EP3014710B1 - Power supply with mechanical connections - Google Patents
Power supply with mechanical connections Download PDFInfo
- Publication number
- EP3014710B1 EP3014710B1 EP14740082.4A EP14740082A EP3014710B1 EP 3014710 B1 EP3014710 B1 EP 3014710B1 EP 14740082 A EP14740082 A EP 14740082A EP 3014710 B1 EP3014710 B1 EP 3014710B1
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- EP
- European Patent Office
- Prior art keywords
- track
- low voltage
- voltage power
- power
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/6205—Two-part coupling devices held in engagement by a magnet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
- H01R13/6271—Latching means integral with the housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
- H01R25/14—Rails or bus-bars constructed so that the counterparts can be connected thereto at any point along their length
- H01R25/147—Low voltage devices, i.e. safe to touch live conductors
Definitions
- the present invention relates generally to power systems.
- the present invention relates to a low voltage power supply with magnetic connections or mechanical connections.
- WO 98/51963 A2 discloses a track lighting system including an elongated dielectric support having a pair elongated, parallel channels formed on opposing surfaces of the support. Each of the channels has a front and rear sidewall, with the front sidewalls bridged by a frontal portion of the housing and the rear sidewalls bridged by a flat rearward portion of the housing. A pair of elongated, electrically conductive busses is provided, with each one of the busses disposed in a corresponding one of the channels. A light fixture attaches to the parallel channels to provide the electrical connection.
- United States Patent Publication No. US 2010/0321929 A1 discloses a power delivery system for HID, LED, or Fluorescent track lighting.
- the system includes a track, a power supply comprising a printed circuit board and substantially contained within the track, a housing that surrounds the power supply, and one or more lamps electrically connected to the power supply.
- United States Patent Publication No. US 2011/136353 A1 discloses a system for power distribution including a rack mountable power distribution unit including a housing having a first end, a second end and an outer wall defining a cavity within the housing, and fastening elements configured to allow the housing to be mounted within an electrical equipment rack.
- the outer wall of the housing includes an opening extending linearly between the first and second ends and a plurality of electrical conductors located within the cavity and oriented linearly between the first and second ends.
- a tap module includes a plurality of contacts extending therefrom wherein each of the plurality of contacts is configured to be inserted into the opening before engaging one of the plurality of electrical conductors within the cavity, respectively.
- the system may also have a plurality of receptacle outlets.
- the present invention provides a low voltage power assembly as claimed in claim 1.
- the low voltage power system may include a configuration of ferrous material, conductive material, and nonconductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device, such as to a set of magnetic LED modules or other similar low voltage power devices.
- a mating device such as to a set of magnetic LED modules or other similar low voltage power devices.
- low voltage power systems and low voltage power devices have a voltage of approximately 24 volts or less.
- the low voltage power system may include a configuration of conductive material and mechanical connections arranged in such a way as to provide a method for power and/or signal distribution to a mating device, such as to a set of mechanically-connected low voltage power devices.
- the low voltage power assembly may comprise: (a) a track that includes a first end and a second end opposite the first end, wherein the track is powered from a low voltage power source; and (b) a power connector assembly that connects to the track both through a mechanical connection and a low voltage power connection.
- the power connector assembly may be configured to provide low voltage power through the track to a low voltage power device.
- the track may include one or more conductive plates that connect to the power connector assembly providing the low voltage power connection. Additionally, the track may include one or more mechanical connection plates that connect to the power connector assembly providing the mechanical connection.
- the low voltage power device may be, for example, an LED lighting system for a merchandise display system.
- the low voltage power assembly may comprise: (a) a track that includes one or more mechanical connection plates and one or more conductive plates adjacent to one another, wherein the track is powered from a power source; and (b) a printed circuit board that connects to the track both through a mechanical connection and a low voltage power connection.
- the printed circuit board may be configured to provide power through the track to a power device.
- the printed circuit board may include one or more contacts that connect to the one or more conductive plates on the track providing the power connection.
- the printed circuit board may include one or more mechanical connectors that connect to the one or more mechanical connection plates on the track providing the mechanical connection.
- the power device may be, for example, an LED lighting system for a merchandise display system.
- the low voltage power assembly may comprise: 1) a track that includes one or more conductive plates, one or more mechanical plates, and one or more metal plates, wherein the track is powered from a low voltage power source; 2) a first power connector assembly that connects to the track, wherein the one or more conductive plates connect to the first power assembly providing a low voltage power connection, and further wherein the one or more metal plates connect to the first power assembly providing a magnetic connection; and 3) a second power connector assembly that connects to the track, wherein the one or more conductive plates connect to the second power assembly providing a low voltage power connection, and further wherein the one or more mechanical connection plates connect to the second power assembly providing a mechanical connection.
- the first and the second power connector assemblies may be configured to provide low voltage power through the track to a low voltage power device.
- Figures 1 to 7 illustrate examples of a low voltage power supply with magnetic connections. These systems allow for an easy method of distributing both power and other signals without the need for complex wiring and secondary wire management. Additionally, the attachment of devices to the track system is magnetic. Uses for the systems include but are not limited to retail environments that may require periodic/regular relocation of devices connected to the distribution track. These systems are intended to distribute both power while allowing the easy movement and placement of connected devices such as lighting systems for the retail merchandise display systems.
- the low voltage power system may be utilized as a distribution track with a magnetic power connector connected both magnetically and for power to the distribution track.
- a lighting assembly or lighting bar with one or more magnetic connector lighting systems such as LEDs or other types of lights.
- the example low power voltage system may include a configuration or assembly of ferrous material, conductive material, and nonconductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device.
- the mating device may include a set of magnetic LED modules.
- the mating device may include magnetic materials, such as magnets or magnetic coils, conductive materials, nonconductive materials, and electronics.
- the conductive materials may be for example spring contacts.
- the electronics may utilize the distributed power and/or signals.
- an example low power voltage system 200 is shown.
- the low voltage power system 200 is an example lighting system.
- the example lighting system 200 may also be a track and connector assembly 200 for use with a retail merchandise display system.
- the track and connector assembly 200 may include a track 210 and a power connector assembly 250.
- Figure 1 illustrates a perspective view of the track and connector assembly 200.
- Figure 2 illustrates an exploded perspective view of the track and connector assembly 200 to include both the track 210 and the power connector assembly 250.
- Figure 3 illustrates an exploded perspective view of the power connector assembly 250.
- the power connector assembly 250 connects to the track 210 both through a magnetic connection and a power connection.
- the power connector assembly 250 may connect to the track 210 on any part of the track 210.
- the track 210 may include a first end assembly 212 and a second end assembly 214.
- the first end assembly 212 may be non-powered.
- the second end assembly 214 may include a powered top portion 216, a powered bottom portion 218, and one or more track power contacts 220.
- the powered portion both top 216 and bottom 218, may provide a power source to the track 210 through the one or more track power contacts 220.
- the track 210 may include one or more bus bars 224 for the power connection and a metal plate 226 for the magnetic connection.
- the bus bars 224 may be conductive plates or other surfaces and materials that allow the distribution of power.
- the metal plate 226 may be any ferrous plate or other surfaces and materials for magnetic connections.
- the track 210 may also include a track mounting bracket 222.
- the track mounting bracket 222 may be utilized to mount to the merchandise display system, thereby allowing the track and connector assembly 200 to attach to the merchandise display system at any preferred location.
- the merchandise display system may include multiple tracks 210 and multiple power connector assemblies 250.
- the power connector 250 may include a housing which may include a first or left housing 252 and a second or right housing 254. Within the left housing 252 and the right housing 254 may include one or more power connector contacts 256. The power connector contacts 256 may be configured and located in line with the powered bus bars 224 on the track 210. One or more power connector jacks 258 may be electronically connected to the power connector contacts 256. The power connector jacks 258 may then provide power to a low voltage power device.
- the low voltage power device may include various lighting systems, such as individual LEDs or other such similar low voltage power assemblies for the merchandise display system.
- the power connector 250 may include a magnetic source 260 or mating device.
- the magnetic source may be a magnetic coil, magnet, or induction coil. Other magnetic or mating devices may be utilized.
- the magnetic source 260 may be configured and located in line with the metal plate 226 on the track 210.
- the magnetic source 260 allows the power connector 250 and any low voltage power supply assemblies connected to the power connector 250 the ability to be moved along the entire length of the track 210. For example, individual LEDs may be utilized and moved along the entire length of the track 210.
- FIG. 4 to 7 another example low voltage power supply system 300 is shown.
- a lighting system 300 is utilized as the low voltage power supply system; however, other low voltage power supply systems may be utilized.
- the example lighting system 300 may also be a track and connector assembly 300 for use with a retail merchandise display system.
- the track and connector assembly 300 may include a track 310 and a power connector 350.
- Figure 4 illustrates a perspective view of the track and connector assembly 300.
- Figure 5 illustrates a cross-section view of the track and connector assembly 300 to include both the track 310 and the power connector assembly 350.
- Figure 6 illustrates a perspective view of the track 310.
- Figure 7 illustrates a perspective view of the power connector assembly 350.
- the power connector assembly 350 connects to the track 310 both through a magnetic connection and a power connection.
- the power connector assembly 350 may connect to the track 310 along any portion of the track 310.
- the track 310 may include one or more conductive plates 324 and one or more ferrous plates 326. As illustrated in Figure 5 , a plurality of insulative materials 328 may be located between each of the ferrous plates 326 and the conductive plates 324. Those of skill in the art will recognize that any material, shape, form, or type of ferrous material may be utilized for the ferrous plates 324. Additionally, those of skill in the art will recognize that any material, shape, form, or type of conductive material may be utilized for the conductive plates 326, such as brass.
- the track 310 may also include a track mounting bracket (not shown in this example). The track mounting bracket may mount to the merchandise display system, thereby allowing the track and connector assembly 300 to attach to the merchandise display system at any preferred location. In another aspect, the track may be a freestanding track without the need for a track mounting bracket. Those of skill in the art will recognize that a merchandise display system may include multiple tracks 310 and multiple power connector assemblies 350 and low voltage power supply systems.
- the power connector 350 may include a printed circuit board 352 which houses the electronics for the power connector 350.
- a lighting assembly 354 that includes one or more LEDs 355 and/or other light sources known and used in the art may be electronically connected to the printed circuit board 352.
- Other low voltage power supply devices may be utilized and electronically connected to the printed circuit board 352.
- the power connector 350 may include one or more power connector contacts 356.
- the power connector contacts 356 may be configured and located in line with the conductive plates 324 on the track 310.
- the power connector contacts 356 may be defined by spring contacts or any other type of power contacts known and used in the art.
- the power contacts 356 may then provide power to the lighting assembly 354, such as individual LEDs or other such similar lighting assemblies for the merchandise display system.
- the power connector 350 may include a magnetic source 260 or mating device.
- the magnetic source may be a magnetic coil, magnet, or induction coil. Other magnetic or mating devices may be utilized.
- the magnetic source 360 may be configured and located in line with the ferrous plates 326 on the track 310. The magnetic source 360 allows the power connector 350 and any lighting assemblies 354 (or low voltage power connectors) to be connected to the power connector 350 with the ability to be moved along the entire length of the track 310.
- Examples of retail uses for the invention are under-shelf or display-case lighting that may require spot lights for product specials. Spot light modules such as the proof of concept prototype could be used to add lighting in a dynamic, modular, and reconfigurable way.
- Examples of non-retail applications might include systems which use sensor modules that communicate via additional conductors in the configuration or assembly. This type of application would allow for easy customization of the sensor system.
- additional voltages are added to the configuration of products, additional configurations of products that require different voltages could be connected on the same distribution track such that the devices contacts make contact only with the conductors required.
- Other devices using this distribution track may separate the magnetic connector from the device itself by using a corded magnetic connector. This allows for many types of devices (especially larger devices) to make use of the distribution track.
- One example might be embedded hardware devices which use the distribution track as a means for getting power and for intercommunications between embedded devices utilizing additional signal conductors.
- distribution track implementations may incorporate many conductors for power and/or signal and may only grow in size as conductors are added.
- the additional conductors for power and/or signal may not increase the complexity because the access of one conductor does not interfere with the other conductors as it does in the traditional powered track approach. This characteristic allows the design technique to be scalable for many applications.
- LED lighting systems may be utilized with these examples as a low voltage power supply with magnetic connections, and specifically LED lighting systems utilized with a retail merchandise display system. LED lighting systems are disclosed in U.S. Application Serial No. 13/162,076, filed June 16, 2011 and U.S. Application Serial No. 12/955,198, filed November 29, 2010 .
- a power assembly may utilize a mechanical connection instead of the magnetic connection as described above.
- the power assembly may be a low voltage power assembly.
- high voltage power assemblies may utilize the mechanical connections disclosed without departing from this disclosure.
- the mechanical connection may be a snap connector or other kinds of mechanical connections known and used in the art.
- the power assembly may comprise a track that includes one or more conductive plates and a mechanical connector, wherein the track is powered from a power source; and a power connector assembly that connects to the track, wherein the one or more conductive plates connect to the power assembly providing a power connection, and further wherein the mechanical connector connects to the power assembly providing a secure connection.
- This power connector assembly may be configured to provide power through the track to a power device.
- the low voltage power system may be utilized as a distribution track with a mechanical power connector connected both mechanically and for power to the distribution track.
- the exemplary low power voltage system may include a configuration or assembly of conductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device.
- the mating device may include a set of mechanically connected low voltage power modules.
- One example low voltage power module may be a mechanically connected LED module.
- the mating device may include various mechanically connected configurations, such as snap fit connections, bolted assemblies, threaded metal inserts, hook and loop type fasteners, molded in threads, push-on/turn-on fasteners, rivets, press-fits, or similar mechanical-type connection devices.
- the conductive materials may be for example spring contacts or any other similar conductive contact material.
- the electronics may utilize the distributed power and/or signals.
- an exemplary low power voltage system 400 is shown.
- the low voltage power system 400 is an exemplary lighting system.
- the exemplary lighting system 400 may also be a track and connector assembly 400 for use with a retail merchandise display system.
- the track and connector assembly 400 may include a track 410 and a power connector assembly 450.
- Figure 8 illustrates a perspective view of the track and connector assembly 400.
- Figure 9A illustrates a close-up perspective view of the power connector assembly 450.
- Figure 9B illustrates a cross-section perspective view of the power connector assembly 450.
- Figure 9C illustrates a cross-section view of the power connector assembly 450.
- the power connector assembly 450 connects to the track 410 both through a mechanical connection and a power connection.
- the power connector assembly 450 may connect to the track 410 on any part of the track 410.
- the track 410 may include a first end assembly 412 and a second end assembly 414.
- the first end assembly 412 may be non-powered.
- the second end assembly 414 may include a powered top portion 416, a powered bottom portion 418, and one or more track power contacts 420.
- the powered portion both top 416 and bottom 418) may provide a power source to the track 410 through the one or more track power contacts 420.
- the track 410 may include one or more bus bars 424 for the power connection and a mechanical connection track or surface 426 for the mechanical connection.
- the bus bars 424 may be conductive plates or other surfaces and materials that allow the distribution of power.
- the mechanical connection track or surface 426 may be any plate or other surfaces and materials for mechanical connections as will be explained in more detail below.
- the track 410 may also include a track mounting bracket 422.
- the track mounting bracket 422 may be utilized to mount to the merchandise display system, thereby allowing the track and connector assembly 400 to attach to the merchandise display system at any preferred location.
- the merchandise display system may include multiple tracks 410 and multiple power connector assemblies 450 without departing from the scope of the invention as defined by the appended claims.
- the power connector 450 may include a housing which may include a first or left housing 452 and a second or right housing 454. Within the left housing 452 and the right housing 454 may include one or more power connector contacts 456. The power connector contacts 456 may be configured and located in line with the powered bus bars 424 on the track 410. One or more power connector jacks 458 may be electronically connected to the power connector contacts 456. The power connector jacks 458 may then provide power to a low voltage power device.
- the low voltage power device may include various lighting systems, such as individual LEDs, other lighting sources, powered track devices, or other such similar low voltage power assemblies for a track system.
- the power connector 450 may include a mechanical connector 460 or mating device.
- the mechanical connector 460 may cooperate and engage the mechanical connection track 426 to connect the power connector 450 to the track 410.
- the mechanical connector 460 and the mechanical connection track 426 may be one of various different mechanical connector assemblies without departing from the scope of the invention as defined by the appended claims.
- the mechanical connector 460 and the mechanical connection track 426 is a snap fit connector, and more specifically a cylindrical-type snap-fit connector.
- the mechanical connector 460 and the mechanical connection track 426 may be a different type of snap fit connector, such as a cantilever beam snap fit connection or a spherical type snap fit connection.
- the mechanical connector 460 may be configured and located in-line with and the mechanical connection track 426 on the track 410 such that the mechanical connector 460 engages and/or cooperates with the mechanical connection track 426 to connect the power connector 450 to the track 410.
- the mechanical connector 460 allows the power connector 450 and any low voltage power supply assemblies connected to the power connector 450 the ability to be moved along the entire length of the track 410. For example, individual LEDs, other lighting sources, or powered track devices may be utilized with the power connector 450 and be moved along the entire length of the track 410.
- a low voltage power system may be utilized as a distribution track that includes 1) one or more mechanical power connector connected both mechanically and for power to the distribution track and 2) one or more magnetic power connector connected both magnetically and for power to the distribution track.
- Both the mechanical power connector and the magnetic power connector may be utilized and defined as above. Both the mechanical power connector and the magnetic power connector may be utilized without departing from the scope of the invention as defined by the appended claims.
Description
- The present invention relates generally to power systems. In particular, the present invention relates to a low voltage power supply with magnetic connections or mechanical connections.
- In many known power/signal systems, there is a problem with providing power to many devices while trying to create good wire management. Additionally, there is a problem with providing power to many devices while creating a dynamic or flexible system that allows for device relocation, addition of devices, and removal of devices for the power/signal systems. Existing solutions provide cable raceways with multiple connection points (outlet strip approach) or power track systems (track lighting approach). Although many conductors for power and signal combinations can be used, the "outlet strip approach" lacks flexibility and expandability for adding or relocating devices. Traditional powered track systems lack easy ways to incorporate many power and signal conductors. Additionally for each conductor added to the traditional power track systems the connector required to access those conductors grows significantly in complexity and size.
- International Patent Publication No.
WO 98/51963 A2 - United States Patent Publication No.
US 2010/0321929 A1 discloses a power delivery system for HID, LED, or Fluorescent track lighting. The system includes a track, a power supply comprising a printed circuit board and substantially contained within the track, a housing that surrounds the power supply, and one or more lamps electrically connected to the power supply. - United States Patent Publication No.
US 2011/136353 A1 discloses a system for power distribution including a rack mountable power distribution unit including a housing having a first end, a second end and an outer wall defining a cavity within the housing, and fastening elements configured to allow the housing to be mounted within an electrical equipment rack. The outer wall of the housing includes an opening extending linearly between the first and second ends and a plurality of electrical conductors located within the cavity and oriented linearly between the first and second ends. A tap module includes a plurality of contacts extending therefrom wherein each of the plurality of contacts is configured to be inserted into the opening before engaging one of the plurality of electrical conductors within the cavity, respectively. The system may also have a plurality of receptacle outlets. - The present invention provides a low voltage power assembly as claimed in claim 1.
- The low voltage power system may include a configuration of ferrous material, conductive material, and nonconductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device, such as to a set of magnetic LED modules or other similar low voltage power devices. Generally, low voltage power systems and low voltage power devices have a voltage of approximately 24 volts or less.
- The low voltage power system may include a configuration of conductive material and mechanical connections arranged in such a way as to provide a method for power and/or signal distribution to a mating device, such as to a set of mechanically-connected low voltage power devices.
- Although the scope of the invention is defined by the appended claims, the following presents a general summary of aspects of the invention in order to provide a basic understanding of the invention and various features of it and in order to provide a general overview and context for the more detailed description that follows.
- The low voltage power assembly may comprise: (a) a track that includes a first end and a second end opposite the first end, wherein the track is powered from a low voltage power source; and (b) a power connector assembly that connects to the track both through a mechanical connection and a low voltage power connection. The power connector assembly may be configured to provide low voltage power through the track to a low voltage power device. The track may include one or more conductive plates that connect to the power connector assembly providing the low voltage power connection. Additionally, the track may include one or more mechanical connection plates that connect to the power connector assembly providing the mechanical connection. The low voltage power device may be, for example, an LED lighting system for a merchandise display system.
- The low voltage power assembly may comprise: (a) a track that includes one or more mechanical connection plates and one or more conductive plates adjacent to one another, wherein the track is powered from a power source; and (b) a printed circuit board that connects to the track both through a mechanical connection and a low voltage power connection. The printed circuit board may be configured to provide power through the track to a power device. The printed circuit board may include one or more contacts that connect to the one or more conductive plates on the track providing the power connection. Additionally, the printed circuit board may include one or more mechanical connectors that connect to the one or more mechanical connection plates on the track providing the mechanical connection. The power device may be, for example, an LED lighting system for a merchandise display system.
- The low voltage power assembly may comprise: 1) a track that includes one or more conductive plates, one or more mechanical plates, and one or more metal plates, wherein the track is powered from a low voltage power source; 2) a first power connector assembly that connects to the track, wherein the one or more conductive plates connect to the first power assembly providing a low voltage power connection, and further wherein the one or more metal plates connect to the first power assembly providing a magnetic connection; and 3) a second power connector assembly that connects to the track, wherein the one or more conductive plates connect to the second power assembly providing a low voltage power connection, and further wherein the one or more mechanical connection plates connect to the second power assembly providing a mechanical connection. The first and the second power connector assemblies may be configured to provide low voltage power through the track to a low voltage power device.
- Other objects and features of the invention will become apparent by reference to the following description and drawings.
- A more complete understanding of the present invention and certain advantages thereof may be acquired by referring to the following detailed description in consideration with the accompanying drawings, in which:
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Figure 1 shows a perspective view of an example lighting assembly that includes a track and connector assembly. -
Figure 2 shows an exploded perspective view of the track and connector assembly illustrated inFigure 1 . -
Figure 3 shows an exploded perspective view of a power connector assembly from the track and connector assembly illustrated inFigure 1 . -
Figure 4 shows a perspective view of another example lighting assembly that includes a track and connector assembly. -
Figure 5 shows a cross-section view of the track and connector assembly illustrated inFigure 4 . -
Figure 6 shows a perspective view of a track from the track and connector assembly illustrated inFigure 4 . -
Figure 7 illustrates a perspective view of a power connector assembly from the track and connector assembly illustrated inFigure 4 . -
Figure 8 illustrates a perspective view of a power assembly according to the invention that includes a track and connector assembly. -
Figure 9A illustrates a close-up perspective view of the power connector assembly from the track and connector assembly illustrated inFigure 8 . -
Figure 9B illustrates a cross-section perspective view of the power connector assembly from the track and connector assembly illustrated inFigure 8 . -
Figure 9C illustrates a cross-section view of the power connector assembly from the track and connector assembly illustrated inFigure 8 . - The reader is advised that the attached drawings are not necessarily drawn to scale.
- In the following description of various example structures in accordance with the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration of various structures in accordance with the invention. Additionally, it is to be understood that other specific arrangements of parts and structures may be utilized and structural and functional modifications may be made without departing from the scope of the present invention as defined by the appended claims. Also, while the terms "top" and "bottom" and the like may be used in this specification to describe various example features and elements of the invention, these terms are used herein as a matter of convenience, e.g., based on the example orientations shown in the Figures and/or the orientations in typical use. Nothing in this specification should be construed as requiring a specific three dimensional or spatial orientation of structures in order to fall within the scope of the invention as defined by the appended claims.
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Figures 1 to 7 illustrate examples of a low voltage power supply with magnetic connections. These systems allow for an easy method of distributing both power and other signals without the need for complex wiring and secondary wire management. Additionally, the attachment of devices to the track system is magnetic. Uses for the systems include but are not limited to retail environments that may require periodic/regular relocation of devices connected to the distribution track. These systems are intended to distribute both power while allowing the easy movement and placement of connected devices such as lighting systems for the retail merchandise display systems. - Generally, the low voltage power system may be utilized as a distribution track with a magnetic power connector connected both magnetically and for power to the distribution track. In one example, a lighting assembly or lighting bar with one or more magnetic connector lighting systems, such as LEDs or other types of lights. The example low power voltage system may include a configuration or assembly of ferrous material, conductive material, and nonconductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device. The mating device may include a set of magnetic LED modules. The mating device may include magnetic materials, such as magnets or magnetic coils, conductive materials, nonconductive materials, and electronics. The conductive materials may be for example spring contacts. The electronics may utilize the distributed power and/or signals.
- In
Figures 1 to 3 , an example lowpower voltage system 200 is shown. In this example, the lowvoltage power system 200 is an example lighting system. Those of skill in the art will recognize that any low voltage power system may be utilized without departing from these examples. Theexample lighting system 200 may also be a track andconnector assembly 200 for use with a retail merchandise display system. The track andconnector assembly 200 may include atrack 210 and apower connector assembly 250.Figure 1 illustrates a perspective view of the track andconnector assembly 200.Figure 2 illustrates an exploded perspective view of the track andconnector assembly 200 to include both thetrack 210 and thepower connector assembly 250.Figure 3 illustrates an exploded perspective view of thepower connector assembly 250. Generally, thepower connector assembly 250 connects to thetrack 210 both through a magnetic connection and a power connection. Thepower connector assembly 250 may connect to thetrack 210 on any part of thetrack 210. - The
track 210 may include afirst end assembly 212 and asecond end assembly 214. Thefirst end assembly 212 may be non-powered. Thesecond end assembly 214 may include a poweredtop portion 216, apowered bottom portion 218, and one or moretrack power contacts 220. Generally, the powered portion (both top 216 and bottom 218) may provide a power source to thetrack 210 through the one or moretrack power contacts 220. Thetrack 210 may include one ormore bus bars 224 for the power connection and ametal plate 226 for the magnetic connection. The bus bars 224 may be conductive plates or other surfaces and materials that allow the distribution of power. Themetal plate 226 may be any ferrous plate or other surfaces and materials for magnetic connections. Those of skill in the art will recognize that any material, shape, form, or type of conductive material may be utilized for the bus bars 224. Additionally, those of skill in the art will recognize that any material, shape, form, or type of ferrous material may be utilized for themetal plates 226, such as brass. Thetrack 210 may also include atrack mounting bracket 222. Thetrack mounting bracket 222 may be utilized to mount to the merchandise display system, thereby allowing the track andconnector assembly 200 to attach to the merchandise display system at any preferred location. Those of skill in the art will recognize that the merchandise display system may includemultiple tracks 210 and multiplepower connector assemblies 250. - The
power connector 250 may include a housing which may include a first or lefthousing 252 and a second orright housing 254. Within theleft housing 252 and theright housing 254 may include one or morepower connector contacts 256. Thepower connector contacts 256 may be configured and located in line with the powered bus bars 224 on thetrack 210. One or more power connector jacks 258 may be electronically connected to thepower connector contacts 256. The power connector jacks 258 may then provide power to a low voltage power device. The low voltage power device may include various lighting systems, such as individual LEDs or other such similar low voltage power assemblies for the merchandise display system. - Additionally, the
power connector 250 may include amagnetic source 260 or mating device. The magnetic source may be a magnetic coil, magnet, or induction coil. Other magnetic or mating devices may be utilized. Themagnetic source 260 may be configured and located in line with themetal plate 226 on thetrack 210. Themagnetic source 260 allows thepower connector 250 and any low voltage power supply assemblies connected to thepower connector 250 the ability to be moved along the entire length of thetrack 210. For example, individual LEDs may be utilized and moved along the entire length of thetrack 210. - In
Figures 4 to 7 , another example low voltagepower supply system 300 is shown. In this example, alighting system 300 is utilized as the low voltage power supply system; however, other low voltage power supply systems may be utilized. For example, theexample lighting system 300 may also be a track andconnector assembly 300 for use with a retail merchandise display system. - The track and
connector assembly 300 may include atrack 310 and apower connector 350.Figure 4 illustrates a perspective view of the track andconnector assembly 300.Figure 5 illustrates a cross-section view of the track andconnector assembly 300 to include both thetrack 310 and thepower connector assembly 350.Figure 6 illustrates a perspective view of thetrack 310.Figure 7 illustrates a perspective view of thepower connector assembly 350. Generally, thepower connector assembly 350 connects to thetrack 310 both through a magnetic connection and a power connection. Thepower connector assembly 350 may connect to thetrack 310 along any portion of thetrack 310. - The
track 310 may include one or moreconductive plates 324 and one or moreferrous plates 326. As illustrated inFigure 5 , a plurality ofinsulative materials 328 may be located between each of theferrous plates 326 and theconductive plates 324. Those of skill in the art will recognize that any material, shape, form, or type of ferrous material may be utilized for theferrous plates 324. Additionally, those of skill in the art will recognize that any material, shape, form, or type of conductive material may be utilized for theconductive plates 326, such as brass. Thetrack 310 may also include a track mounting bracket (not shown in this example). The track mounting bracket may mount to the merchandise display system, thereby allowing the track andconnector assembly 300 to attach to the merchandise display system at any preferred location. In another aspect, the track may be a freestanding track without the need for a track mounting bracket. Those of skill in the art will recognize that a merchandise display system may includemultiple tracks 310 and multiplepower connector assemblies 350 and low voltage power supply systems. - As illustrated in
Figures 4 ,5 , and6 , thepower connector 350 may include a printedcircuit board 352 which houses the electronics for thepower connector 350. In this example, alighting assembly 354 that includes one ormore LEDs 355 and/or other light sources known and used in the art may be electronically connected to the printedcircuit board 352. Other low voltage power supply devices may be utilized and electronically connected to the printedcircuit board 352. Additionally, thepower connector 350 may include one or morepower connector contacts 356. Thepower connector contacts 356 may be configured and located in line with theconductive plates 324 on thetrack 310. Thepower connector contacts 356 may be defined by spring contacts or any other type of power contacts known and used in the art. Thepower contacts 356 may then provide power to thelighting assembly 354, such as individual LEDs or other such similar lighting assemblies for the merchandise display system. - Additionally, the
power connector 350 may include amagnetic source 260 or mating device. The magnetic source may be a magnetic coil, magnet, or induction coil. Other magnetic or mating devices may be utilized. Themagnetic source 360 may be configured and located in line with theferrous plates 326 on thetrack 310. Themagnetic source 360 allows thepower connector 350 and any lighting assemblies 354 (or low voltage power connectors) to be connected to thepower connector 350 with the ability to be moved along the entire length of thetrack 310. - These examples illustrated in
Figures 1 to 7 solve the problem with providing power to many devices while trying to create good wire management, and also creating a dynamic or flexible system that allows for device re-location, addition of devices, and removal of devices for the power/signal system. Existing solutions include cable raceways with multiple connection points (outlet strip approach) or powered track systems (track lighting approach). However these traditional approaches fall short in several ways. Although many conductors for power and signal combinations can be used, the "outlet strip approach" lacks flexibility and expandability for adding or relocating devices. Traditional powered track systems lack easy ways to incorporate many power and signal conductors. Additionally for each conductor added to the traditional power track systems the connector required to access those conductors grows significantly in complexity and size. - The purpose of these examples illustrated in
Figures 1 to 7 is to provide a "break away" connection. Another purpose of examples illustrated inFigures 1 to 7 is to provide an easy to use power and signal distribution track system. Track lighting is a good example of a powered track system intended for distributing power to many devices, however current track lighting systems do not use magnetic attachment methods and are not intended for distributing more than power for connected devices. These examples are intended to distribute both power while allowing the easy movement and placement of connected devices such as lighting systems for the retail merchandise display systems. - Examples of retail uses for the invention are under-shelf or display-case lighting that may require spot lights for product specials. Spot light modules such as the proof of concept prototype could be used to add lighting in a dynamic, modular, and reconfigurable way. Examples of non-retail applications might include systems which use sensor modules that communicate via additional conductors in the configuration or assembly. This type of application would allow for easy customization of the sensor system.
- If additional voltages are added to the configuration of products, additional configurations of products that require different voltages could be connected on the same distribution track such that the devices contacts make contact only with the conductors required. In an example, there may two bus bars and/or conductive plates. In another example, there may be four bus bars and/or conductive plates in order to handle various additional voltages.
- Other devices using this distribution track may separate the magnetic connector from the device itself by using a corded magnetic connector. This allows for many types of devices (especially larger devices) to make use of the distribution track. One example might be embedded hardware devices which use the distribution track as a means for getting power and for intercommunications between embedded devices utilizing additional signal conductors.
- Another advantage of this example is that the distribution track implementations may incorporate many conductors for power and/or signal and may only grow in size as conductors are added. The additional conductors for power and/or signal may not increase the complexity because the access of one conductor does not interfere with the other conductors as it does in the traditional powered track approach. This characteristic allows the design technique to be scalable for many applications.
- LED lighting systems may be utilized with these examples as a low voltage power supply with magnetic connections, and specifically LED lighting systems utilized with a retail merchandise display system. LED lighting systems are disclosed in
U.S. Application Serial No. 13/162,076, filed June 16, 2011 12/955,198, filed November 29, 2010 - In accordance with an aspect of the invention, as illustrated in
Figures 8 to 9C , a power assembly may utilize a mechanical connection instead of the magnetic connection as described above. The power assembly may be a low voltage power assembly. Additionally, high voltage power assemblies may utilize the mechanical connections disclosed without departing from this disclosure. The mechanical connection may be a snap connector or other kinds of mechanical connections known and used in the art. As was described above, the power assembly may comprise a track that includes one or more conductive plates and a mechanical connector, wherein the track is powered from a power source; and a power connector assembly that connects to the track, wherein the one or more conductive plates connect to the power assembly providing a power connection, and further wherein the mechanical connector connects to the power assembly providing a secure connection. This power connector assembly may be configured to provide power through the track to a power device. - Generally, below, a low voltage power system will be described. The low voltage power system may be utilized as a distribution track with a mechanical power connector connected both mechanically and for power to the distribution track. The exemplary low power voltage system may include a configuration or assembly of conductive materials arranged in such a way as to provide a method for power and/or signal distribution to a mating device. The mating device may include a set of mechanically connected low voltage power modules. One example low voltage power module may be a mechanically connected LED module. The mating device may include various mechanically connected configurations, such as snap fit connections, bolted assemblies, threaded metal inserts, hook and loop type fasteners, molded in threads, push-on/turn-on fasteners, rivets, press-fits, or similar mechanical-type connection devices. The conductive materials may be for example spring contacts or any other similar conductive contact material. The electronics may utilize the distributed power and/or signals.
- As illustrated in one embodiment in
Figures 8 to 9C , an exemplary lowpower voltage system 400 is shown. In this example, the lowvoltage power system 400 is an exemplary lighting system. Those of skill in the art will recognize that any low voltage device or power system may be utilized without departing from the scope of the invention as defined by the appended claims. Theexemplary lighting system 400 may also be a track andconnector assembly 400 for use with a retail merchandise display system. The track andconnector assembly 400 may include atrack 410 and apower connector assembly 450.Figure 8 illustrates a perspective view of the track andconnector assembly 400.Figure 9A illustrates a close-up perspective view of thepower connector assembly 450.Figure 9B illustrates a cross-section perspective view of thepower connector assembly 450.Figure 9C illustrates a cross-section view of thepower connector assembly 450. Generally, thepower connector assembly 450 connects to thetrack 410 both through a mechanical connection and a power connection. Thepower connector assembly 450 may connect to thetrack 410 on any part of thetrack 410. - The
track 410 may include afirst end assembly 412 and asecond end assembly 414. Thefirst end assembly 412 may be non-powered. Thesecond end assembly 414 may include a poweredtop portion 416, apowered bottom portion 418, and one or moretrack power contacts 420. Generally, the powered portion (both top 416 and bottom 418) may provide a power source to thetrack 410 through the one or moretrack power contacts 420. Thetrack 410 may include one ormore bus bars 424 for the power connection and a mechanical connection track orsurface 426 for the mechanical connection. The bus bars 424 may be conductive plates or other surfaces and materials that allow the distribution of power. The mechanical connection track orsurface 426 may be any plate or other surfaces and materials for mechanical connections as will be explained in more detail below. Those of skill in the art will recognize that any material, shape, form, or type of conductive material may be utilized for the bus bars 424. Additionally, those of skill in the art will recognize that any material, shape, form, or type of material may be utilized for the mechanical connection track orsurface 426. Thetrack 410 may also include atrack mounting bracket 422. Thetrack mounting bracket 422 may be utilized to mount to the merchandise display system, thereby allowing the track andconnector assembly 400 to attach to the merchandise display system at any preferred location. Those of skill in the art will recognize that the merchandise display system may includemultiple tracks 410 and multiplepower connector assemblies 450 without departing from the scope of the invention as defined by the appended claims. - The
power connector 450 may include a housing which may include a first or lefthousing 452 and a second orright housing 454. Within theleft housing 452 and theright housing 454 may include one or morepower connector contacts 456. Thepower connector contacts 456 may be configured and located in line with the powered bus bars 424 on thetrack 410. One or more power connector jacks 458 may be electronically connected to thepower connector contacts 456. The power connector jacks 458 may then provide power to a low voltage power device. The low voltage power device may include various lighting systems, such as individual LEDs, other lighting sources, powered track devices, or other such similar low voltage power assemblies for a track system. - Additionally, the
power connector 450 may include amechanical connector 460 or mating device. Themechanical connector 460 may cooperate and engage themechanical connection track 426 to connect thepower connector 450 to thetrack 410. Themechanical connector 460 and themechanical connection track 426 may be one of various different mechanical connector assemblies without departing from the scope of the invention as defined by the appended claims. For example, in the embodiment as shown inFigures 9A to 9C , themechanical connector 460 and themechanical connection track 426 isa snap fit connector, and more specifically a cylindrical-type snap-fit connector. In other examples themechanical connector 460 and themechanical connection track 426 may be a different type of snap fit connector, such as a cantilever beam snap fit connection or a spherical type snap fit connection. Other types of mechanical connections known and used in the art may be utilized between themechanical connector 460 and themechanical connection track 426 in other examples, such as bolted assemblies, threaded metal inserts, hook and loop type fasteners, molded in threads, push-on/turn-on fasteners, rivets, press-fits, or similar mechanical-type connection devices. Themechanical connector 460 may be configured and located in-line with and themechanical connection track 426 on thetrack 410 such that themechanical connector 460 engages and/or cooperates with themechanical connection track 426 to connect thepower connector 450 to thetrack 410. Themechanical connector 460 allows thepower connector 450 and any low voltage power supply assemblies connected to thepower connector 450 the ability to be moved along the entire length of thetrack 410. For example, individual LEDs, other lighting sources, or powered track devices may be utilized with thepower connector 450 and be moved along the entire length of thetrack 410. - Additionally, in another aspect of this invention, a low voltage power system may be utilized as a distribution track that includes 1) one or more mechanical power connector connected both mechanically and for power to the distribution track and 2) one or more magnetic power connector connected both magnetically and for power to the distribution track. Both the mechanical power connector and the magnetic power connector may be utilized and defined as above. Both the mechanical power connector and the magnetic power connector may be utilized without departing from the scope of the invention as defined by the appended claims.
- The reader should understand that these specific examples are set forth merely to illustrate examples of the invention, and that the scope of the invention is defined by the appended claims. Many variations in the lighting assemblies may be made from the specific structures described above without departing from the scope of the invention as defined by the appended claims.
- While the invention has been described in detail in terms of specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and methods falling within the scope of the invention as defined by the appended claims.
Claims (15)
- A low voltage power assembly (400) comprising:a track (410) having a first end (412) and a second end (414) opposite the first end (412), wherein the track (410) is powered from a low voltage power source; anda first power connector assembly (450), wherein the first power connector assembly (450) is configured to provide low voltage power through the track (410) to a low voltage power device;characterised in that:the track (410) comprises one or more mechanical connection surfaces (426) and one or more conductive plates (424) adjacent to one another;the first power connector assembly (450) comprises a mechanical connector (460) that connects to the track (410) both through a mechanical connection and a low voltage power connection, wherein the mechanical connector (460) of the first power connector assembly (450) engages with the one or more mechanical connection surfaces (426) on the track (410) to form a snap-fit connection;the first power connector assembly (450) further comprises one or more power connector contacts (456) that are electrically connected to one or more power connector jacks (458);the mechanical connection allows the first power connector assembly (450) to be moved along the entire length of the track (410) while the low voltage power connection is maintained; andwherein the snap-fit connection is a cylindrical-type snap-fit connection.
- A low voltage power assembly (400) as claimed in claim 1, wherein the first end (412) of the track (410) is a non-powered end and the second end (414) of the track (410) is a powered end.
- A low voltage power assembly (400) as claimed in claim 1, wherein the track (410) includes one or more conductive plates (424) that connect to the power connector assembly (450) providing the low voltage power connection.
- A low voltage power assembly (400) as claimed in claim 3, wherein the one or more conductive plates (424) are bus bars.
- A low voltage power assembly (400) as claimed in claim 3, wherein the one or more conductive plates (424) are made of brass.
- A low voltage power assembly (400) as claimed in claim 1, wherein the low voltage power device is a LED lighting system for a merchandise display system.
- A low voltage power assembly (400) as claimed in claim 3, wherein the first power connector assembly (450) further comprises:a printed circuit board (352) that connects to the track (410) both through the mechanical connection and the low voltage power connection, whereinthe printed circuit board (352) is configured to provide power through the track (410) to the low voltage power device.
- A low voltage power assembly (400) as claimed in claim 7, wherein the printed circuit board (352) includes one or more contacts that connect to the one or more conductive plates (424) on the track (410) providing the low voltage power connection.
- A low voltage power assembly (400) as claimed in claim 8, wherein the printed circuit board (352) includes one or more mechanical connectors that connect to one or more mechanical connection surfaces (426) adjacent to the conductive plates (424) on the track (410) providing the mechanical connection.
- A low voltage power assembly (400) as claimed in claim 3, wherein the track (410) further comprises one or more metal plates (326).
- A low voltage power assembly as claimed in claim 10, wherein the one or more metal plates (326) are made of ferrous metals.
- A low voltage power assembly (400) as claimed in claim 10, further comprising:a second power connector assembly (350) that connects to the track (410) with a magnetic connection and a low voltage power connection, wherein the magnetic connection allows the second power connector assembly (350) to be moved along the entire length of the track (410) while the low voltage power connection is maintained, whereinthe second power connector assembly (350) provides low voltage power through the track (410) to one or more low voltage power devices while the low voltage power connection is maintained.
- A low voltage power assembly (400) as claimed in claim 1, wherein the track (410) comprises a track mounting bracket (422) for mounting to a merchandise display system.
- A low voltage power assembly (400) as claimed in claim 1, wherein the mechanical connector (460) extends below a top surface of the track (410).
- A low voltage power assembly (400) as claimed in claim 3, wherein the one or more mechanical surfaces (426) includes a groove positioned below a top surface of the track (410), and wherein the groove is positioned between the one or more conductive plates (424).
Priority Applications (1)
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EP21161350.0A EP3855577A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
Applications Claiming Priority (2)
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US13/924,948 US9146029B2 (en) | 2012-06-15 | 2013-06-24 | Power supply with mechanical connections |
PCT/US2014/043831 WO2014209977A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
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EP21161350.0A Division EP3855577A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
EP21161350.0A Division-Into EP3855577A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
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EP3014710A1 EP3014710A1 (en) | 2016-05-04 |
EP3014710B1 true EP3014710B1 (en) | 2021-04-21 |
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EP21161350.0A Pending EP3855577A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
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EP21161350.0A Pending EP3855577A1 (en) | 2013-06-24 | 2014-06-24 | Power supply with mechanical connections |
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EP (2) | EP3014710B1 (en) |
KR (1) | KR101782511B1 (en) |
CN (1) | CN105431984B (en) |
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WO (1) | WO2014209977A1 (en) |
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AU2018254614A1 (en) * | 2017-04-21 | 2019-10-03 | Ideal Industries, Inc. | Low voltage power distribution system |
CN109921245A (en) * | 2018-12-27 | 2019-06-21 | 赛尔富电子有限公司 | A kind of low pressure takes electric rail system |
BR202022015676U2 (en) * | 2022-08-08 | 2024-02-15 | Stella Importação E Exportação De Luminárias Ltda | CONSTRUCTIVE ARRANGEMENT IN POWER SUPPLY WITH DOUBLE FIXING SYSTEM |
Citations (1)
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US20130337668A1 (en) * | 2012-06-15 | 2013-12-19 | Rtc Industries, Inc. | Low Voltage Power Supply with Magnetic Connections |
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WO1998051963A2 (en) * | 1997-05-12 | 1998-11-19 | Hays G Alan | Lighting system |
WO2000024297A1 (en) * | 1998-10-27 | 2000-05-04 | Estee Lauder Inc. | Retail product display system |
US6204632B1 (en) * | 1999-09-08 | 2001-03-20 | Selfcharge | Apparatus for charging multiple batteries |
US6585529B2 (en) * | 2000-07-28 | 2003-07-01 | Cooper Technologies Company | Connector for track network |
US7909499B2 (en) * | 2008-04-01 | 2011-03-22 | Juno Manufacturing, Inc. | LED track lighting module |
US8348492B2 (en) * | 2008-05-06 | 2013-01-08 | Koninklijke Philips Electronics N.V. | Movable LED track luminaire |
WO2010147602A1 (en) * | 2009-06-18 | 2010-12-23 | Litelab Corp. | Power delivery system for hid, led, or fluorescent track lighting |
US8212427B2 (en) * | 2009-12-03 | 2012-07-03 | American Power Converison Corporation | Apparatus and method for scalable power distribution |
-
2014
- 2014-06-24 WO PCT/US2014/043831 patent/WO2014209977A1/en active Application Filing
- 2014-06-24 EP EP14740082.4A patent/EP3014710B1/en active Active
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- 2014-06-24 KR KR1020167001727A patent/KR101782511B1/en active IP Right Grant
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US20130337668A1 (en) * | 2012-06-15 | 2013-12-19 | Rtc Industries, Inc. | Low Voltage Power Supply with Magnetic Connections |
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AU2014302709B2 (en) | 2017-04-20 |
CN105431984B (en) | 2018-02-09 |
KR101782511B1 (en) | 2017-10-23 |
EP3014710A1 (en) | 2016-05-04 |
AU2014302709A1 (en) | 2016-01-28 |
EP3855577A1 (en) | 2021-07-28 |
WO2014209977A1 (en) | 2014-12-31 |
BR112015032387A2 (en) | 2017-07-25 |
KR20160022898A (en) | 2016-03-02 |
CN105431984A (en) | 2016-03-23 |
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