Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D11/00—Solvent extraction
  • B01D11/02—Solvent extraction of solids
  • B01D11/0215—Solid material in other stationary receptacles
  • B01D11/0219—Fixed bed of solid material
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
  • C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids

Definitions

• the invention is in the field of fractionation of technical lignin.
• Lignin is the second most abundant natural substance in the world after cellulose. Currently, a major part of industrial lignin is used as low value solid fuel. This, however, does not do full justice to its potential, where a much higher economic value would result for the use of lignin as a raw material for chemical conversion. In this respect, however, lignin is underutilized by industry (Vishtal et al., 2011, BioResources 6(3), 3547- 3568).
• the invention specifically relates to technical lignins.
• Technical lignins are isolated as by-streams of the current pulp and paper industry and lignocellulosic bio refineries, including e.g. kraft, soda, organosolv, hydrolysis lignins, and lignosulfonates. They have a modified structure compared to native lignin and contain impurities that are dependent on the extraction process.
• technical hgnins are not contained in a biomass matrix, but are isolated therefrom.
• technical hgnins although isolated, can still be present in a composition remaining from biomass but are at least not chemically bound thereto.
• lignocellulosic material is subjected to fractionation.
• Steam explosion is known as a pre-treatment process for biomass, but it does not result in an isolated technical lignin. Rather, the substrate in EP 446 566 still is a lignocellulosic material, i.e. having lignin contained in a biomass matrix, from which it is desired to obtain lignin fractions.
• the lignin as fractionated from said steam-exploded lignocellulosic material is obtained mainly as a thermosetting fraction and as a thermoplastic fraction.
• the invention is directed to a much more advanced problem, viz. the fractionation of technical lignin itself. This requires a separation between different lignin molecules, rather than of lignin from other lignocellulosic constituents. Also, a more precise separation into fractions is desired than the relatively rough separation as disclosed in EP 446 566.
• the environment-friendliness is important in the development of a sustainable technical lignin fractionation process, since one of the reasons for increased interest in technical lignins, is the fact that they originate from a natural source.
• the valorization of biomass being an environment -friendly method of obtaining useful functional biochemicals, the methods chosen for such valorization should preferably not, or at least as low as possible, involve technical measures that would be perceived as harmful to the environment.
• thermomechano- solvolytic treatment of medium consistency suspension Quantities of lignin were fractionated into three fractions by sequential extraction with organic solvents of increasing hydrogen-bonding capacity, such as ethyl acetate followed by methanol.
• the invention seeks to provide methods by which technical lignins can be fractionated by a less tedious procedure, preferably using
• the invention concerns, in one aspect, a method for the fractionation of technical hgnin wherein the technical lignin to be fractionated is provided as a stationary phase in an extraction column, and a plurality of solvents is allowed to sequentially flush through the column, wherein the solvents are selected from the group consisting of alcohols, ethers, ketones, esters, mixtures thereof, and mixtures of one or more of said solvents and water, and are applied in an order of increasing polarity.
• the invention provides an extraction column provided with a packed stationary phase, wherein the packed stationary phase comprises technical lignin mixed with inert particles having a particle size in the range of from 1 to 1000 micrometers, preferably 5 to 500 micrometers, more preferably 10-200 micrometers, dispersed through the technical hgnin.
• the invention is further directed to a method for the fractionation of technical hgnin wherein the technical hgnin to be fractionated is provided as a stationary phase in such an extraction column.
• the technical hgnin to be fractionated is provided as a stationary phase in the extraction column, and a solvent is allowed to flush through the column or a plurality of solvents is allowed to sequentially flush through the column.
• the invention is further directed to a method for the fractionation of technical hgnin, comprising contacting said lignin successively with solvents selected from the group consisting of alcohols, ethers, ketones, esters, mixtures thereof, and mixtures of one or more of said solvents and water, in order of increasing polarity; preferably selected from the group consisting of ethylacetate, methyl ethyl ketone, methanol, acetone, and mixtures of any of these with water; most preferably with the following solvents: ethylacetate, methyl ethyl ketone, methanol, a mixture of 10-30 vol. % of methyl ethyl ketone and 70-90 vol.
• solvents selected from the group consisting of alcohols, ethers, ketones, esters, mixtures thereof, and mixtures of one or more of said solvents and water, in order of increasing polarity; preferably selected from the group consisting of ethylacetate, methyl e
• the hgnin can be sequentially flushed with said solvents.
• the technical lignin is provided as fixed bed or moving bed, or as a suspension or slurry.
• the technical hgnin to be fractionated is provided as a stationary phase in an extraction column, and the plurality of solvents is allowed to sequentially flush through the column.
• the method may be carried out for instance as a batch process or as a continuous process. Sequentially flushing within a continuous process includes flushing various zones of a reactor and/or stages of the process.
• Fig. 1 depicts a model formula for the structure of lignin.
• the invention is based on the judicious insight to preferably combine two technical measures that, surprisingly, turn out to work in concert in preferred embodiments.
• One is that the use of environmentally non-friendly solvents in the fractionation of technical lignins can be avoided by choosing solvents of the various groups having in common the presence of a carbon to oxygen bond, viz. ethers, alcohols, ketones, and esters.
• the other is to increase the extraction efficiency by providing the technical lignins to be fractionated as a packed stationary phase in an extraction column.
• the invention includes methods applying either or preferably both of these two measures.
• the method of the invention using a column with technical lignin as stationary phase is fundamentally different from the methods known in the art, wherein studies are performed on different technical hgnins by using successive solvent extraction, rather than column fractionation. Also in these studies non-environmentally sound solvents such as dichloromethane and resulting mixtures were used. Embodiments of the methods of the invention are more environment-friendly and/or more efficient as to time and/or costs.
• the technical lignins to be fractionated can be of any source available in the field.
• technical lignins are isolated from lignocellulosic biomass, typically by-streams of lignocellulosic biorefineries, including e.g. kraft, soda, organosolv, hydrolysis lignins, and lignosulfonates.
• Technical lignins have a modified structure, including more condensed structures, less ether linkages, and more resistant carbon-carbon linkages, compared to native lignin and contain impurities that are dependent on the extraction process.
• Lignin consists of three different aromatic building blocks as given in the formulae hereafter, with reference to the structures of Syringyl (S), Guaiacyl (G), and 4-Hydroxyphenyl (H):
• Fig. l Softwood lignin structure as proposed by Brunow (2001) in:
• the technical lignins are selected from the group consisting of organosolv lignin, soda lignin, and kraft lignin, but are not limited to these.
• Typical sources for the lignins include, but are not limited to, softwood (e.g. pine), hardwood, herbaceous plants, e.g. corn stover, bagasse, grass and straw lignin.
• the technical lignin is selected from the group consisting of organosolv straw lignin, soda straw lignin, kraft pine lignin, organosolv hardwood lignin, kraft softwood lignin, sarkanda grass soda lignin, hardwood soda lignin, milled wood lignin, and mixtures thereof.
• Native lignins are present in biomass, and chemically bound thereto in an amount of 20-25 wt.%.
• Technical lignins, although isolated, can still be present in a composition remaining from biomass (but are no longer chemically bound thereto).
• the lignins are generally present in an amount of at least 40 wt.%, preferably at least 50 wt.%, and more preferably the method starts with technical lignins of at least 90 wt.% purity.
• the technical lignin to be fractionated comprises at least 40 wt.%, or at least 50 wt.%, or at least 90 wt.% lignins.
• the lignins are packed in an extraction column.
• the column hardware can be of any type considered suitable by the skilled person.
• the column can be made of, e.g., metal,
• the inventors encountered a particular challenge when using technical lignins as the packing material in an extraction column.
• Technical lignins turn out to be fundamentally different from native or pretreated non-isolated lignins, in their ability to be well-packed in a column, and still be well-extractable.
• Solvents were found to pass through a well-packed bed of technical lignins only to a limited extent, especially when the bed was placed on an inert filter bed consisting of inert materials such as glass wool, glass pearls, and inert particles.
• the technical lignin to be fractionated is provided as a loosely packed stationary phase in an extraction column
• the method is not optimal as to efficiency, and additional measures (e.g., shaking) are desired to prevent the loosely packed technical lignins from setting, as a result of which solvents may become blocked from flushing through it, or at least from flushing through it as efficiently as desired.
• additional measures e.g., shaking
• the extraction column is provided with a packed stationary phase, wherein the packed stationary phase comprises technical lignin mixed with inert particles having a particle size in the range of from 1 to 1000 micrometers, preferably 5 to 500 micrometers, more preferably 10-200 micrometers, dispersed through the technical lignin.
• This preferred embodiment allows to just normally pack the technical lignins (not requiring a specific packing density), and still allow extraction fluids to more efficiently flush through the packed bed of technical lignins. Hence, looseness of packing is not critical in this preferred method.
• This preferred method involves mixing the technical lignins with inert particles, preferably having particles sizes in the range of 1 to 1000 micrometers, preferably 5 to 500 micrometers, more preferably 10-200 micrometers.
• interstitial channels such as randomly divided channels.
• technical lignin is preferably provided as particulate material, preferably having a particle size in the range of from 1 to 1000 micrometers, or 5 to 500 micrometers, more preferably 10-200 micrometers.
• the stationary phase of lignin is preferably placed on top of a bed of inert material such as glass wool, glass pearls, and inert particles.
• inert material such as glass wool, glass pearls, and inert particles.
• the invention in another aspect, also relates to an extraction column provided with a packed stationary phase, wherein the packed stationary phase comprises technical lignin mixed with inert particles having a particle size in the range of from 1 to 1000
• the particles may be essentially spherical or have other shapes.
• the particles may have a D90 (by mass) particle size within these ranges, or at least 90% by mass of the particles may fall within these ranges for example as measured by sieve analysis.
• the particles are inert in the sense that they preferably do not contain matter that would dissolve in the extraction solvents, and/or react with these solvents.
• Suitable inert materials include, but are not limited to inorganic particles such as (calcinated) diatomaceous earth or silica containing particles.
• Diatomaceous earth generally has a particle size of 3 micrometers to 1 millimeter, and more typically 10 to 200 micrometers.
• Other suitable inert materials are, e.g., glass pearls, silica containing particles, inert polymer beads.
• Inert particles can be mixed with technical lignin in an amount of for example at least 1.0 wt.%, at least 5 wt.%, at least 10 wt.%, for instance less than 50 wt.%, such as in the range of 10 to
• the extraction column can be used in any kind of method for the fractionation of technical lignin wherein lignin is provided as stationary phase, in principle with any kind of solvent.
• Such inert particles can also be useful for fractionation of other materials than technical lignin. More generally, also provided are methods for the fractionation of solid materials, preferably particulate materials, which material to be fractionated is provided as a stationary phase in an extraction column provided with a packed stationary phase, wherein the packed stationary phase comprises said material mixed with inert particles of a different material having a particle size in the range of from 1 to 1000 micrometers, wherein the method comprises flushing one or more solvents for fractions of said material through the column.
• the particles are dispersed throughout the material to be fractionated.
• the material can for instance be biomass derived.
• the method may for example comprise a step of providing technical lignin in an extraction column.
• the method may for example comprise a step of contacting technical lignin with a solvent or sequentially contacting lignin with a plurality of solvents.
• the method may comprise a step of flushing a solvent through the column or flushing a plurality of solvents sequentially through the column.
• the invention includes as an aspect a method wherein the solvents used for extracting different fractions from technical lignin, are selected from the group of solvents that have a molecular structure comprising at least one carbon to oxygen bond, viz. alcohols, ethers, ketones, and esters.
• the solvents used as extraction liquids in this method can also be used as mixtures. Also, mixtures of one or more of said solvents and water can be used.
• the solvents are applied in order of increasing polarity. I.e., the first solvent used for flushing the lignin-packed column is the least polar solvent, and the last one is the most polar solvent. At least two and preferably 3, 4 or 5 or more solvents from said group are applied in order of increasing polarity.
• the combinations of solvents can be applied in any kind of
• fractionation, leaching or solid/liquid extraction process for technical lignin using for instance a moving bed, a slurry or a fixed bed of technical lignin.
• lignin may be moved through a reactor with various zones, for example with twin screws, the zones each provided with for example counter current flow of the solvents.
• a reactor with various zones, for example with twin screws, the zones each provided with for example counter current flow of the solvents.
• Another example is using a plurality of tanks or vessels in series each containing said solvent and moving a slurry of lignin through said tanks or vessels.
• the polarity of a solvent is known to the skilled person.
• the polarity of mixtures of solvent, or of mixtures of a solvent and water, can be easily calculated or determined by the skilled person.
• sequence is determined by the polarity of the mixture.
• the solvents thus selected avoid the use of hydrocarbon solvents, and particularly chlorinated solvents (such as dichlorom ethane), which are not environment-friendly.
• Alcohols used as an extraction solvent in this method of the invention will generally have one to six carbon atoms, and may be straight- chain or branched, linear or cyclic. Preferred alcohols are methanol, ethanol, propanol, and butanol. The most preferred alcohol is methanol.
• Ketones used as an extraction solvent in this method of the invention can be symmetrical or asymmetrical.
• the groups bonded to the ketone carbonyl will generally be aliphatic groups having one to six carbon atoms. These chains may be straight-chain or branched, linear or cyclic, or together may form a ring.
• Preferred ketones are: methyl ethyl ketone
• MEK methyl propyl ketone
• Ethers used as an extraction solvent in this method of the invention can be symmetrical or asymmetrical.
• the groups bonded to the ether oxygen will generally be aliphatic groups having one to six carbon atoms. These groups may, together with the ether oxygen, form a ring (such as a tetrahydrofuran).
• Preferred ethers include diethylether and
• Esters used as an extraction solvent in this method of the invention can originate from alcohols and acids (or other carboxylic ester- forming compounds) having generally one to six carbon atoms.
• the chains in the ester, originating from both the alcohol and the acid will generally have one to six carbon atoms, and may be straight-chain or branched, linear or cyclic.
• Preferred esters are methylacetate, ethylacetate, propylacetate. The most preferred ester is ethylacetate.
• the most preferred set of solvents comprises: ethylacetate (ester), methyl ethyl ketone (ketone), methanol (alcohol), acetone (ketone), and mixtures of any of these solvents with water, in particular mixtures of methyl ethyl ketone with water and acetone with water.
• the volume ratios of ketone to water in these mixtures preferably range from 5:95 to 95:5, particularly from 10:90 to 90: 10, more particularly from 75:25 to 25:75.
• An interesting mixture is that of methyl ethyl ketone and water, in a volume ratio preferably ranging from 10-30 vol.% of methyl ethyl ketone and 70-90 vol.% of water.
• Another interesting mixture is that of acetone and water, in a ratio preferably ranging from 70-90 vol.% of acetone and 30-10 vol.% of water.
• Typical examples are a mixture of 20 vol.% of methyl ethyl ketone and 80 vol. % water, and a mixture of 80 vol. % of acetone and 20 vol. % water.
• the polarity of solvents, mixtures thereof, and mixtures of solvents and water can be generally determined on the basis of the dielectric constant of the solvent or solvent mixture.
• Water which is highly polar, is indicated, at 0°C, by a dielectric constant of 88. Solvents with a dielectric constant of less than 15 are generally considered to be nonpolar.
• the polarity of the solvent or solvent mixtures used as extraction fluids in some methods of the present invention is determined as the Hildebrand solubility parameter ( ⁇ ).
• the polarity is further indicated by the molecule's dipole moment (in Debye). Solvents with an increase of the hydrogen bonding capacity and polarity, as expressed by an increase of the solubility parameter of Hildebrand ⁇ (cal 1/2 cnr 3/2 ). (Hildebrand & Scott, 1950).
• the Hildebrand solubility parameter of technical lignins was calculated from the energy of vaporization (E) and the molar volume (V) of the phenylpropane repeating units of the polymer.
• the solvents or mixtures of solvents are applied successively, in an order of increasing polarity.
• This refers to a fractionation process that a skilled person will be able to conduct without further guidance.
• the successive application of the solvents is done preferably sequentially, i.e., one after the other, if desired with an intermission between solvents.
• This method by virtue of providing a technical lignin-packed column, can be conducted in a continuous manner, if desired.
• This merely requires a continuous harvesting of solvent fractions at the outlet of the column (when operated by gravity flow: down) and a continuous supply of solvents, in the desired order, at the inlet of the column (when operated by gravity flow: top) or in the reverse mode.
• the extraction can also be operated using pumps to drive the extraction liquid. In that case columns other than vertical can also be used.
• the extraction column is positioned substantially vertically. A single column can be used, or a plurality of columns in parallel.
• the method preferably in combination with using the packed column comprising inert particles, leads to an increased speed of extraction, particularly of the most desired lower molar mass fractions from technical lignins.
• the method allows producing higher quality lignin fractions than available by pre-existing methods. This provides a more time and costs effective process compared to traditional liquid-solid extraction.
• fractionated lignins can be obtained that exhibit different and higher quality properties towards applications as wood adhesives, polyol substitution in polyurethane foams and coatings, and other chemical applications where low molecular weight lignins are desired.
• fractionated lignins exhibit a lower to higher average molar mass, i.e. a more distinguished mass fraction.
• a higher homogeneity is obtained expressed as lower polydispersity in the lower to medium
• the method leads to lower viscosity profiles for the lower molecular mass fractions and a higher purity in the lower molecular mass fractions.
• the fractionated lignins obtained according to the present methods exhibit a higher reactivity towards chemicals, e.g. isocyanates, due to a higher homogeneity, lower viscosity, and higher amount of reactive hydroxy! groups.
• lower molecular mass reference is generally made to fractions having a weight average molecular mass in a range of from 500.to 1500, 1500 - 2500, 2500 - 4500, 4500 - 6000, 6000 - 9000 Dalton (g/mol).
• solvents are selected from the group consisting of alcohols, ethers, ketones, esters, mixtures thereof, and mixtures of one or more of said solvents and water, and are applied in an order of increasing polarity; wherein preferably successively the following solvents are applied:
• ethylacetate methyl ethyl ketone, methanol, a mixture of 10-30 vol. % of methyl ethyl ketone and 70-90 vol. % water, and a mixture of 70-90 vol. % of acetone and 30-10 vol. % of water.
• Organosolv straw lignin (supplied by CIMV, France) is applied as the stationary phase in a packed column. Thereby a lignin packed bed is formed after making a layer of glass wool and pearls and inert earth particles on the bottom of the column and mixing lignin with earth particles (ratio 10/2).
• the different technical lignins are fractionated by successively flushing the column with the following solvents of increasing polarity (the order of flushing is as indicated by numbering, starting with Fl): 1. Ethylacetate (Fl); 2. Methyl ethyl ketone (F2); 3. Methanol (F3); 4. Methyl ethyl ketone / water 20/80 (F4); and 5. Acetone/water 80/20 (F5).
• the extraction fluid For each solvent the extraction fluid is collected, the extraction fluid is removed under reduced pressure, and its contents determined.
• Example IB By way of comparison Example IB, below (Table 3) the fraction yields are given for Organosolv Straw lignin subjected to solid/liquid extraction with subsequent solvents as given in Table 3, including dichlorom ethane.

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• 2015
  • 2015-05-19 EP EP15732061.5A patent/EP3145607A1/de not_active Withdrawn
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