EP3140513A1 - Method and auxiliary apparatus for balancing a rotor of a gas turbine - Google Patents
Method and auxiliary apparatus for balancing a rotor of a gas turbineInfo
- Publication number
- EP3140513A1 EP3140513A1 EP15732349.4A EP15732349A EP3140513A1 EP 3140513 A1 EP3140513 A1 EP 3140513A1 EP 15732349 A EP15732349 A EP 15732349A EP 3140513 A1 EP3140513 A1 EP 3140513A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- discs
- rotor
- eccentricity
- group
- measurements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/027—Arrangements for balancing
Definitions
- the present invention relates to a method and auxiliary apparatus for balancing a rotor of a gas turbine .
- a gas turbine rotor in an industrial system for generating electricity generally comprises a plurality of bladed discs and one or more spacer elements, which are aligned along an axis and frontally coupled.
- the discs and spacer elements are sandwiched by a central tie rod.
- the discs are provided with respective arrays of blades and each defines a compressor or turbine rotor stage.
- the rotors of the gas turbines must be made and assembled with high accuracy to ensure near perfect balancing. Given the masses and the high rotation speeds (normally 3000 rpm or 3600 rpm, according to the standards of the various countries), even minimum faults may cause dangerous vibrations and usually cause the early aging of some components.
- a method and auxiliary apparatus for balancing a rotor of a gas turbine are provided as defined in claims 1 and 10, respectively .
- FIG. 1 is top plan view of a gas turbine rotor, taken in section along a horizontal axial plane, and shows a simplified block chart related to an auxiliary apparatus for balancing the rotor of a gas turbine according to an embodiment of the present invention
- figure 2a is a diagrammatic representation of an eccentric portion of the rotor in figure 1 ;
- figure 2b is a chart which shows first polar coordinate eccentricity measurements related to the rotor in figure 1 in an initial configuration
- FIG. 3 is a simplified flow chart, related to a method for balancing the rotor of a gas turbine according to an embodiment of the present invention
- figure 4 is a more detailed flow chart related to the steps of the method in figure 3;
- figure 5 is a chart which shows eccentricity components extracted from the first measurements in figure 2;
- FIG. 6 is a chart which shows first quantities used in the method according to the present invention.
- FIG. 7 is a chart which shows second quantities used in the method according to the present invention.
- figure 8 is a more detailed flow chart related to further steps of the method in figure 3;
- figure 9 is a chart which shows second polar coordinate eccentricity measurements related to the rotor in figure 1 in an initial configuration
- figure 10 is a chart which shows eccentricity components extracted from the second measurements in figure 9;
- figure 11 is a chart which shows third polar coordinate eccentricity measurements related to the rotor in figure 1 in an actual modified configuration
- figure 12 is a chart which shows eccentricity components extracted from the second measurements in figure 11.
- a rotor of a gas turbine of a system for generating electricity is indicated as a whole by reference numeral 1 and comprises a plurality of discs 2 aligned along an axis A and sandwiched by a central tie rod 3.
- a second group of discs 2, provided with second rotor blades 6, defines a turbine section lb of rotor 1.
- the compression section la and the turbine section lb are separated from each other by a disc 2 free from blades acting as a spacer element in practice and substantially cylindrical in shape.
- an annular combustion chamber (not shown) of the gas turbine may be arranged about the spacer disc 2.
- a front bearing coupling portion 7 and a rear bearing coupling portion 8 are obtained in a first end disc and in a second end disc, respectively, also referred to as front or frontal hollow shaft and rear hollow shaft and indicated herein by reference numerals 2a, 2b.
- discs 2 will indicate as a whole the front hollow shaft 2a, the rear hollow shaft 2b, the discs 2 of the compression section la, the discs 2 of the turbine section 2b and the spacer disc 2, unless otherwise specified.
- Figure 1 also shows an auxiliary apparatus for balancing the rotor of a gas turbine, indicated by reference numeral 10 and comprising a processing station 11 and a measuring instrument 12.
- the processing station 11 receives measuring data from the measuring instrument 12 and, according to the received data, determines a modified configuration of rotor 1, in which one or more discs 2 are rotated with respect to the initial configuration so as to reduce the total unbalance of rotor 1.
- the measuring instrument 12 is made so that it can be displaced along the axis A of rotor 1 mounted on the floor of the lower half-casing of a turbine (not shown) or on a lathe (of which only a steady rest 13a, which supports the front bearing coupling portion 7, and a spindle 13b, which supports the rear bearing coupling portion 8, are illustrated in a simplified manner; the zero eccentricity centering with respect to the rotation axis is obtained by accurately positioning the clamp) .
- the measuring instrument 12 is made so as to acquire information related to the phase ⁇ of rotor 1 (e.g. by an encoder or a revolution and angular speed detector) and to the axial position PA at which the measurements are performed.
- the measuring instrument 12 may thus determine data related to eccentricity of each disc 2 with respect to the actual rotation axis AR of rotor 1 supported by the bearings of the machine or by the steady rest 13a and by the spindle 13b of the lathe (also see figure 2a: the actual rotation axis, in the presence of alignment faults, does not perfectly coincide with the theoretical axis A of the undeformed rotor 1 and with the center C of the discs 2; furthermore, the actual rotation axis AR may also be determined by parallelism faults in the coupling to the steady rest 13a and spindle 13b, when the measurements are performed on a lathe, as in the described example) .
- the eccentricity is determined by rotating rotor 1 on the lathe (or, alternatively, on its bearings in the lower half-casing of the machine) and determining the oscillations of the surface of each disc perpendicularly to the actual rotation axis AR at a location.
- a periodical run-out signal is recorded.
- the magnitude and phase of the first harmonic of the run-out signal define the entity of the deviation of the center C of disc 2 under invetigation with respect to the actual rotation axis AR (also see figure 2a) and the direction of deviation with respect to a reference direction of rotor 1.
- the second harmonic of the run-out signal defines the ellipsoidality of the component under examination.
- the second harmonic contributes to estimating the bending of the corresponding portion of the axis A of rotor 1.
- the run-out data (and thus eccentricity data) related to each disc 2 are determined by performing measurements indicated during a plurality of rotations of rotor 1 and by performing an averaging operation on the determined measurements.
- the processing station 11 determines the Fourier transform of the portion of the run-out signal related to each rotation of rotor 1 during which the measurement is performed for the disc 2 under investigation; checks that the determined eccentricity peak-peak value (on N revolutions) is within the repeatability range of the measuring instrument; determines a mean run-out signal from the mean of the transforms of the run-out signal in bands corresponding to the first harmonics (e.g. the first four harmonics) present in each portion of the run-out signal; and determines the inverse transform of the mean run-out signal.
- the mean calculation operation allows to reduce and estimate the measurement errors.
- Figure 2b shows, in an example, the set of eccentricity measurements, represented in polar coordinates as eccentricity vectors El, EP with magnitude and phase of all the discs 2 of rotor 1 in the initial configuration.
- the processing station 11 is configured to perform the procedure described below with reference to figure 3.
- the processing station 11 checks the coherence of the data received from the measuring instrument 1 and corrects any acquisition errors (block 100) .
- non-zero eccentricity values at the front bearing coupling portion 7 or at the rear bearing coupling portion 8 are indicative of an imperfect alignment of rotor 1 on the lathe (not shown) .
- the alignment error influences the eccentricity measurements of all discs 2.
- the processing station 11 determines, for all discs 2 of rotor 1, an eccentricity contribution caused by the inaccurate coupling to the lathe and subtracts the contributions thus obtained from the data supplied by the measuring instrument 12.
- the measuring station 11 checks whether rotor 1 requires a balancing, e.g. by comparing a balancing index obtained from the data supplied by the measuring instrument against a threshold value (block 110) . If the balancing is not necessary (block 110, output NO) , the procedure ends (block 120) .
- the processing station 11 identifies critical areas of rotor 1, i.e. pairs or groups of discs 2 between which the variations of eccentricity are high (block 130) .
- critical areas of rotor 1 i.e. pairs or groups of discs 2 between which the variations of eccentricity are high (block 130) .
- the procedure related to the identification of the critical areas will be described more in detail later on with reference to figure 4.
- the processing station 11 determines corrective actions of rotor 1 (block 150), otherwise (block 140, output NO) the procedure is ended (block 120) .
- the actions are defined by the processing station 11 as relative rotations between one or more pairs of contiguous discs 2, which remain angularly fixed with respect to the other discs 2 upstream and downstream, respectively.
- the respective rotations are defined about a gravity axis of the disc 2 involved in the rotation and arranged closest to the front bearing coupling portion 7 (figure 1), in particular a gravity axis perpendicular to the faces of the disc 2 itself.
- two sections of rotor 2 are rotated with respect to each other in practice. The sections are each delimited by a respective one of the two disc 2, between which the relative rotation is set.
- the processing station 11 determines the configuration resulting from the corrective actions (block 160) and evaluates whether the resulting configuration corresponds to a sub-optimal solution, i.e. a solution which at least locally optimizes an objective function indicative of the balancing of rotor 1 (block 170) .
- a sub-optimal solution i.e. a solution which at least locally optimizes an objective function indicative of the balancing of rotor 1 (block 170) .
- the processing station 11 excludes the identified resulting configuration and determines a new corrective action and a new resulting configuration (block 180) .
- the processing station 11 also evaluates the compliance to balancing criteria (e.g. if the expected balancing index associated with the resulting configuration is lower than the threshold value, block 180) .
- the procedure is ended without solution (block 180, output NO; block 120) if the resulting configuration is not in compliance. If, instead, the test is passed (block 180, output YES), the identified solution is considered reliable and the corresponding corrective action is actually implemented (the rotor is dissembled and reassembled in accordance with the identified resulting configuration) .
- rotor 1 is measured again with the measuring instrument 12 and the processing station 11 checks the final balancing using updated data (block 190) .
- the procedure for identifying critical areas is based on the observation that a rotor free from faults and supported by bearings near the ends has a substantially regular bending due to weight and tends to be arranged according to an arc.
- the discs which compose it have a given eccentricity, which increases from the ends towards the center of the rotor.
- the variation of eccentricity between contiguous discs is low and the line which joins homologous points, e.g. the centers, in sequences of consecutive discs, may also be approximated in satisfactory manner by a straight line.
- all the groups of N consecutive discs 2 (N may be conveniently chosen from 3, 4, 5) are identified. For each group, an interpolating function and a tolerance region with respect to an ideal case are determined.
- the interpolating function is chosen from a class of functions which describe the configuration of rotor 1 in the absence of symmetry faults (ideal case) .
- the tolerance reason is determined with respect to the interpolating function taking into consideration the asymmetries related to measurement inaccuracies and the acceptable machining and coupling tolerances between adjacent discs 2, including, for example:
- the acceptance criterion is based on whether or not the eccentricity measurements related to a group of consecutive discs 2 belong to a corresponding tolerance region. If the eccentricity measurement of at least one of the discs 2 of the group under investigation lays outside the tolerance regions, the same group of discs 2 under investigation is labeled as a critical area.
- the processing station 11 determines, by a vector sum, a resulting eccentricity, indicated by ER in figure 2 (for simplicity, the resulting eccentricity ER is represented by way of example only and not in scale) . Then, the processing station 11 determines the projections in the direction of the resulting eccentricity ER of all the vectors indicating the eccentricity of the individual discs 2.
- the eccentricity components ER1, ERP thus obtained are shown in figure 5 in the positions of the respective discs 2 along axis A.
- each group comprises three discs 2.
- the processing station 11 determines an interpolating function (F in figures 6 and 7; figure 4, block 220) and a respective tolerance region (R in figures 6 and 7; figure 4, block 230) .
- the interpolating function F may be, for example, a polynomial function up to the fourth degree or a moving average of appropriate period.
- the degree of the interpolating function F may be chosen according to the number N of discs 2 belonging to each group. The higher the number N of discs 2 belonging to each group, the greater the degree of the interpolating function F. In the example in figures 6 and 7, the number N of discs 2 in each group is 3 and the interpolating function F is a polynomial function of first degree, i.e. a straight line .
- the interpolating function F may be determined using the Ordinary Least Squares method on the eccentricity measurements of the respective group of consecutive discs (2) (ERJ, ERJ+1, ERJ+2 in the case in figure 6; ERK, ERK+1, ERK+2 in the case in figure 7) .
- the tolerance region R is a band of amplitude W which extends and is centered about the interpolating function F.
- the processing station 11 checks whether the eccentricity measurements ERQ, ERQ+1, ERQ+N-1 related to all discs 2 of a same group lay within the respective tolerance region R (block 240) .
- the group of discs 2 is labeled as regular (block 250; as in the case of the eccentricity measurements ERK, ERK+1, ERK+2 in figure 7) .
- the group of discs is labeled as critical area (block 260; as in the case of the eccentricity measurements ERJ, ERJ+1, ERJ+2 in figure 6) .
- the selection of the interpolating function F and of the tolerance region R and the check that the interpolating function F belongs to the tolerance region R are repeated for all the identified groups of consecutive discs 2.
- the processing station 11 initially excludes the discs 2 in the groups labeled as critical areas (block 300) and identifies a further group of candidate discs 2 (block 310) between two subsequent critical areas.
- the group of candidate discs 2 comprises a minimum number of consecutive discs 2 , e.g. five .
- the processing station 11 determines a plurality of modified configurations, determines the corresponding expected eccentricities for all the discs 2 of rotor 1 (block 330; also see the examples in figures 9 and 10, where the expected eccentricities are represented by eccentricity vectors El', EP' and by the respective components ER1',
- the processing station 11 determines 180 modified configurations with pitch of 1° in the 180° ⁇ 90° range with respect to the initial configuration.
- the merit parameter is a residual momentum weight PRM, which is defined as the magnitude of the total momentum weight of the rotor and considers the eccentricity of its components and their mass.
- PRM residual momentum weight
- Mj is the mass of the 2 J-th disc (possibly provided with respective blades) and EJ is the vector which defines the eccentricity of the 2 J-th disc.
- the merit parameter may be an expected unbalance index IS, defined as:
- the merit parameter may be the maximum cumulative eccentricity on the quadrant MEQ, which is a heuristic parameter and is calculated as follows :
- a circular sector of a given amplitude (e.g. 60°) is defined about the actual rotation axis AR;
- the circular sector is rotated in constant pitches about the entire circumference, adding the magnitudes of all the eccentricity vectors El, EP present in the sector one at a time;
- the cumulative eccentricity on the quadrant MEQ is a merit parameter to be optimized.
- the indicated parameters allow a quantitative evaluation of the unbalance of a real rotor before and after a corrective intervention and the expected unbalance associated with configurations resulting from planned corrective actions.
- the residual momentum weight PMR, the unbalance index IS and the maximum cumulative eccentricity on the quadrant MEQ are zero. Higher values represent pejorative balancing situations up to a threshold beyond which the rotor is not considered in compliance .
- the merit parameter to be optimized is a combination of residual momentum weight PMR, of the unbalance index IS and of the maximum cumulative eccentricity on the quadrant MEQ normalized, made adimensional and weighed.
- a merit parameter of this type is robust because it summarizes different aspects individually represented by the residual momentum weight PMR, by the unbalance index IS and by the maximum cumulative eccentricity on the quadrant MEQ.
- the configuration which optimizes the merit parameter (in this case, the modified configuration which minimizes the residual momentum weight; figure 8, block 350) is selected.
- updated eccentricity measurements of the discs 2 in the actual modified configuration are acquired.
- the updated eccentricity measurements of the discs 2 are represented by the polar coordinates as eccentricity vectors El", EP" in figure 11, while figure 12 shows updated eccentricity components ERl", ERP" along the direction of the resultant ER” .
- the processing station 11 is configured to identify several groups of candidate discs 2, each group being defined by a set of consecutive discs 2 between two respective critical areas of rotor 1. In this case, the processing station 11 determines corrective actions, substantially as described, with the possibility of also providing more than one relative rotation between continuous discs 2.
- the method according to the invention allows a modified configuration of the rotor to be determined, which very probably leads to a satisfactory balance while measuring the benefits. Thereby, the risk of needing to repeat the complex operations of disassembling and reassembling the rotor several times is avoided or at least drastically reduced. The maintenance intervention times are thus minimized with considerable saving of costs. Furthermore, with a relatively low computing weight, the method allows a class of potentially satisfactory configurations to be delimited and an optimal solution to be identified in the class.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Testing Of Balance (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITTO20140369 | 2014-05-09 | ||
| PCT/IB2015/053388 WO2015170296A1 (en) | 2014-05-09 | 2015-05-08 | Method and auxiliary apparatus for balancing a rotor of a gas turbine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3140513A1 true EP3140513A1 (en) | 2017-03-15 |
| EP3140513B1 EP3140513B1 (en) | 2019-04-24 |
Family
ID=51179059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15732349.4A Active EP3140513B1 (en) | 2014-05-09 | 2015-05-08 | Method and auxiliary apparatus for balancing a rotor of a gas turbine |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3140513B1 (en) |
| CN (1) | CN106536857B (en) |
| WO (1) | WO2015170296A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3073045B1 (en) * | 2017-10-26 | 2019-11-22 | Safran Aircraft Engines | METHOD FOR BALANCING A SET OF AUBES |
| EP3896252B1 (en) * | 2020-04-16 | 2023-04-12 | ANSALDO ENERGIA S.p.A. | Method and assembly for controlling the positioning of at least one rotor disc about a tie-rod of a partially assembled rotor |
| CN115575038B (en) * | 2022-11-24 | 2023-04-07 | 中国航发沈阳发动机研究所 | Control method for reducing rotation inertia excitation of compressor rotor |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6341419B1 (en) * | 2000-02-29 | 2002-01-29 | General Electric Company | Loop stacked rotor assembly |
| US7539594B2 (en) * | 2006-09-26 | 2009-05-26 | Axiam, Incorporated | Method and apparatus for geometric rotor stacking and balancing |
| US8567060B2 (en) * | 2007-12-27 | 2013-10-29 | Pratt & Whitney Canada Corp. | Gas turbine rotor assembly method |
| US7792600B2 (en) * | 2007-12-31 | 2010-09-07 | General Electric Company | System and a method for assembling a rotor stack |
-
2015
- 2015-05-08 EP EP15732349.4A patent/EP3140513B1/en active Active
- 2015-05-08 WO PCT/IB2015/053388 patent/WO2015170296A1/en not_active Ceased
- 2015-05-08 CN CN201580024251.6A patent/CN106536857B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP3140513B1 (en) | 2019-04-24 |
| CN106536857B (en) | 2018-07-03 |
| WO2015170296A1 (en) | 2015-11-12 |
| CN106536857A (en) | 2017-03-22 |
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