EP3177567A1 - Ultra-dense shell core-shell nanoparticles - Google Patents
Ultra-dense shell core-shell nanoparticlesInfo
- Publication number
- EP3177567A1 EP3177567A1 EP15750364.0A EP15750364A EP3177567A1 EP 3177567 A1 EP3177567 A1 EP 3177567A1 EP 15750364 A EP15750364 A EP 15750364A EP 3177567 A1 EP3177567 A1 EP 3177567A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dispersant
- shell
- core
- density
- inorganic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/22—Compounds of iron
- C09C1/24—Oxides of iron
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K49/00—Preparations for testing in vivo
- A61K49/06—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations
- A61K49/18—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes
- A61K49/1818—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes particles, e.g. uncoated or non-functionalised microparticles or nanoparticles
- A61K49/1821—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes particles, e.g. uncoated or non-functionalised microparticles or nanoparticles coated or functionalised microparticles or nanoparticles
- A61K49/1824—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes particles, e.g. uncoated or non-functionalised microparticles or nanoparticles coated or functionalised microparticles or nanoparticles coated or functionalised nanoparticles
- A61K49/1827—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes particles, e.g. uncoated or non-functionalised microparticles or nanoparticles coated or functionalised microparticles or nanoparticles coated or functionalised nanoparticles having a (super)(para)magnetic core, being a solid MRI-active material, e.g. magnetite, or composed of a plurality of MRI-active, organic agents, e.g. Gd-chelates, or nuclei, e.g. Eu3+, encapsulated or entrapped in the core of the coated or functionalised nanoparticle
- A61K49/1851—Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by a special physical form, e.g. emulsions, microcapsules, liposomes particles, e.g. uncoated or non-functionalised microparticles or nanoparticles coated or functionalised microparticles or nanoparticles coated or functionalised nanoparticles having a (super)(para)magnetic core, being a solid MRI-active material, e.g. magnetite, or composed of a plurality of MRI-active, organic agents, e.g. Gd-chelates, or nuclei, e.g. Eu3+, encapsulated or entrapped in the core of the coated or functionalised nanoparticle having a (super)(para)magnetic core coated or functionalised with an organic macromolecular compound, i.e. oligomeric, polymeric, dendrimeric organic molecule
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
- C01G49/06—Ferric oxide (Fe2O3)
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/02—Oxides; Hydroxides
- C01G49/08—Ferroso-ferric oxide (Fe3O4)
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/10—Treatment with macromolecular organic compounds
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/80—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
- C01P2002/88—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by thermal analysis data, e.g. TGA, DTA, DSC
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/04—Particle morphology depicted by an image obtained by TEM, STEM, STM or AFM
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/51—Particles with a specific particle size distribution
- C01P2004/52—Particles with a specific particle size distribution highly monodisperse size distribution
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/42—Magnetic properties
Definitions
- the present invention relates to the field of polymer coated nanoparticles .
- Polymer shell-inorganic core nanoparticles are sought for their unique properties applicable for example in biomedical im ⁇ aging, drug delivery and new therapeutics. They are also inves ⁇ tigated as additives to improve bulk material properties.
- the creation of a dense functional polymer shell that shields the inorganic core from the environment is crucial to function.
- NPs Superparamagnetic nanoparticles
- Fe 3 0 4 NPs with core diameters of 3-15 nm
- Iron oxide cores are coated with polymer dispersants, to enable dispersion of NPs in aqueous solutions and organic matrices.
- NPs will rap ⁇ idly aggregate without a polymer shell; attractive interactions between NPs or between NPs and biological molecules lead to ag ⁇ gregates, precipitates and loss of function.
- im ⁇ provements in the synthesis of NPs there has been a push to ⁇ wards more and more well-defined, core-shell particle architec ⁇ tures .
- Monodisperse spherical iron oxide NPs can be synthesized with monodisperse magnetic and other physical properties; these NPs are stabilized with an irreversibly anchored shell of line ⁇ ar, end-grafted polymer dispersants of sufficient thickness to ensure that the particle properties remain monodisperse during application.
- This defined core-shell architecture enables the prediction of all colloidal properties and serves as a platform for further defining and designing physical, chemical and bio ⁇ logical interactions.
- An advantage of separating the synthesis of core and disper ⁇ sant with subsequent grafting of the dispersant to the core is that the hydrodynamic size of NPs can be precisely controlled in contrast to NPs with dispersant shells consisting of physisorbed high molecular weight (M w ) dispersants.
- M w physisorbed high molecular weight
- the well-defined assembly of dispersants at the NP surface enables controlled surface presentation of functionalities.
- NP size, stability, dispersant shell thickness and control over functionalities presented at the NP surface are the factors that critically determine NP per ⁇ formance in a biological fluid and also for many non-biological applications.
- the maximum achieved grafting densities on planar substrates of PEG(5kD) are in the range of 0.4 chains/nm 2 (on Ti0 2 ) [J. L. Dalsin et al . , Langmuir 2004, 21, 640-646.]; and only ⁇ 0.5 chains/nm 2 has been reported on iron oxide NPs after ligand replacement.
- the separate optimization of core and dispersant creates the problem of having to graft the dispersant into a dense, brush-like shell to the core surface; this requires con ⁇ ditions under which an irreversible binding reaction occurs be ⁇ tween a reactive end group on the dispersant polymer and the iron oxide core. It also requires that the reaction occurs when the polymer has a small coil size, R G .
- the R G determines the footprint of the polymer and thereby the maximum grafting densi ⁇ ty that can be achieved.
- grafting-from requires polymeriza ⁇ tion from initiators on the nanoparticle surface, a method that is difficult to control at high nanoparticle density or large volume reaction conditions, leading to polydispersity and diffi ⁇ culties in controlling the functionality and density of func ⁇ tional groups of the core-shell NPs.
- the grafting-to approach uses pre-synthesized polymer lig- ands, which therefore can be monodisperse and added in mixtures of different functionalities to the NPs.
- the grafting-to ap ⁇ proach is however limited in the polymer grafting density that can be achieved on the NP surface due to the steric constraints of the polymer coil approaching an already partially grafted NP, as the polymer requires solubility (which expands the polymer coil size) under reactive conditions to bind to the NP surface.
- the size of the polymer coil limits the achievable grafting den ⁇ sity due to the effective hindrance on the particle surface.
- WO 2013/110828 Al according to its English translation in EP 2 808 036 Al relates to polymer coated iron oxide particles in order to reduce vascular interactions, which is achieved by us ⁇ ing specifically selected polymers with suitable functional groups. These polymers are attached using carbodiimide as rea ⁇ gent as disclosed in Liao et al . , J. Mater. Chem. 2002, 12:
- Liao et al investigated the binding chemistry of this reaction and found that carbodiimide activation creates amino groups on the Fe 3 0 4 particles, which in turn can form a bond with carboxylic acids of polyacrylic acid (PAA) . After binding of PAA, no amino groups were detected. Also the reaction is not very efficient. Only two PAA molecules are bound on each particle .
- PAA polyacrylic acid
- EP 0 516 252 A2 relates to magnetic iron oxide particles with a chemisorbed shell comprising glycosaminoglycan.
- Synthesis of truly monodisperse (PDK1.05) Fe 3 0 4 core-shell NPs makes use of surfactants as capping agents, e.g. oleic acid, to control the crystal growth and sphericity [T. Hyeon et al . , Journal of the American Chemical Society 2001, 123, 12798-12801; Park et al . , supra] .
- the as-synthesized NP core then has a dense shell of oleic acid that has to be replaced by the stabilizing dispersant.
- capping agent replacement by ligands or dispersants yielded NPs with ⁇ 5 times lower PEG grafting density (i.e.
- nanoparticles with a dense dispersant shell.
- these particles would also be homogenous and monodisperse .
- the invention provides a method of producing inorganic core particles comprising a dispersant shell, compris ⁇ ing a dispersant molecule in a high surface covering density on the inorganic core, comprising the steps of: providing an inor ⁇ ganic particle, ligating an organic linker onto an inorganic particle, thereby obtaining an inorganic core linker coated par ⁇ ticle, providing a fluidized dispersant, preferably in form of a melt, suspension or solution, binding the fluidized dispersant to the organic linker, thereby obtaining the inorganic core par ⁇ ticles comprising a dispersant shell.
- the present invention also provides a particle or a prepara ⁇ tion of a plurality of particles obtainable by the inventive methods .
- the invention provides a preparation of a plurality of particles, wherein said particles comprise an inorganic core surrounded by linkers that are chemically linked to dispersant molecules, wherein the dispersant molecules (a) are at an average density of at least 1.1 dispersant molecules per nm 2 of the inorganic core surface , and/or (b) form a shell of constant dispersant density and a further shell of gradually reduced dispersant density with increasing distance from the in ⁇ organic core surface, wherein preferably the inorganic core is of an average size between 2 nm to 80 nm in diameter.
- Definition (b) relates to forming a shell of similar density to the molten polymer state. This high density shell is identifiable by small angle x-ray scattering in a solvent. Separate therefrom there is a solvable shell, distinct from the dense inner polymer shell.
- An inventive preparation may comprise a plurality of parti ⁇ cles with such dense polymer shells (a) and/or (b) , wherein the inorganic core of an average size between 2 nm to 80 nm in diam ⁇ eter is of homogenic size in said plurality wherein the mean standard deviation of said average size is at most 10%, prefera ⁇ bly at most 5%, even more preferred at most 2% of said average size, such as at most 0.8 nm, preferably at most 0.5 nm, prefer ⁇ ably said preparation being obtainable by a method of as further defined herein.
- a particle comprising an inorganic core surrounded by linkers that are chemically linked to dispersant molecules, wherein the dispersant molecules are at an average density of at least 1.1, preferably at least 3.0, dispersant molecules per nm 2 of the inorganic core surface, and/or (b) form a shell of constant dispersant density and a further shell of gradually reduced dispersant density with increasing distance from the inorganic core surface, preferably said particle being obtainable by a method of as further defined herein.
- this shell structure may also be due to the disper ⁇ sant forming a shell of similar density to the molten polymer state identifiable by small angle x-ray scattering in a solvent and a solvable shell, distinct from the dense inner polymer shell,
- These particles can be provided in a preparation compris ⁇ ing a plurality of such particles.
- the resulting product can result in an element of the particle or preparation, such as specific rea ⁇ gents used in the method may lead to a chemical group or moiety bound to the particle or preparation.
- Elements described for the preparation can read on steps in the inventive manufacturing method.
- described elements of the particles as such or of particles of the preparation can be elements of both groups.
- the linker will be bound to the dispersant and in the final particle of the invention the former linker forms an anchor group of the dispersant that binds the dispersant to the inorganic core. Therefore, all descriptions of the linker also read on such an anchor group of the dispersant in the in ⁇ ventive particle.
- the invention relates to a preparation and all descriptions of particles also read on particles of said preparation .
- the present invention is suitable to provide high density dispersant inorganic core nanoparticles . Furthermore it is pos ⁇ sible to generate these particles with high size homogeneity (monodisperse) without the requirement of particle sorting by size such as by size exclusion chromatography.
- the generation of monodisperse inorganic particles without the necessity for size sorting is based on the metal-surfactant complex developed by Park et al . (Nat. Mater. 2004, 3, 891-895, incorporated herein in its entirety) , which provides inorganic particles, that form the core of the inventive inorganic particles.
- the in ⁇ ventive method to obtain high density dispersant particles is not limited to metal cores - although preferred for all embodi ⁇ ments - and includes any inorganic material, such as semiconduc ⁇ tors, Si and silica materials for the core particle.
- an inorganic particle comprising a metal in complex with a surfactant on the particle surface is provided.
- the surfactant is a capping agent.
- a capping agent is a strongly adsorbed monolayer of usually organic molecules used to aid stabilization of nanoparticles .
- Example surfactants are fatty acids, such as oleic acid.
- the surfactant may comprise a hydrophilic group and an aliphatic chain of e.g.
- the aliphatic chain may be saturated or unsaturated, comprising one or more double or triple bonds.
- the hydrophilic group may e.g. be a negatively charged group, or a carbonyl group, such as a carboxylate, sulphate, phosphate.
- the inorganic particle core comprises preferably a met ⁇ al, e.g. selected from Fe, Cu, Au, Ag, Cr, Mn, Ti, Ni, Co, or any other element of the fourth row of the periodic table, or alloys thereof.
- the inorganic particle core comprises a metalloid, a semiconductor or consists of a non-metal material. Examples are Al, Si, Ge, or silica com ⁇ pounds.
- the inorganic nanoparticle core can be a nanocrystal or a multidomain crystallised nanoparticle composed of more than one nanocrystal.
- the core comprises an oxide any thereof, preferably a Fe oxide, such as Fe 2 0 3 and/or Fe 3 0 4 .
- the inorganic nanoparticle core comprises a hydride nitride or an iron sulfide, preferably mixed ox ⁇ ide/hydroxide, nitride or sulfide of Fe (II) and/or Fe (III), e.g. in the form of a nanocrystal.
- the inorganic na ⁇ noparticle core is Fe 3 0 4 (magnetite) or comprises Fe 3 0 4 spiked with any other metal, preferably those mentioned above.
- Metal refers to the element, not to the state. The met ⁇ al may be metallic (with neutral charge) or, as in most case of the present invention, non-metallic, especially in case of crys ⁇ tallized cationic metals.
- the inorganic core is magnetic, especially paramagnetic, preferably superparamagnetic.
- This property can be achieved by using metal nanoparticles of a material as described above, es ⁇ pecially selected from the group consisting of iron, cobalt or nickel, alloys thereof, preferably oxides or mixed ox ⁇ ides/hydroxides, nitrides, carbides or sulfides thereof.
- the stabilized magnetic nanoparticles are superparamagnetic iron oxide nanoparticles (SPIONs) .
- SPIONs superparamagnetic iron oxide nanoparticles
- a magnetic field or the capability to heat the particles by applying an oscillating field, in particular by radio wave irradiation, e.g. in the range of 10 kHz to 1000 kHz, e.g. 400 kHz.
- the inorganic particle core can be produced together with a surfactant.
- the provided inorganic particle is in complex with a surfactant on the particle surface, especially preferred in case of metal par ⁇ ticles, and wherein ligating the organic linker onto the inor ⁇ ganic particle is by replacing the surfactant by said organic linker, thereby obtaining an inorganic core linker coated parti ⁇ cle.
- Inorganic particles in complex with a surfactant can be ob ⁇ tained by contacting the particle with an inorganic particle core with a surfactant.
- An alternative may comprise the synthe ⁇ sis of the particle core in the presence of a surfactant.
- Such a method may comprise thermal decomposition of dissolved metal- surfactant complexes.
- Metal-surfactant complexes in turn - with ⁇ out necessary limitation to this option - may be generated by contacting a metal salt, such as a salt with a monovalent anion, preferably a halide such as a chloride (which is readily availa ⁇ ble) , in particular iron chloride, with a negatively charged surfactant such as a fatty acid as mentioned above (which are also well available) , thereby forming a metal-surfactant com ⁇ plex.
- the metal surfactant composition can be thermally decom ⁇ posed to form the inorganic nanoparticle core.
- Thermal decompo ⁇ sition may comprise heating in a solvent to temperatures above 200 °C, in particular temperatures above 280°C, e.g. between 280°C and 350°C, preferably about 310-320°C.
- Suitable solvents are e.g. aliphatic hydrocarbons, such as 1-octadecene .
- the surfactant comprises a carboxylic acid group, which de ⁇ composes during thermal decomposition to form a metal oxide (Park et al . , supra; and Hyeon et al . , supra; both incorporated herein by reference) .
- Another preferred method comprises - as shown in example 3 herein - comprises providing a metal complex, such as a metal carbonyl (e.g. Fe(CO) 5 , Cr (CO) 6 or Ni(CO) 4 ), and contacting the metal complex with a surfactant in a solvent at elevated temperatures, e.g. between 150°C and 290°C, whereby the metal particle core forms in contact with the surfactant.
- a metal complex such as a metal carbonyl (e.g. Fe(CO) 5 , Cr (CO) 6 or Ni(CO) 4 )
- a surfactant in a solvent at elevated temperatures, e.g. between 150°C and 290°C
- particle core size can be influenced by the con ⁇ centration ratio of the metal complex and the surfactant.
- the temperature in this method is gradually increased, e.g. by a temperature ramp, with the reaction already expected to start at a lower temperature, e.g. 170°C or lower, and for completion of the reaction is
- the inorganic core preferably has an average diameter size of 1 nm to 400 nm, preferably 1.5 nm to 100 nm, especially pre ⁇ ferred 1.8 nm to 12 nm, 2 nm to 20 nm, 3 nm to 40 nm or 4 nm to 80 nm.
- Size may further improve the magnetic properties. E.g. a sufficiently small size may be selected to achieve superparamag ⁇ netic properties. The size for such an effect is dependent on the material and can be selected by a skilled person with aver ⁇ age skill in view of prior knowledge.
- the inventive method contains the steps of
- a fluidized dispersant preferably in form of a melt, suspension or solution
- Optimal reaction conditions aim at conditions to: (1) dis ⁇ solve the reversibly bound surfactant (e.g. oleic acid), (2) maintain conditions for binding of the linker to the inorganic core, (3) fluidize the dispersant, e.g. PEG, (4)while keeping the dispersant in a low R G (low solubility or low coil volume) conformation .
- reversibly bound surfactant e.g. oleic acid
- the inventors have investigated the consequences of limits of the grafting-to approach by the state-of-the art method of Park et al . [Park et al . , supra], which results in monodisperse spherical particles with a shell of a surfactant.
- the goal was to obtain a dispersant (e.g. PEG) stably anchored to the inor ⁇ ganic core through the linker.
- Grafting-to through direct ligand replacement of surfactant with dispersant was compared to first priming the NP surface by modifying it with the linker and then reacting various end-modified dispersants to the linker having a reactive group that can form a bond with the end-modification of the dispersant (Fig. 1 bottom) .
- reaction in solution As depicted in Fig. 1, three different types of reaction environments were tested to minimize the footprint during grafting: (a) reaction in solution; (b) microwave (MW) induced reaction in poor solvent and (c) reaction in pure polymer melt. All selected conditions were suitable to increase the surface density of the dispersant above the previ ⁇ ous value achieved by grafting to nanoparticles synthesized by the Park et al . and analogue methods. Some methods even achieved a particular high surface density (1 M/nm 2 and more) above the previously achieved density for the polydisperse bare core grafting method (Amstad et al . , supra) . According to the inven ⁇ tion, colloidally stable, monodisperse, spherical core-shell na ⁇ noparticles were provided.
- the inventive method comprises a two-step modification of the inorganic core surface, which allows optimization of the conditions for linker binding and dispersant grafting to a linker-modified particle surface.
- the nanoparticle surface is grafted with an anchor group in form of the linker which covalently or near- covalently or by ionic bond binds to the surface atoms of the inorganic nanoparticle core.
- the linker carries one or more ad ⁇ ditional chemical functionalities that can be reacted to (one or more) organic molecules to make up a dispersant shell. Of course more than one type of linker may also be used.
- a further possi ⁇ bility is connecting linkers when ligated onto the inorganic particle core, such as by cross-linking.
- One linker (before op ⁇ tional crosslinking) may have one or more such chemical func ⁇ tionalities, e.g.
- two of the same type or of a different type - e.g. to control two or more different binding reactions with two or more different dispersants.
- At least one chemical functionali ⁇ ty of the linker for binding to the inorganic particle core is a nitrocatechol group with an amine functional group which is grafted to superparamagnetic iron oxide nanoparticles synthe ⁇ sized with an oleic acid surfactant shell through ligand re ⁇ placement under non-oxidative conditions.
- Any material or condi ⁇ tion can of course be generalized and adapted within the scope of the claimed invention.
- Magnetic resonance contrast agents having inorganic non-metallic cores including, but not limited to FeO x , FeOOH and FeC x , can be modified with the dispersants of the present invention.
- the linker may have a group suitable for forming one or more, preferably at least 2, bond(s) with the inorganic core.
- the linker may e.g. comprise an alcohol or carboxyl group in contact with the surface of the inorganic core, preferably a moiety selected from a 6 membered homocycle comprising oxygen or hydroxyl substituents such as described in W02011 /026572 Al (in ⁇ corporated herein in its entirety) , such as benzoic acid, phenol or catechole, and/or preferably wherein the linker molecules comprise an aromatic group with an electronegative group bound thereto, more preferred a nitro group.
- An electronegative group may be selected from F, CI, Br, I, N0 2 , COOH, OH, S0 4 , P0 4 .
- Fur ⁇ ther 6 membered homocycles are selected from quinolines, pyri ⁇ dines and/or derivatives thereof.
- the linkers are bound irreversibly to the inorganic particle core. Irreversible binding of linkers to the nanoparticle core surface as used herein refers to an adsorption constant k on » than the desorp- tion constant k off of the linker to the nanoparticle core surface.
- a parameter to select in the materials used is the effective k off of the linker to the nanoparticle core surface.
- the anchor groups of the present invention are effective to irreversibly immobilize dispersants via the linker on magnetic nanoparticles, thereby achieving good nanoparticle stability in dilute and high salt aqueous environ ⁇ ments up to temperatures above 90°C.
- Especially preferred linker molecules comprise a moiety selected from nitrocatechol, nitro- DOPA or nitrodopamine, 4-nitro-substituted catechol groups and derivatives thereof, such as in particular 6-nitro-DOPA and 6- nitrodopamine .
- the linker is preferably ligated to the inorganic particle core in an organic solvent, preferably an aprotic solvent such as DMF.
- the ligand has a negatively charged group, e.g. a carboxylic acid, sulfuric acid or phosphoric acid group.
- the result is a nanoparticle with the maximum packing densi ⁇ ty of reactive (e.g. amine) groups on the nanoparticle surface allowed by the steric constraints by the small linker molecule.
- a reactive surface can be prepared by other small linker molecules and the binding chemistry used for the required strong (preferably irreversible) linking to the nanoparticle core sur ⁇ face has to be tuned to the nanoparticle core material.
- the dispersant carrying one reactive group and optional additional functional groups are reacted to bind the linker.
- the dispersant is a polymer and the reaction conditions are at an elevated tempera ⁇ ture sufficient to create a polymer melt or strongly collapsed polymer solution in a bad solvent of the dispersant.
- a melt is preferred as a melt has the minimum size per polymer coil, but considerable internal mobility of the chain segments remain and the reactive group remains accessible. The constraints imposed on mobility and reactivity by the non-solvated conditions are solved by performing the reaction at elevated temperatures or using microwave assisted reactions.
- binding the dispersant to the linker is an aldehyde- amine binding reaction, and/or preferably the dispersant is in a molten state in the dispersant to the linker binding reaction.
- the invention comprises raising the temperature of the dispersant above its melting temperature and performing binding above the melting temperature.
- the dispersant is preferably a macromolecule providing ste- ric/osmotic colloidal stability in the preferred environment of the application, e.g. a polymer, such as poly (ethylene glycol) (PEG; especially for aqueous, e.g. biomedical, applications) or polyisobutylene (PIB; e.g. in applications as polymer filler ma ⁇ terials such as to produce impact resistant polypropylenes ) .
- PEG poly (ethylene glycol)
- PIB polyisobutylene
- polyoxazolines including different thermoresponsive deriv ⁇ atives, for biomedical applications
- poly(N- isopropylacrylamide) thermoresponsive polymer, for biotechno ⁇ logical applications, separation, responsive membranes and drug delivery capsules
- polyisobutylene in applications as polymer filler materials such as to produce impact resistant polypropyl ⁇ enes
- caprolactone low melting point, biodegradable, biomedi ⁇ cal applications
- polyimide very resistant, KEVLAR, filler ma ⁇ terial impact resistant materials
- polythiophene conductive polymers, smart materials applications
- polypropyl ⁇ ene/polyethylene filler materials
- polyacrylic acids and other polyelectrolytes pH and electroresponsive, smart material ap ⁇ plications
- polyvinylpyrrolidone polyvinylalcohol
- a macromole- cule is a very large molecule commonly, but not necessarily, created by polymerization of smaller subunits.
- the subunits of the macromolecule or polymer may be homogenous or heterogenous.
- Preferred dispersants comprise hydrocarbon groups, which encom ⁇ pass any polymers soluble in organic solvents.
- "hy ⁇ drocarbon chains” include linear, branched or dendritic struc ⁇ tures. Different forms of hydrocarbon chains may differ in mo ⁇ lecular weights, structures or geometries (e.g. branched, line ⁇ ar, forked hydrocarbon chains, multifunctional, and the like) .
- Hydrocarbon chains for use in the present invention may prefera ⁇ bly comprise one of the two following structures: substituted or unsubstituted -(CH 2 ) m - or - (CH 2 ) n _ Het- (CH 2 ) 0 ⁇ , dendrimers of gener ⁇ ations 1 to 10 where m is 3 to 5000, n and o are independently from another 1 to 5000 and Het is a heteroatom, wherein the terminal groups and architecture of the overall hydrocarbon chains may vary. E.g. in the final particle there will be an anchor group which is formed by the linker molecule. This description includes any linear or branched hydrocarbon chains with ratios of unsaturated : saturated bonds varying from 0 : 100 to 100 : 0.
- the hydrophobic spacer comprises e.g. > 50% of subunits that are -CH 2 -.
- at least 10% of the carbon atoms e.g. 10% to 50 ⁇ 6 , more preferred 20% to 40%, of the hydrocarbon chains are substituted by a heteroatom.
- Heteroatoms may be selected from 0, N, S or N, preferably 0.
- Side chain substitutions can be at a C or at Het with the substituents being selected independently from het- erosubstituted or non-heterosubstituted, branched or unbranched, saturated or unsaturated hydrocarbons with 1 to 20 atoms, pref ⁇ erably 2 to 10, especially preferred 2 to 6 atoms in length.
- the dispersant may have an average mass of 1 kDa to 30 kDa, preferably of 2 kDa to 20 kDa, especially preferred of 3 kDa to 15 kDa or 4 kDa to 10 kDa.
- Molecular weights down to about 1 kDa for hydrophilic sterically repulsive spacers such as
- poly (ethylene glycol) (PEG) already provide good results.
- PEG poly (ethylene glycol)
- the linker on the other hand is usually a small molecule, e.g. with an average atomic mass of 75 g/mol to 1000 g/mol, preferably of 85 g/mol to 700 g/mol, especially preferred of 100 g/mol to 500 g/mol, even more preferred 120 g/mol to 400 g/mol, such as 140 g/mol to 300 g/mol.
- the small size of the linker al ⁇ lows dense binding to the inorganic core during common reaction conditions, while still maintaining accessibility to the disper ⁇ sant.
- more than one linker type e.g.
- 2, 3, 4, 5, 6 or more may be used, especially when more than one dispersant shall later be bound to the linkers and each dispersant is bound to a certain linker binding functionality as mentioned above. It is usually better controllable to bind different linkers at the same time than different dispersants, which may vary in optimal binding conditions.
- the linker and the dispersant each comprises one member of a pair of reactive groups, capable of forming a chemical bond in the liga ⁇ tion reaction.
- Example pairs of reactive groups are an amine and an aldehyde, an amine and an acrylate, an amine and a carboxyl group, an amine and an ester group.
- the amine is a primary amine.
- Further pairs are constituted by a sulfonylchlo- ride and either an amine or a hydroxy-group, an acid-chloride and either an amine or a hydroxy-group, a thiol and any one se ⁇ lected from a maleimide, an acrylate or an allyl-group, an iso- cyanate and either a hydroxy-group or an amine, a conjugated dien and a substituated alkene (for Diels-Alder-reaction) , an epoxide and a nucleophile (such as alkyl-halogenides , alcoxides, amines) .
- a sulfonylchlo- ride and either an amine or a hydroxy-group, an acid-chloride and either an amine or a hydroxy-group, a thiol and any one se ⁇ lected from a maleimide, an acrylate or an allyl-group,
- an amine and an aldehyde that are reacted in the binding reaction, thereby forming an imine.
- the imine is reduced to an (secondary) amine by a reducing agent, such as NaCNBH 3 .
- the less reactive group of the pair, such as the amine is preferably on the link ⁇ er to prevent any off-reactions of the more reactive group, e.g. an aldehyde, that is then preferred on the dispersant. It may also be the other way around.
- binding the linker to the dispersant is a reaction without the requirement of a sol ⁇ vent.
- a solvent is absent during the reaction or only in small amount, e.g.
- the reaction is preferably between reactive groups that do not require a solvent, that might in other cases be required to stabilize or participate in a transition state.
- the inventive groups are preferably selected to only require contacting of the pair of functionalities for the reaction to occur. Leaving groups may be present though.
- the linker or dispersant may comprise a leaving group that is removed in the ligation reaction.
- Leaving groups can be hal- ides such as Cl ⁇ , Br “ , and I " , sulfonate esters, such as tosylate (TsO ⁇ ) or mesylates, succinates or succinimid esters, perfluoro- alkylsulfonates , water or ammonia, inorganic esters such as phosphates or nitrates, thiolates, alcohols.
- Further binding reaction may involve an addition, such as by an alkene or alkine group, preferably by an acrylate.
- dispersants of the present invention it is also possi ⁇ ble to reduce non-specific adsorption of the particles to other molecules, in particular biomolecules such as, but not limited to, proteins, peptides, and thus to increase e.g. good half-life time of the particles in biological fluids.
- This may be achieved by providing particles with stealth dispersants, e.g., but not limited to, poly (ethylene glycol) and poly (methyloxazoline) co- valently linked to linker groups as defined herein.
- This effect is due to the high dispersant packing densities that can be achieved with such dispersants having linear or branched, also comprising dendritic or hyperbranched, spacing groups or a com ⁇ bination of such spacing groups.
- the concentration of the dispersant in preparation of the binding reac ⁇ tion of the dispersant to the linker, can be above the solubility concentration of a sol ⁇ vent whereby the dispersant is not fully dissolved, thereby ob ⁇ taining a suspension and wherein the dispersant is fluidized by increasing the temperature above the melting temperature of the suspension.
- This will provide a fluidized dispersant at a high concentration and high temperature that is suitable to achieve the high surface densities.
- the dispersant may be provided in so ⁇ lution at ambient temperatures, e.g. at between 10°C to 40°C. In other embodiments the dispersant may be provided as a melt with ⁇ out a solvent. Although any temperature in the range of 10 °C to 200°C is suitable, high temperatures are preferred.
- binding the dispersant to the linker molecules is performed at a temperature of at least 80°C, preferably of 85 °C to 150°C.
- heating is assisted by mi ⁇ crowave irradiation, especially microwave irradiation during the binding reaction, which will further assist the reaction in addition to the high temperature effects.
- high surface densities of bound dispersant molecules can be achieved, e.g. at least 1.1, prefer ⁇ ably at least 1.2, even more preferred at least 1.3, at least 1.4, at least 1.5, at least 2, at least 2.5, at least 2.8, at least 2.9, at least 3, at least 3.1, at least 3.2, at least 3.3 or at least 3.4, dispersant molecules per nm 2 of the inorganic core surface.
- densities may also de ⁇ fine the inventive particles or preparations thereof.
- Such par ⁇ ticles can be selected from the particles obtained by the in ⁇ ventive method. These densities are preferably determined by TGA ( thermogravimetric analysis), especially as shown in example 8.2 using air or an oxygen containing gas.
- the step of providing an inorganic particle or particle cores comprises providing a plurality of inorganic particles wherein the mean standard deviation of the particle's average size is at most 10%, preferably at most 5%, even more preferred at most 2% of the particle's average size, such as at most 0.8 nm, preferably at most 0.5 nm.
- Such particles may be synthesized as is with the method described above (e.g. the cores provided without size separation) or selected after size separation.
- the standard deviation measures the amount of variation or dispersion from the average.
- the standard deviation of size distribution is the square root of its variance.
- a “plurality” as used herein refers to several particles, which may differ within certain parameter thresholds in parameters such as size.
- the amount of the particles can be at least 100, at least 1000, at least 10000, at least 100000, at least 1 Mio., at least 10 Mio. etc.. Preferred ranges are e.g. 100 to 100 Mio.
- a preparation of such a plurality of particles can e.g. be defined as a preparation, wherein
- said particles comprise an inorganic core surrounded by metal complexing linkers that are chemically linked to dispersant mol ⁇ ecules,
- dispersant molecules (a) are at an average density of at least 1.1 dispersant molecules per nm 2 of the inorganic core surface, or any one as said above, and/or (b) form a shell of constant dispersant density and a further shell of gradually reduced dispersant density with increasing distance from the in ⁇ organic core surface.
- the shell of constant dispersant density is an inner shell and the shell of decreasing density (with the radius or distance) is an outer shell.
- the inner shell can also be defined as a shell of similar density to the molten polymer state of the dispersant identifiable by small angle x-ray scat ⁇ tering in a solvent, such as water for hydrophilic dispersants, and the outer shell can also be defined as a solvable shell, distinct from the dense inner polymer shell.
- This shell struc ⁇ ture forms is solution when the outer shell may e.g. form an outreaching or brush like structure, usually heavily solvated, while the inner shell remains dense, possibly not or only resid- ually solvated without influencing its dense structure.
- the sol ⁇ vent for the small angle x-ray scattering determination and for establishing the two-shell like structure should be a good sol ⁇ vent for the dispersant, e.g. to lead to a solvation of the dis ⁇ persant in the outer shell and not to a collapsing thereof.
- "Good solvent” relates to the excluded volume parameter of the dispersant under these conditions.
- a good solvent for a hy- drophilic dispersant is a hydrophilic solvent and a hydrophobic solvent for a hydrophobic dispersant.
- the inorganic core is of an average size between 2 nm to 80 nm in diameter, or any one as said above.
- the parti ⁇ cles of the preparation can be of homogenic size in said plural ⁇ ity wherein the mean standard deviation of said average size is at most 10%, preferably at most 5%, even more preferred at most 2% of said average size, such as at most 0.8 nm, preferably at most 0.5 nm.
- This preparation can be obtainable by a method of the invention.
- a particle comprising an inorganic core surrounded by metal complexing linkers that are chemically linked to dispersant molecules, wherein the dispersant molecules
- (a) are at an average density of at least 1.1, preferably at least 3.0, dispersant molecules per nm 2 of the inorganic core surface (or any number as said above), and/or (b) form a shell of constant dispersant density and a further shell of gradually reduced dispersant density with increasing distance from the in ⁇ organic core surface or form a shell of similar density to the molten polymer state identifiable by small angle x-ray scatter ⁇ ing in a solvent, e.g. water, and a solvable shell, distinct from the dense inner polymer shell - as said above for the par ⁇ ticles of the preparation.
- This particle can be obtainable by a method of the invention.
- the inventive particles having the high dispersant surface density surprisingly retain a shell having a molten state like appearance, illustrating the high density of this shell portion. Outside of this dense inner part of the shell where the density is similar to that of the molten polymer state, the dispersants have a similar structure as in previously reported particles
- molten state shell of the inventive particles is visible in small angle x-ray scattering in water, e.g. as shown in example 10, and can be detected by this method.
- the molten state shell is calculated from X-ray data by the Daoud-Cotton model (as demonstrated in example 13) .
- the molten state like shell is preferably at least 0.3 nm thick, especially preferred at least 0.5 nm, at least 1 nm or at least 2 nm.
- Solvent amounts are preferably below 40 % (w/v) , especially preferred below 20% (w/v) or below 10 % (w/v) .
- Such a solvent may be water in case of hydrophilic dispersants like PEG, polyoxazoline or PNIPAM.
- inventive particles or preparations can be used for various applications, in ⁇ cluding biomedical contrast agents, multifunctional nanoparti- cles for biomedical applications, nanoparticle building blocks for assembly of smart materials, therapeutic magnetic nanoparti- cles, magnetic labeling and separation.
- Such methods may comprise detection the inventive particles in a sample or separat ⁇ ing the inventive particles within or from a sample volume, e.g. by applying a magnetic field and ordering the magnetic particles of the invention within such a field.
- a sample may be fluid com ⁇ prising a complex mixture of various components.
- such particles can be filler materials, stiffeners, or additives for improved conductivity, magnetic responsiveness or optical prop ⁇ erties in polymer material applications.
- Fig 1 Schematic representation of the direct ligand ex ⁇ change method (top) and the two-step "grafting-to" synthetic procedure (down) for the synthesis of core-shell- nanoparticles .
- Fig. 2 Transmission electron microscopy (TEM) images of 7.9 ⁇ 0.4 nm large iron oxide nanoparticles (oleic acid ligands) . As can be seen at higher magnifications (right image) the parti- cles are monocrystalline .
- Fig. 3 Exemplary depiction of the column purification (25cm Sephadex G75 superfine in Milli-Q water) results of a typical two-step synthesis (ALD-melt; Table 1, entry 15) . Fractions were collected (x-axis) every 5 mL . The yield after freeze-drying (left y-axis) and the grafting density (right y-axis) are shown for every fraction. The yields are calculated on the basis of pure Fe 3 0 4 cores (inorganic fraction); Fr . 6 consists of pure PEG molecules (mass of organic weight: 99.8%), therefore the calcu ⁇ lated grafting density is out of the shown range.
- Fig. 5 Typical TEM image of the particles of the invention.
- Pebbles results of a TEM image, (a) TEM image as measured (b) pebbles automatically identifies and marks the na- noparticles and provides (c) the statistical evaluation of the size distribution of the particles in the respective TEM-image given by Pebbles.
- Fig. 9 Representation of the Daoud-Cotton blob model for a spherical brush with a blob radius of an individual blob.
- Fig. 10 Radial electron density distribution (corresponding to polymer density) in the core region (blue, left horizontal) predicted by the Daoud-Cotton model, the constant density region (melt like region) (purple, middle horizontal) and the r ⁇ 4/3 decay region (brown, right) .
- the ASLD is in ⁇ creased to 0.5.
- Squares SAXS from a core-shell particle with a distinct shoulder from the shell (0.1 A -1 ) and the scattering from the cores in the range from 0.23 to 0.42 A -1 .
- SAXS from core-shell particles with different concentrations black squares, 5 mg/ml; red circles, 1 mg/ml and blue triangles, 0.5 mg/ml) .
- Fig. 13 Scattering curve of the Core-Shell particle in MQ and the respective fit function as obtained by the core-chell density model built on the Daoud-Cotton blob model.
- Fig. 14 Cyclic change of temperature of core-shell parti ⁇ cles from 25°C (green circles) to 50°C (red triangles) and sub ⁇ sequent cooling to 25°C (cyan squares) and the respective fitted functions
- Fig. 15 Normalized fit functions for the shell behavior in cloudpoint buffer in the q region of the shell for 25°C (green, top at y-axis) to 50°C (red, bottom at y-axis) and subsequent cooling to 25°C (cyan, middle at y-axis) .
- the inset shows the complete q range.
- Fig. 16 Left: Nanoparticles from the samples of Amstad et al . 2009, supra, reported to have 2.8 M/nm 2 grafting density us ⁇ ing a direct grafting method.
- both particles are similar, have the same PEG shell, behave identi ⁇ cally and have about the same dispersant density determined by e.g. SAXS, the determined density values by TGA differ due to overrepresentation in the previous work.
- Fig. 17 Results of column purification of a typical two-step synthesis (ALD-melt; Table 1, entry 15) . Fractions were collected every 5 mL (x-axis) . The yield after freeze-drying (red bars) calculated on the percentage of iron oxide cores in relation to the amount at the start of the synthesis and the ap ⁇ parent average grafting density (blue bars) calculated on the total organic content are shown for each fraction. Fraction 3 is the product faction and Fraction 6 and Fraction 7 consist of al ⁇ most pure PEG (bars truncated) .
- Fig. 18 FTIR spectrum of the main product (ALD-melt, Frac ⁇ tion 3; table 1; entry 15) showing the absence of OA and dex- tran, but the presence of NDA-PEG.
- Fig. 19 DLS of NP hydrodynamic diameter during T-cycling in water and PBS for NPs grafted with PEG by one-step ligand ex ⁇ change (table 1, entry 2; black and grey lines with closed and open triangles respectively) and by the two-step ALD-melt method (table 1, entry 15; blue and purple curves with closed and open squares respectively) . Average and standard deviations for at least 4 measurement series per type of sample are shown. In both aqueous environments only the ALD-melt grafted particles are colloidally stable over the temperature cycle. The aggregation of the one-step ligand exchange particles leads first to in ⁇ creased average hydrodynamic size of the clusters, followed by precipitation and correlating loss of recorded size. The two- step, ALD-melt grafted particles show only reversible aggrega ⁇ tion in PBS and no aggregation in water.
- Fig. 20 A): Pictures of different particles (ALD-melt par ⁇ ticles, Table 1, entry 15 and one-step grafting-to particles, Table 1, entry 2) dissolved in fetal calf serum (FCS) and heated to 75°C for 10 hours.
- B) Effective hydrodynamic diameter meas ⁇ ured as function of time by DLS on the serum solutions. The hy ⁇ drodynamic diameter corresponding to the main number peak is shown. It shows a removal of the proteins from the ALD-melt sam ⁇ ple (blue curve) and a removal of particles from the one-step grafting-to sample (black curve) .
- PEG-ALD 0- [ 2- ( 6-Oxocaproylamino) ethyl ] -0' -methylpolyethylene glycol 5 ⁇ 00 ("PEG-aldehyde 5000");
- PEG-ACRY Poly (ethylene glycol) methyl ether acrylate
- PEG-TOS Poly (ethylene glycol) methyl ether tosylate
- Scheme 1 Synthetic pathway for the synthesis of nitrodopamine and the NHS-activated coupling to the PEG5000 using a C0MU ® ((1- Cyano-2 -ethoxy-2 -oxoethylidenaminooxy) dimethy1amino-morpholino- carbenium hexafluorophosphate) -activated intermediate step.
- C0MU ® ((1- Cyano-2 -ethoxy-2 -oxoethylidenaminooxy) dimethy1amino-morpholino- carbenium hexafluorophosphate) -activated intermediate step.
- Ni- tro-dopamine (1) can be used in the two-step method
- MeO-PEG-nitro-dopamine 1 g MeO-PEG-COOH (0.2 mmol) was dissolved in 5 mL DMF (headspace grade 99.99%, anhy ⁇ drous) and cooled to 4°C on an ice bath. COMU ® (95 mg; 0.22 mmol) and IV-methylmorpholine (0.24 mL; 2.2 mmol) were added and the mixture was stirred for 2 hours. Afterwards a solution of nitro ⁇ dopamine hydrogensulfate (53 mg; 0.18 mmol) in DMF (0.5 mL;
- Example 3 Synthesis of monodisperse Fe 3 0 4 nanoparticles .
- Example 4 Ligand-exchange with nitrodopamine-PEG5000-OMe (one- step-method) .
- oleic acid-covered nanoparticles 25 mg were dispersed in 20 mL DMF (headspace grade 99.99%, anhydrous) and nitrodopa- mine-PEG5000 (example 2.2) (500mg; 1.7 mmol) was added. This so ⁇ lution was purged with nitrogen for 2 minutes, put in an ultra ⁇ sonic bath for 60 minutes, allowed to stand at room temperature for 15 hours, ultrasonicated again for 60 minutes and precipi ⁇ tated in cold acetone (180 mL) .
- the obtained core-shell iron oxide NPs (FeOx-PEG) were characterized using TEM, TGA, DLS .
- Example 5 Core-shell-nanoparticles via two-step grafting-to reaction
- Scheme 2 Schematic representation of the different grafting-to reactions.
- Aldehyde reacts under condensation forming an imine, PEG-tosylate with nucleophilic-substitution to form a secondary amine
- the NHS-activated coupling leads to a stable amide-bond and acrylates undergo a Michael-addition to form secondary or tertiary amines.
- the as-synthesized NP core has a dense shell of oleic acid that was replaced by the stabilizing disper- sant.
- Synthesis of truly monodisperse (SD ⁇ 5%) Fe304 core-shell NPs makes use of e.g. oleic acid ligands to control crystal growth.
- monodisperse, but not as spherical, NPs have been synthesized using oleylamine instead of oleic acid.
- Oleyla ⁇ mine has the advantage that it can more easily be removed from the NP surface compared to oleic acid, due to its weaker bind ⁇ ing. Ligand replacement of oleylamine by nitroDOPA-PEG therefore has been demonstrated previously (Hyeon et al . , J. Am. Chem.
- NPs possessed -5 times lower PEG grafting density (-0.5 chains/nm 2 ) and thereby significantly lower colloidal stability than NPs that were syn ⁇ thesized without capping agents and grafted with nitroDOPA-PEG .
- the low grafting efficiency is the result of simultaneously try ⁇ ing to fulfill several mutually contradicting conditions during the ligand replacement reaction: (1) to dissolve the capping agent (oleic acid), (2) to solubilize the dispersant, (3) to keep the dispersant at low coil size, quantitatively described by e.g. R Gr which determines the grafting footprint, and (4) to provide the right conditions (protonation) of the anchor group to irreversibly bind to the core.
- Example 7 Purification of PEG-iron oxide core-shell nanoparticles .
- the dark brown/black solution is applied onto a 25 cm long (3 cm diameter) column filled with Sephadex G75 (milli-Q water) . Pure water was used for the purification. Fractions of 5 mL were collected, after filtering the single fractions through 0.45 ym syringe-filters and freeze drying the products were character ⁇ ized using TEM, TGA and DLS .
- V(NP) 33.5 nm 3
- Mid-IR powder spectra of the lyophilized samples were col ⁇ lected using a Bruker Tensor 37 FTIR spectrometer with a Bruker Platinum Diamond single reflection ATR equipment at a resolution of 4 cm -1 by averaging 32 scans.
- the different iron oxide NPs (one-step ligand exchange par ⁇ ticles: Table 1, entry 2 and ALD-melt grafting-to particles: Ta ⁇ ble 1, entry 15) were dissolved in water (0.5 mg/mL) and placed into a Malvern Zetasizer Dynamic Light Scattering (DLS) instru ⁇ ment. After equilibrating at 25°C the hydrodynamic size distri ⁇ bution was measured every hour using the built in fitting based on the CONTIN algorithm.
- DLS Malvern Zetasizer Dynamic Light Scattering
- phosphate buffered saline (PBS) buffer was tested by dissolving 0.5 mg of the ALD-melt grafted NPs (table 1, entry 15) and the one-step ligand exchange NPs (Table 1, entry 2) in water and PBS.
- the cuvettes were placed in the DLS instrument, heated to 85°C and data was collected every hour for 15 hours.
- FCS fetal calf serum
- Figure 17 shows the yield and the estimated grafting density of each sample fraction collected after the Sephadex column pu ⁇ rification for NPs grafted by ALD-melt under bubbling with nitrogen (Table 1, entry 15) .
- the yield is calculated as the per ⁇ cent of iron oxide cores found in each collected fraction in re- lation to the total amount of iron oxide cores at the start of the synthesis.
- the grafting density is calculated from the total organic content (TOC) fraction measured by TGA for each collect ⁇ ed 5mL fraction. This apparent grafting density only corresponds to a real average grafting density for sample fractions contain ⁇ ing iron oxide cores and no free PEG.
- Fraction 3 A high grafting density fraction (Fraction 3) with relatively high yield compared to other fractions was selected as the product.
- Fraction 3 with an average grafting density of 3.1 chains/nm 2 and average yield of up to 35% shows individual, well separated iron oxide cores inspected by TEM (Fig. 7b) . Aggregated cores with ⁇ 0.2 chains/nm 2 were col ⁇ lected before the main peak (Fr. 1-2), as evidenced by the sam ⁇ ple TEM in Fig. 7a.
- Grafting in a melt was first performed by slowly heating the NPs dispersed in pure PEG to 110°C. A flow of nitrogen was used for continuous mixing at constant temperature for 90 min. The best fractions using this method (Table 1, entries 12-15) far surpass the other methods in terms of grafting density. Grafting densities of 2-3 chains/nm 2 were consistently achieved. This is ⁇ 25% below the ⁇ 4 NDA/nm 2 possible grafting sites and at least 2 times higher than for the other grafting methods. We emphasize again (Fig. 17) that any free PEG is well separated from the NPs by column purification and that passes on the column did not change the measured grafting density.
- the two-step melt graft-to method was also investigated on 6.4nm-core particles.
- the grafting densities were within the standard deviation equal and in fact near identical to those on 3.8nm cores for PEG-TOS and PEG-ALD, while no sample of PEG-ACRY was produced that could be purified by column. Also the obtained yields were similar.
- both grafting density and yield should be high for a successful NP surface modification protocol.
- the MW-assisted TOS-PEG (Table 1, entry 9) and ACRY-PEG melt reac ⁇ tions (table 1, entry 14) lead to high grafting densities (1.6 and 2.2 chains/nm 2 ) the yields are low compared to the melt- grafted ALD-PEG (3.1 chains/nm 2 ) .
- the yield is ⁇ l/3 of that for ALD-PEG.
- the yields were very similar, but on aver ⁇ age slightly lower for 6.4-nm-core particles. This could reflect that a good dispersion of NP cores in the polymer melt is more difficult to achieve for larger cores. More efficient bubbling using inert gas could potentially improve the mixing and thereby the yield.
- Bubbling with inert gas also serves a second purpose, which is to remove water that is produced during the reaction.
- the NDA-coated particles were dispersed in a small amount of dry THF (lmL/50mg particles) and added to the ALD-PEG, followed by slow drying in vacuum. Subsequently, the mixture was heated under continuous vacuum suction to conduct grafting under melt condi ⁇ tion. Thereby, the yield of the ALD-melt could be improved from ⁇ 16% to ⁇ 35% (Table 1, entry 16) .
- the yield was consist ⁇ ently higher with the improved procedure, the high variability in the yield suggests that further optimization of the reactor vessel environment to improve NP dispersion and water removal can be made and thereby the yield could further be increased significantly.
- Example 12 Results and best mode
- the NPs were synthesized by an optimized heat-up process leading to Fe 3 0 4 NPs (a) with well-defined size (adjustable be ⁇ tween 3.5-9 nm in diameter; PDI ⁇ 1.05); (b) highly spherical and (c) monocrystalline (see figure 2) . All grafting experiments were done with particles in the size range between 3.810.3 to 4.210.3 nm in diameter NPs to exclude size or curvature effects.
- polymer-grafted core-shell NPs All grafting methods were performed with an excess of free polymer to ensure that the maximum possible grafting density could be achieved.
- a key step to characterize polymer-grafted core-shell NPs is the removal of residual or weakly bound poly ⁇ mer from the sample. Previous works indicate that magnetic de- cantation, dialysis and centrifugation all lead to substantial amounts of residual PEG even after multiple applications, while size exclusion chromatography can separate free PEG from grafted particles. Dextran column chromatography can also be used to evaluate the colloidal stability since too sparsely grafted NPs have high affinity for dextran chromatography columns; insuffi ⁇ ciently densely grafted particles therefore aggregate to the column material.
- the success of the grafting methods can be compared on a set of dependent criteria such as grafting density, resulting col ⁇ loidal stability, cost and ease/time of synthesis.
- the colloidal stability, and therefore the suitability for biomedical applica ⁇ tions, is believed to strongly relate to stable and high density of PEG grafting; thus, the grafting density was our primary concern and was determined by TGA for each grafting method and fraction .
- the oleic acid is replaced completely by nitrodopamine .
- This reaction can be carried out in an ideal solvent for oleic acid and nitro-dopamine, e.g. DMF, and results in ⁇ 4 M/nm 2 (table 1 , entry 3 ) .
- Fig. 3 shows an example of such fractionations of an ALD-melt modification (Table 1, entry 15) .
- a high grafting density fraction (Fr. 3) with 5-10% yield was selected as the product frac ⁇ tion. Before the main peak aggregated cores with ⁇ 0.2 chains/nm 2 were collected. After the product fraction free PEG was collect ⁇ ed.
- the fraction with the highest average ligand density meas ⁇ ured by TGA after column purification for three repetitions of each synthetic protocol is given in Table 1.
- Table 1 shows that the coupling of NHS-PEG to the nitrodopa ⁇ mine modified particles in DMF slightly improves the grafting density over direct ligand displacement to ⁇ 1 chain/nm 2 , which is sufficient to enable column purification.
- the other reactive end-group PEGs were also attempted in DMF and resulted in simi ⁇ lar grafting densities.
- the main limitation of the above strategies is that the footprint of the PEG-coil during grafting is low but not mini ⁇ mized.
- the reaction efficiency can be increased at the same time as the polymer footprint is minimized by choosing a reaction that performs at an elevated temperature at which PEG(5kD) is in a melt and therefore retains chains mobility.
- the best fractions using this melt grafting method at 110°C (Table 1, entries 12-15) far surpass the other methods in terms of grafting density.
- the highly grafted monodisperse NPs demonstrated remarkable redispersion compared to previously observed samples with lower grafting density.
- the powder hydrated and redispersed directly upon addition of smallest amounts of water, indicating that the cores even in the dried state do not come in close proximity to each other.
- the supreme colloidal stability was further demon ⁇ strated by high stability in water over prolonged period of time (1 year) and by the possibility to repeatedly filter through a 0.45ym syringe filter without loss of material.
- Example 13 Analysis of dispersant shell by small angle x-ray scattering (SAXS) 13.1 Sample preparation and SAXS measurements
- the purified (example 9) Core-ALD-Shell particles were di ⁇ luted in MQ water with a known concentration of 5 mg/ml. For the dilution series, concentrations of 5, 1 and 0.5 mg/ml were pre ⁇ pared from the stock solution.
- the cloud point buffer measure ⁇ ments were carried out in a solution containing 0.5 M NaCl, 0.5 M K2S04 and 0.08 M MOPS with a core-shell particle concentration of 5.43 mg/ml with temperature steps of 25, 40, 50 and 60 °C.
- the solutions were prepared in type 0500 glass capillaries supplied by Hilgenberg with a nominal di ⁇ ameter of 1 mm and a wall thickness of 10 ym. They were flame- sealed to rule out contamination and finished with a droplet of epoxy resin to avoid any evaporation during the course of meas ⁇ urement .
- the Fe 3 0 4 cores were prepared as a dry powder between two layers of Scotch tape and measured for 60 s.
- Measurements were carried out using a Rigaku S-Max 3000 SAXS system equipped with a copper-target micro focus X-ray tube Mi- croMax-002+ (45kV, 0.88mA), collimated through three pinholes (400, 200 and 700 ym) to achieve a beam diameter at the sample position of 280 ym (FWHM) and a Triton 200 2D multi wire gas- filled x-ray detector (200 mm diameter of active area, spatial resolution 200 ym) .
- Data was acquired in the q-range from 0.01 to 0.95 A -1 with a measurement time of 28800 s for each scatter ⁇ ing pattern at vacuum conditions better than 10 ⁇ 2 mbar.
- each coated magnetite core can be described as a star polymer with f branches, each one consisting of N statistical units of lengths 1, where 1 is taken to be half of the Kuhn length. Due to the spherical sym ⁇ metry of the system, the polymer brush covering the colloid is represented as a sequence of concentric blobs, of radius ⁇ ( ⁇ ) . Each blob contains a certain number of statistical unit lengths, which within every blob behaves as an insulated polymer.
- blobs are contained in cones; the closer to the surface the smaller the radius of the blob. Since blobs are close packed, by purely geometrical consideration the radius ⁇ ( ⁇ ) of the blob scales with the number of branches f and the distance from the grafting point r as:
- the first region is characterized by a constant density of monomers. In this region, the grafted chains are so closely packed that the monomers behave as if they were in a melt. Originally called core region, the term melt re ⁇ gion or melt like region is used to avoid confusion with the iron oxide cores used as the grafting surface.
- the regimen ri ⁇ r ⁇ r 2 is termed the "unswollen" region.
- the radius ⁇ ( ⁇ ) of a blob is smaller than that of a thermal blob and the polymer cannot behave as an ideal, self-avoiding chain but are affected by the solvent quality that find its expression in the excluded volume parameter via the Flory interaction parameter .
- r>r 2 region is the so called "swol ⁇ len" region; here the blobs follow a self-avoiding polymer statistics and their radius scales with the number of monomers in it to the power 3/5:
- the con ⁇ centration of monomers within the blobs is given by:
- the excluded volume parameter v for PEG in good solvent is one, therefore in good solvent and hence the intermediate regimen vanishes.
- n(r) of statistical seg ⁇ ments within a blob of radius (' ' ) is smaller than those in the thermal blob and within each blob the chains behave as if they were ideal chains.
- the concentration follows the usual star polymer r ⁇ 4/3 decay.
- a graphical representation of those distinct regimens is given in Fig. 9.
- the form factor F(q) of a core-shell particle can be obtained f °° sitif or
- SLD ( r ) being the scattering length density profile of the particle and q being the scattering vector can be calculated for a wavelength ⁇ of the incident x-rays and an angle ⁇ of the scattered waves as:
- the scattering length density in SAXS is intimately related to the monomer density c by the coherent scattering length b COh
- the coherent scattering length b COh is proportional to the cumula- tive atomic number Z of the monomer and the classical electron radius .
- the monomer density in the shell is calculated as follows:
- a monomer concentration c(r) varies with the radial distance to the center of the particle.
- the total number of monomers in the shell, n m0 no is given by the integral of c(r) over the shell thickness and equals the product of the number of polymer chains f and the chain length N:
- nary office KC 4 ⁇ J c(r) ⁇ r 2 * dr— ,V * /
- the melt-density regimen has to exceed the core radius.
- the neces ⁇ sary number of chains f attached to the core can be calculated as :
- the monomer density can be directly used to calculate the scattering length density.
- the SAXS signal will depend on the scattering length density contrast of core and shell with respect to the solvent. Therefore a relative scattering length density of the shell compared to that of the core (always with respect to the solvent water) is defined. It is a measure of how much the shell contributes to the SAXS signal and therefore allows an estimate on the visibility of the shell
- the model was implemented in a Mathematica 9 script and fit ⁇ ted to the data in a q range from 0.045 to 0.49 A -1 , using the free variables of particle diameter, ASLD and a scaling parame ⁇ ter.
- the value for the core radius was fixed to the values de ⁇ termined separately by the TEM measurements.
- the value for the constant density radius was calculated based on the morphology of the shell. Fitting was carried out using a Levenberg- Marquardt algorithm minimizing fit residuals and evaluated by means of the coefficient of determination R2 for the whole fit and the estimated standard errors for each fit parameter.
- the SLD parameters haven been determined based on the set of equations a ASLD of 0.025 is calculated as the starting value of the fit parameters together with an estimate of 8 nm for the particle radius R P .
- the model does not take ac ⁇ count any effects of instrumental resolution and polydispersity. Albeit being low, a certain "smearing" of the data is inevita ⁇ ble. As no dedicated variable could be defined for this, the ASLD, which is also affected by polydispersity and instrumental resolution, was effectively used as a fit parameter in the cur ⁇ rent model.
- Fig. 11 shows the scattering from the dry cores (red
- the diameter was determined to be 4.6 nm with a polydispersity of 17 %.
- the same function was also ap ⁇ plied to q> 0.14 A -1 region of the core-shell particles in order to fit the size and polydispersity of the core signal alone.
- Table 2 gives a comparison of the different methods of size de ⁇ termination and their respective results. It can be seen that all methods are in good agreement with each other to within ex ⁇ perimental uncertainty.
- the Pebbles evaluated TEM diameters are in good agreement with the diameter determined by SAXS.
- the man ⁇ ual analysis of the cores in the TEM images yields systematical ⁇ ly smaller diameters which may owe to the fuzzy interface area between cores and the grey scale fitting algorithm of Pebbles that utilizes the sphericity of the nanoparticles to obtain a more precise size fit to the image data.
- the monomer density in the dense melt like region at the core can be found to be 1.18*10 22 / cm 3 , which seems rea ⁇ sonable in comparison to 1.55 *10 22 / cm 3 as calculated for a PEG melt .
- the scattering density of the PEG shell at the core follows from this as 7.85*10 10 cm -2 .
- ASLD for the model follows as 0.025 in comparison to 0.033 for the pure melt .
- FIG. 12 shows a typical scattering curve from a core-shell particle in water and exhibits two distinct features. One in the larger q range from 0.23 to 0.42 A -1 , which can be attributed to the core signal as in Figure 11 and a shoulder with a weak peak in the region of 0.1 A "1 , where 0.1 A "1 in the reciprocal space corre ⁇ sponds to 6.3 nm in real space.
- a dilution series was carried out to check on possible par ⁇ ticle-particle correlations.
- the scattering curves in Figure 12 depict the scattering from particles with decreasing concentration.
- the shoulder around 0.12 A -1 keeps its position and the whole signal decreases with decreasing concentration. It is therefore concluded that the peak at 0.12 A -1 cannot be attributed to a concentration de ⁇ pendent structure factor but that it is due to permanent struc ⁇ tural features such as the shell. It should be noted that a structural peak at 0.12 A -1 would correspond to an interparticle distance of 5.2 nm and could therefore only be caused by core- core interaction. Therefore the absence of a concentration de ⁇ pendent structure peak in the q-range corresponding to the core diameter is a good indicator for the integrity of the PEG shell effectively preventing core agglomeration.
- FIG. 13 displays the scattering data of the core-shell parti ⁇ cles in MQ and the respective fit with obtained R p of 8.2 nm.
- the fit is consistent with a constant density of the core, a high- density region of PEG close to the core and a decrease of PEG density according to r ⁇ 4/3 in the outer part of the shell as pre ⁇ dicted for star polymers in a good solvent.
- the monomer density at the core is found to be 1.18 * 10 22 cm ⁇ 3 which compares well to the 1.55 *10 22 cm "2 in the PEG melt.
- the core-shell particles exhibit a re ⁇ markable monodispersity both for core and shell features which justifies the approach used for modelling here.
- Substantial pol- ydispersity would smear out the features to an extent not ob ⁇ served in the investigated nanoparticle system; indeed, it would prohibit the performed fit analysis.
- Free PEG polymer is known to demon ⁇ strate clouding under these buffer conditions in the temperature range 70-80°C due to specific ion interactions, which can de ⁇ crease for a high volume fraction of PEG. As the temperature is increased towards this "cloud point" the polymer excluded volume is expected to decrease; in our case the shell size should de ⁇ crease. This transition is broader than a LCST transition in pure solvent.
- Table 3 shows the obtained fit parameters for the shell diameter and the SLD.
- R 2 for the fit was in all cases better than 0.99.
- the results are consistent as they indicate a monomer density lower than the upper theoretical limit given by the Daoud-Cotton model.
- the values show a large variability for the different temperatures. That indicates that the quite straightforward system that is observable in MQ gets more com ⁇ plicated due to necessary interactions between the buffer, its ions and the PEG polymers.
- the SLD parameter only governs the definition and shape of the shoulder and not its position; thus, the observed change in the shoulder position is attributed to shrinkage and subsequent swelling of the shell during a change of temperature.
- the shoulder can hence be attributed to the PEG shell which shows reversible shell shrinkage in the vicinity of the cloud point.
- the high dispersant density of the inventive particles has not been observed on truly monodisperse and spherical nanoparti- cles, and higher numbers might partly be a consequence of higher surface roughness and effective surface area.
- the effec ⁇ tive grafting density is likely below 1.0 M/nm 2 also for these nanoparticles used in our early work (Amstad et al . 2009, su ⁇ pra . ) .
- Nanoparticles have a very high surface-to-volume ratio.
- a difference in a few A (corresponding to single atomic layers) in terms of determining the particle radius can have dramatic impact on the calculated dispersant density determination, since the area used for the calculation scales with the square of the radius.
- calculating the area from the radius measured by TEM, SAXS or other common meth ⁇ ods assuming a sphere can strongly underestimate the actual ar ⁇ ea of a non-spherical nanoparticle, since the minimum area for a 3D object is obtained for a sphere.
- the dispersant grafting den ⁇ sity is calculated from the number of dispersants measured by a chosen characterization method, usually TGA which requires no assumptions on the physical properties of the organic molecules, normalized to the surface area; thus, underestimating the sur ⁇ face area will artificially increase the estimated grafting den ⁇ sity.
- TGA depends on the choice of thermal interval in ⁇ vestigated, the atmosphere under which the thermal decomposition of organics take place, and for high organic fraction materials (densely polymer grafted nanoparticles) can have a relatively large error.
- Other methods making use of spectroscopy have to rely on the correct assignment and integration of peaks, correct calibration to a known peak, the correct attribution of relative cross-sections or extinction coefficients.
- Example 15 Effect of dispersant grafting density on colloidal stability in aqueous suspension
- Redispersion of strongly aggregated, dried NPs can be chal ⁇ lenging, but the densely melt-grafted monodisperse NPs demon ⁇ strate remarkably easy redispersion.
- the supreme colloidal stability was further demonstrated by high stability in water over pro ⁇ longed period of time (>1 year) and repeated filtering through 0.45-ym syringe filter without loss of material.
- melt-grafted ALD-PEG NPs remained stable in size under temperature cycling in water (Fig. 19), which produced aggregation of NPs more sparsely grafted using one-step ligand exchange.
- ALD-PEG melt-grafted NPs showed reversible ag ⁇ gregation without precipitation upon T-cycling in PBS buffer (Fig. 19) .
- PBS frequently leads to stronger aggregation of bare or weakly grafted iron oxide cores due to the strong interaction of phosphate ions and iron at the NP core surface.
- the one-step grafted NPs again demonstrated severe aggregation followed by precipitation during the same T-cycle in PBS.
- Experiments test ⁇ ing the resistance to precipitation in ethanol likewise showed that melt-grafted ALD-PEG NPs remained stably dispersed and could be filtered through 0.45 ym syringe filter.
- Example 16 Colloidal stability of NPs upon heat treatment in serum
- NPs stable polypeptides
- Stability at room temperature was observed over experimental time scales also for NPs with grafting densities ⁇ 1 chain/nm 2 . This can be the effect of NPs showing sufficient sta ⁇ bility after adsorption of the albumin predominant in serum to not precipitate.
- BSA is commonly used as an easy and low-cost surface modification for biotechnological applications in ex vi ⁇ vo body fluids; however, it is not sufficient to stabilize NPs or other interfaces in vivo. It was not possible to efficiently separate NPs and proteins e.g.
- a test was instead devised that used the denaturation and precipitation of serum at high temperature (75°C) to demonstrate the difference in protein interaction between NPs grafted by the two-step melt method and the one-step ligand replacement method.
- Denatured proteins adsorbing to an insufficiently protected NP surface at high T are likely to aggregate with other proteins and to pre ⁇ cipitate the aggregates together with the NP out of solution. If the denatured proteins cannot directly adsorb to the NP surface a much smaller fraction of NPs would be trapped by such aggre ⁇ gates and precipitate.
- Figure 20A shows the precipitation in the presence of serum protein.
- a majority fraction of NPs grafted by one-step ligand replacement precipitates with the protein when the protein dena ⁇ tures; this indicates a strong and frequent interaction with the serum proteins, at least at elevated temperature.
- NPs grafted by the ALD-melt method remain in solution when the protein precipitates; this indicates a negligible interaction of the great majority of NPs.
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