EP3025050A1 - An injector for internal combustion engines - Google Patents
An injector for internal combustion enginesInfo
- Publication number
- EP3025050A1 EP3025050A1 EP14741307.4A EP14741307A EP3025050A1 EP 3025050 A1 EP3025050 A1 EP 3025050A1 EP 14741307 A EP14741307 A EP 14741307A EP 3025050 A1 EP3025050 A1 EP 3025050A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector
- injector
- connection
- connection end
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 13
- 239000000446 fuel Substances 0.000 claims abstract description 5
- 239000011800 void material Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 8
- 239000007769 metal material Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- -1 humidity Substances 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/005—Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8076—Fuel injection apparatus manufacture, repair or assembly involving threaded members
Definitions
- the present invention relates to injectors used for injecting fuel to the combustion chamber in internal combustion engines and relates to connectors providing connection of said injector to the electronic control unit of the vehicle.
- the process of injecting fuel to the combustion chamber is realized by injectors.
- the controls of the operation of said injectors are realized by the electronic control unit of the vehicle.
- a socket connected to the electronic control unit is fixed to a connector connected to the injector.
- said terminals are disposed to the injector body and fixed to the cables by means of welding.
- a connector body is formed by means of the plastic injection method, partially encircling the injector body and which is compliant to the form of the sockets coming from the electronic control unit around the terminals.
- the metal body of the injector is coated by plastic based material.
- metal and plastic have different thermal expansion characteristics and thus, capillary voids are formed in between. Corrosion occurs inside the injector as a result of the entry of items, like external water and environmental humidity, into said capillary voids, and thereby the injector becomes useless.
- high cost lost occurs since there is no return when there is a problem in the form of the connector after plastic injection or when there is any other problem.
- Another problem faced in said embodiment is that production is decelerated and costs are increasing as a result of the plastic injection process.
- the position of the connector body with respect to the injector body is fixed, thus, there is no flexible chance of use in different vehicle types.
- the present invention relates to an injector having connector for use in internal combustion engines, for eliminating the above mentioned disadvantages and for bringing new advantages to the related technical field.
- the main object of the present invention is to provide an injector whose corrosion resistance is increased.
- Another object of the present invention is to provide an injector whose production is facilitated and whose cost is lowered.
- the present invention is an injector having a connector connected to a socket coming from the electronic control unit of the vehicle for injecting fuel to the combustion chamber in internal combustion engines.
- said injector comprises at least one connection housing provided on said main body and at least one threaded part provided on the connector and disposed into said connection housing, for providing connection of said connector to the main body of the injector.
- the connector produced on a separate line from the main body of the injector, is connected on the main body.
- connection housing at least one sealing element is provided between the connection housing and the connector.
- at least one sealing element is provided between the connection housing and the connector.
- said sealing element is provided on said threaded part.
- At least one body connection end is provided inside the connection housing and correspondingly at least one connector connection end is provided at the part of the connector entering into the connection housing.
- electrical current passage is provided between the connector and the main body.
- At least one first end is provided at said body connection end and at least one first end is positioned so as to contact said first end on said connector connection end.
- at least one second end is provided at the body connection end and at least one second end is positioned so as to contact said second end on the connector connection end.
- the first ends are provided in ring form having essentially the same diameters.
- the continuation of the contact of the first ends is provided.
- the second ends are essentially positioned at the center of the ring form of the first ends.
- the second ends are positioned mutually.
- the body connection end comprises a body made of plastic-based material and the first and the second ends made of metal based material are provided on said body.
- the connector connection end comprises a body made of plastic-based material and the first and second ends made of metal-based material are provided on said body.
- at least one each cable connection ends are provided connected to the first and second ends for providing connection of the first end and of the second end to the actor cables.
- the actor cables are welded to the first and second ends by means of pluralities of methods.
- the connector comprises at least one connector body having at least one inner void wherein the connector connection end is positioned.
- the threaded part is provided on the outer wall of said connector body.
- At least one terminal connected to the connector connection end from one end and extending outwardly from the inner void, is provided in the inner void of the connector body.
- said terminal comprises at least one first arm connected to the first end and at least one second arm connected to the second end.
- the connector in order to provide connection of the first and second arms to the first and second ends, at least one each welding plates are provided on the connector connection end.
- the connector comprises at least one sheath provided so as to define socket housing between the terminal and the connector.
- FIG 1 a a representative view of the main body belonging to the subject matter injector is given.
- Figure 1 b a representative assembly view of the connector and of the main body belonging to the subject matter injector is given.
- connection housing (21 ) provided in recess form on the main body (20) of the subject matter injector (10).
- connection housing (21 ) used for providing the connection between the electronic control unit of the vehicle and the injector (10), is connected to the injector (10) through said connection housing (21 ).
- said connector (40) comprises a connector body
- the connector body (41 ) is provided in a cylindrical form. On the outer wall on one side of the connector body (41 ), there is a threaded part (412). Moreover, there is an inner void (41 1 ) extending from end to end inside the connector body (41 ).
- the connector body (41 ) is made of metal-based material.
- Said sheath (44) is made of plastic-based material and is provided so as to extend outwardly from the end of the connector body (41 ) opposite with respect to the threaded part (412).
- a connector connection end (42) is positioned in the inner void (41 1 ).
- the connector connection end (42) comprises a body (421 ), and a first end (422) and a second end (423) positioned on said body (421 ).
- the body (421 ) is made of a plastic-based material in cylindrical form.
- Said first end (422) is provided in ring form on one side of the body (421 ).
- Said second end (423) is provided at the center of the ring defined by the first end (422).
- the first and the second ends (422, 423) are made of metal-based material.
- welding plates (424) extending towards the other side of the body (421 ) from the first and second ends (422, 423).
- the terminal (43) comprises a first arm (431 ) and a second arm (432) extending in a parallel manner with respect to each other. Said first and second arms (431 , 432) are connected to the welding plates (424) provided on the connector connection end (42) by means of welding. Thus, the first arm (431 ) is connected to the first end (422) and the second arm (432) is connected to the second end (423).
- the terminal (43) and the connector connection end (42) are disposed to the inner void (41 1 ) of the connector body (41 ) after the connections thereof are completed. Afterwards, the sheath (44) is formed by means of the plastic injection method.
- the plastic material is filled into the inner void (41 1 ) and provides fixation of the terminal (43).
- the plastic material forms a sheath (44) extending outwardly from the inner void (41 1 ).
- a socket housing (441 ) inside the sheath (44) defined as a void between the terminal (43) and the sheath (44).
- the body connection end (23), seen in Figure 5a and Figure 5b, is positioned inside the connection housing (21 ) provided on the main body (20) of the injector (10), as the detail thereof can be seen in Figure 1 b.
- the body connection end (23) comprises a body (231 ) in a form similar to the connector connection end (42) and a first end (232) and a second end (233) provided on said body (231 ).
- Said body (231 ) is provided in cylindrical form and made of a plastic-based material.
- Said first end (232) is provided on one side of the body (231 ) in the form of a ring whose one quarter is removed.
- Said second end (233) is provided at a vicinity of the center of the first end (232).
- the first end (232) and the second end (233) are made of a metal-based material.
- the actor cables (22) extending towards the connection housing (21 ) inside the main body (20) are connected to said cable connection ends (234).
- the actor cables (22) are connected to the first end (232) and to the second end (233).
- the body connection end (23) is positioned to the connection housing (21 ) such that the first end (232) and the second end (233) face the inlet part (21 1 ) of the connection housing (21 ).
- the connector (40) is disposed to the connection housing (21 ) through the threaded part (412).
- the connector (40) is screwed by being rotated after the threaded part (412) is disposed to the inlet part (21 1 ) of the connection housing (21 ).
- threaded parts (not illustrated in the figures) formed at least partially on the inner wall of the connection housing (21 ).
- a sealing element (413) between the inner wall of the connection housing (21 ) and the connector body (41 ).
- said sealing element (413) is provided at the end of the threaded part (412). Accordingly, by means of the sealing element (413), after the connector (40) is fixed into the connection housing (21 ), external items like humidity, water, dust, etc. are prevented from entering into the injector (10).
- the body connection end (23) provided inside the main body (20) and the connector connection end (42) provided inside the connector body (41 ) are provided to contact each other. Accordingly, the first end (232) provided on the connection end (23) contacts the first end (422) provided on the connector connection end (42). In the same manner, the second end (233) provided on the body connection end (23) contacts the second end (423) provided on the connector connection end (42).
- the second ends (233, 423) are provided at the center and since the first ends (232, 422) are provided in the form of one each rings around the second ends (233, 423), even if the connector (40) is tightened in different amounts during assembly, the ends (232, 233, 422, 423) are matched by being positioned mutually with respect to each other.
- the water coming from the environment during operation of the injector (10) on the vehicle and the water formed as a result of condensation of the humidity in the environment are prevented from entering into the main body (20).
- an injector (10) is obtained which is more resistant to corrosion.
- the connector (40) since the connector (40) has a design which is afterwards fixable onto the main body (20) of the injector (10), the connector (40) and the main body (20) of the injector (10) are produced in a separate line, and thus the total production duration is shortened.
- the connector body (20) which is applied in the prior art
- Another advantage provided in said embodiment of the present invention is that while the connector (40) is tightened onto the main body (20) by means of rotation, the angle between the main body (20) and the connector (40) can be changed depending on the tightening amount after the contact of the ends (232, 233, 422, 423) with each other is provided. Thus, the position of the connector (40) is changed depending on the position of the injector (10) on the vehicle where it is used, and thereby ease of assembly is obtained.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR201309103 | 2013-07-26 | ||
PCT/EP2014/065543 WO2015011058A1 (en) | 2013-07-26 | 2014-07-18 | An injector for internal combustion engines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3025050A1 true EP3025050A1 (en) | 2016-06-01 |
EP3025050B1 EP3025050B1 (en) | 2017-09-06 |
Family
ID=51211243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14741307.4A Not-in-force EP3025050B1 (en) | 2013-07-26 | 2014-07-18 | An injector for internal combustion engines |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3025050B1 (en) |
WO (1) | WO2015011058A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL275644A (en) * | 1961-03-07 | 1900-01-01 | ||
US4836453A (en) * | 1988-02-22 | 1989-06-06 | Outboard Marine Corporation | Fuel injector with continuous air flow |
JP3740733B2 (en) * | 1996-02-13 | 2006-02-01 | いすゞ自動車株式会社 | Fuel injection device for internal combustion engine |
JP4535033B2 (en) * | 2005-10-14 | 2010-09-01 | 株式会社デンソー | Pressure reducing valve and fuel injection device |
JP5154495B2 (en) * | 2009-04-03 | 2013-02-27 | 株式会社日本自動車部品総合研究所 | Fuel injection valve and internal electric connection method of fuel injection valve |
-
2014
- 2014-07-18 EP EP14741307.4A patent/EP3025050B1/en not_active Not-in-force
- 2014-07-18 WO PCT/EP2014/065543 patent/WO2015011058A1/en active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2015011058A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP3025050B1 (en) | 2017-09-06 |
WO2015011058A1 (en) | 2015-01-29 |
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