EP3131105A1 - Dispositif à induction électromagnétique possédant un enroulement en feuille - Google Patents

Dispositif à induction électromagnétique possédant un enroulement en feuille Download PDF

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Publication number
EP3131105A1
EP3131105A1 EP15180387.1A EP15180387A EP3131105A1 EP 3131105 A1 EP3131105 A1 EP 3131105A1 EP 15180387 A EP15180387 A EP 15180387A EP 3131105 A1 EP3131105 A1 EP 3131105A1
Authority
EP
European Patent Office
Prior art keywords
foil winding
main
foil
electromagnetic induction
induction device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP15180387.1A
Other languages
German (de)
English (en)
Other versions
EP3131105B1 (fr
Inventor
Manoj Pradhan
Roberto Zannol
Jaakko KOISTINEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB Schweiz AG
Original Assignee
ABB Technology AG
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Filing date
Publication date
Application filed by ABB Technology AG filed Critical ABB Technology AG
Priority to PL15180387T priority Critical patent/PL3131105T3/pl
Priority to EP15180387.1A priority patent/EP3131105B1/fr
Priority to PCT/EP2016/063755 priority patent/WO2017025225A1/fr
Publication of EP3131105A1 publication Critical patent/EP3131105A1/fr
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Publication of EP3131105B1 publication Critical patent/EP3131105B1/fr
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips
    • H01F2027/2857Coil formed from wound foil conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F2027/348Preventing eddy currents

Definitions

  • the present disclosure generally relates to electromagnetic induction devices such as transformers and reactors, and in particular to electromagnetic induction devices having foil windings.
  • Electromagnetic induction devices such as transformers and reactors, are used in power systems for voltage level control.
  • a transformer is an electromagnetic induction device used to step up and step down voltage in electric power systems in order to generate, transmit and utilize electrical power in a cost effective manner.
  • a transformer has two main parts, a magnetic circuit, the core, made of e.g. laminated iron and an electrical circuit, windings.
  • foil windings such as aluminium or copper foil windings have unique advantages compared to wire windings due to their simplicity of manufacturing, their improved transient voltage distribution and superior short circuit fault withstand-ability.
  • the usage of foil windings is limited to smaller rating power transformer due to uneven current distribution caused by fringing of the magnetic leakage flux at the ends of the foil winding. This results in high eddy losses and high temperature developments in the foil winding. The problem becomes worse with high leakage flux magnitude as the power rating increases.
  • GB990418 A discloses an electrically conducting shield structure for an electrical apparatus having a core and one or more foil windings to reduce current concentrations at the edges of the windings, caused by radial flux leakage, by establishing a magnetic field adjacent to the surface of each winding in opposition to the radial component of flux passing through the winding. Shields are arranged between the L.T. winding and core and surrounding the H.T. winding.
  • GB990418 may reduce eddy current losses, it would however be desirable to further reduce eddy current losses in foil windings to be able to increase power ratings for electromagnetic induction devices utilising foil windings.
  • An object of the present inventive concept is to provide electromagnetic induction devices which solve or at least mitigate the problems with existing solutions.
  • an electromagnetic induction device comprising a magnetic core having a limb, a foil winding wound around the limb, wherein the foil winding has a first end portion at a first axial end of the foil winding and a second end portion at a second axial end, opposite to the first axial end, of the foil winding, wherein each of the first end portion and the second end portion of the foil winding is provided with a plurality of cut-outs along the circumference of the foil winding.
  • An effect which may be obtainable thereby is that the current may be more evenly distributed in the foil winding. This may in particular be obtainable due to that the electrical resistance at the lateral ends of the foil winding is increased because of the cut-outs. The current distribution may thereby be more centred towards the middle section of the foil winding.
  • the foil of each turn of the foil winding is provided with the cut-outs.
  • the cut-outs are in the form of a plurality of through-openings.
  • the cut-outs have a circular or elliptical shape.
  • the first end portion and the second end portion each has a plurality of rows of the through-openings, wherein the rows extend longitudinally parallel with the circumferential direction of the foil winding, and wherein the dimension of the through-openings of the first end portion increases with each row towards the first axial end of the foil winding and wherein the dimension of the through-openings of the second end portion increases with each row towards the second axial end of the foil winding.
  • the cut-outs are extending from the edge of the first axial end towards the centre of the foil winding, and wherein the cut-outs are extending from the edge of the second axial end towards the centre of the foil winding.
  • the cut-outs are triangular-shaped, trapezoidal-shaped, or define a wave-like pattern in the circumferential direction of the foil winding.
  • the first end portion and the second end portion each has a plurality of rows of cut-outs, wherein each row extends longitudinally along the circumferential direction of the foil winding, and wherein each pair of adjacent rows are overlapping axially and are displaced relative to each other in the circumferential direction of the foil winding.
  • an electromagnetic induction device comprising a magnetic core having a limb, a foil winding wound around the limb, a busbar, first connectors, second connectors and third connectors, wherein the foil winding is subdivided into a plurality of main sections that are electrically parallel connected, wherein the plurality of main sections include a central main section connected to the busbar by means of the first connectors, a first main end section connected to the busbar by means of the second connectors and a second main end section connected to the busbar by means of the third connectors, wherein the total impedance of the first main end part and the second connectors and the total impedance of the second main end part and the third connectors is larger than the total impedance of the central main section and the first connectors.
  • An effect which may be obtainable thereby is that the current may be more evenly distributed in the foil winding. This may in particular be obtainable because of the higher total impedance at the two end sections of the foil winding. This results in that the current distribution may be increased towards the central main section.
  • the first main end section is subdivided into a plurality of first end sections, wherein the first end sections are electrically parallel connected.
  • the second main end section is subdivided into a plurality of second end sections, wherein the second end sections are electrically parallel connected.
  • the plurality of main sections include a central main section, a first main end section and a second main end section, wherein the central main section is made of copper foil, and the first main end section and the second main end section are made of aluminium foil.
  • the high resistance of the aluminium foil pushes down the current to the central copper foil.
  • the eddy current loss at is thus reduced due to the high resistance of the aluminium foil.
  • the length proportion of the aluminium and copper can be decided based on the resistivity ratio of aluminium and copper, i.e. ⁇ al / ⁇ cu , and the flux distribution to arrive at fairly uniform current distribution.
  • This disclosure covers two main aspects of an electromagnetic induction device which has a magnetic core with a limb, and a foil winding wound around the limb. Both aspects provide a more even current distribution along the axial direction of the foil winding.
  • the first aspect obtains this effect by means of a subdivision of the foil winding in the axial direction, thus obtaining a plurality of main sections.
  • subdivided is here mean that the main sections are physically separated from each other, and may be seen as a plurality of discs arranged along the longitudinal direction of the limb.
  • the main sections are electrically parallel connected.
  • the second aspect obtains this effect by means of cut-outs provided in the foil winding, in particular in the foil constituting the foil winding, and which cut-outs are arranged along the tangential direction of the foil winding.
  • the cut-outs extend through the foil.
  • the cut-outs are arranged only along the two end portions of the foil winding. Due to the cut-outs the electrical resistance is increased in the two end portions of the foil winding, where eddy current losses are the greatest, and the current distribution in the foil winding may become more uniform.
  • Fig. 1 schematically shows a general electromagnetic induction device 1 comprising a tank or housing 3, a magnetic core 5 having a limb 7, and a foil winding 9 wound around the limb 7.
  • a general electromagnetic induction device 1 comprising a tank or housing 3, a magnetic core 5 having a limb 7, and a foil winding 9 wound around the limb 7.
  • Figs 2a to Fig. 7b A number of variations of the foil winding 9 will now be described with reference to Figs 2a to Fig. 7b .
  • the foil winding 9 is subdivided into a plurality of main sections.
  • the exemplified foil winding 9-1 is subdivided into a plurality of main sections 11 which include a first main end section 11b, a central main section 11a and a second main end section 11c.
  • the main sections 11 are electrically parallel connected.
  • the electromagnetic induction device 1 may further comprise a busbar B, first connectors C1, second connectors C2 and third connectors C3 schematically shown in the circuit diagram in Fig. 2b which shows the parallel connection of the main sections 11a, 11b and 11c.
  • the central main section 11a is connected to the busbar B by means of the first connectors C1, which is schematically shown in the circuit diagram in Fig. 2b .
  • the first main end section 11b is connected to the busbar B by means of the second connectors C2.
  • the second main end section 11c is connected to the busbar B by means of the third connectors C3.
  • the first main end section 11b and the second connectors C2 have a total impedance Z1.
  • the second main end section 11c and the third connectors C3 have a total impedance Z3.
  • the central main section 11a and the first connectors C1 have a total impedance Z2.
  • Each of the impedances Z1 and Z3 is larger than the impedance Z2. With the size of the impedances is here meant the magnitude of the impedances, i.e. their absolute value.
  • Fig. 3a shows an example of a foil winding 9-2 in which these main sections 11 are further subdivided.
  • the first main end section 11b may be subdivided into a plurality of first end sections 13a, 13b.
  • the plurality of first end sections 13a, 13b are electrically parallel connected, as can be seen in Fig. 3b .
  • the total impedance Z1 of the first end sections 13a, 13b and the second connectors C2 is larger than the total impedance Z2 of the central main section 11a and the first connector C1.
  • the second main end section 11c may be subdivided into a plurality of second end sections 15a, 15b.
  • the plurality of second end sections 15a, 15b are electrically parallel connected.
  • the total impedance Z3 of the second end sections 15a, 15b and the third connectors C3 is larger than the total impedance Z2 of the central main section 11a and the first connector C1.
  • the first main end section 11b and the second main end section 11c could according to one variation be further subdivided into more than two first end sections and second end sections, respectively.
  • the first main end section and the second main end section may be made of a foil that has higher resistivity than the central main section.
  • the first main end section and the second main end section may for example be made of aluminium, and the central main section may be made of copper.
  • the foil winding of all of these examples has a first end portion at a first axial end of the foil winding and a second end portion at a second axial end, opposite to the first axial end, of the foil winding.
  • Each of the first end portion and the second end portion of the foil winding is provided with cut-outs.
  • the cut-outs are distributed along the circumference of the foil winding.
  • the cut-outs increase the impedance in the first end portion and in the second end portion of the foil winding, relative to the impedance of the central portion of the foil winding, which is not provided with cut-outs.
  • the central portion of the foil winding hence has a continuous surface.
  • Fig. 4a shows an example of a foil winding 9-3 having a first end portion 17 at a first axial end of the foil winding 9-3 and a second end portion 19 at a second axial end, opposite to the first axial end, of the foil winding 9-3.
  • Each of the first end portion 17 and the second end portion 19 of the foil winding 9-3 is provided with cut-outs 21, which according to the example in Fig. 4a are provided in the form of a plurality of through-holes extending radially through the foil of the foil winding 9-3.
  • the through-openings are arranged in rows along the circumference of the foil winding 9-3.
  • the through-openings may be arranged along the entire length unwound length of the foil winding 9-3 such that each turn of the foil winding 9-3 is provided with the through-openings.
  • Fig. 4b shows a portion of the foil winding in an unwound state, i.e. when it is a foil 10.
  • the through-openings are arranged in a plurality of rows 23-27. The rows extend in the circumferential direction of the foil winding 9-3 parallel with each other.
  • the dimension of the through-openings decreases for each row inwards towards the centre of the foil winding 9-3 in the axial direction thereof.
  • the impedance of the foil winding 9-3 is hence gradually decreased in the axial direction inwards towards the centre of the foil winding 9-3.
  • the dimension of the through-openings could increase for each row inwards towards the centre of the foil winding in the axial direction thereof, or the dimension may remain constant in each row, depending on the density of the rows.
  • the through-openings may for example be circular, elliptical or any other rounded shape.
  • the through-openings could alternatively have angular or edgy shapes such as a rectangular or polygonal shape.
  • Fig. 5a shows another example of a foil winding.
  • Foil winding 9-4 also has a first end portion 17 at a first axial end of the foil winding 9-4 and a second end portion 19 at a second axial end, opposite to the first axial end, of the foil winding 9-4.
  • Each of the first end portion 17 and the second end portion 19 of the foil winding 9-4 is provided with cut-outs 21.
  • the cut-outs 21 are in the form of a plurality of cuts made in the edges of the foil winding 9-4, i.e. at the first axial end and at the second axial end of the foil winding 9-4.
  • the cut-outs 21 are distributed along the circumference of the foil winding 9-4.
  • the cut-outs 21 extend from the edge of the first axial end towards the centre of the foil winding 9-4, and from edge of the second axial end towards the centre of the foil winding 9-4.
  • a close-up perspective view of the foil winding 9-4 is shown in the upper right corner of Fig. 5a .
  • the cut-outs 21 may for example be triangular-shaped, trapezoidal-shaped, or define a wave-like pattern in the circumferential direction of the foil winding.
  • a foil winding 9-4' with a wave-like pattern created by the cut-outs 21 is shown in Fig. 5b .
  • the wave crests may be folded radially inwards towards the limb 7 so as to control the flux path of the leakage flux.
  • the cut-outs 21 may be made by cutting the entire foil when the foil has been wound around the limb 7 thus forming the foil winding 9-4 or when the foil is still in an unwound state.
  • the cut-outs 21 may for example be made by means of laser cutting. This applies to any of the examples of foil windings having cut-outs presented herein.
  • Fig. 6 shows a top view of a foil winding, in particular a variation of the foil winding 9-4 in Fig. 5a .
  • the cut-outs 21 extend radially from the outermost foil turn to the innermost foil turn of the foil winding.
  • Figs 7a and 7b show yet another example of a foil winding.
  • Foil winding 9-5 also has a first end portion 17 at a first axial end of the foil winding 9-5 and a second end portion 19 at a second axial end, opposite to the first axial end, of the foil winding 9-5.
  • Each of the first end portion 17 and the second end portion 19 of the foil winding 9-5 is provided with cut-outs 21.
  • the cut-outs 21 extend longitudinally in the circumferential direction of the foil winding 9-5.
  • the cut-outs 21 form a plurality of rows parallel to each other.
  • each row of cut-outs 21 comprises a plurality of longitudinally extending cut-outs 21 arranged one after the other in the circumferential direction of the foil winding 9-5.
  • the longitudinally extending cut-outs 21 of subsequent or adjacent rows are displaced relative to each other in the circumferential direction such that an alternating cut-out pattern is obtained. This design prevents or at least reduces the generation of eddy currents.
  • the electromagnetic induction devices presented herein may beneficially be medium voltage or high voltage electromagnetic induction devices.
  • the magnetic core may comprise one or more limbs, with each limb being provided with a foil winding according to any of the examples provided herein. However, all of the foil windings of an electromagnetic induction device are preferably of the same type.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Of Transformers For General Uses (AREA)
EP15180387.1A 2015-08-10 2015-08-10 Dispositif à induction électromagnétique possédant un enroulement en feuille Active EP3131105B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PL15180387T PL3131105T3 (pl) 2015-08-10 2015-08-10 Urządzenie indukcji elektromagnetycznej z uzwojeniem foliowym
EP15180387.1A EP3131105B1 (fr) 2015-08-10 2015-08-10 Dispositif à induction électromagnétique possédant un enroulement en feuille
PCT/EP2016/063755 WO2017025225A1 (fr) 2015-08-10 2016-06-15 Dispositif d'induction électromagnétique ayant un enroulement de feuille

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP15180387.1A EP3131105B1 (fr) 2015-08-10 2015-08-10 Dispositif à induction électromagnétique possédant un enroulement en feuille

Publications (2)

Publication Number Publication Date
EP3131105A1 true EP3131105A1 (fr) 2017-02-15
EP3131105B1 EP3131105B1 (fr) 2018-03-21

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EP15180387.1A Active EP3131105B1 (fr) 2015-08-10 2015-08-10 Dispositif à induction électromagnétique possédant un enroulement en feuille

Country Status (3)

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EP (1) EP3131105B1 (fr)
PL (1) PL3131105T3 (fr)
WO (1) WO2017025225A1 (fr)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3142029A (en) * 1960-08-22 1964-07-21 Gen Electric Shielding of foil wound electrical apparatus
US3826967A (en) * 1973-05-29 1974-07-30 Pioneer Magnetics Inc Low leakage secondary circuit for a power transformer including conductive strips forming the secondary and connections for rectifying diodes
US3996444A (en) * 1974-02-13 1976-12-07 Benteler -Werke Aktiengesellschaft Werk Neuhaus Apparatus for welding rolled seams
FR2437053A1 (fr) * 1978-09-19 1980-04-18 Espan Carburos Metal Perfectionnements dans la construction de transformateurs
EP0185770A1 (fr) * 1984-06-15 1986-07-02 Nissha Printing Co., Ltd. Enroulement du type a film et son procede de production
US20050040093A1 (en) * 2003-08-21 2005-02-24 Hioki Denki Kabushiki Kaisha Filter element
WO2005096330A1 (fr) * 2004-03-29 2005-10-13 The Trustees Of Dartmouth College Enroulement en feuille metallique a faible resistance c.a. pour bobines magnetiques sur noyaux a discontinuites
GB2487555A (en) * 2011-01-26 2012-08-01 Rayleigh Instr Ltd Current transformer with a housing, a shunt circuitry and an output connector
US20130278368A1 (en) * 2010-12-30 2013-10-24 Alstom Technology Ltd Rectifier transformer
US20150116063A1 (en) * 2013-10-29 2015-04-30 Delta Electronics (Shanghai) Co., Ltd. Electromagnetic device and conductive structure thereof

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3142029A (en) * 1960-08-22 1964-07-21 Gen Electric Shielding of foil wound electrical apparatus
GB990418A (en) 1960-08-22 1965-04-28 Gen Electric Improvements in electrical apparatus having foil windings
US3826967A (en) * 1973-05-29 1974-07-30 Pioneer Magnetics Inc Low leakage secondary circuit for a power transformer including conductive strips forming the secondary and connections for rectifying diodes
US3996444A (en) * 1974-02-13 1976-12-07 Benteler -Werke Aktiengesellschaft Werk Neuhaus Apparatus for welding rolled seams
FR2437053A1 (fr) * 1978-09-19 1980-04-18 Espan Carburos Metal Perfectionnements dans la construction de transformateurs
EP0185770A1 (fr) * 1984-06-15 1986-07-02 Nissha Printing Co., Ltd. Enroulement du type a film et son procede de production
US20050040093A1 (en) * 2003-08-21 2005-02-24 Hioki Denki Kabushiki Kaisha Filter element
WO2005096330A1 (fr) * 2004-03-29 2005-10-13 The Trustees Of Dartmouth College Enroulement en feuille metallique a faible resistance c.a. pour bobines magnetiques sur noyaux a discontinuites
US20130278368A1 (en) * 2010-12-30 2013-10-24 Alstom Technology Ltd Rectifier transformer
GB2487555A (en) * 2011-01-26 2012-08-01 Rayleigh Instr Ltd Current transformer with a housing, a shunt circuitry and an output connector
US20150116063A1 (en) * 2013-10-29 2015-04-30 Delta Electronics (Shanghai) Co., Ltd. Electromagnetic device and conductive structure thereof

Also Published As

Publication number Publication date
PL3131105T3 (pl) 2018-08-31
WO2017025225A1 (fr) 2017-02-16
EP3131105B1 (fr) 2018-03-21

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