EP3165296A1 - Billet descaling apparatus - Google Patents
Billet descaling apparatus Download PDFInfo
- Publication number
- EP3165296A1 EP3165296A1 EP16183348.8A EP16183348A EP3165296A1 EP 3165296 A1 EP3165296 A1 EP 3165296A1 EP 16183348 A EP16183348 A EP 16183348A EP 3165296 A1 EP3165296 A1 EP 3165296A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- billet
- roller
- units
- cutting
- guide roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 claims description 30
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 230000009189 diving Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
Definitions
- the present invention relates to a billet descaling apparatus, and more particularly, to an apparatus which removes a scale formed on a surface of a circular billet.
- a billet polishing apparatus which polishes a surface of a homogenized billet includes a plurality of rotary rollers which are formed in a lengthwise direction of the billet to be rotated perpendicularly to an axial direction of the billet, and in which the billet is seated on upper surfaces thereof, a polishing brush which is formed above the rotary rollers to polish a surface of the rotated billet while being moved in the lengthwise direction of the billet, and a striking carrier which is formed at side surfaces of the rotary rollers to carry the billet to an outside of the rotary rollers.
- the prior art enables the billets having various lengths to be rapidly and clearly polished.
- one polishing brush polishes the surface of the billet while being moved in the lengthwise direction of the billet, there is a problem that it takes a long time while the billet having a long length is polished.
- the present invention is directed to providing a billet descaling apparatus which is able to further rapidly process a billet having a long length.
- a billet descaling apparatus including two roller units disposed to be spaced apart from each other, formed to extend forward and backward, respectively, and configured to rotatably support a circular billet; two or more cutting units disposed in lengthwise directions of the two roller units, and configured to perform a cutting work while equally diving a surface of the billet put between the two roller units in a lengthwise direction thereof; and a push unit configured to move backward the billet which is being processed by each of the cutting units.
- a billet descaling apparatus includes a roller unit 100, a cutting unit 200, a push unit 300 and a transporting unit 400.
- roller units 100 are provided to be spaced apart from each other, extend forward and backward respectively, and rotatably support a circular billet 10 (referring to FIG. 3 ).
- each of the two roller units 100 includes a plurality of unit rollers 110 which are arranged in one row, and the unit rollers 110 are connected to each other by a coupler 120, and thus rotated together.
- a base frame 500 is provided under the roller units 100 so that each of the roller units 100 is installed at a predetermined height.
- the base frame 500 supports not only the roller units 100 but also the cutting unit 200, the push unit 300 and the transporting unit 400.
- a driving unit 600 for rotating the roller units 100 is connected to the two roller units 100.
- the driving unit 600 includes a motor and a power transmitting device which connects between the two roller units 100 and the motor, and rotates the two roller units 100, and thus rotates the billet 10 which is put between the two roller units 100.
- the driving unit 600 may be connected so as to rotate both of the two roller units 100, and may be connected so as to rotate only one of the two roller units 100, if necessary.
- the cutting unit 200 serves to cut a surface of the billet 10 and thus to remove a scale formed on the billet 10, and, as illustrated in FIGS. 4 to 9 , may include an installation plate 210 which is installed above the two roller units 100 to be movable up and down, an up-and-down movement driving part 220 which moves up and down the installation plate 210, a first guide roller 230 which is coupled to a lower side of the installation plate 210 and comes in contact with the surface of the billet 10 put between the two roller units 100 when the installation plate 210 is moved down, and a cutter 240 which is coupled to the lower side of the installation plate 210 to be disposed at a rear of the first guide roller 230, and performs a cutting work of the surface of the billet 10 while the first guide roller 230 is in contact with the surface of the billet 10.
- the cutting unit 200 may further include a second guide roller 250 which is coupled to the lower side of the installation plate 210 to be disposed at a rear of the cutter 240 and also to be movable up and down, a roller driving part 260 which moves up and down the second guide roller 250, and a rotating shaft 270 which is installed to pass through centers of the first guide roller 230, the cutter 240 and the second guide roller 250.
- a second guide roller 250 which is coupled to the lower side of the installation plate 210 to be disposed at a rear of the cutter 240 and also to be movable up and down
- a roller driving part 260 which moves up and down the second guide roller 250
- a rotating shaft 270 which is installed to pass through centers of the first guide roller 230, the cutter 240 and the second guide roller 250.
- the cutting unit 200 may include a front bearing housing 280 and a rear bearing housing 290 which are respectively coupled to a front end and a rear end of a lower surface of the installation plate 210 to rotatably support the rotating shaft 270, a rotating shaft driving part 2100 which rotates the rotating shaft 270, a pressing roller 2160 which is disposed above the billet 10 put between the two roller units 100, a pressing cylinder 2170 of which a body is coupled to the installation plate 210, and a rod is coupled to the pressing roller 2160 to move up and down the pressing roller 2160, and a cutting depth adjusting means which adjusts a cutting depth relative to the billet 10.
- Two or more cutting units 200 are provided and disposed in a lengthwise direction of each of the two roller units 100. As illustrated in FIGS. 1 and 2 , nine cutting units 200 may be provided and arranged in same intervals, and thus each of the cutting units 200 performs the cutting work in a state in which the surface of the billet 10 put between the two roller units 100 is equally divided in the lengthwise direction of the billet 10.
- the installation plate 210 is installed above the two roller units 100, and supports other elements forming the cutting unit 200 by the up-and-down movement driving part 220.
- the up-and-down movement driving part 220 may include a up-and-down movement frame 221 which is installed at one side of the base frame 500 to be moved up and down, a first up-and-down movement cylinder 222 of which a body is coupled to the base frame 500, and a rod is coupled to the up-and-down movement frame 221 to move up and down the up-and-down movement frame 221, and a bracket 223 which is coupled to the lower surface of the installation plate 210.
- the up-and-down movement driving part 220 may include a intermediate frame 224 of which a lower end is coupled to the up-and-down movement frame 221, and an upper end is hinge-coupled to the bracket 223, and a second up-and-down movement cylinder 225 of which a body is coupled to the up-and-down movement frame 221, and a rod is coupled to the installation plate 210.
- bracket 223 and the intermediate frame 224 are located at a center of the lower surface of the installation plate 210 when the cutting unit 200 is seen from a side surface thereof, and the rod of the second up-and-down movement cylinder 225 is coupled to the lower surface of the installation plate 210 to be placed oppositely to a side at which the rotating shaft 270 is installed relatively to the bracket 223.
- the up-and-down movement driving part 220 enables the first guide roller 230 and the cutter 240 to approach or be spaced apart from the billet 10 put between the two roller units 100 by operating the first up-and-down movement cylinder 222 and moving up and down the installation plate 210, rotates the installation plate 210 so that the first guide roller 230 and the cutter 240 press the billet 10 by operating the second up-and-down movement cylinder 225 while the first guide roller 230 and the cutter 240 approach the billet 10, and thus the cutter 240 penetrates the surface of the billet 10, and the cutting work is performed.
- the first guide roller 230, the cutter 240 and the second guide roller 250 are supported while being inserted onto the rotating shaft 270.
- the cutter 240 is fixed to the rotating shaft 270 by a key, and rotated along with the rotating shaft 270, and each of the first guide roller 230 and the second guide roller 250 is installed to be rotated independently of the rotating shaft 270 by bearings installed therein.
- the cutter 240 includes a disc-shaped body, and a plurality of cutting blades which are arranged along a circumference of the body at same intervals, and a plurality of cutters 240 are provided and installed at the rotating shaft 270 to be overlapped with each other.
- the cutter 240 may be applied in various types which perform the cutting work of the surface of the billet 10 while being rotated along with the rotating shaft 270.
- the roller driving part 260 may include an up-and-down movement member 261 which has a cylindrical supporting portion 261a interposed between the rotating shaft 270 and the second guide roller 250, and a quadrangular flange portion 261b formed at a rear end of the supporting portion 261a, and which is fitted to the rotating shaft 270 to be moved up and down, two guide blocks 262 which are coupled to the rear bearing housing 290 to cover both sides of the flange portion 261b of the up-and-down movement member 261, and a driving cylinder 263 of which a body is coupled to an upper surface of the installation plate 210, and a rod passes through the installation plate 210 and is connected to the flange portion 261b of the up-and-down movement member 261.
- an up-and-down movement member 261 which has a cylindrical supporting portion 261a interposed between the rotating shaft 270 and the second guide roller 250, and a quadrangular flange portion 261b formed at a rear end of the supporting portion 261a, and which is fitted
- the up-and-down movement member 261 may be formed so that an internal space of the up-and-down movement member 261 is formed in an elliptical shape which is rather long vertically, or a diameter of the internal space is formed rather greater than that of a portion of the rotating shaft 270 at which the up-and-down movement member 261 is located, and thus may be moved up and down while being fitted to the rotating shaft 270.
- a bearing is installed at an outside of the supporting portion 261 a of the up-and-down movement member 261 to rotatably support the second guide roller 250.
- the two guide blocks 262 cover both sides of the flange portion 261b of the up-and-down movement member 261, and prevent lateral movement of the up-and-down movement member 261.
- a guide groove 261c which is formed to extend vertically is formed at each of both side surfaces of the flange portion 261b of the up-and-down movement member 261, and a guide protrusion 262a which enters the guide groove 261c is formed at each of the two guide blocks 262. Therefore, the guide blocks 262 may also prevent forward and backward movement of the up-and-down movement member 261, and thus may enable the up-and-down movement member 261 to be smoothly moved up and down.
- the first guide roller 230 may support the installation plate 210 not to be further moved down while being in contact with the surface of the billet 10 by downward movement of the installation plate 210 and idling, and thus the cutter 240 may process the surface of the billet 10 while maintaining a predetermined cutting depth.
- the cutter 240 is rotated at a high speed by the rotating shaft 270, and thus performs the cutting work of the surface of the billet 10.
- the second guide roller 250 supports the installation plate 210 so that the first guide roller 230 of the cutting unit 200 disposed at the rear side is not in contact with the surface 11 of the billet 10 processed by the cutter 240 of the cutting unit 200 disposed at the front side.
- the second guide roller 250 supports the installation plate 210 in place of the first guide roller 230, and thus the cutter 240 may process the surface of the billet 10 while maintaining the predetermined cutting depth.
- the rotating shaft driving part 2100 includes a motor which is installed at the upper surface of the installation plate 210, and a power transmitting device which connects the motor with the rotating shaft 270, and serves to rotate the rotating shaft 270.
- the pressing roller 2160 is moved up and down by the pressing cylinder 2170, and located at a lower side further than the cutter 240 while being moved down.
- the pressing roller 2160 is in contact with the surface of the billet 10 before the cutter 240 does, and presses the billet 10, and thus fixes the billet 10 until the first guide roller 230 is in contact with the surface of the billet 10, such that the cutter 240 may stably penetrate the surface of the billet 10.
- the pressing roller 2160 may be moved up again when the first guide roller 230 is in contact with the surface of the billet 10, and thus may be spaced apart from the billet 10.
- the cutting depth adjusting means may include a cam member 2110 which is rotatably installed between the rotating shaft 270 and the first guide roller 230, and has a structure in which a center of an outer circumferential surface of the cam member 2110 is eccentric to that of an inner circumferential surface of cam member 2110, an inner bearing 2120 which is interposed between the rotating shaft 270 and the cam member 2110, and an outer bearing 2130 which is interposed between the first guide roller 230 and the cam member 2110.
- the cutting depth adjusting means may further include a plurality of insertion holes 2140 which are formed at a side surface of the cam member 2110 to be directed toward the front bearing housing 280 and arranged in a circumferential direction of the cam member 2110, and a fixing pin 2150 which is inserted to pass through the front bearing housing 280 in a forward and backward direction and of which an end selectively enters one of the insertion holes 2140.
- each of the insertion holes 2140 is arranged so that a pitch circle of the insertion holes 2140 has the same center as the inner circumferential surface of the cam member 2110.
- a center of the outer circumferential surface of the cam member 2110 and a center of the first guide roller 230 may be moved by selectively inserting the end of the fixing pin 2150 into one of the insertion holes 2140, and thus the cutting depth in the billet 10 may be adjusted.
- a depth in which the cutter 240 penetrates the billet 10 may be increased, and as the center of the outer circumferential surface of the cam member 2110 and the center of the first guide roller 230 are moved downward, the depth in which the cutter 240 penetrates the billet 10 may be reduced.
- the push unit 300 serves to move backward the billet 10 which is being processed by each of the cutting units 200, and as illustrated in FIGS. 2 and 3 , may include a forward and backward movement plate 310 which is installed at one side of each of the two roller units 100 to be movable forward and backward in a lengthwise direction of each of the two roller units 100, a plate driving part 320 which moves forward and backward the forward and backward movement plate 310, a support bar 330 which is installed at an upper surface of the forward and backward movement plate 310 to be moved forward and backward toward the two roller units 100, and to enter a front side of the billet 10 put between the two roller units 100 when being moved forward, and a support bar driving part 340 which moves forward and backward the support bar 330.
- the forward and backward movement plate 310 is installed at the base frame 500 to be disposed at an opposite side to each of the cutting units 200 relatively to the two roller units 100, and a well-known linear motion (LM) guide is interposed between the forward and backward movement plate 310 and the base frame 500, and thus connects the forward and backward movement plate 310 with the base frame 500 to be moved forward and backward.
- LM linear motion
- the plate driving part 320 is configured with a cylinder of which a body is fixed to the base frame 500 and a rod is connected to the forward and backward movement plate 310, and thus moves forward and backward the forward and backward movement plate 310 in the lengthwise direction of each of the two roller units 100.
- the cylinder constituting the plate driving part 320 may have a stroke which is longer than a pitch formed by each of the cutting units 200.
- the support bar 330 is formed in a circular bar shape, inserted into a ball bush 350 coupled to the upper surface of the forward and backward movement plate 310, and moved forward and backward toward the two roller units 100.
- the support bar driving part 340 is provided so that a body of the support bar driving part 340 is fixed to the forward and backward movement plate 310 and a rod of the support bar driving part 340 is connected to the support bar 330, and thus moves forward and backward the support bar 330.
- the push unit 300 enables the support bar 330 to enter the front of the billet 10 put between the two roller units 100 by an operation of the support bar driving part 340 while the forward and backward movement plate 310 is moved forward, and then enables the support bar 330 to support a front surface of the billet 10 and thus to be moved backward along with the forward and backward movement plate 310 when the forward and backward movement plate 310 is moved backward by an operation of the plate driving part 320, and thus moves backward the billet 10 which is being processed by the cutting work.
- the transporting unit 400 serves to move the billet 10 which is put between the two roller units 100 and is not being processed, and as illustrated in FIGS. 10 and 11 , may include a support frame 410 which is formed to extend in the lengthwise direction of each of the two roller units 100 and installed under the two roller units 100 to be moved up and down, and a frame driving part 420 which moves up and down the support frame 410.
- the transporting unit 400 may further include a plurality of support wheels 430 which are arranged in a lengthwise direction of the support frame 410, enter between the two roller units 100 when the support frame 410 is moved up, and support the billet 10 put between the two roller units 100, and a wheel driving part 440 which rotates each of the support wheels 430.
- the transporting unit 400 is installed inside the base frame 500 to be disposed under the two roller units 100.
- a guide bar 450 which guides upward and downward movement of the support frame 410 is vertically installed at a front end and a rear end of the base frame 500 so that the support frame 410 of the transporting unit 400 is smoothly moved up and down.
- the support frame 410 includes a lower support frame 411 which is formed of two C-shaped steel beams disposed to face each other and to have a quadrangular pipe shape, an upper support frame 412 which is formed of two plates coupled and disposed at an upper surface of the lower support frame 411 to be spaced apart from each other in a width direction of the lower support frame 411, and a coupling portion 413 which is formed at each of both ends of the lower support frame 411.
- the coupling portion 413 is formed so that a center of the coupling portion 413 is vertically penetrated, and thus slidably inserted onto the guide bar 450.
- the frame driving part 420 is configured with a cylinder of which a body is fixed to the base frame 500 and a rod is connected to the support frame 410.
- Two or more cylinders each of which constitutes the frame driving part 420 may be provided along a length of the support frame 410.
- Each of the support wheels 430 includes a sprocket 431 formed at a center thereof, and a disk plate 432 which is coupled to each of both sides of the sprocket 431.
- the support wheel 430 is rotatably installed at the upper support frame 412 so that an upper half portion of the support wheel 430 is exposed to an upper side of the upper support frame 412.
- the sprocket 431 is connected to the wheel driving part 440 by a chain, and the disk plate 432 is formed to have a larger diameter than that of the sprocket 431, and supports the billet 10 put between the two roller units 100 when the support frame 410 is moved upward.
- the wheel driving part 440 is configured with a geared motor, installed at the support frame 410, and connected to each of the support wheels 430 by the chain.
- the billet descaling apparatus of the present invention may enable the billet 10 supplied from a loading device (not shown) installed at a front side to be easily disposed at upper portions of the two roller units 100, and may also enable the billet 10 processed by the cutting work to be easily discharged to an unloading device (not shown) installed at a rear side.
- the two or more cutting units divide the surface of the billet into predetermined sections in the lengthwise direction of the billet and process the surface of the billet, the surface of the billet can be further rapidly processed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Forging (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
- This application claims priority to and the benefit of Korean Patent Application No.
2015-0154282, filed on November 4, 2015 - The present invention relates to a billet descaling apparatus, and more particularly, to an apparatus which removes a scale formed on a surface of a circular billet.
- As a prior art which relates to an apparatus for descaling a surface of a circular billet, a billet polishing apparatus which polishes a surface of a homogenized billet includes a plurality of rotary rollers which are formed in a lengthwise direction of the billet to be rotated perpendicularly to an axial direction of the billet, and in which the billet is seated on upper surfaces thereof, a polishing brush which is formed above the rotary rollers to polish a surface of the rotated billet while being moved in the lengthwise direction of the billet, and a striking carrier which is formed at side surfaces of the rotary rollers to carry the billet to an outside of the rotary rollers.
- The prior art enables the billets having various lengths to be rapidly and clearly polished. However, since one polishing brush polishes the surface of the billet while being moved in the lengthwise direction of the billet, there is a problem that it takes a long time while the billet having a long length is polished.
- The present invention is directed to providing a billet descaling apparatus which is able to further rapidly process a billet having a long length.
- According to an aspect of the present invention, there is provided a billet descaling apparatus including two roller units disposed to be spaced apart from each other, formed to extend forward and backward, respectively, and configured to rotatably support a circular billet; two or more cutting units disposed in lengthwise directions of the two roller units, and configured to perform a cutting work while equally diving a surface of the billet put between the two roller units in a lengthwise direction thereof; and a push unit configured to move backward the billet which is being processed by each of the cutting units.
- The above and other objects, features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
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FIG. 1 is a front view of a billet descaling apparatus according to an embodiment of the present invention; -
FIG. 2 is a plan view of the billet descaling apparatus according to the embodiment of the present invention; -
FIG. 3 is a side view of the billet descaling apparatus according to the embodiment of the present invention; -
FIG. 4 is a perspective view of a cutting unit in the billet descaling apparatus according to the embodiment of the present invention when being seen from a front upper side thereof; -
FIG. 5 is a perspective view of the cutting unit in the billet descaling apparatus according to the embodiment of the present invention when being seen from a rear lower side thereof; -
FIG. 6 is a side view of the cutting unit in the billet descaling apparatus according to the embodiment of the present invention; -
FIG. 7 is a cross-sectional view of a main configuration of the cutting unit in the billet descaling apparatus according to the embodiment of the present invention; -
FIG. 8 is a cross-sectional view illustrating a state in which a second guide roller is moved down inFIG. 6 ; -
FIG. 9 is an exploded perspective view of the main configuration of the cutting unit in the billet descaling apparatus according to the embodiment of the present invention; -
FIG. 10 is a front view of a transporting unit in the billet descaling apparatus according to the embodiment of the present invention; and -
FIG. 11 is a side cross-sectional view of the transporting unit in the billet descaling apparatus according to the embodiment of the present invention. - Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
- As illustrated in
FIGS. 1 to 11 , a billet descaling apparatus according to an embodiment of the present invention includes aroller unit 100, acutting unit 200, apush unit 300 and atransporting unit 400. - As illustrated in
FIGS. 1 to 3 , tworoller units 100 are provided to be spaced apart from each other, extend forward and backward respectively, and rotatably support a circular billet 10 (referring toFIG. 3 ). - As illustrated in
FIG. 1 , each of the tworoller units 100 includes a plurality ofunit rollers 110 which are arranged in one row, and theunit rollers 110 are connected to each other by acoupler 120, and thus rotated together. - As illustrated in the drawings, a
base frame 500 is provided under theroller units 100 so that each of theroller units 100 is installed at a predetermined height. Thebase frame 500 supports not only theroller units 100 but also thecutting unit 200, thepush unit 300 and thetransporting unit 400. - Also, a
driving unit 600 for rotating theroller units 100 is connected to the tworoller units 100. - The
driving unit 600 includes a motor and a power transmitting device which connects between the tworoller units 100 and the motor, and rotates the tworoller units 100, and thus rotates thebillet 10 which is put between the tworoller units 100. - As illustrated in the drawings, the
driving unit 600 may be connected so as to rotate both of the tworoller units 100, and may be connected so as to rotate only one of the tworoller units 100, if necessary. - The
cutting unit 200 serves to cut a surface of thebillet 10 and thus to remove a scale formed on thebillet 10, and, as illustrated inFIGS. 4 to 9 , may include aninstallation plate 210 which is installed above the tworoller units 100 to be movable up and down, an up-and-downmovement driving part 220 which moves up and down theinstallation plate 210, afirst guide roller 230 which is coupled to a lower side of theinstallation plate 210 and comes in contact with the surface of thebillet 10 put between the tworoller units 100 when theinstallation plate 210 is moved down, and acutter 240 which is coupled to the lower side of theinstallation plate 210 to be disposed at a rear of thefirst guide roller 230, and performs a cutting work of the surface of thebillet 10 while thefirst guide roller 230 is in contact with the surface of thebillet 10. - Also, the
cutting unit 200 may further include asecond guide roller 250 which is coupled to the lower side of theinstallation plate 210 to be disposed at a rear of thecutter 240 and also to be movable up and down, aroller driving part 260 which moves up and down thesecond guide roller 250, and a rotatingshaft 270 which is installed to pass through centers of thefirst guide roller 230, thecutter 240 and thesecond guide roller 250. - The
cutting unit 200 may include afront bearing housing 280 and a rear bearinghousing 290 which are respectively coupled to a front end and a rear end of a lower surface of theinstallation plate 210 to rotatably support the rotatingshaft 270, a rotatingshaft driving part 2100 which rotates the rotatingshaft 270, apressing roller 2160 which is disposed above thebillet 10 put between the tworoller units 100, apressing cylinder 2170 of which a body is coupled to theinstallation plate 210, and a rod is coupled to thepressing roller 2160 to move up and down thepressing roller 2160, and a cutting depth adjusting means which adjusts a cutting depth relative to thebillet 10. - Two or
more cutting units 200 are provided and disposed in a lengthwise direction of each of the tworoller units 100. As illustrated inFIGS. 1 and2 , ninecutting units 200 may be provided and arranged in same intervals, and thus each of thecutting units 200 performs the cutting work in a state in which the surface of thebillet 10 put between the tworoller units 100 is equally divided in the lengthwise direction of thebillet 10. - The
installation plate 210 is installed above the tworoller units 100, and supports other elements forming thecutting unit 200 by the up-and-downmovement driving part 220. - As illustrated in
FIGS. 4 to 6 , the up-and-downmovement driving part 220 may include a up-and-down movement frame 221 which is installed at one side of thebase frame 500 to be moved up and down, a first up-and-downmovement cylinder 222 of which a body is coupled to thebase frame 500, and a rod is coupled to the up-and-downmovement frame 221 to move up and down the up-and-downmovement frame 221, and abracket 223 which is coupled to the lower surface of theinstallation plate 210. - Also, the up-and-down
movement driving part 220 may include aintermediate frame 224 of which a lower end is coupled to the up-and-downmovement frame 221, and an upper end is hinge-coupled to thebracket 223, and a second up-and-down movement cylinder 225 of which a body is coupled to the up-and-downmovement frame 221, and a rod is coupled to theinstallation plate 210. - Here, the
bracket 223 and theintermediate frame 224 are located at a center of the lower surface of theinstallation plate 210 when thecutting unit 200 is seen from a side surface thereof, and the rod of the second up-and-downmovement cylinder 225 is coupled to the lower surface of theinstallation plate 210 to be placed oppositely to a side at which the rotatingshaft 270 is installed relatively to thebracket 223. - Eventually, the up-and-down
movement driving part 220 enables thefirst guide roller 230 and thecutter 240 to approach or be spaced apart from thebillet 10 put between the tworoller units 100 by operating the first up-and-downmovement cylinder 222 and moving up and down theinstallation plate 210, rotates theinstallation plate 210 so that thefirst guide roller 230 and thecutter 240 press thebillet 10 by operating the second up-and-downmovement cylinder 225 while thefirst guide roller 230 and thecutter 240 approach thebillet 10, and thus thecutter 240 penetrates the surface of thebillet 10, and the cutting work is performed. - The
first guide roller 230, thecutter 240 and thesecond guide roller 250 are supported while being inserted onto the rotatingshaft 270. Here, thecutter 240 is fixed to the rotatingshaft 270 by a key, and rotated along with the rotatingshaft 270, and each of thefirst guide roller 230 and thesecond guide roller 250 is installed to be rotated independently of the rotatingshaft 270 by bearings installed therein. - The
cutter 240 includes a disc-shaped body, and a plurality of cutting blades which are arranged along a circumference of the body at same intervals, and a plurality ofcutters 240 are provided and installed at therotating shaft 270 to be overlapped with each other. However, in addition to the above-described structure, thecutter 240 may be applied in various types which perform the cutting work of the surface of thebillet 10 while being rotated along with therotating shaft 270. - As illustrated in
FIGS. 7 to 9 , theroller driving part 260 may include an up-and-down movement member 261 which has a cylindrical supportingportion 261a interposed between the rotatingshaft 270 and thesecond guide roller 250, and aquadrangular flange portion 261b formed at a rear end of the supportingportion 261a, and which is fitted to the rotatingshaft 270 to be moved up and down, twoguide blocks 262 which are coupled to the rear bearinghousing 290 to cover both sides of theflange portion 261b of the up-and-downmovement member 261, and a drivingcylinder 263 of which a body is coupled to an upper surface of theinstallation plate 210, and a rod passes through theinstallation plate 210 and is connected to theflange portion 261b of the up-and-downmovement member 261. - The up-and-down
movement member 261 may be formed so that an internal space of the up-and-downmovement member 261 is formed in an elliptical shape which is rather long vertically, or a diameter of the internal space is formed rather greater than that of a portion of the rotatingshaft 270 at which the up-and-downmovement member 261 is located, and thus may be moved up and down while being fitted to the rotatingshaft 270. - A bearing is installed at an outside of the supporting
portion 261 a of the up-and-downmovement member 261 to rotatably support thesecond guide roller 250. - The two guide blocks 262 cover both sides of the
flange portion 261b of the up-and-downmovement member 261, and prevent lateral movement of the up-and-downmovement member 261. - Also, as illustrated in
FIG. 9 , aguide groove 261c which is formed to extend vertically is formed at each of both side surfaces of theflange portion 261b of the up-and-downmovement member 261, and aguide protrusion 262a which enters theguide groove 261c is formed at each of the twoguide blocks 262. Therefore, theguide blocks 262 may also prevent forward and backward movement of the up-and-downmovement member 261, and thus may enable the up-and-downmovement member 261 to be smoothly moved up and down. - Eventually, as illustrated in
FIG. 7 , thefirst guide roller 230 may support theinstallation plate 210 not to be further moved down while being in contact with the surface of thebillet 10 by downward movement of theinstallation plate 210 and idling, and thus thecutter 240 may process the surface of thebillet 10 while maintaining a predetermined cutting depth. At this point, thecutter 240 is rotated at a high speed by therotating shaft 270, and thus performs the cutting work of the surface of thebillet 10. - And as illustrated in
FIG. 8 , when asurface 11 of thebillet 10 which is processed by thecutter 240 ofcutting unit 200 that is disposed at a front side among twoadjacent cutting units 200 reaches thefirst guide roller 230 of thecutting unit 200 disposed at a rear side, thesecond guide roller 250 is moved down by an operation of theroller driving part 260, and is in contact with asurface 12 of thebillet 10 processed by thecutter 240 of thecutting unit 200 disposed at the rear side. At this point, a contact point between thesecond guide roller 250 which is moved down and the processed surface of thebillet 10 is located on the same horizontal line as a contact point between thecutter 240 and the processed surface of thebillet 10. - Accordingly, when the
surface 11 of thebillet 10 which is processed by thecutter 240 ofcutting unit 200 that is disposed at a front side among twoadjacent cutting units 200 reaches thefirst guide roller 230 of thecutting unit 200 disposed at a rear side, thesecond guide roller 250 supports theinstallation plate 210 so that thefirst guide roller 230 of thecutting unit 200 disposed at the rear side is not in contact with thesurface 11 of thebillet 10 processed by thecutter 240 of thecutting unit 200 disposed at the front side. - In other words, when the
surface 11 of thebillet 10 processed by thecutting unit 200 disposed at the front side reaches thefirst guide roller 230 of thecutting unit 200 disposed at the rear side, thesecond guide roller 250 supports theinstallation plate 210 in place of thefirst guide roller 230, and thus thecutter 240 may process the surface of thebillet 10 while maintaining the predetermined cutting depth. - The rotating
shaft driving part 2100 includes a motor which is installed at the upper surface of theinstallation plate 210, and a power transmitting device which connects the motor with the rotatingshaft 270, and serves to rotate therotating shaft 270. - The
pressing roller 2160 is moved up and down by thepressing cylinder 2170, and located at a lower side further than thecutter 240 while being moved down. - Therefore, when the
installation plate 210 is moved down, thepressing roller 2160 is in contact with the surface of thebillet 10 before thecutter 240 does, and presses thebillet 10, and thus fixes thebillet 10 until thefirst guide roller 230 is in contact with the surface of thebillet 10, such that thecutter 240 may stably penetrate the surface of thebillet 10. - The
pressing roller 2160 may be moved up again when thefirst guide roller 230 is in contact with the surface of thebillet 10, and thus may be spaced apart from thebillet 10. - As illustrated in
FIGS. 7 to 9 , the cutting depth adjusting means may include acam member 2110 which is rotatably installed between therotating shaft 270 and thefirst guide roller 230, and has a structure in which a center of an outer circumferential surface of thecam member 2110 is eccentric to that of an inner circumferential surface ofcam member 2110, aninner bearing 2120 which is interposed between therotating shaft 270 and thecam member 2110, and anouter bearing 2130 which is interposed between thefirst guide roller 230 and thecam member 2110. - Also, the cutting depth adjusting means may further include a plurality of
insertion holes 2140 which are formed at a side surface of thecam member 2110 to be directed toward thefront bearing housing 280 and arranged in a circumferential direction of thecam member 2110, and afixing pin 2150 which is inserted to pass through thefront bearing housing 280 in a forward and backward direction and of which an end selectively enters one of the insertion holes 2140. - Here, each of the insertion holes 2140 is arranged so that a pitch circle of the insertion holes 2140 has the same center as the inner circumferential surface of the
cam member 2110. - According to such a structure, a center of the outer circumferential surface of the
cam member 2110 and a center of thefirst guide roller 230 may be moved by selectively inserting the end of thefixing pin 2150 into one of the insertion holes 2140, and thus the cutting depth in thebillet 10 may be adjusted. - That is, as the center of the outer circumferential surface of the
cam member 2110 and the center of thefirst guide roller 230 are moved upward based on a center of therotating shaft 270, a depth in which thecutter 240 penetrates thebillet 10 may be increased, and as the center of the outer circumferential surface of thecam member 2110 and the center of thefirst guide roller 230 are moved downward, the depth in which thecutter 240 penetrates thebillet 10 may be reduced. - The
push unit 300 serves to move backward thebillet 10 which is being processed by each of the cuttingunits 200, and as illustrated inFIGS. 2 and3 , may include a forward andbackward movement plate 310 which is installed at one side of each of the tworoller units 100 to be movable forward and backward in a lengthwise direction of each of the tworoller units 100, aplate driving part 320 which moves forward and backward the forward andbackward movement plate 310, asupport bar 330 which is installed at an upper surface of the forward andbackward movement plate 310 to be moved forward and backward toward the tworoller units 100, and to enter a front side of thebillet 10 put between the tworoller units 100 when being moved forward, and a supportbar driving part 340 which moves forward and backward thesupport bar 330. - The forward and
backward movement plate 310 is installed at thebase frame 500 to be disposed at an opposite side to each of the cuttingunits 200 relatively to the tworoller units 100, and a well-known linear motion (LM) guide is interposed between the forward andbackward movement plate 310 and thebase frame 500, and thus connects the forward andbackward movement plate 310 with thebase frame 500 to be moved forward and backward. - The
plate driving part 320 is configured with a cylinder of which a body is fixed to thebase frame 500 and a rod is connected to the forward andbackward movement plate 310, and thus moves forward and backward the forward andbackward movement plate 310 in the lengthwise direction of each of the tworoller units 100. - The cylinder constituting the
plate driving part 320 may have a stroke which is longer than a pitch formed by each of the cuttingunits 200. - The
support bar 330 is formed in a circular bar shape, inserted into aball bush 350 coupled to the upper surface of the forward andbackward movement plate 310, and moved forward and backward toward the tworoller units 100. - The support
bar driving part 340 is provided so that a body of the supportbar driving part 340 is fixed to the forward andbackward movement plate 310 and a rod of the supportbar driving part 340 is connected to thesupport bar 330, and thus moves forward and backward thesupport bar 330. - Eventually, the
push unit 300 enables thesupport bar 330 to enter the front of thebillet 10 put between the tworoller units 100 by an operation of the supportbar driving part 340 while the forward andbackward movement plate 310 is moved forward, and then enables thesupport bar 330 to support a front surface of thebillet 10 and thus to be moved backward along with the forward andbackward movement plate 310 when the forward andbackward movement plate 310 is moved backward by an operation of theplate driving part 320, and thus moves backward thebillet 10 which is being processed by the cutting work. - The transporting
unit 400 serves to move thebillet 10 which is put between the tworoller units 100 and is not being processed, and as illustrated inFIGS. 10 and11 , may include asupport frame 410 which is formed to extend in the lengthwise direction of each of the tworoller units 100 and installed under the tworoller units 100 to be moved up and down, and aframe driving part 420 which moves up and down thesupport frame 410. - In addition, the transporting
unit 400 may further include a plurality ofsupport wheels 430 which are arranged in a lengthwise direction of thesupport frame 410, enter between the tworoller units 100 when thesupport frame 410 is moved up, and support thebillet 10 put between the tworoller units 100, and awheel driving part 440 which rotates each of thesupport wheels 430. - As illustrated in
FIG. 3 , the transportingunit 400 is installed inside thebase frame 500 to be disposed under the tworoller units 100. - And as illustrated in
FIG. 1 , aguide bar 450 which guides upward and downward movement of thesupport frame 410 is vertically installed at a front end and a rear end of thebase frame 500 so that thesupport frame 410 of the transportingunit 400 is smoothly moved up and down. - The
support frame 410 includes alower support frame 411 which is formed of two C-shaped steel beams disposed to face each other and to have a quadrangular pipe shape, anupper support frame 412 which is formed of two plates coupled and disposed at an upper surface of thelower support frame 411 to be spaced apart from each other in a width direction of thelower support frame 411, and acoupling portion 413 which is formed at each of both ends of thelower support frame 411. - Here, the
coupling portion 413 is formed so that a center of thecoupling portion 413 is vertically penetrated, and thus slidably inserted onto theguide bar 450. - The
frame driving part 420 is configured with a cylinder of which a body is fixed to thebase frame 500 and a rod is connected to thesupport frame 410. - Two or more cylinders each of which constitutes the
frame driving part 420 may be provided along a length of thesupport frame 410. - Each of the
support wheels 430 includes asprocket 431 formed at a center thereof, and adisk plate 432 which is coupled to each of both sides of thesprocket 431. Thesupport wheel 430 is rotatably installed at theupper support frame 412 so that an upper half portion of thesupport wheel 430 is exposed to an upper side of theupper support frame 412. - The
sprocket 431 is connected to thewheel driving part 440 by a chain, and thedisk plate 432 is formed to have a larger diameter than that of thesprocket 431, and supports thebillet 10 put between the tworoller units 100 when thesupport frame 410 is moved upward. - The
wheel driving part 440 is configured with a geared motor, installed at thesupport frame 410, and connected to each of thesupport wheels 430 by the chain. - Eventually, as the
support wheel 430 is rotated by an operation of thewheel driving part 440 while thesupport frame 410 is moved upward and supports thebillet 10 put between the tworoller units 100, the transportingunit 400 transports thebillet 10. Accordingly, the billet descaling apparatus of the present invention may enable thebillet 10 supplied from a loading device (not shown) installed at a front side to be easily disposed at upper portions of the tworoller units 100, and may also enable thebillet 10 processed by the cutting work to be easily discharged to an unloading device (not shown) installed at a rear side. - In the billet descaling apparatus according to the present invention, since the two or more cutting units divide the surface of the billet into predetermined sections in the lengthwise direction of the billet and process the surface of the billet, the surface of the billet can be further rapidly processed.
- It will be apparent to those skilled in the art that various modifications can be made to the above-described exemplary embodiments of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention covers all such modifications provided they come within the scope of the appended claims and their equivalents.
Claims (4)
- A billet descaling apparatus comprising:two roller units (100) disposed to be spaced apart from each other, formed to extend forward and backward, respectively, and configured to rotatably support a circular billet (10);two or more cutting units (200) disposed in lengthwise directions of the two roller units (100), and configured to perform a cutting work while equally diving a surface of the billet (10) put between the two roller units (100) in a lengthwise direction of the billet (10); anda push unit (300) configured to move backward the billet (10) which is being processed by each of the cutting units (200),wherein each of the cutting units (200) comprises:an installation plate (210) which is installed above the two roller units (100) to be movable up and down;an up-and-down movement driving part (220) which moves up and down the installation plate (210);a first guide roller (230) which is coupled to a lower side of the installation plate (210), and is in contact with the surface of the billet (10) put between the two roller units (100) when the installation plate (210) is moved down;a cutter (240) which is coupled to the lower side of the installation plate (210) to be disposed at a rear of the first guide roller (230), and performs the cutting work of the surface of the billet (10) while the first guide roller (230) is in contact with the surface of the billet (10);a second guide roller (250) which is coupled to the lower side of the installation plate (210) to be disposed at a rear of the cutter (240) and also to be movable up and down; anda roller driving part (260) which moves up and down the second guide roller (250), andwhrerein when the surface of the billet (10) which is processed by the cutter (240) of cutting unit (200) that is disposed at a front side among two adjacent cutting units (200) reaches the first guide roller (230) of the cutting unit (200) disposed at a rear side, the second guide roller (250) is moved down, and is in contact with the surface of the billet (10) processed by the cutter (240) of the cutting unit (200) disposed at the rear side, anda contact point between the second guide roller (250) which is moved down and the billet (10) is located on the same horizontal line as a contact point between the cutter (240) and the billet (10).
- The apparatus of claim 1, wherein each of the cutting units (200) further comprises:a rotating shaft (270) which is installed to pass through centers of the first guide roller (230), the cutter (240) and the second guide roller (250);a front bearing housing (280) and a rear bearing housing (290) which are respectively coupled to a front end and a rear end of a lower surface of the installation plate (210) to rotatably support the rotating shaft (270);a rotating shaft driving part (2100) which rotates the rotating shaft (270); anda cutting depth adjusting means which adjusts a cutting depth of the billet (10), andthe cutting depth adjusting means comprises:a cam member (2110) which is rotatably installed between the rotating shaft (270) and the first guide roller (230), and has a structure in which a center of an outer circumferential surface of the cam member (2110) is eccentric to that of an inner circumferential surface of the cam member (2110);an inner bearing (2120) which is interposed between the rotating shaft (270) and the cam member (2110);an outer bearing (2130) which is interposed between the first guide roller (230) and the cam member (2110);a plurality of insertion holes (2140) which are formed at a side surface of the cam member (2110) to be directed toward the front bearing housing (280), and arranged in a circumferential direction of the cam member (2110); anda fixing pin (2150) which is inserted to pass through the front bearing housing (280) in a forward and backward direction and of which an end selectively enters one of the insertion holes (2140).
- The apparatus of claim 1, wherein the push unit (300) comprises:a forward and backward movement plate (310) which is installed at one side of each of the two roller units (100) to be movable forward and backward in the lengthwise direction of each of the two roller units (100);a plate driving part (320) which moves forward and backward the forward and backward movement plate (310);a support bar (330) which is installed at an upper surface of the forward and backward movement plate (310) to be movable forward and backward toward the two roller units (100), and to enter a front side of the billet (10) put between the two roller units (100) when being moved forward; anda support bar driving part (340) which moves forward and the backward the support bar (330).
- The apparatus of any one of claims 1 to 3, further comprising a transporting unit (400) which moves the billet 10 put between the two roller units (100) and not in a processing,
wherein the transporting unit (400) comprises:a support frame (410) which is formed to extend in the lengthwise direction of each of the two roller units (100) and installed under the two roller units (100) to be moved up and down;a frame driving part (420) which moves up and down the support frame (410);a plurality of support wheels (430) which are arranged in a lengthwise direction of the support frame (410), enter between the two roller units (100) when the support frame (410) is moved up, and support the billet (10) put between the two roller units (100); anda wheel driving part (440) which rotates each of the support wheels (430).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150154282A KR101654645B1 (en) | 2015-11-04 | 2015-11-04 | Billet descaling apparatus |
Publications (2)
Publication Number | Publication Date |
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EP3165296A1 true EP3165296A1 (en) | 2017-05-10 |
EP3165296B1 EP3165296B1 (en) | 2018-08-01 |
Family
ID=56618025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16183348.8A Not-in-force EP3165296B1 (en) | 2015-11-04 | 2016-08-09 | Billet descaling apparatus |
Country Status (3)
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EP (1) | EP3165296B1 (en) |
KR (1) | KR101654645B1 (en) |
CN (1) | CN206509351U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220219214A1 (en) * | 2019-05-06 | 2022-07-14 | Hauchino Maschinenfabrik G. Hausherr, Jochums GmbH & Co. KG | Workpiece Drive and Descaling Device Having a Workpiece Drive |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108284243B (en) * | 2018-03-30 | 2024-01-26 | 江苏特威机床制造有限公司 | Pipe welding seam milling machine |
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US1411474A (en) * | 1920-10-23 | 1922-04-04 | G F Brightman | Apparatus for finishing cylindrical bars and shaftings |
EP0048416A2 (en) * | 1980-09-19 | 1982-03-31 | Hubert Eichele GmbH | Apparatus for producing recesses in tubes |
US5311652A (en) * | 1992-05-26 | 1994-05-17 | Shaw Industries Ltd. | Method of improving the surface of steel pipe for corrosion resistant coating |
DE10112302A1 (en) * | 2001-03-14 | 2001-11-15 | Hans Lindemann | Machine tool for continuous processing of rod-shaped workpiece surface has cutting tools uniformly distributed over surface of workpiece rotating in opposition to workpiece movement |
GB2473741A (en) * | 2009-09-18 | 2011-03-23 | Christopher Sydney Winter | Self-centering cutting head |
KR101417608B1 (en) * | 2013-03-14 | 2014-07-08 | 주식회사 퍼팩트 | Large Diameter Pipe Cutting Machine |
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KR20130003773A (en) * | 2011-07-01 | 2013-01-09 | (주)두합 | Groove forming apparatus for brake piston |
JP6047695B2 (en) * | 2012-10-24 | 2016-12-21 | アイセル株式会社 | Pipe cutting machine |
-
2015
- 2015-11-04 KR KR1020150154282A patent/KR101654645B1/en active IP Right Grant
-
2016
- 2016-08-09 EP EP16183348.8A patent/EP3165296B1/en not_active Not-in-force
- 2016-09-30 CN CN201621101650.6U patent/CN206509351U/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1411474A (en) * | 1920-10-23 | 1922-04-04 | G F Brightman | Apparatus for finishing cylindrical bars and shaftings |
EP0048416A2 (en) * | 1980-09-19 | 1982-03-31 | Hubert Eichele GmbH | Apparatus for producing recesses in tubes |
US5311652A (en) * | 1992-05-26 | 1994-05-17 | Shaw Industries Ltd. | Method of improving the surface of steel pipe for corrosion resistant coating |
DE10112302A1 (en) * | 2001-03-14 | 2001-11-15 | Hans Lindemann | Machine tool for continuous processing of rod-shaped workpiece surface has cutting tools uniformly distributed over surface of workpiece rotating in opposition to workpiece movement |
GB2473741A (en) * | 2009-09-18 | 2011-03-23 | Christopher Sydney Winter | Self-centering cutting head |
KR101417608B1 (en) * | 2013-03-14 | 2014-07-08 | 주식회사 퍼팩트 | Large Diameter Pipe Cutting Machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20220219214A1 (en) * | 2019-05-06 | 2022-07-14 | Hauchino Maschinenfabrik G. Hausherr, Jochums GmbH & Co. KG | Workpiece Drive and Descaling Device Having a Workpiece Drive |
US11845119B2 (en) * | 2019-05-06 | 2023-12-19 | Hauhinco Maschinenfabrik G. Hausherr, Jochums Gmbh & Co. Kg | Workpiece drive and descaling device having a workpiece drive |
Also Published As
Publication number | Publication date |
---|---|
KR101654645B1 (en) | 2016-09-06 |
EP3165296B1 (en) | 2018-08-01 |
CN206509351U (en) | 2017-09-22 |
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