EP3020038B1 - Sonic transducer assembly - Google Patents

Sonic transducer assembly Download PDF

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Publication number
EP3020038B1
EP3020038B1 EP14729608.1A EP14729608A EP3020038B1 EP 3020038 B1 EP3020038 B1 EP 3020038B1 EP 14729608 A EP14729608 A EP 14729608A EP 3020038 B1 EP3020038 B1 EP 3020038B1
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EP
European Patent Office
Prior art keywords
transducer assembly
transducer
sonic transducer
sound
housing
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EP14729608.1A
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German (de)
French (fr)
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EP3020038A1 (en
Inventor
Bernd SCHEUFELE
Guenter Gerlach
Andre Gerlach
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Robert Bosch GmbH
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Robert Bosch GmbH
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/18Details, e.g. bulbs, pumps, pistons, switches or casings
    • G10K9/22Mountings; Casings

Definitions

  • the invention relates to a sound transducer arrangement with a housing in which a plurality of transducer elements are arranged.
  • the invention also relates to a vehicle equipped with such a transducer assembly.
  • Ultrasonic transducers are used in vehicles within the framework of driver assistance systems in order to monitor the environment of the vehicle during parking, for example. For example, 4 to 6 ultrasonic transducers are integrated in the rear and / or front bumper of the vehicle. In order to improve the spatial resolution of such systems, ultrasound transducer arrays with a plurality of individual transducers are used in addition to individually implemented ultrasonic transducers.
  • the transducer elements of the ultrasonic transducers are usually arranged with a separate seal in a housing.
  • decoupling elements are additionally provided.
  • the seal should not adversely affect the optical properties of the surface of such ultrasonic transducers.
  • a housing for receiving a diaphragm pot which provides a filling material for a vibration-damped and tight positive connection of the diaphragm pot and the decoupling component with the housing.
  • the decoupling component fills the gap between an edge of an opening of the housing and the diaphragm cup sealingly.
  • the DE 101 25 272 A1 describes an ultrasonic sensor with a diaphragm, which is arranged in a housing. Between diaphragm and housing, a sealing decoupling ring is still provided.
  • the WO 2011/051040 A1 describes an ultrasonic transducer in which a gap between the transducer housing and the transducer element is filled with a silicone elastomer.
  • the plastic is in this case introduced into the intermediate space such that a web forms, which terminates flush with the sound-sensitive side of the transducer element.
  • ultrasonic transducer arrays which represent a composite of individual transducers
  • sealing concepts for ultrasonic arrays should fulfill the above-mentioned functional and optical requirements. Therefore, there is a continuing interest in providing sealing concepts for single transducer and ultrasonic transducer arrays that have high density while meeting functional and optical requirements.
  • a sound transducer arrangement is proposed with a housing in which a plurality of transducer elements are arranged, wherein a gap between the housing and the transducer element or in the case of several transducer elements, a gap between successive transducer elements is filled with a plastic having a modulus of elasticity ⁇ 10 N / mm 2 ,
  • a sealing of the transducer assembly is made possible, which acts on the one hand sealing and on the other hand, the vibration characteristics of the system minimally affected.
  • the coupling between the individual elements, so the transducer elements and the housing low.
  • such a plastic leads to a low attenuation. This results in low sensitivity changes, which directly affect the achievable range.
  • the sound transducer arrangement according to the invention thus enables a robust and stable sealing of the sound transducer arrangement without additional decoupling elements.
  • such a transducer assembly is simple and inexpensive to manufacture. This results in further advantages, such as mass production suitability and high process reliability.
  • the robust, stable damping of the entire transducer assembly can be adjusted specifically via the elastic modulus of the elastomer between the individual transducer elements. This can be done alone or in combination with further damping measures. As a result, it is possible to dispense with additional damping via a foamed elastomer material.
  • a sound transducer assembly in the present context refers to an arrangement that receives and / or transmits sound waves.
  • the sound transducer arrangement comprises at least two transducer elements which can be designed, for example, as flexural vibrators or thickness oscillators.
  • the transducer element is preferably suitable for receiving and / or transmitting ultrasonic waves having a frequency in the range from 16 kHz to 1 MHz, particularly preferably in the range 30-150 kHz, approximately 50 kHz.
  • the sound transducer arrangement comprises several transducer elements, this is also referred to as a sound transducer array.
  • Several transducer elements are arranged in a housing, wherein the sound-sensitive side of the transducer elements is aligned with the environment and thus forms the sound-sensitive side of the transducer array.
  • the individual transducer elements can be configured as bending vibrators or as thickness vibrators. Also, bending vibrators and thickness vibrators can be combined in a transducer array.
  • Flexural vibrators comprise, for example, a diaphragm to which a piezo element adjoins in order to convert vibrations of the diaphragm into mechanical signals of the piezoelectric element, such as a voltage, and vice versa electrical signals, such as a voltage, via mechanical deformation of the piezoelectric element in vibrations of the membrane.
  • the bending oscillator may comprise a bending transducer element.
  • the bending transducer element can be U-shaped with a sound-effective side and on both sides adjoining fastening sides.
  • Thick vibrators include, for example, a front body and a rear body, between which a piezoelectric element is arranged to transmit vibrations via the front body in the form of mechanical deformations on the piezoelectric element and into electrical signals, such as a voltage to convert, and vice versa.
  • a plurality of transducer elements are arranged in the housing to form a transducer array.
  • the gap between successive transducer elements and the gap between the housing and the subsequent transducer element is filled with a plastic having a modulus of elasticity ⁇ 10 N / mm 2 .
  • the transducer elements are preferably completely enclosed by the plastic in order to decouple the individual components of the transducer array from each other.
  • the intermediate space is filled with a plastic which has a modulus of elasticity ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2, and particularly preferably between 0.25 and 2.5 N / mm 2 .
  • a plastic which has a modulus of elasticity ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2, and particularly preferably between 0.25 and 2.5 N / mm 2 .
  • the plastic for example, a polymer such as epoxy resin, polyester or an elastomer such as natural rubber, silicone-based elastomers or silicone rubber and mixtures thereof can be used.
  • the surface of the housing and / or the surface of the transducer element may be at least partially surface-treated, in particular roughened or activated.
  • at least the sealing surfaces of the housing and / or the transducer element are roughened. This can be done for example by plasma treatment, pickling or sandblasting.
  • the plastic is introduced in the intermediate space in such a way that a web is formed which forms a projection on the sound-sensitive side of the transducer element.
  • the web covers with the projection part of the sound-sensitive surface of the transducer element.
  • the projection of the web preferably occupies an area not more than 1/6, particularly preferably not more than 1/10 of the sound-sensitive surface of the transducer element.
  • the web may be larger in the longitudinal direction than the thickness of a component of the transducer element in order to facilitate the adjustment of the transducer element.
  • the length of the web in a bending oscillator be greater than the thickness of the membrane, so that the adjoining the diaphragm piezoelectric element is easily adjustable.
  • the housing and the web between the housing and the subsequent transducer element are designed in one piece.
  • the Housing form a separate part, wherein the gap between the housing and subsequent transducer element is filled with the plastic. So the plastic can be injected or poured into the gap.
  • an elastomer is particularly suitable as a plastic.
  • the housing and the web for sealing from a plastic, in particular an epoxy resin are integrally formed.
  • the web and the housing can be formed by injection molding. This design makes it possible to manufacture the housing and the webs in one step. In addition, the number of sealing surfaces in this embodiment is reduced.
  • a film is arranged on the sound-sensitive side of the sound transducer arrangement.
  • the film can cover the sound-sensitive side of the sound transducer arrangement in whole or in part.
  • the film may have a thickness of 10 to 500 .mu.m, preferably from 20 to 250 .mu.m and particularly preferably from 25 to 150 .mu.m.
  • the film is impermeable to moisture, such as water, and thus also acts sealingly.
  • films made of metal or plastic such as polyethylene imine (PEI), polyetheretherketone (PEEK) or polyimide (PI).
  • PEI polyethylene imine
  • PEEK polyetheretherketone
  • PI polyimide
  • the film improves both the sealing effect and the chemical resistance to aggressive media such as oils, fuels, acids, alkalis, brake fluid, salt water, cola or cold cleaners. Also, the application of paint is simplified because the optical properties of the paint are not degraded by differences in material in the ground.
  • the film can also be glued to the sound-sensitive side of the transducer assembly, welded or sealed.
  • the film is adhered to compensate for surface ripples of the sound-sensitive side with the aid of the adhesive and at the same time produce a tight connection.
  • an adhesive is particularly suitable an epoxy resin.
  • the adhesive may for example be sprayed on, laminated or applied by screen printing.
  • the adhesive may also contain fillers of a defined size to set a desired adhesive thickness and damping. Particularly preferred is the use of a film on which the adhesive has been applied in advance.
  • the robust, stable damping of the transducer assembly can be targeted on the thickness of the film and / or the thickness of the adhesive, the modulus of elasticity of the selected adhesive, as well the elastic modulus of the elastomer can be adjusted between the transducer elements. This can be done alone or in combination. This eliminates additional damping via a foamed elastomeric material (such as Fermasil), associated with the disadvantages described.
  • a foamed elastomeric material such as Fermasil
  • the web can have a curvature on the sound-sensitive side of the sound transducer arrangement.
  • a curvature on the sound-sensitive side of the sound transducer arrangement.
  • the transducer elements have piezoelectric elements, wherein the piezoelectric elements are electrically contacted by means of a flexible, electrically conductive foil, a so-called flex foil.
  • a flexible, electrically conductive foil a so-called flex foil.
  • a damping material with or without gas inclusions is introduced below the piezoelectric elements contacted by means of the flexible, electrically conductive film.
  • the method preferably serves for producing the above-described sound transducer arrangement. Accordingly, features which are described in connection with the sound transducer arrangement, also apply to the method and vice versa.
  • individual components such as the membrane of a bending oscillator or the front body of a thickness vibrator, can be arranged in an array, and then filled the interstices.
  • the transducer element is completed after filling the gaps.
  • finished transducer elements can be arranged in an array and then the gaps are filled.
  • the arrangement of the components or the transducer elements can be done on a reference plate on which the gaps are filled and thus the sound transducer assembly is formed.
  • components for a plurality of transducer elements and a prefabricated housing are arranged. Subsequently, the interspaces between the arranged components and between the housing and the subsequent components are filled with a plastic having a modulus of elasticity ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2 and particularly preferably 2 N / mm 2 .
  • components are arranged for a plurality of transducer elements and then formed in one step, the housing and the spaces between the components filled.
  • a plastic with a modulus of elasticity ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2 for example epoxy resin or silicone rubber is used
  • the filling of the interstices takes place by spraying, transfer molding or casting of the plastic.
  • webs are formed which terminate flush with the component on the sound-sensitive side or which form a projection which at least partially covers the component on the sound-sensitive side.
  • the webs may be formed such that their length is greater than the thickness of the components, such as the membrane.
  • a film is applied, preferably glued, to the sound-sensitive side of the sound transducer arrangement.
  • a thermo-compression method for Use wherein the webs and the adhesive for the film with the remaining composite are cured under pressure and temperature.
  • FIG. 1 shows an example of an example not part of the invention of a transducer array 10 with multiple bending vibrators 12 as transducer elements, wherein the transducer array 10 is sealed against environmental influences.
  • the transducer array 10 includes, for example, three bending vibrators 12 which are arranged in a housing 14.
  • the housing 14 may be, for example, a plastic housing.
  • the housing may be molded on the basis of a polymer, such as polyethylene (PE), polypropylene (PP), polyurethane (PU), polyvinyl chloride (PVC) or polycarbonate (PC) polystyrene (PS) or glass fiber reinforced plastics.
  • the flexural vibrators 12 comprise a bending transducer element 16, which is designed as an example U-shaped. In this case, the bending transducer element 16 has a sound-effective surface 22 and two side walls 24.
  • the bending transducer element 16 may be made of a metal, a plastic or a ceramic, for example.
  • Above the sound-sensitive surface 22 of the bending transducer element 16, a piezoelectric element 18 is arranged.
  • the piezoelectric element 18 may be glued or welded.
  • a membrane 20 is further arranged
  • FIG. 1 shows a section of a transducer array 10, in which the bending vibrators 12 are arranged in a row next to each other, that the sound-sensitive surfaces of the bending vibrator 12 are outwardly, ie, aligned to the environment 26, out. These surfaces form the sound-sensitive surface 32 of the transducer array 10.
  • the sound-sensitive surface 32 is the visible surface.
  • the detail 28 shows a top view of the transducer array 10 with the bending vibrators 12 exemplified.
  • a gap 6 is arranged in each case.
  • These interspaces 6 are filled with an elastomer such as a thermosetting elastomer such as polyurthane elastomer, natural rubber, silicone-based elastomers or silicone rubber, or mixtures thereof.
  • elastomeric webs 17, which seal off the transducer array 10 are formed between the bending vibrators 12 and between the housing 14 and the subsequent bending vibrator 12.
  • the elastomeric webs 17 are, in the in FIG. 1 shown, longer than the thickness of the membrane 20. This results below the membrane 20 or on the side of the membrane 20, which points away from the sound-sensitive side 32 of the transducer array 10, a space in each of which the piezo elements 18 for the individual Bending vibrator 12 can be introduced. This facilitates the subsequent introduction of the piezoelectric elements 18, their longitudinal adjustment, since tilting or offset relative to the membrane 20 can be avoided.
  • the elastomer is preferably chosen so that the modulus of elasticity is ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2 and particularly preferably ⁇ 2.5 N / mm 2 .
  • the modulus of elasticity is ⁇ 10 N / mm 2 , preferably ⁇ 5 N / mm 2 and particularly preferably ⁇ 2.5 N / mm 2 .
  • the coupling between the bending vibrators 12 and the vibration damping of the transducer array 10 is minimized.
  • the low attenuation has a direct effect on the achievable range of the transducer array 10 and leads to an increase in the range.
  • the elastomer with low Elastic modulus ensures the adhesion to the bending vibrator 12 and the housing 14, even under thermal shock conditions. This ensures that the stresses on the sealing surfaces 30 are below the adhesion values of the elastomer and that tearing off of the sealing surfaces 30 can be avoided.
  • the interstices 6 can be filled with the elastomer in different ways. For example, injection molding (injection molding) methods or casting methods in which an elastomer-based casting resin is poured into the interspaces 6 are suitable.
  • injection molding injection molding
  • elastomer-based casting resin is poured into the interspaces 6
  • a natural rubber, a polyurethane elastomer, a silicone-based elastomer such as silicone rubber or a mixture thereof can be used.
  • the flexural transducer elements 16 and the housing 14 may continue to be surface treated.
  • the surfaces may be roughened or activated by a plasma treatment or pickling to allow better adhesion of the components to be joined.
  • a film 34 is further arranged on the sound-sensitive side 32 of the transducer array 10 - ie the side of the transducer array 10, which is aligned to the environment 26 - .
  • the film 34 is adhered with an adhesive 36, such as an epoxy resin.
  • the film 34 may have a thickness of 10 to 500 ⁇ m, and preferably of 20 to 250 ⁇ m.
  • the film 34 is also tight against moisture, such as water.
  • films of polyethyleneimine (PEI), polyetheretherketone (PEEK) or polyimide are suitable for this purpose. Polyimide films are available, for example, under the name Kapton®.
  • the electrical contacting of the piezoelectric elements 18 can be done for example by means of a flexible, electrically conductive film (not shown for reasons of clarity).
  • a thin Elastomer mat below the contacted by means of the flexible, electrically conductive film piezo elements 18 are inserted.
  • Such an elastomer mat can also be foamed and formed from a material such as Armaflex. The mat can be coated with a self-adhesive and thus fully automatically pressed in the manufacture of the transducer array 10 on the flexible, electrically conductive film.
  • a vibration-mechanical damping for example by means of a foamed elastomer (eg Fermasil) or other damping materials with or without gas inclusions, which is filled under the piezoelements 18 contacted by means of the flexible, electrically conductive foil.
  • a foamed elastomer eg Fermasil
  • other damping materials with or without gas inclusions, which is filled under the piezoelements 18 contacted by means of the flexible, electrically conductive foil.
  • FIG. 2 shows an example of an embodiment of a transducer array 10 with a plurality of bending vibrator 12 as transducer elements, wherein the transducer array 10 is sealed against environmental influences.
  • the structure of the transducer array 10 according to FIG. 2 is essentially the same as the FIG. 1 , In contrast to FIG. 1 however, the seal between the individual bending vibrators 12 and between the bending vibrators 12 and the housing 14 by webs 38 is formed with a projection 40.
  • the webs 38 are not flush with the membrane 20 of the flexural vibrator 12, but at the sealing surfaces 30 between the webs 38 and the membranes 20 each have a projection 40.
  • the projection 40 extends above the membrane 20 over a surface ⁇ 1/6, preferably ⁇ 1/10 of the surface of the membrane 20 can take.
  • the webs 38 on the sound-sensitive side 32 which is visible in the installed state in the vehicle, a curvature 39 on.
  • the housing 14 and the webs 38 may be made of the same material.
  • the housing 14 and the web 38 can be formed for subsequent bending vibrator by injection molding.
  • a sealing surface 30 between the housing 14 and the subsequent bending oscillator 12 can be avoided.
  • the material for the housing 14 and the webs 38 is for example epoxy resin or elastomers such as natural rubber, polyurethane elastomer, silicone-based elastomer or silicone rubber.
  • the sound transducer array 10 according to FIG. 2 are also provided with a film 34 which is mounted on the sound-sensitive side 32 of the transducer array 10, wherein by selecting the thickness of the film 34, the attenuation of the transducer array 10 can be adjusted. Also, the thickness and elastic modulus of the adhesive film adhesive 34 and the modulus of elasticity of the material of the webs 38 may alternatively or additionally be varied to achieve a desired damping.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Description

Stand der TechnikState of the art

Die Erfindung betrifft eine Schallwandleranordnung mit einem Gehäuse, in dem mehrere Wandlerelemente angeordnet sind. Die Erfindung betrifft zudem ein Fahrzeug ausgerüstet mit einer derartigen Schallwandleranordnung.The invention relates to a sound transducer arrangement with a housing in which a plurality of transducer elements are arranged. The invention also relates to a vehicle equipped with such a transducer assembly.

Ultraschallwandler werden in Fahrzeugen im Rahmen von Fahrassistenzsystemen eingesetzt, um etwa während des Einparkens die Umgebung des Fahrzeuges zu überwachen. Dazu werden zum Beispiel 4 bis 6 Ultraschallwandler im Heck- und/oder Frontstoßfänger des Fahrzeuges integriert. Um die Ortsauflösung solcher Systeme zu verbessern, kommen neben einzeln ausgeführten Ultraschallwandlern auch Ultraschallwandler-Arrays mit mehreren Einzelwandlern zum Einsatz.Ultrasonic transducers are used in vehicles within the framework of driver assistance systems in order to monitor the environment of the vehicle during parking, for example. For example, 4 to 6 ultrasonic transducers are integrated in the rear and / or front bumper of the vehicle. In order to improve the spatial resolution of such systems, ultrasound transducer arrays with a plurality of individual transducers are used in addition to individually implemented ultrasonic transducers.

Derartige Ultraschallwandler sind hohen Umweltbelastungen, wie Steinschlag, Temperaturveränderungen oder Witterungsbedingungen, ausgesetzt, die die Funktionalität beeinträchtigen und schlimmsten Falls zu irreparablen Schäden führen können. Daher werden die Wandlerelemente der Ultraschallwandler üblicherweise mit einer separaten Dichtung in einem Gehäuse angeordnet. Um die Schwingungseigenschaften nicht zu beeinflussen, werden zusätzlich Entkopplungselemente vorgesehen. Neben den funktionalen Aspekten sollen durch die Dichtung auch die optischen Eigenschaften der Oberfläche solcher Ultraschallwandler nicht negativ beeinflusst werden. Für Ultraschallwandler mit einem einzigen Wandlerelement sind unterschiedliche Lösungen zur Abdichtung bekannt.Such ultrasonic transducers are exposed to high levels of environmental impact, such as rockfall, temperature changes or weather conditions, which compromise functionality and, at worst, can lead to irreparable damage. Therefore, the transducer elements of the ultrasonic transducers are usually arranged with a separate seal in a housing. In order not to influence the vibration characteristics, decoupling elements are additionally provided. In addition to the functional aspects, the seal should not adversely affect the optical properties of the surface of such ultrasonic transducers. For ultrasonic transducers with a single transducer element different solutions for sealing are known.

Aus WO 2008 025 608 A2 ist ein Gehäuse zum Aufnehmen eines Membrantopfs bekannt, das einen Füllwerkstoff für eine schwingungsgedämpfte und dichte formschlüssige Verbindung des Membrantopfs und des Entkopplungsbauteils mit dem Gehäuse vorsieht. Hierbei füllt das Entkopplungsbauteil den Spalt zwischen einem Rand einer Öffnung des Gehäuses und dem Membrantopf abdichtend aus.Out WO 2008 025 608 A2 a housing for receiving a diaphragm pot is known, which provides a filling material for a vibration-damped and tight positive connection of the diaphragm pot and the decoupling component with the housing. In this case, the decoupling component fills the gap between an edge of an opening of the housing and the diaphragm cup sealingly.

DE 10 2009 022 187 A1 beschreibt einen Ultraschallwandler in einem geschlossenen Gehäuse mit einer Piezokeramik zur Erzeugung von Ultraschallschwingungen in einem Membrantopf. Dabei ist das gesamte Gehäuse mitsamt dem Membrantopf mit einem Granulat ausgefüllt und mit einem Deckel dicht verschlossen. DE 10 2009 022 187 A1 describes an ultrasonic transducer in a closed housing with a piezoceramic for generating ultrasonic vibrations in a diaphragm pot. The entire housing is filled with the membrane pot with a granulate and sealed with a lid.

Die DE 101 25 272 A1 beschreibt einen Ultraschallsensor mit einer Membran, die in einem Gehäuse angeordnet ist. Zwischen Membran und Gehäuse ist weiterhin ein dichtend wirkender Entkopplungsring vorgesehen.The DE 101 25 272 A1 describes an ultrasonic sensor with a diaphragm, which is arranged in a housing. Between diaphragm and housing, a sealing decoupling ring is still provided.

Die WO 2011/051040 A1 beschreibt einen Ultraschallwandler, bei dem ein Zwischenraum zwischen dem Wandlergehäuse und dem Wandlerelement mit einem Silikonelastomer gefüllt ist. Der Kunststoff ist hierbei derart in den Zwischenraum eingebracht, dass sich ein Steg ausbildet, der bündig mit der schallempfindlichen Seite des Wandlerelements abschließt.The WO 2011/051040 A1 describes an ultrasonic transducer in which a gap between the transducer housing and the transducer element is filled with a silicone elastomer. The plastic is in this case introduced into the intermediate space such that a web forms, which terminates flush with the sound-sensitive side of the transducer element.

Das Dokument US 2008/0238259 A1 beschreibt einen Ultraschallarray, bei dem der Zwischenraum zwischen aufeinanderfolgenden Wandlerelementen mit einem gefüllt ist.The document US 2008/0238259 A1 describes an ultrasonic array in which the gap between successive transducer elements is filled with one.

Bei Ultraschallwandler-Arrays, die einen Verbund aus Einzelwandlern darstellen, ergeben sich weitere Schwierigkeiten in der Abdichtung, da nicht mehr alle Einzelwandler von einem Gehäuse oder sonstigen Bauelementen umschlossen sind. Weiterhin sollen Abdichtungskonzepte für Ultraschallarrays die oben genannten funktionalen und optischen Anforderungen erfüllen. Daher besteht ein anhaltendes Interesse daran, Abdichtungskonzepte für Einzelwandler und Ultraschallwandler-Arrays bereitzustellen, die eine hohe Dichtheit aufweisen und gleichzeitigen den funktionalen und optischen Anforderungen entsprechen.In ultrasonic transducer arrays, which represent a composite of individual transducers, there are further difficulties in sealing, since not all individual transducers are enclosed by a housing or other components. Furthermore, sealing concepts for ultrasonic arrays should fulfill the above-mentioned functional and optical requirements. Therefore, there is a continuing interest in providing sealing concepts for single transducer and ultrasonic transducer arrays that have high density while meeting functional and optical requirements.

Aufgrund der hohen Parameterstreuung in der Großserienfertigung, weisen herkömmliche Ultraschallsensoren oft eine hohe Amplitudenstreuung, als auch eine hohe Streuung in der Resonanzfrequenz auf. Um diese Effekte auszugleichen, können derartige Ultraschallsensoren schwingungsmechanisch gezielt gedämpft werden. Diese Dämpfung hat Auswirkungen auf die Nahmessfähigkeit der im Sende-Empfangsbetrieb arbeitenden Ultraschallsensoren, da der minimale Messabstand eines Ultraschallsensors bekanntermaßen direkt mit der Ausschwingdauer einer angeregten Membran des Sensors zusammenhängt, welche wiederrum durch die mechanische Dämpfung bestimmt ist. In herkömmlichen Systemen wird die schwingungsmechanische Bedämpfung zum Beispiel mit einem geschäumten 2-Komponenten-Elastomer (z.B. Fermasil, Fa. Sonderhoff) durchgeführt, der ins Innere des Membrantopfes eingebracht wird. Dieser Prozess ist meist nur unzureichend beherrschbar, da die erzielte Dämpfung hauptsächlich durch das Ausbilden mikromechanischer Luftblasen beim Aushärten (Aufschäumen) des 2-Komponenten-Elastomers bestimmt wird. Weiterhin weisen die bekannten, derart gefertigten Ultraschallsensoren eine unzureichende Langzeitstabilität auf. Unter Temperaturbelastung (Betrieb im Kfz) werden irreversible Amplitudenänderungen beobachtet, wodurch sich die Messreichweite deutlich verringert.Due to the high dispersion of parameters in mass production, conventional ultrasonic sensors often exhibit high amplitude scattering as well as high scattering in the resonance frequency. In order to compensate for these effects, such ultrasonic sensors can be selectively damped in terms of vibration mechanics. This attenuation has an effect on the Nahmessfähigkeit the operating in the transmit-receive mode ultrasonic sensors, since the minimum measuring distance of an ultrasonic sensor is known to be directly related to the decay of an excited diaphragm of the sensor, which in turn is determined by the mechanical damping. In Conventional systems, the vibration damping mechanical, for example, with a foamed 2-component elastomer (eg Fermasil, Fa. Sonderhoff) performed, which is introduced into the interior of the diaphragm pot. This process is usually insufficiently controllable, since the attenuation achieved is determined mainly by the formation of micro-mechanical air bubbles during curing (foaming) of the 2-component elastomer. Furthermore, the known ultrasound sensors manufactured in this way have insufficient long-term stability. Under temperature load (Operation in the vehicle) irreversible amplitude changes are observed, which significantly reduces the measurement range.

Offenbarung der ErfindungDisclosure of the invention Vorteile der ErfindungAdvantages of the invention

Die Erfindung ist im Anspruch 1 offenbart. Weitere Ausführungsbeispiele sind in den abhängigen Ansprüchen offenbart.The invention is disclosed in claim 1. Further embodiments are disclosed in the dependent claims.

Erfindungsgemäß wird eine Schallwandleranordnung mit einem Gehäuse vorgeschlagen, in dem mehrere Wandlerelemente angeordnet sind, wobei ein Zwischenraum zwischen dem Gehäuse und dem Wandlerelement oder bei mehreren Wandlerelementen ein Zwischenraum zwischen aufeinanderfolgenden Wandlerelementen mit einem Kunststoff gefüllt ist, der einen Elastizitätsmodul < 10 N/mm2 aufweist.According to the invention, a sound transducer arrangement is proposed with a housing in which a plurality of transducer elements are arranged, wherein a gap between the housing and the transducer element or in the case of several transducer elements, a gap between successive transducer elements is filled with a plastic having a modulus of elasticity <10 N / mm 2 ,

Durch die Verwendung eines Kunststoffes mit einem geringen Elastizitätsmodul < 10 N/mm2 wird eine Abdichtung der Schallwandleranordnung ermöglicht, die zum einen dichtend wirkt und zum anderen die Schwingungseigenschaften des Systems minimal beeinflusst. So ist die Kopplung zwischen den einzelnen Elementen, also den Wandlerelementen und dem Gehäuse, gering. Zusätzlich führt ein derartiger Kunststoff zu einer geringen Dämpfung. Damit ergeben sich geringe Empfindlichkeitsänderungen, welche sich unmittelbar auf die erzielbare Reichweite auswirken. Die erfindungsgemäße Schallwandleranordnung ermöglicht somit, eine robuste und stabile Abdichtung der Schallwandleranordnung ohne zusätzliche Entkopplungselemente. Weiterhin ist eine derartige Schallwandleranordnung einfach und kostengünstig in der Herstellung. Damit ergeben sich weitere Vorteile, wie Großserientauglichkeit und hohe Prozesssicherheit. Die robuste, stabile Dämpfung der gesamten Schallwandleranordnung kann gezielt über den Elastizitätsmodul des Elastomers zwischen den einzelnen Wandlerelementen eingestellt werden. Dies kann alleine oder in Kombination mit weiteren Maßnahmen zur Dämpfung erfolgen. Hierdurch kann auf eine zusätzliche Dämpfung über ein aufgeschäumtes Elastomer-Material verzichtet werden.By using a plastic with a low modulus of elasticity <10 N / mm 2 , a sealing of the transducer assembly is made possible, which acts on the one hand sealing and on the other hand, the vibration characteristics of the system minimally affected. Thus, the coupling between the individual elements, so the transducer elements and the housing, low. In addition, such a plastic leads to a low attenuation. This results in low sensitivity changes, which directly affect the achievable range. The sound transducer arrangement according to the invention thus enables a robust and stable sealing of the sound transducer arrangement without additional decoupling elements. Furthermore, such a transducer assembly is simple and inexpensive to manufacture. This results in further advantages, such as mass production suitability and high process reliability. The robust, stable damping of the entire transducer assembly can be adjusted specifically via the elastic modulus of the elastomer between the individual transducer elements. This can be done alone or in combination with further damping measures. As a result, it is possible to dispense with additional damping via a foamed elastomer material.

Eine Schallwandleranordnung bezeichnet im vorliegenden Zusammenhang eine Anordnung, die Schallwellen empfängt und/oder aussendet. Dazu umfasst die Schallwandleranordnung wenigstens zwei Wandlerelemente die beispielweise als Biegeschwinger oder Dickenschwinger ausgestaltet sein können. Bevorzugt ist das Wandlerelement geeignet Ultraschallwellen mit einer Frequenz im Bereich von 16 kHz bis 1 MHz, besonders bevorzugt im Bereich 30 - 150 kHz, etwa 50 kHz zu empfangen und/oder zu senden.A sound transducer assembly in the present context refers to an arrangement that receives and / or transmits sound waves. For this purpose, the sound transducer arrangement comprises at least two transducer elements which can be designed, for example, as flexural vibrators or thickness oscillators. The transducer element is preferably suitable for receiving and / or transmitting ultrasonic waves having a frequency in the range from 16 kHz to 1 MHz, particularly preferably in the range 30-150 kHz, approximately 50 kHz.

Umfasst die Schallwandleranordnung mehrere Wandlerelemente spricht man auch von einem Schallwandlerarray. Dabei sind mehrere Wandlerelemente in einem Gehäuse angeordnet, wobei die schallempfindliche Seite der Wandlerelemente zur Umgebung ausgerichtet ist und somit die schallempfindliche Seite des Schallwandlerarrays bildet. Weiterhin können die einzelnen Wandlerelemente als Biegeschwinger oder als Dickenschwinger ausgestaltet sein. Auch können Biegeschwinger und Dickenschwinger in einem Schallwandlerarray kombiniert sein.If the sound transducer arrangement comprises several transducer elements, this is also referred to as a sound transducer array. Several transducer elements are arranged in a housing, wherein the sound-sensitive side of the transducer elements is aligned with the environment and thus forms the sound-sensitive side of the transducer array. Furthermore, the individual transducer elements can be configured as bending vibrators or as thickness vibrators. Also, bending vibrators and thickness vibrators can be combined in a transducer array.

Biegeschwinger umfassen beispielsweise eine Membran, an die ein Piezoelement angrenzt, um Schwingungen der Membran über mechanische Verformung des Piezoelements in elektrische Signale, etwa eine Spannung, und umgekehrt elektrische Signale, etwa eine Spannung, über mechanische Verformung des Piezoelements in Schwingungen der Membran umzuwandeln. Zusätzlich oder alternativ zur Membran kann der Biegeschwinger ein Biegewandlerelement umfassen. Dabei kann das Biegewandlerelement U-förmig mit einer schallwirksamen Seite und beidseitig daran angrenzende Befestigungsseiten ausgebildet sein. An einer der Seiten des Biegewandlerelements, bevorzugt auf der inneren, nicht dem Schallfeld zugewandten Seite, kann weiterhin das Piezoelement angeordnet sein, um Schwingungen der Membran und/oder des Biegewandlerelements über mechanische Verformung des Piezoelements in elektrische Signale, etwa eine Spannung, umzuwandeln und umgekehrt. Dickenschwinger umfassen zum Beispiel einen Frontkörper und einen Rückkörper, zwischen denen ein Piezoelement angeordnet ist, um Schwingungen über den Frontkörper in Form von mechanischen Verformungen auf das Piezoelement zu übertragen und in elektrische Signale, etwa eine Spannung, umzuwandeln und umgekehrt.Flexural vibrators comprise, for example, a diaphragm to which a piezo element adjoins in order to convert vibrations of the diaphragm into mechanical signals of the piezoelectric element, such as a voltage, and vice versa electrical signals, such as a voltage, via mechanical deformation of the piezoelectric element in vibrations of the membrane. In addition or as an alternative to the membrane, the bending oscillator may comprise a bending transducer element. In this case, the bending transducer element can be U-shaped with a sound-effective side and on both sides adjoining fastening sides. On one of the sides of the bending transducer element, preferably on the inner, not the sound field side facing, the piezoelectric element may further be arranged to convert vibrations of the diaphragm and / or the bending transducer element via mechanical deformation of the piezoelectric element into electrical signals, such as a voltage, and vice versa , Thick vibrators include, for example, a front body and a rear body, between which a piezoelectric element is arranged to transmit vibrations via the front body in the form of mechanical deformations on the piezoelectric element and into electrical signals, such as a voltage to convert, and vice versa.

Erfindungsgemaß sind mehrere Wandlerelemente in dem Gehäuse angeordnet, um ein Schallwandlerarray auszubilden. Dabei ist der Zwischenraum zwischen aufeinanderfolgenden Wandlerelementen und der Zwischenraum zwischen dem Gehäuse und dem darauffolgenden Wandlerelement mit einem Kunststoff gefüllt, der einen Elastizitätsmodul < 10 N/mm2 aufweist. In einer derartigen Anordnung sind die Wandlerelemente vorzugsweise vollumfänglich von dem Kunststoff umschlossen, um die einzelnen Komponenten des Schallwandlerarrays voneinander zu entkoppeln.According to the invention, a plurality of transducer elements are arranged in the housing to form a transducer array. In this case, the gap between successive transducer elements and the gap between the housing and the subsequent transducer element is filled with a plastic having a modulus of elasticity <10 N / mm 2 . In such an arrangement, the transducer elements are preferably completely enclosed by the plastic in order to decouple the individual components of the transducer array from each other.

Erfindungsgemaß ist der Zwischenraum mit einem Kunststoff gefüllt, der einen Elastizitätsmodul < 10 N/mm2, bevorzugt < 5 N/mm2 und besonders bevorzugt zwischen 0,25 und 2,5 N/mm2 aufweist. Durch das Füllen der Zwischenräume zwischen Gehäuse und einzelnen Wandlerelementen mit einem derartigen Kunststoff, entstehen Stege zwischen den einzelnen Komponenten, also dem Gehäuse und/oder den Wandlerelementen, die die Funktionalität nicht beeinträchtigen und gleichzeitig für die notwendige Dichtheit sorgen. Als Kunststoff kann zum Beispiel ein Polymer, wie Epoxidharz, Polyester oder ein Elastomer, wie Naturkautschuk, silikonbasierte Elastomere oder Siliconkautschuk sowie Mischungen hieraus eingesetzt werden.According to the invention, the intermediate space is filled with a plastic which has a modulus of elasticity <10 N / mm 2 , preferably <5 N / mm 2, and particularly preferably between 0.25 and 2.5 N / mm 2 . By filling the spaces between the housing and individual transducer elements with such a plastic, webs between the individual components, so the housing and / or the transducer elements that do not affect the functionality and at the same time provide the necessary tightness. As the plastic, for example, a polymer such as epoxy resin, polyester or an elastomer such as natural rubber, silicone-based elastomers or silicone rubber and mixtures thereof can be used.

Um die Haftfestigkeit zwischen dem Kunststoff und den Dichtflächen der Wandlerelemente und/oder des Gehäuses zu erhöhen, kann die Oberfläche des Gehäuses und/oder die Oberfläche des Wandlerelements zumindest teilweise oberflächenbehandelt, insbesondere aufgeraut oder aktiviert sein. Vorzugsweise sind zumindest die Dichtflächen des Gehäuses und/oder des Wandlerelements aufgeraut. Dies kann beispielsweise durch Plasmabehandlung, Beizen oder Sandstrahlen erfolgen.In order to increase the adhesion between the plastic and the sealing surfaces of the transducer elements and / or the housing, the surface of the housing and / or the surface of the transducer element may be at least partially surface-treated, in particular roughened or activated. Preferably, at least the sealing surfaces of the housing and / or the transducer element are roughened. This can be done for example by plasma treatment, pickling or sandblasting.

In einer weiteren Ausführungsform ist der Kunststoff in dem Zwischenraum derart eingebracht, dass sich ein Steg ausbildet, der bündig mit der schallempfindlichen Seite des Wandlerelements abschließt. Dadurch wird die Oberflächenwelligkeit reduziert, um die optischen Eigenschaften der Schallwandleranordnung zu verbessern.In a further embodiment, the plastic is introduced in the intermediate space in such a way that a web forms which terminates flush with the sound-sensitive side of the transducer element. As a result, the surface ripple is reduced to improve the optical properties of the transducer assembly.

In einer weiteren Ausführungsform ist der Kunststoff in dem Zwischenraum derart eingebracht, dass sich ein Steg ausbildet, der einen Vorsprung auf der schallempfindlichen Seite des Wandlerelements bildet. Damit bedeckt der Steg mit dem Vorsprung einen Teil der schallempfindlichen Oberfläche des Wandlerelements. Um Funktionsbeeinträchtigungen zu vermeiden, nimmt der Vorsprung des Steges vorzugsweise eine Fläche nicht mehr als 1/6, besonders bevorzugt nicht mehr als 1/10 der schallempfindlichen Oberfläche des Wandlerelements ein.In a further embodiment, the plastic is introduced in the intermediate space in such a way that a web is formed which forms a projection on the sound-sensitive side of the transducer element. Thus, the web covers with the projection part of the sound-sensitive surface of the transducer element. In order to avoid functional impairments, the projection of the web preferably occupies an area not more than 1/6, particularly preferably not more than 1/10 of the sound-sensitive surface of the transducer element.

Weiterhin kann der Steg in Längsrichtung größer als die Dicke einer Komponente des Wandlerelements sein, um die Justage des Wandlerelements zu erleichtern. Beispielsweise kann die Länge des Steges bei einem Biegeschwinger größer sein als die Dicke der Membran, damit das an die Membran angrenzende Piezoelement leicht justierbar ist.Furthermore, the web may be larger in the longitudinal direction than the thickness of a component of the transducer element in order to facilitate the adjustment of the transducer element. For example, the length of the web in a bending oscillator be greater than the thickness of the membrane, so that the adjoining the diaphragm piezoelectric element is easily adjustable.

Erfindungsgemaß sind das Gehäuse und der Steg zwischen Gehäuse und dem darauffolgenden Wandlerelement einteilig ausgestaltet. Als Beispiel nicht Teil der vorliegender Erfindung kann das Gehäuse ein separates Teil bilden, wobei der Zwischenraum zwischen Gehäuse und darauffolgendem Wandlerelement mit dem Kunststoff gefüllt ist. So kann der Kunststoff in den Zwischenraum gespritzt oder gegossen werden. In dieser Beispiel eignet sich insbesondere ein Elastomer als Kunststoff. Erfindungsgemaß sind das Gehäuse und der Steg zur Abdichtung aus einem Kunststoff, insbesondere einem Epoxidharz, einteilig ausgebildet.According to the invention, the housing and the web between the housing and the subsequent transducer element are designed in one piece. As an example not part of the present invention, the Housing form a separate part, wherein the gap between the housing and subsequent transducer element is filled with the plastic. So the plastic can be injected or poured into the gap. In this example, an elastomer is particularly suitable as a plastic. According to the invention, the housing and the web for sealing from a plastic, in particular an epoxy resin, are integrally formed.

Hierbei kann der Steg und das Gehäuse durch Spritzpressen ausgebildet werden. Diese Ausführung ermöglicht es, das Gehäuse und die Stege in einem Arbeitsschritt zu fertigen. Zusätzlich wird die Anzahl der Dichtflächen in dieser Ausführungsform reduziert.Here, the web and the housing can be formed by injection molding. This design makes it possible to manufacture the housing and the webs in one step. In addition, the number of sealing surfaces in this embodiment is reduced.

In einer weiteren Ausführungsform ist auf der schallempfindlichen Seite der Schallwandleranordnung eine Folie angeordnet. Hierbei kann die Folie die schallempfindliche Seite der Schallwandleranordnung ganz oder teilweise bedecken. Die Folie kann eine Dicke von 10 bis 500 µm, bevorzugt von 20 bis 250 µm und besonders bevorzugt von 25 bis 150 µm aufweisen. Vorzugsweise ist die Folie undurchlässig für Feuchtigkeit, etwa Wasser, und wirkt damit ebenfalls abdichtend. Dazu eignen sich zum Beispiel Folien aus Metall oder Kunststoff, wie Polyethylenimin (PEI), Polyetheretherketon (PEEK) oder Polyimid (PI). Auch ein Verbund mit mehreren Folienschichten ist denkbar. Durch die Folie wird zum einen die Dichtwirkung und zum anderen die chemische Beständigkeit gegenüber aggressiven Medien, wie Öle, Kraftstoffe, Säuren, Laugen, Bremsflüssigkeit, Salzwasser, Cola oder Kaltreiniger, verbessert. Auch das Auftragen von Lack wird dadurch vereinfacht, da die optischen Eigenschaften des Lacks nicht durch Materialunterschiede im Untergrund verschlechtert werden.In a further embodiment, a film is arranged on the sound-sensitive side of the sound transducer arrangement. In this case, the film can cover the sound-sensitive side of the sound transducer arrangement in whole or in part. The film may have a thickness of 10 to 500 .mu.m, preferably from 20 to 250 .mu.m and particularly preferably from 25 to 150 .mu.m. Preferably, the film is impermeable to moisture, such as water, and thus also acts sealingly. These are, for example, films made of metal or plastic, such as polyethylene imine (PEI), polyetheretherketone (PEEK) or polyimide (PI). A composite with several film layers is conceivable. The film improves both the sealing effect and the chemical resistance to aggressive media such as oils, fuels, acids, alkalis, brake fluid, salt water, cola or cold cleaners. Also, the application of paint is simplified because the optical properties of the paint are not degraded by differences in material in the ground.

Die Folie kann weiterhin auf die schallempfindliche Seite der Schallwandleranordnung aufgeklebt, aufgeschweißt oder aufgesiegelt sein. Vorzugsweise ist die Folie aufgeklebt, um Oberflächenwelligkeiten der schallempfindlichen Seite mit Hilfe des Klebers auszugleichen und gleichzeitig eine dichte Verbindung herzustellen. Als Kleber eignet sich insbesondere ein Epoxidharz. Der Kleber kann zum Beispiel aufgespritzt, auflaminiert oder im Siebdruckverfahren aufgebracht werden. Zusätzlich kann der Kleber auch Füllstoffe mit definierter Größe enthalten, um eine gewünschte Kleberdicke und Dämpfung einzustellen. Besonders bevorzugt wird die Verwendung einer Folie auf der der Kleber vorab aufgebracht wurde.The film can also be glued to the sound-sensitive side of the transducer assembly, welded or sealed. Preferably, the film is adhered to compensate for surface ripples of the sound-sensitive side with the aid of the adhesive and at the same time produce a tight connection. As an adhesive is particularly suitable an epoxy resin. The adhesive may for example be sprayed on, laminated or applied by screen printing. In addition, the adhesive may also contain fillers of a defined size to set a desired adhesive thickness and damping. Particularly preferred is the use of a film on which the adhesive has been applied in advance.

Die robuste, stabile Dämpfung der Schallwandleranordnung kann gezielt über die Dicke der Folie und/oder die Dicke des Klebers, den Elastizitätsmodul des gewählten Klebers, sowie den Elastizitätsmodul des Elastomers zwischen den Wandlerelementen eingestellt werden. Dies kann alleine oder in Kombination erfolgen. Hierdurch entfällt eine zusätzliche Dämpfung über ein aufgeschäumtes Elastomer-Material (wie z.B. Fermasil), verbunden mit den beschriebenen Nachteilen.The robust, stable damping of the transducer assembly can be targeted on the thickness of the film and / or the thickness of the adhesive, the modulus of elasticity of the selected adhesive, as well the elastic modulus of the elastomer can be adjusted between the transducer elements. This can be done alone or in combination. This eliminates additional damping via a foamed elastomeric material (such as Fermasil), associated with the disadvantages described.

In einer weiteren Ausführungsform kann der Steg auf der schallempfindlichen Seite der Schallwandleranordnung eine Krümmung aufweisen. Eine derartige Ausführung ist besonders vorteilhaft, wenn keine Folie auf die schallempfindliche Seite der Schallwandleranordnung aufgebracht wird. Denn durch die bewusst betonte Krümmung wird der sichtbare Oberflächenfluss unterbrochen und die Oberflächenwelligkeit erscheint hierdurch nicht sichtbar.In a further embodiment, the web can have a curvature on the sound-sensitive side of the sound transducer arrangement. Such a design is particularly advantageous if no film is applied to the sound-sensitive side of the transducer assembly. Because of the deliberately emphasized curvature, the visible surface flow is interrupted and the surface waviness does not appear visible.

In einer bevorzugten Ausführung der Erfindung weisen die Wandlerelemente Piezoelemente aufweisen, wobei die Piezoelemente mittels einer flexiblen, elektrisch leitfähigen Folie, einer sogenannten Flexfolie, elektrisch kontaktiert sind. Besonders bevorzugt ist unterhalb der mittels der flexiblen, elektrisch leitfähigen Folie kontaktierten Piezoelemente eine, insbesondere geschäumte, Elastomermatte eingelegt. Alternativ kann unterhalb der mittels der flexiblen, elektrisch leitfähigen Folie kontaktierten Piezoelemente ein Dämpfungsmaterial mit oder ohne Gaseinschlüsse eingebracht ist.In a preferred embodiment of the invention, the transducer elements have piezoelectric elements, wherein the piezoelectric elements are electrically contacted by means of a flexible, electrically conductive foil, a so-called flex foil. Particularly preferably, below the means of the flexible, electrically conductive foil contacted piezoelectric elements, in particular a foamed, elastomeric mat is inserted. Alternatively, a damping material with or without gas inclusions is introduced below the piezoelectric elements contacted by means of the flexible, electrically conductive film.

Erfindungsgemäß wird zudem ein Fahrzeug vorgeschlagen, das mit der vorstehend beschriebenen Schallwandleranordnung ausgerüstet ist.According to the invention, a vehicle is also proposed which is equipped with the above-described sound transducer arrangement.

Weiterhin nichterfindungsgemäß wird ein Verfahren zum Herstellen der Schallwandleranordnung vorgeschlagen, das folgende Schritte umfasst:

  1. a) Bereitstellen von Komponenten für ein oder mehrere Wandlerelement(e);
  2. b) Anordnen mindestens einer Komponente des Wandlerelements; und
  3. c) Ausbilden der Schallwandleranordnung, wobei Zwischenräume zwischen Komponenten oder zwischen einer Komponente und einem Gehäuse mit einem Kunststoff gefüllt werden, der einen Elastizitätsmodul < 10 N/mm2 aufweist.
Furthermore, not according to the invention, a method for producing the sound transducer arrangement is proposed, which comprises the following steps:
  1. a) providing components for one or more transducer element (s);
  2. b) arranging at least one component of the transducer element; and
  3. c) forming the sound transducer assembly, wherein gaps between components or between a component and a housing are filled with a plastic having a modulus of elasticity <10 N / mm 2 .

Das Verfahren dient vorzugsweise zum Herstellen der vorstehend beschriebenen Schallwandleranordnung. Dementsprechend gelten Merkmale, die im Zusammenhang mit der Schallwandleranordnung beschrieben sind, auch für das Verfahren und umgekehrt.The method preferably serves for producing the above-described sound transducer arrangement. Accordingly, features which are described in connection with the sound transducer arrangement, also apply to the method and vice versa.

Eine Komponente bezeichnet Bauteile, die zum Ausbilden des Wandlerelements dienen. Komponenten eines Biegewandlers sind beispielsweise die Membran, das Piezoelement oder das Biegewandlerelement. Komponenten eines Dickenschwingers sind zum Beispiel der Frontkörper, der Rückkörper oder das Piezoelement.A component refers to components that serve to form the transducer element. Components of a bending transducer are, for example, the membrane, the piezoelectric element or the bending transducer element. Components of a thickness vibrator are, for example, the front body, the rear body or the piezoelectric element.

So können einzelne Komponenten, wie die Membran eines Biegeschwingers oder der Frontkörper eines Dickenschwingers, in einem Array angeordnet werden, und die Zwischenräume anschließend gefüllt. In diesem Fall wird das Wandlerelement nach dem Füllen der Zwischenräume fertiggestellt. Alternativ können auch fertiggestellte Wandlerelemente in einem Array angeordnet werden und anschließend die Zwischenräume gefüllt werden. Die Anordnung der Komponenten oder der Wandlerelemente kann auf einer Referenzplatte erfolgen, auf der die Zwischenräume gefüllt werden und damit die Schallwandleranordnung ausgebildet wird.Thus, individual components, such as the membrane of a bending oscillator or the front body of a thickness vibrator, can be arranged in an array, and then filled the interstices. In this case, the transducer element is completed after filling the gaps. Alternatively, finished transducer elements can be arranged in an array and then the gaps are filled. The arrangement of the components or the transducer elements can be done on a reference plate on which the gaps are filled and thus the sound transducer assembly is formed.

Nach einem Beispiel nicht Teil der Erfindung werden Komponenten für mehrere Wandlerelemente und ein vorgefertigtes Gehäuse angeordnet. Anschließend werden die Zwischenräume zwischen den angeordneten Komponenten sowie zwischen dem Gehäuse und der darauffolgenden Komponenten mit einem Kunststoff gefüllt, der einen Elastizitätsmodul < 10 N/mm2, bevorzugt < 5 N/mm2 und besonders bevorzugt 2 N/mm2 aufweist. In einem weiteren Beispiel nicht Teil der Erfindung werden Komponenten für mehrere Wandlerelemente angeordnet und anschließend in einem Arbeitsschritt das Gehäuse ausgebildet und die Zwischenräume zwischen den Komponenten gefüllt. Dazu wird ein Kunststoff mit einen Elastizitätsmodul < 10 N/mm2, bevorzugt < 5 N/mm2, beispielsweise Epoxidharz oder Siliconkautschuk verwendetAccording to an example not part of the invention, components for a plurality of transducer elements and a prefabricated housing are arranged. Subsequently, the interspaces between the arranged components and between the housing and the subsequent components are filled with a plastic having a modulus of elasticity <10 N / mm 2 , preferably <5 N / mm 2 and particularly preferably 2 N / mm 2 . In another example, not part of the invention components are arranged for a plurality of transducer elements and then formed in one step, the housing and the spaces between the components filled. For this purpose, a plastic with a modulus of elasticity <10 N / mm 2 , preferably <5 N / mm 2 , for example epoxy resin or silicone rubber is used

Nach einem Beispiel nicht Teil der Erfindung erfolgt das Füllen der Zwischenräume durch Spritzen, Spritzpressen oder Gießen des Kunststoffes. Durch das Füllen der Zwischenräume werden Stege ausgebildet, die auf der schallempfindlichen Seite bündig mit der Komponente abschließen oder die einen Vorsprung bilden, der die Komponente auf der schallempfindlichen Seite zumindest teilweise überdeckt. In Längsrichtung können die Stege derart ausgebildet werden, dass deren Länge größer ist als die Dicke der Komponenten, etwa der Membran. In einer weiteren Ausführungsform wird auf die schallempfindliche Seite der Schallwandleranordnung eine Folie aufgebracht, bevorzugt aufgeklebt. Zum Ausbilden der Schallwandleranordnung kann beispielsweise ein Thermokompressionverfahren zum Einsatz kommen, wobei die Stege und der Kleber für die Folie mit dem restlichen Verbund unter Druck und Temperatur ausgehärtet werden.According to an example not part of the invention, the filling of the interstices takes place by spraying, transfer molding or casting of the plastic. By filling the gaps, webs are formed which terminate flush with the component on the sound-sensitive side or which form a projection which at least partially covers the component on the sound-sensitive side. In the longitudinal direction, the webs may be formed such that their length is greater than the thickness of the components, such as the membrane. In a further embodiment, a film is applied, preferably glued, to the sound-sensitive side of the sound transducer arrangement. For forming the sound transducer arrangement, for example, a thermo-compression method for Use, wherein the webs and the adhesive for the film with the remaining composite are cured under pressure and temperature.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Weitere Aspekte und Vorteile der Erfindung werden nunmehr anhand der beigefügten Figuren eingehender beschrieben. Hierbei zeigen:

Figur 1
ein Beispiel nicht Teil der Erfindung eines Schallwandlerarrays mit mehreren Biegeschwingern als Wandlerelemente, das gegenüber Umwelteinflüssen abgedichtet ist,
Figur 2
eine Ausführungsform eines Schallwandlerarrays mit mehreren Biegeschwingern als Wandlerelemente, das gegenüber Umwelteinflüssen abgedichtet ist.
Further aspects and advantages of the invention will now be described in more detail with reference to the accompanying figures. Hereby show:
FIG. 1
an example not part of the invention of a transducer array with multiple bending vibrators as transducer elements, which is sealed against environmental influences,
FIG. 2
an embodiment of a transducer array with multiple bending vibrators as transducer elements, which is sealed against environmental influences.

Ausführungsformen der ErfindungEmbodiments of the invention

Figur 1 zeigt beispielhaft einen Beispiel nicht Teil der Erfindung eines Schallwandlerarrays 10 mit mehreren Biegeschwingern 12 als Wandlerelemente, wobei das Schallwandlerarray 10 gegenüber Umwelteinflüssen abgedichtet ist. FIG. 1 shows an example of an example not part of the invention of a transducer array 10 with multiple bending vibrators 12 as transducer elements, wherein the transducer array 10 is sealed against environmental influences.

Das Schallwandlerarray 10 umfasst beispielhaft drei Biegeschwinger 12, die in einem Gehäuse 14 angeordnet sind. Das Gehäuse 14 kann beispielsweise ein Kunststoffgehäuse sein. Insbesondere kann das Gehäuse auf Basis eines Polymers, wie Polyethylen (PE), Polypropylen (PP), Polyurethan (PU), Polyvinylchlorid (PVC) oder Polycarbonate (PC) Polystyrol (PS) oder glasfaserverstärkten Kunststoffen gespritzt sein. Die Biegeschwinger 12 umfassen ein Biegewandlerelement 16, das beispielhaft U-förmig ausgestaltet ist. Dabei weist das Biegewandlerelement 16 eine schallwirksame Fläche 22 und zwei Seitenwände 24 auf. Das Biegewandlerelement 16 kann beispielsweise aus einem Metall, einem Kunststoff oder einer Keramik gefertigt sein. Oberhalb der schallempfindlichen Fläche 22 des Biegewandlerelements 16 ist ein Piezoelement 18 angeordnet. Das Piezoelement 18 kann dabei angeklebt oder angeschweißt sein. Oberhalb des Piezoelements 18 ist weiterhin eine Membran 20 angeordnet.The transducer array 10 includes, for example, three bending vibrators 12 which are arranged in a housing 14. The housing 14 may be, for example, a plastic housing. In particular, the housing may be molded on the basis of a polymer, such as polyethylene (PE), polypropylene (PP), polyurethane (PU), polyvinyl chloride (PVC) or polycarbonate (PC) polystyrene (PS) or glass fiber reinforced plastics. The flexural vibrators 12 comprise a bending transducer element 16, which is designed as an example U-shaped. In this case, the bending transducer element 16 has a sound-effective surface 22 and two side walls 24. The bending transducer element 16 may be made of a metal, a plastic or a ceramic, for example. Above the sound-sensitive surface 22 of the bending transducer element 16, a piezoelectric element 18 is arranged. The piezoelectric element 18 may be glued or welded. Above the piezoelectric element 18, a membrane 20 is further arranged.

Figur 1 zeigt einen Schnitt eines Schallwandlerarray 10, in dem die Biegeschwinger 12 so in Reihe nebeneinander angeordnet sind, dass die schallempfindlichen Flächen der Biegeschwinger 12 nach außen, d.h. zur Umgebung 26, hin ausgerichtet sind. Diese Flächen bilden die schallempfindliche Fläche 32 des Schallwandlerarrays 10. Bei der Verwendung des Schallwandlerarrays 10 im Fahrzeug ist die schallempfindliche Fläche 32 die sichtbare Fläche. Zur Verdeutlichung der Anordnung zeigt der Ausschnitt 28 eine Draufsicht des Schallwandlerarrays 10 mit den beispielhaft dargestellten Biegeschwingern 12. FIG. 1 shows a section of a transducer array 10, in which the bending vibrators 12 are arranged in a row next to each other, that the sound-sensitive surfaces of the bending vibrator 12 are outwardly, ie, aligned to the environment 26, out. These surfaces form the sound-sensitive surface 32 of the transducer array 10. When using the transducer array 10 in the vehicle, the sound-sensitive surface 32 is the visible surface. For clarification of the arrangement, the detail 28 shows a top view of the transducer array 10 with the bending vibrators 12 exemplified.

Zwischen den Biegeschwingern 12 und zwischen den Biegeschwingern 12 und dem Gehäuse 14 ist jeweils ein Zwischenraum 6 angeordnet. Diese Zwischenräume 6 sind mit einem Elastomer, etwa einem heißhärtenden Elastomer, wie Polyurthan-Elastomer, Naturkautschuk, silikonbasierte Elastomere oder Siliconkautschuk, oder Mischungen hieraus, gefüllt. So sind zwischen den Biegeschwingern 12 und zwischen dem Gehäuse 14 und dem darauffolgenden Biegeschwinger 12 Elastomerstege 17 ausgebildet, die das Schallwandlerarray 10 abdichten. Damit wird eine stabile und robuste Abdichtung realisiert, die das Schallwandlerarray 10 insbesondere vor Umwelteinflüsse, wie dem Eintritt von Flüssigkeit und Schäden durch Steinschlag, Schüttelbelastungen oder Temperaturveränderungen, schützt. Zusätzlich werden durch diese Art der Abdichtung die Funktionalität und insbesondere die Schwingungseigenschaften des Schallwandlerarrays 10 minimal beeinflusst.Between the bending vibrators 12 and between the bending vibrators 12 and the housing 14, a gap 6 is arranged in each case. These interspaces 6 are filled with an elastomer such as a thermosetting elastomer such as polyurthane elastomer, natural rubber, silicone-based elastomers or silicone rubber, or mixtures thereof. Thus, elastomeric webs 17, which seal off the transducer array 10, are formed between the bending vibrators 12 and between the housing 14 and the subsequent bending vibrator 12. For a stable and robust seal is realized, which protects the transducer array 10 in particular from environmental influences, such as the ingress of liquid and damage by rockfall, shaking loads or temperature changes. In addition, the functionality and in particular the vibration properties of the transducer array 10 are minimally influenced by this type of sealing.

Die Elastomerstege 17 sind, in der in Figur 1 gezeigten Ausführungsform, länger als die Dicke der Membran 20. Dadurch ergibt sich unterhalb der Membran 20 oder auf der Seite der Membran 20, die von der schallempfindlichen Seite 32 des Schallwandlerarrays 10 weg weist, ein Raum, in den jeweils die Piezoelemente 18 für die einzelnen Biegeschwinger 12 eingebracht werden können. Dies erleichtert beim nachträglichen Einbringen der Piezoelemente 18, deren längsseitige Justage, da ein Verkippen oder ein Versatz relativ zur Membran 20 vermieden werden kann.The elastomeric webs 17 are, in the in FIG. 1 shown, longer than the thickness of the membrane 20. This results below the membrane 20 or on the side of the membrane 20, which points away from the sound-sensitive side 32 of the transducer array 10, a space in each of which the piezo elements 18 for the individual Bending vibrator 12 can be introduced. This facilitates the subsequent introduction of the piezoelectric elements 18, their longitudinal adjustment, since tilting or offset relative to the membrane 20 can be avoided.

Das Elastomer ist vorzugsweise so gewählt, dass das Elastizitätsmodul < 10 N/mm2, bevorzugt < 5 N/mm2 und besonders bevorzugt < 2,5 N/mm2 beträgt. Dadurch wird die Kopplung zwischen den Biegeschwingern 12 und die Schwingungsdämpfung des Schallwandlerarrays 10 minimiert. Insbesondere die geringe Dämpfung wirkt sich dabei unmittelbar auf die erzielbare Reichweite des Schallwandlerarrays 10 aus und führt zu einer Erhöhung der Reichweite. Zusätzlich wird durch das Elastomer mit geringem Elastizitätsmodul die Haftfestigkeit zum Biegeschwinger 12 und zum Gehäuse 14 auch unter Thermoschockbedingungen gewährleistet. So wird erreicht, dass die Spannungen an den Dichtflächen 30 unter den Haftfestigkeitswerten des Elastomers liegen und Abriss an den Dichtflächen 30 vermieden werden kann.The elastomer is preferably chosen so that the modulus of elasticity is <10 N / mm 2 , preferably <5 N / mm 2 and particularly preferably <2.5 N / mm 2 . As a result, the coupling between the bending vibrators 12 and the vibration damping of the transducer array 10 is minimized. In particular, the low attenuation has a direct effect on the achievable range of the transducer array 10 and leads to an increase in the range. In addition, by the elastomer with low Elastic modulus ensures the adhesion to the bending vibrator 12 and the housing 14, even under thermal shock conditions. This ensures that the stresses on the sealing surfaces 30 are below the adhesion values of the elastomer and that tearing off of the sealing surfaces 30 can be avoided.

Die Zwischenräume 6 können auf unterschiedliche Weisen mit dem Elastomer gefüllt werden. Beispielsweise eignen sich Spritzgussverfahren (englisch: injection moulding) oder Vergussverfahren, bei denen ein Gießharz auf Elastomer-Basis in die Zwischenräume 6 gegossen wird. Als Elastomer kann ein Naturkautschuk, ein Polyurethan-Elastomer, ein silikonbasiertes Elastomer, wie Silikonkautschuk oder eine Mischung hieraus zum Einsatz kommen. Neben den genannten Elastomeren sind auch weitere dem Fachmann bekannte Elastomere einsetzbar, die ein Elastizitätsmodul < 10 N/mm2 aufweisen.The interstices 6 can be filled with the elastomer in different ways. For example, injection molding (injection molding) methods or casting methods in which an elastomer-based casting resin is poured into the interspaces 6 are suitable. As the elastomer, a natural rubber, a polyurethane elastomer, a silicone-based elastomer such as silicone rubber or a mixture thereof can be used. In addition to the elastomers mentioned, it is also possible to use other elastomers known to the person skilled in the art which have a modulus of elasticity of <10 N / mm 2 .

Um die Haftfestigkeit weiter zu erhöhen, können die Biegewandlerelemente 16 und das Gehäuse 14 weiterhin oberflächenbehandelt sein. Beispielsweise können die Oberflächen durch eine Plasmabehandlung oder Beizen aufgeraut oder aktiviert werden, um eine bessere Haftfestigkeit der zu verbindenden Komponenten zu ermöglichen.To further increase the adhesive strength, the flexural transducer elements 16 and the housing 14 may continue to be surface treated. For example, the surfaces may be roughened or activated by a plasma treatment or pickling to allow better adhesion of the components to be joined.

Auf der schallempfindlichen Seite 32 des Schallwandlerarrays 10 - also der Seite des Schallwandlerarrays 10, die zur Umgebung 26 ausgerichtet ist - ist weiterhin eine Folie 34 angeordnet. Die Folie 34 ist mit einem Kleber 36, etwa einem Epoxidharz, aufgeklebt. Weiterhin kann die Folie 34 eine Dicke von 10 bis 500 µm und bevorzugt von 20 bis 250 µm aufweisen. Vorzugsweise ist die Folie 34 ebenfalls dicht gegenüber Feuchtigkeit, wie Wasser, ausgestaltet. Dazu eigenen sich zum Beispiel Folien aus Polyethylenimin (PEI), Polyetheretherketon (PEEK) oder Polyimid. Polyimidfolien sind beispielsweise unter dem Namen Kapton® erhältlich. Durch die Wahl der Dicke der Folie 34 kann vorteilhaft die mechanische Dämpfung des Schallwandlerarrays 10 eingestellt werden. Auch die Dicke und der Elastizitätsmodul des Klebers 36 sowie der Elastizitätsmodul des Elastomers in den Zwischenräumen 6 können alternativ oder zusätzlich variiert werden, um eine gewünschte Dämpfung zu erzielen.On the sound-sensitive side 32 of the transducer array 10 - ie the side of the transducer array 10, which is aligned to the environment 26 - a film 34 is further arranged. The film 34 is adhered with an adhesive 36, such as an epoxy resin. Furthermore, the film 34 may have a thickness of 10 to 500 μm, and preferably of 20 to 250 μm. Preferably, the film 34 is also tight against moisture, such as water. For example, films of polyethyleneimine (PEI), polyetheretherketone (PEEK) or polyimide are suitable for this purpose. Polyimide films are available, for example, under the name Kapton®. By choosing the thickness of the film 34, the mechanical damping of the transducer array 10 can advantageously be adjusted. Also, the thickness and Young's modulus of the adhesive 36, as well as the modulus of elasticity of the elastomer in the interstices 6, may alternatively or additionally be varied to achieve a desired damping.

Die elektrische Kontaktierung der Piezoelemente 18 kann beispielsweise mittels einer flexiblen, elektrisch leitfähigen Folie erfolgen (aus Gründen der Übersichtlichkeit nicht dargestellt). Um die mechanische Dämpfung des Schallwandlerarrays 10 einzustellen kann alternativ oder zusätzlich zu den bereits beschriebenen Maßnahmen auch eine dünne Elastomermatte unterhalb der mittels der flexiblen, elektrisch leitfähigen Folie kontaktierten Piezoelemente 18 eingelegt werden. Eine solche Elastomermatte kann auch geschäumt ausgebildet sein und aus einem Material wie z.B. Armaflex ausgebildet sein. Die Matte kann mit einem selbsthaftenden Kleber beschichtet sein und somit bei der Herstellung des Schallwandlerarrays 10 auf die flexible, elektrisch leitfähige Folie vollautomatisiert aufgedrückt werden. Alternativ zu einer Elastomermatte kann wie in herkömmlichen Ultraschallsensoren eine schwingungsmechanische Bedämpfung z.B. mittels eines geschäumten Elastomers (z.B. Fermasil) oder anderen Dämpfungsmaterialen mit oder ohne Gaseinschlüssen durchgeführt werden, die unter den mittels der flexiblen, elektrisch leitfähigen Folie kontaktierten Piezoelemente 18 eingefüllt ist.The electrical contacting of the piezoelectric elements 18 can be done for example by means of a flexible, electrically conductive film (not shown for reasons of clarity). To set the mechanical damping of the transducer array 10 may alternatively or in addition to the measures already described, a thin Elastomer mat below the contacted by means of the flexible, electrically conductive film piezo elements 18 are inserted. Such an elastomer mat can also be foamed and formed from a material such as Armaflex. The mat can be coated with a self-adhesive and thus fully automatically pressed in the manufacture of the transducer array 10 on the flexible, electrically conductive film. As an alternative to an elastomer mat, it is possible, as in conventional ultrasonic sensors, to carry out a vibration-mechanical damping, for example by means of a foamed elastomer (eg Fermasil) or other damping materials with or without gas inclusions, which is filled under the piezoelements 18 contacted by means of the flexible, electrically conductive foil.

Figur 2 zeigt beispielhaft eine Ausführungsform eines Schallwandlerarrays 10 mit mehreren Biegeschwinger 12 als Wandlerelemente, wobei das Schallwandlerarray 10 gegenüber Umwelteinflüssen abgedichtet ist. FIG. 2 shows an example of an embodiment of a transducer array 10 with a plurality of bending vibrator 12 as transducer elements, wherein the transducer array 10 is sealed against environmental influences.

Der Aufbau des Schallwandlerarrays 10 gemäß Figur 2 entspricht im Wesentlichen dem der Figur 1. Im Unterschied zu Figur 1 ist jedoch die Abdichtung zwischen den einzelnen Biegeschwingern 12 und zwischen den Biegeschwingern 12 und dem Gehäuse 14 durch Stege 38 mit einem Vorsprung 40 ausgebildet. So enden die Stege 38 nicht bündig mit der Membran 20 der Biegeschwinger 12, sondern bilden an den Dichtflächen 30 zwischen den Stegen 38 und den Membranen 20 jeweils einen Vorsprung 40. Der Vorsprung 40 erstreckt sich dabei oberhalb der Membran 20 über eine Fläche, die < 1/6, bevorzugt < 1/10 der Fläche der Membran 20 einnehmen kann. Um die Sichtbarkeit der Oberflächenwelligkeit zu vermindern, weisen die Stege 38 auf der schallempfindlichen Seite 32, die im verbauten Zustand im Fahrzeug sichtbar ist, eine Krümmung 39 auf.The structure of the transducer array 10 according to FIG. 2 is essentially the same as the FIG. 1 , In contrast to FIG. 1 However, the seal between the individual bending vibrators 12 and between the bending vibrators 12 and the housing 14 by webs 38 is formed with a projection 40. Thus, the webs 38 are not flush with the membrane 20 of the flexural vibrator 12, but at the sealing surfaces 30 between the webs 38 and the membranes 20 each have a projection 40. The projection 40 extends above the membrane 20 over a surface < 1/6, preferably <1/10 of the surface of the membrane 20 can take. In order to reduce the visibility of the surface waviness, the webs 38 on the sound-sensitive side 32, which is visible in the installed state in the vehicle, a curvature 39 on.

Weiterhin können in dieser Ausführungsform, wie in Figur 2 gezeigt, das Gehäuse 14 und die Stege 38 aus demselben Material gefertigt sein. Beispielsweise kann das Gehäuse 14 und der Steg 38 zum darauffolgenden Biegeschwinger durch Spritzpressen ausgebildet werden. Somit kann eine Dichtfläche 30 zwischen dem Gehäuse 14 und dem darauffolgenden Biegeschwinger 12 vermieden werden. Als Material für das Gehäuse 14 und die Stege 38 eignet sich zum Beispiel Epoxidharz oder Elastomere wie Naturkautschuk, Polyurethan-Elastomer, silikonbasiertes Elastomer oder Silikonkautschuk. Auch in diesem Fall ist es vorteilhaft ein Material zu wählen, das ein geringes Elastizitätsmodul < 10 N/mm2, bevorzugt < 5 N/mm2 aufweist.Furthermore, in this embodiment, as in FIG FIG. 2 shown, the housing 14 and the webs 38 may be made of the same material. For example, the housing 14 and the web 38 can be formed for subsequent bending vibrator by injection molding. Thus, a sealing surface 30 between the housing 14 and the subsequent bending oscillator 12 can be avoided. As the material for the housing 14 and the webs 38 is for example epoxy resin or elastomers such as natural rubber, polyurethane elastomer, silicone-based elastomer or silicone rubber. Also in this case it is advantageous to choose a material which has a low modulus of elasticity <10 N / mm 2 , preferably <5 N / mm 2 .

Die Erfindung ist nicht auf die hierbei beschriebenen Beispiele oder die darin hervorgehobenen Aspekte beschränkt. Vielmehr sind innerhalb des durch die Ansprüche angegebenen Bereiches eine Vielzahl weiterer Variationen denkbar, die im Rahmen fachmännischen Handelns liegen. Insbesondere ist es denkbar, die in den Figuren 1 und 2 gezeigten Ausführungsformen zu kombinieren. So kann das Schallwandlerarray 10 gemäß Figur 2 ebenfalls mit einer Folie 34 versehen werden, die auf der schallempfindlichen Seite 32 des Schallwandlerarrays 10 angebracht ist, wobei durch die Wahl der Dicke der Folie 34 die Dämpfung des Schallwandlerarrays 10 eingestellt werden kann. Auch die Dicke und der Elastizitätsmodul des Klebers 36 zum Aufkleben der Folie 34 sowie der Elastizitätsmodul des Materials der Stege 38 können alternativ oder zusätzlich variiert werden, um eine gewünschte Dämpfung zu erzielen.The invention is not limited to the examples described herein or the aspects highlighted therein. Rather, within the range specified by the claims a variety of other variations are conceivable, which are within the scope of expert action. In particular, it is conceivable that in the Figures 1 and 2 to combine shown embodiments. Thus, the sound transducer array 10 according to FIG. 2 are also provided with a film 34 which is mounted on the sound-sensitive side 32 of the transducer array 10, wherein by selecting the thickness of the film 34, the attenuation of the transducer array 10 can be adjusted. Also, the thickness and elastic modulus of the adhesive film adhesive 34 and the modulus of elasticity of the material of the webs 38 may alternatively or additionally be varied to achieve a desired damping.

Weiterhin ist es möglich die gezeigten Konzepte zur Abdichtung und Dämpfung in Einzelwandlern einzusetzen. Auch ein Einsatz mit Dickenschwingern statt Biegeschwingern 12 als Wandlerelemente ist möglich.Furthermore, it is possible to use the concepts shown for sealing and damping in individual transducers. An insert with thickness vibrators instead of bending vibrators 12 as transducer elements is possible.

Claims (13)

  1. Sonic transducer assembly (10) having a housing (14) and having a plurality of transducer elements (12) which are arranged in the housing (12),
    wherein an interspace (6) between the housing (14) and the transducer elements (12) and an interspace (6) between successive transducer elements (12) are filled with a plastic which has a modulus of elasticity < 10 N/mm2,
    wherein the plastic in the interspace (6) is introduced in such a way that a web (17, 38) is formed, which ends flush with the sound-sensitive side (32) of the transducer element (12) or which forms a projection (40) on the sound-sensitive side (32) of the transducer element (12),
    wherein the housing (14) and the web (17) between the housing (14) and the following transducer element (12) are configured in one piece, and
    wherein the transducer elements (12) are configured as flexural resonators or as thickness-mode resonators.
  2. Sonic transducer assembly according to Claim 1, characterized in that the plastic contains an epoxy resin, an elastomer or a combination thereof.
  3. Sonic transducer assembly according to Claim 1 or 2, characterized in that the surface of the housing (14) and/or the surface of the transducer element (12) is at least partly surface treated, in particular roughened.
  4. Sonic transducer assembly according to one of Claims 1 to 3, characterized in that the web (17, 38) is larger in the longitudinal direction than the thickness of a component (20) of the transducer element (12).
  5. Sonic transducer assembly according to one of Claims 1 to 4, characterized in that a film (34) is arranged on the sound-sensitive side (32) of the sonic transducer assembly (10).
  6. Sonic transducer assembly according to Claim 5, characterized in that the film (34) is adhesively bonded, welded, laminated or sealed onto the sound-sensitive side (32) of the sonic transducer assembly (10).
  7. Sonic transducer assembly according to Claim 5, characterized in that the film (34) is bonded onto the sound-sensitive side (32) of the sonic transducer assembly (10) by means of an adhesive (36), and the adhesive (36) contains additional fillers of defined size.
  8. Sonic transducer assembly according to one of Claims 5 to 7, characterized in that the damping of the sonic transducer is adjusted by the thickness of the film (34) and/or the thickness of the adhesive (36) and/or the modulus of elasticity of the adhesive (36) and/or the modulus of elasticity of the plastic in the interspaces (6).
  9. Sonic transducer assembly according to one of Claims 1 to 8, characterized in that the web (17, 38) on the sound-sensitive side (32) of the sonic transducer assembly (10) has a curvature (39).
  10. Sonic transducer assembly according to one of Claims 1 to 9, characterized in that the transducer elements (12) have piezoelectric elements (18), wherein electrical contact is made with the piezoelectric elements (18) by means of a flexible, electrically conductive film.
  11. Sonic transducer assembly according to Claim 10, characterized in that an in particular foamed elastomer mat is inserted underneath the piezoelectric elements (18) with which contact is made by means of the flexible, electrically conductive film.
  12. Sonic transducer assembly according to Claim 10, characterized in that a damping material with or without gas inclusions is introduced underneath the piezoelectric elements (18) with which contact is made by means of the flexible, electrically conductive film.
  13. Vehicle equipped with a sonic transducer assembly (10) according to one of Claims 1 to 12.
EP14729608.1A 2013-07-10 2014-05-21 Sonic transducer assembly Active EP3020038B1 (en)

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DE102013213493.2A DE102013213493A1 (en) 2013-07-10 2013-07-10 Transducer array
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CN105359208A (en) 2016-02-24
DE102013213493A1 (en) 2015-01-15

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