das Verstärkungsband am Umfang eines oder mehrerer Ringe des Lüfterrades durch Bewickeln mit einem aushärtenden Duroplast zu befestigen.A further advantageous embodiment consists in attaching the reinforcement band to the circumference of one or more rings of the fan wheel by wrapping it with a hardening duroplast.
Eine besonders optimale Ausbildung ergibt sich, wenn das Verstärkungsband unter Vorspannung auf das Lüfterrad gewickelt wird. Das so erhaltene Lüfterrad zeichnet sich durch eine hohe Festigkeit aus. Ein solches Lüfterrad kann bei hohen Grenzdrehzahlen eingesetzt werden. Bei einer vorteilhaften Ausbildung liegt die Vorspannung des Verstärkungsbandes im Bereich zwischen etwa 10N und etwa 10kN, vorzugsweise zwischen etwa 10 bis 100 N pro mm2 Bandquerschnittsfläche.A particularly optimal design results when the reinforcement strip is wound onto the fan wheel under pretension. The fan wheel obtained in this way is characterized by high strength. A such a fan wheel can be used at high limiting speeds. In an advantageous embodiment, the prestressing of the reinforcement band is in the range between about 10N and about 10kN, preferably between about 10 and 100 N per mm 2 cross-sectional area of the band.
Eine zuverlässige Befestigung des Verstärkungsbandes auf dem Lüfterrad ist gewährleistet, wenn das Lüfterrad zur Aufnahme des Verstärkungsbandes an den mit Verstärkungsband zu versehenden Ringen mit einer umlaufenden Nut versehen ist. In ihr lässt sich das Verstärkungsband so unter-bringen, dass es nicht vom Lüfterrad abrutschen kann.Reliable fastening of the reinforcement strip on the fan wheel is ensured if the fan wheel is provided with a circumferential groove for receiving the reinforcement strip on the rings to be provided with reinforcement strip. The reinforcement band can be accommodated in it in such a way that it cannot slip off the fan wheel.
Das erfindungsgemäße Lüfterrad kann ein Radial-, ein Axial- oder ein Diagonallüfterrad sowie ein Vorleitrad oder Nachleitrad (Stator) sein.The fan wheel according to the invention can be a radial, an axial or a diagonal fan wheel as well as an inlet guide wheel or rear guide wheel (stator).
Die Erfindung wird anhand einiger in den Zeichnungen dargestellter Ausführungsformen näher erläutert. Es zeigen
- Fig. 1
- in axialer Draufsicht ein erfindungsgemäßes Lüfterrad, das aus mehreren Segmenten gebildet ist.
- Fig. 2
- in vergrößerter Darstellung ein Segment zur Herstellung des Lüfterrades gemäß
Fig. 1 . - Fig. 3
- eine axiale Draufsicht auf eine zweite Ausführungsform eines erfindungsgemäßen Lüfterrades, das aus mehreren Segmenten zusammengesetzt ist.
- Fig. 4
- eine Unteransicht einer weiteren Ausführungsform eines erfindungsgemäßen Lüfterrades, das aus mehreren Segmenten zusammengesetzt ist.
- Fig. 5
- in vergrößerter Darstellung ein Segment zur Herstellung des Lüfterrades gemäß
Fig. 4 . - Fig. 6und Fig. 7
- jeweils weitere Ausführungsformen von Segmenten zur Herstellung eines erfindungsgemäßen Lüfterrades.
- Fig. 8bis Fig. 10
- jeweils in vergrößerter Darstellung unterschiedliche Ausführungen von Querschnitten durch Fügebereiche erfindungsgemäßer Lüfterräder, die in einer die Fügeflächen vergrößernden Art und Weise gestaltet sind.
- Fig.11
- eine nicht-erfindungsgemäße Variante eines Fügebereiches.
- Fig. 12
- in perspektivischer Darstellung eine weitere Austührungsform eines Segmentes zur Herstellung eines erfindungsgemäßen Lüfterrades.
- Fig. 13
- im Axialschnitt eine Hälfte einer weiteren Ausführungsform eines erfindungsgemäßen Lüfterrades.
- Fig. 14
- in vergrößerter Darstellung eine erfindungsgemäße Ausbildung von Querschnitten durch Fügebereiche zwischen benachbarten Segmenten.
- Fig. 15
- in schematischer Darstellung das Zusammenfügen der Segmente zu einem erfindungsgemäßen Lüfterrad.
- Fig. 16
- in perspektivischer Darstellung eine weitere Ausführungsform eines findungsgemäßen Lüfterrades,
das aus 7 Segmenten gemäßFig. 17 zusammengefügt ist und ein Axiallüfterrad mit umlaufendem Deckring sowie einem Zwischenring ist. - Fig. 17
- in perspektivischer Darstellung ein Segment eines Lüfterrades gemäß
Fig. 16 . - Fig. 18
- in perspektivischer Darstellung eine weitere Ausführungsform eines erfindungsgemäßen Lüfterrades,
das aus 7 Segmenten gemäßFig. 19 zusammengefügt ist und ein Axiallüfterrad ohne umlaufendem Deckring ist. - Fig. 19
- in perspektivischer Darstellung ein Segment eines Lüfterrades gemäß
Fig. 18 . - Fig. 20
- in perspektivischer Darstellung eine weitere Ausführungsform eines erfindungsgemäßen Lüfterrades, das aus 11 Segmenten gemäß
Fig. 21 zusammengefügt ist und ein Nachleitrad ist. - Fig. 21
- in perspektivischer Darstellung ein Segment eines Lüfterrades gemäß
Fig. 20 . - Fig. 22
- in seitlicher Draufsicht auf einen Ausschnitt am Rand eines Segmentes einer Ausgestaltungsform eines erfindungsgemäßen Lüfterrades Details zur Gestaltung des Segmentrandes.
- Fig. 23
- in perspektivischer Darstellung eine weitere Ausführungsform eines erfindungsgemäßen Lüfterrades,
das aus 7 Segmenten gemäßFig. 24 zusammengefügt ist und ein Axiallüfterrad mit umlaufendem Deckring sowie einem Zwischenring ist, und bei dem sich Flügel zwischen Nabenring und Zwischenring und Flügel zwischen Deck- ring und Zwischenring in Form und Anzahl unterscheiden. - Fig. 24
- in perspektivischer Darstellung ein Segment des Lüfterrades gemäß
Fig. 23 . - Fig. 25
- in vergrößerter Darstellung eine Ausführung eines Querschnitts durch einen Fügebereich eines Lüfterrads, welcher keine die Fügeflächen vergrößernde Gestaltung aufweist,
- Fig. 26
- in vergrößerter Darstellung und im Querschnitt eine alternative, nicht-erfindungsgemäße Ausgestaltung des Fügebereiches des Lüfterrades, der in einer die Fügeflächen vergrößernden Art und Weise gestaltet ist,
- Fig. 27a
- in vergrößerter Darstellung eine Ausführung eines Querschnitts durch einen Fügebereich erfindungsgemäßer Lüfterräder, welcher eine die Fügeflächen vergrößernde Gestaltung in Form einer asymmetrischen Nut- und Federverbindung aufweist,
- Fig. 27b
- in vergrößerter Darstellung eine Ausführung eines Querschnitts durch einen Fügebereich erfindungsgemäßer Lüfterräder, welcher eine die Fügeflächen vergrößernde Gestaltung in Form einer asymmetrischen Nut- und Federverbindung mit lokaler Aufdickung der Wandstärke aufweist.
- 1
- in axial plan view a fan wheel according to the invention, the is made up of several segments.
- 2
- in an enlarged view a segment for the production of the fan wheel according to
1 . - 3
- an axial plan view of a second embodiment of a fan wheel according to the invention, which is composed of several segments.
- 4
- a bottom view of a further embodiment of a fan wheel according to the invention, which is composed of several segments.
- figure 5
- in an enlarged view a segment for the production of the fan wheel according to
4 . - 6 and 7
- each other embodiments of segments for the production of a fan wheel according to the invention.
- 8 to 10
- each in an enlarged representation of different versions of cross sections through joint areas of fan wheels according to the invention, which are designed in a way that enlarges the joint areas.
- Fig.11
- a non-inventive variant of a joining area.
- 12
- a perspective view of a further embodiment of a segment for the production of a fan wheel according to the invention.
- 13
- in axial section, one half of a further embodiment of a fan wheel according to the invention.
- 14
- in an enlarged representation of an inventive design of cross sections through joint areas between adjacent segments.
- 15
- in a schematic representation of the joining of the segments to form a fan wheel according to the invention.
- 16
- a perspective view of another embodiment of a fan wheel according to the invention, which consists of 7 segments according to
17 is assembled and is an axial fan wheel with a circumferential cover ring and an intermediate ring. - 17
- according to a perspective view of a segment of a
fan wheel 16 . - 18
- a perspective view of another embodiment of a fan wheel according to the invention, which consists of 7
segments 19 is assembled and is an axial fan wheel without a circumferential cover ring. - 19
- according to a perspective view of a segment of a
fan wheel 18 . - 20
- a perspective view of another embodiment of a fan wheel according to the invention, which consists of 11 segments according to
21 is assembled and is a guide vane. - 21
- according to a perspective view of a segment of a
fan wheel 20 . - 22
- in a side plan view of a section at the edge of a segment of an embodiment of a fan wheel according to the invention, details of the design of the segment edge.
- 23
- a perspective view of another embodiment of a fan wheel according to the invention, which consists of 7
segments 24 is joined together and is an axial fan wheel with a circumferential cover ring and an intermediate ring, and in which the blades between the hub ring and the intermediate ring and the blades between the cover ring and the intermediate ring differ in shape and number. - 24
- according to a perspective view of a segment of the
fan wheel 23 . - 25
- an enlarged view of a cross-section through a joint area of a fan wheel, which does not have a design that enlarges the joint surfaces,
- 26
- in an enlarged view and in cross section, an alternative, non-inventive embodiment of the joint area of the fan wheel, which is designed in a way that enlarges the joint surfaces,
- Figure 27a
- in an enlarged view an embodiment of a cross section through a joint area of fan wheels according to the invention, which has a design in the form of an asymmetrical tongue and groove connection that enlarges the joint surfaces,
- Figure 27b
- in an enlarged view an embodiment of a cross section through a joint area of fan wheels according to the invention, which has a design enlarging the joint areas in the form of an asymmetrical tongue and groove connection with local thickening of the wall thickness.
Die Zahl der Segmente, aus denen ein erfindungsgemäßes Lüfterrad besteht, entspricht vorzugsweise der Zahl der Lüfterradflügel. Insbesondere bei Lüfterrädern mit einer hohen Anzahl an Flügeln können in einem Segment auch zwei oder mehrere Flügel enthalten sein, wodurch die Zahl der Segmente reduziert wird. Für alle Segmente des Lüfterrades ist nur ein Spritzgusswerkzeug erforderlich, insbesondere wenn die Segmente untereinander gleich ausgebildet sind. Sind die Segmente untereinander ähnlich, dann reicht in der Regel auch nur ein einziges Spritzgusswerkzeug aus. Die unterschiedlichen Ausgestaltungsmerkmale der ähnlichen Segmente untereinander können dann entweder durch austauschbare Formeinsätze im Spritzgusswerkzeug oder aber durch nachträgliche Bearbeitung einiger spritzgegossener Segmente oder des zusammengefügten Lüfterrades erreicht werden. Die Gestaltung der Segmente und insbesondere der Flügel kann sehr flexibel erfolgen, da ein Spritzgusswerkzeug für ein Segment im Vergleich zu einem Spritzgusswerkzeug für ein Komplettrad mit wesentlich weniger Einschränkungen gestaltet werden kann. So muss beispielsweise für ein Spritzgusswerkzeug zur Herstellung eines Lüfterrades im Komplettguss oft ein komplizierter Schiebermechanismus eingesetzt werden, um die Schaufelkanäle entformen zu können, was bei einem Spritzgusswerkzeug zur Herstellung eines Segmentes in vorteilhaften Ausführungsformen nicht notwendig ist. Dadurch können auch hohle Flügel zur Gewichtsersparnis einfach gestaltet werden.The number of segments that make up a fan wheel according to the invention preferably corresponds to the number of fan wheel blades. In particular in the case of fan wheels with a large number of blades, a segment can also contain two or more blades, as a result of which the number of segments is reduced. Only one injection molding tool is required for all segments of the fan wheel, particularly if the segments are of identical design. If the segments are similar to each other, then usually only a single injection molding tool is sufficient. The different design features of the similar segments among one another can then be achieved either by interchangeable mold inserts in the injection molding tool or by subsequent processing of some injection-molded segments or the assembled fan wheel. The design of the segments and in particular the vanes can be very flexible, since an injection mold for a segment can be designed with significantly fewer restrictions compared to an injection mold for a complete wheel. So For example, a complicated slide mechanism often has to be used for an injection molding tool for producing a fan wheel in complete casting in order to be able to demould the blade channels, which is not necessary with an injection molding tool for producing a segment in advantageous embodiments. As a result, hollow wings can also be easily designed to save weight.
Die einzelnen Segmente werden mittels geeigneter Fügeverfahren zur Bildung des jeweiligen Lüfterrades miteinander verbunden. Als Fügeverfahren kommen unter anderem Klebeverfahren, Laserschweißverfahren, Reibschweißverfahren, Induktionsschweißverfahren, Heißgasschweißverfahren oder Ultraschallschweißverfahren bevorzugt in Betracht. Die Fügebereiche zwischen den aneinander liegenden Segmenten können relativ frei mit Rücksicht auf die beim Einsatz des Lüfterrades zu erwartenden Betriebsspannungen gewählt werden. Die Verbindung zwischen den Segmenten kann allein durch die beschriebenen Fügeverfahren hergestellt werden. Vor teilhaft ist es aber, wenn zusätzlich eine Formschlussverbindung zwischen den benachbarten Segmenten besteht, die sowohl für zusätzliche Festigkeit als auch für Führung beim Fertigungsprozess dienen kann.The individual segments are connected to one another using suitable joining methods to form the respective fan wheel. Bonding methods, laser welding methods, friction welding methods, induction welding methods, hot gas welding methods or ultrasonic welding methods are preferably considered as joining methods. The joining areas between the adjacent segments can be selected relatively freely with regard to the operating voltages to be expected when using the fan wheel. The connection between the segments can be produced solely by the joining method described. However, it is advantageous if there is also a positive connection between the adjacent segments, which can serve both for additional strength and for guidance during the manufacturing process.
Das Lüfterrad gemäß
Das Segment hat einen Deckringabschnitt 1, der einen gekrümmten äußeren Rand 2 sowie einen parallel hierzu verlaufenden inneren gekrümmten Rand 3 aufweist. Beide Enden der Ränder 2, 3 sind durch Ränder 4, 5 mit- einander verbunden. In axialer Draufsicht gesehen schließt der Rand 4 etwa rechtwinklig an den äußeren Rand 2 an. Der gegenüberliegende Rand 5 schließt, in axialer Draufsicht gesehen, spitzwinklig an den äußeren Rand 2 an. Der Rand 5 schließt außerdem stumpfwinklig und der Rand 4 spitzwinklig an den inneren Rand 3 des Deckringabschnittes 1 an. Der Deckringabschnitt ist, wie
Zwischen dem Deckringabschnitt 1 und dem Nabenringabschnitt 6 erstreckt sich ein Flügel 11, der im Ausführungsbeispiel über seine Länge gekrümmt verläuft und im Querschnitt das Profil eines Tragflügels aufweist. Der Flügel 11 ist mit seinem deckringseitigen Ende 91 mit dem Deckringabschnitt 1 verbunden und mit seinem nabenringseitigen Ende 96 mit dem Nabenring 6 verbunden. Das abströmseitige Ende 12 des Flügels 11 läuft etwa spitzwinklig aus, während das zuströmseitige Ende 13, in Draufsicht gesehen, bogenförmig gerundet ist (
Der Flügel 11 erstreckt sich mit seinem abströmseitigen Ende 12 bis nahe an den Rand 5 des Deckringabschnittes 1. Mit seinem zuströmseitigen Ende 13 steht der Flügel 11, in axialer Draufsicht gesehen, über den Deckringabschnitt 1 vor und endet mit geringem Abstand vom Rand 9 des über den Deckringabschnitt 1 vorstehenden Bereiches des Nabenringabschnittes 6.The
Der Flügel 11 kann abweichend vom dargestellten Ausführungsbeispiel auch eine andere Querschnittsausbildung und/oder eine andere Erstreckung haben. Der Flügel 11 kann nicht nur über seine Länge gekrümmt ausgebildet sein, sondern zusätzlich auch noch über seine Länge gewunden gestaltet sein.Deviating from the exemplary embodiment shown, the
Der Nabenringabschnitt 6 weist nahe seinem inneren Rand 8 wenigstens eine Durchtrittsöffnung 14 auf. Sie liegt vorteilhaft etwa in halber Breite desüberstehenden Nabenringabschnittes 6 und dient zum Durchtritt von Befestigungsschrauben, mit denen das Lüfterrad in der Einbaulage an einer Nabe eines Antriebsmotors befestigt werden kann.The
Der Nabenringabschnitt 6 kann eben ausgebildet sein. Ebenso ist es aber möglich, wie beispielsweise aus
Im zu einem Laufrad zusammengefügten Zustand (
Das Lüfterrad, welches in
Das in
In Radialrichtung gesehen zwischen Deckring 1* und Nabenring 6* ist im Ausführungsbeispiel nach
Das in
Die Ränder 74, 75 der Zwischenringabschnitte 71 der jeweiligen Segmente bilden beim zusammengefügten Lüfterrad Fügebereiche 85 (
Zwischen dem Deckringabschnitt 1 und dem Nabenringabschnitt 6 erstreckt sich ein Flügel 11, der im Ausführungsbeispiel der
Der Flügel 11 der Ausführungsform mit Segmenten gemäß
Der Flügel 11 kann abweichend vom dargestellten Ausführungsbeispiel auch eine andere Querschnittsausbildung und/oder eine andere Erstreckung haben.Deviating from the exemplary embodiment shown, the
Der Nabenringabschnitt 6 weist am Laufradsegment I gemäß
Der Nabenringabschnitt 6, der Deckringabschnitt 1 sowie der Zwischenringabschnitt 71 können, insbesondere bei einem Axiallüfterrad, zylindrisch ausgebildet sein. Ebenso ist es aber möglich, ähnlich wie beim Ausführungsbeispiel gemäß
In
Das in
Die Ausführungsform eines Axiallüfterrades, welches in
Die Ausführungsform gemäß
Insbesondere bei einer großen Zahl an Flügeln 11 ist es auch denkbar, in einem Segment mehr als einen Flügel zu haben, beispielsweise 2 - 4, was zu einer geringeren Zahl an Segmenten führt. Allerdings wird dann das Spritzgusswerkzeug zur Herstellung eines Segments komplizierter. Außerdem muss die Zahl der Flügel 11, sofern man ausschließlich identische Segmente haben will, durch die Zahl der Flügel pro Segment teilbar sein.In particular with a large number of
Es ist unter Umständen, je nach zu erwartenden Belastungen im Betrieb, vorteilhaft, bei erfindungsgemäßen Lüfterrädern zusätzlich zu Deck- und Nabenring 1*,6* noch weitere Zwischenringe 71* in Umfangsrichtung zu haben. Einer oder mehrere solcher zusätzlicher Ringe können sich im Bereich zwischen Deckring 1* und Nabenring 6* befinden. Ihre Gestaltung mit Rändern bei den Segmenten und Fügebereichen beim zusammengesetzten Rad ist äquivalent zu der Gestaltung von Deck- und Nabenring 1*,6* gemäß den beschriebenen Ausführungsbeispielen. Zwischenringe 71* können zusätzliche Stabilität bringen, aber auch die Strömung positiv beeinflussen (Wirkungsgrad, Akustik). Solche zusätzlichen Zwischenringe 71* können durch das Fertigungsprinzip aus Segmenten mit vergleichsweise geringem Aufwand realisiert werden.It is sometimes advantageous, depending on the expected loads during operation, to have further
Zur Herstellung einer vorteilhaften Ausführungsform eines erfindungsgemäßen Lüfterrades werden die Segmente I bis VII zunächst sternförmig angeordnet (
Als Verstärkungsfasern für diese Werkstoffe kommen beispielsweise Glas, Kohlenstoff, Aramid, Thermoplast (PET, PA) oder Naturfasern in Betracht, wie beispielsweise Flachs, Hanf, Sisal, Jute oder Kokos.Glass, carbon, aramid, thermoplastic (PET, PA) or natural fibers such as flax, hemp, sisal, jute or coconut can be considered as reinforcing fibers for these materials.
Bei Ausführungsformen, bei denen benachbarte Segmente mittels Laserschweißen verbunden werden, ist eine hohe Transparenz des verwendeten Kunststoffs für das verwendete Laserlicht nötig. Um dies zu erreichen, wird als Polymer ein für die Wellenlänge des Laserlichts hochgradig transparenter Kunststoff verwendet. Dies kann durch spezielle Farbpigmente im Kunststoff erreicht werden. Des Weiteren werden vorteilhaft spezielle Verstärkungsfasern (insbesondere Glasfasern) verwendet, welche keine oder nur sehr geringe Lichtbrechung am Übergang Polymer zu Verstärkungsfaser haben.In embodiments in which adjacent segments are connected by means of laser welding, the plastic used must be highly transparent for the laser light used. To achieve this, a plastic that is highly transparent to the wavelength of the laser light is used as the polymer. This can be achieved by special color pigments in the plastic. Furthermore, special reinforcing fibers (in particular glass fibers) are advantageously used which have little or no light refraction at the transition from polymer to reinforcing fiber.
Dies ist durch die Verwendung einer speziellen Haftvermittlungsbeschichtung an der Oberfläche der Glasfasern möglich.This is possible through the use of a special adhesion-promoting coating on the surface of the glass fibers.
Ausgezeichnete Festigkeiten für die Segmente und damit für das Lüfterrad ergeben sich, wenn die Verstärkungsfasern im Spritzguss hergestellten Segment I bis VII Längen von etwa 50 µm bis über 15 mm aufweisen. Ein bevorzugter Bereich liegt zwischen etwa 200 µm und 10 mm.Excellent strengths for the segments and thus for the fan wheel result when the reinforcing fibers produced by injection molding segments I to VII have lengths of around 50 μm to over 15 mm. A preferred range is between about 200 µm and 10 mm.
Werden die Segmente I bis VII an den Fügebereichen 15, 16, 85 miteinander verklebt, können hierzu 1- oder 2-K-Klebstoffe eingesetzt werden, wie Polyurethan, Acryl, Methacrylate oder Silikone. Zur Verklebung können auch Lösungsmittelsysteme verwendet werden.If the segments I to VII are glued together at the joining
Werden die Segmente I bis VII an den Fügebereichen 15, 16, 85 miteinander laserverschweißt, dann können hierzu vorteilhaft Diodenlaser, CO2-Laser oder NdYAG-Laser eingesetzt werden.If the segments I to VII are laser-welded to one another at the joining
Die Verbindung der Segmente I bis VII an den Fügebereichen 15, 16, 85 kann auch durch Reibschweißen, Vibrationsschweißen oder Ultraschall- schweißen hergestellt werden.The connection of the segments I to VII at the joining
Die Verbindung der Segmente I bis VII an den Fügebereichen 15, 16, 85 kann auch mittels Induktionsschweißen oder Heißgasschweißen durchgeführt werden. Als Heißgas kommt beispielsweise Luft, Stickstoff oder CO2 in Betracht.The connection of the segments I to VII at the joining
In beiden Fällen wird der Kunststoff im Bereich der Fügebereiche 15, 16, 85 aufgeweicht. Unter dem Druck, unter dem die Segmente I bis VII an den Fügebereichen 15, 16, 85 gegeneinander gedrückt werden, erfolgt dadurch eine stoffschlüssige Verbindung benachbarter Segmente, die nach dem Erkalten der Fügebereiche zu einer sicheren Verbindung der Segmente führt.In both cases, the plastic is softened in the area of the joining
Da der Flügel 11 und die Ringabschnitte 1, 6, 71 einstückig miteinander ausgebildet sind und das Segment bilden, ist eine einfache, schnelle und kostengünstige Herstellung des Lüfterrades möglich.Since the
Das Lüfterrad gemäß
Am Rand 5 des Deckringabschnittes 1 sowie an dem, in Achsrichtung gesehen, darunterliegenden Bereich des Randes 10 des Nabenringabschnittes 6 ist jeweils eine im Umriss etwa pilzförmige Durchbrechung 17 vorgesehen. Der gegenüberliegende Rand 4 des Deckringabschnittes 1 sowie der, in Achsrichtung gesehen, darunterliegende Bereich des Randes 9 des Nabenringabschnittes 6 sind mit einem vorstehenden pilzförmigen Vorsprung 18 versehen, der in die Durchbrechung 17 des benachbarten Segmentes eingreift. Die Durchbrechungen 17 und die Vorsprünge 18 sind komplementär zueinander ausgebildet, so dass sie mit ihren Rändern aneinander liegen. Aufgrund der pilzförmigen Gestaltung sind die Durchbrechungen 17 sowie auch die Vorsprünge 18, in Umfangsrichtung gesehen, jeweils mit einem Hinterschnitt versehen. Abweichend von der pilzförmigen Gestaltung können die Formschlussverbindungen auch andere Umrissformen haben. Sie müssen lediglich so gestaltet sein, dass die benachbarten Segmente I bis VII in Umfangsrichtung des Lüfterrades nicht voneinander getrennt werden können.On the
Die Durchbrechungen 17 und die Vorsprünge 18 sind jeweils an den Deckringabschnitten 1 und den Nabenringabschnitten 6 vorgesehen. Sie können auch nur an den Deckringabschnitten oder nur an den Nabenringabschnitten vorgesehen werden, je nachdem, wo am jeweiligen Lüfterrad hohe Belastungen zu erwarten sind. Es können an einem Rand 4, 9 beziehungsweise 5, 10 über dessen Länge auch mehrere Durchbrechungen 17 und komplementäre Vorsprünge 18 vorgesehen sein. Die Flügel 11 sind so an den Segmenten I bis VII angeordnet, dass sie Abstand von den Durchbrechungen 17 und den Vorsprüngen 18 haben.The
Im Sinne der Erfindung ist ein Vorsprung 18 ein vorstehendes Formschlussteil und eine Durchbrechung 17 eine zumindest annähernd komplementäre Vertiefung an einem Rand 4, 9, 74 bzw. 5. 10, 75.According to the invention, a
Auch bei dieser Ausführungsform sind die einstückig ausgebildeten Segmente I bis VII untereinander gleich ausgebildet, so dass nur ein einziges Spritzgusswerkzeug für die Segmente erforderlich ist. Die Formschlusselemente 17, 18 bieten eine zusätzliche Führung beim Zusammenfügen der Segmente I bis VII und sorgen außerdem für eine zusätzliche Formstabilität bei Belastungen des Lüfterrades in Umfangsrichtung. Aufgrund der Formschlusselemente 17, 18 werden die Segmente I bis VII nicht sternförmig zum Lüfterrad zusammengefügt, sondern in axialer Richtung.In this embodiment too, the one-piece segments I to VII are identical to one another, so that only a single injection molding tool is required for the segments. The positive-locking
Die benachbarten Segmente I bis VII sind an den Fügebereichen 15, 16 nicht nur formschlüssig verbunden, sondern auch über eine Klebeverbindung, eine Schweißverbindung oder dergleichen, wie anhand der vorigen Ausführungsform beschrieben worden ist. Während des Klebe- oder Schweißverfahrens werden die aneinander liegenden Segmente I bis VII vorteilhaft fest gegeneinander gedrückt, so dass die Verbindung an den Fügebereichen 15, 16 optimal ist. Auch im Bereich der Formschlussverbindung 17, 18 können benachbarte Segmente über die Klebe- oder Schweißverbindung fest miteinander verbunden sein. Formschlussverbindungen in Umfangsrichtung können bei anderen erfindungsgemäßen Ausführungsformen in äquivalenter Weise zur beschriebenen Ausführungsform nach
Das Lüfterrad gemäß
Die Segmente I bis VII sind so ausgebildet, dass zusätzlich zu den Fügebereichen 15, 16 an Deckring 1* und Nabenring 6* noch weitere Fügebereiche 86 (
Werden benachbarte Segmente I bis VII mit ihren Rändern 4, 5, 9, 10 aneinandergesetzt, liegen die Flügelteile 11a, 11b mit ihren Rändern 19, 20 aneinander und bilden auf diese Weise den Flügel 11, der in diesem Fall hohl ausgebildet ist. Die beim zusammengefügten Laufrad aneinander liegenden Ränder 19 und 20 von benachbarten Segmenten bilden einen zusätzlichen Fügebereich 86. Der Flügel 11 ist im Übrigen gleich ausgebildet wie bei den Ausführungsformen nach den
Wenn benachbarte Segmente I bis VII durch eine Klebeverbindung miteinander verbunden sind, dann ist das Klebemittel nicht nur in den Fügebereichen 15, 16 der Ringe vorgesehen, sondern auch im Fügebereich 86 der Flügel 11. Dadurch ergibt sich eine sehr große Klebefläche, die eine feste und auch hohen Belastungen standhaltende Verbindung zwischen benachbarten Segmenten I bis VII gewährleistet. Wenn benachbarte Segmente bis VII durch eine Schweißverbindung miteinander verbunden sind, wird bei dieser Ausführungsform die Schweißfläche um den Bereich des Fügebereichs 86 der Flügel 11 vergrößert, was zu einer erhöhten Belastbarkeit führt.If adjacent segments I to VII are connected to one another by an adhesive connection, then the adhesive is not only provided in the joining
Da die Flügel 11 hohl ausgebildet sind, hat das Lüfterrad ein verhältnismäßig geringes Gewicht. Darüber hinaus haben die hohlen Flügel 11 den Vorteil, dass mit ihnen strömungstechnisch in einfacher Weise Kanäle für gezielte Sekundärströmungen gestaltet werden können.Since the
Nach dem Fügeprozess können im Bereich der Fügebereiche 86 der Flügel 11 Kanten, Grate oder dergleichen vorhanden sein, die jedoch einfach in herkömmlicher Weise entfernt werden können. Die Segmente I bis VII sind untereinander gleich ausgebildet und besitzen in der axialen Draufsicht eine Mittellinie 21, deren Krümmungsverlauf identisch mit dem Krümmungsverlauf der Ränder 9, 10 in axialer Draufsicht ist. Dabei nimmt die in Umfangsrichtung gemessene Breite des Segmentes vom äußeren Rand 2, 7 aus in Richtung auf den inneren Rand 8 derart ab, dass das Segment im Bereich des äußeren Randes 2, 7 die größte und im Bereich des inneren Randes 8 die kleinste Umfangsbreite aufweist.After the joining process, edges, burrs or the like can be present in the area of the joining
Aufgrund der beschriebenen Gestaltung lassen sich die Segmente I bis VII, wie anhand von
Da
Im Unterschied zur Ausführungsform nach
Die Hohlausbildung des Flügels 11 wird in der Spritzgussform mit Hilfe eines Kernschiebers erreicht. Aufgrund dieses Kernschiebers ist der Flügel 11 im Bereich des Nabenringabschnitts 6 offen. Um im Einsatz des Lüfterrades eine Geräuschentwicklung sowie auch Schmutzablagerungen innerhalb des Flügels 11 zu vermeiden, wird der Flügel 11 vorteilhaft nach dem Spritzgießen oder nach dem Fügeprozess des gesamten Lüfterrades mit einem Deckel oder dergleichen verschlossen oder mit einem Material ausgefüllt, beispielsweise mit geschäumtem Material. Der Deckel kann aufgeklebt, aufgeschweißt oder in anderer geeigneter Weise am Nabenringabschnitt 6 befestigt werden. Dieses Verschlussstück ist vorteilhafterweise so ausgebildet, dass es mit seiner Außenseite bündig mit der Außenseite des Nabenringabschnittes 1 liegt. Um dies zu erreichen, muss am Spritzgussteil im Bereich des Hohlraums am Nabenringabschnitt 6 eine Vertiefung vorgesehen sein, in die das Verschlussstück oberflächenbündig eingebracht werden kann.The hollow formation of the
Im Spritzgusswerkzeug sind zur Erzeugung der stegförmigen Versteifung 22 zwei Kernschieber vorgesehen, die mit geringem Abstand nebeneinanderliegen, so dass beim Einspritzen des Kunststoffes der Steg 22 zwischen den Kernschiebern gebildet wird.In the injection molding tool, two core slides are provided to produce the web-shaped
Bei den Ausführungsbeispielen nach den
Die Segmente I bis VII können auch so ausgebildet sein, dass die Fügebereiche 15, 16 auf der Radialen 60 liegen, so dass der Winkel α 0° beträgt.The segments I to VII can also be designed in such a way that the joining
Der Winkel α kann bis zu etwa 80° betragen, je nach Gestaltung der Segmente I bis VII. Dieser Winkelbereich ist unabhängig davon, auf welche Weise die Segmente I bis VII miteinander verbunden sind.The angle α can be up to about 80°, depending on the design of segments I to VII. This angular range is independent of the way in which segments I to VII are connected to one another.
Anhand der
Bei einer beispielhaften Ausführungsform gemäß
Ein gegenüberliegender Rand 5, 10, 75 eines Segments II ist mit wenigstens einer entsprechenden Nut 26 versehen, in welche die Feder 25 des jeweils benachbarten Segmentes eingreift. Die Nut 26 ist komplementär zur jeweils entsprechenden Feder 25 ausgebildet und liegt ebenfalls etwa in halber Dicke des Ringabschnittes 1, 6, 71. In der montierten Lage liegt die Feder 25 flächig an den Seitenwänden und am Boden der Nut 26 an. Der von den beiden Rändern 4, 9, 74 und 5, 10, 75 jeweils benachbarter Segmente gebildete Fügebereich 15, 16, 85 hat eine sehr dünnflächige Gestalt. Zwischen den Rändern 4, 9, 74 und den Rändern 5, 10, 75 ist ein Klebemittel im Fügebereich 15, 16, 85 eingebracht.An
Im Sinne der Erfindung ist eine Feder 25 ein vorstehendes Formschlussteil und eine Nut 26 eine zumindest annähernd komplementäre Vertiefung an einem Rand 4, 9, 74 bzw. 5, 10, 75.According to the invention, a
Die Feder 25 und die Nut 26 sind so ausgebildet, dass die Ringabschnitte 1, 6, 71 der Segmente I, II aneinander stoßen, so dass an der Außen- und Innenseite der zusammengefügten Ringe 1*, 6*, 71* kein Spalt gebildet wird.The
Der Vollständigkeit halber sei erwähnt, dass eine Vertauschung der Merkmale "Nut" und "Feder" hinsichtlich der Ränder 4, 9, 74 und 5, 10, 75 gleichermaßen im Sinne der Erfindung liegt, was sinngemäß auch für die Ausführungsformen nach den
Bei der Ausführungsform gemäß
Bei beiden beschriebenen Ausführungsformen gemäß den
Beim Beispiel nach
Der Fügebereich 15, 16, 85 hat, im Schnitt gesehen, einen senkrecht an die Innenseite 30 sowie an die Außenseite 31 der Ringabschnitte 1, 6, 71 anschließende Stirnseitenbereiche 32, 33, die durch einen Wandbereich 34 miteinander verbunden sind. Er verläuft vorteilhaft unter einem geringen Winkel schräg in Bezug auf die Innenseite 30 sowie die Außenseite 31 der Segmente I, II. Der schräg liegende Wandbereich 34 erleichtert das Zusammenfügen der benachbarten Segmente I, II. Vorteilhaft sind die Übergänge zwischen den Stirnseitenbereichen 32, 33 und dem Wandbereich 34 verrundet, um Rissbildung zu vermeiden. In den Stirnseitenbereichen 32, 33 und den Wandbereich 34 wird ein Klebemittel aufgebracht, so dass die beiden Segmente I, II am Fügebereich 15, 16, 85 zuverlässig flächig miteinander verklebt sind. Die stufenförmige Gestaltung der Fügebereiche 15, 16, 85 ist vorteilhaft über deren ganze Länge vorgesehen.The joining
Die stufenförmige Gestaltung der Fügebereiche 15, 16, 85 ermöglicht zudem einen einfachen und problemlosen Fügeprozess bei der Herstellung des Lüfterrades.The stepped design of the joining
Beim Beispiel nach
Die Querschnittausbildungen insbesondere gemäß den
Die Ringabschnitte 1, 6, 71 haben eine Wandstärke D, die im Bereich zwischen etwa 3 mm bis etwa 12 mm liegen kann. Ein vorteilhafter Bereich liegt zwischen etwa 4 mm und etwa 8 mm. Eine besonders bevorzugte Wandstärke D liegt bei etwa 6 mm. Die Nut 26 hat eine Tiefe t, die im Bereich von etwa (0.7 bis 2.5) • D liegt. Vorteilhaft beträgt die Nuttiefe etwa das Doppelte der Wandstärke D.The
Die Feder 25 verjüngt sich in ihrem Querschnitt in Richtung auf ihr freies Ende 35. Dadurch wirkt die Feder 25 beim Fügevorgang selbstzentrierend. Darüber hinaus ist diese Querschnittsverjüngung vorteilhaft für die Festigkeit. Nahe dem freien Ende 35 hat die Feder 25 die Dicke d2, während sie nahe dem Anschlag 98 die größere Dicke d1 hat. Die Feder 25 liegt mit ihren Seitenwänden flächig an den Seitenwänden der Nut 26 an. Die Stirnseite 35 der Feder 25 hat geringen Abstand vom Boden 36 der Nut 26. Dadurch ist sichergestellt, dass die beiden Segmente I, II so zusammengefügt werden können, dass die Flanken 39 und 40 der Feder 25 flächig an der Nut anliegen und dass an der Innenseite 30 sowie der Außenseite 31 der Ringe 1*, 6*, 71* keine Spalte entstehen.The
Aufgrund der Querschnittsverjüngung der Feder 25 nimmt der Querschnitt der die Nut 26 umgebenden Bereiche 37, 38 der Ringabschnitte 1, 6, 71, vom freien Ende der Nut im Bereich des Anschlags 98 startend gesehen, stetig zu. Im Bereich der Querschnittsdicke d2 wird die Feder 25 nur wenig belastet, während der umgebende Bereich 37, 38 der Nut des Segments II stark belastet wird. Der entsprechend dicke Bereich 37, 38 kann darum diese Belastung sicher aufnehmen.Due to the narrowing of the cross section of the
Im Querschnittsbereich d1 hingegen ist die Feder 25 sehr stark belastet, so dass der umgebende Bereich 37, 38 der Nut des Segments II entsprechend schwach ausgebildet sein kann.In the cross-sectional area d1, on the other hand, the
Der Keilwinkel zwischen den beiden Flanken 39, 40 der Feder 25 liegt vor- teilhaft in einem Bereich zwischen etwa 0,5° und etwa 8°.The wedge angle between the two
Der Übergang zwischen den Flanken 39, 40 der Feder 25 und dem Anschlag 98 ist am Segment I mit dem Radius R1 abgerundet. Dieser Radius R1 beträgt vorteilhaft etwa (0,05 bis 0,3) • D. Beim komplementären Radius R1 an Segment II kann der gleiche Wert oder aber ein minimal größerer Wert gewählt werden, um eine vorzeitige Kollision der Segmente I und II im Bereich von R1 beim Fügeprozess sicher zu vermeiden. Dadurch würde im Bereich von R1 ein sehr kleiner (in
Vorteilhaft ist es allerdings, diesen Übergang zwischen den Flanken 39, 40 und dem Anschlag 98 bionisch zu gestalten, d.h. keinen konstanten Radius in diesem Übergangsbereich vorzusehen. Vorteilhafterweise ist der Krümmungsverlauf des Übergangs derart gestaltet, dass der Krümmungsradius am Anschlag 98 klein ist, und in Richtung auf die Flanken 39, 40 stetig größer wird. Die bionische Gestaltung des Überganges hat den Vorteil, dass er im Hinblick auf den Kraftfluss von der Feder 25 in den Ringabschnitt 1, 6, 71 von Segment 1 so gestaltet werden kann, dass eine Rissbildung vermieden wird.However, it is advantageous to make this transition between the
Der Übergang von den Seitenwänden der Nut 26 in die Bodenseite 36 der Nut 26 ist mit dem Radius R2 abgerundet. Er beträgt vorteilhaft (0,05 bis 0,3) • D. Damit der Kraftfluss optimal gewährleistet werden kann, ist die Abrundung im Übergangsbereich in besonders vorteilhafter Weise bionisch gestaltet, also kein konstanter Radius vorgesehen. Dadurch kann dieser abgerundete Übergang optimal an die beim Einsatz des Lüfterrades auftretenden Belastungen so angepasst werden, dass Rissbildungen auf jeden Fall vermieden werden. Vorteilhafterweise ist der Krümmungsverlauf des Übergangs derart gestaltet, dass der Krümmungsradius am Boden 36 der Nut klein ist und in Richtung der Flanken 39, 40 schreitend stetig größer wird.The transition from the side walls of the
Im vollständig zusammengeführten Zustand, d.h. wenn die Segmente I und II am Anschlag 98 aneinander stoßen, herrscht im Bereich der Flanken 39, 40 vorteilhafterweise bereits durch das Zusammenpressen der Segmente I und II im Fügeprozess eine Vorspannung. Dadurch ist gewährleistet, dass die Flanken 39, 40 der Feder 25 und die entsprechenden Flanken der Nut 26 nach dem Zusammenfügen ohne Spiel aneinander liegen.In the fully assembled state, i.e. when the segments I and II abut one another at the
Werden die Segmente I, II durch Laserschweißen im Fügebereich 15, 16, 85 miteinander verbunden, dann wird bei einer vorteilhaften Ausführungsform auf die Ränder 4, 9, 74 und/oder 5, 10, 75 vor dem Fügevorgang eine laser- absorbierende Flüssigkeit aufgebracht. Nach dem Zusammenfügen wird beim Schweißvorgang das Laserlicht, welches das speziell verwendete, für das benutzte Laserlicht transparente Material der Ringabschnitte 1, 6, 71 durchdringt, in diesem Bereich in Wärme umgewandelt, wodurch benachbartes Material aufschmilzt und sich stoffschlüssig verbindet. Da die absorbierende Flüssigkeit nur einen Teil des Laserlichtes absorbiert bzw. durch den Schweißvorgang selbst lasertransparent wird, kann gleichzeitig im Bereich beider Flanken 39 und 40 der Feder 25 mit einer einzigen Laserlichtquelle geschweißt werden.If the segments I, II are connected to one another by laser welding in the joining
Wird mit einer einzigen Laserlichtquelle gleichzeitig im Bereich beider Flanken 39 und 40 der Feder 25 geschweißt, kann es vorteilhaft sein, wenn auf die beiden Flanken 39 und 40 jeweils eine unterschiedlich stark das Laserlicht absorbierende Flüssigkeit aufgebracht wird. Auf der der Laserlichtquelle nahen Flanke 39 wird dann eine das Laserlicht weniger stark absorbierende Flüssigkeit aufgebracht, während auf der der Laserlichtquelle ferneren Flanke 40 eine das Laserlicht stärker absorbierende Flüssigkeit aufgebracht wird. In dieser Weise kann ein bezüglich der Flanken 39, 40 gleichmäßigerer Schweißprozess eingestellt werden.If welding is carried out simultaneously in the region of both
Wird ein solcher Schweißvorgang durchgeführt, wird als Material für die Segmente I bis VII vorteilhaft ein spezieller, für beim Schweißen eingesetzte Laser weitgehend transparenter Kunststoff eingesetzt. Bei einer vorteilhaften Ausführungsform sind die Segmente I - VII insbesondere im Bereich ihrer Ränder 4, 9, 74 und 5, 10, 75 sowie deren unmittelbarer Umgebung nach dem Spritzgussprozess nicht spanabhebend bearbeitet, da die Oberflächen sonst in zu starkem Maße laserlichtabsorbierende, laserlichtreflektierende und/oder laserlichtstreuende Eigenschaften haben. An den zu verschweißenden Stellen, im Wesentlichen den Rändern 4, 9, 74 und/oder 5, 10, 75, wird in der beschriebenen Weise vor dem Schweißvorgang eine spezielle, Laserlicht absorbierende Flüssigkeit aufgebracht. Sie sorgt dafür, dass die Energie des Laserlichtes genau an der gewünschten Stelle in Wärme umgewandelt wird, so dass in diesem Bereich der Kunststoff lokal aufschmilzt. Diese Lasertechnik macht es möglich, die Schweißung nicht nur an der äußeren Oberfläche des Rings 1*, 6*, 71* im Bereich der Innenseite 30 und der Außenseite 31, sondern auch in inneren Bereichen der Fügebereiche 15, 16, 85 des Materials des Lüfterrades durchzuführen.If such a welding process is carried out, a special plastic that is largely transparent for lasers used in welding is advantageously used as the material for segments I to VII. In an advantageous embodiment, the segments I-VII are not machined, particularly in the area of their
Bei einer vorteilhaften Ausführungsform haben die Segmente I - VII im Bereich der Innenseite 31 und/oder der Außenseite 30 in unmittelbarer Umgebung der Fügebereiche 15, 16, 85 eine besonders glatte Oberfläche. Dies kann beispielsweise durch Polieren der entsprechenden Bereiche des Spritzgiesswerkzeuges erreicht werden. Dadurch haben diese Oberflächen in noch geringerem Maße Laserlicht absorbierende, laserlichtreflektierende und/oder laserlichtstreuende Eigenschaften, was sich beim Laserschweiß-verfahren vorteilhaft auf die Einkoppelung des Laserlichts in die Fügebereiche 15, 16, 85 auswirkt.In an advantageous embodiment, the segments I-VII have a particularly smooth surface in the area of the inside 31 and/or the outside 30 in the immediate vicinity of the joining
Anhand von
Aus diesem Grunde ist die Flanke 39 mit einer größeren Fläche ausgestattet als die gegenüberliegende Flanke 40. Dies hat zur Folge, dass die Feder 25 im Unterschied zu den Ausführungsbeispielen gemäß den
Die Feder 25 im Zusammenwirken mit der Nut 26 erfüllt die Funktion der Selbstzentrierung der Segmente I und II beim Zusammenfügen zum Lüfterrad. Aufgrund des Keilwinkels zwischen den beiden Flanken 39, 40 wird beim Zusammenfügen im Bereich der Flanke 39 der zum Laserschweißen nötige Anpressdruck erreicht. Im Übrigen gelten für diese Ausführungsform auch die bezüglich des Ausführungsbeispieles gemäß
Die Flanke 39 schließt stumpfwinklig an den Anschlag 98 an, während die Flanke 40 etwa rechtwinklig an den Anschlag 98' des Segmentes I bzw. seines Randabschnittes 1, 6, 71 anschließt. Aufgrund der asymmetrischen Querschnittsgestaltung der Feder 25 liegen die beiden Anschläge 98, 98' quer zur Dickenrichtung der Segmente I, II versetzt zueinander, wie aus
Die Anschläge 98, 98' des Segmentes I bilden mit den entsprechenden Gegenanschlägen des Segmentes II den Fügebereich 15, 16, 85.The stops 98, 98' of segment I form the joining
In gleicher Weise ist auch die Unterseite 31 des Ringabschnittes 1, 6, 71 des Segmentes II im Fügebereich abgebogen ausgebildet, wodurch die Wanddicke im Fügebereich zunimmt. Im Bereich außerhalb des Fügebereiches haben die Segmente I, II die Wandstärke D. Innerhalb des Fügebereiches ist die Wandstärke Dmax der Segmente I, II größer als die Wandstärke D im Bereich außerhalb des Fügebereiches. Vorteilhaft liegt die Wandstärke Dmax im Bereich des 1,05 bis 1,2fachen der Wandstärke D.In the same way, the
Der Bereich 38 des Segmentes II, der lediglich zum Zentrieren und zum Aufbringen des Anpressdruckes während des Fügeprozesses dient, steht über den übrigen Verlauf der Unterseite 31 vor.The
Die beschriebene Gestaltung der Nut-Feder-Verbindung erlaubt es, den Anpressdruck auf die Flanke 39 der Feder 25 im Fügeprozess dadurch zu erhöhen, dass einseitig auf die Oberseite 30 im Fügebereich 15, 16, 85 ein Druck oder eine Kraft aufgebracht wird. Dabei werden die Segmente I, II entfernt vom Fügebereich 15, 16, 85 eingespannt.The design of the tongue and groove connection described makes it possible to increase the contact pressure on the
Im Übrigen ist diese Ausführungsform gleich ausgebildet wie das Ausführungsbeispiel gem.
Der Deckringabschnitt 1 ist mit Abstand von der Abwinkelung 41 derart aufwärts gekrümmt, dass der innere Rand 3 größeren axialen Abstand vom Nabenringabschnitt 6 aufweist als der äußere Rand 2. Der Deckringabschnitt 1 weist die beiden Ränder 4, 5 auf.The
Der Nabenringabschnitt 6 hat den gekrümmten äußeren Rand 7 und den inneren gekrümmten Rand 8. An ihren beiden Enden sind die Ränder 7, 8 durch die Ränder 9, 10 miteinander verbunden. Im Bereich des äußeren Randes 7 ist der Nabenringabschnitt 6 entgegengesetzt zum Deckringabschnitt 1 geringfügig abgewinkelt. Im Übrigen ist der Nabenringabschnitt 6 eben ausgebildet.The
Die Ränder 4, 9 sind mit den Federn 25 versehen, wie es anhand der
In Draufsicht auf das Segment gesehen, hat es - bis auf die Ausgestaltung der Ränder 4, 9, 74 und 5, 10, 75 - die gleiche Umrissform wie das Segment nach
Im Ausführungsbeispiel hat das Lüfterrad drei Bänder 54 bis 56. Je nach Größe des Lüfterrades können auch nur ein, zwei oder mehr als drei Bänder vorgesehen sein. Die Zahl der Bänder kann zwischen 1 und 10 liegen. Für die Bänder 54 bis 56 werden bevorzugt Thermoplaste eingesetzt, wie Polyamid (PA6, PA66, PA66/6, PAPA, PPA, PA 4.6, PA12), Polyester (PBT, PET), Polypropylen (PP), PPS, PES, PESU, PEEK, ABS, PC, ASA und der-gleichen. Bevorzugt wird für die Bänder ein Polyamid, ein Polypropylen oder ein Polyester als Werkstoff verwendet.In the exemplary embodiment, the fan wheel has three
Für die Bänder 54 bis 56 können auch Duroplaste eingesetzt werden, wie Epoxitharz, Harnstoffharz oder Phenolharz. Bevorzugt wird als Duroplast ein Epoxit-oder Phenolharzsystem herangezogen.Duroplasts can also be used for the
Die Bänder 54 bis 56 sind vorteilhaft mit Fasern verstärkt, unabhängig davon, ob sie aus einem Thermoplast oder einem Duroplast bestehen. Als Verstärkungsfasern kommen Glas, Kohlenstoff, Aramid, Thermoplast (PET, PA) oder Naturfasern in Betracht, wie beispielsweise Flachs, Hanf, Sisal, Jute oder Kokos.The
Die Fasern sind bevorzugt Endlosfasern, die einfach hergestellt und kosten- günstig sind. Sie lassen sich problemlos in die Kunststoffmasse der Bänder 54 bis 56 einbringen.The fibers are preferably continuous fibers, which are easy to manufacture and inexpensive. They can be introduced into the plastic mass of the
Die Bänder 54 bis 56 erstrecken sich über den Umfang des Lüfterrades und sind in geeigneter Weise an ihm befestigt. So können die Bänder 54 bis 56 durch Schweißen mit dem Lüfterrad verbunden sein. Für den Schweißvorgang können Diodenlaser, aber auch andere Lasersysteme, eingesetzt werden. Sind die Segmente aus weitgehend lasertransparentem Material gefertigt, wird bei einer vorteilhaften Ausführungsform vor dem Laserschweißen im Bereich der aufzuschweißenden Bänder 54 bis 56 eine laserabsorbierende Flüssigkeit aufgebracht. Zum Schweißen kann auch Ultraschall eingesetzt werden. Auch ist es möglich, durch Reibung in Umfangsrichtung eine feste Verbindung zwischen den Bändern und dem Lüfterrad herzustellen.The
Als weitere Möglichkeit zur Verbindung der Bänder 54 bis 56 mit dem Lüfterrad kommen auch Klebeverfahren in Betracht. Als Klebemittel kommen 1-oder 2K-Klebstoffe in Betracht, wie Polyurethan, Acryl, Methacrylate oder Silikone, oder Lösungsmittelsysteme.As a further possibility for connecting the
Die Verbindung zwischen den Bändern 54 bis 56 und dem Lüfterrad kann auch dadurch erfolgen, dass sie mit einem aushärtenden Duroplast umwickelt werden, der nach dem Umwickeln aushärtet. Dadurch ist eine sichere feste Verbindung zwischen dem jeweiligen Band 54 bis 56 und dem Lüfterrad erreicht.The connection between the
Im dargestellten Ausführungsbeispiel ist der Deckring 1* längs seines äußeren Randes 2 mit einer umlaufenden Nut 57 versehen, in die das Band 55 eingelegt ist. Die Nut 57 ist somit am Außendurchmesser des Deckrings 1* vorhanden.In the illustrated embodiment, the
Auch am Innendurchmesser des Deckrings 1* befindet sich eine umlaufende Nut 58, die das Band 54 aufnimmt.There is also a
Die Nabenring 6* ist am Außendurchmesser mit einer umlaufenden Nut 59 für das Band 56 versehen.The
Alle Nuten 57 bis 59 sind in Umfangsrichtung des Lüfterrades offen. Dadurch lassen sich die Bänder 54 bis 56 einfach in die Nuten 57 bis 59 einlegen. Die Nuten 57 bis 59 können bereits beim Spritzgießen der Segmente I bis VII vorgesehen werden. Jedes dieser Segmente weist dann in seinem Deckringabschnitt 1 bzw. Nabenringabschnitt 6 die entsprechenden Ringnutabschnitte auf, die beim Zusammenfügen der Segmente I bis VII die über den Umfang des Lüfterrades umlaufenden Ringnuten bilden.All
Die Nutenseitenwände führen die Bänder 54 bis 56 in Axialrichtung, so dass sie nicht vom Lüfterrad abrutschen können.The groove side walls guide the
Die Bänder 54 bis 56 können mehrmals über den Umfang des Lüfterrades gewickelt sein. Vorteilhaft werden die Bänder 54 bis 56 hierbei so oft über den Umfang des Lüfterrades gewickelt, dass die Nuten 57 bis 59 vollständig mit dem Band ausgefüllt sind.The
Grundsätzlich reicht es aber aus, wenn das jeweilige Band 54 bis 56 nur einmal über den Umfang des Lüfterrades gewickelt ist, wobei die beiden Enden des Bandes einander überlappen. Die Überlappung liegt vorteilhafterweise bei mindestens 10 Bandbreiten bis maximal 20% des Umfangs. Bei einer solchen Ausbildung ist es vorteilhaft, wenn das jeweilige Band 54 bis 56 eine der Nutbreite entsprechende Breite hat. Durch die Bänder 54 bis 56 werden die Segmente I bis VII fest zusammengehalten, so dass auch bei hohen Belastungen, beispielsweise bei hohen Drehzahlen und großen Durchmessern des Lüfterrades, nicht die Gefahr besteht, dass sich die Segmente voneinander lösen.In principle, however, it is sufficient if the
Sind die Lüfterräder mit den beschriebenen endlosfaserverstärkten Bändern 54 bis 56 versehen, können die Lüfterräder bei höheren Grenzdrehzahlen betrieben werden.If the fan wheels are provided with the endless fiber-reinforced
Die Bänder können auch bei Lüfterrädern vorgesehen sein, die nicht wie erfindungsgemäß aus Segmenten hergestellt, sondern einstückig ausgebildet sind. Auch bei solchen Lüfterrädern wirken sich die vorteilhaft mit Vorspannung auf das Lüfterrad aufgewickelten Bänder 54 bis 56 vorteilhaft aus, insbesondere hinsichtlich der Erhöhung der Grenzdrehzahl des Lüfterrades.The bands can also be provided for fan wheels that are not made from segments as according to the invention, but are formed in one piece. In the case of such fan wheels, too, the
Der Anteil der Fasern in den Bändern 54 bis 56 kann vorteilhaft zwischen 10 und 65 Volumenprozent liegen, vorzugsweise zwischen 25 und 60 Gewichtsprozent.The proportion of fibers in the
Auch Axiallaufräder, Diagonallaufräder oder Statoren können in der beschriebenen Weise mit Bändern 54 bis 56 vorteilhaft an Deckring 1* und/oder Nabenring 6* und/oder Zwischenringen 76* verstärkt sein.Axial impellers, diagonal impellers or stators can also be advantageously reinforced in the manner described with
Bei aus Segmenten gefertigten Lüfterrädern kann das Auftreten von Bindenähten komplett vermieden werden, wie sie beim Spritzguss von Kompletträdern zwangsweise auftreten. Der Spritzguss einzelner Segmente, insbesondere bei Segmenten mit nur einem Flügel 11, kann ohne das Auftreten von Bindenähten konzipiert werden. Diese schwer zu kontrollierende Schwachstelle kann somit bei aus Segmenten gefügten Lüfterrädern vermieden werden. Die Festigkeit der Fügebereiche 15, 16, 85, die durch Klebe- oder Schweißverbindungen realisiert wird, kann mit den beschriebenen Elementen der Erfindung erreicht werden.In the case of fan wheels made from segments, the occurrence of weld lines, which inevitably occur when complete wheels are injection molded, can be completely avoided. The injection molding of individual segments, in particular in the case of segments with only one
Die Segmente sind jeweils so gestaltet, dass sie im Montageprozess jeweils in einer gleichen bzw. ähnlichen Bewegung zusammengeführt werden können. In
Das Lüfterrad kann nach dem Fügeprozess noch spanabhebend nachbearbeitet werden. Dies ist beispielsweise dann wichtig, wenn in bestimmten Bereichen des Lüfterrades eine hohe Rundlaufgenauigkeit gefordert wird. Dies ist beispielsweise für die Nuten 57 bis 59 (
Claims (17)
- A fan wheel having blades (11) arranged in a distributed manner over the circumference, which are connected to one another in the circumferential direction by means of at least one ring (1*, 6*, 71*), the fan wheel consisting of at least three segments (I to VII), which are constructed in one piece and in each case have at least one ring section (1, 6, 71) of at least one ring (1*, 6*, 71*) and either one blade (11) or at least one section (11a, 11b) of blades (11) and are joined to form the fan wheel, in which at least the ring section/the ring sections (1, 6, 71) adjoin by way of edges (4, 9, 74 and 5, 10, 75) that lie transverse to the circumferential direction of the fan wheel and form joining regions (15, 16, 85), at least one edge (4, 9, 74 and 5, 10, 75) of a ring section (1, 6, 71) of each segment (I to VII) being provided with at least one projecting positive-fitting part (25, 25*, 18) and at least one edge (4, 9, 74 and 5, 10, 75) of a ring section (1, 6, 71) of each segment (I to VII) is provided with at least one depression (26, 26*, 17) that is at least approximately complementary to the positive-fitting part (25, 25*, 18),
characterized in that the positive-fitting part (25, 25*, 18) tapers in the direction of its free end, in that the transition at least of the one side surface (39, 40) of the positive-fitting part (25, 25*, 18) into the edge (4, 9, 74 and 5, 10, 75) of the ring section (1, 6, 71) takes place in a curved manner, and in that the edges (37, 38) delimiting the depression (26, 26*, 17) taper in the direction of the free end thereof. - The fan wheel according to Claim 1,
characterized in that the depression is arranged as a groove (26) in the region between the upper side (30) and the underside (31) of the ring section (1, 6, 71). - The fan wheel according to Claim 1 or 2,
characterized in that the depression (26, 26*, 17) has a depth (t) which lies in the range of approximately (0.7 to 2.5) D, wherein (D) is the wall thickness of the ring section (1, 6, 71). - The fan wheel according to one of Claims 1 to 3,
characterized in that the transition at least of the one side surface (39, 40) of the positive-fitting part (25, 25*, 18) into the edge (4, 9, 74 and 5, 10, 75) of the ring section (1, 6, 71) takes place with a radius (R1) which is approximately 0.05 to 0.3 of the wall thickness (D) of the ring section (1, 6, 71). - The fan wheel according to one of Claims 1 to 4,
characterized in that the regions (37, 38) between the side walls of a depression formed as a groove (26) and the upper side and underside (30, 31) of the ring section (1, 6, 71) are of approximately equal or different thickness. - The fan wheel according to one of Claims 1 to 5,
characterized in that the one side surface (39, 40) of a positive-fitting part that is formed as a flute (25) is larger than the other side surface. - The fan wheel according to one of Claims 1 to 6,
characterized in that the wall thickness (Dmax) of the ring section (1, 6, 71) in the region of the depression (26, 26*, 17) is larger than the wall thickness (D) in the region outside of the depression. - The fan wheel according to one of Claims 1 to 7,
characterized in that the fan wheel has at least one hub ring (6*), which connects the blades (11) to one another in the circumferential direction at the hub-ring-side ends (96) and at which the fan wheel is connected to a drive motor. - The fan wheel according to one of Claims 1 to 8,
characterized in that the fan wheel has at least one end ring (1*), which connects the blades (11) to one another in the circumferential direction at the end-ring side ends (91) thereof, and in that the hub ring (6*) and the end ring (1*) are preferably arranged offset to one another and the blades (11) extend between hub ring (6*) and end ring (1*). - The fan wheel according to one of Claims 1 to 9,
characterized in that the fan wheel has at least one intermediate ring (71*), which connects the blades (11) to one another in the circumferential direction and is fastened at the blades in the region between the lateral ends (96, 91) thereof, wherein the segments (I - VII) have at least one intermediate ring section (71) in each case. - The fan wheel according to one of Claims 1 to 10,
characterized in that the segments (I to VII) are of at least approximately identical construction and are advantageously injection-moulded parts. - The fan wheel according to one of Claims 1 to 11,
characterized in that the edges (4, 9, 74; 5, 10, 75) of the ring sections (1, 6, 71) adjoin essentially congruently and form joining regions (15, 16, 85), by way of which adjacent segments (I to VII) adjoin in a planar manner. - The fan wheel according to one of Claims 1 to 12,
characterized in that adjacent segments (I to VII) are connected to one another by means of adhesive bonding and/or welding at the joining regions (15, 16, 85). - The fan wheel according to one of Claims 1 to 13,
characterized in that the inflow-side and outflow-side ends (12, 13) of the blades (11) have spacing from the joining regions (15, 16). - The fan wheel according to one of Claims 1 to 14,
characterized in that at least one reinforcing tape (54 to 56) is wound around the fan wheel on at least one ring (1*, 6*, 71*), which reinforcing tape can consist of thermoplastic or thermoset plastic and preferably contains reinforcing parts, preferably virtually endless reinforcing fibres. - The fan wheel according to Claim 15,
characterized in that the reinforcing tape (54 to 56) is fastened on a ring (1*, 6*, 71*) of the fan wheel by welding or adhesive bonding. - The fan wheel according to Claim 15 or 16,
characterized in that at least one ring (1*, 6*, 71*) of the fan wheel is provided with at least one circumferential groove (57 to 59) for accommodating the reinforcing tape (54 to 56).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201531862T SI3198151T1 (en) | 2014-09-24 | 2015-09-24 | Segmented fan wheel |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014014287.6A DE102014014287A1 (en) | 2014-09-24 | 2014-09-24 | fan |
PCT/EP2015/001901 WO2016045797A2 (en) | 2014-09-24 | 2015-09-24 | Segmented fan wheel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3198151A2 EP3198151A2 (en) | 2017-08-02 |
EP3198151B1 true EP3198151B1 (en) | 2022-04-27 |
Family
ID=54196931
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15770449.5A Active EP3198151B1 (en) | 2014-09-24 | 2015-09-24 | Segmented fan wheel |
Country Status (10)
Country | Link |
---|---|
US (1) | US10816009B2 (en) |
EP (1) | EP3198151B1 (en) |
JP (1) | JP6660944B2 (en) |
CN (1) | CN107002698B (en) |
BR (1) | BR112017005641B1 (en) |
DE (1) | DE102014014287A1 (en) |
ES (1) | ES2921986T3 (en) |
RU (1) | RU2718096C2 (en) |
SI (1) | SI3198151T1 (en) |
WO (1) | WO2016045797A2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015008053A1 (en) * | 2015-06-17 | 2016-12-22 | Ziehl-Abegg Se | Fan with at least one fan and / or other fan parts and method for producing a fan part of a fan |
DE102017124746B3 (en) * | 2017-10-23 | 2018-12-20 | Piller Blowers & Compressors Gmbh | Impeller and method of manufacturing the same |
CN109281866B (en) * | 2018-12-07 | 2023-09-15 | 泰州市罡阳喷灌机有限公司 | Bionic blade of water ring type self-priming pump |
CN112412843B (en) * | 2019-08-23 | 2023-06-09 | 广东美的环境电器制造有限公司 | Air supply device |
CN112412841B (en) * | 2019-08-23 | 2023-01-24 | 广东美的环境电器制造有限公司 | Air supply device |
TWM608088U (en) * | 2020-10-23 | 2021-02-21 | 薩摩亞商三友國際股份有限公司 | Air circulation equipment |
CN114526259B (en) * | 2022-01-10 | 2022-11-08 | 江苏盛泰电力设备有限公司 | Impeller device with assembly structure |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2410183A2 (en) * | 2010-07-23 | 2012-01-25 | Ruck Ventilatoren GmbH | Diagonal ventilator |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1873974A (en) * | 1928-06-04 | 1932-08-30 | Bbc Brown Boveri & Cie | Rotary compressor impeller |
DE2535196C3 (en) * | 1975-08-07 | 1980-12-04 | Sueddeutsche Kuehlerfabrik Julius Fr. Behr Gmbh & Co Kg, 7000 Stuttgart | Impeller for radial flow machine |
US5141397A (en) | 1991-01-18 | 1992-08-25 | Sullivan John T | Volute housing for a centrifugal fan, blower or the like |
DE4139293A1 (en) | 1991-11-29 | 1993-06-03 | Inst Verbundwerkstoffe Gmbh | Pump impeller and associated composite - has modular construction of box or U=shaped sections with disc faces and mfd. by resin injection, winding or pressing |
DE19525829A1 (en) | 1995-07-15 | 1997-01-16 | Abb Research Ltd | Fan |
DE19611512A1 (en) * | 1996-03-23 | 1997-09-25 | Pierburg Ag | Electrically powered air pump |
CN2299108Y (en) * | 1996-10-11 | 1998-12-02 | 吴张本 | Floor capable of self-dismounting |
DE19742023B4 (en) * | 1997-09-24 | 2006-07-13 | Beez, Günther, Dipl.-Ing. | Wheel |
US6854960B2 (en) | 2002-06-24 | 2005-02-15 | Electric Boat Corporation | Segmented composite impeller/propeller arrangement and manufacturing method |
JP2005264842A (en) | 2004-03-19 | 2005-09-29 | Komatsu Ltd | Cooling fan and its segment |
CN2705640Y (en) * | 2004-06-08 | 2005-06-22 | 昌达电器工业股份有限公司 | Combined vertical fan impeller |
TWM337636U (en) * | 2007-12-12 | 2008-08-01 | Taiwei Fan Technology Co Ltd | An assembled miniature axial-flow fan |
RU2390658C2 (en) | 2008-04-02 | 2010-05-27 | Государственное образовательное учреждение высшего профессионального образования "Уральский государственный горный университет" | Centrifugal fan impeller |
DE102009008508A1 (en) | 2009-02-11 | 2010-08-12 | Eas Engineering Aerodynamic Systems Gmbh | Fan, has blade formed as solid non-metallic hollow body, blade base with parts fixing blade at blade base, and adhesive surfaces firmly adhered with blade, where adhesive surfaces are turned towards inner walls of blade |
DE102009029587A1 (en) | 2009-09-18 | 2011-03-24 | Man Diesel & Turbo Se | Rotor of a turbomachine |
RU2429385C1 (en) | 2010-02-27 | 2011-09-20 | Вячеслав Георгиевич Караджи | Radial wheel rotor |
ITMI20110519A1 (en) | 2011-03-30 | 2012-10-01 | Mako Shark Srl | IMPELLER IN COMPOSITE CENTRIFUGAL FAN MATERIAL AND RELATED CONSTRUCTION METHOD |
DE102013104534A1 (en) * | 2013-05-03 | 2014-11-06 | Hürner-Funken GmbH | Impeller and segment for its production and manufacturing process for the impeller |
-
2014
- 2014-09-24 DE DE102014014287.6A patent/DE102014014287A1/en active Pending
-
2015
- 2015-09-24 CN CN201580062591.8A patent/CN107002698B/en active Active
- 2015-09-24 ES ES15770449T patent/ES2921986T3/en active Active
- 2015-09-24 EP EP15770449.5A patent/EP3198151B1/en active Active
- 2015-09-24 US US15/513,996 patent/US10816009B2/en active Active
- 2015-09-24 JP JP2017516289A patent/JP6660944B2/en active Active
- 2015-09-24 BR BR112017005641-0A patent/BR112017005641B1/en active IP Right Grant
- 2015-09-24 RU RU2017113964A patent/RU2718096C2/en active
- 2015-09-24 WO PCT/EP2015/001901 patent/WO2016045797A2/en active Application Filing
- 2015-09-24 SI SI201531862T patent/SI3198151T1/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2410183A2 (en) * | 2010-07-23 | 2012-01-25 | Ruck Ventilatoren GmbH | Diagonal ventilator |
Also Published As
Publication number | Publication date |
---|---|
BR112017005641A2 (en) | 2017-12-12 |
JP2017528651A (en) | 2017-09-28 |
WO2016045797A2 (en) | 2016-03-31 |
DE102014014287A1 (en) | 2016-03-24 |
CN107002698A (en) | 2017-08-01 |
EP3198151A2 (en) | 2017-08-02 |
US20170335861A1 (en) | 2017-11-23 |
ES2921986T3 (en) | 2022-09-05 |
US10816009B2 (en) | 2020-10-27 |
RU2718096C2 (en) | 2020-03-30 |
JP6660944B2 (en) | 2020-03-11 |
RU2017113964A (en) | 2018-10-24 |
BR112017005641B1 (en) | 2022-09-06 |
RU2017113964A3 (en) | 2019-03-25 |
SI3198151T1 (en) | 2022-10-28 |
WO2016045797A3 (en) | 2016-05-19 |
CN107002698B (en) | 2021-04-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3198151B1 (en) | Segmented fan wheel | |
EP2794225B1 (en) | Method for the production of a hollow-cylindrical screw part | |
DE102018125169B4 (en) | FIBER-REINFORCED BUMPER BEAM MADE OF COMPOSITE MATERIALS AND COMPRESSION ELEMENTS | |
DE19513508A1 (en) | compressor | |
EP2754476B1 (en) | Segment of a circle for holding a filter segment | |
EP1452143A2 (en) | Scissors, especially for surgical purpose | |
DE102014004157B4 (en) | Process for the production of load introduction flanges on fiber-reinforced hollow profiles with thermoplastic matrix | |
EP2763826B1 (en) | Tool for producing a hole in a component | |
DE102007015901A1 (en) | screening device | |
DE102017122685A1 (en) | TUBULAR BODY | |
EP3894153A1 (en) | Tool for the rotary and cutting machining of workpieces | |
EP3018342A1 (en) | Method for producing a rotor blade of a wind turbine | |
EP2815861A1 (en) | Method and forming tool for producing a segment for a wind energy plant rotor blade and segment | |
EP2993030B1 (en) | Fiber composite component, adhesive fitting for fiber composite components, and method for manufacturing a fiber composite component and an adhesion assembly | |
DE102012220333A1 (en) | Structural element for use in motor vehicle, has primary thermoplastic composite material structure, secondary plate with opposite sides and opening that extends from one of opposite sides to other | |
EP3384168B1 (en) | Method for producing an assembly | |
EP3106673B1 (en) | Fan with at least one fan wheel and/or further fan parts and method for producing a fan part of a fan | |
WO2009065881A1 (en) | Housing for a radial compressor | |
DE102016207545A1 (en) | fan | |
EP3287297B1 (en) | Wheel for a muscle-operated vehicle with spokes bonded to the rim | |
DE102010030718A1 (en) | Oil tight pipe connection for connecting corrugated pipe at cylinder head bonnet of engine, has terminal piece defining annular groove, where outer diameter of groove is larger than outer diameter of pipe | |
EP2611595B1 (en) | Air intake tube | |
EP3814266A1 (en) | Guide shoe for a lift and method for producing a guide shoe | |
EP2730829B1 (en) | Plastic pipe | |
DE102020123517B4 (en) | Impeller for a centrifugal fluid pump and centrifugal fluid pump comprising the impeller and motor vehicle comprising such a centrifugal fluid pump |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20170424 |
|
AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
DAV | Request for validation of the european patent (deleted) | ||
DAX | Request for extension of the european patent (deleted) | ||
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
17Q | First examination report despatched |
Effective date: 20181123 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
INTG | Intention to grant announced |
Effective date: 20211117 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502015015805 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 1487119 Country of ref document: AT Kind code of ref document: T Effective date: 20220515 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG9D |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20220427 |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2921986 Country of ref document: ES Kind code of ref document: T3 Effective date: 20220905 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220829 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220727 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220728 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220727 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220827 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502015015805 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
26N | No opposition filed |
Effective date: 20230130 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
REG | Reference to a national code |
Ref country code: BE Ref legal event code: MM Effective date: 20220930 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220924 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220930 Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220924 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220930 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220930 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MM01 Ref document number: 1487119 Country of ref document: AT Kind code of ref document: T Effective date: 20220924 |
|
P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20231115 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: ES Payment date: 20231006 Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20220924 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20231129 Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20150924 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20220427 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20240806 Year of fee payment: 10 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20240809 Year of fee payment: 10 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SI Payment date: 20240807 Year of fee payment: 10 |