EP3094853A1 - Bobbin with venting conduit - Google Patents
Bobbin with venting conduitInfo
- Publication number
- EP3094853A1 EP3094853A1 EP14806214.4A EP14806214A EP3094853A1 EP 3094853 A1 EP3094853 A1 EP 3094853A1 EP 14806214 A EP14806214 A EP 14806214A EP 3094853 A1 EP3094853 A1 EP 3094853A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bobbin assembly
- bobbin
- venting conduit
- over
- moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/002—Arrangement of leakage or drain conduits in or from injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/50—Arrangements of springs for valves used in fuel injectors or fuel injection pumps
Definitions
- the present invention relates to a fuel injector and has particular but not exclusive application to fuel injectors for use in delivering fuel under pressure to a combustion space of an internal combustion engine.
- a known fuel injector for use in such a fuel system is illustrated in fig 1 and includes a nozzle needle 10 slidable within a bore.
- the needle 10 is slipping within a bore formed in a nozzle body 17 and engageable with a seating to control fuel delivery through one or more outlet openings. Movement of the nozzle needle 10 occurs rapidly, in use, the periods during which fuel injection occurs being of short duration.
- the movement of the needle is controlled using two chambers, a high pressure control chamber 12 and a low pressure chamber 16, which communicates with low pressure drain reservoir 22.
- an actuator 30 is energized (opening phase), which urges an armature 29 and a valve member 25 in contact therewith, identified as a control valve 15, located in the chamber to move upwards against the action of a bobbin spring 33 of the actuator 30.
- the length of the spring 33 is reduced and then the pressure within the bobbin spring area 43 increases, thus there is a movement of the fluid in the spring area 43 which perturbs the displacement of the armature 29 secured to the valve member 25 .
- a bobbin assembly of an electromagnetic actuator is adapted to be in a fuel injector.
- the bobbin assembly comprises a core extending along a main axis, a wire coil arranged around the core.
- the coil is over-moulded so that it has a cylindrical external surface extending axially from a first surface to a second surface and an axial blind bore extending axially and inwardly inside the bobbin assembly from the first surface to the distal end.
- the blind bore is adapted to accommodate a spring for biasing a magnetic armature.
- the bobbin assembly is provided with a venting conduit extending through the over-moulding from the blind axial bore to the external cylindrical surface.
- venting conduit is arranged proximal to the distal end.
- venting conduit is proximal to the first face of the bobbin and comprises at least one grove in the first radial surface. Besides the venting conduit makes an angle with the main axis between 80 degrees and 120 degrees. Additionally the angle can be preferably 90 degrees.
- the actuator of the fuel injector comprises the bobbin assembly and the fuel injector comprises the actuator .
- a method for process manufacturing of the bobbin assembly comprises the following steps:
- venting conduit is made by drilling the venting conduit in the over-moulding.
- Fig 1 is a sectional view of the overall assembly of a known injector
- Fig 2 and Fig 3 are the sectional views of a fuel injector with the venting conduit in different phases (opening).
- Figure 4 is a sectional view of the bobbin assembly area and the venting conduit.
- Fig 5 is a sectional view of a inclined venting conduit
- Fig 6 and Fig 7 are the sectional views of the manufacturing the bobbin assembly.
- a known fuel injector for use in such a fuel system in illustrated in fig 1 and includes a valve needle 10 slidable within a bore 11.
- the bore 11 takes the form of a blind bore formed in a nozzle body 17; the bore 11 is supplied with fuel under high pressure.
- the needle 10 includes a surface exposed to the fuel pressure within a control chamber 12.
- the control chamber 12 is supplied with fuel under high pressure from a supply passage 13 dimensioned such that fuel is only permitted to flow to the control chamber 12 at a restricted rate.
- a spring 20 is located within the control chamber 12, the spring acting to apply a biasing force to the needle 10 urging the needle 10 into engagement with the seating.
- a high pressure control chamber 12 which communicates with low pressure drain reservoir 22.
- an actuator 30, which comprises a bobbin assembly 44 and a control valve 15, is energized (opening phase), which urges an armature 29 and a valve member 25 in contact therewith, identified as a control valve 15, located in the chamber 16 to move upwards against the action of a bobbin spring 33 of the actuator 30, lifting the valve member 25 away for its seating.
- EMBODIEMENT FIGURES 2, 3, 4, 5, 6 and 7.
- control chamber 12 is supplied with fuel from an INO orifice 52, conduit which supplied fuel from the common rail (not shown), through a hemispheric part 50, dimensioned such that fuel is only permitted to flow to the control chamber 12 at a restricted rate.
- the spring 20 is within the control chamber 12, the spring 20 acting to apply a biasing force to the needle 10, urging the needle 10 into engagement with its seating.
- fuel is able to escape from the control chamber 12 to the chamber 16 (fig 3) which is at a low pressure, through an hemispheric part 51 and then through a spill canal SPO 54 (figure 3), and then the fuel escape from the chamber 16 to a return passage 27 (figure 3).
- the control chamber 12 there are 2 orifices; one is the INO orifice 52 (fig 2) which fills in the chamber 12 with fuel and the SPO orifice 54 (fig 3) which empty the chamber of its fluid. Then the ratio INO/SPO is calculated in order to empty quicker than to fill-in.
- the actuator spring 33 When the actuator 30 is energized, the actuator spring 33 is compressed by the pressure urged by the armature 29, thus the pressure in an axial blind bore 43 increases.
- the length of the spring 33 is reduced so the volume of the axial bore 43 is reduced so the pressure increases.
- the overpressure within the axial bore 43 is suppressed by a venting conduit 42 which is fluidically connected to the axial bore 43 by one end and by the other end to a low pressure area 41, which communicates to a return circuit 40.
- the venting conduit 42 is within an over-moulded coil 96, from the axial bore (43), which is the area of the spring 33, to the external cylindrical surface (108)
- venting conduit 42 is at the proximal portion of upper part of the axial bore 43. Moreover the venting conduit 42 make an angle of 90 degree to the main axis of the injector 5 and the shape of the venting conduit 42 is round or square or conical.
- the venting conduit 42 is made by machining, drilling or with the use of an insert during the over moulding 96 of the bobbin assembly 44. In a further embodiment, the venting conduit 42, makes an angle, for instance between 80 degrees and 120 degrees from the main axis (vertical) of the injector 5 and the shape of the venting conduit 42 is round or square or conical.
- the venting hole is made by machining, drilling or with the use of an insert during the over-moulding 96 of the bobbin assembly 44.
- the manufacturing process is now described.
- the bobbin assembly 44 includes the sub assembly 90 which includes a coil 92, two terminals 94, an over moulding 96 and a jacket 98.
- the bobbin assembly 44 starts with the following steps:
- venting conduit (42) by the use of insert in the over moulding phase of the bobbin assembly (44) or by drilling after the over-moulding of the bobbin assembly.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB1400650.6A GB201400650D0 (en) | 2014-01-15 | 2014-01-15 | Bobbin with venting conduit |
| PCT/EP2014/075492 WO2015106866A1 (en) | 2014-01-15 | 2014-11-25 | Bobbin with venting conduit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3094853A1 true EP3094853A1 (en) | 2016-11-23 |
| EP3094853B1 EP3094853B1 (en) | 2020-09-02 |
Family
ID=50238982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14806214.4A Active EP3094853B1 (en) | 2014-01-15 | 2014-11-25 | Bobbin with venting conduit |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3094853B1 (en) |
| KR (1) | KR102204703B1 (en) |
| CN (1) | CN106133305B (en) |
| GB (1) | GB201400650D0 (en) |
| WO (1) | WO2015106866A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201513309D0 (en) | 2015-07-29 | 2015-09-09 | Delphi Int Operations Lux Srl | Fuel injector |
| FR3055370B1 (en) * | 2016-09-01 | 2020-05-01 | Delphi Technologies Ip Limited | COIL ASSEMBLY |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2336628A (en) * | 1998-04-24 | 1999-10-27 | Lucas Ind Plc | A fuel injector, for an I.C. engine, having a three way two position needle control valve |
| DE10031582A1 (en) * | 2000-06-29 | 2002-01-17 | Bosch Gmbh Robert | Pressure controlled injector with controlled nozzle needle |
| JP3790711B2 (en) * | 2002-03-15 | 2006-06-28 | ボッシュ株式会社 | Fuel injector |
| JP2007040242A (en) * | 2005-08-04 | 2007-02-15 | Denso Corp | Electromagnetic valve, fuel injection device using the same, and method for manufacturing electromagnetic valve |
| DE102006049050A1 (en) * | 2006-10-18 | 2008-04-30 | Robert Bosch Gmbh | Injector for injecting fuel |
| DE102007011789A1 (en) | 2007-03-12 | 2008-09-18 | Robert Bosch Gmbh | fuel injector |
| US20100096473A1 (en) * | 2008-10-20 | 2010-04-22 | Caterpillar Inc. | Variable flow rate valve for mechnically actuated fuel injector |
| EP2320066A1 (en) | 2009-11-06 | 2011-05-11 | Delphi Technologies Holding S.à.r.l. | Electromagnetic actuator |
| EP2444650B1 (en) * | 2010-10-20 | 2015-12-23 | Delphi International Operations Luxembourg S.à r.l. | Improved fuel injector |
| DE102012110240A1 (en) * | 2012-10-26 | 2014-04-30 | L'orange Gmbh | Fuel injection injector for internal combustion engines |
-
2014
- 2014-01-15 GB GBGB1400650.6A patent/GB201400650D0/en not_active Ceased
- 2014-11-25 KR KR1020167021886A patent/KR102204703B1/en not_active Expired - Fee Related
- 2014-11-25 EP EP14806214.4A patent/EP3094853B1/en active Active
- 2014-11-25 CN CN201480077185.4A patent/CN106133305B/en active Active
- 2014-11-25 WO PCT/EP2014/075492 patent/WO2015106866A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| KR20160107287A (en) | 2016-09-13 |
| CN106133305A (en) | 2016-11-16 |
| EP3094853B1 (en) | 2020-09-02 |
| KR102204703B1 (en) | 2021-01-20 |
| WO2015106866A1 (en) | 2015-07-23 |
| GB201400650D0 (en) | 2014-03-05 |
| CN106133305B (en) | 2018-11-20 |
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