EP2975258A1 - Throttle body assembly with attached bypass control device - Google Patents

Throttle body assembly with attached bypass control device Download PDF

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Publication number
EP2975258A1
EP2975258A1 EP14762516.4A EP14762516A EP2975258A1 EP 2975258 A1 EP2975258 A1 EP 2975258A1 EP 14762516 A EP14762516 A EP 14762516A EP 2975258 A1 EP2975258 A1 EP 2975258A1
Authority
EP
European Patent Office
Prior art keywords
valve
hole
throttle body
throttle
bypass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14762516.4A
Other languages
German (de)
French (fr)
Other versions
EP2975258B1 (en
EP2975258A4 (en
Inventor
Daichi INAGAKI
Shinichirou MORITA
Ryoji Inagawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Astemo Ltd
Original Assignee
Keihin Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2013052456A external-priority patent/JP5963203B2/en
Priority claimed from JP2013075680A external-priority patent/JP6125297B2/en
Application filed by Keihin Corp filed Critical Keihin Corp
Publication of EP2975258A1 publication Critical patent/EP2975258A1/en
Publication of EP2975258A4 publication Critical patent/EP2975258A4/en
Application granted granted Critical
Publication of EP2975258B1 publication Critical patent/EP2975258B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M69/00Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
    • F02M69/30Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel characterised by means for facilitating the starting-up or idling of engines or by means for enriching fuel charge, e.g. below operational temperatures or upon high power demand of engines
    • F02M69/32Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel characterised by means for facilitating the starting-up or idling of engines or by means for enriching fuel charge, e.g. below operational temperatures or upon high power demand of engines with an air by-pass around the air throttle valve or with an auxiliary air passage, e.g. with a variably controlled valve therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/1035Details of the valve housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/1035Details of the valve housing
    • F02D9/1055Details of the valve housing having a fluid by-pass

Definitions

  • the present invention relates to an improvement of a throttle body assembly with an attached bypass control device, the throttle body assembly including a throttle body having an air intake path that is opened and closed by a throttle valve, a valve shaft of the throttle valve being rotatably supported on the throttle body, a throttle drum that is operated by an operator and that is linked to one end part of the valve shaft, and a throttle sensor that detects a rotational angle of the other end part of the valve shaft as a degree of opening of the throttle valve and that is mounted on the throttle body, the bypass control device with which the throttle body assembly is equipped including a bypass connected to the air intake path while bypassing the throttle valve, a valve guide hole disposed in the bypass, a control valve slidably and non-rotatably fitted into the valve guide hole and opening and closing the bypass, an electric motor disposed coaxially with the control valve, and a screw mechanism converting rotation of an output shaft of the electric motor into axial movement and transmitting the axial movement to the control valve.
  • Patent Document 1 Japanese Patent Application Laid-open No. 2007-332829
  • the present invention has been accomplished in light of such circumstances, and it is an object thereof to provide a throttle body assembly with an attached bypass control device that can be easily formed and assembled and that is compact by enabling the bypass control device to be formed and assembled separately from the throttle body assembly.
  • a throttle body assembly with an attached bypass control device comprising a throttle body having an air intake path that is opened and closed by a throttle valve, a valve shaft of the throttle valve being rotatably supported on the throttle body, a throttle drum that is operated by an operator and that is linked to one end part of the valve shaft, and a throttle sensor that detects a rotational angle of the other end part of the valve shaft as a degree of opening of the throttle valve and that is mounted on the throttle body
  • the bypass control device with which the throttle body assembly is equipped comprising a bypass connected to the air intake path while bypassing the throttle valve, a valve guide hole disposed in the bypass, a control valve slidably and non-rotatably fitted into the valve guide hole and opening and closing the bypass, an electric motor disposed coaxially with the control valve, and a screw mechanism converting rotation of an output shaft of the electric motor into axial movement and transmitting the axial movement to the control valve
  • the downstream passage comprises a lengthwise hole that is bent at right angles from a downstream end of the second communication groove and extends toward the air intake path side, a sideways hole bending from a downstream end of the lengthwise hole, and a lengthwise groove bending from a downstream end of the sideways hole and opening in the air intake path, the lengthwise groove being formed in a joining end face of the throttle body to which an air intake tube of an engine is joined.
  • the lengthwise hole is disposed so as to overlap the valve shaft in a plan view of the throttle body when viewed from the mounting face side.
  • the control base joined to the mounting face formed on one side of the throttle body provided between the throttle drum and the throttle sensor is the control base, which is a separate body from the throttle body.
  • the first communication groove which communicates with the downstream end of the upstream passage of the bypass
  • the second communication groove which communicates with the upstream end of the downstream passage of the bypass.
  • the valve guide hole Formed in the control base are the valve guide hole, the inflow hole, which provides communication between the first communication groove and the valve guide hole, and the metering hole, which provides communication between the second communication groove and the valve guide hole and which is opened and closed by means of the control valve.
  • the valve guide hole, the control valve, and the electric motor are provided so that their common axis points in a direction perpendicular to the axis of the air intake path, and the metering hole is formed into an elongated hole shape whose major axis points in the direction of the common axis.
  • the bypass is therefore split and formed by machining the throttle body and the control base, and the machining can be carried out easily.
  • the bypass control device is formed by incorporating the control valve, the screw mechanism, and the electric motor with the control base, separately from the throttle body assembly, it becomes possible to carry out assembly of the throttle body assembly and the bypass control device in parallel, and after assembling them, the two are joined to thus complete the assembly, thereby making the ease of assembly good and the assembly efficiency high.
  • bypass control device is disposed between the throttle drum and the throttle sensor, the amount of the bypass control device protruding from the throttle body assembly can be minimized, thus making the throttle body assembly with the attached bypass control device compact.
  • the metering hole is formed into an elongated hole whose major axis points in the direction of the common axis, it is possible to carry out fine control of the amount of bypass air intake by displacement of the control valve.
  • the passage midway therebetween is bent, and the metering hole is formed into an elongated hole whose major axis points in the direction of the common axis, even if blow-back gas of the engine enters the lengthwise groove with a strong force and flows backward in the downstream passage, the blow-back gas collides with a plurality of corners while passing through the long flow path until reaching the metering hole, thus damping its energy effectively.
  • blow-back gas of the engine that flows back in the downstream passage collides with a plurality of corners while passing through a longer flow path until reaching the metering hole, without increasing the size of the throttle body, its energy is thus damped effectively, and it is possible to prevent clogging of the metering hole due to foreign matter such as soot contained in the blow-back gas or problems due to the foreign matter.
  • the lengthwise hole is disposed so as to overlap the valve shaft in a plan view of the throttle body when viewed from the mounting face side, by disposing the valve shaft in the throttle body so as to overlap the lengthwise hole, the distance between the throttle valve and the joining end face, to which the air intake tube of the engine is joined, becomes small, and the space for placing the air intake tube between the engine and the throttle valve therefore increases, thus improving the ease of layout of the air intake tube.
  • reference numeral 1 is a throttle body that is to be connected to an air intake tube 35 of, for example, an engine for a two-wheeled motor vehicle, and has in its central part an air intake path 2 communicating with the interior of the air intake tube 35, a valve shaft 3a of a butterfly type throttle valve 3 for opening and closing the air intake path 2 being rotatably supported on the throttle body 1.
  • a throttle drum 4 Fixed to one end part of the valve shaft 3a is a throttle drum 4 operated by an operator via a throttle wire, and mounted on the throttle body 1 is a throttle sensor 9 that detects rotation of the other end part of the valve shaft 3a as a degree of opening of the throttle valve 3.
  • the above form a throttle body assembly A.
  • a mounting face 1a that is parallel to an axis X of the air intake path 2 is formed on one side of the throttle body 1 between the throttle drum 4 and the throttle sensor 9, and a control base 5 of a bypass control device B is superimposed on the mounting face 1a and secured by means of a plurality, in the illustrated example a pair, of bolts 6.
  • the throttle body 1 is made of a light alloy and the control base 5 is made of a synthetic resin.
  • a bypass 13 is formed so as to extend from the throttle body 1 to the control base 5 while bypassing the throttle valve 3 and being connected to the air intake path 2; the arrangement of the bypass 13 is explained below.
  • an upstream passage 14 having its upstream end opening in the air intake path 2 upstream of the throttle valve 3 and a downstream passage 15 having its downstream end opening in the air intake path 2 downstream of the throttle valve 3, and formed in the mounting face 1 a are a first communication groove 16 communicating with the downstream end of the upstream passage 14 and a second communication groove 17 communicating with the upstream end of the downstream passage 15.
  • An O ring 23 surrounding each of the first and second communication grooves 16 and 17 is fitted in the mounting face 1a, and is in intimate contact with a joining face of the control base 5.
  • the downstream passage 15 is formed from a lengthwise hole 15a bending at right angles downward from the downstream end of the second communication groove 17 and extending toward the air intake path 2 side, a sideways hole 15b bending from the downstream end of the lengthwise hole 15a to the horizontal direction at right angles, and a lengthwise groove 15c extending downward from the downstream end of the sideways hole 15b at right angles and reaching the air intake path 2;
  • the lengthwise groove 15c is formed in a joining end face 1b, to which the air intake tube 35 of the engine is joined, of the throttle body 1.
  • An O ring 24 surrounding the air intake path 2 and the lengthwise groove 15c is fitted into the joining end face 1b and is in intimate contact with a joining end face of the air intake tube 35.
  • a valve guide hole 7 having a rectangular cross-section and having its axis Y pointing in a direction perpendicular to the axis X of the air intake path 2, an inflow hole 11 providing communication between the valve guide hole 7 and the first communication groove 16, and a metering hole 10 providing communication between the valve guide hole 7 and the second communication groove 17.
  • the bypass 13 is formed from the upstream passage 14, the first communication groove 16, the inflow hole 11, the valve guide hole 7, the second communication groove 17, and the downstream passage 15 (lengthwise hole 15a, sideways hole 15b, and lengthwise groove 15c).
  • the metering hole 10 has an elongated hole shape whose major axis points in the direction of the axis Y of the valve guide hole 7, and a control valve 12 that moves between a fully open position A and a fully closed position B (see upper half and lower half in FIG. 3 ) in order to open and close the metering hole 10 is slidably fitted into the valve guide hole 7.
  • the metering hole 10, which is opened and closed by means of the control valve 12, and the downstream end part of the bypass 13, which opens in the air intake path 2, that is, the lengthwise groove 15c, are disposed so as to have an offset S from each other along the axis X of the air intake path 2, and a passage midway therebetween is formed so as bend. Furthermore, the lengthwise hole 15a in an intermediate part of the downstream passage 15 is disposed so as to overlap the valve shaft 3a in a plan view of the throttle body 1 when viewed from the mounting face 1a side of the throttle body 1.
  • the control valve 12 is formed from a control wall 12a having a lower face as a control outside face 8b that is in sliding contact with a control inside face 8a of the valve guide hole 7, a pair of side walls 12b and 12b rising from left and right end parts of the control wall 12a and opposing left and right inside faces of the valve guide hole 7, a front end wall 12c rising from the front end, on the bottom part side of the valve guide hole 7, of the control wall 12a and linking front end parts of the two side walls 12b and 12b, and an inward collar 12d projecting inwardly from rear end parts of the control wall 12a and the two side walls 12a and 12a, the control valve 12 forming a box shape with a face on the side opposite to the control wall 12a as an open face 12e.
  • the control valve 12 can therefore slide in the axial direction but cannot rotate within the valve guide hole 7, which has a rectangular cross section.
  • a motor mounting hole 19 connected to the open end of the valve guide hole 7 via a step part 18 and having a larger diameter than that of the valve guide hole 7 is provided in the control base 5, and a stator 20a of an electric motor 20 is fitted into the motor mounting hole 19.
  • a seal member 21, made of an elastic material such as a rubber, that is in intimate contact with an outer peripheral face of an output shaft 20b of the electric motor 20 is held between a front end face of the stator 20a and the step part 18.
  • the output shaft 20b of the electric motor 20 is capable of forward and reverse rotation, and the control valve 12 is linked to the output shaft 20b via a screw mechanism 25.
  • the screw mechanism 25 is formed from a slide piece 27 that is linked to the control valve 12 via rotation-preventing means and that synchronously opens and closes the control valve 12, and a threaded shaft 29 that is provided so as to be connected to the output shaft 20b of the electric motor 20 and that is screwed into a threaded hole 28 provided in the slide piece 27 along the direction in which the control valve 12 slides.
  • the threaded hole 28 is formed into a pouch shape having a dead-end portion 28a.
  • the slide piece 27 is formed from a tubular shaft 27a that extends through the interior of the U-shaped inward collar 12d of the control valve 12 and that is disposed within the control valve 12, and a flange 27c that is formed on the outer periphery of a closed end wall 27b at the front end of the tubular shaft 27a, the tubular shaft 27a being provided with the pouch-shaped threaded hole 28 into which the threaded shaft 29 is screwed.
  • a coil spring 33 is provided in a compressed state between the outward flange 27c and the inward collar 12d, the control valve 12 being urged rearward with respect to the slide piece 27, that is, toward the electric motor 20, by means of the set load of the coil spring 33, thereby maintaining a state in which the front end wall 12c of the slide piece 27 abuts against the outward flange 27c. This enables the slide piece 27 and the control valve 12 to be linked to each other without rattling in the axial direction.
  • the axis Y of the valve guide hole 7 thus serves as a common axis Y for the control valve 12, the electric motor 20, and the screw mechanism 25 and extends in a direction perpendicular to the axis X of the air intake path 2.
  • the rotation-preventing means is formed from a key groove 36 that is formed in an outer end face of the closed end wall 27b of the slide piece 27 and a key 37 that is projectingly provided on an inner end face of the front end wall 12c of the control valve 12 and engages with the key groove 36, relative rotation of the slide piece 27 and the control valve 12 being prevented by engagement between the key groove 36 and the key 37.
  • an electronic control unit which is not illustrated, controls energization of the electric motor 20 so as to rotate the output shaft 20b of the electric motor 20 forward or in reverse in order to obtain the optimum degree of opening of the control valve 12 corresponding to engine operating conditions, such as when the engine is started, when there is fast idling, when there is normal idling, or when there is engine braking based on information about engine operating conditions such as throttle valve degree of opening, engine intake air negative pressure, intake air temperature, engine temperature, and engine rotational speed.
  • the metering hole 10 opened and closed by the control valve 12 has an elongated hole shape having its major axis along the direction in which the control valve 12 slides, it is possible to finely adjust the effective opening area according to sliding of the control valve 12.
  • the control base 5 which is a separate body from the throttle body 1.
  • the first communication groove 16 which communicates with the downstream end of the upstream passage 14 of the bypass 13
  • the second communication groove 17 which communicates with the upstream end of the downstream passage 15 of the bypass 13.
  • the valve guide hole 7 Formed in the control base 5 are the valve guide hole 7, the inflow hole 11, which provides communication between the first communication groove 16 and the valve guide hole 7, and the metering hole 10, which provides communication between the second communication groove 17 and the valve guide hole 7 and which is opened and closed by means of the control valve 12.
  • the valve guide hole 7, the control valve 12, and the electric motor 20 are provided so that their common axis Y points in a direction perpendicular to the axis X of the air intake path 2, and the metering hole 10 is formed into an elongated hole shape whose major axis points in the direction of the common axis Y.
  • the bypass 13 is therefore split and formed by machining the throttle body 1 and the control base 5, and the machining can be carried out easily.
  • bypass control device B is formed by incorporating the control valve 12, the screw mechanism 25, and the electric motor 20 with the control base 5, separately from the throttle body assembly A, it becomes possible to carry out assembly of the throttle body assembly A and the bypass control device B in parallel, and after assembling them, the two are joined to thus complete the assembly, thereby making the ease of assembly good and the assembly efficiency high. Furthermore, since the bypass control device B is disposed between the throttle drum 4 and the throttle sensor 9, the amount of the bypass control device B protruding from the throttle body assembly A can be minimized, thus making the throttle body assembly A with the attached bypass control device B compact.
  • the metering hole 10 and the lengthwise groove 15c are disposed with an offset S from each other along the axis X of the air intake path 2, and the downstream passage 15 providing a connection therebetween is formed from the lengthwise hole 15a, which bends from the downstream end of the second communication groove 17 at right angles and extends toward the air intake path 2 side, the sideways hole 15b, which bends from the downstream end of the lengthwise hole 15a, and the lengthwise groove 15c, which bends from the downstream end of the sideways hole 15b and opens in the air intake path 2, even if blow-back gas of the engine enters the lengthwise groove 15c with a strong force and flows backward in the downstream passage 15 when for example the throttle valve 3 is closed and the engine is decelerated, the blow-back gas collides with a plurality of corners while passing through the long flow path until reaching the metering hole 10, thus damping its energy effectively.
  • the lengthwise hole 15a of the intermediate part of the downstream passage 15 is disposed so as to overlap the valve shaft 3a in a plan view of the throttle body 1 when viewed from the mounting face 1a side of the throttle body 1, by disposing the valve shaft 3a in the throttle body 1 so as to overlap the lengthwise hole 15a, the distance between the throttle valve 3 and the joining end face, to which the air intake tube 35 of the engine is joined, becomes small, and the space for placing the air intake tube between the engine and the throttle valve 3 therefore increases, thus improving the ease of layout of the air intake tube.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)

Abstract

In a throttle body assembly with an attached bypass control device, a control base (5) is joined to a mounting face (1a) formed on one side of the throttle body (1), a first communication groove (16) communicating with a downstream end of an upstream passage (14) of the bypass (13) and a second communication groove (17) communicating with an upstream end of a downstream passage (15) of the bypass (13) are formed in the mounting face (1a), a valve guide hole (7), an inflow hole (11) providing communication between the first communication groove (16) and the valve guide hole (7), and a metering hole (10) providing communication between the second communication groove (17) and the valve guide hole (7) and being opened and closed by a control valve (12) are formed in the control base (5), and the valve guide hole (7), the control valve (12), and the electric motor (20) are provided so that a common axis (Y) thereof points in a direction perpendicular to an axis (X) of an air intake path (2), and the metering hole (10) and a downstream end part of the downstream passage (15) are disposed with an offset (S) from each other along the axis (X) of the air intake path (2). This enables the bypass control device to be formed and assembled separately from the throttle body assembly.

Description

    TECHNICAL FIELD
  • The present invention relates to an improvement of a throttle body assembly with an attached bypass control device, the throttle body assembly including a throttle body having an air intake path that is opened and closed by a throttle valve, a valve shaft of the throttle valve being rotatably supported on the throttle body, a throttle drum that is operated by an operator and that is linked to one end part of the valve shaft, and a throttle sensor that detects a rotational angle of the other end part of the valve shaft as a degree of opening of the throttle valve and that is mounted on the throttle body, the bypass control device with which the throttle body assembly is equipped including a bypass connected to the air intake path while bypassing the throttle valve, a valve guide hole disposed in the bypass, a control valve slidably and non-rotatably fitted into the valve guide hole and opening and closing the bypass, an electric motor disposed coaxially with the control valve, and a screw mechanism converting rotation of an output shaft of the electric motor into axial movement and transmitting the axial movement to the control valve.
  • BACKGROUND ART
  • Such a throttle body assembly with an attached bypass control device is already known, as disclosed in Patent Document 1 below.
  • RELATED ART DOCUMENTS PATENT DOCUMENTS
  • Patent Document 1: Japanese Patent Application Laid-open No. 2007-332829
  • SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION
  • In such a conventional throttle body assembly with an attached bypass control device, since a bypass and a valve guide hole are formed completely in a throttle body, machining of the throttle body to form the bypass, the valve guide hole, etc. is troublesome, and since a control valve, a screw mechanism, and an electric motor are assembled on the throttle body in sequence, the ease of assembly cannot be said to be good. Furthermore, since it is necessary to increase the dimension of the throttle body in the axial direction of an air intake path in order to increase the length of a bypass downstream passage and prevent foreign matter from entering a valve hole due to blow-back gas, it is difficult to obtain a small-sized throttle body.
  • The present invention has been accomplished in light of such circumstances, and it is an object thereof to provide a throttle body assembly with an attached bypass control device that can be easily formed and assembled and that is compact by enabling the bypass control device to be formed and assembled separately from the throttle body assembly.
  • MEANS FOR SOLVING THE PROBLEMS
  • In order to attain the above object, according to a first aspect of the present invention, there is provided a throttle body assembly with an attached bypass control device, the throttle body assembly comprising a throttle body having an air intake path that is opened and closed by a throttle valve, a valve shaft of the throttle valve being rotatably supported on the throttle body, a throttle drum that is operated by an operator and that is linked to one end part of the valve shaft, and a throttle sensor that detects a rotational angle of the other end part of the valve shaft as a degree of opening of the throttle valve and that is mounted on the throttle body, the bypass control device with which the throttle body assembly is equipped comprising a bypass connected to the air intake path while bypassing the throttle valve, a valve guide hole disposed in the bypass, a control valve slidably and non-rotatably fitted into the valve guide hole and opening and closing the bypass, an electric motor disposed coaxially with the control valve, and a screw mechanism converting rotation of an output shaft of the electric motor into axial movement and transmitting the axial movement to the control valve, characterized in that a control base, which is a separate body from the throttle body, is joined to a mounting face formed on one side of the throttle body between the throttle drum and the throttle sensor, a first communication groove communicating with a downstream end of an upstream passage of the bypass and a second communication groove communicating with an upstream end of a downstream passage of the bypass are formed in the mounting face, the valve guide hole, an inflow hole providing communication between the first communication groove and the valve guide hole, and a metering hole providing communication between the second communication groove and the valve guide hole and being opened and closed by the control valve are formed in the control base, the valve guide hole, the control valve, and the electric motor are provided so that a common axis thereof points in a direction perpendicular to an axis of the air intake path, the metering hole is formed into an elongated hole shape whose major axis points in the direction of the common axis, and the metering hole and a downstream end part, opening in the air intake path, of the downstream passage are disposed with an offset from each other along the axis of the air intake path, a passage midway therebetween being bent.
  • Further, according to a second aspect of the present invention, in addition to the first aspect, the downstream passage comprises a lengthwise hole that is bent at right angles from a downstream end of the second communication groove and extends toward the air intake path side, a sideways hole bending from a downstream end of the lengthwise hole, and a lengthwise groove bending from a downstream end of the sideways hole and opening in the air intake path, the lengthwise groove being formed in a joining end face of the throttle body to which an air intake tube of an engine is joined.
  • Furthermore, according to a third aspect of the present invention, in addition to the second aspect, the lengthwise hole is disposed so as to overlap the valve shaft in a plan view of the throttle body when viewed from the mounting face side.
  • EFFECTS OF THE INVENTION
  • In accordance with the first aspect of the present invention, joined to the mounting face formed on one side of the throttle body provided between the throttle drum and the throttle sensor is the control base, which is a separate body from the throttle body. Formed in the mounting face are the first communication groove, which communicates with the downstream end of the upstream passage of the bypass, and the second communication groove, which communicates with the upstream end of the downstream passage of the bypass. Formed in the control base are the valve guide hole, the inflow hole, which provides communication between the first communication groove and the valve guide hole, and the metering hole, which provides communication between the second communication groove and the valve guide hole and which is opened and closed by means of the control valve. The valve guide hole, the control valve, and the electric motor are provided so that their common axis points in a direction perpendicular to the axis of the air intake path, and the metering hole is formed into an elongated hole shape whose major axis points in the direction of the common axis. The bypass is therefore split and formed by machining the throttle body and the control base, and the machining can be carried out easily. Moreover, since the bypass control device is formed by incorporating the control valve, the screw mechanism, and the electric motor with the control base, separately from the throttle body assembly, it becomes possible to carry out assembly of the throttle body assembly and the bypass control device in parallel, and after assembling them, the two are joined to thus complete the assembly, thereby making the ease of assembly good and the assembly efficiency high. Furthermore, since the bypass control device is disposed between the throttle drum and the throttle sensor, the amount of the bypass control device protruding from the throttle body assembly can be minimized, thus making the throttle body assembly with the attached bypass control device compact. Moreover, since the metering hole is formed into an elongated hole whose major axis points in the direction of the common axis, it is possible to carry out fine control of the amount of bypass air intake by displacement of the control valve.
  • Furthermore, since in the bypass the metering hole and the downstream end part, opening in the air intake path, of the downstream passage are disposed so as to be offset along the axis of the air intake path, the passage midway therebetween is bent, and the metering hole is formed into an elongated hole whose major axis points in the direction of the common axis, even if blow-back gas of the engine enters the lengthwise groove with a strong force and flows backward in the downstream passage, the blow-back gas collides with a plurality of corners while passing through the long flow path until reaching the metering hole, thus damping its energy effectively. Moreover, it is difficult for foreign matter such as soot progressing in a direction perpendicular to the axis of the metering hole and along the minor axis of the metering hole to enter the metering hole; as a result, foreign matter such as soot contained in the blow-back gas is separated en route, and it is possible to prevent clogging of the metering hole due to foreign matter or problems such as lifting of the control valve, which can happen when foreign matter enters the metering hole. Furthermore, since it is difficult for foreign matter such as soot to enter the metering hole, a long flow path before reaching the metering hole is not needed, and the downstream side of the throttle body can be made compact.
  • In accordance with the second aspect of the present invention, blow-back gas of the engine that flows back in the downstream passage collides with a plurality of corners while passing through a longer flow path until reaching the metering hole, without increasing the size of the throttle body, its energy is thus damped effectively, and it is possible to prevent clogging of the metering hole due to foreign matter such as soot contained in the blow-back gas or problems due to the foreign matter.
  • In accordance with the third aspect of the present invention, since the lengthwise hole is disposed so as to overlap the valve shaft in a plan view of the throttle body when viewed from the mounting face side, by disposing the valve shaft in the throttle body so as to overlap the lengthwise hole, the distance between the throttle valve and the joining end face, to which the air intake tube of the engine is joined, becomes small, and the space for placing the air intake tube between the engine and the throttle valve therefore increases, thus improving the ease of layout of the air intake tube.
  • BRIEF DESCRIPTION OF DRAWINGS
    • [FIG. 1] FIG. 1 is a rear view of a throttle body assembly with an attached bypass air intake control device related to an embodiment of the present invention. (first embodiment)
    • [FIG. 2] FIG. 2 is a sectional view along line 2-2 in FIG. 1. (first embodiment)
    • [FIG. 3] FIG. 3 is a sectional view along line 3-3 in FIG. 1. (first embodiment)
    • [FIG. 4] FIG. 4 is a sectional view along line 4-4 in FIG. 1. (first embodiment)
    EXPLANATION OF REFERENCE NUMERALS AND SYMBOLS
  • A
    Throttle body assembly
    B
    Bypass control device
    S
    Offset
    X
    Axis of air intake path
    Y
    Common axis of valve guide hole, control valve, and electric motor
    1
    Throttle body
    1a
    Mounting face
    2
    Air intake path
    3
    Throttle valve
    3a
    Valve shaft
    4
    Throttle drum
    5
    Control base
    7
    Valve guide hole
    9
    Throttle sensor
    10
    Metering hole
    11
    Inflow hole
    12
    Control valve
    13
    Bypass
    14
    Upstream passage
    15
    Downstream passage
    15a
    Lengthwise hole
    15b
    Sideways hole
    15c
    Lengthwise groove
    16
    First communication groove
    17
    Second communication groove
    20
    Electric motor
    20b
    Output shaft
    25
    Screw mechanism
    35
    Air intake tube
    MODE FOR CARRYING OUT THE INVENTION
  • An embodiment of the present invention is explained below by reference to the attached drawings.
  • FIRST EMBODIMENT
  • First, in FIG. 1 to FIG. 3, reference numeral 1 is a throttle body that is to be connected to an air intake tube 35 of, for example, an engine for a two-wheeled motor vehicle, and has in its central part an air intake path 2 communicating with the interior of the air intake tube 35, a valve shaft 3a of a butterfly type throttle valve 3 for opening and closing the air intake path 2 being rotatably supported on the throttle body 1. Fixed to one end part of the valve shaft 3a is a throttle drum 4 operated by an operator via a throttle wire, and mounted on the throttle body 1 is a throttle sensor 9 that detects rotation of the other end part of the valve shaft 3a as a degree of opening of the throttle valve 3. The above form a throttle body assembly A.
  • A mounting face 1a that is parallel to an axis X of the air intake path 2 is formed on one side of the throttle body 1 between the throttle drum 4 and the throttle sensor 9, and a control base 5 of a bypass control device B is superimposed on the mounting face 1a and secured by means of a plurality, in the illustrated example a pair, of bolts 6. The throttle body 1 is made of a light alloy and the control base 5 is made of a synthetic resin.
  • A bypass 13 is formed so as to extend from the throttle body 1 to the control base 5 while bypassing the throttle valve 3 and being connected to the air intake path 2; the arrangement of the bypass 13 is explained below.
  • Formed in the throttle body 1 are an upstream passage 14 having its upstream end opening in the air intake path 2 upstream of the throttle valve 3 and a downstream passage 15 having its downstream end opening in the air intake path 2 downstream of the throttle valve 3, and formed in the mounting face 1 a are a first communication groove 16 communicating with the downstream end of the upstream passage 14 and a second communication groove 17 communicating with the upstream end of the downstream passage 15. An O ring 23 surrounding each of the first and second communication grooves 16 and 17 is fitted in the mounting face 1a, and is in intimate contact with a joining face of the control base 5.
  • Furthermore, as is clearly shown in FIG. 2 the downstream passage 15 is formed from a lengthwise hole 15a bending at right angles downward from the downstream end of the second communication groove 17 and extending toward the air intake path 2 side, a sideways hole 15b bending from the downstream end of the lengthwise hole 15a to the horizontal direction at right angles, and a lengthwise groove 15c extending downward from the downstream end of the sideways hole 15b at right angles and reaching the air intake path 2; the lengthwise groove 15c is formed in a joining end face 1b, to which the air intake tube 35 of the engine is joined, of the throttle body 1. An O ring 24 surrounding the air intake path 2 and the lengthwise groove 15c is fitted into the joining end face 1b and is in intimate contact with a joining end face of the air intake tube 35.
  • On the other hand, formed in the control base 5 are a valve guide hole 7 having a rectangular cross-section and having its axis Y pointing in a direction perpendicular to the axis X of the air intake path 2, an inflow hole 11 providing communication between the valve guide hole 7 and the first communication groove 16, and a metering hole 10 providing communication between the valve guide hole 7 and the second communication groove 17. In this way, the bypass 13 is formed from the upstream passage 14, the first communication groove 16, the inflow hole 11, the valve guide hole 7, the second communication groove 17, and the downstream passage 15 (lengthwise hole 15a, sideways hole 15b, and lengthwise groove 15c).
  • The metering hole 10 has an elongated hole shape whose major axis points in the direction of the axis Y of the valve guide hole 7, and a control valve 12 that moves between a fully open position A and a fully closed position B (see upper half and lower half in FIG. 3) in order to open and close the metering hole 10 is slidably fitted into the valve guide hole 7.
  • In this way, the metering hole 10, which is opened and closed by means of the control valve 12, and the downstream end part of the bypass 13, which opens in the air intake path 2, that is, the lengthwise groove 15c, are disposed so as to have an offset S from each other along the axis X of the air intake path 2, and a passage midway therebetween is formed so as bend. Furthermore, the lengthwise hole 15a in an intermediate part of the downstream passage 15 is disposed so as to overlap the valve shaft 3a in a plan view of the throttle body 1 when viewed from the mounting face 1a side of the throttle body 1.
  • The control valve 12 is formed from a control wall 12a having a lower face as a control outside face 8b that is in sliding contact with a control inside face 8a of the valve guide hole 7, a pair of side walls 12b and 12b rising from left and right end parts of the control wall 12a and opposing left and right inside faces of the valve guide hole 7, a front end wall 12c rising from the front end, on the bottom part side of the valve guide hole 7, of the control wall 12a and linking front end parts of the two side walls 12b and 12b, and an inward collar 12d projecting inwardly from rear end parts of the control wall 12a and the two side walls 12a and 12a, the control valve 12 forming a box shape with a face on the side opposite to the control wall 12a as an open face 12e. The control valve 12 can therefore slide in the axial direction but cannot rotate within the valve guide hole 7, which has a rectangular cross section.
  • A motor mounting hole 19 connected to the open end of the valve guide hole 7 via a step part 18 and having a larger diameter than that of the valve guide hole 7 is provided in the control base 5, and a stator 20a of an electric motor 20 is fitted into the motor mounting hole 19. In this arrangement, a seal member 21, made of an elastic material such as a rubber, that is in intimate contact with an outer peripheral face of an output shaft 20b of the electric motor 20 is held between a front end face of the stator 20a and the step part 18. The output shaft 20b of the electric motor 20 is capable of forward and reverse rotation, and the control valve 12 is linked to the output shaft 20b via a screw mechanism 25.
  • The screw mechanism 25 is formed from a slide piece 27 that is linked to the control valve 12 via rotation-preventing means and that synchronously opens and closes the control valve 12, and a threaded shaft 29 that is provided so as to be connected to the output shaft 20b of the electric motor 20 and that is screwed into a threaded hole 28 provided in the slide piece 27 along the direction in which the control valve 12 slides. The threaded hole 28 is formed into a pouch shape having a dead-end portion 28a. The slide piece 27 is formed from a tubular shaft 27a that extends through the interior of the U-shaped inward collar 12d of the control valve 12 and that is disposed within the control valve 12, and a flange 27c that is formed on the outer periphery of a closed end wall 27b at the front end of the tubular shaft 27a, the tubular shaft 27a being provided with the pouch-shaped threaded hole 28 into which the threaded shaft 29 is screwed.
  • A coil spring 33 is provided in a compressed state between the outward flange 27c and the inward collar 12d, the control valve 12 being urged rearward with respect to the slide piece 27, that is, toward the electric motor 20, by means of the set load of the coil spring 33, thereby maintaining a state in which the front end wall 12c of the slide piece 27 abuts against the outward flange 27c. This enables the slide piece 27 and the control valve 12 to be linked to each other without rattling in the axial direction.
  • The axis Y of the valve guide hole 7 thus serves as a common axis Y for the control valve 12, the electric motor 20, and the screw mechanism 25 and extends in a direction perpendicular to the axis X of the air intake path 2.
  • The rotation-preventing means is formed from a key groove 36 that is formed in an outer end face of the closed end wall 27b of the slide piece 27 and a key 37 that is projectingly provided on an inner end face of the front end wall 12c of the control valve 12 and engages with the key groove 36, relative rotation of the slide piece 27 and the control valve 12 being prevented by engagement between the key groove 36 and the key 37. The above form the bypass control device B.
  • The operation of this embodiment is now explained.
  • When the throttle valve 3 is fully closed, an electronic control unit, which is not illustrated, controls energization of the electric motor 20 so as to rotate the output shaft 20b of the electric motor 20 forward or in reverse in order to obtain the optimum degree of opening of the control valve 12 corresponding to engine operating conditions, such as when the engine is started, when there is fast idling, when there is normal idling, or when there is engine braking based on information about engine operating conditions such as throttle valve degree of opening, engine intake air negative pressure, intake air temperature, engine temperature, and engine rotational speed. When the output shaft 20b rotates or in reverse, the rotation is transmitted, while being reduced in speed by means of the screw mechanism 25, to the control valve 12 via the slide piece 27 as a displacement in the axial direction, and it is therefore possible for the control valve 12 to finely adjust, by means of the axial displacement thereof, the area of the metering hole 10 opening in the valve guide hole 7. This enables the amount of engine intake air flowing through the bypass 13 to be finely controlled so as to correspond to engine starting, fast idling, normal idling, engine braking, etc.
  • In particular, since the metering hole 10 opened and closed by the control valve 12 has an elongated hole shape having its major axis along the direction in which the control valve 12 slides, it is possible to finely adjust the effective opening area according to sliding of the control valve 12.
  • In this case, acting simultaneously on the control valve 12 are a pressing force toward the control inside face 8a side by virtue of gravity and an attracting force by virtue of engine intake air negative pressure applied from the metering hole 10 to the control outside face 8b of the control valve 12, the force putting the control outside face 8b and the control inside face 8a into intimate contact being increased thereby.
  • When the throttle valve 3 is being opened, an amount of intake air corresponding to the degree of opening is supplied to the engine through the air intake path 2, and the engine is shifted to an output operation region.
  • In such a bypass control device B of the throttle body assembly A, joined to the mounting face 1a of the throttle body 1 provided between the throttle drum 4 and the throttle sensor 9 is the control base 5, which is a separate body from the throttle body 1. Formed in the mounting face 1a are the first communication groove 16, which communicates with the downstream end of the upstream passage 14 of the bypass 13, and the second communication groove 17, which communicates with the upstream end of the downstream passage 15 of the bypass 13. Formed in the control base 5 are the valve guide hole 7, the inflow hole 11, which provides communication between the first communication groove 16 and the valve guide hole 7, and the metering hole 10, which provides communication between the second communication groove 17 and the valve guide hole 7 and which is opened and closed by means of the control valve 12. The valve guide hole 7, the control valve 12, and the electric motor 20 are provided so that their common axis Y points in a direction perpendicular to the axis X of the air intake path 2, and the metering hole 10 is formed into an elongated hole shape whose major axis points in the direction of the common axis Y. The bypass 13 is therefore split and formed by machining the throttle body 1 and the control base 5, and the machining can be carried out easily. Moreover, since the bypass control device B is formed by incorporating the control valve 12, the screw mechanism 25, and the electric motor 20 with the control base 5, separately from the throttle body assembly A, it becomes possible to carry out assembly of the throttle body assembly A and the bypass control device B in parallel, and after assembling them, the two are joined to thus complete the assembly, thereby making the ease of assembly good and the assembly efficiency high. Furthermore, since the bypass control device B is disposed between the throttle drum 4 and the throttle sensor 9, the amount of the bypass control device B protruding from the throttle body assembly A can be minimized, thus making the throttle body assembly A with the attached bypass control device B compact.
  • Furthermore, since, in the bypass 13, the metering hole 10 and the lengthwise groove 15c are disposed with an offset S from each other along the axis X of the air intake path 2, and the downstream passage 15 providing a connection therebetween is formed from the lengthwise hole 15a, which bends from the downstream end of the second communication groove 17 at right angles and extends toward the air intake path 2 side, the sideways hole 15b, which bends from the downstream end of the lengthwise hole 15a, and the lengthwise groove 15c, which bends from the downstream end of the sideways hole 15b and opens in the air intake path 2, even if blow-back gas of the engine enters the lengthwise groove 15c with a strong force and flows backward in the downstream passage 15 when for example the throttle valve 3 is closed and the engine is decelerated, the blow-back gas collides with a plurality of corners while passing through the long flow path until reaching the metering hole 10, thus damping its energy effectively. Moreover, it is difficult for foreign matter such as soot progressing in a direction perpendicular to the axis of the metering hole 10 and along the minor axis of the metering hole 10 to enter the metering hole 10; as a result, foreign matter such as soot contained in the blow-back gas is separated en route, and it is possible to prevent clogging of the metering hole 10 due to foreign matter or problems such as lifting of the control valve 12, which can happen when foreign matter enters the metering hole 10. Furthermore, since it is difficult for foreign matter such as soot to enter the metering hole 10, a long flow path before reaching the metering hole 10 is not needed, and the downstream side of the throttle body 1 can be made compact.
  • Furthermore, since the lengthwise hole 15a of the intermediate part of the downstream passage 15 is disposed so as to overlap the valve shaft 3a in a plan view of the throttle body 1 when viewed from the mounting face 1a side of the throttle body 1, by disposing the valve shaft 3a in the throttle body 1 so as to overlap the lengthwise hole 15a, the distance between the throttle valve 3 and the joining end face, to which the air intake tube 35 of the engine is joined, becomes small, and the space for placing the air intake tube between the engine and the throttle valve 3 therefore increases, thus improving the ease of layout of the air intake tube.
  • The present invention is not limited to the above embodiment and may be modified in a variety of ways as long as the modifications do not depart from the spirit and scope thereof.

Claims (3)

  1. A throttle body assembly with an attached bypass control device, the throttle body assembly comprising a throttle body (1) having an air intake path (2) that is opened and closed by a throttle valve (3), a valve shaft (3a) of the throttle valve (3) being rotatably supported on the throttle body (1), a throttle drum (4) that is operated by an operator and that is linked to one end part of the valve shaft (3a), and a throttle sensor (9) that detects a rotational angle of the other end part of the valve shaft (3a) as a degree of opening of the throttle valve (3) and that is mounted on the throttle body (1), the bypass control device with which the throttle body assembly is equipped comprising a bypass (13) connected to the air intake path (2) while bypassing the throttle valve (3), a valve guide hole (7) disposed in the bypass (13), a control valve (12) slidably and non-rotatably fitted into the valve guide hole (7) and opening and closing the bypass (13), an electric motor (20) disposed coaxially with the control valve (12), and a screw mechanism (25) converting rotation of an output shaft (20b) of the electric motor (20) into axial movement and transmitting the axial movement to the control valve (12),
    characterized in that a control base (5), which is a separate body from the throttle body (1), is joined to a mounting face (1a) formed on one side of the throttle body (1) between the throttle drum (4) and the throttle sensor (9), a first communication groove (16) communicating with a downstream end of an upstream passage (14) of the bypass (13) and a second communication groove (17) communicating with an upstream end of a downstream passage (15) of the bypass (13) are formed in the mounting face (1a), the valve guide hole (7), an inflow hole (11) providing communication between the first communication groove (16) and the valve guide hole (7), and a metering hole (10) providing communication between the second communication groove (17) and the valve guide hole (7) and being opened and closed by the control valve (12) are formed in the control base (5), the valve guide hole (7), the control valve (12), and the electric motor (20) are provided so that a common axis (Y) thereof points in a direction perpendicular to an axis (X) of the air intake path (2), the metering hole (10) is formed into an elongated hole shape whose major axis points in the direction of the common axis (Y), and the metering hole (10) and a downstream end part, opening in the air intake path (2), of the downstream passage (15) are disposed with an offset (S) from each other along the axis (X) of the air intake path (2), a passage midway therebetween being bent.
  2. The throttle body assembly with the attached bypass control device according to Claim 1, wherein
    the downstream passage (15) comprises a lengthwise hole (15a) that is bent at right angles from a downstream end of the second communication groove (17) and extends toward the air intake path (2) side, a sideways hole (15b) bending from a downstream end of the lengthwise hole (15a), and a lengthwise groove (15c) bending from a downstream end of the sideways hole (15b) and opening in the air intake path (2), the lengthwise groove (15c) being formed in a joining end face (1b) of the throttle body (1) to which an air intake tube (35) of an engine is joined.
  3. The throttle body assembly with the attached bypass control device according to Claim 2, wherein
    the lengthwise hole (15a) is disposed so as to overlap the valve shaft (3a) in a plan view of the throttle body (1) when viewed from the mounting face (1a) side.
EP14762516.4A 2013-03-14 2014-03-11 Throttle body assembly with attached bypass control device Active EP2975258B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2013052456A JP5963203B2 (en) 2013-03-14 2013-03-14 Throttle body bypass control device
JP2013075680A JP6125297B2 (en) 2013-04-01 2013-04-01 Throttle body assembly with bypass controller
PCT/JP2014/056255 WO2014142093A1 (en) 2013-03-14 2014-03-11 Throttle body assembly with attached bypass control device

Publications (3)

Publication Number Publication Date
EP2975258A1 true EP2975258A1 (en) 2016-01-20
EP2975258A4 EP2975258A4 (en) 2016-12-28
EP2975258B1 EP2975258B1 (en) 2018-05-30

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EP14762516.4A Active EP2975258B1 (en) 2013-03-14 2014-03-11 Throttle body assembly with attached bypass control device

Country Status (4)

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EP (1) EP2975258B1 (en)
CN (1) CN105008711B (en)
BR (1) BR112015020570B1 (en)
WO (1) WO2014142093A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6963516B2 (en) * 2018-01-26 2021-11-10 株式会社ミクニ Throttle device
JP7506629B2 (en) * 2021-03-25 2024-06-26 日立Astemo株式会社 Intake control device

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0736103Y2 (en) * 1989-02-01 1995-08-16 株式会社ユニシアジェックス Throttle device with air flow meter
JPH07247942A (en) * 1994-03-07 1995-09-26 Aisan Ind Co Ltd Air volume control device of internal combustion engine
JP3974995B2 (en) * 1998-03-16 2007-09-12 株式会社ケーヒン Engine intake air amount control device
JP3986850B2 (en) * 2001-04-27 2007-10-03 株式会社ケーヒン Engine intake air amount control device
JP4464581B2 (en) * 2001-05-24 2010-05-19 本田技研工業株式会社 Engine intake air amount control device
JP3966807B2 (en) * 2002-12-02 2007-08-29 株式会社ケーヒン Engine idle intake control system
JP4065281B2 (en) * 2005-05-20 2008-03-19 株式会社ケーヒン Fast idle air volume control device for motorcycle with side stand
JP4234121B2 (en) * 2005-09-02 2009-03-04 株式会社ケーヒン Engine intake system
JP2007239560A (en) * 2006-03-07 2007-09-20 Mikuni Corp Engine control device and motorcycle
JP4690950B2 (en) 2006-06-13 2011-06-01 株式会社ケーヒン Engine intake system
JP5046736B2 (en) * 2007-05-09 2012-10-10 川崎重工業株式会社 Jet propulsion boat
JP4767933B2 (en) * 2007-11-07 2011-09-07 株式会社ケーヒン Bypass intake air amount control device

Also Published As

Publication number Publication date
EP2975258B1 (en) 2018-05-30
BR112015020570B1 (en) 2022-03-15
WO2014142093A1 (en) 2014-09-18
BR112015020570A2 (en) 2017-07-18
EP2975258A4 (en) 2016-12-28
CN105008711A (en) 2015-10-28
CN105008711B (en) 2017-11-17

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