EP3055225B1 - Pressure relief one-way valve, hermetic container and method to manufacture a pressure relief one-way valve - Google Patents
Pressure relief one-way valve, hermetic container and method to manufacture a pressure relief one-way valve Download PDFInfo
- Publication number
- EP3055225B1 EP3055225B1 EP14796282.3A EP14796282A EP3055225B1 EP 3055225 B1 EP3055225 B1 EP 3055225B1 EP 14796282 A EP14796282 A EP 14796282A EP 3055225 B1 EP3055225 B1 EP 3055225B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- membrane
- pressure
- cap
- relief
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/22—Details
- B65D77/225—Pressure relief-valves incorporated in a container wall, e.g. valves comprising at least one elastic element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/466—Bio- or photodegradable packaging materials
Definitions
- the present invention relates to the field of pressure relief one-way valve for hermetic containers, for example, for hermetic food containers.
- valves known from the state of the art normally have rubber membranes, held in place in the body of the valve by a layer of silicon oil, on the sealing seat of the membrane.
- a layer of silicon oil on the sealing seat of the membrane.
- the type of valve described above can present inconveniences.
- the closing and opening of the valves of the known type from the state of the art are often defective.
- some of the known valves do not properly reclose after the pressure relief operation. In this way, the air can enter inside the container, compromising the maintenance of the quality of the product inside same.
- some of the known valves may not open correctly, preventing the pressure relief and the dangerous increase of the pressure inside the container.
- the rubber membrane has to be transported from the place where it is produced to the place in which it has to be assembled to the other parts of the valve.
- valves for hermetic containers having optimum opening and closing functions.
- the present invention is based on the idea of providing a pressure relief one-way valve comprising a valve body, a valve cap and a membrane, in which the valve cap comprises at least a rib which holds the valve membrane in its sealing seat in the valve body and which allows it to lift only on one side of a fixed length.
- the membrane has only one portion which lifts up due to the effect of the pressure of the gas contained inside the packaging on which the valve is applied.
- the free to lift portion has, in section, a fixed length.
- the valve membrane is firmly held in position by the rib.
- the probability that the membrane irreparably exits from its seat is significantly reduced.
- the opening of the valve is optimized.
- the valve according to the present invention can be used for hermetic containers or packages containing food, for example, roasted coffee.
- a pressure relief one-way valve for hermetic packing comprising a valve body, a valve cap and a valve membrane, wherein the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes adapted to let the gas flow through the valve, wherein the valve cap is housed in said valve body and comprises a pressure relief opening wherein said valve membrane is flexible and is placed between the valve body and the valve cap in the sealing seat.
- the pressure relief one-way valve is such that the valve cap comprises a first rib placed laterally with respect to the pressure relief opening so as to keep the valve membrane in said sealing seat so that the valve membrane can lift, during the pressure relief operation, only on one side, and so that the free to lift portion of said valve membrane has a length equal to or less than the distance between the first rib and the non-fixed end of the valve membrane.
- the valve membrane kept in its sealing seat by the first rib, never completely moves far from it, ensuring the one-way function of the valve.
- maximizing the fixed length of the free to lift portion of the valve membrane the maximum possible opening degree for the valve is maximized.
- the configuration of the valve cap according to the present invention allows working with valve membranes, particularly thin, that can for example be advantageously obtained by cutting them from a film. Even if the membrane is very thin, the configuration of the valve cap according to the present invention ensures the tightness of the valve. In particular, the valve membrane is efficiently held in its sealing seat even after several opening and closing operations of the valve.
- the valve cap comprises a second rib, placed on the same side of the valve cap with respect to the pressure relief opening, on which the first rib is placed, so that the portion of the valve membrane free to lift during the pressure relief operation has a fixed length smaller than the distance between the first rib and the non-fixed end of the valve membrane.
- the second rib is preferably placed between the first rib and the tangent to the pressure relief opening of the valve cap parallel to the first rib.
- the opening pressure limit of the valve is, therefore, higher and the closing of the same is quicker.
- the position of the second rib, more or less close to the first rib, determining the length of the free to lift portion of the valve membrane, affects the opening pressure limit of the valve.
- the configuration of the valve cap according to this embodiment of the present invention allows working with particularly thin valve membranes, which can be for example advantageously obtained by cutting them from a thin film. Even if the membrane is particularly thin, the configuration of the valve cap according to this embodiment of the present invention ensures the tightness of the valve. In particular, the valve membrane is efficiently held in the sealing seat even after several opening and closing operations of the valve.
- the fixed length of the free to lift portion of the membrane is equal to at least half the maximum width of the membrane, preferably at least two-thirds or four fifths of the maximum width of the valve membrane.
- the pressure relief opening is at the centre of the valve cap.
- the valve membrane has a thickness comprised between 10 micron and 100 micron, preferably between 40 micron and 60 micron, preferably equal to 50 micron. These thicknesses improve the flexibility and elasticity properties of the membrane, optimizing the functionality of the valve.
- the membrane can have a diameter of about 9 mm.
- the valve cap further comprises a projecting element adapted to limit the bending of the membrane during the pressure relief operation. In this way, the valve membrane never completely lies on the valve cap, ensuring that air does not find barriers in its way out of the valve during the pressure relief.
- the upper surface of the valve cap is coplanar with the upper surface of the valve body.
- the valve is therefore of the flat type.
- the upper surface of the valve cap is on a lower level with respect to the upper surface of the valve body.
- the valve cap is two-faced, namely it is made in such a way that its functionality is identical independently of the orientation with which it can be inserted into the valve body. In this way, the valve cap does not need to be oriented according to a preferred orientation in order to be inserted in the valve body. This, of course, significantly simplifies the assembly operations of the valve.
- the valve cap is symmetrical with respect to a plane parallel to the base of the valve body and passing through the centre of the valve cap so that the valve cap does not have to be oriented according to a preferred orientation in order to be placed into the valve body. This simplifies and speeds up the assembly operations of the valve.
- the valve cap in fact, does not need to be pre-oriented, before being placed into the valve body.
- the sealing seat is covered with a viscous layer, for example, made of silicone oil, so as to improve the tightness of the valve membrane.
- a viscous layer for example, made of silicone oil, so as to improve the tightness of the valve membrane.
- the valve membrane is kept in its sealing seat not only by the first and/or the second rib, but also by the viscous layer which ensures that the membrane closes the one or more holes on the base of the valve body, when the valve is not working.
- the pressure relief one-way valve further comprises a filtering element adapted to filter the gas that flows through the one or more holes of the valve body.
- a filtering element adapted to filter the gas that flows through the one or more holes of the valve body.
- the filtering element comprises a nonwoven polyester, for example, SMASHTM.
- SMASHTM is a particular polyester made from a nonwoven fabric made of a continuous fabric.
- SMASHTM is a thermoplastic material, it is easily deformable at high temperatures and can be hot pressed. Moreover, it resists very well to hot water and can be steadily extracted. This material is cheap and it is particularly suitable for conveniently filtering the gas inside the hermetic container.
- valve body and/or the valve cap are made of biodegradable material, for example oxo-biodegradable material. This has the known advantages for the environment.
- valve membrane comprises a non-biodegradable material, for example PET.
- the weight of the valve membrane is equal to 0.1% or less of the total weight of the valve, for example equal to 0.06% of the total weight of the valve.
- the valve membrane can have a weight of about 0.0006 g and the valve may have a total weight of about 1 g.
- the materials of which the valve is made can be enriched with additives. This allows simplifying the operations of quality control of the valve during the production process since the additives allows an easier identification of defects in the structure of the valve.
- an hermetic container is provided, preferably a container for food, to which a valve according to the present invention is applied.
- the hermetic container can be, for example, a package for coffee beans.
- a method for manufacturing a pressure relief one-way valve for hermetic packaging comprising a valve body, a valve cap and a valve membrane
- the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes suitable for letting the gas go through the valve
- the valve cap is seated in the valve body and comprises a pressure relief opening and in which the valve membrane is flexible and placed between the valve body and the valve cap in the sealing seat
- the method comprises the following step: the formation in the valve cap of a first rib laterally placed with respect to the pressure relief opening so as to keep the valve membrane locked in its sealing seat so that the valve membrane is free to lift, during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane has a length equal to or less than the distance between the first rib and the fixed end of the valve membrane.
- a method for manufacturing a pressure relief one-way valve for hermetic packaging comprising a valve body, a valve cap and a valve membrane
- the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes suitable for letting the gas pass through the valve
- the valve cap is seated in the body valve and comprises a pressure relief hole and in which the valve membrane is flexible and it is placed between the valve body and the valve cap in the sealing seat
- the method comprises the following step: the formation in the valve cap of a first rib, placed laterally with respect to the pressure relief opening so as to keep the valve membrane in the sealing seat so that the valve membrane can lift, during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane has a length equal to or less than the distance between the first rib and the non-fixed end of the valve membrane.
- a method is provided further comprising the following step: the formation in the valve cap of a second rib placed on the same side of the valve cap with respect to the pressure relief opening on which the first rib is placed, so that the portion of the valve membrane free to lift during the pressure relief operation has a fixed length less than the distance between the first rib and the non-fixed end of the valve membrane.
- a method for the production of a pressure relief one-way valve in which the valve membrane is cut from a film and placed in its sealing seat of the valve body in a single operation. In this way, a fast and cheap method is provided for the production of the valve.
- a method for the production of a pressure relief one-way valve in which the valve body and/or the valve cap are injection moulded.
- Figure 1A schematically shows a pressure relief one-way valve for hermetic packaging, not claimed.
- the hermetic container to which the valve can be applied can be a food container, for example, a package for roasted coffee.
- the valve comprises three main elements: a valve body A, a valve cap B and a valve membrane C.
- the valve body A comprises a base comprising a sealing seat 11 for the valve membrane C and one or more holes 6 suitable for letting the gas coming from the container go out through the valve 1.
- the valve body A further comprises a seat for the valve cap B.
- the valve cap B is, in fact, placed in the valve body A.
- the sealing seat 11 is formed at the base of the seat for the valve cap B.
- the valve cap B comprises a pressure relief opening 4.
- the pressure relief opening 4 of the valve cap B can advantageously be placed at the centre of the valve cap B, as shown in Figure 1A .
- the valve membrane C is flexible and it is placed between the valve body A and the valve cap B in the sealing seat 11.
- the sealing seat 11 can comprise a cavity formed in the base of the valve body A and having dimensions corresponding to the dimensions of the valve membrane C. In particular, the depth of the cavity can be equal to the thickness of the membrane C.
- the sealing seat can be filled with sealing material 5, for example, silicone oil so as to maintain the membrane in contact with the valve cap B and so as to keep the valve membrane in contact with the valve cap B and so as to ensure the valve tightness when no portion of the valve membrane C is lifted.
- the valve body A may have a frusto-conical shape, open on the wide side and closed on the opposite side. We will refer to this closed side of the valve body A as the base 13 of the valve body.
- the valve body A comprises, moreover, a flat border 10, protruding from the valve body, from the open side of the cone, toward the outside of the same, and parallel to the base 13 of the valve body.
- the border 10 is suitable for fixing the valve 1 to the hermetic container, to which the valve is applied.
- the valve 1 shown in Figure 1A is an internal valve.
- the valve 1 in fact, is suitable to be applied to the hermetic container by fixing the upper surface of the border 10 of the valve body A to the inner surface of the container itself.
- the valve 1 is shown applied to a hermetic food container.
- F is the film of the hermetic container which is fixed to the valve 1.
- the film F after the application of the valve 1 inside the hermetic container, can be pierced by a needle P, in correspondence of the pressure relief opening 4 of the valve cap B.
- the hermetic food container schematically shown in Fig. 1B , contains coffee beans.
- a filtering element 7 can advantageously be placed, as for example, a membrane made of filter paper or made of a nonwoven polyester, for example, SMASHTM.
- SMASHTM is a particular polyester made of a nonwoven continuous fibre.
- SMASHTM is a thermoplastic material, is easily deformed at high temperatures and can be hot moulded. Moreover, it substantially resists hot water and can be stably extracted.
- the filtering element can let air molecules exit from the hermetic container and at the same time secure inside same the aroma molecules produced by the food contained in it.
- the filtering element 7 can be permeable to gases but impermeable to liquids.
- the valve with a filtering element with such features can advantageously be applied to hermetic containers which contain liquids which produce gases, after they have been hermetically packaged, as for example liquid yeast.
- the valve cap B is wedged in the valve body A, as shown in detail in Fig. 1F , where the wedging zone between the cap B and the valve body A is shown enlarged.
- the side wall of the seat for the cap B of the valve body A is structured so as to fit together with the side surface of the valve cap B.
- the side wall of the seat A comprises an indentation 14.
- the side surface of the valve cap B comprises a protrusion 15.
- the indentation 14 accommodates the protrusion 15 so as to fix the valve cap B inside of the valve body A. In this way the valve cap B is stably fixed inside the valve body A.
- the valve cap B can advantageously be two-faced.
- the valve cap B shown in Figure 1 A is, for example, made so that its functionality is the same independently from the orientation with which it can be inserted in the valve body A. In this way, the valve cap B does not need to be oriented according to a preferred orientation in order to be placed inside the valve body A. Clearly, this substantially simplifies the assembly process of the valve 1.
- the valve cap can be made so as to be symmetric with respect to a plane X parallel to the base of the valve body and passing through the central point of the valve cap O.
- the valve cap B comprises, moreover, the first rib 2 placed laterally with respect to the pressure relief opening 4 in order to fix the valve membrane C in the sealing seat 11 so that the valve membrane C is free to lift during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane C has a fixed length L equal to or less than the distance between the first rib 2 and the fixed end of the valve membrane C.
- the first rib 2 may extend along the valve cap C, between two points of its peripheral edge.
- the fixed length L can be equal to at least half of the maximum length of the valve membrane.
- the default length L can be 4/5 (four fifths) of the maximum length of the valve membrane C.
- the first rib 2 divides the membrane C in two portions: a first portion free to lift as an effect of the gas under pressure contained inside the container on which the valve is applied and a second portion which cannot lift.
- the first portion seen in section, has length L.
- the first portion is the only portion of the membrane C that lifts due to the gas under pressure contained in the container on which the valve is applied.
- the valve cap B comprises, moreover, a protruding element 3, suitable for limiting the bending of the valve membrane C during the pressure relief operation.
- the protruding element 3 avoids that the valve membrane C completely leans on the valve cap B. In this way, it is efficiently avoided that the lifted portion of the valve membrane blocks the exit of the gas from the valve.
- the protruding element 3 allows forming exit routes for the gas even when the free to lift portion of the membrane is completely lifted due to the effect of the gas under pressure coming from the container on which the valve is applied.
- the protruding element 3 may comprise a hemisphere or a sphere placed along one of the diameters of the valve cap B.
- the protruding element 3 is advantageously placed laterally with respect to the pressure relief opening 4 of the valve cap B on the side opposite with respect to the one on which the first rib 2 is formed.
- valve cap B facing the outside of the valve 1
- the upper surface of the valve cap B, facing the outside of the valve 1 is, in the embodiment shown in Figure 1A , coplanar with the upper surface of the flat border of the valve body A.
- the valve 1 is, therefore, of the flat type.
- the valve membrane C is placed between the valve body A and the valve cap B in its sealing seat 11.
- the valve membrane C is a flexible membrane, preferably made of plastic material, for example PET.
- the valve membrane C may have a thickness comprised between 10 microns and 100 microns.
- the valve membrane C has a thickness comprised between 40 microns and 60 microns.
- the thickness may be equal to 50 microns.
- a layer of viscous material 5, for example silicone oil can be inserted between the valve body A and the valve membrane C .
- This layer contributes with the rib 2 to keep the valve membrane C in the sealing seat 11, when the valve is in a rest position and allows the valve to close, in a hermetic way, the one or more holes 6 of the valve body A.
- the layer of viscous material 5 allows optimizing the tightness between the sealing seat 11 and the portion of the membrane C free to lift during the pressure relief operation.
- the thin valve membrane C is held in position, not only by the viscous layer 5 but also by the first rib 2 of the valve cap C.
- the passage of air takes place in a violent way, there is no risk that the valve membrane C completely exits from its sealing seat 11.
- the membrane in fact, never completely leaves its sealing seat 11, and once the push of the gas exiting from the hermetic container stops, it closes returning in the sealing seat.
- the membrane made of rubber may completely separate from its seat. Once the membrane is detached, the valve loses its one way functionality because the holes of the valve body remain open.
- valve body A and/or the valve cap B of the valve 1 may advantageously be made of biodegradable material. More in particular, the valve body A, and/or the valve cap B may be made in an oxo-biodegradable material. Advantageously, both the valve body A and the valve cap B are made of biodegradable material.
- biodegradable materials that can be used according to the present invention are aliphatic polyester, polylactic acid (PLA) and blends of different proportions of aliphatic polyester and polylactic acid.
- the valve membrane C can have a weight equal to or less than 0.1 % of the total weight of the valve 1, for example equal to 0.06 %. For this reason, if the valve body A and the valve cap B valve are made of biodegradable material, the valve 1 can be considered to be completely biodegradable even if the membrane C is not made of biodegradable material, for example if it is made of PET.
- FIG 1C schematically shows the valve 1 shown in Figure 1A , seen from above, that is, so as to show the valve cap B. From this figure it is possible to see the border 10 of the valve body A, which is suitable to seal the hermetic container to the valve 1, the central opening 4 of the valve cap B and the first rib 2, which keeps the membrane C in place in its sealing seat inside the valve body A.
- the first rib 2 may extend along the valve cap B between two points of its peripheral edge.
- the valve 1, according to the embodiment shown in the figure, has a valve body A having a circular shape. Moreover, also the seat for the valve cap B has a circular shape. The valve cap B and the valve membrane C are circular. More in particular, the valve cap B is such that it can be placed in the seat of the valve body A so as to close the valve 1.
- the first rib 2 that keeps the valve membrane C in the seat 11 is made along a first chord of the valve cap B so as not cross the pressure relief opening 4. The first rib 2 extends along the entire length of the first chord.
- FIG 1D schematically shows the valve 1 in 3D placed so as to show the base of the valve body 13.
- the filtering element filter 7 is visible and the holes 6 on the base of the valve body 13, under the filtering element 7, are shown with dotted lines.
- Figure 1E schematically shows valve 1 in 3D placed so as to show the valve cap. In this image, the flat border 10 of the valve body A, the pressure relief opening 4 of the valve cap B and the first rib 2 are visible.
- Figures from 2A to 2E correspond to Figures from 1A to 1E, respectively, and show a pressure relief one-way valve according to the already indicated views.
- the difference between the valve shown in Figures from 1A to 1D and the one shown in Figures from 2A to 2E consists in that the valve 1 shown in Figures from 2A to 2E comprises a valve cap B further comprising a second rib 8.
- Figure 2B shows the pressure relief valve shown in Figure 2A applied to a hermetic container containing roasted coffee.
- the film F of the hermetic packaging for food, the needle P which is suitable to perforate the film F in correspondence to the pressure relief opening of the valve cap and the coffee beans are shown.
- the second rib 8 is placed on the valve cap B on the same side of the first rib 2 with respect to pressure relief opening 4. More in particular, the second rib 8 is placed between the first rib 2 and the tangent to the pressure relief opening 4 of the valve cap B parallel to the first rib 2. The second rib 8 further keeps the valve membrane C blocked in its sealing seat 11. In this way, during the pressure relief operation, the valve membrane C can lift only on one side, of a length L', smaller than L, and equal to the distance between the second rib 8 and the non-fixed end of the valve membrane 12. During the pressure relief operation, the portion of the membrane which lifts also bends, rotating around the second rib 8. The second rib 8 may extend along the valve cap C, between any two points of the peripheral border, parallel to the first rib 2 but so as to be nearer to the pressure relief opening 4.
- the first rib 2 and the second rib 8 divide the membrane C into three portions: a first portion free to lift due to the effect of the gas under pressure contained in the container on which the valve is applied, a second portion between the two ribs 2 and 8 and a third portion.
- the second and third portion cannot lift.
- the first portion seen in section, has length L'.
- the length L' can be equal at least to half of the maximum length of the valve membrane.
- the predefined length L' can be 2/3 (two thirds) of the maximum length of the valve membrane C.
- the first portion is the only portion of the valve membrane C which lifts due to the effect of the gas under pressure contained in the container on which the valve is applied.
- the valve 1 has a valve body A with a circular shape.
- the housing for the valve cap B has a circular shape.
- the valve cap B and the valve membrane C are circular. More in particular, the valve cap B can be placed in the housing in the valve body A so as to close the valve 1.
- the first rib 2 is made along a chord of the valve cap B and the second rib 8 is made along a second chord of the valve cap B parallel to the first chord on which the first rib 2 is made and so as to be nearer to the pressure relief opening 4 with respect to it.
- the second rib 2 extends along the entire length of the second chord.
- the second rib may be a continuous line or a non continuous line, for example, it can be a line formed by a series of two or more sections separated by empty space.
- the advantages due to the presence of the second rib 8 are the ones already cited for the first rib 2 and, therefore, related to the security with which the one-way functionality of the pressure relief valve 1 is ensured.
- an opening pressure limit, of the pressure relief valve 1, inside the hermetic container, higher than for the pressure relief valve 1 shown in Figures 1A to 1E is ensured.
- valves can be made having the second rib 8 positioned so that the valve membrane C can laterally lift of different lengths L', according to the opening pressure limit needed.
- valve cap B is wedge in the valve body A, as described above, with reference to Fig. 1F .
- FIGS. 3A and 3B schematically show a pressure relief one-way valve according to a further embodiment, not claimed.
- Figures 3A and 3B correspond to Figures 1A and 1B , respectively, and show a pressure relief one-way valve according to the same prospective already indicated.
- the difference between the valve shown in Figures 1A and 1B and the one shown in Figures 3A and 3B is that the valve 1 shown in Figures 3A and 3B comprises a valve body A with a border 10 higher than the upper surface of the valve cap B.
- the border 10 of the valve body A is placed at an upper level with respect to the upper surface of the valve cap B, facing the outside of the valve.
- Figures 4A and 4B correspond to Figures 2A and 2B , respectively, and show a pressure relief one-way valve according to the same prospective already indicated.
- valve 1 shown in Figures 4A and 4B comprises a valve body with a border 10 higher than the upper surface of the valve cap B, in particular, in the cross section view of Figure 4A it is possible to see that the border 10 of the valve body A is placed at an upper level with respect to the upper surface of the valve cap B facing the outside of the valve.
- a method for the production of a pressure relief one-way valve which comprises a valve body A, a valve cap B, and a valve membrane C
- the valve body A comprises a base comprising a sealing seat 11 for the valve membrane C and one or more holes 6 suitable to let the gas pass through the valve 1, in which the valve B is placed in the valve body A and comprises a pressure relief opening 4 and in which the valve membrane C is flexible and is placed between the valve body A and the cap B in the sealing seat 11.
- the method for manufacturing a one-way valve 1 comprises the following step: formation in the valve cap B of a first rib 2 placed laterally with respect to the pressure relief opening 4 so as to block the valve membrane C in the sealing seat 11 so that the valve membrane C is free to lift during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane C has a length L, equal to or less than the distance between the first rib 2 and the non-fixed end of the valve membrane C.
- the valve body A and/or the valve cap B can be injection moulded.
- the method for manufacturing a one-way valve further comprises the following step: formation in the valve cap B of a second rib 8, placed on the same side of the valve cap B with respect to the pressure relief opening 4 on which the first rib 2 is placed, so that the portion of the valve membrane C free to lift during the pressure relief operation has a fixed length L', less than the distance L between the first rib 2 and the non-fixed end 12 of the valve membrane C.
- the valve body A and/or the valve cap B can advantageously be injection moulded.
- the valve membrane C is obtained from a film, cut and inserted in its sealing seat 11 inside the valve body A, in one single operation.
- the cut of the valve membrane C from the film and its placing into the sealing seat 11 of the valve body A are performed in a single step of the method for manufacturing a one way valve according to an embodiment of the present invention.
- FIG. 5 This is schematically shown in Fig. 5 .
- the film 17 made of the same material of which the valve membrane C is made, is transported from an unwinding bobbin 16 to a winding bobbin 18.
- the sliding of the film can be assisted by using one or more guides 21 and 22, for example, by using guiding rollers.
- one or more cutters can be placed between the bobbins 16 and 17.
- two cutters 19 and 20 are shown, but the number of cutters is not limited to this value.
- the valve body A is placed in correspondence to one cutter 19 so that the cutter does not only cut the valve membrane C from the film 17, but also pushes the cut valve membrane C directly inside the sealing seat 11 of the valve body A.
- every cutter 19, 20 is configured so as to contemporarily carry out the cutting and the placing of the valve membrane in the sealing seat 11 of the valve body.
- the cutter 19 lowers down to cut the valve membrane C from the film 17 and then continues its run downwards pushing the newly cut membrane C inside the sealing seat 11 of the valve body A.
- valve 1 so obtained has considerably reduced production costs, since the valve membrane C, which is placed into the seat as shown in Figure 5 , has production costs lower with respect to a rubber valve membrane, which has to be transported from the place in which it is produced to the place in which the valve is assembled.
- pressure relief one-way valves having a circular shape have been shown, it is clear that these can be properly made in different shapes, for example, polygonal, such as square or hexagonal.
- valves according to the present invention may have different dimensions and thicknesses.
- the valve can have a diameter of about 2 cm and a thickness of about 0.4 cm.
- different ranges of sizes for these quantities are allowable.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Closures For Containers (AREA)
- Packages (AREA)
- Secondary Cells (AREA)
- Compressor (AREA)
- Self-Closing Valves And Venting Or Aerating Valves (AREA)
- Check Valves (AREA)
- Details Of Valves (AREA)
Description
- The present invention relates to the field of pressure relief one-way valve for hermetic containers, for example, for hermetic food containers.
- Several types of pressure relief one-way valves are known from the prior art. Recently, the market for these valves has considerably increased, to the point of requesting an annual production of a few billion units. The high request of the market, which is still growing at the moment, requires the quick and low cost production of such valves.
- The valves known from the state of the art normally have rubber membranes, held in place in the body of the valve by a layer of silicon oil, on the sealing seat of the membrane. When the high pressure gas, produced by the substance inside the hermetic container, needs to come out of the container, it pushes the rubber membrane which separates from its seat, allowing the gas to escape, and then returns to its place.
- An example of a valve can be found in
EP 2 354 032 A1 - The type of valve described above can present inconveniences. In particular, the closing and opening of the valves of the known type from the state of the art are often defective. More particularly, some of the known valves do not properly reclose after the pressure relief operation. In this way, the air can enter inside the container, compromising the maintenance of the quality of the product inside same. Alternatively, some of the known valves may not open correctly, preventing the pressure relief and the dangerous increase of the pressure inside the container.
- Since in some known valves from the state of the art the rubber membrane is held in place only by the layer of silicone oil, if the air passage is too violent, it may completely detach the membrane from the body valve. If this happens, the membrane stops its one-way function because, when the membrane is detached, air can enter inside the container.
- Moreover, the rubber membrane has to be transported from the place where it is produced to the place in which it has to be assembled to the other parts of the valve.
- This clearly increases, in a significant way, the time and the costs of the valve production process.
- It is, therefore, an aim of the present invention to solve the above-cited problems.
- More specifically, it is an aim of the present invention to provide valves for hermetic containers having optimum opening and closing functions.
- It is a further aim of the present invention to provide economic and easy to assemble valves for hermetic containers.
- The present invention is based on the idea of providing a pressure relief one-way valve comprising a valve body, a valve cap and a membrane, in which the valve cap comprises at least a rib which holds the valve membrane in its sealing seat in the valve body and which allows it to lift only on one side of a fixed length. In particular, according to the present invention, the membrane has only one portion which lifts up due to the effect of the pressure of the gas contained inside the packaging on which the valve is applied. The free to lift portion has, in section, a fixed length. In this way, the valve membrane is firmly held in position by the rib. The probability that the membrane irreparably exits from its seat is significantly reduced. Furthermore, since the membrane is free to lift only on one side, the opening of the valve is optimized.
- The valve according to the present invention can be used for hermetic containers or packages containing food, for example, roasted coffee.
- According to the present invention a pressure relief one-way valve for hermetic packing is provided, the valve comprising a valve body, a valve cap and a valve membrane, wherein the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes adapted to let the gas flow through the valve, wherein the valve cap is housed in said valve body and comprises a pressure relief opening wherein said valve membrane is flexible and is placed between the valve body and the valve cap in the sealing seat. The pressure relief one-way valve is such that the valve cap comprises a first rib placed laterally with respect to the pressure relief opening so as to keep the valve membrane in said sealing seat so that the valve membrane can lift, during the pressure relief operation, only on one side, and so that the free to lift portion of said valve membrane has a length equal to or less than the distance between the first rib and the non-fixed end of the valve membrane. In this way, the valve membrane, kept in its sealing seat by the first rib, never completely moves far from it, ensuring the one-way function of the valve. In addition, maximizing the fixed length of the free to lift portion of the valve membrane, the maximum possible opening degree for the valve is maximized. Moreover, the configuration of the valve cap according to the present invention allows working with valve membranes, particularly thin, that can for example be advantageously obtained by cutting them from a film. Even if the membrane is very thin, the configuration of the valve cap according to the present invention ensures the tightness of the valve. In particular, the valve membrane is efficiently held in its sealing seat even after several opening and closing operations of the valve.
- According to the present invention, the valve cap comprises a second rib, placed on the same side of the valve cap with respect to the pressure relief opening, on which the first rib is placed, so that the portion of the valve membrane free to lift during the pressure relief operation has a fixed length smaller than the distance between the first rib and the non-fixed end of the valve membrane. The second rib is preferably placed between the first rib and the tangent to the pressure relief opening of the valve cap parallel to the first rib. In this way, the valve membrane is not only held in its sealing seat by the first and second rib, so that it never completely move away from it, ensuring the one-way function of the valve, but it ensures that the opening of the valve, during the pressure relief operation, is smaller and therefore faster. The opening pressure limit of the valve is, therefore, higher and the closing of the same is quicker. The position of the second rib, more or less close to the first rib, determining the length of the free to lift portion of the valve membrane, affects the opening pressure limit of the valve. Moreover, the configuration of the valve cap according to this embodiment of the present invention allows working with particularly thin valve membranes, which can be for example advantageously obtained by cutting them from a thin film. Even if the membrane is particularly thin, the configuration of the valve cap according to this embodiment of the present invention ensures the tightness of the valve. In particular, the valve membrane is efficiently held in the sealing seat even after several opening and closing operations of the valve.
- According to a further embodiment of the present invention, the fixed length of the free to lift portion of the membrane is equal to at least half the maximum width of the membrane, preferably at least two-thirds or four fifths of the maximum width of the valve membrane. According to a further embodiment of the present invention the pressure relief opening is at the centre of the valve cap.
- According to a further embodiment of the present invention, the valve membrane has a thickness comprised between 10 micron and 100 micron, preferably between 40 micron and 60 micron, preferably equal to 50 micron. These thicknesses improve the flexibility and elasticity properties of the membrane, optimizing the functionality of the valve. The membrane can have a diameter of about 9 mm.
- According to a further embodiment of the present invention, the valve cap further comprises a projecting element adapted to limit the bending of the membrane during the pressure relief operation. In this way, the valve membrane never completely lies on the valve cap, ensuring that air does not find barriers in its way out of the valve during the pressure relief.
- According to a further embodiment of the present invention, the upper surface of the valve cap is coplanar with the upper surface of the valve body. The valve is therefore of the flat type.
- According to a further embodiment of the present invention, the upper surface of the valve cap is on a lower level with respect to the upper surface of the valve body.
- According to a further embodiment of the present invention, the valve cap is two-faced, namely it is made in such a way that its functionality is identical independently of the orientation with which it can be inserted into the valve body. In this way, the valve cap does not need to be oriented according to a preferred orientation in order to be inserted in the valve body. This, of course, significantly simplifies the assembly operations of the valve.
- According to a further embodiment of the present invention, the valve cap is symmetrical with respect to a plane parallel to the base of the valve body and passing through the centre of the valve cap so that the valve cap does not have to be oriented according to a preferred orientation in order to be placed into the valve body. This simplifies and speeds up the assembly operations of the valve. The valve cap, in fact, does not need to be pre-oriented, before being placed into the valve body.
- According to a further embodiment of the present invention, the sealing seat is covered with a viscous layer, for example, made of silicone oil, so as to improve the tightness of the valve membrane. In this way, the valve membrane is kept in its sealing seat not only by the first and/or the second rib, but also by the viscous layer which ensures that the membrane closes the one or more holes on the base of the valve body, when the valve is not working.
- According to a further embodiment of the present invention the pressure relief one-way valve further comprises a filtering element adapted to filter the gas that flows through the one or more holes of the valve body. In this way, while the air molecules are free to pass through the valve, and to exit, therefore, from the hermetic container, the aroma molecules can be kept inside the container by the filtering element. This allows optimizing the organoleptic properties of the product contained in the container to which the valve is applied.
- According to a further embodiment of the present invention the filtering element comprises a nonwoven polyester, for example, SMASH™. SMASH™ is a particular polyester made from a nonwoven fabric made of a continuous fabric. SMASH™ is a thermoplastic material, it is easily deformable at high temperatures and can be hot pressed. Moreover, it resists very well to hot water and can be steadily extracted. This material is cheap and it is particularly suitable for conveniently filtering the gas inside the hermetic container.
- According to a further embodiment of the present invention, the valve body and/or the valve cap are made of biodegradable material, for example oxo-biodegradable material. This has the known advantages for the environment.
- According to a further embodiment of the present invention the valve membrane comprises a non-biodegradable material, for example PET.
- According to a further embodiment of the present invention the weight of the valve membrane is equal to 0.1% or less of the total weight of the valve, for example equal to 0.06% of the total weight of the valve. In this way, even if the valve membrane is not made of biodegradable material, the valve can be considered to be biodegradable, because the percentage of non-biodegradable material with respect to the total amount of material of the valve falls within the limits set by the current regulations. For example, the valve membrane can have a weight of about 0.0006 g and the valve may have a total weight of about 1 g.
- According to a further embodiment of the present invention the materials of which the valve is made can be enriched with additives. This allows simplifying the operations of quality control of the valve during the production process since the additives allows an easier identification of defects in the structure of the valve.
- According to a further embodiment of the present invention, an hermetic container is provided, preferably a container for food, to which a valve according to the present invention is applied. The hermetic container can be, for example, a package for coffee beans.
- According to the present invention a method is provided for manufacturing a pressure relief one-way valve for hermetic packaging comprising a valve body, a valve cap and a valve membrane, in which the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes suitable for letting the gas go through the valve, in which the valve cap is seated in the valve body and comprises a pressure relief opening and in which the valve membrane is flexible and placed between the valve body and the valve cap in the sealing seat, in which the method comprises the following step: the formation in the valve cap of a first rib laterally placed with respect to the pressure relief opening so as to keep the valve membrane locked in its sealing seat so that the valve membrane is free to lift, during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane has a length equal to or less than the distance between the first rib and the fixed end of the valve membrane.
- According to the present invention a method is provided for manufacturing a pressure relief one-way valve for hermetic packaging comprising a valve body, a valve cap and a valve membrane, in which the valve body comprises a base comprising a sealing seat for the valve membrane and one or more holes suitable for letting the gas pass through the valve, in which the valve cap is seated in the body valve and comprises a pressure relief hole and in which the valve membrane is flexible and it is placed between the valve body and the valve cap in the sealing seat, in which the method comprises the following step: the formation in the valve cap of a first rib, placed laterally with respect to the pressure relief opening so as to keep the valve membrane in the sealing seat so that the valve membrane can lift, during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane has a length equal to or less than the distance between the first rib and the non-fixed end of the valve membrane.
- According to the present invention a method is provided further comprising the following step: the formation in the valve cap of a second rib placed on the same side of the valve cap with respect to the pressure relief opening on which the first rib is placed, so that the portion of the valve membrane free to lift during the pressure relief operation has a fixed length less than the distance between the first rib and the non-fixed end of the valve membrane.
- According to a further embodiment of the present invention a method is provided for the production of a pressure relief one-way valve, in which the valve membrane is cut from a film and placed in its sealing seat of the valve body in a single operation. In this way, a fast and cheap method is provided for the production of the valve.
- According to a further embodiment of the present invention a method is provided for the production of a pressure relief one-way valve, in which the valve body and/or the valve cap are injection moulded.
- The present invention will be described with reference to the attached Figures in which identical numbers and/or reference signs indicate the same parts and/or similar parts and/or corresponding parts of the system.
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Fig. 1A schematically shows a pressure relief one-way valve for hermetic packaging, according to an embodiment, not claimed, seen in vertical section along one of its diameters. -
Fig. 1B schematically shows the pressure relief one-way valve shown inFig. 1A , seen in vertical section along one of its diameters and applied to a hermetic food container. -
Fig. 1C schematically shows the pressure relief one-way valve shown inFig. 1A , seen from above. -
Fig. 1D schematically shows a 3D view of the pressure relief one-way valve shown inFig. 1A , positioned so as to show the base of the valve body. -
Fig. 1E schematically shows a 3D view of the pressure relief one-way valve shown inFig. 1A , positioned so as to show the valve cap. -
Fig. 1F schematically shows a zoom of the region of the pressure relief one-way valve shown inFig. 1A , in which the valve cap wedges into the valve body. -
Fig. 2A schematically shows a pressure relief one-way valve for hermetic packaging, according to the present invention, seen in vertical section along one of its diameters. -
Fig. 2B schematically shows the pressure relief one-way valve shown inFig. 2A , seen in vertical section along one of its diameters and applied to a hermetic food container. -
Fig. 2C schematically shows the pressure relief one-way valve shown inFig. 2A , seen from above. -
Fig. 2D schematically shows a 3D view of the pressure relief one-way valve shown inFig. 2A , positioned so as to show the base of the valve body. -
Fig. 2E schematically shows a 3D view of the pressure relief one-way valve shown inFig. 2A , positioned so as to show the valve cap. -
Fig. 3A schematically shows a pressure relief one-way valve for hermetic packaging, according to a further embodiment, not claimed, seen in vertical section along one of its diameters. -
Fig. 3B schematically shows the pressure relief one-way valve shown inFig. 3A , seen in vertical section along one of its diameters and applied to a hermetic food container. -
Fig. 4A schematically shows a pressure relief one-way valve for hermetic packaging, according to a further embodiment of the present invention, seen in vertical section along one of its diameters. -
Fig. 4B schematically shows the pressure relief one-way valve shown inFig. 4A , seen in section along one of its diameters and applied to a hermetic food container. -
Fig. 5 schematically shows the valve membrane production system for a pressure relief one-way valve according to an embodiment of the present invention. - In the following, the present invention will be described with reference to particular embodiments, as shown in the attached Figures. However, the present invention is not restricted to the particular embodiments described in the following detailed description and as shown in the Figures, rather the described embodiments merely show several aspects of the present invention whose scope is defined by the claims. Further modifications and variations of the present invention will be clear for the person skilled in the art.
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Figure 1A schematically shows a pressure relief one-way valve for hermetic packaging, not claimed. - The hermetic container to which the valve can be applied can be a food container, for example, a package for roasted coffee.
- The valve comprises three main elements: a valve body A, a valve cap B and a valve membrane C. The valve body A comprises a base comprising a sealing
seat 11 for the valve membrane C and one ormore holes 6 suitable for letting the gas coming from the container go out through thevalve 1. The valve body A further comprises a seat for the valve cap B. The valve cap B is, in fact, placed in the valve body A. The sealingseat 11 is formed at the base of the seat for the valve cap B. The valve cap B comprises apressure relief opening 4. Thepressure relief opening 4 of the valve cap B can advantageously be placed at the centre of the valve cap B, as shown inFigure 1A . The valve membrane C is flexible and it is placed between the valve body A and the valve cap B in the sealingseat 11. - The sealing
seat 11 can comprise a cavity formed in the base of the valve body A and having dimensions corresponding to the dimensions of the valve membrane C. In particular, the depth of the cavity can be equal to the thickness of the membrane C. The sealing seat can be filled with sealingmaterial 5, for example, silicone oil so as to maintain the membrane in contact with the valve cap B and so as to keep the valve membrane in contact with the valve cap B and so as to ensure the valve tightness when no portion of the valve membrane C is lifted. - The valve body A may have a frusto-conical shape, open on the wide side and closed on the opposite side. We will refer to this closed side of the valve body A as the
base 13 of the valve body. The valve body A comprises, moreover, aflat border 10, protruding from the valve body, from the open side of the cone, toward the outside of the same, and parallel to thebase 13 of the valve body. Theborder 10 is suitable for fixing thevalve 1 to the hermetic container, to which the valve is applied. - The
valve 1 shown inFigure 1A is an internal valve. Thevalve 1, in fact, is suitable to be applied to the hermetic container by fixing the upper surface of theborder 10 of the valve body A to the inner surface of the container itself. InFigure 1B , thevalve 1 is shown applied to a hermetic food container. InFig. 1B , F is the film of the hermetic container which is fixed to thevalve 1. The film F, after the application of thevalve 1 inside the hermetic container, can be pierced by a needle P, in correspondence of thepressure relief opening 4 of the valve cap B. The hermetic food container, schematically shown inFig. 1B , contains coffee beans. - On the inner surface of the
base 13 of the valve body, that is the one facing towards the inside of the hermetic container when the valve is applied to the same, afiltering element 7 can advantageously be placed, as for example, a membrane made of filter paper or made of a nonwoven polyester, for example, SMASH™. SMASH™ is a particular polyester made of a nonwoven continuous fibre. SMASH™ is a thermoplastic material, is easily deformed at high temperatures and can be hot moulded. Moreover, it substantially resists hot water and can be stably extracted. The filtering element can let air molecules exit from the hermetic container and at the same time secure inside same the aroma molecules produced by the food contained in it. Moreover, thefiltering element 7 can be permeable to gases but impermeable to liquids. In this case, the valve with a filtering element with such features can advantageously be applied to hermetic containers which contain liquids which produce gases, after they have been hermetically packaged, as for example liquid yeast. - The valve cap B is wedged in the valve body A, as shown in detail in
Fig. 1F , where the wedging zone between the cap B and the valve body A is shown enlarged. It has to be noted that the side wall of the seat for the cap B of the valve body A is structured so as to fit together with the side surface of the valve cap B. In particular, the side wall of the seat A comprises anindentation 14. The side surface of the valve cap B comprises aprotrusion 15. Theindentation 14 accommodates theprotrusion 15 so as to fix the valve cap B inside of the valve body A. In this way the valve cap B is stably fixed inside the valve body A. - The valve cap B can advantageously be two-faced. The valve cap B shown in
Figure 1 A is, for example, made so that its functionality is the same independently from the orientation with which it can be inserted in the valve body A. In this way, the valve cap B does not need to be oriented according to a preferred orientation in order to be placed inside the valve body A. Clearly, this substantially simplifies the assembly process of thevalve 1. In a possible embodiment, not shown in the figure, the valve cap can be made so as to be symmetric with respect to a plane X parallel to the base of the valve body and passing through the central point of the valve cap O. - The valve cap B comprises, moreover, the
first rib 2 placed laterally with respect to thepressure relief opening 4 in order to fix the valve membrane C in the sealingseat 11 so that the valve membrane C is free to lift during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane C has a fixed length L equal to or less than the distance between thefirst rib 2 and the fixed end of the valve membrane C. Thefirst rib 2 may extend along the valve cap C, between two points of its peripheral edge. The fixed length L can be equal to at least half of the maximum length of the valve membrane. Preferably, the default length L can be 4/5 (four fifths) of the maximum length of the valve membrane C. - As shown in
Figure 1A , thefirst rib 2 divides the membrane C in two portions: a first portion free to lift as an effect of the gas under pressure contained inside the container on which the valve is applied and a second portion which cannot lift. The first portion, seen in section, has length L. The first portion is the only portion of the membrane C that lifts due to the gas under pressure contained in the container on which the valve is applied. - The valve cap B comprises, moreover, a protruding
element 3, suitable for limiting the bending of the valve membrane C during the pressure relief operation. The protrudingelement 3 avoids that the valve membrane C completely leans on the valve cap B. In this way, it is efficiently avoided that the lifted portion of the valve membrane blocks the exit of the gas from the valve. In other words, the protrudingelement 3 allows forming exit routes for the gas even when the free to lift portion of the membrane is completely lifted due to the effect of the gas under pressure coming from the container on which the valve is applied. The protrudingelement 3 may comprise a hemisphere or a sphere placed along one of the diameters of the valve cap B. The protrudingelement 3 is advantageously placed laterally with respect to thepressure relief opening 4 of the valve cap B on the side opposite with respect to the one on which thefirst rib 2 is formed. - The upper surface of the valve cap B, facing the outside of the
valve 1, is, in the embodiment shown inFigure 1A , coplanar with the upper surface of the flat border of the valve body A. Thevalve 1 is, therefore, of the flat type. - The valve membrane C is placed between the valve body A and the valve cap B in its sealing
seat 11. The valve membrane C is a flexible membrane, preferably made of plastic material, for example PET. The valve membrane C may have a thickness comprised between 10 microns and 100 microns. Preferably, the valve membrane C has a thickness comprised between 40 microns and 60 microns. For example, the thickness may be equal to 50 microns. - Between the valve body A and the valve membrane C a layer of
viscous material 5, for example silicone oil can be inserted. This layer contributes with therib 2 to keep the valve membrane C in the sealingseat 11, when the valve is in a rest position and allows the valve to close, in a hermetic way, the one ormore holes 6 of the valve body A. In particular, the layer ofviscous material 5 allows optimizing the tightness between the sealingseat 11 and the portion of the membrane C free to lift during the pressure relief operation. - In this case, the thin valve membrane C is held in position, not only by the
viscous layer 5 but also by thefirst rib 2 of the valve cap C. In this way, if during the operational phase, that is during the pressure relief phase, the passage of air takes place in a violent way, there is no risk that the valve membrane C completely exits from its sealingseat 11. The membrane, in fact, never completely leaves its sealingseat 11, and once the push of the gas exiting from the hermetic container stops, it closes returning in the sealing seat. On the contrary, in the valves of the type known from the state of the art, the membrane made of rubber may completely separate from its seat. Once the membrane is detached, the valve loses its one way functionality because the holes of the valve body remain open. - The valve body A and/or the valve cap B of the
valve 1 may advantageously be made of biodegradable material. More in particular, the valve body A, and/or the valve cap B may be made in an oxo-biodegradable material. Advantageously, both the valve body A and the valve cap B are made of biodegradable material. - Examples of biodegradable materials that can be used according to the present invention are aliphatic polyester, polylactic acid (PLA) and blends of different proportions of aliphatic polyester and polylactic acid.
- The valve membrane C can have a weight equal to or less than 0.1 % of the total weight of the
valve 1, for example equal to 0.06 %. For this reason, if the valve body A and the valve cap B valve are made of biodegradable material, thevalve 1 can be considered to be completely biodegradable even if the membrane C is not made of biodegradable material, for example if it is made of PET. -
Figure 1C schematically shows thevalve 1 shown inFigure 1A , seen from above, that is, so as to show the valve cap B. From this figure it is possible to see theborder 10 of the valve body A, which is suitable to seal the hermetic container to thevalve 1, thecentral opening 4 of the valve cap B and thefirst rib 2, which keeps the membrane C in place in its sealing seat inside the valve body A. Thefirst rib 2 may extend along the valve cap B between two points of its peripheral edge. - The
valve 1, according to the embodiment shown in the figure, has a valve body A having a circular shape. Moreover, also the seat for the valve cap B has a circular shape. The valve cap B and the valve membrane C are circular. More in particular, the valve cap B is such that it can be placed in the seat of the valve body A so as to close thevalve 1. Thefirst rib 2 that keeps the valve membrane C in theseat 11 is made along a first chord of the valve cap B so as not cross thepressure relief opening 4. Thefirst rib 2 extends along the entire length of the first chord. -
Figure 1D schematically shows thevalve 1 in 3D placed so as to show the base of thevalve body 13. In this figure thefiltering element filter 7 is visible and theholes 6 on the base of thevalve body 13, under thefiltering element 7, are shown with dotted lines.Figure 1E schematically showsvalve 1 in 3D placed so as to show the valve cap. In this image, theflat border 10 of the valve body A, thepressure relief opening 4 of the valve cap B and thefirst rib 2 are visible. - Figures from 2A to 2E correspond to Figures from 1A to 1E, respectively, and show a pressure relief one-way valve according to the already indicated views. The difference between the valve shown in Figures from 1A to 1D and the one shown in Figures from 2A to 2E consists in that the
valve 1 shown in Figures from 2A to 2E comprises a valve cap B further comprising asecond rib 8.Figure 2B shows the pressure relief valve shown inFigure 2A applied to a hermetic container containing roasted coffee. The film F of the hermetic packaging for food, the needle P which is suitable to perforate the film F in correspondence to the pressure relief opening of the valve cap and the coffee beans are shown. - The
second rib 8 is placed on the valve cap B on the same side of thefirst rib 2 with respect topressure relief opening 4. More in particular, thesecond rib 8 is placed between thefirst rib 2 and the tangent to thepressure relief opening 4 of the valve cap B parallel to thefirst rib 2. Thesecond rib 8 further keeps the valve membrane C blocked in its sealingseat 11. In this way, during the pressure relief operation, the valve membrane C can lift only on one side, of a length L', smaller than L, and equal to the distance between thesecond rib 8 and the non-fixed end of thevalve membrane 12. During the pressure relief operation, the portion of the membrane which lifts also bends, rotating around thesecond rib 8. Thesecond rib 8 may extend along the valve cap C, between any two points of the peripheral border, parallel to thefirst rib 2 but so as to be nearer to thepressure relief opening 4. - As shown in
Figure 2A , thefirst rib 2 and thesecond rib 8 divide the membrane C into three portions: a first portion free to lift due to the effect of the gas under pressure contained in the container on which the valve is applied, a second portion between the tworibs - The
valve 1 according to the embodiment shown inFigure 2C has a valve body A with a circular shape. Moreover, also the housing for the valve cap B has a circular shape. The valve cap B and the valve membrane C are circular. More in particular, the valve cap B can be placed in the housing in the valve body A so as to close thevalve 1. Thefirst rib 2 is made along a chord of the valve cap B and thesecond rib 8 is made along a second chord of the valve cap B parallel to the first chord on which thefirst rib 2 is made and so as to be nearer to thepressure relief opening 4 with respect to it. Thesecond rib 2 extends along the entire length of the second chord. The second rib may be a continuous line or a non continuous line, for example, it can be a line formed by a series of two or more sections separated by empty space. - The advantages due to the presence of the
second rib 8 are the ones already cited for thefirst rib 2 and, therefore, related to the security with which the one-way functionality of thepressure relief valve 1 is ensured. In addition, in this case, since the length L' of which the membrane C can lift during the pressure relief operation is smaller than the length L, an opening pressure limit, of thepressure relief valve 1, inside the hermetic container, higher than for thepressure relief valve 1 shown inFigures 1A to 1E is ensured. More in particular, depending on the needs, valves can be made having thesecond rib 8 positioned so that the valve membrane C can laterally lift of different lengths L', according to the opening pressure limit needed. - Also in this embodiment the valve cap B is wedge in the valve body A, as described above, with reference to
Fig. 1F . -
Figures 3A and3B schematically show a pressure relief one-way valve according to a further embodiment, not claimed. -
Figures 3A and3B correspond toFigures 1A and1B , respectively, and show a pressure relief one-way valve according to the same prospective already indicated. The difference between the valve shown inFigures 1A and1B and the one shown inFigures 3A and3B is that thevalve 1 shown inFigures 3A and3B comprises a valve body A with aborder 10 higher than the upper surface of the valve cap B. In particular, in the cross section view ofFigure 3A it is possible to see that theborder 10 of the valve body A is placed at an upper level with respect to the upper surface of the valve cap B, facing the outside of the valve.Figures 4A and4B correspond toFigures 2A and2B , respectively, and show a pressure relief one-way valve according to the same prospective already indicated. The difference between the valve shown inFigures 2A and2B and the one shown inFigures 4A and4B consists in that thevalve 1 shown inFigures 4A and4B comprises a valve body with aborder 10 higher than the upper surface of the valve cap B, in particular, in the cross section view ofFigure 4A it is possible to see that theborder 10 of the valve body A is placed at an upper level with respect to the upper surface of the valve cap B facing the outside of the valve. - According to the present invention, a method is provided for the production of a pressure relief one-way valve which comprises a valve body A, a valve cap B, and a valve membrane C, in which the valve body A comprises a base comprising a sealing
seat 11 for the valve membrane C and one ormore holes 6 suitable to let the gas pass through thevalve 1, in which the valve B is placed in the valve body A and comprises apressure relief opening 4 and in which the valve membrane C is flexible and is placed between the valve body A and the cap B in the sealingseat 11. - In particular, the method for manufacturing a one-
way valve 1 according to the present invention comprises the following step: formation in the valve cap B of afirst rib 2 placed laterally with respect to thepressure relief opening 4 so as to block the valve membrane C in the sealingseat 11 so that the valve membrane C is free to lift during the pressure relief operation, only on one side and so that the free to lift portion of the valve membrane C has a length L, equal to or less than the distance between thefirst rib 2 and the non-fixed end of the valve membrane C. According to the present invention, the valve body A and/or the valve cap B can be injection moulded. - According to the present invention, the method for manufacturing a one-way valve further comprises the following step: formation in the valve cap B of a
second rib 8, placed on the same side of the valve cap B with respect to thepressure relief opening 4 on which thefirst rib 2 is placed, so that the portion of the valve membrane C free to lift during the pressure relief operation has a fixed length L', less than the distance L between thefirst rib 2 and thenon-fixed end 12 of the valve membrane C. Also in this case the valve body A and/or the valve cap B can advantageously be injection moulded. - According to a further particularly advantageous embodiment of the present invention, the valve membrane C is obtained from a film, cut and inserted in its sealing
seat 11 inside the valve body A, in one single operation. In particular, the cut of the valve membrane C from the film and its placing into the sealingseat 11 of the valve body A are performed in a single step of the method for manufacturing a one way valve according to an embodiment of the present invention. - This is schematically shown in
Fig. 5 . Thefilm 17 made of the same material of which the valve membrane C is made, is transported from an unwindingbobbin 16 to a windingbobbin 18. The sliding of the film can be assisted by using one ormore guides bobbins cutters cutter 19 so that the cutter does not only cut the valve membrane C from thefilm 17, but also pushes the cut valve membrane C directly inside the sealingseat 11 of the valve body A. In practice, everycutter seat 11 of the valve body. For example, in the system shown inFigure 5 , thecutter 19 lowers down to cut the valve membrane C from thefilm 17 and then continues its run downwards pushing the newly cut membrane C inside the sealingseat 11 of the valve body A. - The
valve 1 so obtained has considerably reduced production costs, since the valve membrane C, which is placed into the seat as shown inFigure 5 , has production costs lower with respect to a rubber valve membrane, which has to be transported from the place in which it is produced to the place in which the valve is assembled. - Although the present invention has been described with reference to the embodiments described above, it is clear for the skilled person that several modifications, variations and improvements of the present invention may be made, in view of the teaching described above and within the scope of the appended claims, without departing from the object and the scope of protection of the invention.
- For example, even if the pressure relief one-way valves having a circular shape have been shown, it is clear that these can be properly made in different shapes, for example, polygonal, such as square or hexagonal.
- Moreover, the valves according to the present invention may have different dimensions and thicknesses. For example, according to an embodiment of the present invention the valve can have a diameter of about 2 cm and a thickness of about 0.4 cm. However, different ranges of sizes for these quantities are allowable.
- Additionally, those aspects which are deemed to be known by the skilled person have not been described in order to avoid unduly obfuscating the described invention. Consequently, the invention is not limited by the embodiments described above but is only limited by the scope of protection of the appended claims.
-
- 1: Pressure relief valve;
- A: Valve body;
- B: Valve cap;
- C: Valve membrane;
- O: Center of the valve cap
- L, L': Length of the portion of the valve membrane which is free to lift;
- 2: The first rib of the valve cap;
- 3: Protruding element;
- 4: Pressure relief opening of the valve cap;
- 5: Layer of silicone oil;
- 6: Through holes of the valve body;
- 7: Filter element;
- 8: Second rib of the valve cap;
- 10: Flat rim of the valve cap;
- 11: Sealing seat of the valve membrane;
- 12: Non-fixed end of the valve membrane;
- 13: Base of the valve body;
- 14: Indentation of the valve body;
- 15: Protrusion of the valve cap;
- 16: Unwinding bobbin
- 17: Film from which the valve membrane is obtained
- 18: Winding bobbin;
- 19, 20: Cutters
- 21, 22: Guides
Claims (18)
- Pressure-relief one-way valve (1) for hermetic packaging, comprising a valve body (A), a valve cap (B) and a valve membrane (C), wherein said valve body (A) comprises a base (13) comprising a sealing seat (11) for said valve membrane (C) and one or more holes (6) adapted to let the gas flow through the valve (1), wherein said valve cap (B) is housed in said valve body (A) and comprises a pressure-relief opening (4) and wherein said valve membrane (C) is flexible and is placed between said valve body (A) and said valve cap (B) in said sealing seat (11), wherein said valve cap (B) comprises a first rib (2) placed laterally with respect to said pressure-relief opening (4) so as to keep said valve membrane (C) in said sealing seat (11) so that said valve membrane (C) can lift, during the pressure-relieve operation, only on one side and so that the portion of said valve membrane (C) free to lift has a length (L, L') equal to or less than the distance between said first rib (2) and the non-fixed end (12) of said valve membrane (C),characterized in that: said valve cap (B) comprises a second rib (8), placed on the same side of the valve cap (B) with respect to said pressure-relief opening (4) on which said first rib (2) is placed, so that the portion of said valve membrane (C) free to lift, during the pressure-relief operation has a fixed length (L') smaller than the distance between said first rib (2) and said non-fixed end (12) of said valve membrane (C).
- Pressure-relief one-way valve (1) according to claim 1, characterized in that said fixed length, (L, L') is equal to at least half of the maximum width of said valve membrane (C), preferably at least two thirds or four fifths of the maximum width of the valve membrane (C).
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said pressure-relief opening (4) is in the center of said valve cap (B).
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said valve membrane (C) has a thickness comprised between 10 micron and 100 micron, preferably between 40 micron and 60 micron, preferably equal to 50 micron.
- Pressure-relief one-way valve (1), according to any of the previous claims, characterized in that said valve cap (B) further comprises a projecting element (3) adapted to limit the bend of said valve membrane (C) during the pressure-relief operation.
- Pressure-relief one-way valve (1), according to any of the previous claims, characterized in that the upper surface of said valve cap (B) is coplanar with the upper surface of said valve body (A).
- Pressure-relief one-way valve (1) according to any of claims 1 to 5, characterized in that the upper surface of said valve cap (B) is on a lower level with respect to the upper surface of said valve body (A)..
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said valve cap (B) is symmetric with respect to a plane (X) parallel to said base (13) of said valve body (A) and going through the center (O) of said valve cap (B) so that said valve cap (B) has not to be pre-oriented according to a preferential orientation to be placed into the valve body (A).
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said sealing seat (11) is covered by a viscous layer (5), for example silicone oil, so as to improve the sealing of said valve membrane (C).
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that it further comprises a filtering element (7) adapted to filter the gas that flows through said one or more holes (6) of said valve body (A)
- Pressure-relief one-way valve (1) according to claim 10, characterized in that said filtering element (7) comprises a non woven polyester, for example SMASH™.
- Pressure-relief one-way valve (1) according to one of claims 10 or 11, characterized in that said filtering element (7) is impermeable to liquids.
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said valve body (A) and/or said valve cap (B) are made of biodegradable material, for example oxo-biodegradable material.
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that said valve membrane (C) comprises a non-biodegradable material, for example PET.
- Pressure-relief one-way valve (1) according to any of the previous claims, characterized in that the weight of said valve membrane (C) is equal to 0.1% or less of the total weight of said valve (1), for example equal to 0.06% of the total weight of said valve (1).
- Hermetic container, preferably for food products, characterized in that it comprises a valve according one of claims 1 to 15.
- Method for manufacturing a pressure relief one way valve (1) for hermetic packaging, comprising a valve body (A), a valve cap (B) and a valve membrane (C), wherein said valve body (A) comprises a base comprising a sealing seat (11) for said valve membrane (C) and one or more holes (6) adapted to let the gas flow through the valve (1), wherein said valve cap (B) is housed in said valve body (A) and comprises a pressure-relief opening (4) and wherein said valve membrane (C) is flexible and it is placed between said valve body (A) and said valve cap (B) in said sealing seat (11), wherein said method comprises the following step: formation in said valve cap (B) of a first rib (2) placed laterally with respect to said pressure-relief opening (4) so as to keep said valve membrane (C) in said sealing seat (11) so that said valve membrane (C) can lift, during the pressure-relieve operation, only on one side and so that the portion of said valve membrane (C) free to lift has a length (L, L') equal to or less than the distance between said first rib (2) and the non-fixed end (12) of said valve membrane (C), characterized in that: said method further comprises: formation in said valve cap (B) of a second rib (8) placed on the same side of the valve cap (B) with respect to said pressure relief opening (4) on which said first rib (2) is placed, so that the portion of said valve membrane (C) free to lift, during the pressure relief operation has a fixed length (L') less than the distance between said first rib (2) and said non-fixed end (12) of said valve membrane (C).
- Method for the production of a pressure-relief one-way valve (1) according to claim 17, characterized in that said valve membrane (C) is cut from tape and placed in said sealing seat (11) of said valve body (A) in a single method step.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000550A ITBO20130550A1 (en) | 2013-10-07 | 2013-10-07 | UNIDIRECTIONAL BREATHER VALVE, HERMETIC CONTAINER AND METHOD FOR REALIZING A UNIDIRECTIONAL VENT VALVE |
PCT/IB2014/065117 WO2015052650A1 (en) | 2013-10-07 | 2014-10-07 | Pressure relief one-way valve, hermetic container and method to manufacture a pressure relief one-way valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3055225A1 EP3055225A1 (en) | 2016-08-17 |
EP3055225B1 true EP3055225B1 (en) | 2017-04-26 |
Family
ID=49817146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14796282.3A Not-in-force EP3055225B1 (en) | 2013-10-07 | 2014-10-07 | Pressure relief one-way valve, hermetic container and method to manufacture a pressure relief one-way valve |
Country Status (7)
Country | Link |
---|---|
US (1) | US20160264332A1 (en) |
EP (1) | EP3055225B1 (en) |
JP (1) | JP2016536530A (en) |
CA (1) | CA2926572A1 (en) |
IT (1) | ITBO20130550A1 (en) |
MX (1) | MX2016004505A (en) |
WO (1) | WO2015052650A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2720924C2 (en) * | 2017-09-26 | 2020-05-14 | ИКА С.п.А. | Machine and method for pressure relief valves for sealed containers |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE1530139A1 (en) * | 2015-09-22 | 2017-03-23 | Muungano Thuvander Peter | Biological waste conversion system |
KR101774166B1 (en) * | 2016-08-08 | 2017-09-01 | 주식회사 락앤락 | Food container |
TWI649238B (en) * | 2018-02-05 | 2019-02-01 | 川本國際包裝有限公司 | Packing bag fresh-keeping exhaust valve structure |
KR101979229B1 (en) * | 2018-09-12 | 2019-05-17 | 곽노헌 | Air exhausting structure of food package using multilayer |
TWI682880B (en) * | 2018-09-25 | 2020-01-21 | 川本國際包裝有限公司 | Self-service dry food fresh-keeping vent bag structure |
IT201900003041A1 (en) | 2019-03-01 | 2020-09-01 | Aroma System S R L | Packaging with cap with valve and valve with cap |
US20210330842A1 (en) * | 2020-04-24 | 2021-10-28 | Raytheon Company | Low-cost rapid thermo-chemical decontamination process for facemasks or other personal protection equipment (ppe) and related system and apparatus |
EP4257510A1 (en) * | 2022-04-08 | 2023-10-11 | B&T Entwicklungs- und Vermarktungsgesellschaft mbH | Valve, and package |
Family Cites Families (9)
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IT989172B (en) * | 1973-06-14 | 1975-05-20 | Goglio Luigi | PROCEDURE FOR THE PACKAGING OF PRODUCTS IN CONTAINER AND CONTAINER FOR THE IMPLEMENTATION OF THE PROCEDURE |
CH640474A5 (en) * | 1981-01-07 | 1984-01-13 | Sig Schweiz Industrieges | PRESSURE RELIEF VALVE FOR A GAS TIGHT SEALED PACKAGING BAG AND METHOD FOR INSTALLING IT. |
IT1248238B (en) * | 1991-06-18 | 1995-01-05 | Ica Spa | BREATHER VALVE. |
US5893461A (en) * | 1997-04-07 | 1999-04-13 | Fres-Co System Usa, Inc. | Pressure vacuum release hermetic valve for flexible packages |
US20080138474A1 (en) * | 2001-08-27 | 2008-06-12 | Pouch Pac Innovations, Llc | Heatable package with multi-purpose valve and method of manufacture |
US7837387B2 (en) * | 2005-04-06 | 2010-11-23 | Avery Dennison Corporation | Evacuatable container |
ITBO20060856A1 (en) * | 2006-12-15 | 2008-06-16 | Aroma System Srl | FLAT UNIDIRECTIONAL BREATHER VALVE. |
EP2354032A1 (en) * | 2010-01-29 | 2011-08-10 | Goglio S.p.A. | Biodegradable one-way venting valve for an airtight container |
WO2012141356A1 (en) * | 2011-04-15 | 2012-10-18 | 주식회사 블리스팩 | Gas outlet for sealed packing bag |
-
2013
- 2013-10-07 IT IT000550A patent/ITBO20130550A1/en unknown
-
2014
- 2014-10-07 WO PCT/IB2014/065117 patent/WO2015052650A1/en active Application Filing
- 2014-10-07 CA CA2926572A patent/CA2926572A1/en not_active Abandoned
- 2014-10-07 US US15/027,668 patent/US20160264332A1/en not_active Abandoned
- 2014-10-07 EP EP14796282.3A patent/EP3055225B1/en not_active Not-in-force
- 2014-10-07 JP JP2016521311A patent/JP2016536530A/en not_active Withdrawn
- 2014-10-07 MX MX2016004505A patent/MX2016004505A/en unknown
Non-Patent Citations (1)
Title |
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None * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2720924C2 (en) * | 2017-09-26 | 2020-05-14 | ИКА С.п.А. | Machine and method for pressure relief valves for sealed containers |
Also Published As
Publication number | Publication date |
---|---|
US20160264332A1 (en) | 2016-09-15 |
MX2016004505A (en) | 2017-02-13 |
EP3055225A1 (en) | 2016-08-17 |
JP2016536530A (en) | 2016-11-24 |
CA2926572A1 (en) | 2015-04-16 |
ITBO20130550A1 (en) | 2015-04-08 |
WO2015052650A1 (en) | 2015-04-16 |
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