EP3087337B1 - Heat exchanger with a circumferential seal - Google Patents
Heat exchanger with a circumferential seal Download PDFInfo
- Publication number
- EP3087337B1 EP3087337B1 EP14812156.9A EP14812156A EP3087337B1 EP 3087337 B1 EP3087337 B1 EP 3087337B1 EP 14812156 A EP14812156 A EP 14812156A EP 3087337 B1 EP3087337 B1 EP 3087337B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- seal
- heat exchanger
- groove
- passages
- receiving groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000007789 sealing Methods 0.000 claims description 30
- 230000007704 transition Effects 0.000 claims description 22
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 14
- 238000009434 installation Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
- F28F9/0226—Header boxes formed by sealing end plates into covers with resilient gaskets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2230/00—Sealing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/16—Safety or protection arrangements; Arrangements for preventing malfunction for preventing leakage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
Definitions
- the present invention relates to a heat exchanger having a base, a seal and a cover according to the preamble of claim 1.
- connection of a cover to a base (tube sheet) of a heat exchanger requires a reliable seal between the two elements mentioned in order to reliably prevent the leakage of coolant and thus a possible failure of the heat exchanger or an assembly to be cooled by it.
- a base of such a heat exchanger is often provided as a tube sheet with corresponding passages through which, for example, flat tubes are drawn.
- Said cover can be designed, for example, as a coolant box and thus contain coolant.
- a reliable seal between the cover and the base is usually achieved by means of a seal which is inserted into a corresponding receiving groove in the base.
- the receiving groove actually consists of two parallel receiving grooves, which are arranged orthogonally to the passages in the base at the edge of the base and are also produced when the base is punched or reshaped.
- the seal runs between the two receiving grooves orthogonally to the same, usually also at the edge of the base in a specially designed groove.
- the present invention is concerned with the problem of addressing an alternative embodiment for a heat exchanger of the generic type, which in particular enables simplified manufacture.
- the present invention is based on the general idea of creating a heat exchanger whose bottom (tube bottom) is to be manufactured by the meter and can therefore be used in a comparatively flexible manner for heat exchangers of different sizes.
- the heat exchanger according to the invention comprises a base, a seal and a cover, the base, usually also called tube base, having two parallel spaced apart grooves extending in the longitudinal direction of the base, which are located on two opposite sides of the Arranged at the bottom and designed to receive side projections of the cover. Each of these grooves also has a groove base.
- the base has at least three passages, ie openings for flat tubes, which are arranged parallel to one another and spaced apart from the receiving grooves in a plane and extend perpendicular to and between the receiving grooves.
- An intermediate region is formed in one plane between two such passages, which is arranged at a height difference h parallel to the groove bases of the receiving grooves. Between each intermediate area and the groove bases, a ramp runs parallel to the longitudinal direction of the passages, the ramps being parallel to one another.
- the seal itself is designed as a circumferential sealing cord.
- the seal now runs in the receiving grooves and each with a sealing web over two ramps and an intermediate area in between, the ramps being inclined at an angle of 20 ° ⁇ ⁇ 65 ° with respect to the plane of the intermediate area, ie usually with respect to the horizontal, or have an S-shaped profile, a turning point W in the range of 10% to 80% of the height difference h being arranged starting from the groove bottom of the receiving groove.
- the ramps are rounded at the transition to the receiving groove or at the transition to the intermediate area with a corresponding radius R1, R2, in particular to minimize tensile and compressive stress peaks on the seal caused by sharp kinks in this seal.
- the ramp is rounded with a radius R1, whereas it is rounded at the transition to the intermediate area with a radius R2.
- the seal is clamped in the assembled state without excessive surface pressure or deformation between the base and cover.
- the heat exchanger according to the invention is thus on the one hand the use of a continuous sheet formed as a bottom possible, and on the other hand at the same time ensures an optimal sealing effect, since the surface pressure or the deformation of the built-in seal does not exceed or fall below critical limit values.
- the angle ⁇ between 20 ° and 65 °, the sealing effect and the load on the seal can also be influenced.
- an angle of ⁇ ⁇ 20 ° there would be disadvantages for the later forming process of the passage and disadvantages with regard to the lateral guidance of the seal along the receiving groove.
- the contact pressure exerted by the cover on the seal may be too low, so that the sealing effect may not be guaranteed.
- improved contact between the seal and the floor and thus an improved sealing function can be achieved.
- radii R1 and R2 would result which would either have a disadvantageous effect on the subsequent forming process of the passage or unfavorably on the width of the floor and thus also on the required installation space.
- the turning point W is in the range of ⁇ 10% of the height difference h
- the result is an S-shaped ramp that either has a disadvantageous effect on the floor width and thus the installation space or has a disadvantageous effect on the seal with regard to the stress peaks.
- the turning point W is in the range of> 80% of the height difference h, the result is an S-shaped ramp which has a disadvantageous effect on the subsequent forming process.
- a ratio of the radius R1 or R2 to a radius R3 of the section of the sealing cord or seal in the receiving groove in the unpressed state is advantageously 0.3 ⁇ R1 / R3 ⁇ 3.0 or 0.3 ⁇ R2 / R3 ⁇ 3.0. Defining this range of the ratio between the radius of the curve of the ramp and the radius of the seal optimizes the sealing effect. Too low a ratio would in fact cause a leak due to insufficient surface pressure on the Cause the transition area between the receiving groove and the ramp, with too large a ratio causing too little contact pressure along the ramp and a disadvantage in terms of installation space due to a wider base.
- a longitudinal end of a passage facing the receiving groove is expediently between 1 mm ⁇ a ⁇ 15 mm, in particular between 2 mm ⁇ a ⁇ 6 mm closer to the receiving groove than a transition from the ramp to the intermediate area.
- At least one of the ramps is designed as a groove which extends parallel to the longitudinal direction of the passages and in which the seal runs in sections, the ratio of the degree of groove filling through the seal in the groove and the at least one ramp to the degree of groove filling through the seal in the receiving groove in the pressed state of the seal is between 1.0 and 1.4.
- the degree of groove filling is defined as the ratio between the cross-section of the pressed seal and the free cross-sectional area.
- the ratio specified above makes it possible to achieve that the seal can be optimally guided and fixed and, at the same time, a stronger compression can be achieved in the ramp area, which improves the sealing function.
- the compression should be greater in the area of the ramp than along the receiving groove in order to be able to ensure an optimal sealing effect.
- the ramps expediently have a width b1 and the intermediate regions a width b2, the ratio b1 to b2 being between 0.3 and 1.0.
- the degree of groove filling should be between 70 and 100% at both points.
- this can be done by varying the diameter of the seal along the ramp, in particular at the transition area, or by varying the free cross-sectional area along the ramp at the transition area.
- the desired degree of slot filling can be achieved in a particularly simple constructive manner. It is particularly advantageous if the cross section of the seal is> 40%, in particular between 50% and 70% of the cross section of the unpressed seal along the receiving groove.
- the seal has at least one prestressing web for reducing tensile stresses on the seal, the at least one prestressing web being arranged parallel to a sealing web.
- the sealing web of the seal runs over two ramps as well as an intermediate region outside the prestressing web running parallel to it.
- Prestressing webs can generally be components of the seal and ensure that it is under prestress along the receiving grooves, whereby tensile stress on the seal in the area of the transition between the passages can be reduced. This makes it possible to ensure the desired position of the seal both along the receiving groove and between the passages.
- the cover is expediently designed as a box, which has longitudinal side projections on the outside of the box on two opposite sides, the side projections extending in the receiving grooves and having a protrusion protruding longitudinally beyond the seal.
- the cover is advantageously designed as a box which has a box base, a projection for positioning the box on the floor being arranged on a longitudinal side on the outer area of the box base.
- a projection for positioning the box on the floor can be arranged on the outer area of the side projection.
- the side protrusion is, for example, the box foot. Due to the position of the seal between the passages in the area of a narrow side, it is advantageous for pressing the seal if the connection between the base and the cover or box extends along the receiving groove at least to the point where the seal is sufficient the receiving groove turns over the ramp into the intermediate area. It is particularly advantageous here if the side projection has a protrusion along the receiving groove, which results in an H-shaped design. The H-shape is brought about by the two protrusions of the side projection on both sides in combination with the web of the side projection between the passages. The overhangs of the side protrusion can either end flush with the receiving groove or protrude beyond it.
- the heat exchanger has a side part that is inserted through a passage in the bottom, with a side part overhang s for closing the bottom with the cover, the averaged distance between the side part and an adjacent, outer flat tube having the value q and where the ratio s through q is between 0.3 and 0.7.
- This ensures that an optimal sealing effect in the area of the sealing web, ie the intermediate area, can be ensured with minimal installation space.
- the ratio s to q can also assume a value greater than 0.7, in particular if partial or complete blocking of the outer tube is desired in the case of heat exchangers subject to high thermal loads.
- the cover geometry is to be designed in such a way that the outer wall of the cover completely prevents or at least reduces a flow through the outer tube or several of the outer tubes.
- the cover geometry can also be selected in such a way that one or more guide elements restrict or completely prevent the flow against the outermost tube or tubes (flat tubes).
- all passages have the same contour and the same area. This enables a simple production of the floor with an endless sheet.
- At least the two outer passages arranged at the lateral ends of the base have a surface area that differs from the otherwise identical surface area of the other passages by a factor of 0.8 to 1.3. This means that side parts with different wall thicknesses can be used, which increases the strength of the component.
- a heat exchanger 1 has a base 2, a seal 3 and a cover 4.
- a heat exchanger 1 according to the prior art is shown
- an inventive heat exchanger 1 is shown. If one now looks at the base 2, it can be seen that it has two parallel spaced apart grooves 5, 5 'extending in the longitudinal direction of the base 2, which are arranged on two opposite sides of the base 2 and for receiving side projections 6, the is the box foot 15, the lid 4 are formed.
- Each of the receiving grooves 5, 5 ' has a groove base 7, 7'.
- the base 2 has at least three passages 8, which are arranged parallel to one another and spaced apart from the receiving grooves 5, 5 'in a plane and extend perpendicular to and between the receiving grooves 5, 5' (see in particular also the Figures 2 , 7th , 9 and 11 ).
- Flat tubes 9 are passed tightly through the passages 8, a side part 19 being inserted through each of the two outer passages.
- an intermediate area 10 is formed, which is arranged parallel to the groove bases 7, 7 'of the receiving grooves 5, 5' by a height difference h (cf. Figures 3 and 5 ).
- a ramp 11 runs between each intermediate area 10 and the groove bottoms 7, 7 ′ parallel to the longitudinal direction of the passages 8, the ramps 11 of adjacent intermediate areas 10 being spaced parallel to one another.
- the seal 3 is designed as a circumferential sealing cord.
- the seal 3 now runs in the receiving grooves 5, 5 'and each with a sealing web 12 (cf. Figure 10 ) over two ramps 11 and the intermediate area 10 in between, the ramps 11 are inclined according to the invention by an angle ⁇ between 20 and 65 ° with respect to the intermediate region 10 and usually also with respect to the horizontal (cf. Fig. 3 ), or have an S-shaped course (cf. Fig. 5 ), with a turning point W in the range of 10% to 80% of the height difference h starting from the groove bottom 7,7 'of the receiving groove 5,5'.
- the bottom 2 is cut out to illustrate the radius R2, but of course has no opening in this area.
- Each of the ramps 11 is rounded at the transition to the receiving groove 5, 5 'with a radius R1 and at the transition between area 10 with a radius R2.
- the radii R1 and R2 can of course be of different sizes, larger radii helping to reduce the stress peaks acting on the seal 3. Due to an angle ⁇ of less than 20 °, on the one hand disadvantages for the later forming process of the passage 8 and on the other hand the lateral guidance of the seal 3 along the receiving groove 5, 5 'can be reduced. At an angle of ⁇ greater than 65 °, the contact pressure F D , which acts from the cover 4 on the seal 3, would be too low, which is clearly shown in FIG Figure 4 is shown.
- a ratio of the height difference h to the diameter D of a section is Seal 3 in the receiving groove 5, 5 'in the unpressed state 0.7 ⁇ h / D ⁇ 2.5, preferably 1.0 ⁇ h / D ⁇ 2.0.
- a ratio of the radius R1 or R2 to a radius R3 of the section of the seal 3 in the receiving groove 5, 5 'in the pressed state 0.3 ⁇ R1 / R3 ⁇ 3.0 or 0.3 ⁇ R2 / R3 is ⁇ 3.0.
- a lower ratio could possibly cause a leak due to insufficient surface pressure in the transition area between the receiving groove 5, 5 ′ and the ramp 11. If the ratio is too large, there is insufficient contact pressure along the ramp 11 or a disadvantage in terms of installation space, since a wider base 2 is required.
- the leakage (leakage L) is shown as a function of the mentioned radius ratio, whereby it can be clearly seen that with a radius ratio R1 / R3 or R2 / R3 between 0.3 and 3.0 the leakage, ie the leakage, is lowest.
- At least one of the ramps 11 is also designed as a groove 13 which extends parallel to the longitudinal direction of the passages 8 and in which the Seal 3 runs in sections, the ratio of the degree of groove filling through the seal 3 in the groove 13 to the degree of groove filling through the seal 3 in the receiving groove 5, 5 'in the compressed state of the seal 3 should be between 1.0 and 1.4. If the ratio is in the range mentioned, the seal 3 can on the one hand be optimally guided and fixed and on the other hand an optimal sealing function can be achieved through a stronger compression in the ramp area 11 or in the transition area of the ramp 11 to the receiving groove 5, 5 'or to the intermediate area 10 will.
- the ramps 11 have a width b1 and the intermediate regions 10 have a width b2, the ratio of the width b1 to b2 being between 0.3 and 1.0.
- the cross section of the seal 3 in the area of the ramp 11 should be> 40% of the cross section of the seal 3 in the area of the receiving groove 5, 5 ', preferably between 50% and 70%. In this way, an optimized degree of slot filling can be achieved using simple structural means.
- the seal 3 has at least one further prestressing web 14 in addition to the actual sealing web 12, which runs parallel to the sealing web 12 and which causes a reduction in tensile stress on the seal 3. This makes it possible to ensure the desired optimal position required for tightness both along the receiving groove 5, 5 ′ and between the passages 8.
- the cover 4 has longitudinal side projections 6 or box feet 15 on two opposite sides, with only one of the two sides being shown in the case shown and with the side projections 6 extending into the receiving grooves 5, 5 ' and have a lengthwise overhang 16 protruding beyond the respective receiving groove 5, 5 '.
- the supernatant 16 should over the Area where the seal 3 bends, protrude. It can also protrude beyond the receiving groove 5, 5 ', but can also terminate flush with it.
- Figure 13 shows such a connection between the cover 4 and the base 2, the course of the seal 3 and the position of an outer closure 17, which extends beyond the course of the seal 3 between the passages 8 through the protrusion 16 also shown on the box foot 15. In this way, in particular, an improved sealing function is possible through greater contact pressure.
- a projection 20 for positioning the cover 4 on the base 2 is arranged on the box base 15. Such a projection 20 is used to optimally position the cover 4 relative to the bottom 2 in the longitudinal direction and also enables the tolerances of the tolerance chain to be halved in the longitudinal direction.
- the receiving groove 5, 5 'can also have a wall 18 which is at least partially bent over to connect the cover 4 to the base 2 in such a way that it engages behind part of the box foot 15 of the cover 4.
- the wall 18 of the receiving groove 5, 5 'can have several regions and / or battlements that repeat themselves in their geometric shape are arranged symmetrically to the passages 8 of the bottom 2 and which can be bent or bent around the box foot 15 of the cover 4 (cf. Figure 1 ).
- the heat exchanger 1 has a side part 19 with a side part overhang s for connecting the base 2 to the cover 4, the mean distance between the side part 19 and an adjacent, outer flat tube 9 being the value q and the ratio s / q between Should be 0.3 and 0.7 (compare Figures 11 and 12 ).
- Figure 11 a combination with a side part overhang s is shown, the ratio s / q in this case being 0.7.
- a ratio s / q 0.3, a smaller contact surface on the side projection 6 or box foot 15 is achieved.
- All passages 8 of the base 2 can have the same contour and the same surface area for pipes 9 and side parts 19, which simplifies production. It is also possible that the outer passages 8, depending on the wall thickness of the side part 19, have a smaller or larger surface area than the other passages 8.
- the shape of the transition areas in particular between the two outer passages 8, can differ from that of the other transition areas.
- the ramp 11 can only be embossed between the outer three passages 8.
- the shape of the transition areas can also differ in such a way that a repeating pattern results.
- such a floor 2 can be produced as an endless sheet and can thus be used extremely flexibly with heat exchangers 1 of different sizes. At the same time, an optimal sealing effect can be achieved.
Description
Die vorliegende Erfindung betrifft einen Wärmetauscher mit einem Boden, einer Dichtung und einem Deckel gemäß dem Oberbegriff des Anspruchs 1.The present invention relates to a heat exchanger having a base, a seal and a cover according to the preamble of
Die Verbindung eines Deckels mit einem Boden (Rohrboden) eines Wärmetauschers erfordert eine zuverlässige Dichtung zwischen den beiden genannten Elementen, um ein Austreten von Kühlmittel und somit einen eventuellen Ausfall des Wärmetauschers oder eines von diesem zu kühlenden Aggregats zuverlässig zu verhindern. Ein derartiger Boden eines solchen Wärmetauschers ist oftmals als Rohrboden mit entsprechenden Durchzügen versehen, durch welche beispielsweise Flachrohre gezogen sind. Der genannte Deckel kann beispielsweise als Kühlmittelkasten ausgebildet sein und dadurch Kühlmittel beinhalten. Üblicherweise wird eine zuverlässige Abdichtung zwischen dem Deckel und dem Boden mittels einer Dichtung erreicht, die in eine entsprechende Aufnahmenut des Bodens eingesetzt wird. Die Aufnahmenut besteht dabei eigentlich aus zwei parallelen Aufnahmenuten, die orthogonal zu den Durchzügen im Boden randseitig des Bodens angeordnet und beim Stanzen bzw. Umformen des Bodens mit hergestellt werden. Die Dichtung verläuft zwischen den beiden Aufnahmenuten orthogonal zu denselben und zwar üblicherweise ebenfalls randseitig des Bodens in einer speziell dafür ausgebildeten Nut.The connection of a cover to a base (tube sheet) of a heat exchanger requires a reliable seal between the two elements mentioned in order to reliably prevent the leakage of coolant and thus a possible failure of the heat exchanger or an assembly to be cooled by it. Such a base of such a heat exchanger is often provided as a tube sheet with corresponding passages through which, for example, flat tubes are drawn. Said cover can be designed, for example, as a coolant box and thus contain coolant. A reliable seal between the cover and the base is usually achieved by means of a seal which is inserted into a corresponding receiving groove in the base. The receiving groove actually consists of two parallel receiving grooves, which are arranged orthogonally to the passages in the base at the edge of the base and are also produced when the base is punched or reshaped. The seal runs between the two receiving grooves orthogonally to the same, usually also at the edge of the base in a specially designed groove.
Um solche umlaufende Aufnahmenuten bzw. Nuten zwischen den Durchzügen in den Rohrboden einbringen zu können, ist ein Stanzwerkzeug für eine Bodengröße bzw. ein vergleichsweise aufwendiges Familienwerkzeug erforderlich, insbesondere dann, sofern die Rohrböden unterschiedliche Längen aufweisen sollen.In order to be able to make such circumferential receiving grooves or grooves between the passages in the tube sheet, a punching tool for a tray size or a comparatively complex family tool is required, especially if the tube sheets are to have different lengths.
Aus der
Aus der
Die vorliegende Erfindung beschäftigt sich mit dem Problem, für einen Wärmetauscher der gattungsgemäßen Art eine alternative Ausführungsform anzugehen, die insbesondere eine vereinfachte Herstellung ermöglicht.The present invention is concerned with the problem of addressing an alternative embodiment for a heat exchanger of the generic type, which in particular enables simplified manufacture.
Dieses Problem wird erfindungsgemäß durch den Gegenstand des unabhängigen Anspruchs 1 gelöst. Vorteilhafte Ausführungsformen sind Gegenstand der abhängigen Ansprüche.This problem is solved according to the invention by the subject matter of
Die vorliegende Erfindung beruht auf dem allgemeinen Gedanken, einen Wärmetauscher zu schaffen, dessen Boden (Rohrboden) als Meterware herzustellen ist und dadurch vergleichsweise flexibel für Wärmetauscher unterschiedlicher Größe eingesetzt werden kann. Der erfindungsgemäße Wärmetauscher umfasst dabei einen Boden, eine Dichtung sowie einen Deckel, wobei der Boden, üblicherweise auch Rohrboden genannt, zwei parallel beabstandete und sich in Längsrichtung des Bodens erstreckende Aufnahmenuten aufweist, die an zwei sich gegenüberliegenden Seiten des Bodens angeordnet und zur Aufnahme von Seitenvorsprüngen des Deckels ausgebildet sind. Jede dieser Aufnahmenuten besitzt darüber hinaus einen Nutgrund. Der Boden weist zumindest drei Durchzüge auf, d.h. Öffnungen für Flachrohre, die parallel zueinander beabstandet sowie beabstandet zu den Aufnahmenuten in einer Ebene angeordnet sind und sich senkrecht zu und zwischen den Aufnahmenuten erstrecken. Zwischen zwei solchen Durchzügen ist in einer Ebene ein Zwischenbereich ausgebildet, der um eine Höhendifferenz h parallel beabstandet zu den Nutgründen der Aufnahmenuten angeordnet ist. Zwischen jedem Zwischenbereich und den Nutgründen verläuft dabei parallel zur Längsrichtung der Durchzüge jeweils eine Rampe, wobei die Rampen parallel zueinander beabstandet sind. Die Dichtung selbst ist als umlaufende Dichtschnur ausgebildet. Erfindungsgemäß verläuft nun die Dichtung in den Aufnahmenuten und mit jeweils einem Dichtungssteg über zwei Rampen und einen dazwischenliegenden Zwischenbereich, wobei die Rampen um einen Winkel 20° < α < 65° gegenüber der Ebene des Zwischenbereichs, d.h. üblicherweise gegenüber der Horizontalen, geneigt sind, oder einen S-förmigen Verlauf aufweisen, wobei ein Wendepunkt W im Bereich von 10 % bis 80 % der Höhendifferenz h ausgehend von dem Nutgrund der Aufnahmenut angeordnet ist. Zusätzlich sind die Rampen bei beiden Varianten am Übergang zur Aufnahmenut bzw. am Übergang zum Zwischenbereich mit einem entsprechenden Radius R1, R2 ausgerundet, um insbesondere Zug- und Druckspannungsspitzen auf die Dichtung, hervorgerufen durch scharfkantiges Abknicken dieser Dichtung, zu minimieren. Am Übergang zur Aufnahmenut ist dabei die Rampe mit einem Radius R1 ausgerundet, wogegen sie am Übergang zum Zwischenbereich mit einem Radius R2 ausgerundet ist.The present invention is based on the general idea of creating a heat exchanger whose bottom (tube bottom) is to be manufactured by the meter and can therefore be used in a comparatively flexible manner for heat exchangers of different sizes. The heat exchanger according to the invention comprises a base, a seal and a cover, the base, usually also called tube base, having two parallel spaced apart grooves extending in the longitudinal direction of the base, which are located on two opposite sides of the Arranged at the bottom and designed to receive side projections of the cover. Each of these grooves also has a groove base. The base has at least three passages, ie openings for flat tubes, which are arranged parallel to one another and spaced apart from the receiving grooves in a plane and extend perpendicular to and between the receiving grooves. An intermediate region is formed in one plane between two such passages, which is arranged at a height difference h parallel to the groove bases of the receiving grooves. Between each intermediate area and the groove bases, a ramp runs parallel to the longitudinal direction of the passages, the ramps being parallel to one another. The seal itself is designed as a circumferential sealing cord. According to the invention, the seal now runs in the receiving grooves and each with a sealing web over two ramps and an intermediate area in between, the ramps being inclined at an angle of 20 ° <α <65 ° with respect to the plane of the intermediate area, ie usually with respect to the horizontal, or have an S-shaped profile, a turning point W in the range of 10% to 80% of the height difference h being arranged starting from the groove bottom of the receiving groove. In addition, in both variants the ramps are rounded at the transition to the receiving groove or at the transition to the intermediate area with a corresponding radius R1, R2, in particular to minimize tensile and compressive stress peaks on the seal caused by sharp kinks in this seal. At the transition to the receiving groove, the ramp is rounded with a radius R1, whereas it is rounded at the transition to the intermediate area with a radius R2.
Mit dem erfindungsgemäßen Design des Bodens kann erreicht werden, dass die Dichtung in montiertem Zustand ohne zu starke Flächenpressung bzw. Verformung zwischen Boden und Deckel eingeklemmt ist. Dem erfindungsgemäßen Wärmetauscher ist somit einerseits die Verwendung eines als Boden ausgebildeten Endlosbleches möglich, und andererseits zugleich eine optimale Dichtwirkung gewährleistet, da die Flächenpressung bzw. die Verformung der eingebauten Dichtung kritische Grenzwerte nicht über- oder unterschreitet. Durch die Wahl des Winkels α zwischen 20° und 65° kann die Dichtwirkung und die Belastung der Dichtung zusätzlich beeinflusst werden. Bei einem Winkel von α < 20° würden sich nämlich zum einen Nachteile für den späteren Umformvorgang des Durchzuges und zum anderen Nachteile hinsichtlich der seitlichen Führung der Dichtung entlang der Aufnahmenut ergeben. Bei einem Winkel von α > 65° Grad ist die vom Deckel unter Umständen auf die Dichtung aufgebrachte Anpresskraft zu gering, wodurch die Dichtwirkung unter Umständen nicht gewährleistet werden könnte. Auch bei der Variante mit S-förmigem Verlauf können eine verbesserte Anlage der Dichtung an den Boden und damit eine verbesserte Dichtfunktion erreicht werden. Unterhalb bzw. oberhalb des genannten Bereichs würden sich nämlich Radien R1 und R2 ergeben, die sich entweder nachteilig auf den späteren Umformvorgang des Durchzugs oder ungünstig auf die Breite des Bodens und damit auch auf den erforderlichen Bauraum auswirken würden. Befindet sich der Wendepunkt W im Bereich von < 10 % der Höhendifferenz h, ergibt sich ein Verlauf der S-förmigen Rampe, der sich entweder nachteilig auf die Bodenbreite und somit den Bauraum oder nachteilig hinsichtlich der Spannungsspitzen auf die Dichtung auswirkt. Befindet sich der Wendepunkt W im Bereich von > 80 % der Höhendifferenz h, ergibt sich ein Verlauf der S-förmigen Rampe, der sich nachteilig auf dem späteren Umformvorgang auswirkt.With the design of the base according to the invention it can be achieved that the seal is clamped in the assembled state without excessive surface pressure or deformation between the base and cover. The heat exchanger according to the invention is thus on the one hand the use of a continuous sheet formed as a bottom possible, and on the other hand at the same time ensures an optimal sealing effect, since the surface pressure or the deformation of the built-in seal does not exceed or fall below critical limit values. By choosing the angle α between 20 ° and 65 °, the sealing effect and the load on the seal can also be influenced. In the case of an angle of α <20 °, there would be disadvantages for the later forming process of the passage and disadvantages with regard to the lateral guidance of the seal along the receiving groove. At an angle of α> 65 °, the contact pressure exerted by the cover on the seal may be too low, so that the sealing effect may not be guaranteed. Even in the case of the variant with an S-shaped profile, improved contact between the seal and the floor and thus an improved sealing function can be achieved. Above or below the mentioned area, radii R1 and R2 would result which would either have a disadvantageous effect on the subsequent forming process of the passage or unfavorably on the width of the floor and thus also on the required installation space. If the turning point W is in the range of <10% of the height difference h, the result is an S-shaped ramp that either has a disadvantageous effect on the floor width and thus the installation space or has a disadvantageous effect on the seal with regard to the stress peaks. If the turning point W is in the range of> 80% of the height difference h, the result is an S-shaped ramp which has a disadvantageous effect on the subsequent forming process.
Zweckmäßig beträgt ein Verhältnis des Radius R1 oder R2 zu einem Radius R3 des Abschnitts der Dichtschnur bzw. Dichtung in der Aufnahmenut in unverpresstem Zustand 0,3 < R1/ R3 < 3,0 oder 0,3 < R2/R3 < 3,0. Die Festlegung dieses Bereichs des Verhältnisses zwischen Bogenradius der Rampe und Radius der Dichtung optimiert die Dichtwirkung. Ein zu geringes Verhältnis würde nämlich eine Undichtigkeit aufgrund zu geringer Flächenpressung am Übergangsbereich zwischen Aufnahmenut und Rampe bewirken, wobei ein zu großes Verhältnis eine zu geringe Anpresskraft entlang der Rampe sowie einen Bauraumnachteil durch einen breiteren Boden bewirken würde.A ratio of the radius R1 or R2 to a radius R3 of the section of the sealing cord or seal in the receiving groove in the unpressed state is advantageously 0.3 <R1 / R3 <3.0 or 0.3 <R2 / R3 <3.0. Defining this range of the ratio between the radius of the curve of the ramp and the radius of the seal optimizes the sealing effect. Too low a ratio would in fact cause a leak due to insufficient surface pressure on the Cause the transition area between the receiving groove and the ramp, with too large a ratio causing too little contact pressure along the ramp and a disadvantage in terms of installation space due to a wider base.
Zweckmäßig liegt ein der Aufnahmenut zugewandtes Längsende eines Durchzugs zwischen 1mm < a < 15mm, insbesondere zwischen 2mm < a < 6mm näher zur Aufnahmenut als ein Übergang der Rampe zum Zwischenbereich. Durch diesen mittels Versuchen und Berechnungen festgelegten Bereich kann die maximal aufzunehmende mechanische Spannung im Radiusbereich des jeweiligen Durchzugs reduziert und damit die Spannungsbelastung für den Boden insgesamt gesenkt werden.A longitudinal end of a passage facing the receiving groove is expediently between 1 mm <a <15 mm, in particular between 2 mm <a <6 mm closer to the receiving groove than a transition from the ramp to the intermediate area. Through this area determined by means of tests and calculations, the maximum mechanical stress to be absorbed in the radius area of the respective passage can be reduced and thus the stress load on the floor can be reduced overall.
Erfindungsgemäß ist zumindest eine der Rampen als Nut ausgebildet, die sich parallel zur Längsrichtung der Durchzüge erstreckt und in der die Dichtung abschnittsweise verläuft, wobei das Verhältnis von dem Nutfüllgrad durch die Dichtung in der Nut und der zumindest einen Rampe zu dem Nutfüllgrad durch die Dichtung in der Aufnahmenut in verpresstem Zustand der Dichtung zwischen 1,0 und 1,4 beträgt. Der Nutfüllgrad ist dabei definiert als Verhältnis zwischen dem Querschnitt der gepressten Dichtung und der freien Querschnittsfläche. Üblicherweise wird bei der Dichtungsauslegung ein Nutfüllgrad zwischen 70 und 85 % vorgegeben, um einerseits die Dichtwirkung zu gewährleisten und andererseits Reservevolumen für ein eventuelles Quellen der Dichtung zu schaffen. Durch das zuvor angegebene Verhältnis kann erreicht werden, dass die Dichtung optimal geführt und fixiert werden kann und zugleich eine stärkere Verpressung im Rampenbereich erreicht werden kann, welcher die Dichtfunktion verbessert. Gerade im Bereich der Rampe sollte die Verpressung größer sein als entlang der Aufnahmenut um eine optimale Dichtwirkung gewährleisten zu können.According to the invention, at least one of the ramps is designed as a groove which extends parallel to the longitudinal direction of the passages and in which the seal runs in sections, the ratio of the degree of groove filling through the seal in the groove and the at least one ramp to the degree of groove filling through the seal in the receiving groove in the pressed state of the seal is between 1.0 and 1.4. The degree of groove filling is defined as the ratio between the cross-section of the pressed seal and the free cross-sectional area. When designing the seal, a groove filling level between 70 and 85% is usually specified, on the one hand to ensure the sealing effect and on the other hand to create reserve volume for a possible swelling of the seal. The ratio specified above makes it possible to achieve that the seal can be optimally guided and fixed and, at the same time, a stronger compression can be achieved in the ramp area, which improves the sealing function. The compression should be greater in the area of the ramp than along the receiving groove in order to be able to ensure an optimal sealing effect.
Zweckmäßig weisen die Rampen eine Breite b1 und die Zwischenbereiche eine Breite b2 auf, wobei das Verhältnis b1 zu b2 zwischen 0,3 und 1,0 liegt. Um eine optimale Verpressung der Dichtung in der Nut des Zwischenbereichs und der Aufnahmenut zu erreichen sollte an beiden Stellen der Nutfüllgrad zwischen 70 und 100 % betragen. Da jedoch die Anpresskraft der Dichtung in der Aufnahmenut und an der Rampe variiert, ist es erforderlich, den gewünschten Nutfüllgrad zwischen 70 und 100 % durch konstruktive Ausführungen zu erreichen. Rein theoretisch kann dies durch Variationen des Durchmessers der Dichtung entlang der Rampe, insbesondere am Übergangsbereich, erfolgen oder aber durch Variation der freien Querschnittsfläche entlang der Rampe am Übergangsbereich. Durch die Variation der Breiten der Rampen bzw. der Zwischenbereiche kann der gewünschte Nutfüllgrad auf besonders einfache konstruktive Weise erreicht werden. Besonders vorteilhaft ist es, wenn der Querschnitt der Dichtung >40 %, insbesondere zwischen 50 % und 70 % des Querschnitts der unverpressten Dichtung entlang der Aufnahmenut beträgt.The ramps expediently have a width b1 and the intermediate regions a width b2, the ratio b1 to b2 being between 0.3 and 1.0. In order to achieve optimal compression of the seal in the groove of the intermediate area and the receiving groove, the degree of groove filling should be between 70 and 100% at both points. However, since the contact pressure of the seal in the receiving groove and on the ramp varies, it is necessary to achieve the desired degree of groove filling between 70 and 100% by design. Theoretically, this can be done by varying the diameter of the seal along the ramp, in particular at the transition area, or by varying the free cross-sectional area along the ramp at the transition area. By varying the widths of the ramps or the intermediate areas, the desired degree of slot filling can be achieved in a particularly simple constructive manner. It is particularly advantageous if the cross section of the seal is> 40%, in particular between 50% and 70% of the cross section of the unpressed seal along the receiving groove.
Bei einer weiteren vorteilhaften Ausführungsform der erfindungsgemäßen Lösung weist die Dichtung mindestens einen Vorspannsteg zur Reduzierung von Zugspannungen auf die Dichtung auf, wobei der zumindest ein Vorspannsteg parallel zu einem Dichtungssteg angeordnet ist. Der Dichtungssteg der Dichtung verläuft in diesem Fall über zwei Rampen sowie einen dazwischenliegenden Zwischenbereich außerhalb des parallel dazu verlaufenden Vorspannstegs. Vorspannstege können generell Bestandteile der Dichtung sein und sorgen dafür, dass diese entlang der Aufnahmenuten unter Vorspannung steht, wodurch Zugspannung auf die Dichtung im Bereich des Übergangs zwischen den Durchzügen verringert werden können. Hierdurch ist es möglich die gewünschte Lage der Dichtung sowohl entlang der Aufnahmenut als auch zwischen den Durchzügen zu gewährleisten.In a further advantageous embodiment of the solution according to the invention, the seal has at least one prestressing web for reducing tensile stresses on the seal, the at least one prestressing web being arranged parallel to a sealing web. In this case, the sealing web of the seal runs over two ramps as well as an intermediate region outside the prestressing web running parallel to it. Prestressing webs can generally be components of the seal and ensure that it is under prestress along the receiving grooves, whereby tensile stress on the seal in the area of the transition between the passages can be reduced. This makes it possible to ensure the desired position of the seal both along the receiving groove and between the passages.
Zweckmäßigerweise ist der Deckel als Kasten ausgebildet, der längsseitig verlaufende Seitenvorsprünge am Außenbereich des Kastens an zwei sich gegenüberliegenden Seiten aufweist, wobei sich die Seitenvorsprünge in den Aufnahmenuten erstrecken und einen längs über die Dichtung hinausragenden Überstand aufweisen.The cover is expediently designed as a box, which has longitudinal side projections on the outside of the box on two opposite sides, the side projections extending in the receiving grooves and having a protrusion protruding longitudinally beyond the seal.
Vorteilhafterweise ist der Deckel als Kasten ausgebildet, der einen Kastenfuß aufweist, wobei an einer Längsseite am Außenbereich des Kastenfußes ein Vorsprung zur Positionierung des Kastens auf dem Boden angeordnet ist.The cover is advantageously designed as a box which has a box base, a projection for positioning the box on the floor being arranged on a longitudinal side on the outer area of the box base.
Am Außenbereich des Seitenvorsprungs kann ein Vorsprung zur Positionierung des Kastens auf dem Boden angeordnet sein. Der Seitenvorsprung ist beispielsweise der Kastenfuß. Bedingt durch die Lage der Dichtung zwischen den Durchzügen im Bereich einer Schmalseite ist es für die Verpressung der Dichtung von Vorteil, wenn die Verbindung zwischen dem Boden und dem Deckel bzw. Kasten entlang der Aufnahmenut mindestens bis zu der Stelle reicht, an welcher die Dichtung aus der Aufnahmenut über die Rampe in den Zwischenbereich abbiegt. Besonders vorteilhaft ist hierbei, sofern der Seitenvorsprung entlang der Aufnahmenut einen Überstand aufweist, woraus sich ein H-förmiges Design ergibt. Die H-Form wird dabei durch die beiden Überstände des Seitenvorsprungs auf beiden Seiten in Kombination mit dem Steg des Seitenvorsprungs zwischen den Durchzügen bewirkt. Dabei können die Überstände des Seitenvorsprungs entweder bündig mit der Aufnahmenut abschließen oder über diese hinausragen.A projection for positioning the box on the floor can be arranged on the outer area of the side projection. The side protrusion is, for example, the box foot. Due to the position of the seal between the passages in the area of a narrow side, it is advantageous for pressing the seal if the connection between the base and the cover or box extends along the receiving groove at least to the point where the seal is sufficient the receiving groove turns over the ramp into the intermediate area. It is particularly advantageous here if the side projection has a protrusion along the receiving groove, which results in an H-shaped design. The H-shape is brought about by the two protrusions of the side projection on both sides in combination with the web of the side projection between the passages. The overhangs of the side protrusion can either end flush with the receiving groove or protrude beyond it.
Erfindungsgemäß weist der Wärmetauscher ein Seitenteil auf, das durch einen Durchzug des Bodens gesteckt ist, mit einem Seitenteilüberstand s zum Verschließen des Bodens mit dem Deckel, wobei der gemittelte Abstand zwischen dem Seitenteil und einem benachbarten, äußeren Flachrohr den Wert q besitzt und wobei das Verhältnis s durch q zwischen 0,3 und 0,7 beträgt. Dies gewährleistet, dass eine optimale Dichtwirkung im Bereich des Dichtungssteges, d.h. des Zwischenbereichs, bei gleichzeitig minimalem Bauraum gewährleistet werden kann. Rein theoretisch kann das Verhältnis s durch q auch einen Wert größer als 0,7 einnehmen, insbesondere dann, wenn bei thermisch hochbelasteten Wärmetauschern eine teilweise oder vollständige Verblockung des äußeren Rohres gewünscht wird. In diesem Fall ist die Deckelgeometrie so auszugestalten, dass die Außenwand des Deckels ein Durchströmen des äußeren Rohres oder mehrere der äußeren Rohre ganz verhindert oder zumindest verringert. Ebenso kann auch die Deckelgeometrie so gewählt werden, dass eine oder mehrere Leitelemente das Anströmen des oder der äußersten Rohre (Flachrohre) einschränken oder ganz verhindern.According to the invention, the heat exchanger has a side part that is inserted through a passage in the bottom, with a side part overhang s for closing the bottom with the cover, the averaged distance between the side part and an adjacent, outer flat tube having the value q and where the ratio s through q is between 0.3 and 0.7. This ensures that an optimal sealing effect in the area of the sealing web, ie the intermediate area, can be ensured with minimal installation space. Theoretically, the ratio s to q can also assume a value greater than 0.7, in particular if partial or complete blocking of the outer tube is desired in the case of heat exchangers subject to high thermal loads. In this case, the cover geometry is to be designed in such a way that the outer wall of the cover completely prevents or at least reduces a flow through the outer tube or several of the outer tubes. Likewise, the cover geometry can also be selected in such a way that one or more guide elements restrict or completely prevent the flow against the outermost tube or tubes (flat tubes).
Nach einer weiteren vorteilhaften Ausführungsform weisen alle Durchzüge dieselbe Kontur und denselben Flächeninhalt auf. Dies ermöglicht eine einfache Herstellung des Bodens mit einem Endlosblech.According to a further advantageous embodiment, all passages have the same contour and the same area. This enables a simple production of the floor with an endless sheet.
Des weiteren kann es vorteilhaft sein, wenn mindestens die beiden an den seitlichen Enden des Bodens angeordneten, äußeren Durchzüge einen Flächeninhalt aufweisen, der sich von dem ansonsten gleichen Flächeninhalt der übrigen Durchzüge um den Faktor 0,8 bis 1,3 unterscheidet. Dadurch sind Seitenteile mit verschiedenen Wandstärken verwendbar, wodurch sich die Festigkeit des Bauteils erhöhen lässt.Furthermore, it can be advantageous if at least the two outer passages arranged at the lateral ends of the base have a surface area that differs from the otherwise identical surface area of the other passages by a factor of 0.8 to 1.3. This means that side parts with different wall thicknesses can be used, which increases the strength of the component.
Weitere wichtige Merkmale und Vorteile der Erfindung ergeben sich aus den Unteransprüchen, aus den Zeichnungen und aus der zugehörigen Figurenbeschreibung anhand der Zeichnungen.Further important features and advantages of the invention emerge from the subclaims, from the drawings and from the associated description of the figures on the basis of the drawings.
Es versteht sich, dass die vorstehend genannten und die nachstehend noch zu erläuternden Merkmale nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der vorliegenden Erfindung zu verlassen.It goes without saying that the features mentioned above and those yet to be explained below are not only used in the respectively specified combination, but can also be used in other combinations or on their own without departing from the scope of the present invention.
Bevorzugte Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden in der nachfolgenden Beschreibung näher erläutert, wobei sich gleiche Bezugszeichen auf gleiche oder ähnliche oder funktional gleiche Komponenten beziehen.Preferred exemplary embodiments of the invention are shown in the drawings and are explained in more detail in the following description, with the same reference symbols referring to the same or similar or functionally identical components.
- Fig. 1Fig. 1
- eine Schnittdarstellung durch einen Wärmetauscher mit einem Deckel, einem Boden und einer Dichtung gemäß dem Stand der Technik,a sectional view through a heat exchanger with a cover, a base and a seal according to the prior art,
- Fig. 2Fig. 2
- eine Ansicht von oben auf einen erfindungsgemäßen Boden,a view from above of a floor according to the invention,
- Fig. 3Fig. 3
-
eine Schnittdarstellung in der Schnittebene A-A durch den Boden gemäß der
Fig. 2 im Bereich einer Aufnahmenut, einer Rampe und eines Zwischenbereichs,a sectional view in the section plane AA through the floor according to FIGFig. 2 in the area of a receiving groove, a ramp and an intermediate area, - Fig. 4Fig. 4
- ein Diagramm zur Veranschaulichung des Anpresskraft FD der Dichtung in Abhängigkeit des Winkels α der Rampe,a diagram to illustrate the contact pressure FD of the seal as a function of the angle α of the ramp,
- Fig. 5Fig. 5
-
eine Darstellung wie in
Fig. 3 , jedoch bei S-förmig geformter Rampe,a representation as inFig. 3 , but with an S-shaped ramp, - Fig. 6Fig. 6
- ein Diagramm zur Veranschaulichung einer möglichen Leckage L in Abhängigkeit eines Radius R1 oder R2 am Übergang der Rampe zur Aufnahmenut bzw. zum Zwischenbereich relativ zum Radius R3 der Dichtung,a diagram to illustrate a possible leakage L as a function of a radius R1 or R2 at the transition of the ramp to the receiving groove or to the intermediate area relative to the radius R3 of the seal,
- Fig. 7Fig. 7
- eine Ansicht von oben auf den erfindungsgemäßen Boden zur Verdeutlichung eines Abstandes a zwischen einem Längsende eines Durchzugs und der Übergang der Rampe zum Zwischenbereich,a view from above of the floor according to the invention to illustrate a distance a between a longitudinal end of a passage and the transition of the ramp to the intermediate area,
- Fig. 8Fig. 8
- ein Diagramm zur Veranschaulichung der Abhängigkeit der Rohrspannung σR vom Abstand a,a diagram to illustrate the dependence of the pipe stress σ R on the distance a,
- Fig. 9Fig. 9
- eine Ansicht vom oben auf den erfindungsgemäßen Boden zur Verdeutlichung der Breite b1 der Rampe und der Breite b2 des Zwischenbereichs,a view from above of the floor according to the invention to illustrate the width b1 of the ramp and the width b2 of the intermediate area,
- Fig. 10Fig. 10
- eine Ansicht von oben und eine Schnittdarstellung der zum erfindungsgemäßen Boden gehörenden Dichtung zur Verdeutlichung des Verlaufs der Dichtung mit Dichtungssteg und Vorspannstegen,a view from above and a sectional view of the seal belonging to the floor according to the invention to illustrate the course of the seal with sealing web and prestressing webs,
- Fig. 11Fig. 11
- eine Schnittdarstellung durch den erfindungsgemäßen Wärmetauscher zur Verdeutlichung des Überstandes s einer Seitenwand und der Abstände der einzelnen Flachrohre zueinander bzw. eines äußeren Flachrohrs zur Seitenwand,a sectional view through the heat exchanger according to the invention to illustrate the protrusion s of a side wall and the distances between the individual flat tubes or an outer flat tube to the side wall,
- Fig. 12Fig. 12
- ein Diagramm zur Veranschaulichung der Festigkeit der durch den umgebogenen Überstand s geschaffenen Bördelverbindung in Abhängigkeit eines Verhältnisses s/q,a diagram to illustrate the strength of the flanged connection created by the bent overhang s as a function of a ratio s / q,
- Fig. 13Fig. 13
- eine Schnittdarstellung durch den erfindungsgemäßen Wärmetauscher mit seitlichem Überstand zur Fixierung des Deckels am Boden.a sectional view through the heat exchanger according to the invention with a lateral overhang for fixing the cover on the floor.
Entsprechend den
Erfindungsgemäß verläuft nun die Dichtung 3 in den Aufnahmenuten 5, 5' und mit jeweils einem Dichtungssteg 12 (vergleiche
Bei einer vorteilhaften Weiterbildung der erfindungsgemäßen Lösung beträgt ein Verhältnis der Höhendifferenz h zum Durchmesser D eines Abschnitts der Dichtung 3 in der Aufnahmenut 5, 5' in unverpresstem Zustand 0,7 < h/D < 2,5, vorzugsweise 1,0 < h/D < 2,0. Durch das in diesem Bereich ausgewählte Verhältnis h zu D kann ein Festigkeitsvorteil durch die daraus entstehende Bodengeometrie erzielt werden.In an advantageous further development of the solution according to the invention, a ratio of the height difference h to the diameter D of a section is
Ebenfalls vorteilhaft ist es, sofern ein Verhältnis des Radius R1 oder R2 zu einem Radius R3 des Abschnitts der Dichtung 3 in der Aufnahmenut 5, 5' im verpressten Zustand 0,3 < R1/R3 < 3,0 oder 0,3 < R2/R3 < 3,0 beträgt. Ein geringeres Verhältnis könnte unter Umständen eine Undichtigkeit aufgrund zu geringer Flächenpressung am Übergangsbereich zwischen der Aufnahmenut 5, 5' und der Rampe 11 bewirken. Ist das Verhältnis zu groß, ergibt sich eine zu geringe Anpresskraft entlang der Rampe 11 bzw. ein Bauraumnachteil, da ein breiterer Boden 2 erforderlich ist. Gemäß der
Zumindest eine der Rampen 11 ist erfindungsgemäss darüber hinaus als Nut 13 ausgebildet, die sich parallel zur Längsrichtung der Durchzüge 8 erstreckt und in der die Dichtung 3 abschnittsweise verläuft, wobei das Verhältnis vom Nutfüllgrad durch die Dichtung 3 in der Nut 13 zum Nutfüllgrad durch die Dichtung 3 in der Aufnahmenut 5, 5' in verpresstem Zustand der Dichtung 3 zwischen 1,0 und 1,4 betragen sollte. Liegt das Verhältnis in dem genannten Bereich, kann die Dichtung 3 einerseits optimal geführt und fixiert werden und andererseits kann eine optimale Dichtfunktion durch eine stärkere Verpressung im Rampenbereich 11 bzw. im Übergangsbereich der Rampe 11 zur Aufnahmenut 5, 5' bzw. zum Zwischenbereich 10 erreicht werden.According to the invention, at least one of the
Betrachtet man die
Betrachtet man die
Betrachtet man die
Auch kann vorgesehen sein, dass am Kastenfuß 15 ein Vorsprung 20 zur Positionierung des Deckels 4 auf dem Boden 2 angeordnet ist. Ein derartiger Vorsprung 20 dient der optimalen Positionierung des Deckels 4 zum Boden 2 in Längsrichtung und ermöglicht zudem die Halbierung der Toleranzen der Toleranzkette in Längsrichtung.It can also be provided that a
Die Aufnahmenut 5, 5' kann darüber hinaus eine Wandung 18 aufweisen, die zur Verbindung des Deckels 4 mit dem Boden 2 zumindest teilweise umgebogen wird und zwar derart, dass sie einen Teil des Kastenfuß 15 des Deckels 4 hinter greift. Die Wandung 18 der Aufnahmenut 5, 5' kann mehrere sich in ihrer geometrischen Form wiederholende Bereiche und/oder Zinnen aufweisen, die symmetrisch zu den Durchzügen 8 des Bodens 2 angeordnet sind und die um den Kastenfuß 15 des Deckels 4 umbiegbar bzw. umgebogen sind (vergleiche
Alle Durchzüge 8 des Bodens 2 können dieselbe Kontur und den gleichen Flächeninhalt für Rohre 9 und Seitenteile 19 aufweisen, wodurch die Fertigung vereinfacht wird. Möglich ist auch, dass die äußeren Durchzüge 8 je nach Wandstärke des Seitenteils 19 einen geringeren oder größeren Flächeninhalt aufweisen als die übrigen Durchzüge 8.All
Des Weiteren kann sich die Form der Übergangsbereiche, insbesondere zwischen den beiden äußeren Durchzügen 8, von derjenigen der übrigen Übergangsbereiche unterscheiden. Beispielsweise kann die Rampe 11 nur zwischen den äußeren drei Durchzügen 8 geprägt sein. Die Form der Übergangsbereiche kann sich auch so unterscheiden, dass sich ein wiederholendes Muster ergibt.Furthermore, the shape of the transition areas, in particular between the two
Mit dem erfindungsgemäßen Wärmetauscher 1 und insbesondere mit einem erfindungsgemäßen Boden 2 lässt sich ein derartiger Boden 2 als Endlosblech herstellen und damit äußerst flexibel bei unterschiedlich groß dimensionierten Wärmetauschern 1 einsetzen. Zugleich kann eine optimale Dichtwirkung erzielt werden.With the
Claims (13)
- Heat exchanger (1) having a bottom (2), a seal (3) and a lid (4),- wherein the bottom (2) has two receiving grooves (5, 5') spaced parallel, extending in longitudinal direction of the bottom (2), which are arranged on two opposite sides of the bottom (2) and are designed to receive lateral protrusions (6) of the lid (4),- wherein each receiving groove (5, 5') has a groove base (7, 7'),- wherein the bottom (2) has at least three passages (8) which are arranged in one plane spaced parallel from one another as well as spaced from the receiving grooves (5, 5') and extend perpendicularly to and between the receiving grooves (5, 5'),- wherein in the plane between two passages (8) is formed an interim region (10) which is arranged parallel spaced from the groove bases (7, 7') of the receiving grooves (5, 5') by a height difference h,- wherein between each interim region (10) and the groove bases (7, 7') extends parallel to the longitudinal direction of the passages (8) in each case one ramp (11) and the ramps (11) are spaced parallel to one another,- wherein the seal (3) has a peripheral sealing cord,wherein- the seal (3) extends in the receiving grooves (5, 5') and with in each case one sealing web (12) across two ramps (11) and an interim region (10) situated between them,- each ramp (11) is rounded at the transition to the receiving groove (5, 5') with a radius R1 and at the transition to the interim region (10) with a radius R2,- the ramps (11) are inclined at between 20° < α < 65° with respect to the interim region (10), or have an S-shaped course, wherein a turning point W is arranged in the range from 10% to 80% of the height difference h starting from the groove-base (7, 7') of the receiving groove (5, 5),characterised in
that at least one of the ramps (11) is formed as a groove (13) which extends parallel to the longitudinal direction of the passages (8) and in which the seal (3) extends in sections, wherein the ratio of the groove filling degree on the part of the seal (3) in the groove (13) of the at least one ramp (11) to the groove filling degree on the part of the seal (3) in the receiving groove (5, 5') in the compressed state of the seal (3) is between 1.0 and 1.4. - Heat exchanger according to claim 1,
characterised in that
a ratio of the height difference h to the diameter D of a portion of the seal (3) in the receiving groove (5, 5') is in an uncompressed state 0.7 < h/D < 2.5, preferably 1.0 < h/D < 2.0. - Heat exchanger according to claim 1 or 2,
characterised in that
a ratio of the radius R1 or R2 to a radius R3 of the portion of the seal (3) in the receiving groove (5, 5') in a compressed state is 0.3 < R1/R3 < 3.0 or 0.3 < R2/R3 < 3.0 - Heat exchanger according to any of the preceding claims,
characterised in that
a longitudinal end, facing the receiving groove (5, 5') of a passage (8) lies between 1 mm < a < 15 mm, in particular, between 2 mm < a < 6 mm closer to the receiving groove (5, 5') than a transition of the ramp (11) to the interim region (10). - Heat exchanger according to any of the preceding claims,
characterised in that
the ramps (11) have a breadth b1 and the interim regions (10) have a breadth b2, wherein the ratio is 0.3 < b1/b2 < 1.0. - Heat exchanger according to any of the preceding claims,
characterised in that
the seal (3) has at least one prestressing web (14) for reducing tensile stresses on the seal (3), wherein the at least one prestressing web (4) is arranged parallel to a sealing web (12). - Heat exchanger according to any of the preceding claims,
characterised in that
the lid (4) is in the form of a box which has lateral protrusions (6) extending on the longitudinal sides on the outer region of the box on two sides opposite one another, wherein the lateral protrusions (6) extend into the receiving grooves (5, 5') and have an overhang (16) extending longitudinally over the seal (3). - Heat exchanger according to any of the preceding claims,
characterised in that
the lid (4) is formed as a box which has a box foot (15), wherein on a longitudinal side on the outer region of the box foot (15) is arranged a protrusion (20) for positioning the box on the bottom (2). - Heat exchanger according to any of the preceding claims,
characterised in that
the receiving groove (5, 5') has a wall (18) which is bent such that it grips below at least a part of the lateral protrusion (6) of the lid (4). - Heat exchanger according to claim 9,
characterised in that
the wall (18) of the receiving groove (5, 5') has several regions and/or crenellations which repeat in their geometric shape, which are arranged symmetrically to the passages (8) of the bottom (2) and is can be bent or are bent around the lateral protrusion (6) of the lid (4). - Heat exchanger according to any of the preceding claims,
characterised in that
the heat exchanger (1) has a lateral part (19) which is inserted through a passage of the bottom, with a lateral part overhang s for connecting the bottom (2) with the lid (4), wherein the average distance between the lateral part (19) and an adjacent outer flat pipe (9) has the value q and wherein the ratio is 0.3 < s/q < 0.7. - Heat exchanger according to any of the preceding claims,
characterised in that
all passages (8) have the same contour and the same surface area. - Heat exchanger according to any of claims 1 to 11,
characterised in that
at least the two outer passages (8) arranged at the lateral ends of the bottom have a surface area which differs from the otherwise equal surface area of the remaining passages (8) by the factor 0.8 to 1.3.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013227113.1A DE102013227113A1 (en) | 2013-12-23 | 2013-12-23 | Heat exchanger with circumferential seal |
PCT/EP2014/076262 WO2015096956A1 (en) | 2013-12-23 | 2014-12-02 | Heat exchanger with a circumferential seal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3087337A1 EP3087337A1 (en) | 2016-11-02 |
EP3087337B1 true EP3087337B1 (en) | 2020-11-11 |
Family
ID=52101291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14812156.9A Active EP3087337B1 (en) | 2013-12-23 | 2014-12-02 | Heat exchanger with a circumferential seal |
Country Status (8)
Country | Link |
---|---|
US (1) | US10436526B2 (en) |
EP (1) | EP3087337B1 (en) |
JP (1) | JP6577472B2 (en) |
CN (1) | CN105829825B (en) |
BR (1) | BR112016013657B1 (en) |
DE (1) | DE102013227113A1 (en) |
RU (1) | RU2666262C2 (en) |
WO (1) | WO2015096956A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3428567B1 (en) * | 2017-07-13 | 2020-12-16 | Valeo Autosystemy SP. Z.O.O. | A heat exchanger |
DE102017216639A1 (en) * | 2017-09-20 | 2019-03-21 | Mahle International Gmbh | heat exchangers |
DE102018214943A1 (en) * | 2018-09-03 | 2020-03-05 | Mahle International Gmbh | Heat exchanger |
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2013
- 2013-12-23 DE DE102013227113.1A patent/DE102013227113A1/en not_active Withdrawn
-
2014
- 2014-12-02 US US15/107,457 patent/US10436526B2/en active Active
- 2014-12-02 RU RU2016121224A patent/RU2666262C2/en active
- 2014-12-02 BR BR112016013657-8A patent/BR112016013657B1/en not_active IP Right Cessation
- 2014-12-02 WO PCT/EP2014/076262 patent/WO2015096956A1/en active Application Filing
- 2014-12-02 CN CN201480069380.2A patent/CN105829825B/en active Active
- 2014-12-02 EP EP14812156.9A patent/EP3087337B1/en active Active
- 2014-12-02 JP JP2016538545A patent/JP6577472B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
CN105829825A (en) | 2016-08-03 |
US20160320148A1 (en) | 2016-11-03 |
WO2015096956A1 (en) | 2015-07-02 |
CN105829825B (en) | 2018-01-30 |
RU2016121224A (en) | 2018-01-30 |
RU2016121224A3 (en) | 2018-07-02 |
RU2666262C2 (en) | 2018-09-06 |
JP6577472B2 (en) | 2019-09-18 |
BR112016013657B1 (en) | 2020-12-01 |
EP3087337A1 (en) | 2016-11-02 |
JP2017503992A (en) | 2017-02-02 |
US10436526B2 (en) | 2019-10-08 |
DE102013227113A1 (en) | 2015-07-09 |
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