EP2974809B1 - Feed devices for swagable lockbolt collars - Google Patents
Feed devices for swagable lockbolt collars Download PDFInfo
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- EP2974809B1 EP2974809B1 EP15177098.9A EP15177098A EP2974809B1 EP 2974809 B1 EP2974809 B1 EP 2974809B1 EP 15177098 A EP15177098 A EP 15177098A EP 2974809 B1 EP2974809 B1 EP 2974809B1
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- European Patent Office
- Prior art keywords
- cartridge
- collars
- passage
- grip portion
- tool
- Prior art date
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- 238000009434 installation Methods 0.000 description 8
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
- B21J15/022—Setting rivets by means of swaged-on locking collars, e.g. lockbolts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/105—Portable riveters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/02—Arrangements for handling screws or nuts
- B25B23/04—Arrangements for handling screws or nuts for feeding screws or nuts
Definitions
- the invention relates generally to the installation of lockbolt fasteners having shanks adapted to receive swagable collars and more particularly to devices for conveniently presenting collars for placement on lockbolt shanks such that a swaging tool can thereafter be applied to secure the collars to the lockbolt shanks.
- the invention relates to a device for feeding lockbolt collars to a presentation position, one at a time.
- Lockbolts of the type having grooved or threaded shanks adapted to receive a swagable metal collar have been known and in widespread use since at least as early as the application date of U. S. Patent No. 2,521,048 incorporated by reference into expired U. S. Patent No. 4,852,736 assigned to Huck Manufacturing Company.
- a typical lockbolt comprises a head and a shank extending from the head.
- the shank is divided into two axially-spaced portions separated by a fracture groove. The portion closer to the head is provided with convolutions or grooves, onto which a collar is swaged. The shank portion farther from the head is called a "pintail" and is broken off by the swaging tool.
- lockbolts are placed in holes already formed in the work pieces to be joined. Thereafter, a worker assigned to finish the installation of the lockbolts places collars on one or more lockbolt shanks and then applies the swaging tool to set (swage) the collars and, where applicable, break off the pintail. This is done lockbolt-by-lockbolt in sequence.
- a worker typically swages collars in groups of, for example, 6 to 12 collars, and then rests his or her arms by lowering the swaging tool and placing collars on another set of lockbolts.
- U.S. Patent No. 5,697,521 shows a device for feeding lockbolt collars, on which the preamble of claim 1 is based.
- a device for feeding lockbolt collars to a presentation position, one at a time, is Provided.
- a great amount of lockbolt collars may be accommodated in the cartridge and supplied to the presentation device in an effective way.
- a refilling of the cartridge with new collars is quite easy to be carried out.
- an air supply inlet is present in the grip portion and communicates into an air supply passage in the cartridge.
- the air supply inlet is provided at a fitting of the grip portion which is connectable to a supply of pressurized air.
- the air supply passage and the spiral passage are interconnected so that pressurized air entering at a top of the air supply passage in a top end of the cartridge travels straight down along the air supply passage where it interconnects with a bottom of the spiral passage.
- the pressurized air entering the air supply passage urges collars upwardly along the spiral passage into the supply passage of the grip portion.
- the cartridge may comprise a hole into which collars are to be dropped when it is not connected to the grip portion.
- the hole is preferably shaped to allow entry of collars only in a desired orientation.
- the collars may thus just filled into the cartridge in a pre-defined orientation thereby ensuring that they are fed to the presentation portion as intended
- the device may be designed in such a way that pressurized air supplied into the cartridge via the air supply inlet urges collars along the spiral passage and back out through the hole provided for refilling the cartridge and into the supply passage of the grip portion.
- One single hole may thus be provided via which the cartridge may be refilled as well as via which in use collars are transferred from the cartridge into the supply passage of the grip portion.
- the cartridge is designed in such a way that collars being urged into the presentation portion form part of an immediate supply queue and, as long as air is supplied via the air supply inlet, collars continue to move up the spiral passage in the supply cartridge and into the supply passage in the grip portion and from there into a passage in the presentation portion where they are held one at a time by a resilient spring end of the presentation portion.
- the spiral passage is dimensioned and configured to hold as many as 300 collars in substantially side-by-side axially parallel orientation.
- the grip portion may have a flared skirt holding part of a mechanism for releasably joining it to the cartridge in order to ease attachment and release of the cartridge.
- the grip portion and the cartridge may be connectable by means of a detent coupling.
- the cartridge may have a pair of spring biased detent balls which are received in diametrically opposite cavities in a skirt of the grip portion so as to form a quick connect detent coupling.
- the grip portion may comprise a nozzle at the air supply inlet which nozzle enters a hole in the cartridge top.
- a feeder device may generally also combined with a handheld collar feeder tool capable of presenting swagable lockbolt collars in such a way as easily place them on a shank after which they are swaged by a tool.
- a collar feeder comprises a handheld tool with a trigger that allows an operator to load a number of collars from a large capacity magazine into a feeder tool queue ready to be fitted into lockbolts.
- a worker performs the loading function by transferring collars from the magazine into the tool queue using a transfer mechanism built into the feeder tool.
- the tool is configured to present each collar in the loaded queue in such a way as to allow the worker to place the collar onto a lockbolt shank.
- the worker fits a swaging tool onto the collar and swages it onto the lockbolt.
- the worker completes a cycle and reloads the queue.
- the tool may be configured such that the fully-loaded queue holds about 5-15 collars, the number that experience shows a worker can comfortably install in one cycle. The worker can reload the queue, fully or partially, between each swaging cycle simply by activating the tool trigger.
- the magazine queue and the feeder tool queue are offset from one another in the queue. Collars are transferred, one at a time, from the top of the magazine to the tool queue by repeatedly depressing a trigger to toggle a slide. Because both the magazine and the handheld tool are connected to a source of pressurized air, the collars in the main magazine are constantly being urged toward the slide mechanism while the collars transferred to the tool queue are constantly being urged toward the presentation end of the tool.
- the presentation end of the feeder tool can be configured to suit the particular work in progress. Air pressure controls may be provided.
- a swaging/pulling tool that normally ejects broken-off pintails may be combined with a feeder device according to the invention the tool comprising a conduit which receives ejected pintails, one at a time, and delivers the pintails by vacuum to a container for pintails in an organized and safe fashion, a conduit runs from the swaging tool to and through a vacuum generator that provides for the movement of pintails from swaging tool to the container.
- a two-part system for installing lockbolts in a workpiece 12 that, in this case, is shown simply as two sheets 14a and 14b of metal to be fastened together.
- the sheets may, for example, be aluminum sheets.
- the sheets are joined together by lockbolts 16 of the "pintail" type.
- the system for installing lockbolts 16 comprises a feeder tool 10 for placing swagable metal collars 28 ( Fig. 2 ) onto the exposed shanks of lockbolts 16, and a swaging tool 30 having a pintail collection feature including a vacuum conduit 64 further described herein with reference to Fig. 6 . While the system of Fig.
- tool 10 may be used with any swaging tool, and the pintail collection system associated with tool 30 may be used without the feeder tool 10.
- Tools 10 and 30 are provided with pressurized air by a regulated supply 100 that may be part of a power unit such as the GB904V available from Gage Bilt, Inc. of Clinton Township, Michigan.
- each lockbolt 16 comprises a shank divided into two axially contiguous grooved portions 20 and 22; the grooves may be annular or helical.
- the grooves on the upper portion 20 receive material from metal collars 28 that are swaged onto the upper shanks by tool 30.
- the grooves on the lower shank portion 22 provide grip for the puller section of the tool 30.
- Between the two shank portions 20, 22 is a fracture groove 24 that causes the lower shank portion 22 to break off as part of the installation process.
- the material of the collars 28 is softer than the material of the lockbolt shank such that the swaging tool 30 deforms the collar radially inwardly into the grooves on shank portion 20, locking the collar 28 to the shank of the lockbolt 16 and serving effectively as a non-removable nut.
- the tool 30 performs the function of pulling on the lockbolt shank while swaging the collar, thus urging the two layers 14a, 14b of sheet material together. The pulling step ultimately breaks the lower or "pintail" portion 22 of the shank off at groove 24.
- the lockbolts 16 are typically arranged on the work 10 in rows with spacings that can vary considerably but may, in a typical situation, be approximately two to four inches apart. Although only six lockbolts 16 are shown in Fig. 1 , it is to be understood that the normal work situation may involve hundreds of lockbolts to be installed.
- Tool 10 has a front rear-mounted, index finger-operated trigger while tool 10' has a rear, thumb-finger-operated trigger.
- the difference in trigger position gives rise to other internal differences as hereinafter explained.
- the overall functions of tools 10 and 10' are, however, very much the same: they receive collars 28 from an attached magazine 32 to fill a queue within a curved end piece for placement on lockbolts.
- the collar feed tool 10' comprises a grip body 26' adapted to receive a collar supply magazine in the form of a clear plastic tube 32 having an interior channel 37 that is rectangular in cross-section.
- the tube 32 is long enough to hold from, for example, 50 to 200 collars in side-by-side adjacent relationship.
- the interior dimensions of the channel 37 are such as to provide a low-friction fit, but are tight enough to prevent the collars from tumbling or cocking while within the magazine.
- the magazine queue is sometimes referred to as a "supply queue" in this document.
- Collars 28 are loaded into the magazine tube 32, after which the tube is connected to the tool 10 or 10' by insertion into a channel 39 and to a source of air pressure which urges the collar stack toward the tool.
- the source is preferably regulated so as to neither underdrive nor overdrive the collars toward the tool.
- the collars are pushed by air toward a transfer mechanism within the grip 26' as hereinafter described.
- a quick connect feature (not shown) may be used to join the magazine 32 to the tool in such a way as to hold it securely in use, but allow easy removal for reloading and service.
- the tool 10' comprises an upper body 30 having two main sections: a transfer section 38 that bolts onto the grip 26', and an integral, curved end piece 34' having an interior channel 42 long enough to hold a working queue of 5 to 15 collars for a cycle of installations.
- Transfer section 38 has a slidebolt passage 44 to receive a trigger/slidebolt 46' and a bias spring 48.
- Slidebolt 46' has an exposed end and provides a plunger-type trigger an operator can depress repeatedly to transfer collars from the magazine supply queue to the working queue within tool 10'.
- the passage 44 communicates with the magazine passage 39 and the end piece passage 42.
- the passages 39, 42 are offset from one another.
- the trigger/slidebolt 46' can transfer collars, one at a time, from passage 39 to passage 42 until the end piece 34 is loaded to the worker's satisfaction.
- the air pressure bleeding from magazine 32 into tool 10' moves each collar up to the end 43 of end piece 34'.
- the number of collars needed to fill the working queue can vary, but can be chosen to match or slightly exceed the number of collars a worker can comfortably swage in a cycle of tool handling. This can be, for example, from 5 to 15 collars.
- the typical worker After holding the feeder 10' in the left hand and the swaging tool in the right hand and raising both of them to a work position long enough to place and swage 8 or 10 collars, the typical worker is ready to lower the tools and relax his or her arms for a few moments.
- the working queue in the track piece 34' can be refilled during this rest period.
- the slidebolt channel 44 is closed by a block 60.
- the channel 42 is covered by plates 56 and 58.
- Plate 56 can be metal or, preferably, a clear plastic that allows the worker to see how many collars are in the working queue.
- Plate 58 incorporates an integral retainer spring 54 that wraps around the open end of the piece 34' to prevent the escape of collars 28 until the worker pulls the tool 10' away from a lockbolt shank. Both plates 56, 58 are held in place by machine screws.
- the end of piece 34' is relieved as shown to expose the trough-bore of the collar in the presentation position.
- the magazine tube 32 provides a supply queue of collars 28 to be installed whereas the tool 10' can be loaded up with only as many collars as the worker is comfortable installing in a single cycle of tool manipulations.
- the trigger 46' is repeatedly pressed by the worker to transfer collars 28 from the supply magazine 32 to the working queue in the track piece 34' between each installation cycle or whenever he/she chooses. Air pressure urges the collars from the magazine toward the end of the tool 10'.
- the end piece 34' need not have the curved configuration illustrated, but can be designed to fit a particular job by presenting collars in an orientation that allows them to be transferred onto a lockbolt shank.
- Figs. 1 , 3B and 4A show a different, embodiment of the tool 10.
- the main difference in this embodiment is the relocation of the trigger 46 to the front of the tool where it can be operated by a worker's index finger.
- the trigger 46 still functions as a spring-based slide to move collars 28, one at a time, from the magazine channel to the tool queue 42 to load the end piece 34 as desired.
- the end piece 34 is reconfigured so the channel 42 is moved to the rear of the magazine channel 39.
- FIG. 4A Another set of differences between tools 10 and 10' is shown in Fig. 4A .
- the channel 42' is covered by a clear plastic plate 58' that extends the full length of the channel 42'.
- the spring plate 54' is moved to the back side of the end piece 34 so it does not prevent the operator from seeing if a collar is in the install position.
- a variable bleed regulator 72 may be placed on the back of the end piece 34' to adjust air pressure in the channel 42' separately from the pressure in the magazine 32. Alternatively, small bleed holes may be drilled into plate 58' to reduce air pressure in channel 42'.
- top and bottom U-shaped openings 43 The working end of track pieces 34 and 34' are notched to form top and bottom U-shaped openings 43.
- the top opening 43 may be chamfered as shown.
- the vertical height of channels 42 is such as to accommodate therebetween the collars 28 with the axis of the throughhole oriented in such a way as to extend through the U-shaped openings 43 in the end of channels 42.
- Plate 58 is trifurcated at the right end as shown in Fig. 4B to form the spring 54 that wraps around the side of a collar 28 at the top of the queue to prevent it from going beyond the presentation position at the end of the queue until the operator pulls the tool away from a lockbolt onto which a collar has been placed.
- the spring is flexible enough to allow this release function, but not so flexible as to allow collars to be blown out by air pressure alone.
- the springs 54 and 54' have enough flexibility along their length such that as the worker pulls the feeder tool 10 away from the lockbolt shank on which a collar 28 in the staging area has been placed, and the swaging tool 30 has been brought into place immediately below the collar, the springs 54 and 54' release the installed collar allowing the swaging tool 30 to be pushed fully into place around the collar to carry out the swaging operation. The next collar in the queue passage 42 moves into position at the end of piece 34 or 34'.
- the swaging/pintail fracturing tool 30 may take any of a variety of forms.
- a suitable ejector-type tool is available from Gage Bilt, Inc. of Clinton Township, Michigan and is identified as the GB204SHRB installation tool.
- the tool has air lines 31 connected to a power unit to operate a cylinder that controls a collet and a puller in body 62, a known manner by operating a trigger 61.
- Jaws 60 hold a broken-off pintail 63a until the tool 30 is applied to the next lockbolt.
- the entering pintail displaces the pintail 63a to the position of pintail 63b at which time it is pulled through conduit 64 by vacuum from a generator 66.
- the vacuumed pintail goes through the generator 66 and a second conduit 68 which empties into a container 70 that can be emptied from time to time.
- the pintails of the lockbolts 16 are fractured off of the shanks of the lockbolts 16 since they are not needed as part of the installed fastener. In normal circumstances, the fractured pintails are simply ejected through the tool 30. In the system of Fig. 7 , the broken-off pintails are collected and deposited in a container 70 for disposal.
- the feeder tool 10 or 10' allows a worker to perform a staging function for collars, one at a time, in such a way as to make it easy for the worker to locate those collars, one at a time, on the extending shanks of lockbolts 16. This eliminates the practice of hand-placing the collars on a number of lockbolt shanks prior to the application of a swaging tool.
- the swaging tool 30 is brought into place.
- the feeder tool 10 or 10' is withdrawn, the tool 30 is pushed further onto the shank and the collar is swaged onto the lockbolt shank as described above.
- the broken-off pintail goes into the ejection chamber of the tool 30, forcing the previously broken-off pintail through the tool and into the vacuum system where it is swept into the container 70 for safe and organized disposal at a later time. This process continues until the feeder queue in end piece 34 or 34' is empty. The operator then refills the queue with as many collars as he or she feels comfortable installing in a single cycle.
- the large magazine 32 provides a much longer queue, which the worker needs to refill only after a large number of cycles have been carried out.
- the worker may perform the foregoing process with tool 10 or 10' in one hand and tool 30 in the other hand. As each collar is put in place on a lockbolt shank, another collar takes its place in the presentation queue.
- the pintail in the tool causes the previously gripped pintail to be pushed into the vacuum tube 64 where it is taken to the container 70.
- FIGs. 1 to 6 are mainly provided for illustrating the general concept and show features which may be also present in a feeder device according to the invention or in a system having such a feeder device
- Figs. 7A to 7E , 8A to 8D , 9A to 9E and 10A to 10H show a first embodiment of a collar feeder according to the invention.
- the embodiment comprises an assembly 100 having three main parts: a grip portion or grip 102, a cylindrical cartridge 104 and a curved presentation portion or presentation piece 106 forming an end point with a spring that holds collars in a semi-exposed position where they may be placed onto a lockbolt shank and resiliently released onto the shank in the same manner as the end point device 34 functions in the previously described embodiment.
- the grip 102 is dimensioned and configured so as to be comfortably held in the hand of the operator. It has a flared skirt 107 holding part of a mechanism for releasably joining it to the cartridge 104 as well as a fitting 108 which is connectable to a supply of pressurized air as hereinafter described. No further detail is given with respect to the presentation piece 106 since it may be identical to part 34 and/or 34' as previously described.
- the cartridge is shown to have a spiral shaped interior passage 112 which is dimensioned and configured to hold as many as 300 collars in substantially side-by-side axially parallel orientation.
- the collars are dropped into a hole 118 which is shaped to allow entry of the collars only in the desired orientation as best shown in 9B.
- the collars travel by gravity down the spiral path 112 until they essentially hit bottom and them begin to be stacked up for the top of the cartridge.
- the cartridge 104 has a pair of spring biased detent balls 122 which are received in diametrically opposite cavities in the skirt 107 of the grip 102 so as to form a quick connect coupling.
- the air supply inlet fitting 108 of the grip When coupled, the air supply inlet fitting 108 of the grip causes air to enter the top of passage 114 in the top end of the cartridge as shown in Figs. 8B and 9D .
- the air pressure then travels straight down along the passage 114 shown in Fig. 8D where it interconnects with the bottom of the spiral passage thereby to urge the collars upwardly along the spiral passage and back out through the hole 118 and into a supply passage 124 of the grip102 as shown in Fig. 8D . From there, the collars travel up into the presentation piece 106 where they form part of the immediate supply queue.
- collars continue to move up the spiral passage in the supply cartridge and into the passage 102 in the grip and the curved passage in the presentation piece 106 where they are held one at a time by the resilient spring end of the presentation piece 106. As described above, collars may be easily and resiliently pulled out of the spring grip in the end of the presentation piece 106.
- the second embodiment does not have such a trigger mechanism.
- the absence of the trigger mechanism does not in any way impair the utilitarian value of the presentation device as collars are still presented one at a time in such a partially exposed fashion as to allow them to be readily placed onto the shank of the lock bolt regardless of the orientation of the lockbolt.
- the tool is then brought into engagement with the shank of the lockbolt, while the feeder mechanism is withdrawn, leaving the collar in place.
- the collar is thereafter swaged as is well known to those familiar with this technology.
- Fig. 10 shows the grip portion 102 to have an interior passage 124 for transferring the collars in the correct orientation from the cartridge 104 to the presentation piece 106.
- the figures also show how air is transferred from the fitting 108 to the nozzle 122 which enters into the hole 120 in the cartridge top shown in Fig. 9B .
- tools 10 and 10' may be reconfigured to align the magazine channel with the tool queue so that one trigger activation fills the entire tool queue, thus eliminating the need for repeated triggering action.
- the slidebolts simply block or unblock the route from magazine to hand tool as the worker wishes.
Description
- The invention relates generally to the installation of lockbolt fasteners having shanks adapted to receive swagable collars and more particularly to devices for conveniently presenting collars for placement on lockbolt shanks such that a swaging tool can thereafter be applied to secure the collars to the lockbolt shanks. In particular, the invention relates to a device for feeding lockbolt collars to a presentation position, one at a time.
- Lockbolts of the type having grooved or threaded shanks adapted to receive a swagable metal collar have been known and in widespread use since at least as early as the application date of
U. S. Patent No. 2,521,048 incorporated by reference into expiredU. S. Patent No. 4,852,736 assigned to Huck Manufacturing Company. A typical lockbolt comprises a head and a shank extending from the head. In some cases, the shank is divided into two axially-spaced portions separated by a fracture groove. The portion closer to the head is provided with convolutions or grooves, onto which a collar is swaged. The shank portion farther from the head is called a "pintail" and is broken off by the swaging tool. - In practice, lockbolts are placed in holes already formed in the work pieces to be joined. Thereafter, a worker assigned to finish the installation of the lockbolts places collars on one or more lockbolt shanks and then applies the swaging tool to set (swage) the collars and, where applicable, break off the pintail. This is done lockbolt-by-lockbolt in sequence. A worker typically swages collars in groups of, for example, 6 to 12 collars, and then rests his or her arms by lowering the swaging tool and placing collars on another set of lockbolts. We refer to the swaging of a group of lockbolt collars in one tool-handling time as a "cycle", it being understood that most fastening jobs involve a number of such cycles.
- As a practical matter, there are several problems that can crop up in the field. The first arises out of the fact that the article being constructed is sometimes above the worker's head, and the lockbolt shanks may be vertical. Even if a sticky substance like rubberized cement is used to hold the unswaged collars in place, the swaging process may still cause collars to fall off of the lockbolt shanks before they are swaged. In aircraft applications, dropped collars must be scrapped. This not only reduces the efficiency of the lockbolt installation process, but also requires a worker to prevent dropped collars from becoming "foreign object debris" (FOD).
- Another problem which often arises in the field is the collection and disposal of lockbolt shank pintails broken off during the swaging step. The typical tool simply ejects pintails without any kind of organization or collection function. Ejected pintails often collect on or around the workpiece or fall on the floor where they present a safety hazard. This is another potential source of FOD. Moreover, normal collection further reduces lockbolt installation efficiency.
- A further problem on which the present invention focus is the supply of a sufficient amount collars in a feeder device by means of a cartridge which shall be easy to handle and refilled.
U.S. Patent No. 5,697,521 shows a device for feeding lockbolt collars, on which the preamble of claim 1 is based. - According to the invention a device according to claim 1 for feeding lockbolt collars to a presentation position, one at a time, is Provided. In particular due to the spiral passage in the cartridge a great amount of lockbolt collars may be accommodated in the cartridge and supplied to the presentation device in an effective way. Furthermore, a refilling of the cartridge with new collars is quite easy to be carried out.
- According to the invention an air supply inlet is present in the grip portion and communicates into an air supply passage in the cartridge. The air supply inlet is provided at a fitting of the grip portion which is connectable to a supply of pressurized air. Accordingly, the air supply passage and the spiral passage are interconnected so that pressurized air entering at a top of the air supply passage in a top end of the cartridge travels straight down along the air supply passage where it interconnects with a bottom of the spiral passage. The pressurized air entering the air supply passage urges collars upwardly along the spiral passage into the supply passage of the grip portion.
- For an easy refilling of the cartridge it may comprise a hole into which collars are to be dropped when it is not connected to the grip portion. The hole is preferably shaped to allow entry of collars only in a desired orientation. The collars may thus just filled into the cartridge in a pre-defined orientation thereby ensuring that they are fed to the presentation portion as intended
- In order to provide for a further optimized refilling of the cartridge it may be designed in such a way that collars, as they are dropped in the cartridge via the hole, travel by gravity down the spiral passage until they essentially hit its bottom and then begin to be stacked up for a top of the cartridge. In this regard the device may designed in such a way that pressurized air supplied into the cartridge via the air supply inlet urges collars along the spiral passage and back out through the hole provided for refilling the cartridge and into the supply passage of the grip portion. One single hole may thus be provided via which the cartridge may be refilled as well as via which in use collars are transferred from the cartridge into the supply passage of the grip portion.
- In one embodiment the cartridge is designed in such a way that collars being urged into the presentation portion form part of an immediate supply queue and, as long as air is supplied via the air supply inlet, collars continue to move up the spiral passage in the supply cartridge and into the supply passage in the grip portion and from there into a passage in the presentation portion where they are held one at a time by a resilient spring end of the presentation portion.
- In one embodiment the spiral passage is dimensioned and configured to hold as many as 300 collars in substantially side-by-side axially parallel orientation.
- The grip portion may have a flared skirt holding part of a mechanism for releasably joining it to the cartridge in order to ease attachment and release of the cartridge.
- In the alternative or additionally, the grip portion and the cartridge may be connectable by means of a detent coupling. In such an embodient the cartridge may have a pair of spring biased detent balls which are received in diametrically opposite cavities in a skirt of the grip portion so as to form a quick connect detent coupling.
- In order to facilitate the air supply to the device the grip portion may comprise a nozzle at the air supply inlet which nozzle enters a hole in the cartridge top.
- A feeder device according to the invention may generally also combined with a handheld collar feeder tool capable of presenting swagable lockbolt collars in such a way as easily place them on a shank after which they are swaged by a tool. In a embodiment hereinafter described in detail, such a collar feeder comprises a handheld tool with a trigger that allows an operator to load a number of collars from a large capacity magazine into a feeder tool queue ready to be fitted into lockbolts. A worker performs the loading function by transferring collars from the magazine into the tool queue using a transfer mechanism built into the feeder tool. The tool is configured to present each collar in the loaded queue in such a way as to allow the worker to place the collar onto a lockbolt shank. The worker then fits a swaging tool onto the collar and swages it onto the lockbolt. The next collar in the loaded queue, if there is one, then moves into the presentation position. The worker completes a cycle and reloads the queue.
- The tool may be configured such that the fully-loaded queue holds about 5-15 collars, the number that experience shows a worker can comfortably install in one cycle. The worker can reload the queue, fully or partially, between each swaging cycle simply by activating the tool trigger. These numbers are given by way of example only.
- In the first embodiment described and illustrated herein, the magazine queue and the feeder tool queue are offset from one another in the queue. Collars are transferred, one at a time, from the top of the magazine to the tool queue by repeatedly depressing a trigger to toggle a slide. Because both the magazine and the handheld tool are connected to a source of pressurized air, the collars in the main magazine are constantly being urged toward the slide mechanism while the collars transferred to the tool queue are constantly being urged toward the presentation end of the tool. The presentation end of the feeder tool can be configured to suit the particular work in progress. Air pressure controls may be provided.
- Generally, means may be provided for systematically collecting and disposing of pintails broken off from lockbolt fasteners on which collars are swaged. Accordingly, a swaging/pulling tool that normally ejects broken-off pintails may be combined with a feeder device according to the invention the tool comprising a conduit which receives ejected pintails, one at a time, and delivers the pintails by vacuum to a container for pintails in an organized and safe fashion, a conduit runs from the swaging tool to and through a vacuum generator that provides for the movement of pintails from swaging tool to the container.
- Other aspects disclosed herein comprise methods of using the aforementioned collar feed and pintail collection devices, either together as part of a system, or individually.
- Still further advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter being briefly described hereinafter.
- The description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views and wherein:
-
Fig. 1 is a schematic diagram of a lockbolt installation system including a first collar feeder and a swaging tool for installing collars on the shanks of vertically oriented lockbolts in a workpiece which may be combined with a feeder device according to the invention; -
Fig. 2 is a perspective section of an alternative collar feeder also having a curved end piece for holding a group of collars in a queue and presenting them to a lockbolt shank; -
Fig. 3A is a cross-sectional view of the collar feeder ofFig. 2 showing the details of the trigger and slide mechanisms that are used to load the queue; -
Fig. 3B is a cross-sectional view of the collar feeder ofFig. 1 ; -
Fig. 4A is an exploded view of the feeder ofFig. 3B ; -
Fig. 4B is an exploded view of the feeder tool ofFig. 3A ; -
Fig. 5 is a detailed view of the feeder tool ofFig. 2 and a lockbolt ready to receive a collar; -
Fig. 6 is a schematic diagram of a swaging tool with a vacuum-operated pintail collection feature; -
Figs. 7A through 7E are perspective views of an embodiment of a feeder according to the invention showing, in all cases, a cartridge and a grip connected to each other but with an air supply unconnected; -
Figs. 8A through 8D are perspective views of the feeder embodiment with views A-C "X-rayed" to show internal details, and view D as a conventional section; -
Figs. 9A through 9E are various views of a feeder cartridge showing how collars are loaded into and taken out of a collar passage, how and where the air supply is connected, and how the cartridge and grip are interconnected; and -
Figs. 10A through 10H are multiple views, some in perspective, of the grip portion of the embodiment according to the invention. - Referring to the drawings, and particularly to
Fig. 1 , there is shown a two-part system for installing lockbolts in aworkpiece 12 that, in this case, is shown simply as twosheets lockbolts 16 of the "pintail" type. The system for installinglockbolts 16 comprises afeeder tool 10 for placing swagable metal collars 28 (Fig. 2 ) onto the exposed shanks oflockbolts 16, and aswaging tool 30 having a pintail collection feature including avacuum conduit 64 further described herein with reference toFig. 6 . While the system ofFig. 1 works to best advantage when bothtools tool 10 may be used with any swaging tool, and the pintail collection system associated withtool 30 may be used without thefeeder tool 10.Tools regulated supply 100 that may be part of a power unit such as the GB904V available from Gage Bilt, Inc. of Clinton Township, Michigan. - As shown in
Fig. 5 , eachlockbolt 16 comprises a shank divided into two axially contiguousgrooved portions 20 and 22; the grooves may be annular or helical. The grooves on theupper portion 20 receive material frommetal collars 28 that are swaged onto the upper shanks bytool 30. The grooves on the lower shank portion 22 provide grip for the puller section of thetool 30. Between the twoshank portions 20, 22 is afracture groove 24 that causes the lower shank portion 22 to break off as part of the installation process. The material of thecollars 28 is softer than the material of the lockbolt shank such that theswaging tool 30 deforms the collar radially inwardly into the grooves onshank portion 20, locking thecollar 28 to the shank of thelockbolt 16 and serving effectively as a non-removable nut. Thetool 30 performs the function of pulling on the lockbolt shank while swaging the collar, thus urging the twolayers groove 24. - As shown in
Fig. 1 , thelockbolts 16 are typically arranged on thework 10 in rows with spacings that can vary considerably but may, in a typical situation, be approximately two to four inches apart. Although only sixlockbolts 16 are shown inFig. 1 , it is to be understood that the normal work situation may involve hundreds of lockbolts to be installed. - Referring to
Figs. 2 through 5 , two somewhat different feeder tools are shown.Tool 10 has a front rear-mounted, index finger-operated trigger while tool 10' has a rear, thumb-finger-operated trigger. The difference in trigger position gives rise to other internal differences as hereinafter explained. The overall functions oftools 10 and 10' are, however, very much the same: they receivecollars 28 from an attachedmagazine 32 to fill a queue within a curved end piece for placement on lockbolts. InFigs. 2 and3A , the collar feed tool 10' comprises a grip body 26' adapted to receive a collar supply magazine in the form of aclear plastic tube 32 having aninterior channel 37 that is rectangular in cross-section. Thetube 32 is long enough to hold from, for example, 50 to 200 collars in side-by-side adjacent relationship. The interior dimensions of thechannel 37 are such as to provide a low-friction fit, but are tight enough to prevent the collars from tumbling or cocking while within the magazine. The magazine queue is sometimes referred to as a "supply queue" in this document. -
Collars 28 are loaded into themagazine tube 32, after which the tube is connected to thetool 10 or 10' by insertion into achannel 39 and to a source of air pressure which urges the collar stack toward the tool. The source is preferably regulated so as to neither underdrive nor overdrive the collars toward the tool. The collars are pushed by air toward a transfer mechanism within the grip 26' as hereinafter described. A quick connect feature (not shown) may be used to join themagazine 32 to the tool in such a way as to hold it securely in use, but allow easy removal for reloading and service. - Referring to the embodiment of
Figs. 2 ,3A and4B , the tool 10' comprises anupper body 30 having two main sections: atransfer section 38 that bolts onto the grip 26', and an integral, curved end piece 34' having aninterior channel 42 long enough to hold a working queue of 5 to 15 collars for a cycle of installations.Transfer section 38 has aslidebolt passage 44 to receive a trigger/slidebolt 46' and abias spring 48. Slidebolt 46' has an exposed end and provides a plunger-type trigger an operator can depress repeatedly to transfer collars from the magazine supply queue to the working queue within tool 10'. Thepassage 44 communicates with themagazine passage 39 and theend piece passage 42. Thepassages passage 39 topassage 42 until theend piece 34 is loaded to the worker's satisfaction. The air pressure bleeding frommagazine 32 into tool 10' moves each collar up to theend 43 of end piece 34'. - The number of collars needed to fill the working queue can vary, but can be chosen to match or slightly exceed the number of collars a worker can comfortably swage in a cycle of tool handling. This can be, for example, from 5 to 15 collars. After holding the feeder 10' in the left hand and the swaging tool in the right hand and raising both of them to a work position long enough to place and
swage 8 or 10 collars, the typical worker is ready to lower the tools and relax his or her arms for a few moments. The working queue in the track piece 34' can be refilled during this rest period. These numbers are all given by way of example and are not limiting. - The
slidebolt channel 44 is closed by ablock 60. Thechannel 42 is covered byplates Plate 56 can be metal or, preferably, a clear plastic that allows the worker to see how many collars are in the working queue.Plate 58 incorporates anintegral retainer spring 54 that wraps around the open end of the piece 34' to prevent the escape ofcollars 28 until the worker pulls the tool 10' away from a lockbolt shank. Bothplates - To summarize, the
magazine tube 32 provides a supply queue ofcollars 28 to be installed whereas the tool 10' can be loaded up with only as many collars as the worker is comfortable installing in a single cycle of tool manipulations. The trigger 46' is repeatedly pressed by the worker to transfercollars 28 from thesupply magazine 32 to the working queue in the track piece 34' between each installation cycle or whenever he/she chooses. Air pressure urges the collars from the magazine toward the end of the tool 10'. The end piece 34' need not have the curved configuration illustrated, but can be designed to fit a particular job by presenting collars in an orientation that allows them to be transferred onto a lockbolt shank. -
Figs. 1 ,3B and4A show a different, embodiment of thetool 10. The main difference in this embodiment is the relocation of thetrigger 46 to the front of the tool where it can be operated by a worker's index finger. Thetrigger 46 still functions as a spring-based slide to movecollars 28, one at a time, from the magazine channel to thetool queue 42 to load theend piece 34 as desired. As shown inFig. 3B , theend piece 34 is reconfigured so thechannel 42 is moved to the rear of themagazine channel 39. - Another set of differences between
tools 10 and 10' is shown inFig. 4A . The channel 42' is covered by a clear plastic plate 58' that extends the full length of the channel 42'. In addition, the spring plate 54' is moved to the back side of theend piece 34 so it does not prevent the operator from seeing if a collar is in the install position. Avariable bleed regulator 72 may be placed on the back of the end piece 34' to adjust air pressure in the channel 42' separately from the pressure in themagazine 32. Alternatively, small bleed holes may be drilled into plate 58' to reduce air pressure in channel 42'. - The working end of
track pieces 34 and 34' are notched to form top and bottomU-shaped openings 43. Thetop opening 43 may be chamfered as shown. The vertical height ofchannels 42 is such as to accommodate therebetween thecollars 28 with the axis of the throughhole oriented in such a way as to extend through theU-shaped openings 43 in the end ofchannels 42.Plate 58 is trifurcated at the right end as shown inFig. 4B to form thespring 54 that wraps around the side of acollar 28 at the top of the queue to prevent it from going beyond the presentation position at the end of the queue until the operator pulls the tool away from a lockbolt onto which a collar has been placed. The spring is flexible enough to allow this release function, but not so flexible as to allow collars to be blown out by air pressure alone. Thesprings 54 and 54' have enough flexibility along their length such that as the worker pulls thefeeder tool 10 away from the lockbolt shank on which acollar 28 in the staging area has been placed, and theswaging tool 30 has been brought into place immediately below the collar, thesprings 54 and 54' release the installed collar allowing theswaging tool 30 to be pushed fully into place around the collar to carry out the swaging operation. The next collar in thequeue passage 42 moves into position at the end ofpiece 34 or 34'. - Looking to
Fig. 6 , the swaging/pintail fracturing tool 30 may take any of a variety of forms. A suitable ejector-type tool is available from Gage Bilt, Inc. of Clinton Township, Michigan and is identified as the GB204SHRB installation tool. The tool has air lines 31 connected to a power unit to operate a cylinder that controls a collet and a puller inbody 62, a known manner by operating atrigger 61.Jaws 60 hold a broken-offpintail 63a until thetool 30 is applied to the next lockbolt. At this time, the entering pintail displaces thepintail 63a to the position ofpintail 63b at which time it is pulled throughconduit 64 by vacuum from agenerator 66. The vacuumed pintail goes through thegenerator 66 and asecond conduit 68 which empties into acontainer 70 that can be emptied from time to time. - During the process of collar installation described above, the pintails of the
lockbolts 16 are fractured off of the shanks of thelockbolts 16 since they are not needed as part of the installed fastener. In normal circumstances, the fractured pintails are simply ejected through thetool 30. In the system ofFig. 7 , the broken-off pintails are collected and deposited in acontainer 70 for disposal. - In summary, the
feeder tool 10 or 10' allows a worker to perform a staging function for collars, one at a time, in such a way as to make it easy for the worker to locate those collars, one at a time, on the extending shanks oflockbolts 16. This eliminates the practice of hand-placing the collars on a number of lockbolt shanks prior to the application of a swaging tool. After thefeeder 10 or 10' has been used to locate a collar onto a lockbolt shank, theswaging tool 30 is brought into place. Thefeeder tool 10 or 10' is withdrawn, thetool 30 is pushed further onto the shank and the collar is swaged onto the lockbolt shank as described above. The broken-off pintail goes into the ejection chamber of thetool 30, forcing the previously broken-off pintail through the tool and into the vacuum system where it is swept into thecontainer 70 for safe and organized disposal at a later time. This process continues until the feeder queue inend piece 34 or 34' is empty. The operator then refills the queue with as many collars as he or she feels comfortable installing in a single cycle. Thelarge magazine 32 provides a much longer queue, which the worker needs to refill only after a large number of cycles have been carried out. The worker may perform the foregoing process withtool 10 or 10' in one hand andtool 30 in the other hand. As each collar is put in place on a lockbolt shank, another collar takes its place in the presentation queue. The pintail in the tool causes the previously gripped pintail to be pushed into thevacuum tube 64 where it is taken to thecontainer 70. - Whereas
Figs. 1 to 6 are mainly provided for illustrating the general concept and show features which may be also present in a feeder device according to the invention or in a system having such a feeder device,Figs. 7A to 7E ,8A to 8D ,9A to 9E and10A to 10H show a first embodiment of a collar feeder according to the invention. The embodiment comprises anassembly 100 having three main parts: a grip portion orgrip 102, acylindrical cartridge 104 and a curved presentation portion orpresentation piece 106 forming an end point with a spring that holds collars in a semi-exposed position where they may be placed onto a lockbolt shank and resiliently released onto the shank in the same manner as theend point device 34 functions in the previously described embodiment. Describing theassembly 100 in greater detail, thegrip 102 is dimensioned and configured so as to be comfortably held in the hand of the operator. It has a flaredskirt 107 holding part of a mechanism for releasably joining it to thecartridge 104 as well as a fitting 108 which is connectable to a supply of pressurized air as hereinafter described. No further detail is given with respect to thepresentation piece 106 since it may be identical topart 34 and/or 34' as previously described. - Looking to
Fig. 8 , the cartridge is shown to have a spiral shapedinterior passage 112 which is dimensioned and configured to hold as many as 300 collars in substantially side-by-side axially parallel orientation. The collars are dropped into ahole 118 which is shaped to allow entry of the collars only in the desired orientation as best shown in 9B. As they are dropped in, the collars travel by gravity down thespiral path 112 until they essentially hit bottom and them begin to be stacked up for the top of the cartridge. Thecartridge 104 has a pair of spring biaseddetent balls 122 which are received in diametrically opposite cavities in theskirt 107 of thegrip 102 so as to form a quick connect coupling. When coupled, the air supply inlet fitting 108 of the grip causes air to enter the top ofpassage 114 in the top end of the cartridge as shown inFigs. 8B and9D . The air pressure then travels straight down along thepassage 114 shown inFig. 8D where it interconnects with the bottom of the spiral passage thereby to urge the collars upwardly along the spiral passage and back out through thehole 118 and into asupply passage 124 of the grip102 as shown inFig. 8D . From there, the collars travel up into thepresentation piece 106 where they form part of the immediate supply queue. As long as air is supplied, collars continue to move up the spiral passage in the supply cartridge and into thepassage 102 in the grip and the curved passage in thepresentation piece 106 where they are held one at a time by the resilient spring end of thepresentation piece 106. As described above, collars may be easily and resiliently pulled out of the spring grip in the end of thepresentation piece 106. - When collars are exhausted, the air supply is shut down or removed, collars are again loaded into the cartridge through the
hole 118 where they travel down the spiral passage until the passage is again loaded to the extent deemed sufficient by the operator. In a commercial embodiment, we have found that the cartridge capable of holding approximately 300 collars is deemed sufficient, but larger and smaller cartridges can of course be designed and built. - It will be noted that while the first embodiment described above has a trigger mechanism for transferring cartridge from the supply queue to the presentation queue, the second embodiment does not have such a trigger mechanism. The absence of the trigger mechanism does not in any way impair the utilitarian value of the presentation device as collars are still presented one at a time in such a partially exposed fashion as to allow them to be readily placed onto the shank of the lock bolt regardless of the orientation of the lockbolt. The tool is then brought into engagement with the shank of the lockbolt, while the feeder mechanism is withdrawn, leaving the collar in place. The collar is thereafter swaged as is well known to those familiar with this technology.
-
Fig. 10 shows thegrip portion 102 to have aninterior passage 124 for transferring the collars in the correct orientation from thecartridge 104 to thepresentation piece 106. The figures also show how air is transferred from the fitting 108 to thenozzle 122 which enters into thehole 120 in the cartridge top shown inFig. 9B . - While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments. For example,
tools 10 and 10' may be reconfigured to align the magazine channel with the tool queue so that one trigger activation fills the entire tool queue, thus eliminating the need for repeated triggering action. In this case, the slidebolts simply block or unblock the route from magazine to hand tool as the worker wishes.
Claims (11)
- A device for feeding lockbolt collars to a presentation position, one at a time, comprising:a handheld grip device (102, 106) having a presentation portion (106) and a grip portion (102) with a supply passage (124),a cartridge (104) having a supply passage (112) therein and connectable to the grip portion (102) in such a way as to communicate the supply passage (112) of the cartridge (102) to the supply passage (124) of the grip portion (102), andan air supply inlet for introducing air into the cartridge's supply passage (112) at a place and in a direction to urge collars (28) in all of the passages (112, 124) toward the presentation position in the presentation portion (106), the device for feeding lockbolt collars being characterized in that the cartridge's supply passage (112) is a spiral passage, andwherein the air supply inlet is provided at a fitting (108) in the grip portion (102) being connectable to a supply of pressurized air and communicates into an air supply passage (114) in the cartridge (104),wherein the air supply passage (114) and the spiral passage (112) are interconnected so that pressurized air entering at a top of the air supply passage (114) in a top end of the cartridge (104) travels straight down along the air supply passage (114) where it interconnects with a bottom of the spiral passage (112) thereby to urge the collars (28) upwardly along the spiral passage (112) into the supply passage (124) of the grip portion (102).
- The device according to claim 1, wherein the cartridge (104) has a hole (118) into which collars (28) are to be dropped to fill the cartridge (102) when it is not connected to the grip portion (102).
- The device according to claim 2, wherein the hole (118) is shaped to allow entry of collars (28) only in a desired orientation.
- The device according to claim 2 or 3, wherein the cartridge (104) is designed in such a way that collars (28), as they are dropped in the cartridge (104) via the hole (118), travel by gravity down the spiral passage (112) until they essentially hit its bottom and then begin to be stacked up for a top of the cartridge (104).
- The device according to one of the claims 2 to 4, wherein pressurized air supplied into the cartridge (104) via the air supply inlet urges collars (28) along the spiral passage (112) and back out through the hole (118) and into the supply passage (124) of the grip portion (102).
- The device according to claim 1, wherein the cartridge (104) is designed in such a way that collars (28) being urged into the presentation portion (106) form part of an immediate supply queue and, as long as air is supplied via the air supply inlet, collars (28) continue to move up the spiral passage (124) in the supply cartridge (104) and into the supply passage (124) in the grip portion (102) and from there into a passage (42, 42') in the presentation portion (106) where they are held one at a time by a resilient spring end of the presentation portion (106).
- The device according to one of the preceding claims, wherein the spiral passage (112) is dimensioned and configured to hold as many as 300 collars in substantially side-by-side axially parallel orientation.
- The device according to one of the preceding claims, wherein the grip portion (102) has a flared skirt holding part (107) of a mechanism for releasably joining it to the cartridge (104).
- The device according to one of the preceding claims, wherein the grip portion (102) and the cartridge (104) are connectable by means of a detent coupling.
- The device according to claim 9, wherein the cartridge (104) has a pair of spring biased detent balls (122) which are received in diametrically opposite cavities in a skirt (107) of the grip portion (102) so as to form a quick connect detent coupling.
- The device according to one of the preceding claims, wherein the grip portion (102) comprises a nozzle (122) at the air supply inlet which nozzle (122) enters a hole (120) in the cartridge top.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US14/335,145 US9511416B2 (en) | 2013-01-18 | 2014-07-18 | Feed devices for swagable lockbolt collars |
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EP2974809A1 EP2974809A1 (en) | 2016-01-20 |
EP2974809B1 true EP2974809B1 (en) | 2018-10-24 |
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EP15177098.9A Active EP2974809B1 (en) | 2014-07-18 | 2015-07-16 | Feed devices for swagable lockbolt collars |
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CN109465374B (en) * | 2018-10-30 | 2020-08-14 | 航天材料及工艺研究所 | Automatic feeding and positioning device and method for ring groove rivet sleeve |
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US2521048A (en) | 1945-01-04 | 1950-09-05 | Libbey Owens Ford Glass Co | Method of fabricating glazing units |
US3561641A (en) * | 1968-12-19 | 1971-02-09 | Eltec Inc | Fastener supply device |
US4852376A (en) * | 1987-10-05 | 1989-08-01 | Huck Manufacturing Company | Lockbolt installation tool with cartridge feed |
EP0312067B1 (en) | 1987-10-16 | 1993-09-08 | Sumitomo Metal Industries, Ltd. | Metal case for housing an ic and a manufacturing method therefor |
US5697521A (en) * | 1995-06-01 | 1997-12-16 | Huck International | Hand-held collar dispenser |
DE102009035867A1 (en) * | 2009-03-05 | 2010-09-09 | Heiko Schmidt | Setting device for processing or setting of connecting elements, bits for processing fasteners and bolts, in particular threaded bolts |
DE102010022031A1 (en) * | 2010-05-27 | 2011-12-01 | Eckold Gmbh & Co. Kg | Magazine for a rivet feed device |
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2015
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