EP3084230A1 - Axial flow fan with blades twisted according to a blade pitch ratio that decreases (quasi) linearly with the radial position - Google Patents

Axial flow fan with blades twisted according to a blade pitch ratio that decreases (quasi) linearly with the radial position

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Publication number
EP3084230A1
EP3084230A1 EP13811779.1A EP13811779A EP3084230A1 EP 3084230 A1 EP3084230 A1 EP 3084230A1 EP 13811779 A EP13811779 A EP 13811779A EP 3084230 A1 EP3084230 A1 EP 3084230A1
Authority
EP
European Patent Office
Prior art keywords
fan
hub
axis
blade
blades
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13811779.1A
Other languages
German (de)
French (fr)
Inventor
Karl Erik WIDELL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dacs AS
Original Assignee
Dacs AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dacs AS filed Critical Dacs AS
Publication of EP3084230A1 publication Critical patent/EP3084230A1/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/34Blade mountings
    • F04D29/36Blade mountings adjustable
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/002Axial flow fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • F04D29/386Skewed blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/54Fluid-guiding means, e.g. diffusers
    • F04D29/541Specially adapted for elastic fluid pumps
    • F04D29/545Ducts

Definitions

  • the present invention relates to an axial flow fan having an advantageous design of the rotor blades.
  • Axial flow fans are well known in the art and many different designs have been proposed and manufactured in order to improve the performance of the fan, in particular with respect to generation of noise and improved power efficiency. It is an object of the present invention to provide an improved fan design to improve the efficiency of the fan.
  • R is the radial distance from the axis and to the free tip end of the blade and r is the radial distance from the axis and to the radial position.
  • Such blade has a steeper chord angle ⁇ at the region near the hub and tends to drive the core of the flow right after the rotor in a so-called forced vortex, which appear to improve the efficiency of the fan.
  • the angle ⁇ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
  • the angle ⁇ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
  • an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the angle ⁇ between a direction of rotation of the blades and the chord of the blade at all positions along the radial extent of the blade substantially follows the curve defined as
  • an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the blades are designed so that the fan when in operation at nominal operating conditions generates a fluid flow in the immediate vicinity after the blades which comprises a core flow that substantially is a forced vortex flow where the tangential flow speed component is proportional with the radial distance from the axis.
  • the existence of such core flow is readily detectable by means of standard fluid flow measurement techniques, such as hot wire anemometry, laser-doppler velocimetry or particle image velocimetry.
  • the core flow extends preferably to a radial distance of at least 0.2 times the radial distance from the axis to the tip of blades, preferably the core flow extends in the range of 0.2 to 0.3 times said radial distance.
  • the fluid flow in the immediate vicinity after the blades outside the core flow is preferably substantially a free vortex flow where the tangential flow speed component is inversely proportional with the radial distance from the axis to the radial position, whereas the axial flow speed component is substantially constant.
  • the inner radius of the annular shroud is in the range of 600 to 1500 millimetres.
  • the radius of the hub is preferably in the range of 50 to 75 millimetres which surprisingly has shown to improve the efficiency of the fan considerably, probably due to the reduced disturbance of the wake of the hub.
  • a fan according to the present invention preferably comprises a diffuser arranged concentric with said axis at a downstream position of the annular shroud.
  • the diffuser has a conical shape with a diffusion angle in the range of 2 to 15° to the axis of rotation of the rotor, preferably in the range of 6 to 10°.
  • a fan according to the present invention comprises an inlet part provided with a bellmouth arranged concentric with said axis at an upstream position of the annular shroud.
  • an axial flow fan comprising a hub rotatable about an axis, and at least one fan blade connected at a root end to said hub and having a free tip end extending radially away from said axis, the hub comprising a seating part allowing the blade or blades to be arranged in a plurality of blade pitch angles and blade locking part for locking the blade pitch angle of the at least one blade into a specific blade pitch angle, wherein said locking part is designed to lock said blade into one specific blade pitch angle only.
  • a loose locking pin is inserted into one of a plurality of openings in the blade root or in the seating part in order to lock the blade pitch in one of a plurality of possible pitch angles.
  • the fan comprises one locking part for each of the blades, and in a particularly preferred embodiment, the blades each comprises a recess cooperating with a corresponding pin of the locking part.
  • Fig. 1 is a longitudinal schematic cross-section of an axial flow fan
  • Fig. 2a shows the tangential flow speed of a fan designed according to the invention
  • Fig. 2b shows the axial flow speed of a fan designed according to the invention
  • Fig. 3 shows a blade of an axial flow fan according to the invention
  • Fig. 4 illustrates a cross-section of a blade together with the flow direction, the direction of blade movement and the angle ⁇ between the blade chord and the direction of movement
  • Fig. 5 is a perspective view of a hub part, three blades and three locking parts for an axial flow fan according to an aspect of the present invention.
  • Fig. 6 shows three different designs of the locking parts of Fig. 5. DETAILED DESCRIPTION OF EMBODIMENTS OF THE PRESENT INVENTION
  • the axial flow fan 1 of the present invention may be equipped with any convenient number of blades 2.
  • a fan 1 having three blades 2 is shown, but it is generally preferred that the rotor 5 of the fan comprises from 3 to 6 blades.
  • the axial flow fan 1 as illustrated in Fig. 1 comprises a number of blades 2 connected to a hub 3.
  • the rotor 5, i.e. the hub 3 and the blades 2 is rotated about an axis 4 by means of a motor (not shown) arranged in the hub 3 or next to the hub 3 and connected thereto by means of a drive arrangement, e.g. a belt drive.
  • the rotor 5 is arranged inside a cylindrical shroud 6 which is concentric arranged about the axis 4 to that there is a clearance between the tip 7 of the blades 2 and the shroud 6.
  • the rotation of the rotor 5 drives a flow of air axially through the fan 1 in the direction of the arrow A in Fig. 1.
  • the flow path through the fan 1 is illustrated by streamlines 8 indicated in Fig. 1.
  • the shroud 6 is preceded by an inlet part 9 arranged upstream of the shroud, i.e. in the direction against the driven flow A, where the inlet part 9 also is concentric with the axis 4 and comprises a bellmouth to smoothen the flow at the inlet part 9 in order to avoid separation of the flow.
  • the passage of the air flow through the rotor 5 causes a pressure increase which is further increased by regained part of the as kinetic energy present in of the air flow immediately after the rotor due to the axial velocity component by means of a diffuser 10 arranged downstream of the shroud 6 and concentric with the axis 4.
  • the diffuser 10 has a conical shape with an diffusion angle of 8.5° to the centre line, i.e. to the axis 4 of rotation of the rotor 5.
  • the blades 2 are attached by their root end 11 to the hub 3, preferably in a manner discussed later.
  • the air is accelerated in the inlet part 9 from rest far upstream of the fan 1 to the flow condition immediately before the rotor 5.
  • the design of the blades 2 of the fan 1 has the aim and task of forming a rotor 5 which is characterised in that it during operation of the fan 1 generates an air flow immediately after the air flow passage of the rotor 5, which is a combination of two so-called Beltrami flows, i.e. cylindrical flows with constant total enthalpy, see e.g. Michael H. Vavra, Aero-Thermodynamics and Flow in Turbomachines, John Wiley & Sons, Inc. 1960.
  • the design principle according to the present invention causes the change in total enthalpy and thereby the work performed by the blades 2 of the rotor 5 on the air flow to be substantially constant over the whole cross-section of the rotor 5 which is advantageous for the efficiency of the rotor 5.
  • a forced vortex flow at the core of the flow field after the rotor 5 preferably with a core radius r c in the range of 0.2 to 0.3 the maximum tangential speed in the wake of the rotor 5 is reduced as well as the force of the whirl formed after the hub 3 which have a disadvantageous effect on regaining kinetic energy in the downstream diffuser 10.
  • the blades of a fan may be designed by the use of standard fan design tools when design parameters as fan diameter, flow rate and rotational speed of the rotor.
  • a cross section of a fan blade 2 is shown in Fig. 4 with indication of the leading edge 12 of the blade 2 as well as the trailing edge 13 and the chord line 14 extending there between, the length of the chord of the blade 2 being the distance between the leading edge 12 and the trailing edge 13. The blade 2 is moved in the direction indicated as M on Fig.
  • the Flow is designed to be 45000 m 3 /h, the nominal rotational speed n is 425 rpm and the radius R of the rotor 5 is 1.5 m.
  • the condition of the air is taken to be a temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of 80%.
  • the first five columns of the table provide the parameters of the blade 2 as found by standard design tools, whereas the last two columns are the chord angles ⁇ found by means of equation 1 and equation 2, respectively.
  • the Flow is designed to be 16000 m 3 /h, the nominal rotational speed n is 970 rpm and the radius R of the rotor 5 is 0.5 m.
  • the condition of the air is taken temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of
  • the Flow is designed to be 22500 m 3 /h, the nominal rotational speed n is 950 rpm and the radius R of the rotor 5 is 0.5 m.
  • the condition of the air is taken to be a temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of 80%. r/R R ⁇ Chord Profile ⁇ Eq. (1) ⁇ Eq. (2)
  • the blades 2 are at the root end 11 equipped with a projection 15 that allows the individual blade 2 to be seated in a blade seating opening 17 of the seating part 16 at any pitch angle of the blade 2 as desired, the projections 15 being rotatable in the U-shaped seating openings 17.
  • the blade root protections 15 being equipped with a recess (not visible) designed for cooperating with a pin 20 having a rectangular cross-section, the pin 20 being extending from the body of a locking part 18 which is suited to the inserted into the blade seating opening 17 when the blade root projection 15 is in place so as to lock the pitch angle of the blade 2 to a specific blade pitch angle defined by the locking part 18.
  • Fig. 6 is shown three different locking parts 18a, 18b, 18c where the pin 20a, 20b, 20c are arranged at different positions to define different pitch angles of the blade 2.
  • the locking parts 18a, 18b, 18c are provided with side tracks 19 to accommodate the edges of the blade seating opening 17 of the seating part 16 of the hub 3.

Abstract

An axial flow fan (1) is disclosed comprising a hub (3),an annular shroud (6) extending concentric with the axis (4) of the hub (3), and a plurality of fan blades (2) connected at a root end (11) to said hub (3) and having a free tip end (7) extending radially towards said shroud (6), wherein the blades (2) are designed so that the fan (1) when in operation at nominal operating conditions generates a fluid flow in the immediate vicinity after the blades (2) which comprises a core flow that substantially is a forced vortex flow where the tangential flow speed component (c2, u) is proportional with the radial distance (r) from the axis (4). Equations to define the chord angle θ of the blades (2) are provided.

Description

AXIAL FLOW FAN
The present invention relates to an axial flow fan having an advantageous design of the rotor blades.
BACKGROUND
Axial flow fans are well known in the art and many different designs have been proposed and manufactured in order to improve the performance of the fan, in particular with respect to generation of noise and improved power efficiency. It is an object of the present invention to provide an improved fan design to improve the efficiency of the fan.
BRIEF DESCRIPTION OF THE PRESENT INVENTION
The present invention relates in a first aspect to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the angle ΔΘ between the chord of the blade at any radial position in the radial range from the hub and to the radial position of r/R=0.3 and the chord at the radial position of r/R=0.3 substantially follows the curve defined as
where R is the radial distance from the axis and to the free tip end of the blade and r is the radial distance from the axis and to the radial position. Such blade has a steeper chord angle Θ at the region near the hub and tends to drive the core of the flow right after the rotor in a so-called forced vortex, which appear to improve the efficiency of the fan. With the term substantially is herein understood, that the angle ΔΘ deviates less that 4°, preferably less than 2° from the curve defined by the equation. In a particularly embodiment, the angle ΔΘ between the chord of the blade in the radial range from the hub and to the radial position of r/R=0.4 and the chord at the radial position of r/R=0.4 substantially follows the curve defined as
ΔΘ = arctan .7°
With the term substantially is herein understood, that the angle ΔΘ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
Furthermore, the pitch angle of the blades of the fan are in preferred embodiments of the first aspect of the present invention such that the angle Θ between a plane of rotation of the blades and the chord of the blade at the radial position of r/R=0.3 is in the range of 40 to 60°, preferably in the range of 45 to 55°, such as substantially 50.4°. According to a second aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the angle Θ between a direction of rotation of the blades and the chord of the blade at all positions along the radial extent of the blade substantially follows the curve defined as
Flow 1.46 r
Θ = arctan + 0.564- - 0.77
15π2 nD3
R where R is the radial distance from the axis and to the free tip end of the blade, r is the radial distance from the axis and to the radial position, Flow is the nominal flow for the fan given in [m3/h], D = 2-R is the rotor diameter given in [m] and n is the nominal rotational speed of the fan given in [rpm]. The fan according to the second aspect of the present invention will, when operating near the nominal operational conditions drive the core of the flow right after the rotor in a so-called forced vortex, which appear to improve the efficiency of the fan. With the term substantially is herein understood, that the angle Θ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
According to a third aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the blades are designed so that the fan when in operation at nominal operating conditions generates a fluid flow in the immediate vicinity after the blades which comprises a core flow that substantially is a forced vortex flow where the tangential flow speed component is proportional with the radial distance from the axis. The existence of such core flow is readily detectable by means of standard fluid flow measurement techniques, such as hot wire anemometry, laser-doppler velocimetry or particle image velocimetry. The core flow extends preferably to a radial distance of at least 0.2 times the radial distance from the axis to the tip of blades, preferably the core flow extends in the range of 0.2 to 0.3 times said radial distance.
Furthermore, the fluid flow in the immediate vicinity after the blades outside the core flow is preferably substantially a free vortex flow where the tangential flow speed component is inversely proportional with the radial distance from the axis to the radial position, whereas the axial flow speed component is substantially constant.
For the fans according to each of the three aspects above, the inner radius of the annular shroud is in the range of 600 to 1500 millimetres. Also, the radius of the hub is preferably in the range of 50 to 75 millimetres which surprisingly has shown to improve the efficiency of the fan considerably, probably due to the reduced disturbance of the wake of the hub.
A fan according to the present invention preferably comprises a diffuser arranged concentric with said axis at a downstream position of the annular shroud. In a preferred embodiment, the diffuser has a conical shape with a diffusion angle in the range of 2 to 15° to the axis of rotation of the rotor, preferably in the range of 6 to 10°. Furthermore, a fan according to the present invention comprises an inlet part provided with a bellmouth arranged concentric with said axis at an upstream position of the annular shroud.
According to a particular aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, and at least one fan blade connected at a root end to said hub and having a free tip end extending radially away from said axis, the hub comprising a seating part allowing the blade or blades to be arranged in a plurality of blade pitch angles and blade locking part for locking the blade pitch angle of the at least one blade into a specific blade pitch angle, wherein said locking part is designed to lock said blade into one specific blade pitch angle only. In one known embodiment in the art, a loose locking pin is inserted into one of a plurality of openings in the blade root or in the seating part in order to lock the blade pitch in one of a plurality of possible pitch angles. However, at maintenance or repair of the fan rotor, such pin may easily be reinserted into a wrong opening resulting in an erroneous blade pitch of one or more of the blades of the fan, causing inferior performance with respect to efficiency, air flow and/or noise generation. With the present invention, such errors may be prevented efficiently. In a preferred embodiment, the fan comprises one locking part for each of the blades, and in a particularly preferred embodiment, the blades each comprises a recess cooperating with a corresponding pin of the locking part. BRIEF DESCRIPTION OF THE DRAWING
Embodiments of the present invention are illustrated with the enclosed drawing of which
Fig. 1 is a longitudinal schematic cross-section of an axial flow fan,
Fig. 2a shows the tangential flow speed of a fan designed according to the invention, Fig. 2b shows the axial flow speed of a fan designed according to the invention, Fig. 3 shows a blade of an axial flow fan according to the invention,
Fig. 4 illustrates a cross-section of a blade together with the flow direction, the direction of blade movement and the angle Θ between the blade chord and the direction of movement,
Fig. 5 is a perspective view of a hub part, three blades and three locking parts for an axial flow fan according to an aspect of the present invention, and
Fig. 6 shows three different designs of the locking parts of Fig. 5. DETAILED DESCRIPTION OF EMBODIMENTS OF THE PRESENT INVENTION
The axial flow fan 1 of the present invention may be equipped with any convenient number of blades 2. In the embodiment of Fig. 5, a fan 1 having three blades 2 is shown, but it is generally preferred that the rotor 5 of the fan comprises from 3 to 6 blades.
The axial flow fan 1 as illustrated in Fig. 1 comprises a number of blades 2 connected to a hub 3. The rotor 5, i.e. the hub 3 and the blades 2 is rotated about an axis 4 by means of a motor (not shown) arranged in the hub 3 or next to the hub 3 and connected thereto by means of a drive arrangement, e.g. a belt drive. The rotor 5 is arranged inside a cylindrical shroud 6 which is concentric arranged about the axis 4 to that there is a clearance between the tip 7 of the blades 2 and the shroud 6. The rotation of the rotor 5 drives a flow of air axially through the fan 1 in the direction of the arrow A in Fig. 1. The flow path through the fan 1 is illustrated by streamlines 8 indicated in Fig. 1. The shroud 6 is preceded by an inlet part 9 arranged upstream of the shroud, i.e. in the direction against the driven flow A, where the inlet part 9 also is concentric with the axis 4 and comprises a bellmouth to smoothen the flow at the inlet part 9 in order to avoid separation of the flow. The passage of the air flow through the rotor 5 causes a pressure increase which is further increased by regained part of the as kinetic energy present in of the air flow immediately after the rotor due to the axial velocity component by means of a diffuser 10 arranged downstream of the shroud 6 and concentric with the axis 4. The diffuser 10 has a conical shape with an diffusion angle of 8.5° to the centre line, i.e. to the axis 4 of rotation of the rotor 5. The blades 2 are attached by their root end 11 to the hub 3, preferably in a manner discussed later. The air is accelerated in the inlet part 9 from rest far upstream of the fan 1 to the flow condition immediately before the rotor 5. Since no work is performed on the air or any heat exchange takes place, the total enthalpy of the air will remain constant, which for the typical operational conditions of an axial fan for ventilation purposes means that: hi,t = cp-ti + ½ci2 = h0 + ½02 = h0 where h1; h is the total enthalpy of the air immediately before the rotor 5, cp is the heat capacity of the air, ti is the temperature of the air immediately before the rotor 5, ci is the air speed immediately before the rotor 1 and h0 is the total enthalpy of the air at rest far upstream of the fan 1.
Since the air in the embodiments is not interacting with inlet vanes or guides, the flow direction in the inlet part 9 will be considered to be purely axial, i.e. that the tangential component of the air speed c1;„ = 0 and the axial component equals the air speed, c1> a = ci.
For the present invention, the design of the blades 2 of the fan 1 has the aim and task of forming a rotor 5 which is characterised in that it during operation of the fan 1 generates an air flow immediately after the air flow passage of the rotor 5, which is a combination of two so-called Beltrami flows, i.e. cylindrical flows with constant total enthalpy, see e.g. Michael H. Vavra, Aero-Thermodynamics and Flow in Turbomachines, John Wiley & Sons, Inc. 1960.
From a selected core radius rc and to the tip 7 of the blade where r = R, the air flow is a free vortex flow where the tangential flow speed component c2;„ is inversely proportional with the radius: c2;„ = kj/τ, kj being a first constant, whereas the axial flow speed component is constant, c2; a = const. ~ c1; a- This is a fairly standard design principle of an axial flow fan. However, from the hub 3 to the core radius rc the rotor 5 is designed to drive a forced vortex flow, where the tangential flow speed component c2;„ is proportional with the radius r: c2;„ = k2-r, where k2 is a second constant, whereas the axial flow speed component will increase somewhat towards the hub 3. Both of these flows automatically fulfil the radial equilibrium between the centrifugal forces and the radial pressure gradient. The inclusion of a forced vortex flow at the core of the flow field after the rotor 5 is a novel design principle of a axial flow fan and provides advantages over the known prior art.
The design principle according to the present invention causes the change in total enthalpy and thereby the work performed by the blades 2 of the rotor 5 on the air flow to be substantially constant over the whole cross-section of the rotor 5 which is advantageous for the efficiency of the rotor 5. By incorporating a forced vortex flow at the core of the flow field after the rotor 5, preferably with a core radius rc in the range of 0.2 to 0.3 the maximum tangential speed in the wake of the rotor 5 is reduced as well as the force of the whirl formed after the hub 3 which have a disadvantageous effect on regaining kinetic energy in the downstream diffuser 10.
Based on this design principle, the blades of a fan may be designed by the use of standard fan design tools when design parameters as fan diameter, flow rate and rotational speed of the rotor. An example of the flow immediately after the passage of the rotor 5 for an axial flow fan 1 with core radius rc = 0.2 is shown in Fig. 2 where the tangential air flow speed is shown in Fig. 2a and the axial air flow speed is shown in Fig. 2b. It has been found that the angle Θ between the blade chord 14 and the direction of movement M of the blade 2 of a blade 2 of a fan rotor 5 designed according to the above design principle for the inner part of the blade, i.e. from the hub 3 and at least to the radial position of r/R = 0.3, preferably as far as r/R = 0.4 can be approximated with the equation
A more sophisticated approximation is alternatively found with the following equation:
1 Flow
Θ = arctan ^ + 0.564 - - - 0.77 (Eq.2)
15π2 nD3 where Flow is the nominal flow for the fan given in [m /h], D = 2-R is the rotor diameter given in [m] and n is the nominal rotational speed of the fan given in [rpm].
This equation 2 is applicable to the whole blade as a good approximation but is less precise at the inner part of the blade 2 than equation 1.
A single blade 2 of the fan 1 is shown in Fig. 3 where the axis 4 of rotation of the rotor 5 is indicated, the distance R from the axis 4 and to the tip end 7 of the blade 2 and an indication of the radial position of r/R=0.3, i.e. where the distance r from the axis is 0.3 times the radial position R of the blade tip end 7. A cross section of a fan blade 2 is shown in Fig. 4 with indication of the leading edge 12 of the blade 2 as well as the trailing edge 13 and the chord line 14 extending there between, the length of the chord of the blade 2 being the distance between the leading edge 12 and the trailing edge 13. The blade 2 is moved in the direction indicated as M on Fig. 4 due to the rotation of the rotor 5 of the fan 1 during operation thereof, and the angle Θ between the chord line 14 and the direction of movement M is indicated on the figure together with the direction A of the incoming air flow, the direction A being depicted as being perpendicular to the direction M of movement which is generally the case for an axial flow fan 1.
Three examples of blades 2 of a rotor 5 designed according to the above design principle are provided below at a number of relative radial positions r/R, comprising the chord length, the profile type and the chord angles Θ as determined by means of the design principle, and for comparison the chord angles as calculated by means of equation 1 and equation 2. Example 1
In this example, the Flow is designed to be 45000 m3/h, the nominal rotational speed n is 425 rpm and the radius R of the rotor 5 is 1.5 m. The condition of the air is taken to be a temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of 80%.
The first five columns of the table provide the parameters of the blade 2 as found by standard design tools, whereas the last two columns are the chord angles Θ found by means of equation 1 and equation 2, respectively.
Example 2
In this example, the Flow is designed to be 16000 m3/h, the nominal rotational speed n is 970 rpm and the radius R of the rotor 5 is 0.5 m. The condition of the air is taken temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of
Example 3
In this example, the Flow is designed to be 22500 m3/h, the nominal rotational speed n is 950 rpm and the radius R of the rotor 5 is 0.5 m. The condition of the air is taken to be a temperature of 20 °C, a pressure of 101300 Pa and a relative humidity of 80%. r/R R Θ Chord Profile Θ Eq. (1) Θ Eq. (2)
[-] [m] [°] [m] [-] [°] [°]
0.216 0.080 56.9 0.095 NACA 2408-TE 59.6 59.2
0.295 0.109 50.0 0.110 I 51.0 50.1
0.373 0.138 43.1 0.115 NACA 9406-TE 43.8 42.7
0.451 0.167 35.9 0.110 1 38.1 36.8
0.530 0.196 31.5 0.105 1 33.3 32.1
0.608 0.225 27.5 0.100 1 29.4 28.5
0.686 0.254 24.4 0.095 1 26.2 25.6
0.765 0.283 22.0 0.090 1 23.5 23.4 0.843 0.312 20.1 0.085 I 21.3 21.6
0.922 0.341 18.6 0.080 I 19.3 20.1
1.000 0.370 17.4 0.075 NACA 6406-TE 17.7 19.0
Conclusions from the examples
The three examples show that the deviation between designed chord angle Θ and the one calculated with the use of Equation 1 is less than 1° at relative radial positions r/R > 0.4. The deviation between designed chord angle Θ and the one calculated with the use of Equation 2 is somewhat larger in the region near the blade root but is for the overall blade 2 a better approximation, i.e. within about 2°.
Extensive testing of the blades of fans designed according to the design principles has revealed that a change of pitch angle of the blade to adjust a fan designed for one nominal set of operational conditions to a different set of operational conditions, mainly a different flow rate through the fan and a different rotational speed n of the fan to a large extent preserve the advantages of the fan design, i.e. an improved overall efficiency of the fan as compared to traditionally designed fans, for which reason an axial fan having blades following the design principles generally have shown to exhibit the advantages, even though the blades are turned to another pitch and the fan is operated with other operational conditions than the original nominal set of operational conditions. These advantages have been apparent at pitch angles deviating at least about 10° from the designed pitch angle and are increasing for pitch angles deviating in the range of 5° from the designed pitch angle of the blade 2.
The assembly shown in Fig. 5 of a seating part 16 of the hub 3, three blades 2 and three locking parts 18 for an axial flow fan according to an aspect of the present invention. The blades 2 are at the root end 11 equipped with a projection 15 that allows the individual blade 2 to be seated in a blade seating opening 17 of the seating part 16 at any pitch angle of the blade 2 as desired, the projections 15 being rotatable in the U-shaped seating openings 17. The blade root protections 15 being equipped with a recess (not visible) designed for cooperating with a pin 20 having a rectangular cross-section, the pin 20 being extending from the body of a locking part 18 which is suited to the inserted into the blade seating opening 17 when the blade root projection 15 is in place so as to lock the pitch angle of the blade 2 to a specific blade pitch angle defined by the locking part 18. In Fig. 6 is shown three different locking parts 18a, 18b, 18c where the pin 20a, 20b, 20c are arranged at different positions to define different pitch angles of the blade 2. The locking parts 18a, 18b, 18c are provided with side tracks 19 to accommodate the edges of the blade seating opening 17 of the seating part 16 of the hub 3. By providing a fan 1 with such system of a seating part 16, blades 2 provided with a recess in the blade root projection 15 and locking parts 18a, 18b, 18c defining one specific pitch angle of the blade 2, any possible erroneous re-assembly of the hub 3 after repair of the fan 1 resulting in erroneous blade pitch may be avoided.
LIST OF REFERENCE NUMERALS
1 Axial flow fan
2 Blade
3 Hub
4 Axis of rotation of the rotor
5 Rotor
6 Shroud
7 Blade tip
8 Streamlines of air flow through fan
9 Inlet part
10 Diffuser
11 Root end of blade
12 Leading edge of blade
13 Trailing edge of blade
14 Chord line
15 Blade root projection
16 Seating part of hub 17 Blade seating opening
18, 18a, 18b, 18c Locking part
19 Side tracks
20, 20a, 20b, 20c Pin
A Direction of incoming air flow before the rotor
M Direction of movement of the blade
r Distance from axis of rotation to a radial position of the rotor
rc Core radius
R Distance from axis of rotation to tip end of blade
Rhub Radius of the hub
Flow Nominal flow for the fan given in [m3/h]
D Rotor diameter D = 2-R given in [m]
n Nominal rotational speed of the fan given in [rpm]
cp Heat capacity of the air
ci Air speed immediately before the rotor
c1; a Axial component of the air speed ci
c1; u Tangential component of the air speed ci
c2; u Tangential flow speed component immediately after rotor
c2; a Axial flow speed component immediately after rotor
c2, ajip Axial flow speed component immediately after rotor at tip end of blade ho Total enthalpy of the air at rest far upstream of the fan
h1; h Total enthalpy of the air immediately before the rotor
k], k2 First and second constants
ti Temperature of air immediately before the rotor
Θ Angle between the blade chord and the direction of movement
ΔΘ Angle between the chord of the blade and the blade chord at a predetermined radial position, e.g. of r/R = 0.3 or 0.4

Claims

1. An axial flow fan (1) comprising
a hub (3) rotatable about an axis (4),
an annular shroud (6) extending concentric with said axis (4) in a radial distance from said hub (3),
a plurality of fan blades (2) connected at a root end (11) to said hub (3) and having a free tip end (7) extending radially towards said shroud (6),
fan driver coupled to said hub (3) and arranged for driving the rotation of said hub (3) around the axis (4),
wherein the angle ΔΘ between the chord (14) of the blade (2) at any radial position in the radial range from the hub (3) and to the radial position of r/R=0.3 and the chord (14) at the radial position of r/R=0.3 substantially follows the curve defined as
where R is the radial distance from the axis (4) and to the free tip end (7) of the blade (2) and r is the radial distance from the axis (4) and to the radial position.
2. A fan according to claim 1, wherein the angle ΔΘ between the chord of the blade in the radial range from the hub and to the radial position of r/R=0.4 and the chord at the radial position of r/R=0.4 substantially follows the curve defined as
3. A fan according to claim 1 or 2, wherein the angle Θ between a plane of rotation of the blades and the chord of the blade at the radial position of r/R=0.3 is in the range of 40 to 60°, preferably in the range of 45 to 55°, such as substantially 50.4°.
4. An axial flow fan (1) comprising
a hub (3) rotatable about an axis (4), an annular shroud (6) extending concentric with said axis (4) in a radial distance from said hub (3),
a plurality of fan blades (2) connected at a root end (1 1) to said hub (3) and having a free tip end (7) extending radially towards said shroud (6),
fan driver coupled to said hub (3) and arranged for driving the rotation of said hub (3) around the axis (4),
wherein the angle Θ between a direction (M) of rotation of the blades (2) and the chord (14) of the blade (2) at all positions along the radial extent of the blade (2) substantially follows the curve defined as
1 Flow 1.46 r
Θ = arctan + 0.564 0.77
15π2 nD: L R
R where R is the radial distance from the axis (4) and to the free tip end (7) of the blade (2), r is the radial distance from the axis (4) and to the radial position, Flow is the nominal flow for the fan (1) given in [m3/h], D = 2-R is the rotor diameter given in [m] and n is the nominal rotational speed of the fan (1) given in [rpm].
5. An axial flow fan (1) comprising
a hub (3) rotatable about an axis (4),
an annular shroud (6) extending concentric with said axis (4) in a radial distance from said hub (3),
a plurality of fan blades (2) connected at a root end (1 1) to said hub (3) and having a free tip end (7) extending radially towards said shroud (6),
fan driver coupled to said hub (3) and arranged for driving the rotation of said hub (3) around the axis (4),
wherein the blades (2) are designed so that the fan (1) when in operation at nominal operating conditions generates a fluid flow in the immediate vicinity after the blades (2) which comprises a core flow that substantially is a forced vortex flow where the tangential flow speed component (c2, u) is proportional with the radial distance (r) from the axis (4).
6. A fan according to claim 5, wherein the core flow extends to a radial distance (r) of at least 0.2 times the radial distance (R) from the axis (4) to the tip (7) of blades (2), preferably the core flow extends in the range of 0.2 to 0.3 times said radial distance (R).
7. A fan according to claim 5 or 6, wherein the fluid flow in the immediate vicinity after the blades (2) outside the core flow substantially is a free vortex flow where the tangential flow speed component (c2;„) is inversely proportional with the radial distance (r) from the axis (4) to the radial position, whereas the axial flow speed component (c2, a ) is substantially constant.
8. A fan according to any of claims 1 to 4 as well as any of claims 5 to 7.
9. A fan according to any of the preceding claims, wherein the inner radius of the annular shroud is in the range of 600 to 1500 millimetres.
10. A fan according to any of the preceding claims, wherein the radius (Rhub) of the hub is in the range of 50 to 75 millimetres.
11. A fan according to any of the preceding claims comprising a diffuser (10) arranged concentric with said axis (4) at a downstream position of the annular shroud (6).
12. A fan according to claim 1 1, wherein the diffuser (10) has a conical shape with a diffusion angle in the range of 2 to 15° to the axis (4) of rotation of the rotor, preferably in the range of 6 to 10°.
13. A fan according to any of the preceding claims comprising an inlet part (9) provided with a bellmouth arranged concentric with said axis (4) at an upstream position of the annular shroud (6).
14. An axial flow fan (1) comprising
a hub (3) rotatable about an axis (4), and
at least one fan blade (2) connected at a root end (11) to said hub (3) and having a free tip end (7) extending radially away from said axis (4),
the hub (3) comprising a seating part (16) allowing the blade or blades (2) to be arranged in a plurality of blade pitch angles and blade locking part (18) for locking the blade pitch angle of the at least one blade (2) into a specific blade pitch angle, wherein said locking part (18, 18a, 18b, 18c) is designed to lock said blade (2) into one specific blade pitch angle only.
15. A fan according to claim 14, comprising one locking part (18, 18a, 18b, 18c) for each of the blades.
16. A fan according to claim 14 or 15, wherein the blades (2) each comprises a recess cooperating with a corresponding pin (20, 20a, 20b, 20c) of the locking part (18, 18a, 18b, 18c).
17. A fan according to any of claims 14 to 16 having the properties of any of claims 1 to 13.
EP13811779.1A 2013-12-17 2013-12-17 Axial flow fan with blades twisted according to a blade pitch ratio that decreases (quasi) linearly with the radial position Withdrawn EP3084230A1 (en)

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DE102014226288A1 (en) * 2014-12-17 2016-06-23 Ziehl-Abegg Se Axial
DK179200B1 (en) * 2016-08-25 2018-01-29 Dacs As Improved wing for an axial flow fan
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