EP2976960B1 - Eyelet with high edge and method of manufacturing the same - Google Patents
Eyelet with high edge and method of manufacturing the same Download PDFInfo
- Publication number
- EP2976960B1 EP2976960B1 EP15177462.7A EP15177462A EP2976960B1 EP 2976960 B1 EP2976960 B1 EP 2976960B1 EP 15177462 A EP15177462 A EP 15177462A EP 2976960 B1 EP2976960 B1 EP 2976960B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- eyelet
- edge
- head crown
- cylindrical portion
- series
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 239000010985 leather Substances 0.000 claims description 3
- 238000010561 standard procedure Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B13/00—Hook or eye fasteners
- A44B13/0058—Eyelets or grommets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
Definitions
- the present invention relates to an eyelet with a high edge and to the method of manufacturing the same.
- Eyelets see e.g. US 942988A or US 6 006406A are known for clothes, footwear or other supports of various material, for example leather or fabric, which include a cylindrical portion defining a through hole, and a circular head crown which extends orthogonally outwards with respect to said cylindrical portion.
- Said circular crown normally has an outer edge, which is flat or slightly folded downwards and has a height which is less than or equal to 1 mm.
- the fold serves for coupling with a holding washer for the connection to the support; however, the washer has a minimum thickness coming out of said fold, with an unpleasant appearance.
- the capacity of the connection disadvantageously decreases.
- Said known eyelet is obtained from a metal sheet having a thickness from 0.25 to 0.40 mm with an in-line process which comprises a series of drawing operations for obtaining a cylindrical cavity inferiorly closed, and a punch-die cutting operation on said bottom, thus forming a cylindrical portion defining a through hole.
- a shaping of about 1 mm is carried out on the same line, followed by subsequent cutting and ejecting operations by means of punch-die cutting.
- the action of the punch and die during the step of cutting generates a fold facing outwards, i.e. an edge which is oblique outwards and imposes a larger horizontal volume if the edge height (vertical, in the direction of the cylindrical portion) is to be increased.
- a method for obtaining an eyelet consisting of a cylindrical portion with a circular head crown with a straight edge made in one piece, the height of which is equal to at least 1.8 mm, which provides a series of in-line processes from a metal sheet having a thickness from 0.25 to 0.40 mm, said series of in-line processes comprising in sequence:
- a method for obtaining an eyelet 1 consisting of a cylindrical portion 2 with a circular head crown 3 having a straight edge 4 made in one piece includes a series of in-line processes from a metal sheet 20 having a thickness from 0.25 to 0.40 mm, and a further off-line process.
- Said series of in-line processes comprises in sequence ( figure 2 ):
- the edge 4 of said intermediate eyelet 9 with flat head crown 10 is folded 30 off-line by means of the combined action of a punch 11 and a die 12.
- the eyelet 1 obtained by the method according to the invention has a straight edge 4, i.e. parallel to the cylindrical portion 2, having a height h of at least 1.8 mm.
- the height of the edge depends on the dimension of punch 11 and die 12, in addition to the centering of the intermediate eyelet 9 with the flat head crown 10 on punch 11 ( figure 3 ).
- An edge 4 folded upwards may be easily obtained by simply inverting punch 11 and die 12.
- the eyelet 1 thus obtained advantageously grips better a connection portion 55 of a support 51, for example clothes or footwear, and has a compartment 41 defined by edge 4 and by the head crown 10 which is best adapted to be coupled with a closing washer 52, by concealing it completely in the case of downwards fold.
- the cross-section of said compartment 41 has the geometrical shape of a circular crown delimited by the cylindrical portion 2 inside and by edge 4 outside.
- compartment 41 simply corresponds to the space delimited by edge 4 at the head crown 10.
- edge 4 reduces the wear of leather or fabric laces, which do not touch the support when easily sliding on the shiny metal material of eyelet 1 ( figure 9 ).
- eyelet 1 is adapted to embed inserts 54 made of different material, the outer connection surface of edge 4 being larger.
- insert 54 in the compartment 41 of an eyelet 1 folded upwards is blocked by the free end of edge 4 ( figure 10 ).
- the blocked insert 54 remains visible, albeit contained, in compartment 41.
- an eyelet with edge 4 according to the present invention is required, having a height which is greater than 1.8 mm. By reducing the thickness of insert 54, the breakage thereof in the blocking step may become a risk.
- eyelet 1 can include a blocking washer 50 to be inserted into compartment 41 above support 51.
- Said washer 50 is made of a plastic material and serves to increase the friction between eyelet 1 and support 51.
- said edge 4 can have a serrated end 42 ( figure 11 ).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Description
- The present invention relates to an eyelet with a high edge and to the method of manufacturing the same.
- Eyelets, see e.g.
US 942988A orUS 6 006406A are known for clothes, footwear or other supports of various
material, for example leather or fabric, which include a cylindrical portion defining a through hole, and a circular head crown which extends orthogonally outwards with respect to said cylindrical portion. - Said circular crown normally has an outer edge, which is flat or slightly folded downwards and has a height which is less than or equal to 1 mm. The fold serves for coupling with a holding washer for the connection to the support; however, the washer has a minimum thickness coming out of said fold, with an unpleasant appearance. By reducing the thickness of the washer, the capacity of the connection disadvantageously decreases.
- Said known eyelet is obtained from a metal sheet having a thickness from 0.25 to 0.40 mm with an in-line process which comprises a series of drawing operations for obtaining a cylindrical cavity inferiorly closed, and a punch-die cutting operation on said bottom, thus forming a cylindrical portion defining a through hole.
- In order to obtain said slightly folded edge, a shaping of about 1 mm is carried out on the same line, followed by subsequent cutting and ejecting operations by means of punch-die cutting.
- Disadvantageously, the action of the punch and die during the step of cutting generates a fold facing outwards, i.e. an edge which is oblique outwards and imposes a larger horizontal volume if the edge height (vertical, in the direction of the cylindrical portion) is to be increased.
- Moreover, the cutting quality is poor when using said eyelets in the fashion industry.
- In order to obtain an eyelet with a high edge, e.g. about 2 mm, a round can be machined, which method is however much more expensive and involves manufacturing a much heavier product, the dimensions being equal.
- It is the object of the present invention to carry out an affordable method for obtaining an eyelet with a high edge which is easier to be connected to a support and reduces the wear of said support.
- It is a further object of the present invention to provide a method which allows an eyelet to be obtained, having an edge which forms a suitable cavity underneath or above the circular head crown to facilitate the coupling with a connection washer or with a decorative or functional insert.
- According to the invention, these and further objects are achieved by a method for obtaining an eyelet consisting of a cylindrical portion with a circular head crown with a straight edge made in one piece, the height of which is equal to at least 1.8 mm, which provides a series of in-line processes from a metal sheet having a thickness from 0.25 to 0.40 mm,
said series of in-line processes comprising in sequence: - a first series of drawing operations to obtain an intermediate cavity,
- a second series of drawing operations on said intermediate cavity to obtain said cylindrical portion inferiorly closed by a bottom,
- cutting and extracting the bottom so that the cylindrical portion defines a through hole,
- cutting and ejecting an intermediate eyelet with flat head crown,
- The features of the present invention will become more apparent from the following detailed description of one of the non-limiting practical embodiments thereof shown in the accompanying drawings, in which:
-
figure 1 shows a vertical section of a standard method for obtaining an eyelet with circular head crown having an oblique edge with a height of about 1 mm; -
figure 2 shows a vertical section of a standard method for obtaining an eyelet with flat circular head crown; -
figure 3 shows a step of folding the edge of the circular head crown; -
figure 4 shows an eyelet with circular head crown having a straight edge with a height of about 2 mm; -
figure 5 shows an eyelet with the edge folded upwards; -
figure 6 shows the eyelet infigure 4 , before the connection to a support; -
figure 7 shows the eyelet infigure 6 , connected to the support; -
figure 8 shows the eyelet infigure 5 , with decorative insert; -
figure 9 shows a pair of eyelets as infigure 5 , connected to the support; -
figure 10 shows the eyelet infigure 8 , connected to the support; -
figure 11 shows an eyelet with circular head crown having a serrated end. - A method for obtaining an
eyelet 1 consisting of acylindrical portion 2 with acircular head crown 3 having astraight edge 4 made in one piece, includes a series of in-line processes from ametal sheet 20 having a thickness from 0.25 to 0.40 mm, and a further off-line process. - Said series of in-line processes comprises in sequence (
figure 2 ): - a first series of
drawing operations 5 to obtain anintermediate cavity 6; - a second series of
drawing operations 7 on saidintermediate cavity 6 to obtain saidcylindrical portion 2 inferiorly closed by abottom 8; - cutting and extracting 21
bottom 8 so that thecylindrical portion 2 defines a through hole; - cutting and ejecting 25 an
intermediate eyelet 9 withflat head crown 10; the cutting occurs by means of a combined punch-die action. - The
edge 4 of saidintermediate eyelet 9 withflat head crown 10 is folded 30 off-line by means of the combined action of apunch 11 and adie 12. - As compared to the standard method in
figure 1 , it is noted that infigure 2 there is nostep 22 of shaping thehead crown 3, which is followed by acutting operation 25, which allows astandard eyelet 23 to be obtained with anoblique edge 24 slightly folded having a height k of about 1 mm. - The
eyelet 1 obtained by the method according to the invention has astraight edge 4, i.e. parallel to thecylindrical portion 2, having a height h of at least 1.8 mm. - The height of the edge depends on the dimension of
punch 11 and die 12, in addition to the centering of theintermediate eyelet 9 with theflat head crown 10 on punch 11 (figure 3 ). - An
edge 4 folded upwards may be easily obtained by simply invertingpunch 11 and die 12. - The
eyelet 1 thus obtained advantageously grips better aconnection portion 55 of asupport 51, for example clothes or footwear, and has acompartment 41 defined byedge 4 and by thehead crown 10 which is best adapted to be coupled with aclosing washer 52, by concealing it completely in the case of downwards fold. - In greater detail, if
edge 4 is folded downwards (figure 4 ), the cross-section of saidcompartment 41 has the geometrical shape of a circular crown delimited by thecylindrical portion 2 inside and byedge 4 outside. - Instead, if
edge 4 is folded upwards (figure 5 ),compartment 41 simply corresponds to the space delimited byedge 4 at thehead crown 10. - Moreover, the increased height of
edge 4 reduces the wear of leather or fabric laces, which do not touch the support when easily sliding on the shiny metal material of eyelet 1 (figure 9 ). - If
edge 4 is folded upwards,eyelet 1 is adapted to embedinserts 54 made of different material, the outer connection surface ofedge 4 being larger. For example, it is noted infigure 8 how insert 54 in thecompartment 41 of aneyelet 1 folded upwards is blocked by the free end of edge 4 (figure 10 ). The blockedinsert 54 remains visible, albeit contained, incompartment 41. In order to blockinsert 54, an eyelet withedge 4 according to the present invention is required, having a height which is greater than 1.8 mm. By reducing the thickness ofinsert 54, the breakage thereof in the blocking step may become a risk. - Therefore, it is apparent that, in the case of an upwards fold of
edge 4, the increased height does not serve to concealinsert 54, which instead is to be seen because it is made of a precious decorative material, for example, rather it serves to betterblock insert 54. At best, it would be unpleasant forinsert 54 to come out ofcompartment 41 due to an accidental impact. - In
figure 7 , it is noted that in the case of downwards fold,eyelet 1 can include a blockingwasher 50 to be inserted intocompartment 41 abovesupport 51. Saidwasher 50 is made of a plastic material and serves to increase the friction betweeneyelet 1 and support 51. - In order to further improve the connection to the support, said
edge 4 can have a serrated end 42 (figure 11 ).
Claims (7)
- A method for obtaining an eyelet (1) consisting of a cylindrical portion (2) with a circular head crown (3) with a straight edge (4) made in one piece, the height (h) of which is equal to at least 1.8 mm, including a series of in-line processes from a metal sheet (20) having a thickness from 0.25 to 0.40 mm,
said series of in-line processes comprising in sequence:- a first series of drawing operations (5) to obtain an intermediate cavity (6),- a second series of drawing operations (7) on said intermediate cavity (6) to obtain said cylindrical portion (2) inferiorly closed by a bottom (8),- cutting and extracting (21) the bottom (8) so that the cylindrical portion (2) defines a through hole,- cutting and ejecting (25) an intermediate eyelet (9) with flat head crown (10),characterized in that it includes an further off-line process on said intermediate eyelet (9) with flat head crown (10), consisting in folding (30) the edge (4) of the flat head crown (10) by means of the combined action of a punch (11) and a die (12). - A method according to claim 1, characterized in that said folding operations (30) may occur either upwards or downwards.
- An eyelet (1) for clothes, footwear or other supports of various material, for example leather or fabric, obtained from a metal sheet (20) having a thickness from 0.25 to 0.40 mm, and consisting of a cylindrical portion (2) with a circular head crown (3) made in one piece, characterized in that said circular head crown (3) has a straight edge (4) parallel to said cylindrical portion (2), the height (h) of which is equal to at least 1.8 mm to form a compartment (41).
- An eyelet (1) according to claim 3, characterized in that said compartment (41) is adapted to accommodate a connection portion (55) of a support (51) and a closing washer (52) underneath said connection portion (55) of the support (51).
- An eyelet (1) according to claim 4, characterized in that said compartment (41) is adapted to accommodate a locking washer (50) above the connection portion (55) of the support (51).
- An eyelet (1) according to claim 3, characterized in that said compartment (41) is adapted to accommodate an insert (54).
- An eyelet (1) according to any of the claims from 3 to 6, characterized in that said straight edge (4) has a serrated end.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI20141348 | 2014-07-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2976960A1 EP2976960A1 (en) | 2016-01-27 |
EP2976960B1 true EP2976960B1 (en) | 2017-03-01 |
Family
ID=51628363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15177462.7A Active EP2976960B1 (en) | 2014-07-24 | 2015-07-20 | Eyelet with high edge and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2976960B1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US942988A (en) * | 1909-05-10 | 1909-12-14 | United Shoe Machinery Ab | Method of making eyelets. |
GB807155A (en) * | 1954-09-25 | 1959-01-07 | Tucker Eyelet Co George | Improvements in or relating to eyelets |
US6006406A (en) * | 1999-02-09 | 1999-12-28 | Qingdao Gyoha Plastics Co., Ltd. | Polymeric grommet |
JP4493210B2 (en) * | 2000-12-27 | 2010-06-30 | ポップリベット・ファスナー株式会社 | Mat fixture |
FR2891719B1 (en) * | 2005-10-07 | 2010-04-23 | Gmcc Finances | EYELET |
-
2015
- 2015-07-20 EP EP15177462.7A patent/EP2976960B1/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP2976960A1 (en) | 2016-01-27 |
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